Graco 309518P Xtreme Mix, Repair, English User Manual To The D1630eec 7567 4e12 B49d B25444258a56
User Manual: Graco 309518P to the manual
Open the PDF directly: View PDF 
.
Page Count: 48
| Download | |
| Open PDF In Browser | View PDF |
Repair Xtreme Mix™ Plural Component Proportioner For spraying two-component protective coatings. Not approved for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions See page 3 for model information, including maximum working pressure and approvals. 309518P ENG Contents Xtreme Mix Models . . . . . . . . . . . . . . . . . . . . . . . . . 3 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 4 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . 7 Proper Lifting of Unit . . . . . . . . . . . . . . . . . . . . . . . . 8 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Metering Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Turbine Alternator . . . . . . . . . . . . . . . . . . . . . . . . 9 Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Replacing Air Filter Element . . . . . . . . . . . . . . . 16 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Pneumatic Control . . . . . . . . . . . . . . . . . . . . . . 20 Pump Air Manifold . . . . . . . . . . . . . . . . . . . . . . . 22 Sampling Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23 Metering Valve/Manifold Assembly . . . . . . . . . . 24 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . 28 Pneumatic Schematic . . . . . . . . . . . . . . . . . . . . . . 30 Pneumatic/Sensor Connections . . . . . . . . . . . . . 31 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Metering Valve Manifold 245824 . . . . . . . . . . . . 41 Metering Valve Manifold 248843 . . . . . . . . . . . . 41 Sampling Valve 245143 . . . . . . . . . . . . . . . . . . 41 Repair Kit 249406 . . . . . . . . . . . . . . . . . . . . . . . 41 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48 2 309518P Xtreme Mix Models Xtreme Mix Models WARNING Do not install equipment approved only for non-hazardous location in a hazardous area. Substitution of components may impair intrinsic safety. See page 5. Approved for Non-hazardous Location Xtreme Mix Part No. 233863 233864 233865 233866 233867 233868 233869 233870 *248842 Series Pump Part No. Pump Description A A A A A A A A A 249274 249275 249276 249277 249278 249279 249280 249281 249276 45:1 King 56:1 King 68:1 King 80:1 King 45:1 Quiet King 56:1 Quiet King 68:1 Quiet King 80:1 Quiet King 68:1 King Remote Mix Maximum Working Pressure psi (MPa, bar) Approvals 4500 (31, 310) 5600 (38.6, 386) 6800 (46.9, 469) 7250 (50, 500) 4500 (31, 310) 5600 (38.6, 386) 6800 (46.9, 469) 7250 (50, 500) 5000 (34.5, 345) *Model 248842 is designed for remote feed pumps and a remote mix manifold. It does not include hoppers, mix manifold, hose, or spray gun. Refer to manual 310794 for application layout. Model 248842 is limited to 5000 psi (34.5 MPa, 345 bar) for use in “quick set” packages where heated hoses, whip hoses, and spray accessories are limited to 5000 psi (34.5 MPa, 345 bar). If all your downstream components are rated for 7000 psi (48 MPa, 483 bar), you can replace the standard relief valve with relief valve 113498. 309518P 3 Manual Conventions Manual Conventions Note WARNING Additional helpful information. Hazard Symbol WARNING: a potentially hazardous situation which, if not avoided, could result in death or serious injury. Warnings in the instructions usually include a symbol indicating the hazard. Read the general Warnings section for additional safety information. CAUTION CAUTION: a potentially hazardous situation which, if not avoided, may result in property damage or destruction of equipment. Components A and B IMPORTANT! Material suppliers can vary in how they refer to plural component materials. Be aware that in this manual: Component A refers to resin or major volume. Component B refers to catalyst (curing agent) or minor volume. Related Manuals Component Manuals Manual 309535 311762 309347 or 309348 312145 309524 309525 308981 309615 309568 