Graco 308981ZAD 308981ZAD, Husky 515 And 716 AODD Pumps, Instructions/Parts, English User Manual To The 9807c411 8b1c 45d5 8c23 086874dd2c05

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Air–Operated

Diaphragm Pumps

For fluid transfer applications. For professional use only.

Only models marked with (*) are approved for use in European explosive atmosphere

locations.

100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure

100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

ACETAL, POLYPROPYLENE, AND PVDF

Huskyt 515

Model No. D 5 1 _ _ _ Acetal NPT Pumps*

Model No. D 5 2 _ _ _ Polypropylene Pumps

Model No. D 5 5 _ _ _ PVDF NPT Pumps

Model No. D 5 A _ _ _ Acetal BSPT Pumps*

Model No. D 5 B _ _ _ Polypropylene BSPT Pumps

Model No. D 5 E _ _ _ PVDF BSPT Pumps

For Additional Models, see Table of Contents

ALUMINUM AND STAINLESS STEEL*

Huskyt 716

Model No. D 5 3 _ _ _ Aluminum NPT Pumps

Model No. D 5 4 _ _ _ Stainless Steel NPT Pumps

Model No. D 5 C _ _ _ Aluminum BSPT Pumps

Model No. D 5 D _ _ _ Stainless Steel BSPT Pumps

For Additional Models, see Table of Contents

Instructions

9246A

Husky 515

Husky 716

9065A

*These models are certified.

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

Refer to the Pump Matrix on page 22 to determine

the model number of your pump.

308981ZAD

EN

2 308981

Table of Contents

Safety Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Husky 515 and Husky 716 Pump Matrix 22. . . . . . . . . .

Husky 515 and 715 Additional Pumps 23. . . . . . . . . . . .

Husky 515 and Husky 716 Repair Kits 22. . . . . . . . . . . .

Parts

Husky 515 and Husky 716 Common Parts 24. . . . . .

Husky 515 Parts Drawing 25. . . . . . . . . . . . . . . . . . . .

Husky 515 Fluid Section Parts List 26. . . . . . . . . . . . .

Husky 716 Parts Drawing 27. . . . . . . . . . . . . . . . . . . .

Husky 716 Fluid Section Parts List 28. . . . . . . . . . . . .

Torque Sequence 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Husky 515:

Technical Data 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Husky 716:

Technical Data 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Husky 515 and Husky 716 Performance Charts 34. . .

Graco Standard Warranty 36. . . . . . . . . . . . . . . . . . . . . .

Graco Information 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure of the lowest rated component in your system. This

equipment has a 100 psi (0.7 MPa, 7 bar) maximum working pressure at 100 psi (0.7 MPa,

7 bar) maximum incoming air pressure.

Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the Techni-

cal Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 82C (180F) or below –40C (–40F).

Wear hearing protection when operating this equipment.

Do not lift pressurized equipment.

Do not kink or overbend hoses or use hoses to pull equipment.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

Do not use 1.1.1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents in pressurized aluminum equipment. Such use could result in a

chemical reaction, with the possibility of explosion.

3308981

WARNING

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the

Pressure Relief Procedure on page 10 before lifting the pump.

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state, and national guidelines.

Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and

solvent manufacturer.

Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If

the diaphragm fails, the fluid is exhausted along with the air. Read Air Exhaust Ventilation on

page 6.

Never use an acetal pump to pump acids. Take precautions to avoid acid or acid fumes from

contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to acid

spills and fumes.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and

result in a fire or explosion and serious injury.

Ground the equipment. Refer to Grounding on page 8.

Never use a polypropylene or PVDF pump with non-conductive flammable fluids as specified by

your local fire protection code. Refer to Grounding on page 8 for additional information. Consult

your fluid supplier to determine the conductivity or resistivity of your fluid.

If there is any static sparking or you feel an electric shock while using this equipment, stop pump-

ing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being pumped.

Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm fails,

the fluid is exhausted along with the air. Read Air Exhaust Ventilation on page 6.

Keep the work area free of debris, including solvent, rags, and gasoline.

Electrically disconnect all equipment in the work area.

Extinguish all open flames or pilot lights in the work area.

Do not smoke in the work area.

Do not turn on or off any light switch in the work area while operating or if fumes are present.

Do not operate a gasoline engine in the work area.

Keep a fire extinguisher in the work area.

4 308981

Installation

General Information

The Typical Installations in Fig. 2 are only guides

for selecting and installing system components.

Contact your Graco distributor for assistance in

planning a system to suit your needs.

Always use Genuine Graco Parts and Accessories.

Use a compatible, liquid thread sealant on all male

threads. Tighten all connections firmly to avoid air

or fluid leaks.

Tightening Threaded Fasteners Before

First Use

Before using the pump for the first time, check and

retorque all external fasteners. See Torque Se-

quence, page 29. After the first day of operation,

retorque the fasteners. Although pump use varies, a

general guideline is to retorque fasteners every two

months.

Toxic Fluid Hazard

Read Toxic Fluid Hazard

on page 3.

Use fluids and solvents that are compatible with the

equipment wetted parts. Refer to the Technical Data

section of all equipment manuals. Read the fluid and

solvent manufacturer’s warnings.

CAUTION

Safe Operating Temperatures

Minimum (all pumps): 40 F (4 C)

Maximum

Acetal: 180 F (82 C)

Polypropylene: 150 F (66 C)

Aluminum, stainless steel, PVDF: 225 F (107 C)

These temperatures are based upon mechanical stress

only and may be significantly altered by pumping certain

chemicals. Consult engineering guides for chemical com-

patibilities and temperature limits, or contact your Graco

distributor.

Mountings

These pumps can be used in a variety of installa-

tions. Be sure the mounting surface can support the

weight of the pump, hoses, and accessories, as

well as the stress caused during operation.

Fig. 2 shows some installation examples. On all

installations, mount the pump using screws and

nuts.

Pumping High-Density Fluids

High density fluids may prevent the lighter non-metallic

check valve balls from seating properly, which reduces

pump performance significantly. Stainless steel balls

should be used for such applications.

Split Manifolds

Plastic Split Manifold Kits are available to enable you

to pump two fluids simultaneously or to mix two fluids

in the pump. To order a Split Manifold Kit, use the Part

No. from the list below:

241240 polypropylene; split inlet

241241 acetal; split inlet

241242 PVDF; split inlet

241243 polypropylene; split outlet

241244 acetal; split outlet

241245 PVDF; split outlet

5308981

Installation

Air Line

WARNING

A bleed-type master air valve (B) is required in your

system to relieve air trapped between this valve

and the pump. See Fig. 2. Trapped air can cause

the pump to cycle unexpectedly, which could result

in serious injury, including splashing in the eyes or

on the skin, injury from moving parts, or contamina-

tion from hazardous fluids.

CAUTION

The pump exhaust air may contain contaminants.

Ventilate to a remote area if the contaminants could

affect your fluid supply. Read Air Exhaust Ventila-

tion on page 6.

1. Install the air line accessories as shown in Fig. 2.

Mount these accessories on the wall or on a

bracket. Be sure the air line supplying the acces-

sories is electrically conductive.

a. The fluid pressure can be controlled in either

of two ways. To control it on the air side, install

an air regulator (G). To control it on the fluid

side, install a fluid regulator (J) near the pump

fluid outlet (see Fig. 2).

b. Locate one bleed-type master air valve (B)

close to the pump and use it to relieve trapped

air. Read the WARNING above. Locate the

other master air valve (E) upstream from all air

line accessories and use it to isolate them

during cleaning and repair.

c. The air line filter (F) removes harmful dirt and

moisture from the compressed air supply.

2. Install an electrically conductive, flexible air hose

(C) between the accessories and the 1/4 npt(f)

pump air inlet. Use a minimum 1/4 in. (6.3 mm) ID

air hose. Screw an air line quick disconnect cou-

pler (D) onto the end of the air hose (C), and

screw the mating fitting into the pump air inlet

snugly. Do not connect the coupler (D) to the fitting

yet.

Installation of Remote Pilot Air Lines

1. Refer to Parts Drawings. Connect air line to pump

as in preceding steps.

