Goodman Mfg Co Lp Furnace Gms8 33 3 8 Gas Units Users Manual
RT6621031r2 to the manual f49177a5-82dd-4328-b268-ed7844e8a0c0
2015-02-02
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TECHNICAL MANU AL MANUAL GMS8 33-3/8" Gas Furnace Units 80% AFUE, Single Stage, Multi-Speed, Upflow Horizontal • Refer to Service Manual RS6612006 for troubleshooting information. • Refer to the appropriate Parts Catalog for part number information. • Model numbers listed on page 3. This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures performed by an unqualified person. Copyright © 2013 Goodman Manufacturing Company, L.P. RT6621031r2 November 2013 PRODUCT IDENTIFICATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. G M PRODUCT TYPE: G: Goodman S 8 040 FURNACE TYPE S: Single-Stage/ Multi-Speed AFUE 8: 80% WARNING NOMINAL INPUT 040: 40,000 Btuh 060: 60,000 Btuh 080: 80,000 Btuh 100: 100,000 Btuh 120: 120,000 Btuh 140: 140,000 Btuh X AIRFLOW CAPABILITY 3: 1200 4: 1600 5: 2000 A A MAJOR REVISION A: Initial Release MINOR REVISION A: Initial Release ADDITIONAL FEATURES N: Natural Gas X: Low NOx HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. Goodman will not be responsible for any injury or property damage arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment. WARNING A CABINET WIDTH A: 14" B: 17-1/2" C: 21" D: 24-1/2" SUPPLY TYPE M: Upflow/Horizontal 2 3 Installation and repair of this unit should be performed ONLY by individuals meeting the requirements of an "entry level technician" as specified by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death. WARNING PRODUCT IDENTIFICATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. GMS80403A*BB GMS80603A*BB GMS80604B*BB GMS80804B*BB GMS80805C*BB GMS81005C*BB GMS81205D*BA GMS81405DNCC *These models available in Natural Gas and Low NOx. WARNING The United States Environmental Protection Agency (“EPA”) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office. Do not connect or use any device that is not design certified by Goodman for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices. WARNING To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance. WARNING 3 PRODUCT DESIGN General Operation The GMS8 furnaces are equipped with an electronic ignition device used to light the burners and an induced draft blower to exhaust combustion products. An interlock switch prevents furnace operation if the inner blower door is not in place. Keep the blower access door in place except for inspection and maintenance. (See illustration on pages 5 and 6.) This furnace is also equipped with a self-diagnosing electronic control module. In the event a furnace component is not operating properly, the control module LED will flash on and off in a factory-programmed sequence, depending on the problem encountered. This light can be viewed through the observation window in the blower access door. Refer to the Troubleshooting Chart for further explanation of the LED codes and Abnormal Operation - Integrated Ignition Control section in the Service Instructions for an explanation of the possible problem. The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Contractors of America. *Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018 Location Considerations • The furnace should be as