Graco Inc 309707N Users Manual 309707N, Ultra 395/495/595 Max II 490/495/595 Parts

ti3254a to the manual 52bf75a6-4c42-4d65-96d1-0925d9669e22

2015-02-09

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Parts
Ultrar 395/495/595
Ultra Max II 490/495/595

309707N

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

Make

Vac

Model
395

234180
249589

B

Ultra

495

234183

A

Ultra

595

Ultra

495

234186

A

Ultra Max II

490

249932

B

Ultra Max II

495

249933

B

Ultra Max II

595

Ultra Max II

495

Ultra
230

100

230

100

*

249938

B

Related manuals

*

*

. . . . . . . 309725
234181

A

234182

A

248660

A

234439

A

233974

A

253104

B

253105

B

253107

B

249934

B

253106

B

. . . . . . . 309250

. . . . . . . 309639

* Series

. . . . . . . 309055

. . . . . . . 309674

. . . . . . . 309709

Important Safety Instructions
Read all warnings and instructions in
Operation manual 309725. Save the
instructions.

234180
ti3254a

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001

Parts Drawing - Sprayer
53

12

23

63

66
69

65
54
17

9 1
44

77

25

42

2

47

22

16
20

52

38

47

3

8

PARTS,
PAGE 8

12

12

40

Ref 45
10

15
Ref 56

47
24

70

68

35
36

26

55

29

71

27

47

43

31
59

5
Ref 55

39

32
45

4

24
41
76
47

62
14

67

60

33
57

ti2400d
ti2400

46
61

2

309707

Parts List - Sprayer
234180, 234183, 234186, 249589
Ref
No.

Part No.

Description

1
2
3
4
5
8
9
10
12
14
15
16
17
20
22
23
24
25
26
27
29
31
32
33
35

107434
117828
111457
111600
111699
116073
116074
116079
117501
117559
15B067
246384†
287167
15B120
287058
287056
162453
180131
187615
187625
195150
196750
196762
206994
235014

36
38

224807
243222

39
40

241920
287057

41

246428

42

287055

43

287053

44

287054

45

287003

BEARING, thrust
PACKING, o–ring
PACKING, o–ring
PIN, grooved
GASKET, seat, valve
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
O–RING
MANIFOLD, ST Pro
FILTER, fluid, 60 mesh
CAP, manifold
GROMMET, transducer
COVER, front, Graco, paint
SHIELD, motor, painted
NIPPLE, (1/4 npsm x 1/4 npt)
BEARING, thrust
SEAT, valve
HANDLE, valve, drain
NUT, jam, pump
SPRING, retaining
PIN, straight
FLUID, TSL
VALVE, drain
includes 5, 26
BASE, valve
TRANSDUCER, pressure control
includes 3
DEFLECTOR, threaded
GEAR, reducer
includes 8, 10
PUMP, displacement, ST
includes 32
HOUSING, drive
includes 12, 70
ROD, connecting
includes 31, 32
GEAR, crankshaft
includes 1, 9, 25
HOSE, cpld

Qty
1
1
1
1
1
1
1
2
6
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Ref
No.
46
47
52

Part No.

Description

240794
117493

HOSE, cpld, 1/4 in. x 50 ft
SCREW, mach, hex washer hd
LABEL, front, Graco
Ultra 395
Ultra 495
Ultra 395 (249589)
LABEL, side, Graco
Ultra 395
Ultra 495
Ultra 395 (249589)
MOTOR
240V, Ultra 395; includes 77
240V, Ultra 495; includes 77
100V, Ultra 495; includes 77
HOSE, drain, ST stand
includes 39, 62
STRAINER, 7/8–14 unf
FRAME, standmount
HOSE, s hose suction
includes 14, 57, 62
GUN, includes Manual 309639
240V Ultra 395/495
100V Ultra 495
CLIP, drain line
LABEL, danger
LABEL, warning
GRIP, handle
CAP, leg
CUP, suction/drain
HANDLE, sprayer
includes 47, 66
COVER, pump rod
SCREW, drill, hex washer head
WASHER, garden hose
FAN, motor