2. Connect 1/4 in. O.D. tubing to push type connec-

tors (16) on underside of pump.

NOTE: by replacing the push type connectors, other

sizes or types of fittings may be used. The new fittings

will require 1/8 in. npt threads.

3. Connect remaining ends of tubes to external air

signal, such as Graco’s Cycleflo (P/N 195264) or

Cycleflo II (P/N195265) controllers.

NOTE: the air pressure at the connectors must be at

least 30% of the air pressure to the air motor for the

pump to operate.

Fluid Suction Line

If using a conductive (acetal) pump, use conductive

hoses. If using a non-conductive pump, ground the

fluid system. Read Grounding on page 8. The

fluid inlet port is 1/2 in. or 3/4 in.

At inlet fluid pressures greater than 15 psi

(0.1 MPa, 1 bar), diaphragm life will be shortened.

Fluid Outlet Line

WARNING

A fluid drain valve (H) is required in your system to

relieve pressure in the hose if it is plugged. See

Fig. 2. The drain valve reduces the risk of serious

injury, including splashing in the eyes or on the

skin, or contamination from hazardous fluids when

relieving pressure. Install the valve close to the

pump fluid outlet.

1. Use electrically conductive fluid hoses (K). The

pump fluid outlet is 1/2 in. or 3/4 in. Screw the fluid

fitting into the pump outlet snugly. Do not over-

tighten.

2. Install a fluid regulator (J) at the pump fluid outlet

to control fluid pressure, if desired (see Fig. 2).

See Air Line, step 1a, for another method of

controlling pressure.

3. Install a fluid drain valve (H) near the fluid outlet.

Read the WARNING above.

6 308981

Installation

Fluid Pressure Relief Valve

CAUTION

Some systems may require installation of a pressure

relief valve at the pump outlet to prevent overpres-

surization and rupture of the pump or hose.

See Fig. 1.

Thermal expansion of fluid in the outlet line can

cause overpressurization. This can occur when using

long fluid lines exposed to sunlight or ambient heat,

or when pumping from a cool to a warm area (for

example, from an underground tank).

Overpressurization can also occur if the Husky pump

is being used to feed fluid to a piston pump, and the

intake valve of the piston pump does not close,

causing fluid to back up in the outlet line.

Fig. 1

1

2Connect fluid inlet line here.

Install valve between fluid inlet and outlet ports.

1

2

Connect fluid outlet line here.

3

3

9073A

Air Exhaust Ventilation

Read Toxic Fluid Hazard on

page 3.

Read Fire and Explosion

Hazard on page 3.

Be sure the system is properly ventilated for your

type of installation. You must vent the exhaust to a

safe place, away from people, animals, food handl-

ing areas, and all sources of ignition when pumping

flammable or hazardous fluids.

Diaphragm failure will cause the fluid being pumped

to exhaust with the air. Place an appropriate con-

tainer at the end of the air exhaust line to catch the

fluid. See Fig. 2 .

The air exhaust port is 3/8 npt(f). Do not restrict the air

exhaust port. Excessive exhaust restriction can cause

erratic pump operation.

See Venting Exhaust Air in Fig. 2. Exhaust to a

remote location as follows:

1. Remove the muffler (W) from the pump air exhaust

port.

2. Install an electrically conductive air exhaust hose

(X) and connect the muffler to the other end of the

hose. The minimum size for the air exhaust hose

is 3/8 in. (10 mm) ID. If a hose longer than 15 ft

(4.57 m) is required, use a larger diameter hose.

Avoid sharp bends or kinks in the hose.

3. Place a container (Z) at the end of the air exhaust

line to catch fluid in case a diaphragm ruptures.

See Fig. 2.

7308981

Installation

KEY

A Pump

C Electrically conductive air supply line

D Air line quick disconnect

H Fluid drain valve (required)

K Electrically conductive fluid supply hose

L Fluid suction line

Y Ground wire (required; see page 8

for installation instructions)

9074A

Fig. 2

H

J

ABOVE-GROUND TRANSFER INSTALLATION

A

CD

K

L

M

N

Y

E

9075A

H

55-GALLON BUNG PUMP INSTALLATION

A

CD

K

L

Y

9076A

AIR SPRAY INSTALLATION

A

E

K

P

R

S

T

U

V

Y

H

C

D

KEY

A Pump

B Bleed-type master air valve

(required for pump)

C Electrically conductive

air supply line

D Air line quick disconnect

E Master air valve (for accessories)

F Air line filter

G Pump air regulator

H Fluid drain valve (required)

J Fluid regulator (optional)

K Electrically conductive

fluid supply hose

L Fluid suction line

M Underground storage tank

N Wall mounting bracket

Y Ground wire (required; see page 8

for installation instructions)

KEY

A Pump

C Electrically conductive air line to pump

E Gun air line shutoff valve

F Air line filter

G Gun air regulator

H Fluid drain valve (required)

K Electrically conductive fluid supply hose

P Circulating valve

R Electrically conductive air line to gun

S Air spray gun

T Electrically conductive fluid return line

U 5-gallon pail

V Agitator

Y Ground wire (required; see page 8

for installation instructions)

F

G

B

F

All wetted and non-wetted pump parts must be

compatible with the fluid being pumped.

KEY

W Muffler

X Electrically Conductive Air Exhaust Hose

Z Container for Remote Air Exhaust

W

X

Z

04054

VENTING EXHAUST AIR

G

8 308981

Installation

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

This pump must be grounded. Before

operating the pump, ground the system

as explained below. Also read the sec-

tion Fire and Explosion Hazard on page 3.

The acetal Husky 515 pump contains stainless

steel fibers, which makes the wetted parts conduc-

tive. Attaching the ground wire to the grounding

screw (106) grounds the wetted parts. See

grounding screw on page 25.

The metal Husky 716 pumps have a grounding

strip connecting the vee clamps (109). Attach a

ground wire to the grounding strip with the screw,

lockwasher, and nut as shown in the Grounding

Detail on page 27.

The polypropylene and PVDF Husky 515 pumps

are not conductive.

When pumping conductive flammable fluids, al-

ways ground the entire fluid system by making

sure the fluid system has an electrical path to a

true earth ground (see Fig. 3). Never use a poly-

propylene or PVDF pump with non-conductive

flammable fluids as specified by your local fire

protection code.

US Code (NFPA 77 Static Electricity) recommends

a conductivity greater than 50 x 10–12 Siemans/me-

ter (mhos/meter) over your operating temperature

range to reduce the hazard of fire. Consult your

fluid supplier to determine the conductivity or

resistivity of your fluid. The resistivity must be less

than 2 x 1012 ohm-centimeters.

To reduce the risk of static sparking, ground the pump

and all other equipment used or located in the pumping

area. Check your local electrical code for detailed

grounding instructions for your area and type of equip-

ment.

NOTE: When pumping conductive flammable fluids

with a polypropylene or PVDF pump, always ground

the fluid system. See the WARNING above. Fig. 3

shows a recommended method of grounding flam-

mable fluid containers during filling.

Ground all of this equipment:

Pump: The metal pump has a grounding strip in

front of the center housing. The acetal pump has a

grounding screw on the top manifold. Connect the

non-clamp end of the ground wire to the grounding

strip or grounding screw, and connect the clamp

end of the ground wire to a true earth ground. To

order a ground wire and clamp, order Part No.

222011.

Air and fluid hoses: Use only electrically conductive

hoses.

Air compressor: Follow the manufacturer’s recom-

mendations.

Solvent pails used when flushing: Follow the local

code. Use only grounded metal pails, which are

conductive. Do not place the pail on a non-conduc-

tive surface, such as paper or cardboard, which

interrupts the grounding continuity.

Fluid supply container: Follow the local code.

9079A

KEY

A Pump

H Fluid drain valve (required)

S Dispense valve

T Fluid drain line

Y Fluid section grounding via grounding strip or grounding

screw (required for metal and acetal pumps)

Z Container ground wire (required)

Fig. 3

2

GROUNDING A PUMP

Dispense valve nozzle must be in contact with container.