310797 310794 310863 309827 4 This manual available in following languages: Description Manual Language Manual Language Xtreme Mix Operation Xtreme Displacement Pump King Air Motor King Quiet Air Motor XTR Spray Gun VISCON HP Heater Heated Hose Kit Husky 716 Diaphragm Pump Heater Bracket Kit Remote Manifold Kit Remote Mix Manifold Remote Mix Proportioning Systems Feed and Flush Kits Air Supply Kits 309518 309564 309565 English French Brazilian Portuguese Spanish German Greek Dutch Danish 309609 309610 309611 Italian Finnish Swedish 309612 309613 309614 310753 Chinese Korean Japanese Norwegian 309566 309567 309608 310752 310777 309518P Warnings Warnings The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equipment. Additional more specific warnings may be found throughout the text of this manual where applicable. Warning FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground equipment and conductive objects in work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a fire extinguisher in the work area. ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment. • Connect only to grounded power source. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. 309518P 5 Warning Warning EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. • Check equipment daily. Repair or replace worn or damaged parts immediately. • Do not alter or modify equipment. • For professional use only. • Use equipment only for its intended purpose. Call your Graco distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or overbend hoses or use hoses to pull equipment. • Comply with all applicable safety regulations. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection RECOIL HAZARD Gun may recoil when triggered and cause you to fall and be seriously injured if you are not standing securely. 6 309518P Pressure Relief Procedure Pressure Relief Procedure 6. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun to relieve pressure. WARNING Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings, page 5. TI5046A 1. Engage trigger lock. 7. Engage trigger lock. 2. Press Stop . 8. Place waste container under sampling valves, then open valves A and B slowly to relieve pressure between pump and metering valve. SUPPLY AIR PRESSURE I O PL U RAL COM PON EN T PROPORTI ON ER 3. Close main air shutoff valve on air supply line and on unit. Turn off air regulator. 4. Close fluid sampling and shutoff valves A and B. Open Open Close Close A B PSI Bar MPa Close Close Close Close A PSI Bar MPa I 9. Close sampling valves A and B. B O 5. Disengage trigger lock. Close Close A 309518P B 7 Proper Lifting of Unit Proper Lifting of Unit WARNING Follow instructions below to avoid dropping or swinging unit or being struck by the cart handle, which can cause serious injury or damage to equipment. Either remove the cart handle or secure it to the cart before lifting the unit. Connect a bridle swing, hooking an end to each of the Xtreme Mix air motor rings. Hook the center ring on a hoist. See FIG. 1. Carefully lift the Xtreme Mix unit; make sure it balances evenly. FIG. 1 Grounding WARNING Read warnings, page 5. If the Xtreme Mix ground wire clamp (G) is disconnected during repair, be sure to reconnect it to a true earth ground before starting operation. G FIG. 2 8 309518P Shutdown Shutdown Maintenance Follow this procedure before prolonged shutdown or servicing equipment. Metering Valve • Fill metering valves A and B packing nuts (627) with throat seal liquid (TSL) and tighten 1/4 turn after nut contacts packings; about 145-155 in/lbs (16-18 N•m). Check packing nut tightness after first hour of operation, again after 24 hours, then check as needed (when TSL discolors or seeps over packing nut). Also check tightness whenever unit is transported. • Recommend that you replace metering valve packings every other time that pump packings are replaced. If your system includes heaters and heated hose, make sure they are turned off and cool before flushing. 