centralized as is practical with respect to the air distribution system. • Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring. • When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by vehicles. Notes: WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION, THIS FURNACE MUST BE CATEGORY I VENTED. DO NOT VENT USING CATEGORY III VENTING. Category I Venting is venting at a non-positive pressure. A furnace vented as Category I is considered a fan-assisted appliance and the vent system does not have to be “gas tight.” NOTE: Single stage gas furnaces with induced draft blowers draw products of combustion through a heat exchanger allowing, in some instances, common venting with natural draft appliances (i.e. water heaters). All installations must be vented in accordance with National Fuel Gas Code 4 NFPA 54/ANSI Z223.1 - latest edition. In Canada, the furnaces must be vented in accordance with the National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 latest editions and amendments. NOTE: The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system. Accessibility Clearances (Minimum) Unobstructed front clearanace of 24" for servicing is recommended. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS - INCHES Sides Rear Front* 1 0 3 Vent SW B 6 1 Top 1 * 24" clearnace for serviceability recommended. ** Single Wall Vent (SW) to be used only as a conncetor. Refer to the venting tables outlined in the Installation Manual for additional venting requirements. Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches. High Altitude Derate IMPORTANT NOTE: The furnace as shipped requires no change to run between 0 - 5500 feet. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure below 5500 feet. This can cause poor combustion and equipment failure. High altitude installations above 5500 feet may require both a pressure switch and an orifice change. These changes are necessary to compensate for the natural reduction in the density of both the gas fuel and the combustion air at higher altitude. For installations above 5500 feet, please refer to your distributor for required kit(s). Contact the distributor for a tabular listing of appropriate manufacturer’s kits for propane gas and/or high altitude installations. The indicated kits must be used to insure safe and proper furnace operation. All conversions must be performed by a qualified installer, or service agency. COMPONENT IDENTIFICATION 1 Tubular Heat Exchanger 2 Pressure Switch 3 Flue Pipe Connection 4 Induced Draft Blower ? 5 Gas Line Entrance 6 Gas Valve 7 Rollout Limit 8 Junction Box 9 Wiring Harness Grommet Gas Manifold Gas Line Entrance (Alternate) Inshot Burner Transformer Circulator Blower Blower Door Interlock Switch Note: Primary Limit Not Shown Integrated Control Module Upflow/Horizontal 1 Tubular Heat Exchanger 9 Wiring Harness Grommet 2 Pressure Switch 10 Gas Manifold 3 Flue Pipe Connection 11 Inshot Burner 4 Induced Draft Blower 12 Transformer 5 Gas Line Entrance 13 Integrated Control Module 6 Gas Valve 14 Blower Door Interlock Swtich 7 Rollout Limit 15 Circulator Blower 8 Junction Box 16 Gas Line Entrance (Alternate) 5 PRODUCT DIMENSIONS GMS8 Alt. Gas Inlet Alt. Gas Inlet Alt. High Voltage High Voltage Inlet Low Voltage Alt. LowVoltage M ODEL A B 14 12 - 1/2 17 - 1/2 