A

H

S

T

Z

1Hose must be conductive.

2

1

Y

Y

9308981

Installation

Changing the Orientation of the Fluid Inlet

and Outlet Ports (Husky 515)

You can change the orientation of the fluid inlet and

outlet ports by repositioning the manifolds. For Husky

515, see Fig. 4. For Husky 716, see Fig. 5.

1. Relieve the pressure. See Pres-

sure Relief Procedure on page 10.

2. Remove the four manifold nuts (109) or bolts

(105).

3. Turn the manifold to the desired position, reinstall

the nuts or bolts, and torque to 80 to 90 in-lb

(9 to 10 Nm). See Torque Sequence, page 29.

NOTE: Make sure all manifold o-rings are posi-

tioned correctly before you fasten the manifold.

Manifold o-rings (139) are shown in Fig. 7 and Fig.

8.

NOTE: Pumps with duckbill check valves are shipped

with the inlet manifold on top and the outlet manifold

on the bottom. See page 14 for details. Fig. 4

1Torque to 80 to 90 in-lb (9 to 10 Nm). See

Torque Sequence, page 29.

1

outlet

109

inlet

9065A

1109

Fig. 5

1Torque to 80 to 90 in-lb (9 to 10 Nm). See

Torque Sequence, page 29.

1105

9071A

outlet

inlet

1105

10 308981

Operation

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The equipment stays pressurized until pressure is

manually relieved. To reduce the risk of serious

injury from pressurized fluid, accidental spray, or

splashing fluid, follow this procedure whenever you

Are instructed to relieve pressure

Stop pumping

Check, clean, or service any system equipment

Install or clean fluid nozzles

1. Shut off the air to the pump.

2. Open the dispensing valve, if used.

3. Open the fluid drain valve to relieve all fluid pres-

sure, and have a container ready to catch the

drainage.

Flush Pump Before First Use

The pump was tested with water. Prior to first use,

flush the pump thoroughly with a compatible solvent.

Reactor feed pumps, part numbers 246484, 246485,

and 257447, were tested with lightweight oil, which is

left in the fluid passages. To avoid contaminating your

fluid with oil, flush the pump with a compatible solvent

before using the equipment. Follow the steps under

Starting and Adjusting Pump.

Starting and Adjusting Pump

1. Read Toxic Fluid Hazard

on page 3.

2. If lifting the pump, follow the Pres-

sure Relief Procedure above.

3.

Be sure the pump is

properly grounded.

Read Fire and

Explosion Hazard

on page 3.

4. Check all fittings to be sure they are tight. Use a

compatible liquid thread sealant on all male

threads. Tighten the fluid inlet and outlet fittings

snugly. Do not overtighten the fittings into the

pump.

5. Place the suction tube (if used) in the fluid to be

pumped.

NOTE: If the inlet fluid pressure to the pump is more

than 25% of the outlet working pressure, the ball check

valves will not close fast enough, resulting in inefficient

pump operation.

6. Place the end of the fluid hose (K) into an appro-

priate container.

7. Close the fluid drain valve (H).

8. With the pump air regulator (G) closed, open all

bleed-type master air valves (B, E).

9. If the fluid hose has a dispensing device, hold it

open while continuing with the following step.

Slowly open the air regulator (G) until the pump

starts to cycle. Allow the pump to cycle slowly until

all air is pushed out of the lines and the pump is

primed.

If you are flushing, run the pump long enough to

thoroughly clean the pump and hoses. Close the

air regulator. Remove the suction tube from the

solvent and place it in the fluid to be pumped.

Operation of Remote Piloted Pumps

1. Fig. 2 and Parts Drawings. Follow preceding steps

1 through 8 of Starting and Adjusting Pump.

2. Open air regulator (G).

WARNING

The pump may cycle once before the external sig-

nal is applied. Injury is possible. If pump cycles,

wait until end before proceeding.

3. Pump will operate when air pressure is alternately

applied to push type connectors (16).

NOTE: Leaving air pressure applied to the air motor for

extended periods when the pump is not running may

shorten the diaphragm life. Using a 3–way solenoid

valve to automatically relieve the pressure on the air

motor when the metering cycle is complete prevents

this from occurring.

Pump Shutdown

At the end of the work shift, relieve

the pressure as described in Pres-

sure Relief Procedure at left.

11308981

Maintenance

Lubrication

The air valve is lubricated at the factory to operate

without additional lubrication. If you want to provide

additional lubrication, remove the hose from the pump

air inlet and add two drops of machine oil to the air

inlet every 500 hours of operation or every month.

CAUTION

Do not over-lubricate the pump. Oil is exhausted

through the muffler, which could contaminate your

fluid supply or other equipment. Excessive lubrication

can also cause the pump to malfunction.

Flushing and Storage

Flush the pump to prevent the fluid you are pumping

from drying or freezing in the pump and damaging it.

Use a compatible solvent.

Always flush the pump and relieve the pressure

before you store it for any length of time.

Read Pressure Relief Procedure

on page 10.

Tightening Threaded Connections

Before each use, check all hoses for wear or damage

and replace as necessary. Check to be sure all

threaded connections are tight and leak-free.

Check fasteners. Tighten or retorque as necessary.

Although pump use varies, a general guideline is to

retorque fasteners every two months. See Torque

Sequence, page 29.

Preventive Maintenance Schedule

Establish a preventive maintenance schedule, based

on the pump’s service history. This is especially impor-

tant for prevention of spills or leakage due to dia-

phragm failure.

12 308981

Troubleshooting

Read Pressure Relief Procedure on page 10, and relieve the pressure before you check or service

the equipment. Check all possible problems and causes before disassembling the pump.

PROBLEM CAUSE SOLUTION

Pump will not cycle, or cycles once

and stops. Air valve is stuck or dirty. Use filtered air.

Pump cycles at stall or fails to hold

pressure at stall. Leaky check valves or o-rings. Replace.

Worn check balls or duckbill valves

or guides. Replace.

Check ball wedged in guide. Repair or replace.

Worn diaphragm shaft seals. Replace.

Pump operates erratically. Clogged suction line. Inspect; clear.

Sticky or leaking check valve balls. Clean or replace.

Diaphragm ruptured. Replace.

Air bubbles in fluid. Suction line is loose. Tighten.

Diaphragm ruptured. Replace.

Loose manifolds or damaged man-

ifold o-rings. Tighten manifold bolts or nuts; re-

place o-rings.

Loose fluid side diaphragm plates. Tighten.

Fluid in exhaust air. Diaphragm ruptured. Replace.

Loose fluid side diaphragm plates. Tighten.

Worn diaphragm shaft seals. Replace.

Pump exhausts air from clamps

(metal pumps). Loose clamps. Tighten clamp nuts.

Air valve o-ring is damaged. Inspect; replace.

Pump leaks fluid from check valves. Worn or damaged check valve

o-rings. Inspect; replace.

13308981

Service

Air Valve (Husky 515 and Husky 716 Pumps)

NOTE: Air Valve Repair Kit 241657 is available. Parts included in the kit are marked with a dagger () in Fig. 6 and

in the Parts Drawings and Lists. A tube of general purpose grease 111920 is supplied in the kit. Service the air

valve as follows. See Fig. 6.

1. Relieve the pressure. See

Pressure Relief Procedure on

page 10.

2. Remove the cover (10) and the o-ring (4).

3. Remove the carriage plungers (7), carriages (8),

carriage pins (9), and valve plate (14) from the

center housing (11).

4. Clean all the parts, and inspect them for wear or

damage.

NOTE: If you are installing the new Air Valve

Repair Kit 241657, use all the parts in the kit.

5. Grease the lapped surface of the valve plate (14),

and install the valve plate with the lapped surface

facing up.

6. Grease the bores of the center housing (11), install

the u-cup packings (2) on the carriage plungers

(7), and slide the carriage plungers into the car-

riage plunger bores. See the following important

installation notes:

NOTES:

When you install each u-cup packing (2) on each

carriage plunger (7), make sure the lips of the

u-cup packing face toward the clip end (the

smaller end) of the carriage plunger.

