Graco 238511 309377D Preset PM5 Electronic Metered Dispense Valves User Manual To The D60057e8 27e9 4684 Ac05 82902642d3bc
User Manual: Graco 238511 to the manual
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Instructions -- Parts List
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440- 1441
Copyright 2001, Graco Inc. is registered to I.S. EN ISO 9001
PRESET
PM5t
tt
tElectronic
Metered Dispense Valves
For pre--set metered dispense of oils and antifreeze.
1000 psi (7 MPa, 69 bar) Maximum Working Pressure
5 gpm (18.9 lpm) Maximum Flow Rate
Model 238511 75_
__
_bend 3/8--in. rigid tube
Model 238512 3/8--in. coupled flexible hose
Model 238515 90_
__
_offset
Patent Nos.
4,883,199 DE3834454C2
D382,500 1025804
6,357,300 ZL97102971.7
6,047,906 187760
77664 13742
309377D
DThis dispense valve is designed to dispense
petroleum-based lubricants and antifreeze only.
Do not dispense windshield washer solvent with
this dispense valve.
DThis dispense valve is designed for indoor use
only.
DThis dispense valve is not designed for in-line
installation. Do not install with a shutoff valve on
the outlet side of the meter. Such installation
could result in damage to the meter housing
cover.
CAUTION
Model 238511 shown
TI0327
Important Safety instructions
Read all warnings and instructions in this manual.
Save these instructions.
2 309377
Table of Contents
Warnings 2......................................
Installation 4.....................................
Setup 7.........................................
Operation 11....................................
Troubleshooting 13...............................
Service 16......................................
Parts List 18.....................................
Parts Drawing 19.................................
Technical Data 20................................
Dimensional Drawing 21..........................
Graco Standard Warranty 22......................
Graco Information 22.............................
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before you operate this equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor
for assistance.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DDo not leave this dispense valve unattended while it is dispensing.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure of the lowest rated system component. See the
Technical Data on page 20 for the maximum working pressure of this component.
DUse fluids and solvents that are compatible with the equipment wetted parts. See the Technical
Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180_F(82_C) or below --40_F(--40_C).
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
DDo not point the dispense valve at anyone or at any part of the body.
DDo not put your hand or fingers over the end of the dispense valve.
DDo not stop or deflect leaks with your hand, body, glove, or rag.
DUse only extensions and nozzles that are designed for use with this dispense valve.
DFollow the Pressure Relief Procedure on page 5 before you clean, check, or service this
equipment.
DTighten all fluid connections before you operate this equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do
not repair high pressure couplings; you must replace the entire hose.
WARNINGWARNING
INSTRUCTIONS
3309377
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DBe sure the entire fluid system is properly grounded. Refer to your pump instruction manual for
complete details. See Grounding on page 6.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop
dispensing immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being dispensed.
DKeep the dispensing area free of debris, including solvent, rags, and spilled gasoline.
DDo not smoke while flammable fluids or fumes are in the dispensing area.
WARNINGWARNING
4 309377
Installation
Typical Installations
Fig. 1 shows a typical hose reel installation. These
dispense valves can also be installed on a console, as
showninFig.2.
Do not use this dispense valve on non-Graco
consoles. Such use could result in the trigger
becoming inadvertently pressed while the dis-
pense valve is stowed.
CAUTION
Fig. 1
L
M
K
N
J
H
06174B
KEY DESCRIPTION
HThermal relief kit (required) Part No. 235998
Install downstream from pump.
JFluid shut-off valve
KHose
LHose reel fluid inlet hose
MHose reel
NPM5 electronic metered dispense valve
The typical installation shown in Fig. 1 is only a guide.
The components shown are typical; however, it is not a
complete system design. Contact your Graco distribu-
tor for assistance in designing a system to suit your
particular needs.
This dispense valve is not designed for in-line
installation. Do not install with a shut-off valve
on the outlet side of the meter. Such installation
could result in damage to the meter housing
cover.
CAUTION
Mounting Bracket
Mounting bracket 196471 is available for resting a PM5
dispense valve on a console. See Fig. 2.
Do not obstruct the trigger of this dispense
valve, and do not set the unit down resting on its
trigger, or it might not stop dispensing.
CAUTION
mounting bracket
196471
Fig. 2 TI0334
5309377
Installation
PRESSURIZED EQUIPMENT HAZARD
The equipment stays pressurized until pressure is
manually relieved. To reduce the risk of serious
injury from pressurized fluid, accidental spray from
the dispense valve, or splashing fluid, follow the
Pressure Relief Procedure when you
DAre instructed to relieve pressure
DCheck, clean, or service any system equipment
DInstall or clean fluid nozzles or filter
WARNING
Pressure Relief Procedure
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container
to relieve pressure.