15B372
15B255
15G330
53
15B847
15B495
15G343
54

55

287060*‡
287061*
287015*
246381

57
59
60

246385
15E823
246386

61

62
63
65
66
67
68
69

246540
246233
276888
15B517
195792
116139
15G857
287903
287072

70
71
76
77

15B589
115723
115099
239912

Qty
1
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1

Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available for Series A
‡ Motor Brush Kit 287735 is available for Series B
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

309707

3

Parts Drawing - Sprayer
12

46

63

53

23

65
54

61
9

17

1

77

44
25

9539C

85
42

2
16

22

18

20

52

8

38

40

3
PARTS,
PAGE 8

Ref
45

12
12

10

47

43

Ref 56
24

47

47

15

35
4

27

26

36

76

59

5

32

Ref 55
83 82

55

29

31

39

45
41

24

86

72

14
62

70
60

73
67

69

75
ti2397d
ti2397

57

47

68

66

4

309707

74

71
33

Parts List - Sprayer
234181, 233974, 248660
Ref
No.

Part No.

Description

1
2
3
4
5
8
9
10
12
14
15
16
17
18
20
22
23
24
25
26
27
29
31
32
33
35

107434
117828
111457
111600
111699
116073
116074
116079
117501
117559
15B067
246384†
287167
287167
15B120
287058
287056
162453
180131
187615
187625
195150
196750
196762
206994
235014

36
38

224807
243222

39
40

241920
287057

41

246428

42

287055

43

287053

44

287054

45
46
47
52

287003
240794
117493

BEARING, thrust
PACKING, o–ring
PACKING, o–ring
PIN, grooved
GASKET, seat, valve
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
O–RING
MANIFOLD, ST Pro
FILTER, fluid, 60 mesh
CAP, manifold
INSERT, filter
GROMMET, transducer
COVER, front, Graco, paint
SHIELD, motor, painted
NIPPLE, (1/4 npsm x 1/4 npt)
BEARING, thrust
SEAT, valve
HANDLE, valve, drain
NUT, jam, pump
SPRING, retaining
PIN, straight
FLUID, TSL
VALVE, drain
includes 5, 26
BASE, valve
TRANSDUCER, pressure control
includes 3
DEFLECTOR, threaded
GEAR, reducer
includes 8, 10
PUMP, displacement, ST
includes 32
HOUSING, drive
includes 12, 70
ROD, connecting
includes 31, 32
GEAR, crankshaft
includes 1, 9, 25
HOSE, cpld
HOSE, cpld, 1/4 in. x 50 ft
SCREW, mach, hex washer hd
LABEL, front, Graco
Ultra 395

15B372

Qty
1
1
1
1
1
1
1
2
6
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Ref
No.

Part No.

Description

15B255
15D161

Ultra 495
Ultra 595
LABEL, side, Graco
Ultra 395
Ultra 495
Ultra 595
240V
Ultra 495; includes 77
Ultra 595; includes 77
100V
Ultra 495; includes 77
HOSE, drain, ST stand
includes 39, 62
STRAINER, 7/8–14 unf
FRAME, cart, LO
HOSE, s hose suction
includes 14, 57, 62
GUN, includes Manual 309639
240V Ultra 395/495
100V Ultra 495
CLIP, drain line
LABEL, danger
LABEL, warning
CLIP, retaining
RING, retaining
CAP, hub
SCREW, pan hd
BUTTON, snap
PLUG, button
SLEEVE, cart
WASHER
WHEEL, semi pneumatic
HANDLE, assembly
COVER, pump rod
FAN, motor
SCREW, drill
CUP, suction/drain
PLUG, hole
WASHER, garden hose

53
15B847
15B495
15D165
54
287061*
248185‡

55

287015*
246381

57
59
60

246385
246250
246386

61

62
63
65
66
67
68
69
70
71
72
73
74
75
76
77
82
83
85
86

246540
246233
276888
15B517
195972
15B999
103117
104811
109032
178565
180656
195501
195673
195766
243205
15B589
239912
115723
15B870
115979
115099