When you slide the carriage plungers (7) into the

bores, slide them in with the clip ends (the smaller

ends) facing toward the center of the center hous-

ing (11).

7. Grease the carriage pins (9), and slide the carriage

pins into the carriage pin bores.

8. Install the carriages (8). Make sure the carriages

engage the clip ends of the carriage plungers (7)

and carriage pins (9).

9. Grease the o-ring (4), and seat it in the groove

around the cover opening of the center hous-

ing (11).

10. Screw the cover (10) into the center housing, and

torque the cover to 80 to 100 in-lb (9.0 to 13.6 N-m).

Fig. 6

1

2

Torque to 80 to 100 in-lb (9.0 to 13.6 N-m).

Apply grease.

9

14

2

8

7

9

8

2

7

4

10

1

Apply grease to lapped face.3

3

Apply grease to bores of center housing (11) before installing.

4

4

4

2

11

2

2

 Included in Air Valve Repair Kit 241657

Seal lips face clip end (the smaller end) of carriage plunger (7).

5

5

5

Install with the clip ends (the smaller ends) facing toward center

of center housing (11).

6

NOTE: Center housing (11) is

shown separated from the air

covers, but it is not necessary to

remove the air covers for this

service. Leave the center housing

and air covers assembled for this

service.

9069A

4 6

4 6

14 308981

Service

Ball or Duckbill Check Valves

NOTE: Fluid Section Repair Kit D05XXX is available.

See page 22 to order the correct kit for your pump.

Parts included in the kit are marked with a double

dagger () in Fig. 7 and Fig. 8 and in the Parts Draw-

ings and Lists. General purpose grease 111920 and

Adhesive 113500 are supplied in the kit.

1. Relieve the pressure. See

Pressure Relief Procedure on

page 10.

2. Remove the top and bottom manifolds (102, 103).

3. Remove all parts shown with a dagger () in Fig. 7

and Fig. 8.

4. Clean all parts, and replace worn or damaged

parts.

5. Reassemble the pump.

NOTE: Torque the manifold nuts (109) or bolts

(105) to 80 to 90 in-lb (9 to 10 Nm). See Torque

Sequence, page 29.

Inlet and Outlet for Pumps with Duckbill

Check Valves

Pumps with duckbill check valves are shipped with the

inlet manifold on top and the outlet manifold on the

bottom. To make the inlet manifold on the bottom and

the outlet manifold on the top, rotate each of the four

duckbill assemblies vertically 180 as shown below.

202

201

139

9080A

15308981

Service

Fig. 7

103

202

139

202

201

301

139

201

301

202

201

139

109

109

1Torque to 80 to 90 in-lb (9 to 10 N-m). See

Torque Sequence, page 29.

1

1

202

201

139

9067A

102

Husky 515

139

139

139

201

202

Fig. 8

139

201

101

202

139

139

201

202

139

301

301

105

105

106

106

107

102

102

1Torque to 80 to 90 in-lb (9 to 10 N-m). See

Torque Sequence, page 29.

1

1

9081A

Husky 716

139

201

202

16 308981

Service

Diaphragms (Husky 515)

NOTE: Fluid Section Repair Kit D05XXX is available. See page 22 to order the correct kit for your pump. Parts

included in the kit are marked with a double dagger () in Fig. 9 and in the Parts Drawings and Lists. General

purpose grease 111920 and Adhesive 113500 are supplied in the kit. Service the diaphragms as follows. See Fig. 9.

Disassembly

1. Relieve the pressure. See

Pressure Relief Procedure on

page 10.

2. Remove manifolds (102 and 103) and fluid cov-

ers (101).

NOTE: Make sure all the check valve parts stay in

place. See Fig. 7 on page 15.

3. Remove one of the fluid-side diaphragm plates

(105) (whichever one comes loose first when you

use a wrench on the hex of each), and pull the

diaphragm shaft out of the center housing (11).

Overmolded Diaphragms: The air cover bolts

may make it difficult to remove the overmolded

diaphragms on the 515 pump. Use a flat surface

that fits within the bolt pattern to apply pressure on

one of the diaphragms to shift the diaphragm shaft

to one side. Apply pressure until the other dia-

phragm is separated from the air cover. Rotate the

separated diaphragm counterclockwise until the

diaphragm assembly comes free. Pull the second

diaphragm assembly and the diaphragm shaft (15)

out of the center housing. (11)

4. Use a wrench on the flats of the diaphragm shaft

(15) to remove the other fluid-side diaphragm plate

(105) from the diaphragm shaft.

Overmolded Diaphragms: Use a wrench on the

flats of the diaphragm shaft (15) to remove the

second diaphragm.

5. Remove the screws (106), remove the left (114)

and right (113) air covers, and remove all old

gasket (12) material from the ends of the center

housing (11) and the surfaces of the air covers.

6. Remove the diaphragm shaft u-cups (416) and

pilot pin o-rings (1).

7. Inspect all parts for wear or damage, and replace

as necessary.

Reassembly

1. Insert a diaphragm shaft u-cup (416) and a pilot

pin o-ring (1) into the bores of the center housing

(11).

NOTE: Make sure the lips of the u-cup face out of

the center housing.

2. Line up the holes in the gasket (12) with the holes

in the end of the center housing (11), and use six

screws (106) to fasten an air cover (113 or 114) to

the end of the center housing (11). Torque the

screws to 35 to 45 in-lb (4.0 to 5.1 N-m).

3. Position the exhaust cover (13) and o-ring (4) on

the center housing (11).

4. Repeat steps 1 and 2 for the other end of the

center housing and the remaining air cover.

5. Apply medium-strength (blue) Loctite or equivalent

to the threads of the fluid-side diaphragm plates

(105). Install on one end of the diaphragm shaft

(15) the following parts (see proper order in Fig. 9):

air-side diaphragm plate (6), backup diaphragm

(402, used only on models with PTFE dia-

phragms), diaphragm (401), and fluid-side dia-

phragm plate (105).

NOTE: The words “AIR SIDE” on the diaphragm

(401), the backup diaphragm (402, used only on

models with PTFE diaphragms) and the flat side of

the air-side diaphragm plate (6) must face toward

the diaphragm shaft (15).

Overmolded Diaphragms: Assemble the air–side

plate (6) onto the diaphragm (401). The words AIR

SIDE on the air–side plate must face away from

the diaphragm. Apply medium–strength (blue)

thread locking adhesive to the threads of the

diaphragm assembly. Screw the assembly into the

diaphragm shaft (15) hand tight.

17308981

6. Put grease on the diaphragm shaft (15), and

carefully (do not damage the shaft u-cups) run the

diaphragm shaft (15) through the center housing

(11) bore.

7. Repeat step 5 for the other end of the diaphragm

shaft (15), and torque the fluid-side diaphragm

plates (105) to 80 to 90 in-lb (9 to 10 N-m) at 100

rpm maximum.

Overmolded Diaphragms: The air cover bolts

may make it difficult to assemble the overmolded

diaphragms on the 515 pump. Two people are

needed. Use a flat surface that fits within the bolt

pattern to apply pressure on the diaphragm that

has already been assembled. Apply pressure until

the diaphragm shaft sticks out of the other end of

the center housing far enough to attach the second

diaphragm assembly. Screw the assembly into the

shaft (15) hand tight.

8. Install the muffler (3).

9. Make sure all the check valve parts are in place.

See Fig. 7 on page 15.

10. Reinstall the fluid covers (101) and manifolds (102

and 103), and torque the fluid cover and manifold

nuts (109) to 80 to 90 in-lb (9 to 10 N-m). See

Torque Sequence, page 29.

18 308981

Service

Diaphragms (Husky 515)

Fig. 9

6

12

416

109

105 401

102

109

101

15

11

114

106

103

 Included in Fluid Section Repair Kit D05XXX

1

2Torque to 35 to 45 in-lb (4.0 to 5.1 N-m).

Apply grease.

The words “AIR SIDE” on diaphragms (and on backup

diaphragms required on PTFE models) must face

toward diaphragm shaft (15).

3

4

1

Install with lips facing out of center housing (11).

1

23

4

5

Flat side of air-side diaphragm plate must face toward

diaphragm shaft (15).