3. Open any bleed-type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until you are ready to
pressurize the system.
FIRE AND EXPLOSION HAZARD
The movement of fluids through the
dispensing system generates static
electricity. The static electricity can
cause volatile fumes to ignite, resulting in explosion
and fire. The dispensing system must grounded.
See Grounding on page 6.
WARNING
Pre-Installation Procedure
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure above.
2. Close the shut-off valve (item J in Fig. 1).
3. Ground the hose and reel or console. See
Grounding on page 6. Leave a minimum two
engaged threads bare when using PTFE tape. The
bare threads ensure a ground is maintained.
Installation Procedure
If this is a new installation, or if the fluid in the
lines is contaminated, flush the lines before you
install the metered valve. Contaminated lines
could cause the valve to leak.
CAUTION
1. If this is an existing installation, go to step 7.
Steps 2 through 6 are the Flushing Procedure.
2. Close the fluid shut-off valve (J) at each dispense
position.
3. Make sure the main fluid outlet valve at the pump
is closed, the air pressure to the pump motor is
adjusted, and the air valve is open. Slowly open
the main fluid valve.
4. Place the hose end (with no dispense valve con-
nected) into a container for waste oil. Secure the
hose in the container so it will not come out during
flushing. If you have multiple dispense positions,
first flush the dispense position farthest from the
pump, and work your way toward the pump.
5. Slowly open the shut-off valve (J) at the dispense
position. Flush out a sufficient amount of oil to
ensure that the entire system is clean, and close
the valve.
6. Repeat step 5 at all other dispense positions.
7. Relieve the pressure.
WARNING
To reduce the risk of serious injury, whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
8. Slide the swivel cover (4) of the PM5 onto the
hose, small end first. See Fig. 3.
9. Apply thread sealant to the male threads of the
hose fitting, thread the hose fitting into the swivel
(3) of the PM5, and tighten it firmly. See Fig. 3.
NOTE: Make sure you let the sealant cure to the
manufacturer’s recommendations before you let
fluid into the system.
6 309377
Installation
10. Thread the sealing nut (5c, 6c, or 7c) onto the
extension (5a) or street elbow (6d or 7d), thread
the extension or elbow in at least three full turns,
position it for proper alignment, and tighten the
sealing nut. The PTFE seal on the sealing nut
must face the valve housing. See Fig. 4.
NOTE: Theflexibleextension(6a)canalsobe
threaded directly into the meter outlet without the
street elbow or sealing nut. See the note in the
Parts Drawing on page 19.
11. Thread the new nozzle (5b, 6b, or 7b) onto the
extension, and, with an open-end adjustable
wrench, tighten it firmly. See Fig. 4.
NOTE: Only tighten the nozzle with the wrench
on the flats of the nozzle bushing. Do not disas-
semble the bushing from the nozzle. Disas-
sembly will affect the performance of the nozzle.
WARNING
Do not use Graco’s old nozzle (Part No. 203655) or
any other manual shut-off nozzle on the PM5
extension. You must use the new automatic nozzle
that is provided with the PM5, or the meter could
be damaged. Do not use any sealant material.
12. Open all dispense position shut-off valves, and
start the pump to pressurize the system. See the
Operation section for proper operation of meter.
13. To ensure dispensing accuracy, purge all air from
the fluid lines and dispense valve before you use
it. Set the system flow to the desired flow rate,
which is typically 1.5 gpm. Do not exceed a 5-gpm
flow rate.
3
hose fitting
Slide onto
hose before
connecting.
Fig. 3
4
TI0328
hose
5c
4
5a
5b
Model shown has
75_bend rigid
extension
Fig. 4
Nozzle is not serviceable.
nozzle bushing
TI0327
Grounding
Proper grounding is an essential part of maintaining a
safe system.
To reduce the risk of static sparking, ground all system
components according to local and national electrical
codes. Refer to the user manuals for the pump and
other system components, and ground the following:
DPump: Follow the manufacturer’s recommend-
ations.
DAir and Fluid hoses: Use only grounded hoses.
DAir compressor: Follow the manufacturer’s recom-
mendations.
DFluid supply container: Follow the local code.
To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the
valve firmly to the side of a grounded metal pail, then
trigger the valve.
7309377
Setup
Terms
The following terms are shown on the display and/or
used often in this instruction manual.
DR--TOTAL: resettable total
Displayed to show the cumulative amount that the
dispense valve has dispensed in all modes. It can
be reset to zero.