16 21 19 - 1/2 24 - 1/2 23 GMS80403A*** GMS80603A*** GMS80604B*** GMS80804B*** GMS80805C*** GMS81005C*** GMS81205D*** GM S81405DN** 6 GMS8[040-100]BB GMS81205D*BA PRODUCT DIMENSIONS GMS81405DNCC P re ssure S w itch Trip P oints Model Trip Point ID Blow er Pressure Sw itch ID Blow er Pressure Sw itch Part # GM S80403A*BB -0.70 B1370158 GM S80603A*BB -0.75 B1370179 GM S80604B*BB -0.75 B1370179 GM S80804B*BB -0.70 B1370158 GM S80805C*BB -0.75 B1370179 GM S81005C*BB -0.70 B1370158 GM S81205D*BA -0.80 0130F00042 GMS81405DNCC -0.80 0130F00042 For installations in Canada, the GMS furnaces are certifed only to 4,500 ft. * Negative pressure readings are in inches of water column (*w.c.) P RIM ARY LIM IT Pa r t Num ber 20162901 20 1 6 2 9 0 4 2 0 1 62 9 0 3 Open Se tting (°F) 210 150 160 GM S8 0 40 3 A* BB 1 --- --- GM S8 0 60 3 A* BB --- 1 --- GM S8 0 60 4 B* BB --- 1 --- GM S8 0 80 4 B* BB --- 1 --- GM S8 0 80 5 C* BB --- --- 1 GM S8 1 00 5 C* BB --- 1 --- GM S8 1 20 5 D* BA --- --- 1 GMS 81 4 0 5 DNCC --- --- 1 ROLLOUT LIM IT SW ITCHES AUXILIARY LIM IT S W ITCHES Pa r t Num be r 0 1 3 0 F00 0 3 8 Ope n Se tting (°F) 120 GM S80403A*BB 1 GM S80603A*BB 1 GM S80604B*BB 1 GM S80804B*BB 1 GM S80805C*BB 1 GM S81005C*BB 1 2 GM S81205D*BA 1 2 GMS 8 14 0 5 DNCC 1 Pa rt Num be r 1 0 1 2 3 5 29 Ope n Se tting (°F) 300 GM S 80 4 0 3 A*BB 2 GM S 80 6 0 3 A*BB 2 GM S 80 6 0 4 B*BB 2 GM S 80 8 0 4 B*BB 2 GM S 80 8 0 5 C*BB 2 GM S 81 0 0 5 C*BB 2 GM S 81 2 0 5 D*BA GM S8 1 4 0 5 DNCC 7 PRODUCT DESIGN Thermostats: It is recommended that a single-stage heat, non-power robbing thermostat be used. Refer to the product marketing literature for a complete list of thermostats offered. THERMOSTATS Filters: Thermostat Man/Auto Programmable Cool Heat Batt. Powered Batt. Bkup 1213406* Man. Or Auto Yes 2 3 No No 1213407 Man. Changeover Yes 2 2 Yes Yes 1213411 Man. Changeover No 2 2 Yes No *1213406 is the recommended model for the G*S* furnaces when used with a heat pump in a fossil fuel application. It is NOT for use with the G*S8 as a sole heating source. 1213406 thermstats are 24V powered with battery backup. Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or CAN/ULCS111 standards. Installing this furnace without filters will void the unit warranty Upflow Filters Cabinet Width (in.) All SIDE RETURN Approx. Nominal Flow Area Filter Size (in.) (in2) 16 x 25 x 1 400 BOTTOM RETURN Approx. Cabinet Nominal Flow Area Width Filter Size (in.) (in.) (in2) 17-1/2 14 x 25 x 1 350 21 16 x 25 x 1 400 24-1/2 20 x 25 x 1 500 Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. MINIMUM FILTER SIZES for DISPOSABLE FI LTERS FURNACE I NPUT 40M 60M 80M 100M 120M 140M FILTER SIZE 320 in 2 483 in 2 640 in 2 2 800 in 2 738 in 2 738 in DISPOSABLE NOMINAL 300 F.M. FACE VELOCITY 8 GMS8[040-100]BB GMS81205D*BA FURNACE SPECIFICATIONS Tem perature Rise (°F) GMS80805C*BB GMS81005C*BB GMS81205D*BA GMS81405DNCC Rated External Static (" w.c.) GMS80804B*BB A.F.U.E. GMS80604B*BB O utput (US) High Fire GMS80603A*BB Btuh Input (US) High Fire GMS80403A*BB M O DEL GMS81405DNCC 40,000 60,000 60,000 80,000 80,000 100,000 120,000 140,000 32,000 48,000 48,000 64,000 64,000 80,000 96,000 112,000 80% 80% 80% 80% 80% 80% 80% 80% .20 - .50 .20 - .50 .20 - .50 .20 - .50 .20 - .50 .20 - .50 .20 - .50 .20 - .50 25 - 