5

Apply medium-strength (blue) Loctite or equivalent

to threads, and torque to 80 to 90 in-lb (9 to 10 N-m) at

100 rpm maximum.

6

6

7

7

7

7

Torque to 80 to 90 in-lb (9 to 10 N-m). See Torque Se-

quence, page 29.

109

4

13

3

4024

56

401

4

HD Overmolded Diaphragm

6

19308981

Service

Diaphragms (Husky 716)

NOTE: Fluid Section Repair Kit D05XXX is available. See page 22 to order the correct kit for your pump. Parts

included in the kit are marked with a double dagger () in Fig. 10 and in the Parts Drawings and Lists. General

purpose grease 111920 and Adhesive 113500 are supplied in the kit. Service the diaphragms as follows. See

Fig. 10.

Disassembly

1. Relieve the pressure. See

Pressure Relief Procedure on

page 10.

2. Remove the manifolds (102) and fluid cov-

ers (101).

NOTE: Make sure all the check valve parts stay in

place. See Fig. 8 on page 15.

3. Remove the grounding strip from the vee clamps

(109), and remove the vee clamps.

4. Remove one of the fluid-side diaphragm plates

(133) (whichever one comes loose first when you

use a wrench on the hex of each), and pull the

diaphragm shaft out of the center housing (11).

Overmolded Diaphragms: Grip both diaphragms

securely around the outer edge and rotate counter-

clockwise. One diaphragm assembly will come

free and the other will remain attached to the

diaphragm shaft (15). Remove the freed dia-

phragm and the air side plate (6). Pull the other

diaphragm assembly and the diaphragm shaft (15)

out of the center housing (11).

5. Use a wrench on the flats of the diaphragm shaft

(15) to remove the other fluid-side diaphragm plate

(133) from the diaphragm shaft.

Overmolded Diaphragms: Use a wrench on the

flats of the diaphragm shaft (15) to remove the

second diaphragm from the diaphragm shaft.

6. Remove the screws (141) and air covers (136),

and remove all old gasket (12) material from the

ends of the center housing (11) and the surfaces of

the air covers.

7. Remove the diaphragm shaft u-cups (416) and

pilot pin o-rings (1).

8. Inspect all parts for wear or damage, and replace

as necessary.

Reassembly

1. Insert a diaphragm shaft u-cup (416) and a pilot

pin o-ring (1) into the end of the diaphragm shaft

bore of the center housing (11).

NOTE: Make sure the lips of the u-cup face out of

the center housing.

2. Line up the holes in the gasket (12) with the holes

in the end of the center housing (11), and use six

screws (141) to fasten an air cover (136) to the

end of the center housing (11). Torque the screws

to 35 to 45 in-lb (4.0 to 5.1 N-m).

3. Position the exhaust cover (13) and o-ring (4) on

the center housing (11).

4. Repeat steps 1 and 2 for the other end of the

center housing and the remaining air cover.

5. Apply medium-strength (blue) Loctite or equivalent

to the threads of the screws (140). Install on one

end of the diaphragm shaft (15) the following parts

(see proper order in Fig. 10): air-side diaphragm

plate (6), backup diaphragm (402, used only on

models with PTFE diaphragms), diaphragm (401),

fluid-side diaphragm plate (133), o-ring (115), and

screw (140).

NOTE: The words “AIR SIDE” on the diaphragm

(401), the backup diaphragm (402, used only on

models with PTFE diaphragms), and the flat side

of the air-side diaphragm plate (6) must face

toward the diaphragm shaft (15).

Overmolded Diaphragms: Assemble the air–side

plate (6) onto the diaphragm (401). The words AIR

SIDE on the air side plate must face away from the

diaphragm. Apply medium–strength (blue) thread

locking adhesive to the threads of the diaphragm

assembly. Screw the assembly into the diaphragm

shaft (15) hand tight.

20 308981

6. Put grease on the diaphragm shaft (15), and

carefully (do not damage the shaft u-cups) run the

diaphragm shaft (15) through the center housing

(11) bore.

7. Repeat step 5 for the other end of the diaphragm

shaft (15), and torque the diaphragm shaft screws

(140) to 80 to 90 in-lb (9 to 10 N-m) at 100 rpm

maximum.

Overmolded Diaphragms: Repeat Step 5 for the

other end of the diaphragm shaft (15).

8. Install the muffler (3).

When you install the vee clamps in step 10, orient the

center housing (11) so the air inlet is approximately

45 above horizontal and the muffler (3) is approxi-

mately horizontal.

9. Apply thin, even film of grease to inside of vee

clamp (109).

10. Position the fluid covers (101), install the vee

clamps (109) around the fluid and air covers,

install the grounding strip on the vee clamps, and

torque the vee clamp nuts to 80 to 90 in-lb (9 to 10

N-m). See Torque Sequence, page 29.

11. Make sure all the check valve parts are in place.

See Fig. 8 on page 15.

12. Install the manifolds (102), and torque the manifold

bolts (105) to 80 to 90 in-lb (9 to 10 N-m). See

Torque Sequence, page 29.

21308981

Service

Diaphragms (Husky 716)

Fig. 10

11

 Included in Fluid Section Repair Kit D05XXX

1

2Torque to 35 to 45 in-lb (4.0 to 5.1 N-m).

Apply grease.

The words “AIR SIDE” on diaphragms (and on backup diaphragms used

on PTFE models) must face toward diaphragm shaft (15).

3

4

Install with lips facing out of center housing (11).

Flat side of the air-side diaphragm plate must face

toward diaphragm shaft (15).

5

Apply medium-strength (blue) Loctite or equivalent

to threads, and torque to 80 to 90 in-lb (9 to 10 N-m) at

100 rpm maximum.

6

7

101

102

102

105

105

401

402 6

140

115 416 1

3

109

141

2

4

4

5

6

Torque to 80 to 90 in-lb (9 to 10 N-m). See

Torque Sequence, page 29.

7

7

136

12

4

3

4161

9072A

13

133

15

3

56

401

4

HD Overmolded Diaphragm

6

22 308981

Husky 515 and Husky 716 Pump Matrix

Your Model No. is marked on the pump’s serial plate. To determine a pump Model No. from the following matrix,

select the six digits that describe the pump, working from left to right. The first digit is always D, designating Husky

diaphragm pumps. The remaining five digits define the air motor type and the materials of construction. For

example, a pump with a standard air motor, acetal fluid section, acetal seats, PTFE balls, and PTFE diaphragms is

Model D 5 1 2 1 1.

Column 1 Column 2 Column 3 Column 4 Column 5 Column 6

Diaphragm

Pump Air Motor Fluid Section Guides Balls Diaphragms

D (for all pumps) 4 (Husky 515/716;

remote-operated) 1 (acetal)

Husky 515, NPT 2 (acetal) 1 (PTFE) 1 (PTFE)

5 (Husky 515/716;

standard) 2 (polypropylene)

Husky 515, NPT 3 (316 sst) 3 (316 sst)

3 (aluminum)

Husky 716, NPT 9 (polypropylene) 5 (TPE) 5 (TPE)

4 (Stainless Steel)

Husky 716, NPT A (PVDF) 6 (Santoprene)6 (Santoprene)

5 (PVDF)

Husky 515, NPT D (duckbill) 7 (buna-N) 7 (buna-N)

A (acetal)

Husky 515, BSPT 8 (fluoroelastomer) 8 (fluoroelastomer)

B (polypropylene)

Husky 515, BSPT

C (aluminum)

Husky 716, BSPT

D (stainless steel)

Husky 716, BSPT

E (PVDF)

Husky 515, BSPT

Note: The following models have ports that open downward. See page 23.

Husky 515: 241564, 241565, and 241484 Husky 716: 243305, 243306, 243307, 246485

Note: The following models have Heavy Duty Overmolded PTFE/EPDM Diaphragms. See page 23.

Husky 515: 24N093–24N098 Husky 716: 24N257–24N262

Husky 515 and Husky 716 Repair Kits

NOTE: Order Repair Kits separately.

To order the Air Valve Repair Kit, order Part No. 241657.