DTOTAL: non-resettable total
Displayed to show the cumulative amount that the
dispense valve has dispensed in all modes for the
history of the unit. It cannot be reset.
DMANUAL mode
Dispense mode in which the display counts up from
zero to show the dispensed amount. In this mode,
you may lock the trigger, but you must manually
unlock it when the desired amount is dispensed.
Memory setting also unlocks the trigger.
DAUTO mode
Dispense mode in which a preset, user-entered
amount is dispensed. When the preset amount is
dispensed, a beep sounds, the trigger unlocks to
stop the unit from dispensing, and the amount
dispensed is displayed. At this point, you may
dispense more by pulling back the trigger, and the
display resumes counting up in Manual mode.
DAsleep / Awake
Asleep is a battery-saving mode in which the dis-
play goes blank after 45 seconds of inactivity during
normal operation and 2 minutes when in the options
menu. The display comes awake from sleep mode
when you press the Manual/Reset or Auto/Reset
button, but not when you squeeze the trigger to
dispense fluid. The unit does keep track of the
amount dispensed while the display is asleep.
NOTE: If the unit falls asleep after any dispense
cycle, and you do wake it up by pressing the Auto/
Reset button, the previously dispensed amount is
cleared, and the Auto mode dispense amount
stored in memory is displayed. You will be at the
beginning of an Auto mode dispense cycle.
If the unit falls asleep after any dispense cycle, and
you do not wake it up by pressing the Manual/Re-
set or Auto/Reset button, it will default to manual
mode. When dispensing begins you will be at the
beginning of a manual mode dispense cycle.
Keypad Buttons
The buttons on the keypad and their functions are as
follows (see the figure below):
D10, 1.0, and 0.1
Used in Auto mode and during setup to enter
dispense amounts.
DMANUAL / RESET and AUTO / RESET
Used individually to select Manual mode and Auto
mode. Used together (pressed simultaneously) to
access the setup menus.
For both of these buttons, the first push selects the
mode, and the second push resets the display to
zero.
DTOTAL
Used in any mode to see the resettable total and
the non-resettable total.
NOTE: All buttons are disabled while fluid is being
dispensed.
06044A
AUTO
GAL
8 309377
Setup
Selecting Dispensing Options
This is the procedure for setting or changing the resettable total, units of measurement, calibration factor, auto
preset amount, and shut-off default amount:
1. If the display is asleep, wake it up by pressing the Manual/Reset or Auto/Reset button.
2. To enter the dispensing options menus from any mode, press and hold the Manual/Reset and Auto/Reset
buttons simultaneously for four seconds.
The first menu is the Resettable Total menu, which is described in the first subsection below. You can advance
through the menus by pressing the Auto/Reset button. You will know which menu you are in, because a menu
indicator will be blinking in the display. The value that is displayed when you leave each menu and advance to
the next is the value that gets stored.
Resettable Total
In this menu, you can reset the resettable total to zero
or leave it unchanged. The resettable total accumu-
lates until the next time it is manually reset.
1. If you have not already entered the dispensing
options menus, do steps 1 and 2 in Selecting
Dispensing Options above.
2. With R--TOTAL blinking and the current resettable
total displayed, as shown below, do ONE of the
following two options:
DPress the Manual/Reset button.
The resettable total is set to zero, and 0GALor 0
LITERS is displayed.
You can press the Manual/Reset button again to toggle
between zero and the previously displayed resettable
total. To lock in the displayed value and advance to
the Units of Measurement menu, press the Auto/Reset
button.
OR
DPress the Auto/Reset button.
The currently displayed value is stored, and the display
advances to the Units of Measurement menu.
R-TOTAL
GAL
06044A
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
Units of Measurement
In this menu, you can set the units of measurement to
quarts, gallons, pints, or liters.
1. If you have not already entered the dispensing
options menus, do steps 1 and 2 in Selecting
Dispensing Options above.
2. Press the Auto/Reset button repeatedly until QTS,
GAL,LITERS, or PTS blinks to indicate that you
are in the Units-of Measurement menu.
3. With QTS,GAL,LITERS, or PTS blinking, as
shown below, do ONE of the following two options:
DPress the Manual/Reset button.
Each time you press the Manual/Reset button, the
display scrolls to the next unit of measurement. To
lock in the new unit of measurement and advance to
the Calibration Factor menu, press the Auto/Reset
button.
OR
DPress the Auto/Reset button.
The displayed unit of measurement is retained, and
the display advances to the Calibration Factor menu.
GAL
06044A
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
9309377
Setup
Calibration Factor
In this menu, you can recalibrate the meter for different
fluids.
1. If you have not already entered the dispensing
options menus, do steps 1 and 2 in Selecting
Dispensing Options on page 8.