1. Follow Pressure Relief Procedure, page 7. Engage trigger lock, turn off air regulator, and close main air shutoff valve. Remove spray tip. PSI Bar MPa 627 PSI Bar MPa I O TI5193 2. Follow Full System Flushing procedure in the Xtreme Mix Operation manual. 3. Follow Pressure Relief Procedure, page 7. Engage trigger lock. 4. Before prolonged shutdown: cap fluid outlets to keep solvent in the lines. Fill pump A and B packing nuts with throat seal liquid (TSL); follow instructions in pump manual. Pump See pump manual. Turbine Alternator Replace bearings every 2000 hours. See page 20. Air Filters Check daily. Drain and clean as necessary. See page 16. 309518P 9 Pump Test Pump Test Follow this procedure the first time system is operated (after flushing and priming) and whenever you need to check whether pumps are on ratio. The following table shows the volume dispensed during the pump test, based on your pump ratio. Dispense into a container with adequate graduations. Pump Volume Dispensed 45:1 750 cc 56:1 660 cc 68:1 540 cc 80:1 435 cc c. Press Start . Pump A light comes on. d. Slowly open and adjust sampling valve A to achieve desired flow. The pump stops automatically when dispense is complete. Pump A light turns off, Pump B light comes on. B A PSI Bar MPa c. I O d. Open 1. Turn knob to pump test . Turn off air regulator. Open main air shutoff valve. Adjust air pressure to 50 psi (0.35 MPa, 3.5 bar). A A 3. Close sampling valve A. B 0 PSI Bar MPa B A PSI Bar MPa I O Close A 2. Dispense fluid A: a. Close fluid shutoff valves and sampling valves A and B. 4. Dispense fluid B as follows: b. Place a clean 1 quart (1000 cc) container under sampling valve A. a. Place a clean 1 quart (1000 cc) container under sampling valve B. B A b. a. Close b. Close a. Slowly open and adjust sampling valve B to achieve desired flow. The pump stops automatically when dispense is complete. Pump B light turns off. A Open B 10 b. a. 309518P Pump Test 5. Close sampling valve B. Close B 6. Compare fluid amounts in the containers; they should be equal. Repeat test if fluids are not equal. If problem still persists, see Troubleshooting, page 12. 309518P 11 Troubleshooting Troubleshooting WARNING If an error code displays, see page 15. Read warnings, page 5. Problem Cause Solution Display not lit. Air valve not turned on. Turn on main air valve to system. No electric power. Air supply pressure too low. Increase pressure to 50 psi (0.35 MPa, 3.5 bar) or greater. Air supply filters plugged. Clean filter bowls; replace filter elements. Page 16. Pumps do not run. Pump test volume is not correct. Turbine air regulator set too low. Adjust to proper setting. Turbine alternator failure. Repair or replace turbine. Page 20. Power supply not connected to main board. Check power connections to main board. See Electrical Schematic, page 28. Main board not connected to display board. Check electrical connections between display and main board. See Electrical Schematic, page 28. Display board failure. Replace display board. Page 18. Knob set to cycle counter Set knob to desired setting. Air pressure to pumps too low Increase pressure to 50 psi (0.35 MPa, 3.5 bar) or greater. Air pilot lines are obstructed Check pilot lines for kinks or pinches. Solenoid valve stuck. Actuate solenoid manually, if it does not operate, replace solenoid. Page 21. Air pilot valve(s) to motor stuck. Replace valve(s). Page 22. Metering valve(s) not opening. Service or replace valve(s). Page 24. Air pressure to pumps too low Increase pressure to 50 psi (0.35 MPa, 3.5 bar) or greater. Sensors not functioning properly. Check position of sensors. See page 27. Check board calibration and recalibrate if necessary. See page 19. Replace sensors. Page 27. Pump cavitating excessively. Check for air in lines caused by loose fitting or use of agitator. Material too viscous. Use heater. 