To order the Fluid Section Repair Kit, order Part No. D05 _ _ _ . For the last three digits, use the last three digits of

your pump Model No.

The guides in Part No. D_ _3_ _ pumps are powdered 316 stainless steel. Machined 316 stainless steel guides are

available separately in a kit, Part No. 24F846.

Part No. 24N320: Husky 515/716 HD Overmolded PTFE/EPDM Diaphragm Repair Kit

Part No. 24N321: Husky 515/716 HD overmolded PTFE/EPDM Diaphragm Repair Kit,

with new air side diaphragm plates.

23308981

Additional Husky 515 and Husky 716 Pumps

Model 241564, 515 pump

Same as the D51211 pump, but with an open

downward port.

Model 241565, 515 pump

Same as the D52911 pump, but with an open

downward port.

Model 248171, 515 pump

Same as the D51277 pump, except with split

inlets/outlets.

Model 248172, 515 pump

Same as the D51255 pump, except with split

inlets/outlets.

Model 248173, 515 pump

Same as the D52977 pump, except with split

inlets/outlets.

Model 248174, 515 pump

Same as the D52955 pump, except with split

inlets/outlets.

Model 246484, 515 pump

Same as the D51331 pump, but with an open

downward port. Use inlet manifold 241558.

Model 24G745, 515 pump

Same as the D5B981 pump, but with BSPP threads.

Model 246485, 716 pump

Same as the D53331 pump, but with an open

downward port. Use inlet manifold 190246.

Model 243305, 716 pump

Same as the D53266 pump, but with an open

downward port. Use inlet manifold 190246.

Model 243306, 716 pump

Same as the D53277 pump, but with an open

downward port. Use inlet manifold 190246.

Model 243307, 716 pump

Same as the D53211 pump, but with an open

downward port. Use inlet manifold 190246.

Model 257447, 716 pump

Same as the D54311 pump, but tested for use with

moisture–sensitive materials.

Model 24B674, 716 pump

Same as the D54311 pump

Pumps with Overmolded Diaphragms

Model 24N093, 515 pump

Same as the D5291_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N094, 515 pump

Same as the D5B91_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N095, 515 pump

Same as the D55A1_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N096, 515 pump

Same as the D5121_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N097, 515 pump

Same as the D5133_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N098, 515 pump

Same as the D5A21_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N257, 716 pump

Same as the D5321_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N258, 716 pump

Same as the D5331_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N259, 716 pump

Same as the D5333_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N260, 716 pump

Same as the D5421_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N261, 716 pump

Same as the D5431_ pump, but with overmolded

diaphragm parts shown in table.

Model 24N262, 716 pump

Same as the D5433_ pump, but with overmolded

diaphragm parts shown in table.

Ref. Part Description Qty.

616M001 PLATE, air side 2

115 ––––– not used 0

133 ––––– not used 0

140 ––––– not used 0

401 16H679 DIAPHRAGM, HD, overmolded,

PTFE/EPDM, with setscrew 2

402 ––––– not used 0

24 308981

Husky 515 and Husky 716 Common Parts

See the Pump Matrix on page 22 for an explanation of the Matrix Column and the Digit.

Air Motor Parts List (Matrix Column 2)

Digit Ref.

No. Part No. Description Qty

51114866 PACKING, o-ring 2

2108808 PACKING, u-cup 2

3112933 MUFFLER 1

4162942 PACKING, o-ring 2

6195025 PLATE, diaphragm, air

side 2

715Y825 PLUNGER, carriage 2

8192595 CARRIAGE 2

9192596 PIN, carriage 2

10 192597 COVER, valve chamber 1

11 192602 HOUSING, center 1

11*194380 HOUSING, center 1

12192765 GASKET 2

13 194247 COVER, exhaust 1

14194269 PLATE, valve 1

15 192601 SHAFT, diaphragm 1

16*115671 CONNECTOR, male 2

Guide Parts List (Matrix Column 4)

Digit Ref.

No. Part No. Description Qty

2201186691 GUIDE; acetal 4

202186692 STOP; acetal 4

3201187242 GUIDE; sst 4

202187243 STOP; sst 4

9201186776 GUIDE; polypropylene 4

202186777 STOP; polypropylene 4

A201192665 GUIDE; PVDF 4

202192668 STOP; PVDF 4

D201192138 SPACER 4

202192137 VALVE, duckbill 4

Ball Parts List (Matrix Column 5)

Digit Ref.

No. Part No. Description Qty

1301108639 BALL; PTFE 4

3301103462 BALL; sst 4

5301112945 BALL; TPE 4

6301112946 BALL; Santoprene4

7301108944 BALL; buna-N 4

8301112959 BALL; fluoroelastomer 4

Diaphragm Parts List (Matrix Column 6)

Digit Ref.

No. Part No. Description Qty

1416108808 PACKING, u-cup 2

401108839 DIAPHRAGM; PTFE 2

402183542 DIAPHRAGM, backup;

polyurethane 2

5416108808 PACKING, u-cup 2

401189537 DIAPHRAGM; TPE 2

6416108808 PACKING, u-cup 2

401189536 DIAPHRAGM;

Santoprene

2

7416108808 PACKING, u-cup 2

401190148 DIAPHRAGM; buna-N 2

8416108808 PACKING, u-cup 2

401190149 DIAPHRAGM; fluoroelas-

tomer 2

 Included in Air Valve Repair Kit 241657

 Included in Fluid Section Repair Kit D05XXX

* These parts are unique to the remote operated air

motor.

202 6

12

9

11

1

4

13 3

14

4

8

72

10

15

416

106

grounding screw

(acetal pump only)

139

202

201

301

139

201

301

202

201

139

139

202

201

115

101

109

105 401

114

106

113

101

116

 Included in Air Valve Repair Kit 241657

 Included in Fluid Section Repair Kit D05XXX

* These parts are unique to the remote oper-

ated air motor.

9064B

139

139

402

17

16

109

102

104

117

111

109

103

25308981

Husky 515 Parts Drawing

26 308981

Husky 515 Fluid Section Parts List

See the Pump Matrix on page 22 for an explanation of the Matrix Column and the Digit.

See page 24 for Air Motor Parts List (Matrix Column 2)

Husky 515 Fluid Section Parts List (Matrix Column 3)

Ref

Acetal Pumps

Digit: 1 (NPT)

Digit: A (BSPT)

Polypropylene Pumps

Digit: 2 (NPT)

Digit: B (BSPT)

PVDF Pumps

Digit: 5 (NPT)

Digit: E (BSPT)

Re

f

.

No. Part No. Description Qty Part No. Description Qty Part No. Description Qty

101 192559 COVER, fluid; acetal 2192558 COVER, fluid;

polypropylene 2192560 COVER, fluid; PVDF 2

102 192571 MANIFOLD, inlet;

acetal; NPT 1192570 MANIFOLD, inlet;

polypropylene; NPT 1192572 MANIFOLD, inlet;

PVDF; NPT 1

102 192576 MANIFOLD, inlet;

acetal; BSPT 1192575 MANIFOLD, inlet;

polypropylene; BSPT 1192577 MANIFOLD, inlet;

PVDF; BSPT 1

102* 241558 MANIFOLD, inlet;

open downspout,

acetal; NPT

1241557 MANIFOLD, inlet;

open downspout,

polypropylene; NPT

1Not applicable to

PVDF pumps

102 124847 MANIFOLD, inlet;

polypropylene; BSPP 1

103 192562 MANIFOLD, outlet;

acetal; NPT 1192561 MANIFOLD, outlet;

polypropylene; NPT 1192563 MANIFOLD, outlet;

PVDF; NPT 1

103 192567 MANIFOLD, outlet;

acetal; BSPT 1192566 MANIFOLD, outlet;

polypropylene; BSPT 1192568 MANIFOLD, outlet;

PVDF; BSPT 1

103 124848 MANIFOLD, outlet;

polypropylene; BSPP 1

104 194362 PLUG; acetal;

3/4 NPT 2194361 PLUG; polypropy-

lene; 3/4 NPT 2194363 PLUG; PVDF;