2. Press the Auto/Reset button repeatedly until CAL
blinks and the current calibration factor is dis-
played to indicate that you are in the Calibration
menu.
3. With CAL blinking, you can press the Auto/Reset
button and choose not to change the calibration
factor, which advances to the Auto Preset Amount
menu.
OR
You can recalibrate the meter as follows:
3a. If the unit of measurement is liters, dispense
exactly one liter of fluid into a calibrated
1-liter container. If the unit of measurement
is gallons, pints, or quarts, dispense exactly
one quart of fluid into a calibrated 1-quart
container. For proper calibration, you must
dispense the exact amount, according to the
markings on the container.
After dispensing, the displayed number is the
new calibration factor. The new calibration
factor must be within 20 percent of the fac-
tory default value [in the range of 294--442
quarts (310--467 liters)], or it will not be
accepted.
The following table lists approximate calibra-
tion factors for different fluids. Your calibra-
tion number may vary slightly due to temper-
ature or flow rate.
Calibration Number
Fluid Quarts Liters
oil (10W--30) 368 389
gear lube 368 389
automatic
transmission
fluid
368 389
antifreeze 347 367
Calibration factors at 70_F(21_C) at 2.0 gpm (7.6 lpm).
3b. Press the Auto/Reset button to store the new
calibration factor and advance to the Auto
Preset Amount menu.
Auto Preset Amount
In this menu, you can specify an amount to be dis-
played when you enter the Auto dispense mode.
Typically, you would enter the amount you most fre-
quently dispense.
1. If you have not already entered the dispensing
options menus, do steps 1 and 2 in Selecting
Dispensing Options on page 8.
2. Press the Auto/Reset button repeatedly until
AUTO blinks and the auto preset amount in
memory is displayed to indicate that you are in the
Auto Preset Amount menu. This is the amount
that is displayed when the Auto/Reset button is
pressed during normal operation.
3. With AUTO blinking and the stored auto preset
amount displayed, as shown below, do ONE of the
following two options:
DEnter a new auto preset amount by pressing
the 10 button to change the 10s digit,
the 1.0 button to change the 1s digit, and
the 0.1 button the change the first decimal
digit.
In the figure below, the arrows point from the num-
bered buttons on the keypad to the corresponding
digits in the display.
NOTE: If you press and hold the 10, 1.0, or 0.1 but-
tons, the digits advance rapidly.
To store the displayed auto preset amount in memory
and advance to the Shut-Off Default Amount menu,
press the Auto/Reset button.
OR
DPress the Auto/Reset button.
The currently displayed auto preset amount is
retained, and the display advances to the Shut-Off
Default Amount menu.
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
06044A
AUTO
GAL
10 309377
Setup
Shut-Off Default Amount
The shut-off default amount is for preventing acciden-
tal overfills when dispensing with the trigger locked in
Manual mode. The shut-off default amount is factory
preset at 5 quarts.
In this menu, you can change the shut-off default
amount.
1. If you have not already entered the dispensing
options menus, do steps 1 and 2 in Selecting
Dispensing Options on page 8.
2. Press the Auto/Reset button repeatedly until the
clock icon blinks, and the stored shut-off default
amount is displayed to indicate that you are in the
Shut-off Default Amount menu.
3. With the clock icon blinking and the stored shut-off
default amount displayed, as shown below, do
ONE of the following two options:
DEnter a new shut-off default amount by press-
ing the 10 button to change the 10s digit,
the 1.0 button to change the 1s digit, and
the 0.1 button the change the first decimal
digit. You cannot enter zero. To lock in the
new shut-off default amount and exit the
dispensing options menus, press the Auto/Re-
set button.
The PM5 beeps and returns to the Manual dispense
mode to indicate that you have exited the dispensing
options menus.
OR
DPress the Auto/Reset button.
The PM5 beeps and returns to the Manual dispense
mode to indicate that you have exited the dispensing
options menus.
QTS
06044A
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
11309377
Operation
Locking and Unlocking the Trigger
The trigger on this dispense valve has a locking mech-
anism. In Auto mode, the unit stops dispensing when
the entered amount has been dispensed. In Manual
mode, the trigger does not automatically unlock; you
must unlock it manually.
To lock the trigger, press on the part of the trigger
that has the textured grip (see below) until you feel it
click into the locked position.
To unlock the trigger, press on the smooth part of
the trigger (see below) until you feel it click out of the
locked position. When you release the trigger, fluid
flow stops.
Press here
to lock.