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
4
2
1
2
2
2
1
1
1
2
1
1
1

1
1
1
10

Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available
Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
‡ Motor Brush Kit 248186 is available

1

309707

5

Parts Drawing - Sprayer
12

61
53

63

23

46

65
54

9

77

17

1

44
25
9539C

71
42
2

47

22

16
20

52

38
8

3
PARTS,
PAGE 8

Ref
45

12

40

12

10

Ref 47

43

74

70

24

47
27

31

15

55
47

36

35

26

29

5
Ref 55
67

4

45

39

32
24
41
76

73

14
84
69

62

68
81
72

60

66

57
ti2396
ti2396b

59
47
83

75

82
33
ti2396

6

309707

Parts List - Sprayer
234182, 234439
Ref
No.

Part No.

Description

1
2
3
4
5
8
9
10
12
14
15
16
17
20
22

107434
117828
111457
111600
111699
116073
116074
116079
117501
103413
15B067
246384†
287167
15B120
287058

23

287056

24
25
26
27
29
31
32
33
35

162453
180131
187615
187625
195150
196750
196762
206994
235014

36
38

224807
243222

39
40

241920
287057

41
42

246428
287055

43

287053

BEARING, thrust
PACKING, o–ring
PACKING, o–ring
PIN, grooved
GASKET, seat, valve
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
O–RING
MANIFOLD, ST Pro
FILTER, fluid, 60 mesh
CAP, manifold
GROMMET, transducer
COVER, front, Graco, paint;
includes 12
SHIELD, motor, painted;
includes 12, 63, 65
NIPPLE, (1/4 npsm x 1/4 npt)
BEARING, thrust
SEAT, valve
HANDLE, valve, drain
NUT, jam, pump
SPRING, retaining
PIN, straight
FLUID, TSL
VALVE, drain
includes 5, 26
BASE, valve
TRANSDUCER, pressure control
includes 3
DEFLECTOR, threaded
GEAR, reducer
includes 8, 10
PUMP, displacement, ST
HOUSING, drive
includes 12, 47
ROD, connecting
includes 31, 32
GEAR, crankshaft; includes 1, 9, 25
495
595
HOSE, cpld
HOSE, cpld, 1/4 in. x 50 ft, unpkg
SCREW, mach, hex washer hd

44

45
46
47

287054
248231
287003
240794
117493

Qty

Ref
No.

1
1
1
1
1
1
1
2
6
2
1
1
1
1
1

52

1

61
62
63
65
66
67
68
69
70
71
72
73
74
75
76
77

2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
10

Part No.
15B372
15B255
15D161

53
15B847
15B495
15D165
54

55
57
59
60

81
82
83
84

287061*
248185‡
244240
246385
245984
246387
246540
276888
15B517
195792
108068
109032
111590
15B434
15C146
115979
183350
192027
245245
108691
115099
239912
248189
106062
15B999
104811
15B652

Description

Qty

LABEL, front, Graco
395
495
595
LABEL, side, Graco
395
495
595
MOTOR, 240V; includes 77
495
595
HOSE, drain; includes 39
STRAINER, 7/8–14 unf
FRAME, cart, HI
TUBE, suction
includes 14, 57, 69, 84
GUN, includes Manual 309639
CLIP, drain line
LABEL, danger
LABEL, warning
PIN
SCREW, pan hd
BUTTON, snap
NUT, jam
HOOK, pail
PLUG, hole
WASHER
SLEEVE, cart
HANDLE
PLUG, tubing
WASHER
FAN, motor
495
595
WHEEL
CLIP, retaining
CAP, hub
WASHER, suction

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
1
1
1
1
2
1
2
1
1
1
2
2
2
1

Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available
‡ Motor Brush Kit 248186 is available
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

309707

7

Parts Drawing - Sprayer

11

30

37a

37

48
19
7
49
6
50
58
12

56

ti3345B

47
90
51

91

92

8

309707

Parts List - Sprayer

REF

NO.
6
7
11
12
19
30
37
47
48
49

REF

PART NO.
115494
115498
116167
117501
15B118
195428
256219
117493
276868
246379
246380
248180
287098

50

DESCRIPTION

QTY

SCREW, mach, phillps, pan hd
SCREW, mch, slot/hex, wash hd
KNOB, potentiometer
SCREW, mach, hex washer hd
BUSHING, motor wire
BOOT, toggle
POTENTIOMETER, assembly
SCREW, mach, hex washer hd
BOX, control, ST
CONTROL BOARD
495; 100/120V
395/495; 240V
595; 240V
DIGITAL DISPLAY

6
1
1
4
1
1
1
2
1
1
1
1
1

NO.
51
56

58

90
91

92

PART NO.