12 309518P Troubleshooting Problem Paint does not cure consistently. Cause Solution Ratio not set correctly. Check that correct ratio is set and set by volume. See Xtreme Mix Operation manual. Material not mixing correctly. Test pump. Page 10. Make sure mixer is clean; flush as needed. See Xtreme Mix Operation manual. Poor spray pattern. System runs erratically. Pump not operating correctly. Observe whether pumps are loading and checking correctly, if not, clean and repair pump. See pump manual. Fluid pressure too low. Increase pump pressure. Spray tip dirty or worn. Relieve pressure. Clean or replace tip. Follow gun manual instructions. Fluid A or B filters plugged. Clean filters. See pump manual. Mixer or hoses partially plugged or too restrictive. Inspect parts for cured material. Clean or replace, or use larger hoses and mixer. Air filter(s) clogged. Replace elements. Clean. Replace element(s). See page 16. Air supply hoses undersized. Replace hoses with appropriate size. Air compressor undersized. Use larger air compressor. Air supply pressure tank undersized. Use larger pressure tank. Air supply relief valve opens. Turbine air regulator set too high. Lower setting to 23-25 psi (172-241 kPa, 1.7-2.4 bar). Turbine alternator makes high-pitched whining noise. Turbine bearings worn. (Setting turbine air regulator too high, wears bearings.) Replace bearings. Page 20. Display shows 88888 or unit reboots unexpectedly. Turbine is not supplying enough power to Increase turbine regulator setting to board. 23-25 psi (172-241 kPa, 1.7-2.4 bar). Check turbine and electrical control exhaust air for restrictions. Replace turbine bearings. Page 20. Xtreme Mix does not start when start but- Faulty start switch or wire harness. ton is pressed. Fluid valves leaking. 309518P Check start switch and wiring harness continuity; switch is normally open circuit. See Electrical Schematic, page 28. Faulty stop switch or wiring harness. Check stop switch and wiring harness continuity; stop switch is normally closed circuit. See Electrical Schematic, page 28. Bad I/O port on main board. Replace board. Page 17. Loose or worn packings. Tighten packing nut. If leak continues, replace packings. Page 24. 13 Troubleshooting Problem Flow rate too low. Pump stops after 12 cycles. Cause Solution Inadequate air supply. Use larger CFM compressor. Air pressure to pumps too low. Increase pressure. Fluid A or B filters plugged. Clean filters. See pump manual. Spray tip too small. Relieve pressure. Install larger tip. Follow gun manual instructions. Mixer or hoses partially plugged or too restrictive. Inspect parts for cured material. Clean or replace, or use larger hoses and mixer. Knob is set to Run pump A A or B Turn knob to spray rial. if spraying mate- A or B Turn knob to spray rial. if spraying mate- B independently. Xtreme Mix makes chirping noise every 60 seconds. Knob is set to Run pump A B independently. Material too heavy to siphon or gravity feed. 14 Change material feed/supply method. 309518P Alarms Alarms • • Code An alarm condition will shutdown the equipment. A chirping sound every 60 seconds indicates the unit is set for recirculation mode. Alarm Active * Indicates error where audible alarm sounds once briefly. ** Indicates error where audible alarm sound pulses. Problem Cause Startup Errors 01 Sensor Error A* Always No signal from pump A sensor. Loose cable, failed sensor or cable. Page 27. 02 Sensor Error B* Always No signal from pump B sensor. Loose cable, failed sensor or cable. Page 27. 03 Controller Error* Always Loss of communication between main and display boards. Loose cable, failed board. Page 17. Spray Test Batch Pump running too fast. Empty fluid reservoir(s). Operating Errors 04 Pump Runaway A** 05 Pump Runaway B** This alarm is not active when pumps are run independently. Clogged fluid filter. Hose rupture after mix manifold. Sampling valve open too far. Excessive cavitation. 06 Pump Error A** 07 Pump Error B** Spray Test Batch Pump does not stall after top change over. Foot valve leak. Pump cavitating excessively. Air in lines caused by loose fitting or use of agitator. Empty fluid reservoir(s). 08 Sensor Code Error Always Software boot, sensor values reverted to Sensor value data corrupt; board default. needs replacement and /or recalibration. Page 17-19. 