Press here
to unlock. 06227A
Checking Segments in the Display
When you press the Manual/Reset button or the
Auto/Reset button when the display is awake and in
the Manual or Auto dispense mode, the Segment
Check is displayed briefly. This display allows you to
check for burned out segments in the display. Press
the Manual/Reset or Auto/Reset button repeatedly to
get a good look at each segment in the display. The
Segment Check should show all of the segments
shown below.
LITERS
PTS
GAL
R-TOTAL
AUTO CAL
06044A
,, ,
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
QTS
Dispensing Fluid in Manual Mode
1. Press the Manual/Reset button.
If the display was asleep, it wakes up and displays
the amount that was displayed before it fell asleep.
If the display was awake, and the meter is in the
Manual dispense mode, the meter beeps, and the
display clears to 0.00.
If the display was awake, and the unit is in the View-
ing Totals mode or the Auto dispense mode, the meter
switches to the Manual dispense mode.
2. When the display is awake, you can dispense from
zero or from the displayed amount by doing one of
the following:
DPress the Manual/Reset button again to clear
the display to 0.00 if it is not already at 0.00.
Then go to step 3.
OR
DGo straight to step 3 to dispense from the
displayed amount.
3. Squeeze the trigger. You may lock it. See Lock-
ing and Unlocking the Trigger at left.
Fluid flows, and the amount displayed counts up from
zero or the previously dispensed amount.
4. Release/unlock the trigger when you have dis-
pensed the desired amount of fluid.
Fluid flow stops, and the amount you have dispensed
is displayed.
You may press the Manual/Reset button again to reset
the displayed amount to zero.
NOTE: When the trigger is released, the automatic
nozzle prevents the fluid in the extension from running
out.
12 309377
Operation
Dispensing Fluid in Auto Mode
Before you begin a preset dispense cycle, make
sure AUTO is displayed. If you do not see
AUTO on the display, you are not in the Auto
dispense mode, and fluid flow will not stop when
the auto preset amount is dispensed.
CAUTION
1. Press the Auto/Reset button.
The display wakes up if it was asleep, and AUTO and
the stored preset dispense amount are displayed. The
factory default is 0.00.
NOTE: To change the stored preset dispense
amount, see Auto Preset Amount on page 9.
2. You can dispense or change the displayed preset
amount by doing one of the following:
DGo straight to step 3 to dispense the displayed
preset amount.
OR
DTo change the displayed preset amount, you
can set the display to zero by pressing the
Auto/Reset button, then press the10 button to
change the 10s digit, press the 1.0 button to
change the 1s digit, and press the 0.1 button
the change the first decimal digit. Then go to
step 3.
3. Lock the trigger. See Locking and Unlocking
the Trigger on page 11.
Fluid flows, and the displayed dispensed amount
counts up from zero. When the preset amount is
dispensed, the unit beeps, the trigger unlocks, fluid
flow stops, the dispensed amount is displayed, and
the meter switches to the Manual dispense mode.
If you want to stop fluid flow before the preset amount
is dispensed, manually unlock the trigger. To continue
the dispense, lock the trigger, and the dispensed
amount resumes counting toward the preset amount.
If you want to continue dispensing after the trigger
unlocks at the preset dispense amount, squeeze the
trigger, and the dispensed amount resumes counting in
the Manual dispense mode until you release the trig-
ger.
NOTE: When the trigger unlocks, the automatic
nozzle prevents the fluid in the extension from running
out.
Viewing Totals
This is the procedure for viewing the non-resettable
and resettable totals. To change the resettable total,
see Resettable Total on page 8.
1. If the display is blank, press the Manual/Reset or
Auto/Reset button to wake it up.
2. Press the Total button to view the non-resettable
total amount.
If the unit of measurement is gallons, quarts, or pints,
the total is displayed in gallons, as shown below. If the
unit of measurement is liters, the total is displayed in
liters.
06044A
GAL
TOTAL
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
3. Press the Total button again to view the resettable
total amount.
If the unit of measurement is gallons, quarts, or pints,
the resettable total is displayed in gallons, as shown
below. If the unit of measurement is liters, the reset-
table total is displayed in liters.
06044A
R-TOTAL
GAL
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
Pressing the Total button repeatedly toggles between
the non-resettable and resettable total.
4. Press the Manual/Reset or Auto/Reset button to
return to the Manual or Auto dispensing mode.
13309377
Troubleshooting
Relieve the pressure before you check or repair the
meter. Be sure all other valves and controls and the
pump are operating properly.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.
Problem Cause Solution
Battery icon is displayed. Battery is low. Replace the battery. See Replacing
the Battery on page 16.
Battery icon is blinking, and
bAtt is blinking.
Battery is dead. Replace the battery. See Replacing
the Battery on page 16.