DESCRIPTION

QTY

15C019
LABEL, control
15G344 (249589)
CORD, power
15B119
100V
15B471
240V
SWITCH, toggle
195429
100V
117492
240V
195551
RETAINER, 240V
CORD
242001
CEE 7/7
242005
AUSTRALIA
244285
ADAPTER

1
1
1
1
1
1
1
1
1
1

100V Wiring Diagram
Black
ON/OFF
Switch
Ref 58

Black
Ref 37 Potentiometer

Black
White
Power
Plug

Pressure
Transducer
Ref 38

Green

Ref 56

Red (+)
Black (–)

ti3346a

from Motor

ti2471

2 x White

Digital Display
Ref 50

309707

9

230V Wiring Diagram
ON/OFF
Switch

Black

Ref 58
Blue

Brown

Inductor Coil

To Power Plug

Ref 56

Potentiometer
Ref 37

Blue
Black
Green/Yellow

Pressure
Transducer

Filter Board

Ref 38

Brown
Red (+)
Black / white (–)
ti2472B

From Motor

L1

L2

2 x White

Digital Display

Ref 50

10

309707

Parts Drawing - Ultra Max II Sprayers
12

249932, 249933, 249938

53

23
66
73
54
125
9 1
44
25

56
63

42

126

47
17

22

Ref 45
20

8

PARTS,
PAGE 17

18
2

47

3

70

10
51

71

38

52

40

68
47

16

65
43

59

31

29

15
47

12

12

55

32

24

45
24
47

36
4 27

35

41
72

55

61

39
13

14
46
62
33

57

60
ti7375a

309707

11

Parts List - Sprayer
249932, 249933, 249938
Ref
No.

Part No.

Description

1
2
3
4
8
9
10
12
13
14
15
16
17
18
20
22

107434
117828
111457
111600
116073
116074
116079
117501
115099
117559
15G455
246384†
15G456
287167
15B120
287901

23
24
25
27
29
31
32
33
34
35

287900
162453
180131
187625
195150
196750
196762
206994
222385
235014

36
38

224807
243222

39
40

241920
287057

41

246428

42

287899

43

287053

44

287054

BEARING, thrust
PACKING, o–ring
PACKING, o–ring
PIN, grooved
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
WASHER, garden hose
O–RING
MANIFOLD, ST Pro
FILTER, fluid, 60 mesh
CAP, manifold
INSERT, filter
GROMMET, transducer
COVER, front, Graco, paint
includes 12, 65
SHIELD, motor, painted, includes 12
NIPPLE, (1/4 npsm x 1/4 npt)
BEARING, thrust
HANDLE, valve, drain
NUT, jam, pump
SPRING, retaining
PIN, straight
FLUID, TSL
TAG Warning (not shown)
VALVE, drain
includes 5, 26
BASE, valve
TRANSDUCER, pressure control
includes 3
DEFLECTOR, threaded
GEAR, reducer
includes 8, 10
PUMP, displacement, ST
includes 32
HOUSING, drive
includes 12, 70
ROD, connecting
includes 31, 32
GEAR, crankshaft
includes 1, 9, 25

12

309707

Qty
1
1
1
1
1
1
2
8
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

Ref
No.
45
46
47
51
52

Part No.