09 Metering Error A** Spray A dose too great. Metering valve A leak. Page 24. Empty B fluid reservoir. 10 Metering Error B** Spray B dose too great. Metering valve B leak. Page 24. Empty A fluid reservoir. 11 Sensor Reading Low A* 12 Sensor Reading Low B* 13 Sensor Reading High A* 14 Sensor Reading High B* Always Pump stroke travels beyond sensor range at bottom change over. Sensor or bracket loose. Page 27. Always Pump stroke travels beyond sensor range at top change over. Sensor or bracket loose. Page 27. Test Pump does not completely stall in up stroke. Piston packing or ball check failure. Test Pump does not completely stall in down- Foot valve ball check failure. stroke. Test Pump does not completely stall in both up and down strokes. Sensor magnet dirty. Sensor magnet dirty. Testing Error 15 Piston packing/ball A* 16 Piston packing/ball B* 17 Inlet Ball A* 18 Inlet Ball B* 19 Metering Valve A* 20 Metering Valve B* 309518P Throat packing or metering valve failure. Page 24. 15 Repair Repair Follow Shutdown procedure, page 9, if service time may exceed pot life time, before servicing fluid components, and before transporting equipment to a service area. 3. Unscrew filter bowl. FIG. 4. WARNING Read warnings, page 5. Replacing Air Filter Element There are 2 air filters on the unit: the 5 micron air manifold filter (518) and 40 micron pump air filter (8). Check filters daily and replace element as needed. FIG. 4 4. Remove and replace element. 5. Screw filter bowl on securely. Pump Air Filter WARNING 2. Unscrew filter bowl. FIG. 5. Removing the bowl of a pressurized air filter could cause serious injury. Do not service air filter until air line is depressurized. Both Filters 1. Close main air shutoff valve on air supply line and on unit. Depressurize air line. Air Manifold Filter 2. Remove air manifold cover (42). FIG. 3. FIG. 5 3. Unscrew plate. 4. Remove and replace element. FIG. 6. 43 42 FIG. 3 FIG. 6 5. Reassemble. 16 309518P Repair User Interface Removing Cover C 1. Close main air shutoff valve on air supply line and on unit. D 2. Remove air manifold cover (42). FIG. 3, page 16. 3. Remove four nuts (32) and open user interface cover (4). FIG. 7–FIG. 8. FIG. 9 32 3. Install new chip (beveled corner down). 4. Reassemble. 5. Recalibrate main circuit board. See page 19. Replacing Main Circuit Board FIG. 7 315 CAUTION To avoid damaging circuit board, wear a grounding strap. 301 406 416 1. Remove User Interface cover. See above. 2. Disconnect all wire connectors from board (301). FIG. 10. 3. Remove four screws (302) and replace board (301). 4 4. Reassemble. Refer to Electrical Schematic, page 28. FIG. 8 4. To completely remove cover (4), disconnect ground wire (315), wires (416 and 406) from main board (301). See FIG. 8 and Electrical Schematic, page 28. 5. Recalibrate main circuit board. See page 19. 10 9 8 7 6 5 4 3 301 Software Upgrades 302 CAUTION To avoid damaging circuit board, wear a grounding strap. 3 4 5 6 7 8 9 10 1. Remove User Interface cover. See above. - 2. Use a chip remover (D) to remove software chip (C). FIG. 9. 309518P + FIG. 10 17 Repair Replacing Display Circuit Board 411 CAUTION To avoid damaging circuit board, wear a grounding strap. 410 1. Remove User Interface cover. See page 17. Ref. 416 2. Disconnect wires from display board (410). FIG. 11. 3. Remove two screws (411). 4. Remove setscrew (B) from knob (405) and remove knob assembly. 406 416 5. Remove and replace display board (410). Back View 6. Reassemble. Refer to Electrical Schematic, page 28. B 1 1 405 Align knob to allow for turning to all 6 settings. FIG. 11 18 309518P Repair Recalibrate Circuit Board Follow this procedure whenever the main circuit board, software, or sensor is replaced, or when Alarm 8 occurs (refer to page 15). 1. Note calibration value on pump A sensor. Refer to FIG. 23, page 27. 2. Open main air valve to start unit. 3. Turn knob to pump A . FIG. 12. Hold down A Stop button about 5 seconds. The default calibration (number between 85000 - 95000) displays. 