Display does not activate. Battery is defective or dead.
Electronic control is malfunctioning.
A dispense mode has not been
selected.
Replace the battery. See Replacing
the Battery on page 16.
Replace the electronic control
(clamshell).
Select a dispense mode by pressing
the Manual/Reset button or the
Auto/Reset button.
Slow or no fluid flow Filter is clogged.
Pump pressure is low.
Shut-off valve is not fully open.
Foreign material is jammed in the
meter housing.
1. Relieve the pressure.
2. Clean or replace the filter. See
Replacing the Filter on page 16.
3. If the problem remains, contact
your Graco distributor for repair
or replacement.
Turn up pump pressure.
Fully open shut-off valve.
Contact your Graco distributor for
repair or replacement.
Displayed dispensed amount
is not accurate.
Unit needs to be calibrated for the
fluid that is being dispensed.
Calibrate the meter for the fluid that is
being dispensed. See Calibration
Factor on page 9.
continued
14 309377
Troubleshooting
Problem Cause Solution
Meter leaks from:
Cover/Control Poor swivel (3)/hose connection.
Poor swivel (3)/meter housing
connection.
Damaged valve stem (16) assembly.
Poor seal at meter housing plate.
NOTE: Place a straight edge along
meter housing plate. If flat, plate and
seal are ok. If plate is not flat, meter
is damaged.
Apply PTFE tape (leave minimum 2
engaged threads uncovered for
electrical continuity) or sealant to
threads of hose and tighten the
connection. See step 9 in
Installation Procedure.
Torque the fitting to 20--25 ft.lb.
Replace or clean valve stem and
O--rings. See Servicing the Valve.
Contact your Graco distributor for
repairs or replacement.
Meter leaks from:
Automatic
nozzle
NOTE: It is important to dis-
tinguish between the two
causes of this problem. A
new nozzle will not correct a
fluid leak caused by a faulty
valve.
Automatic nozzle (5b, 6b, or 7b) has
a damaged seal.
Valve (16) has damaged or
obstructed seals.
Replace the nozzle. See Replacing
the Automatic Nozzle on page 17.
Replace or clean valve stem and
o-rings. See Servicing the Valve on
page 17.
Meter leaks from:
Swivel Poor swivel (3)/hose connection
Poor swivel (3)/meter housing
connection.
Apply PTFE tape (leave minimum 2
engaged threads uncovered for elec-
trical continuity) or sealant to threads
of hose and tighten the connection.
Seestep9inInstallation Proce-
dure.
Torque the fitting to 20--25 ft.lb.
Unit does not stop dispensing
when assumed auto amount
is dispensed.
Auto amount was not entered.
Trigger is obstructed, or unit has
been set down resting on its trigger.
Enter a preset dispense amount in
the Auto dispense mode. AUTO
must be displayed below the amount.
Never set the unit down resting on its
trigger.
15309377
Troubleshooting
Error Codes
Error codes are listed below. Even in an error condi-
tion, the unit keeps track of the amount dispensed.
With any error code displayed, as shown at right, you
can
DPress the Manual/Reset button.
Error code is cleared, unit switches into Manual
mode, and dispensed amount is displayed.
DPress the Auto/Reset button.
Error code is cleared, unit switches into Auto mode,
and the preset amount is displayed.
06044A
! CAUTION
To prevent overfills and spills
Maximum Working Pressure 7 MPa (70 bar, 1000 PSI)
DDo not obstruct the trigger
DDo not leave unattended
DDo not operate below 32_F(0_C)
DRead instruction manual
Error Code Cause Solution
Err 1 Flow rate is higher than 5 gpm.
or
Air was pumped through the line.
Adjust the flow rate so it is not higher
than 5 gpm.
Purge air from the line.
Err 2 Switch Error: Error occurred with
pick-up in internal gear.
or
Unit was dropped or unit encoun-
tered excessive vibration during
shipping.
Ensure that your flow rate is not
higher than 5 gpm. For further assis-
tance, contact your Graco distributor.
Press the Manual/Reset button at
start-up.
Err 4 Flow has continued after it should
have shut off.
Check if the unit is resting on the
trigger or if an obstruction is pressing
the trigger. The unit checks for flow
every two seconds, and it beeps and
repeats the error code until the
trigger is released and the error code
cleared.
Err 5 The unit has dispensed the shut-off
default amount and has stopped
fluid flow.
Press the Manual/Reset button, and
dispense again. To change the
shut-off default amount, see the
Shut-off Default Amount section
on page 10.
Err 6 A preset dispense amount of zero
was entered for the dispense or is
stored as the default, and a Preset
dispense was attempted.
Enter an amount that is not zero.