55 25 -55 20 - 50 35 - 65 35 - 65 35 - 65 40 - 70 40 - 70 High Stage Pressure Sw itch Trip Point (" w .c .) -0.70 -0.75 -0.75 -0.70 -0.75 -0.70 -0.80 -0.80 Blow er W heel (D" x W ") 10 X 6 10 x 6 10 x 8 10X8 10x10 10X10 11x10 11x10 1/3 1/3 1/2 1/2 1/2 1/2 3/4 3/4 4 4 4 4 4 4 4 4 1298 1157 1883 1725 1960 1974 2131 2131 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 115-60-1 8.5 8.5 12.9 12.9 12.9 12.9 15.2 14.7 15 15 15 15 15 15 15 15 Transform er (VA) 40 40 40 40 40 40 40 40 Heat Anticipator (Am ps) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 Prim ary Lim it Setting (°F) 210° 150° 150° 150° 160° 150° 160° 160° Auxiliary Lim it Setting (°F) 120° 120° 120° 120° 120° 120° 120° 120° Rollout Lim it Setting (°F) 300° 300° 300° 300° 300° 300° 300° 300° Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 7 / 11 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 3.5 / 10 #45 / #55 #45 / #55 #45 / #55 #45 / #55 #45 / #55 #45 / #55 #45 / #55 #43 / #55 2 3 3 4 4 5 6 6 4 4 4 4 4 4 4 4 84 88 98 106 114 118 130 130 Blow er Horsepow er Blow er Speeds Max C FM @ 0.5 E.S.P. Power Supply Minim um C ircuit Am pacity (MCA) Maxim um O vercurrent Devic e (1) (2) Manifold Pressure (Natural/Propane) High Stage (" w.c.) O rifice Size (Natural/Propane) Num ber of Burners Vent Connector D iam eter (inc hes) Shipping W eight (lbs.) (3 ) (1) Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. Maximum Overcurrent Protection Device: May use Time Delay Fuse or HACR type Circuit Breaker of the same size as noted. (3) See Installation Instructions for appropriate vent diameter, length and number of elbows. (2) 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation. 2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps. Unit specifications are subject to change without notice. ALWAYS refer to the unit's serial plate for the most up-to-date general and electrical information. 9 GMS8[040-100]BB GMS81205D*BA BLOWER PERFORMANCE SPECIFICATIONS GMS81405DNCC (CFM & Te m pe ra ture Rise vs. Ex te rna l S ta tic P re ssure ) Model Heating Speed A s Shipped EXTER N AL STATIC PR ESSUR E (Inches Water C olum n ) Ton s AC Motor Spe ed at 0 .5 " 0.1 0 .2 0.3 0.4 0 .5 0 .6 0 .7 0.8 ESP C FM R ISE C FM R ISE C FM R ISE CFM R ISE C FM R ISE C FM CFM CFM H IGH 3 .0 1 52 1 ---- 146 6 ---- 14 14 ---- 1 37 3 ---- 129 8 ---- 12 43 1 164 1 07 5 *MS8 04 03A*BB MED 2 .5 1 16 0 26 116 0 26 11 32 26 1 12 1 26 108 2 27 10 42 99 7 9 25 (MED IUM) MED -L O 2 .0 9 61 31 9 55 31 94 8 31 9 32 32 9 13 33 88 2 82 1 8 03 L OW 1 .5 7 81 38 7 85 38 78 1 38 7 73 38 7 61 32 74 5 71 6 6 68 H IGH 3 .0 1 42 2 31 135 2 33 13 07 34 1 19 7 37 115 7 38 *MS8 06 03A*BB MED 2 .5 1 09 8 40 108 1 41 10 51 42 1 03 9 43 102 1 44 10 92 1 075 98 3 92 4 8 68 9 83 (MED IUM) MED -L O 2 .0 9 19 48 9 13 49 89 2 50 8 47 ---- 8 29 ---- 81 8 79 2 7 28 L OW 1 .5 7 58 ---- 7 41 ---- 74 1 ---- 7 33 ---- 6 99 ---- 67 7 64 9 6 26 H IGH 4 .0 2 13 4 21 210 0 21 20 42 22 1 97 5 23 188 3 24 17 86 1 700 1 60 1 *MS80 60 4B*BB MED 3 .5 1 66 8 27 166 3 27 16 56 27 1 64 5 27 161 6 28 15 49 1 492 1 39 1 (MED IUM) MED -L O 3 .0 1 41 9 31 142 6 31 14 26 31 1 43 2 31 141 9 31 13 78 1 328 1 26 1 L OW 2 .5 1 13 4 39 114 5 39 11 66 38 1 17 1 38 116 0 38 11 44 1 111 1 07 1 H IGH 4 .0 2 05 1 ---- 198 3 ---- 18 95 ---- 1 81 2 ---- 172 