Description

287003
240794
117493
15G866

HOSE, cpld
1
HOSE, cpld, 1/4 in. x 50 ft
1
SCREW, mach, hex washer hd
13
LABEL, Ultra Max II Smart Control
1
LABEL, front, Graco
490
1
495
1
LABEL, side, Graco
1
490
1
495
1
MOTOR, 120V, includes 125, 126
1
HOSE, drain, ST stand
1
includes 39, 62
STRAINER, 7/8–14 unf
1
FRAME, standmount
1
KIT, hose suction
1
includes 13, 14, 57, 62
GUN, RAC 5, includes manual 309639 1
GUN, RAC X, includes manual 309639 1
CLIP, drain line
1
LABEL, danger (models 249932,
249933)
1
LABEL, danger (model 249938)
1
LABEL, warning
1
GRIP, handle
1
CUP, suction/drain
1
COVER, pump rod
1
SCREW, drill, hex washer head
1
CAP, leg
4
HANDLE, sprayer
1
includes 47, 66
BOARD, control
1
LABEL, smart control
1
FAN, motor
1
SCREW
1

15G821
15G824
53

54
55

15G822
15G823
287805
246381

57
59
60

246385
15E823
246386

61
62
63

246540
246233
276888
15H087

65
66
68
70
71
72
73

15H086
195792
116139
287903
15B589
115723
15G857
276864

105
106
125
126

287904
15G861
15D088
115477

Qty

1
1
1

 Extra Danger and Warning tags and labels available free.
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

Parts Drawing - Sprayer
12

253104, 253106, 253107

53
23

117

54
125

56

17

9 1

51

44

18

126

25
42

2
16
38

20

65
47
22

8

3
Ref
45

63
47
47

PARTS,
PAGE 17

40

10

52

70
47

24

43

15

12
12

31
Ref 55
35
36
4 27

29

59

32

71

55

45
24

68

74a

39

41
13

74b

14

74c
74d

74

62

67
57

ti7377a

47
82
83

60

81
61

46
33

309707

13

Parts List - Sprayer
253104, 253106, 253107
Ref
No.

Part No.

Description

1
2
3
4
8
9
10
12
13
14
15
16
17
18
20
22

107434
117828
111457
111600
116073
116074
116079
117501
115099
117559
15G455
246384†
15G456
287167
15B120
287901

23

287900

24
25
27
29
31
32
33
34
35

162453
180131
187625
195150
196750
196762
206994
222385
235014

36
38

224807
243222

39
40

241920
287057

41
42

246428
287899

43

287053

BEARING, thrust
PACKING, o–ring
PACKING, o–ring
PIN, grooved
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
WASHER, garden hose
O–RING
MANIFOLD, ST Pro
FILTER, fluid, 60 mesh
CAP, manifold
INSERT, filter
GROMMET, transducer
COVER, front, Graco, paint
includes 12, 65
SHIELD, motor, painted
includes 12
NIPPLE, (1/4 npsm x 1/4 npt)
BEARING, thrust
HANDLE, valve, drain
NUT, jam, pump
SPRING
PIN, straight
FLUID, TSL
TAG, warning (not shown)
VALVE, drain
includes 5, 26
BASE, valve
TRANSDUCER, pressure control
includes 3
DEFLECTOR, threaded
GEAR, reducer
includes 8, 10
PUMP, displacement, ST
HOUSING, drive
includes 12, 47, 76
ROD, connecting
includes 31, 32
GEAR, crankshaft
includes 1, 9, 25
490/495
595
HOSE, cpld
HOSE, cpld, 1/4 in. x 50 ft
SCREW, mach, hex washer hd
LABEL, Ultra Max II Smart Control

44

45
46
47
51

287054
248231
287003
240794
117493
15G866

14

309707

Qty

Ref
No.

1
1
1
1
1
1
2
8
1
2
1
1
1
1
1
1

52

1

62
63

2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Part No.
15G824
15G825

53
15G823
15G826
54

55

287805
287807
246381

57
59
60

246385
246250
246386

61

246540
246233
276888
15H086
15H087

65
67
68
70
71
74
74a
74b
74c
74d
81
82
83
105
106
117
125
126

195793
109032
15B870
15B589
115723
287488
195501
178565
195673
103117
195766
15B999
104811
287904
15G861
15G447
15D088
115477