3/4 NPT 2

104 194368 PLUG; acetal;

3/4 BSPT 2194367 PLUG; polypropy-

lene; 3/4 BSPT 2194369 PLUG; PVDF;

3/4 BSPT 2

105 187711 PLATE, diaphragm,

fluid; acetal 2187712 PLATE, diaphragm,

fluid; polypropylene 2192679 PLATE, diaphragm,

fluid; PVDF 2

106 114882 SCREW, torx 13 114882 SCREW, torx 12 114882 SCREW, torx 12

109 114850 NUT, hex, large flng 24 114850 NUT, hex, large flng 24 114850 NUT, hex, large flng 24

111 187732 LABEL, warning 1187732 LABEL, warning 1187732 LABEL, warning 1

113 192599 COVER, air, right 1192599 COVER, air, right 1192599 COVER, air, right 1

114 192600 COVER, air, left 1192600 COVER, air, left 1192600 COVER, air, left 1

115 194352 LABEL, identification 2194352 LABEL, identification 2194352 LABEL, identification 2

116 290045 PLATE, designation 1290045 PLATE, designation 1290045 PLATE, designation 1

117 194359 PLUG; acetal;

1/2 NPT 2194358 PLUG; polypropy-

lene; 1/2 NPT 2194360 PLUG; PVDF;

1/2 NPT 2

117 194365 PLUG, acetal;

1/2 BSPT 2194364 PLUG; polypropy-

lene; 1/2 BSPT 2194366 PLUG; PVDF;

1/2 BSPT 2

119 111183 RIVET (for plate 116) 2111183 RIVET (for plate 116) 2111183 RIVET (for plate 116) 2

139



114849 PACKING, o-ring;

encapsulated 8114849 PACKING, o-ring;

encapsulated 8114849 PACKING, o-ring;

encapsulated 8

* Inlet manifolds with downspouts are used on pump models 241564, 241565, and 246484 only.

139

11

4

13

10

416

139

201

134

4

15

1

109

101

102

102

202

139

301

108

112

112

401

402

103

117

105

105

106

106

107

6

133

115

Grounding Detail

121

122

123

9

872

 Included in Air Valve Repair Kit 241657

 Included in Fluid Section Repair Kit D05XXX

* These parts are unique to the remote operated air

motor.

12

110

416

139

201

202

139

301

9070A

140

141

3

14

202

201

139

202

201

17

16

136

27308981

Husky 716 Parts Drawing

28 308981

Husky 716 Fluid Section Parts List

See the Pump Matrix on page 22 for an explanation of the Matrix Column and the Digit.

See page 24 for Air Motor Parts List (Matrix Column 2)

Husky 716 Fluid Section Parts List (Matrix Column 3)

Ref

Aluminum Pumps

Digit: 3 (NPT)

Digit: C (BSPT)

Stainless Steel (sst) Pumps

Digit: 4 (NPT)

Digit: D (BSPT)

Re

f

.

No. Part No. Description Qty Part No. Description Qty

101 185622 COVER, fluid; aluminum 2187241 COVER, fluid; sst 2

102* 185624 MANIFOLD; aluminum; NPT 2187244 MANIFOLD; sst 2

102 192061 MANIFOLD; aluminum; BSPT 2192060 MANIFOLD; sst; BSPT 2

102 190246 MANIFOLD; aluminum; NPT 2

103 189220 LABEL, warning 1189220 LABEL, warning 1

105 112912 SCREW; 3/8–16; 2.25 in. (57.2 mm) 8112912 SCREW; 3/8–16; 2.25 in. (57.2 mm) 8

106 112913 NUT, hex; 3/8–16; sst 8112913 NUT, hex; 3/8–16; sst 8

107 112914 WASHER, flat; 3/8 in.; sst 4112914 WASHER, flat; 3/8 in.; sst 4

108 186207 BASE, feet 2186207 BASE, feet 2

109 189540 CLAMP, vee 2189540 CLAMP, vee 2

110 112499 NUT, clamp; 1/4–28 2112499 NUT, clamp; 1/4–28 2

111 191079 STRIP, grounding 1191079 STRIP, grounding 1

112 102726 PLUG, steel; NPT 2111384 PLUG; sst; NPT 2

112 113989 PLUG, steel; BSPT 2113990 PLUG; sst; BSPT 2

112 24H344 PLUG, sst; BSPP with seal 2

115110004 O-RING; PTFE 2110004 O-RING; PTFE 2

117 186205 LABEL, warning 1

121 102790 SCREW; 10–24; 0.31 in. (8 mm) 1102790 SCREW; 10–24; 0.31 in. (8 mm) 1

122 100718 LOCKWASHER; #10 1100718 LOCKWASHER; #10 1

123 100179 NUT, hex; 10–24 1100179 NUT, hex; 10–24 1

133 191837 PLATE, diaphragm, fluid side; sst 216M908 PLATE, diaphragm, fluid side; sst

machined 2

134 290045 PLATE, designation 1290045 PLATE, designation 1

136 194246 COVER air 2194246 COVER air 2

139110636 O-RING; PTFE 8110636 O-RING; PTFE 8

140 113747 SCREW, flange; hex head 2113747 SCREW, flange; hex head 2

141 114882 SCREW, machine, torx 12 114882 SCREW, machine, torx 12

142 111183 RIVET (for plate 134) 2111183 RIVET (for plate 134) 2

 Included in Fluid Section Repair Kit D05XXX

*Pump model numbers 243305, 243306, 243307, and 246485 have one 190246 inlet manifold and one 185624

outlet manifold.

29308981

Torque Sequence

Always follow torque sequence when instructed to torque fasteners.

Husky 515

1. Left/Right Fluid Covers

Torque bolts to 80–90 in–lb (9–10 Nm)

1111

5

7

2

3

88

6

4

SIDE VIEW

2. Inlet Manifold

Torque bolts to 80–90 in–lb (9–10 Nm)

11

9

10

12

BOTTOM VIEW

3. Outlet Manifold

Torque bolts to 80–90 in–lb (9–10 Nm)

13

15

16

14

TOP VIEW

Husky 716

1. Left/Right Fluid Covers

Torque bolts to 80–90 in–lb (9–10 Nm)

FRONT VIEW

1

2

2. Inlet Manifold

Torque bolts to 80–90 in–lb (9–10 Nm)

BOTTOM VIEW

3

46

5

46

3. Outlet Manifold

Torque Bolts to 80–90 in–lb (9–10 Nm)

TOP VIEW

7

9

10

8

30 308981

Husky 515 Technical Data

Maximum fluid working pressure 100 psi (0.7 MPa, 7 bar). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air pressure operating range 30 to 100 psi (0.2 to 0.7 MPa, 2.1 to 7 bar ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Temperature Range*

Minimum (all pumps) 40F (4C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum

Acetal: 180F (82 C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Polypropylene: 150F (66C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aluminum, stainless steel, PVDF: 225F (107C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum air consumption 28 scfm (0.672 cubic meters/min.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum free flow delivery (1/2 in. ports) 15 gpm (57 l/min). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum pump speed 400 cpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gallons (Liters) per cycle 0.04 (0.15). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum suction lift (water w/buna balls) 15 ft (4.5 m) dry,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 ft (7.6 m) wet

Maximum size pumpable solids 3/32 in. (2.5 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sound power level (measured per ISO standard 9614–2)

At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute 77 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute 95 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sound pressure level (measured 1 meter from pump)

At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute 67 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute 85 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air inlet size 1/4 npt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air exhaust port size 3/8 npt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid inlet size. 1/2 and 3/4 in. npt(f) or bspt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid outlet size. 1/2 and 3/4 in. npt(f) or bspt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wetted parts (in addition to ball, seat, and diaphragm materials, which vary by pump)

Polypropylene pumps polypropylene, PTFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Acetal pumps groundable acetal, PTFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PVDF pumps PVDF, PTFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Non-wetted external parts polypropylene, stainless steel, polyester and aluminum (labels),. . . . . . . . . . . . . . .

nickel-plated brass

Weight (approximate)

Polypropylene pumps 6.5 lb (2.9 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Acetal pumps 7.8 lb (3.5 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PVDF pumps 8.5 lb (3.9 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*These temperatures are based on mechanical stress only and may be altered significantly by pumping certain

chemicals. Consult engineering guides for chemical compatibilities and temperature limits, or contact your

Graco distributor.