5 ---- 16 27 1 530 1 43 9 *MS80 80 4B*BB MED 3 .5 1 73 6 ---- 170 8 35 16 52 36 1 61 1 37 154 0 38 14 75 1 394 1 30 7 (MED IUM) MED -L O 3 .0 1 69 3 35 166 8 36 14 59 41 1 42 9 41 138 9 43 13 39 1 274 1 20 4 L OW 2 .5 1 20 0 49 118 5 50 11 80 50 1 17 3 51 115 8 51 11 25 1 125 1 08 0 H IGH 5 .0 2 29 0 ---- 222 9 ---- 21 55 ---- 2 04 7 ---- 196 0 ---- 18 37 1 712 1 58 4 *MS80 80 5C *BB MED 4 .0 1 85 2 ---- 182 0 ---- 17 77 ---- 1 71 9 --- 164 1 36 15 67 1 469 1 38 2 (MED IUM) MED -L O 3 .5 1 61 5 37 159 2 37 15 56 38 1 51 6 39 147 0 40 14 05 1 346 1 23 5 L OW 3 .0 1 29 0 46 128 5 46 12 65 47 1 23 5 48 121 4 49 11 74 1 044 H IGH 5 .0 2 32 3 ---- 222 5 ---- 21 20 35 2 04 0 36 197 4 38 18 01 1 688 1 57 7 *MS81 00 5C *BB MED 4 .0 1 85 8 40 184 7 40 17 99 41 1 74 4 42 167 4 44 15 77 1 493 1 39 9 (MED IUM) MED -L O 3 .5 1 59 6 46 158 7 47 15 71 47 1 55 2 48 149 3 50 13 97 1 326 1 21 7 L OW 3 .0 1 29 1 57 127 2 58 12 61 59 1 25 7 59 120 5 61 11 68 1 118 1 06 0 H IGH 5 .0 2 46 9 ---- 238 9 ---- 23 00 ---- 2 22 3 40 213 1 42 20 27 1 902 1 78 6 *MS81 20 5D *BA MED 4 .0 1 57 5 56 155 8 57 15 45 58 1 51 3 59 150 0 59 14 19 1 354 1 27 1 (MED IUM) MED -L O 3 .5 1 40 2 63 138 0 64 13 43 66 1 31 9 67 129 6 69 12 45 1 183 1 10 6 L OW 3 .0 1 20 0 ---- 118 6 ---- 11 61 ---- 1 12 7 ---- 108 2 ---- 10 42 H IGH 5 .0 2 46 9 42 238 9 43 23 00 45 2 22 3 47 213 1 49 20 27 1 902 1 78 6 GMS81 40 5D N CC MED 4 .0 1 57 5 66 155 8 67 15 45 67 1 51 3 69 150 0 69 14 19 1 354 1 27 1 (MED IUM) MED -L O 3 .5 1 40 2 ---- 138 0 ---- 13 43 ---- 1 31 9 ---- 129 6 ---- 12 45 1 183 1 10 6 L OW 3 .0 1 20 0 ---- 118 6 ---- 11 61 ---- 1 12 7 ---- 108 2 ---- 10 42 99 5 99 5 9 04 9 26 9 26 NOTES: • CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. • All furnaces ship as hig-speed cooling. Installer must adjust blower cooling speed as needed. • For most jobs, about 400 CFM per ton when cooling is desirable • INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. • The chart is for information only. For satisfactory operation, external static pressure must not exceed values shown on the rating plate. The shaded area insicated ranges in excess of maximum static pressure allowed when heating. • The dashed (---) areas indicate a temperature rise not recommended for this model. • At higher altitudes, a properly de-rated unit will have approximatley the same temperature rise at a particular CFM, while ESP at the CFM will be lower. 10 TEMPERATURE RISE 10 20 30 40 50 60 70 30 80 90 100 40 50 60 700 600 CFM 90 100 2000 2200 2400 CFM 1800 1600 1400 OUTPUT BTU/HR x 1000 80 1200 1100 1000 900 70 800 FORMULAS 110 120 130 140 BTU OUTPUT = CFM x 1.08 x RISE BTU OUTPUT RISE = BTU OUTPUT vs TEMPERATURE RISE CHART 150 BLOWER PERFORMANCE SPECIFICATIONS 11 WIRING DIAGRAMS GMS8 WARNING:DISCONNECT POWER BEFORE SERVICING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. INTEGRATED CONTROL MODULE HUMIDIFIER XFMR (6) 24 VAC HUMIDIFIER GND GND (8) C C2 GAS VALVE MVC (9) R W Y G M1 1 6 5 4 9 8 7 12 11 10 YL RD YL BL BR RD GR RD 2 AUXILI ARY LIMITS 11 5 VAC NEUTRAL INTEGRATED CONTROL MODULE G PS (10) HLI (7) W HLO (1) AUTO RESET PRIMARY LIMIT CONTROL R RO2 (11) RO1 (5) MANUAL RESET ROLLOUT LIMIT CONTROL(S) (SINGLE CONTROL ON SOME MODELS) 24 VAC 40 VA TRANSFORMER BR XFMR-H YL OR 1 115 VAC YL RD FP (2) HOT