See the Auto Preset Amount
section on page 9.
16 309377
Service
Replacing the Battery
FIRE AND EXPLOSION HAZARD
Only replace the battery in a
non-hazardous location, away from
flammable fluids or fumes.
You may order battery Part No. 113716 separately.
Battery required to meet safety approvals:
Duracell alkaline MN1604, PC1604
or
Eveready alkaline EN22, 522
WARNING
Before you replace the battery, press the Manual/
Reset button, which clears the dispensed amount
to zero. This saves everything to memory.
CAUTION
The low-battery and dead-battery displays are
explained in the Troubleshooting chart on page 13.
To change the battery, press the Manual/Reset button,
remove the impact guard (28), remove the battery
cover (2), and put in a new battery.
Replacing the Filter
The filter (25) is replaceable. To replace the filter, do
the following:
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.
2. Unscrew the hose from the swivel (3).
3. Remove the o-ring (27), and remove the old filter
(25) from its seat in the swivel (3) with an o-ring
pick.
4. Push the new filter (25) into the swivel (3), and
make sure it is properly seated. Replace the
o-ring (27).
NOTE: Orient the new filter (25) so the concave side
of the screen points downstream, as shown below.
27
3
25
5. Screw the hose back into the swivel (3).
17309377
Service
Servicing the Valve
Valve Repair Kit 240453 is available and can be
ordered separately. See the Parts List on page 18
and the Parts Drawing on page 19. The parts with
asterisks next to their reference numbers are available
in the Valve Repair Kit.
When you are repairing the valve with new parts from
the Valve Repair Kit, use all of the new parts. To
replace the parts, do the following:
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.
2. Remove the six screws (21) that hold the cover (1)
together, and open the cover.
3. Remove the trigger (15) from the valve stem
(16b*).
4. Unscrew the valve seat (16e*), remove the valve
seat and valve stem assembly (16b*) from the
meter housing, and pull the valve stem assembly
out of the valve seat.
5. Discard the old valve stem assembly (16b*) and
the spring (16a*).
6. Apply lubricant to all new parts. Place the new
spring (16a*) in the new valve stem assembly
(16b*), push the new valve stem assembly back
into the valve seat (16e*), place the valve stem
assembly, seat and spring into the meter housing,
thread the valve seat into the meter housing, and
torque to 140 to 150 in-lb (16 to 17 N.m).
NOTE: Take care that the spring (16a*) does not
get pinched when you install the valve stem
assembly (16) into the meter housing.
7. Place the trigger (15) on the valve stem assembly
(16b*), put the cover (1) together, thread in the six
screws that hold the cover together, and torque to
7to10in-lb(0.8to1.1N.m).
Replacing the Automatic Nozzle
The automatic nozzle (5b, 6b, or 7b) is not serviceable.
If it leaks, replace it as follows:
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.
2. Remove the old nozzle from the extension with an
open-end adjustable wrench on the flats of the
nozzle bushing. See below.
nozzle bushing
TI0327
3. Thread the new nozzle (5b, 6b, or 7b) onto the
extension, and tighten it firmly with an open-end
adjustable wrench.
NOTE: Only tighten the nozzle with the wrench
on the flats of the nozzle bushing. Do not disas-
semble the bushing from the nozzle. Disassembly
will affect the performance of the nozzle.
WARNING
Do not use the old Graco nozzle (Part No. 203655)
or any other manual shut-off nozzle on the PM5
extension. You must use the new automatic nozzle
that is provided with the PM5, or the meter could
be damaged. Do not use any sealant material.
18 309377
Parts List
Ref.
No. Part No. Description Qty.
1 238554 COVER/CONTROL 1
2 191351 COVER, battery
(included with 238554) 1
3 240416 SWIVEL, straight 1
4 191286 SWIVEL COVER, black
191287 SWIVEL COVER, red
191288 SWIVEL COVER, blue
191289 SWIVEL COVER, green
191290 SWIVEL COVER, yellow 1
5 239949 NOZZLE ASSEMBLY
For Model 238511
(includes 5a through 5c)
5a 191036 .TUBE; 75_bend 1
5b 239829 .NOZZLE, automatic 1
5c 113419 .NUT, seal; 3/8 in.--18 NPT 1
6 239951 NOZZLE ASSEMBLY
For Model 238512
(includes 6a through 6d)
6a 238370 .HOSE, flexible; 3/8 in. coupled 1
6b 239829 .NOZZLE, automatic 1
6c 113419 .NUT, seal; 3/8 in.--18 NPT 1
6d 155699 .ELBOW, street 1
7 239950 NOZZLE ASSEMBLY
For Model 238515
(includes 7a through 7d) 1
7a 191038 .TUBE, 15_bend; 3/8 in. 1
7b 239829 .NOZZLE, automatic 1
7c 113419 .NUT, seal; 3/8 in.--18 NPT 2
7d 155699 .ELBOW, street 1
Ref.