4. Use key (X) to change default to calibration value noted previously. 5. Note calibration value on pump B sensor. 6. Turn knob to pump B B . Hold down Stop button about 5 seconds. The default calibration displays. 7. Use key (X) to change default to calibration value noted previously. X A B 0 PSI Bar MPa B A A or B PSI Bar MPa I O FIG. 12 If data download is used, set date and time after calibrating, using Xtreme Mix software. 309518P 19 Repair Pneumatic Control Alternator Repair Turbine Alternator Repair Kit 223688 is available to replace turbine bearings. 305 1. Remove User Interface cover. See page 17. 306r 304 304d P 10 9 8 7 6 5 4 3 301 304 310 3 4 5 6 7 8 310 9 10 FIG. 14 A - 304a + 1 304d FIG. 13 2. Disconnect power supply wires (P). FIG. 13. 3. Disconnect two air lines (310) from alternator (304). FIG. 14. 4. Remove top nut (305) and loosen bottom nut. Slide alternator up and off bottom nut. 5. Remove four screws (304d) to separate alternator housings. FIG. 15. 6. Disconnect turbine (304e) from board (A). Follow instructions in turbine kit manual 308034 to remove and repair turbine. 304e 1 Torque to 20 in-lbs (2 N•m) FIG. 15 7. Replace gasket (304a) if damaged. Place between housings before securing with screws (304d). 8. Reassemble. Refer to Electrical Schematic, page 28. • • • 20 Lightly lubricate turbine o-ring before installing turbine in housing. Connect alternator red wire to + side and black wire to – side of main circuit board. Connect turbine to 3-pin connector on main circuit board. 309518P Repair Replacing Solenoids 3. Disconnect supply and exhaust air lines (310). Follow this procedure to replace a single solenoid. 4. Disconnect solenoid wires 12 position Phoenix connector (306r) from main board. FIG. 13, page 20. 1. Remove User Interface cover. See page 17. 2. Disconnect two solenoid wires (V) from main board. FIG. 16. 5. Remove solenoid module (306) with regulator (306e). FIG. 16. 6. Unscrew and replace regulator (306e). 3. Remove two screws (S). 7. Reassemble. Refer to Electrical Schematic, page 28. 4. Remove and replace solenoid (306b). From left to right, solenoid functions are as follows: • Metering valve A • Metering valve B • Pump A • Pump B 5. Reassemble. Solenoid wires are polarized (red +, black –). Refer to Electrical Schematic, page 28. Make sure gaskets (306j, 306k) are in place when reinstalling solenoid module. 8. Set regulator to 24 psi (160 kPa, 1.6 bar). Replacing Alarm 1. Remove User Interface cover. See page 17. Replacing Alternator Regulator 2. Disconnect alarm wires from main board. 1. Remove User Interface cover. See page 17. 3. Unscrew alarm (313) and replace. FIG. 16. 2. Remove two screws (309). FIG. 16. 4. Reassemble. Refer to Electrical Schematic, page 28. V 306 309 306k S 306b 1 306e 310 313 306j 1 Set regulator pressure to 24 psi (160 kPa, 16 bar) FIG. 16 309518P 21 Repair Pump Air Manifold 5 1. Close main air shutoff valve on air supply line and on unit. 2. Pull off regulator knob (R). FIG. 17. 3. Remove two screws (44). 4. Disconnect two hoses (515) from pump motors. R 5. Replace parts as needed. See page 40. 515 6. Reassemble. 44 FIG. 17 22 309518P Repair Sampling Valve WARNING Read warnings, page 5. 1. Follow Pressure Relief Procedure, page 7. 2. Unscrew sampling valve assembly (83) from metering valve (601). 3. Unscrew seat (83c). 4. Remove o-rings (83f), ball (83d), seat (83g), and gasket (83h). 5. Replace parts as needed and reassemble. 601 83h 83g 83d 1 83f 83b 83e 1 83c 606 (side A) 611 (side B) 83a 2 84 607 85 1 Lubricate. 2 Apply anaerobic sealant. Torque to 130-140 in-lbs (15-16 N•m) FIG. 18 309518P 23 Repair Metering Valve/Manifold Assembly Servicing Metering Valve Follow this procedure to replace packings. Reference numbers with * are included in repair kit 234098. Reference numbers with † are included in repair kit 234131. WARNING 1. Remove metering valve. 2. Remove two locknuts (636). FIG. 20. Read warnings, page 5. 3. Remove packing nut (627). Removing Assembly 4. Remove inlet housing (628). 