Graco Inc 243011 Users Manual 312830C SG2, SG3 Spray Guns, Instructions Parts, English
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2015-02-09
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SG2, SG3 Spray Guns English Models: 243011, 243012, 246506, 243238, 243382, 289843, 257359 312830C IMPORTANT SAFETY INSTRUCTIONS. Refer to your sprayer instruction manual for Pressure Relief, priming and spray instructions. Keep these instructions. ti11562a Maximum Working Pressure: 3600 psi (248 bar, 24.8 MPa) - For the application of architectural paints and coatings - The following Warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and hazard symbols refer to procedure-specific risks. Refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. EQUIPMENT MISUSE HAZARD WARNINGS SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. Instructions/Parts FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2008, Graco Inc. is registered to I.S. EN ISO 9001 Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or in the operating area of the equipment to help protect you from serious injury. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection Pressure Relief Procedure Installing Tip (26) and Guard (25) on Gun WARNING WARNING Follow this Pressure Relief Procedure whenever instructed to relieve pressure, stop spraying, check or service equipment, or install or clean spray tip. 1. 2. Turn OFF power and turn sprayer pressure control to lowest pressure setting. Hold gun against side of flushing pail. Trigger gun into pail to relieve pressure. If you suspect spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or tip obstruction. Gun Trigger Lock 3. 4. Operation Spraying 1. 2. 3. 4. WARNING To prevent injury when the gun is not in use, always set the gun’s trigger lock if unit is being shut down or left unattended. Trigger Locked Trigger Unlocked (no spray) (spray) WARNING 1.Relieve pressure. Set trigger lock. 3. ti11308a Setup 4. 1. 2. Connect Gun to Sprayer 3. 3. 2 (4) Vertical ti11563a WARNING Make sure sprayer is turned off and unplugged from power source. Refer to your sprayer instruction manual for priming and spray instructions. Attach supply hose to sprayer fluid outlet. Attach other end of supply hose to gun swivel (5). Use two wrenches (one on the swivel (5) and one on the hose), to tighten all connections securely. Refer to sprayer instruction manual for priming instructions. Loosen guard (3) Horizontal retaining nut. Align guard (25) horizontally to spray a horizontal pattern. Align guard (25) vertically to spray ti11564a a vertical pattern. Clearing Clogs WARNING 1. 2. Unlock trigger lock. Be sure the arrow shaped tip (26) faces forward (spray). Hold gun perpendicular and approximately 12-inches (30 cm) from surface. Move gun first, then pull gun trigger (3) to spray a test pattern. Slowly increase pump pressure until coverage is uniform and even (see sprayer instruction manual for additional information). Aligning Spray 2. ti11309a 1.If equipment has recently been operated, relieve pressure. Set trigger lock. 2.Using a pencil or similar object, insert seal (24) into back of guard (25). Install guard (25) over end of gun (1). Insert tip (26) in guard (25). Tighten retaining nut. Relieve pressure. Set trigger lock. Rotate tip (26) 180°. Unlock trigger lock. Trigger gun into pail or onto ground to remove clog. Set trigger lock. Rotate tip (26) 180° back to spray position. Cleanup Flush gun after each work shift and store in a dry location. Do not leave the gun or any parts in water or cleaning solvents. 