Santoprene is a registered trademark of the Monsanto Company.

Loctite is a registered trademark of the Loctite Corporation.

31308981

Husky 515 Dimensions

1.38 in.

(35.1 mm)

FRONT VIEW

SIDE VIEW

1/4 npt(f)

Air Inlet

6.25 in.

(158.8 mm)

7.75 in.

(196.9 mm)

PUMP MOUNTING HOLE PATTERN

4.30 in.

(109.2 mm)

3/4 npt(f) or

bspt(f)

Fluid Outlet *Four 0.30 in.

(7.6 mm)

Diameter Slots

5.01 in.

(127 mm)

4.70 in.

(119 mm)

10.63 in.

(270.0 mm)

9.94 in.

(252.5

mm)

8.56 in.

(217.4

mm)

6.12 in.

(155.4 mm)

3.13 in.

(79.5 mm)

4.30 in.

(109.2 mm)

6.12 in.

(155.4 mm)

1/2 npt(f) or

bspt(f)

Fluid Inlet *

1/2 npt(f) or bspt(f) Fluid Outlet *

3/4 npt (f)

or bspt(f)

Fluid Inlet *

9077A

3/4 npt(f) or

bspt(f)

Fluid Inlet *

* Pumps with duckbill

check valves are shipped

with the inlet manifold on

top and the outlet manifold

on the bottom. To make

the inlet manifold on the

bottom and the outlet

manifold on the top, rotate

each of the four duckbill

assemblies vertically 180

as shown below.

202

201

139

Note: Bottom port open on

241564, 241565, and 246484 only.

32 308981

Husky 716 Technical Data

Maximum fluid working pressure 100 psi (0.7 MPa, 7 bar). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air pressure operating range 30 to 100 psi (0.2 to 0.7 MPa, 2.1 to 7 bar ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Temperature Range*

Minimum (all pumps) 40F (4C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum

Acetal: 180F (82 C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Polypropylene: 150F (66C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aluminum, stainless steel, PVDF: 225F (107C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum air consumption 28 scfm (0.672 cubic meters/min.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum free flow delivery 16 gpm (61 l/min). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum pump speed 400 cpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gallons (Liters) per cycle 0.04(0.15). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum suction lift (water w/buna balls) 15 ft (4.5 m) dry,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 ft (7.6 m) wet

Maximum size pumpable solids 3/32 in. (2.5 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sound power level (measured per ISO standard 9614–2)

At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute 77 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute 95 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sound pressure level (measured 1 meter from pump)

At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute 67 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute 85 dBa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air inlet size 1/4 npt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air exhaust port size 3/8 npt(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid inlet size. 3/4 npt(f), bspt(f), or bspp(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid outlet size. 3/4 npt(f), bspt(f), or bspp(f). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wetted parts (in addition to ball, seat, and diaphragm materials, which vary by pump)

Aluminum pumps aluminum, stainless steel, PTFE, zinc-plated steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stainless steel pumps 316 stainless steel, PTFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Non-wetted external parts polypropylene, stainless steel, polyester (labels),. . . . . . . . . . . . . . . . . . . . . . . . . . . .

nickel-plated brass, epoxy-coated steel (feet)

Weight (approximate)

Aluminum pumps 8.5 lb (3.9 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stainless steel pumps 18 lb (8.2 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*These temperatures are based on mechanical stress only and may be altered significantly by pumping certain

chemicals. Consult engineering guides for chemical compatibilities and temperature limits, or contact your

Graco distributor.

Santoprene is a registered trademark of the Monsanto Company.

Loctite is a registered trademark of the Loctite Corporation.

33308981

Husky 716 Dimensions

1.38 in.

(35.1 mm)

FRONT VIEW

SIDE VIEW

1/4 npt(f)

Air Inlet

6.04 in.

(153.4 mm)

7.37 in.

(187.2 mm)

PUMP MOUNTING HOLE PATTERN

Four 0.28 in.

(7.1 mm)

Diameter Slots

4.44 in.

(112.8 mm)

4.25 in.

(108.0 mm)

10.43 in.

(264.9

mm)

9.18 in.

(233.2

mm)

7.80 in.

(198.1

mm)

6.62 in.

(168.1 mm)

2.76 in.

(62.5 mm)

4.29 in.

(109.0 mm)

4.29 in.

(109.0 mm)

6.62 in.

(168.1 mm)

3/4 npt(f)

or bspt(f)

Fluid Inlets *

3/4 npt(f), bspt(f), or bspp(f)

Fluid Outlet *

9078A

* Pumps with duckbill

check valves are shipped

with the inlet manifold on

top and the outlet manifold

on the bottom. To make

the inlet manifold on the

bottom and the outlet

manifold on the top, rotate

each of the four duckbill

assemblies vertically 180

as shown below.

202

201

139

3/4 npt(f)

or bspt(f)

Fluid Inlets *

3/4 npt(f)

or bspt(f)

Fluid Outlets *Note: Bottom port open on 243305,

243306, 243307, and 246485 only.

3/4 npt(f), bspt(f), or bspp(f)

Fluid Outlet *

34 308981

Husky 515 and 716 Performance Charts

0

20

40

60

80

100

0246810121416

(7.6) (15.2) (22.7) (30.3) (37.9) (45.4) (53.0) (60.6)

Fluid Outlet Pressure

Test Conditions: Pump tested in water with inlet submerged.

To find Fluid Outlet Pressure (psi/MPa/bar) at a

specific fluid flow (gpm/lpm) and operating air

pressure (psi/MPa/bar):

1. Locate fluid flow rate along bottom of chart.

2. Follow vertical line up to intersection with selected

fluid outlet pressure curve.

3. Follow left to scale to read fluid outlet pressure.

FLUID FLOW––gpm (lpm)

FLUID OUTLET PRESSURE––psi (MPa, bar)

(0.7, 7)

(0.55, 5.5)

(0.41, 4.1)

(0.28, 2.8)

(0.14, 1.4)

Fluid Pressure Curves

Aat 100 psi (0.7 MPa, 7 bar) air pressure

Bat 70 psi (0.48 MPa, 4.8 bar) air pressure

Cat 40 psi (0.28 MPa, 2.8 bar) air pressure

A

B

C

35308981

Husky 515 and 716 Performance Charts

0

5

10

15

20

25

30

0246810121416

(7.6) (15.2) (22.7) (30.3) (37.9) (45.4) (53.0) (60.6)

Air Consumption

Test Conditions: Pump tested in water with inlet submerged.

FLUID FLOW––gpm (lpm)

A

B

C

To find Pump Air Consumption (scfm or m/min) at a

specific fluid flow (gpm/lpm) and air pressure

(psi/MPa/bar):

1. Locate fluid flow rate along bottom of chart.

2. Read vertical line up to intersection with selected air

consumption curve.

3. Follow left to scale to read air consumption.

AIR CONSUMPTION––scfm (cubic meters/min)

Air Consumption Curves

Aat 100 psi (0.7 MPa, 7 bar) air pressure

Bat 70 psi (0.48 MPa, 4.8 bar) air pressure

Cat 40 psi (0.28 MPa, 2.8 bar) air pressure

(0.28)

(0.14)

(0.42)

(0.56)

(0.70)

(0.84)

36 308981

Graco Standard Husky Pump Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from de-

fects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or

limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equip-

ment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in

accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by

faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-

stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,

installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for

verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The

equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect

in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and

transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other

remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any

other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the

date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR

A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD

BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches,

hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making

any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment

hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,

breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings

entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-

sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires

exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you:

Phone: 612–623–6921 or Toll Free: 1–800–328–0211 Fax: 612–378–3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 308981

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES  P.O. BOX 1441  MINNEAPOLIS, MN 55440-1441  USA

Copyright 2000, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision ZAD, January 2015