No. Part No. Description Qty.
8 113716 BATTERY; standard 9V, alkaline 1
15 191046 TRIGGER 1
16 240453 KIT, valve repair
(includes 16a to 16e, 25, and 27)
16a* SPRING, compression 1
16b* VALVE STEM ASSEMBLY 1
16c* O-RING, packing 1
16d* O-RING, packing 1
16e* SEAT, valve 1
21 113412 SCREW, pan-head; 6--19x3/4 6
24 196829 LABEL 1
25* 114017 FILTER 1
27* 109018 O-RING 1
28 243758 GUARD, impact 1
*These parts are included in Valve Repair Kit
240453, which can be ordered separately.
YExtra Warning labels are available for free.
19309377
Parts Drawing
7119B
1Torqueto7to10in-lb(0.8to1.1N.m).
1
meter housing
(not available for sale)
21 1
2Torque to 140 to 150 in-lb (16 to 17 N.m).
2
3
4
25*
1
15
24
3Apply lubricant when reassembling.
8
6b
5a
5c
4
4
Torque to 20 to 25 ft-lb (27 to 34 N.m).
7c
7a
7d
solenoid
(not available
for sale)
27*
16
2
3
6d
7c
*16a
*16b
*16c
*16d
*16e
28
*These parts are included in Valve Repair Kit
240453, which can be ordered separately.
6c
This flexible extension can also
be threaded directly into the
meter outlet without the street
elbow (6d) or sealing nut (6c).
6a
7b
5b
20 309377
Technical Data
Flow range*0.26 to 5 gpm (1 to 18.9 lpm).................................................
Operating pressure range 45 to 1000 psi (0.29 to 7 MPa, 2.9 to 69 bar)........................
Weight 3lb(1.36kg)....................................................................
Units of measurement factory-set in quarts or liters.........................................
maximum totalizer amount = 99999 gallons or liters
maximum recorded dispensed volume = 999.99 units
maximum preset volume = 99.9 units
Inlet 1/2 npt............................................................................
Outlet 3/8 npt...........................................................................
Operating temperature range 32_F to 120_F(0_Cto49_C)...............................
Storage temperature range --30_F to 120_F(--34_Cto49_C)..............................
Battery** standard 9 volt alkaline..........................................................
Expected battery life in typical shop environment 6 months...................................
Wetted parts zinc, stainless steel #304, ZeniteR,............................................
carbon steel, polyurethane, nitrile rubber
Fluid compatibility lubricating oils, antifreeze mixtures........................................
Meter valve assembly pressure loss
at 1.5 gpm (5.7 lpm) with 30-weight oil at 70_F(21_C) 17 psi (117 kPa, 1.2 bar)...............
Accuracy{+/-- 0.5 percent...............................................................
Repeatability}+/-- 0.15 percent...........................................................
*Tested in No. 10 motor oil. Flow rates vary with fluid pressure and viscosity.
** Battery required to meet safety approvals: DuracellRMN1604 or EvereadyREN22, 522
{At 2.5 gpm (9.5 lpm), at 70_F(21_C), with 10-weight oil, and 1 gallon dispensed. May require
calibration; out-of-box accuracy is +/-- 1.25 percent.
}At 2.5 gpm (9.5 lpm), at 70_F(21_C), with 10-weight oil, and 1 gallon dispensed.
ZeniteR
DuracellRis a registered trademark of Duracell Inc.
PanasonicRis a registered trademark of Panasonic Industrial Co.
21309377
Dimensional Drawing
A
14.0 in. (356 mm) outlet to end of swivel cover
B
C
A
B
C
3.75 in. (95 mm) widest cross section (including impact guard)
3.10 in. (79 mm) keypad to bottom of impact guard
TI0327
22 309377
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its nameto be free from defects inmaterial andworkmanship onthe
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of two (2) years from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective, including defects in the electronic meter control, which will be repaired or replaced for two (2) years from the date of sale.
This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommen-
dations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipmentwill be returned to the original purchaser transportation prepaid. If inspection of the equipment does notdisclose anydefect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequentialdamages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within three (3) years of
the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1--800--533--9655 Toll Free
612--623--6928
612--378--3590 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 309377
Graco Headquarters: Minneapolis
International Offices: Belgium, Korea, China, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440- 1441
www.graco.com
PRINTED IN USA 309377 06/2001, Revised 03/2005