312830C Parts 33 *Kit 288817 repairs both series A and B guns. 1c 1a 26 8 1a replaces these three components of series A. 10 32 Series A 7 6 1b 1a Series B 4 3 23 22 24 5 Ref. 1 1a 1b 1c 3 Part 288817 115483 243639 4 5 195495 238817 195384 243084 218131 179733 195395 115484 6✓ 7✓ 8 10 Description KIT, repair, gun (includes 1a, 1b, 1c) SEAT, valve NEEDLE, gun NUT, lock TRIGGER, repair kit includes 32, 33 GUARD, trigger KIT, swivel ADAPTER, gun inlet (SG2) FILTER, gun, SG2/SG3 FILTER, gun, SG3-E/SG3-A SEAL, sleeve CAP, end PIN, actuator Qty. 1 1 1 1 1 1 1 1 1 1 1 2 Ref. 22 23 Part 113409 195393 195788 195920 115485 195389 195390 177538 105334 24 26 32 33 Description RETAINER, guard HANDLE, gun (SG2) HANDLE, gun (SG3, SG3-E) HANDLE, gun (SG3-A) O-RING HOUSING, fluid (SG2) HOUSING, fluid, (SG3 ALL) STUD, trigger NUT, lock, hex ▲ Replacement Warning labels, tags and cards are available at no cost. ✓ Keep these spare parts on hand to reduce down time Ref Part 24 26 24 25 RAC X 26 ti11561a ti11739a 24 25 312830C Qty. 1 1 1 1 1 1 1 1 1 RAC 5 RAC IV 25 ti15355a 26 Description 24 243004 OneSeal™, RAC IV (2-pack) 243281 OneSeal™, RAC 5 (5-pack) 246453 OneSeal™, RAC X (5-pack) 25 237859 GUARD, RAC IV 243161 GUARD, RAC 5 246215 GUARD, RAC X 26 221515 TIP, spray 515, RAC IV 286515 TIP, spray 515, RAC 5 LTX515 TIP, spray 515, RAC X Qty 1 1 1 1 1 1 1 1 1 ti8505b 3 Maintenance WARNING WARNING Before performing any maintenance on gun, read all warnings on front cover of this manual and relieve pressure. Cleaning/Replacing Filter (6) 1.Relieve pressure. Set trigger lock 2. 3. 4. 5. 6. 7. 8. 9. Disconnect fluid hose from gun at swivel (5). Disconnect trigger guard (4) from guard retainer (22). Unscrew handle (23) from gun (1). Remove filter (6) through top of handle (23). Clean filter (6). Use a soft brush to loosen and remove excess debris. Insert clean filter (6) into handle (23). Reattach handle (23) to gun (1). Tighten securely. Reconnect trigger guard (4) to guard retainer (22). Repair Replacing Needle 1 a 15b 17 15a 16 ti11311b Technical Data 1.Relieve pressure. Set trigger lock. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Remove tip (26) and guard (25) from gun (1). Disconnect fluid hose from gun at swivel (5). Squeeze trigger while unscrewing diffuser. Remove locknut and end cap. Tap out needle. Use a soft brush to clean out internal passages of gun. Grease o-rings of new needle using a non-silicon grease. Guide new needle (15b) through front of gun . Install end cap and locknut, loosely. For needle housing (15a), apply medium strength (blue) thread sealant to threads. Place gasket on diffuser/seat. 12. Squeeze trigger while installing needle housing. Torque to 26-32 ft-lb (35-43 N•m). Translated Manuals French - 312831 Estonian - 312845 Spanish - 312832 Latvian - 312846 Dutch - 312833 Lithuanian - 312847 German - 312834 Polish - 312848 Italian - 312835 Hungarian - 312849 Turkish - 312836 Czech - 312850 Greek - 312837 Slovakian - 312851 Croatian - 312838 Slovenian - 312852 Portuguese - 312839 Romanian - 312853 Danish - 312840 Bulgarian - 312854 Finnish - 312841 Chinese - 312855 Swedish - 312842 Japanese - 312856 Norwegian - 312843 Korean - 312857 Russian - 312844 Translated manuals can be requested through a distributor or at www.graco.com. Maximum working pressure 3600 psi (248 bar, 24.8 MPa) Fluid orifice size 0.125 in. (3.18 mm) Weight (with tip and guard) 22 oz. (630 g) Inlet 1/4 npsm swivel Maximum material temperature 120°F (49°C) Wetted parts Stainless steel, polyurethane, nylon, aluminum, tungsten carbide, brass Noise Level* Sound power 87 dBa Sound pressure 78 dBa *Measured at 3.1 feet (1m) while spraying water-based paint, specific gravity 1.36, through a 517 tip at 3000 psi (207 bar, 20.7 MPa) per ISO 3744 For complete warranty information contact your local Graco distributor, call Graco customer service: 1-800-690-2894 or visit our website: www.graco.com. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. This manual contains English. MM 312830 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Revised 02/2010
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