SURFACE IGNITER IGN-N ID BLWR IND IND-N COOL-H CO OL CIRCULATOR BLWR AT HE CAP YL WH HEAT-H WH GR 15 PIN PLUG ON SOME MODELS BLOWER COMPARTMENT LINE-N LINE-H JUNCTION BOX BURNER COMPARTMENT C PRESSURE SWITCH WH BK PRIMARY LIMIT NO YL OR RD DOOR SWI TCH 24 VAC HUMIDIFIER BK DOOR SWITCH SWITCH LOCATED IN BLOWER COMPARTMENT ON SOME MODELS RD CIR-N INTEGRATED CONTROL MODULE WH BR BR YL RD XFMR INTEGRATED CONTROL MODULE BR WH 115V CICULATOR BLOWER OR BK BK IGN BK (HI) BL (MED) OR (MED LOW) RD (LOW) WH (N) WH BK 24V XFMR-N FLAME SENSOR WH PU BK PU 115 VAC HOT AND PARK TERMINALS LINE-H XFMR-H HEAT-H COOL-H NO C PSO (4) TO MICRO Y XFMR (3) BL YL WH WH HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 24V THERMOSTAT CONNECTIONS 2 ID BLOWER PRESSURE SWITCH AUXILIARY LIMIT CONTROLS OR 3 MV (12) C DIAGNOSTIC LED FUSE WARNING: DISCONNECT POWER BEFORE SERVICING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. BK DISCONNECT N L GND 1 Ø /60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE TO 115VAC/ BR BL OR BK M1 HOT SURFACE IGNITER JUNCTION BOX WH C2 FLAME SENSOR GAS VALVE LINE-N GND LINE H PU INDUCED DRAFT BLOWER PU PU ROLLOUT LIMITS (SINGLE CONTROL ON SOME MODELS) 0 1 2 STEADY ON = NORMAL OPERATION OFF = CONTROL FAILURE 1 FLASH = SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED) 2 FLASHES = PRESSURE SWITCH STUCK CLOSED 3 3 FLASHES = PRESSURE SWITCH STUCK OPEN 4 4 FLASHES = OPEN HIGH LIMIT 5 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 6 FLASHES = OPEN ROLLOUT 7 7 FLASHES = LOW FLAME SIGNAL C RAPID FLASHES = REVERSED 115 VAC POLARITY/VERIFY GND COLOR CODES: YL YELLOW OR ORANGE PU PURPLE GR GREEN BK BLACK PK PINK BR BROWN W H WHITE BL BLUE GY GRAY RD RED TO 115 VAC/ 1/60HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE LOW VOLTAGE (24V) LOW VOLTAGE FIELD HI VOLTAGE (115V) EQUIPMENT GND FIELD GND FIELD SPLICE HI VOLTAGE FIELD SWITCH (TEMP.) JUNCTION TERMINAL INTERNAL TO INTEGRATED CONTROL PLUG CONNECTION IGNITER SWITCH (PRESS.) OVERCURRENT PROT. DEVICE NOTES: 1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS. 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED W HEN SERVICING. 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED W ITH W IRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTORS ONLY. 4. BLOWER SPEEDS MUST BE ADJUSTED BY INSTALLER TO MATCH THE INSTALLATION REQUIREMENTS SO AS TO PROVIDE THE CORRECT HEATING TEMPERATURE RISE AND THE CORRECT COOLING CFM. (SEE SPEC SHEET FOR AIR FLOW CHART) 5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES. 0140F00119-C Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring. 12 SCHEMATICS GMS8 HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. CIRCULATOR BLOWER INDUCER CIR PARK PARK NEU HEAT COOL IND R K2 RO2 RO1 TH K3 K1 ROLLOUT SWITCH XFMR HOT 24 VAC .0005 FACTORY JUMPER 3M K5 K8 FACTORY JUMPER FP IGN GND MV MV FLAME SENSOR PROBE IGNITOR GAS VALVE PS HLO HIGH LIMIT HLI PSO XFMR NEU TR C COMPRESSOR CONTACTOR COIL Y G W Y G W R THERMOSTAT AUX LIMIT PRESSURE SWITCH TYPICAL SCHEMATIC GMS8 * MODEL FURNACES WR 50T55-289 INTEGRATED IGNITION CONTROL This schematic is for reference only. Not all wiring is as shown above. Always refer to the appropriate wiring diagram for the unit being serviced. 13
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