Description

Qty

LABEL, front, Graco
495
1
595
1
LABEL, side, Graco
495
1
595
1
MOTOR,includes 125, 126
495
1
595
1
HOSE, drain, ST stand
1
includes 39, 62
STRAINER, 7/8–14 unf
1
FRAME, cart, LO
1
KIT, hose suction
1
includes 14, 57, 62, 13
GUN, RAC 5, includes manual 309639 1
GUN, RAC X, includes manual 309639 1
CLIP, drain line
1
LABEL, danger (model 253106)
1
LABEL, danger (models 253104,
243107)
1
LABEL, warning
1
SCREW, pan hd
4
CUP, suction/drain
1
COVER, pump rod
1
SCREW, drill
2
HANDLE, assembly
1
SLEEVE, cart
2
BUTTON, snap
2
WASHER
2
RING, retaining
2
WHEEL, semi pneumatic
2
CLIP, retaining
2
CAP, hub
2
BOARD, control
1
LABEL, smart control
1
PLUG, hole
1
FAN, motor
1
SCREW
1

 Extra Danger and Warning tags and labels available free.
1
1
1
1
12
1

† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

Parts Drawing - Sprayer
Ultra Max II 495 253105, A
Ultra Max II 595 249934, B

12

53

117

23
17

54

18
2

125

20

44

25

126

51
38

9 1

56

16

42

3

Ref
45

63
70
47

24
15

8

27
36

35

22

40

52
12

PARTS,
PAGE 17

47

65

10

47

74
55

12

43

4

47
31
29
74b

32

74a

55

45
74c
74d
67

24
41

114

13
14
84

81

69
116

115

39
62

60
59

57

61
ti7679

82

46
83

33

309707

15

Parts List - Sprayer
Ultra Max II 495: 253105 A
Ultra Max II 595: 249934, B
Ref
No.

Part No.

Description

1
2
3
4
8
9
10
12
13
14
15
16
17
18
20
22

107434
117828
111457
111600
116073
116074
116079
117501
115099
103413
15G455
246384†
15G456
287167
15B120
287901

23

287900

24
25
27
29
31
32
33
34
35

162453
180131
187625
195150
196750
196762
206994
222385
235014

36
38

224807
243222

39
40

241920
287057

41
42

246428
287899

43

287053

BEARING, thrust
PACKING, o–ring
PACKING, o–ring
PIN, grooved
WASHER, thrust
WASHER, thrust
BEARING, thrust
SCREW, mach, hex washer hd
WASHER, garden hose
O–RING
MANIFOLD, ST Pro
FILTER, fluid, 60 mesh
CAP, manifold
INSERT, filter
GROMMET, transducer
COVER, front, Graco, paint
includes 12, 65
SHIELD, motor, painted
includes 12
NIPPLE, (1/4 npsm x 1/4 npt)
BEARING, thrust
HANDLE, valve, drain
NUT, jam, pump
SPRING. retaining
PIN, straight
FLUID, TSL
TAG, warning (not shown)
VALVE, drain
includes 5, 26
BASE, valve
TRANSDUCER, pressure control
includes 3
DEFLECTOR, threaded
GEAR, reducer
includes 8, 10
PUMP, displacement, ST
HOUSING, drive
includes 12, 47
ROD, connecting
includes 31, 32
GEAR, crankshaft
includes 1, 9, 25
490/495
595
HOSE, cpld
HOSE, cpld, 1/4 in. x 50 ft

44

45
46

287054
248231
287003
240794

16

309707

Qty
1
1
1
1
1
1
2
8
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Ref
No.
47
51
52

Part No.

Description

117493
15G866

SCREW, mach, hex washer hd
12
LABEL, Ultra Max II Smart Control
1
LABEL, front, Graco
495
1
595
1
LABEL, side, Graco
1
495
1
595
1
MOTOR, includes 125, 126
495
1
595
1
HOSE, drain
1
includes 39
CORD, power, 490/495 (Lo/Hi Boy)
1
CORD, power, 595
1
STRAINER, 7/8–14 unf
1
FRAME, cart, HI
1
TUBE, suction
1
includes 14, 57, 69, 84
GUN, RAC 5, includes manual 309639 1
GUN, RAC X, includes manual 309639 1
CLIP, drain line
1
LABEL, danger
1
LABEL, warning
1
SCREW, pan hd
4
NUT, jam
1
HOOK, pail
1
HANDLE
1
PIN, spring, straight
2
SLEEVE, cart
2
BUTTON, snap
2
WASHER
2
WHEEL
2
CLIP, retaining
2
CAP, hub
2
WASHER, suction
1
HANGER, stand
1
CAM, cart
2
SCREW, mch, hex
4
PLUG, tubing
2
FAN, motor
1
SCREW
1

15G824
15G825
53
15G823
15G826
54

55
56
57
59
60
61
62
63
65
67
69
70
74
74a
74b
74c
74d
81
82
83
84
114
115
116
117
125
126

287805
287807
243993
15B258
15D029
246385
287779
15B506
246540
246233
276888
15H087
195792
109032
15E813
15C146
287489
108068
192027
111590
183350
106062
15B999
104811
15B652
15D281
15C982
114531
15G447
15D088
115477

Qty

 Extra Danger and Warning tags and labels available free.
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

Parts Drawing - Sprayer

121
105

56
90
113

106
37
91

Ref 56

11
5

58
37a
129

48

92
49
6

12

128
127

51
19
50
ti7381a

30

309707

17

Parts List - Sprayer
REF

NO.
5
6
11
12
19
30
37
48
49
50
51

REF

PART NO.
15G562
115494
116167
117501
115498
287912
287913
256219
287907
287908
287909
287910
287789
15G866

DESCRIPTION

QTY

BUSHING, control box
SCREW, mach, philips, pan hd
KNOB, potentiometer
SCREW, mach, hex washer hd
SCREW, mach, slot, hex, wash hd
BOARD, filter, 100V
BOARD, filter, 230V
POTENTIOMETER, assembly
BOX, control 100V models
BOX, control 230V models
BOARD, control 100V models
BOARD, control 230V models
COVER, control box
LABEL, Ultra Max II Int’l.

1
6
1
4
1
1
1
1
1
1
1
1
1
1

NO.
56
56

58
90
91

92
105
106
113
121
129

PART NO.
253372
253378
253373
195428
195551
242001
242005
244285
287904
15G861
115522
15G588
158674

DESCRIPTION

QTY

CORD, power
100V, model 249938 only
100 V, model 253106 only
230V
BOOT, toggle
RETAINER, 230V
CORD
CEE 7/7
AUSTRALIA
ADAPTER Japan
BOARD, control LCD
LABEL, smart control display
SCREW, mch, pnh
LABEL, digital tracking
O–RING, packing

Wiring Diagram
MOTOR
Digital Display

ON/OFF
Switch

Potentiometer
Ref 37

Blue
Brown

Transducer
Ref 38
Power Plug
Ref 56

Green
Black
Blue

18

309707

ti7454a

1
1
1
1
1
1
1
1
1
1
1
1
1
1

Notes

309707

19

TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify the
distributor near you:1–800–690–2894 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the
right to make changes at any time without notice.
This manual contains English mm 309707
Graco Headquarters: Minneapolis
International Offices: Belgium, Korea, China, Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN
http://www.graco.com
11/2002, Rev 3/2008

20

309707

55440–1441



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Keywords                        : 309707N Ultra 395/495/595 Ultra Max II 490/495/595 Parts Z037543
Creator Tool                    : Interleaf, Inc.
Modify Date                     : 2009:10:09 11:10:46-05:00
Create Date                     : 2008:03:19 15:18:30-05:00
Metadata Date                   : 2009:10:09 11:10:46-05:00
Format                          : application/pdf
Title                           : 309707N, Ultra 395/495/595 Ultra Max II 490/495/595 Parts
Creator                         : Robert Daly
Description                     : 309707N Ultra 395/495/595 Ultra Max II 490/495/595 Parts
Subject                         : 309707N Ultra 395/495/595 Ultra Max II 490/495/595 Parts Z037543
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Instance ID                     : uuid:213002a7-f201-495e-b7f3-36039743773b
Page Count                      : 20
Author                          : Robert Daly
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