1. Follow Pressure Relief Procedure, page 7. 5. Unscrew needle (630*) from piston rod (625). 2. Disconnect top and bottom black air tubes. 3. Unscrew fluid tube. 6. Remove packings (637*, 638, 639*). Inspect needle (630*) and replace if worn. 4. Remove nuts (26), screws (27, 48) and lockwashers (25). FIG. 19. If piston valve packings need replacement: 7. Unscrew cap (622). 5. Remove metering valve manifold (6). 8. Unscrew locknut (631). Removing Metering Valve 9. Remove piston (623) and replace o-rings (632*†, 633*†, 634*†). 1. Remove Metering Valve/Manifold Assembly. 2. Unscrew metering valve (601) from shutoff valve (606 or 611). 10. Replace piston rod o-ring (643*†) if damaged. 11. Reassemble. 3. If necessary, remove and repair or replace shutoff valve (606 or 611). See manual 306861. 48* 27 25 601 48 25 606 (side A) 611 (side B) 6 Manifold 245833 607a 25 48 25 6 Manifold 248843 26 26 26 FIG. 19 24 309518P Repair 621 5 627 6 622 8 *† 637 639*† 8 *† 634 8 *† 638 626 *† 632 4 631 7 623 629 4 628 636 4 *† 633 3 630† † 635 8 645*† 9 644† 10 645*† 9 624 646 9 647 5 *† 643 625 621 1. 2. Apply pipe sealant to non-swiveling pipe threads. Apply lubricant to threads, o-rings, and seals. 3 Apply medium anaerobic adhesive. Thread to bottom. 4 Torque to 5-7 ft/lbs (7-9 N•m). 5 Torque to 30-40 ft/lbs (41-54 N•m). 6 Tighten packing nut 1/4 turn after nut bottoms out; 145-155 in/lbs (16-18 N•m). Check packing nut tightness about once a month. Keep packing nut filled with TSL. 7 Lubricate and press piston evenly into cylinder. 8 Clean needle (630) and packing cavity before reinstalling packings (637*, 638, 639*). Lubricate packings and install with lips facing up toward packing nut (627) in order shown. 9 Whenever the seat housing (646) is removed, replace the o-rings (645). 10 Inspect reversible seat for damage. If one side is worn, reverse seat. FIG. 20 309518P 25 Repair Servicing Fluid Manifold 245833 CAUTION Do not assemble static mixer directly to fluid manifold. Install static mixer after first 50 ft. (15 m) of hose to ensure material is completely mixed. Spraying unmixed material could necessitate rework of part sprayed. See Setup in Xtreme Mix Operation manual. Follow this procedure to replace packings. Reference numbers with * are included in repair kit 234100. 1. Remove metering valve. See page 24. 2. Unscrew plug (661). 3. Remove and replace o-rings (662*, 663*, 665*), seat (664*), ball (666*), and spring (667*). Servicing Fluid Manifold 248843 4. Reassemble. There are no serviceable parts on manifold 248843. 676 675 669 674 665 668 661 670 *662 *663 *665 *664 *665 *666 *667 Manifold 245833 1. 2. Apply pipe sealant to non-swiveling pipe threads. Apply lubricant to threads, o-rings, and seals. FIG. 21 26 309518P Repair Sensor 704† CAUTION To avoid damaging board, wear a grounding strap. Reference numbers with * are included in repair kit 246345. Reference numbers with † are included in repair kit 246344. †712 703† 701† †714 710* 1. Close main air shutoff valve on air supply line and unit. FIG. 22. 709* 702* †707 A VALVE B 720† 4 3 VALVE 0 SETUP KEY PUMP AIR PRESSURE B DATA PORT PSI Bar MPa 705* A †706 719* SUPPLY AIR PRESSURE Y PSI Bar MPa I I O 713* 2 PLURAL COMPONENT PROPORTIONER O FIG. 22 2. Unscrew sensor cap (701†) from nut (712†). FIG. 23. 721* 1 †708 711* 3. Disconnect cable (705*). 4. Unscrew fitting (713*), locknut (719*), and cover (702*). 5. Disconnect sensor cable (Y) from board (703†). 6. Remove and replace parts as needed. 7. Reassemble and mount sensor. Refer to Electrical Schematic, page 28. 1 Torque to 60 in-lbs (7 N•m). 2 Plug connector into connector on board (703). 3 Calibration value location. 4 Before assembling cover (702*) to cap (701†), assemble cable (705*) through fitting (713*) and cover (702*), and plug cable into connector on board (703†) and to ground lug. FIG. 23 Mount sensor as close to magnet as possible without touching it. 8. Recalibrate main circuit board. See page 19. Displacement Pump WARNING 2. Disconnect 90° swivel (30) from pump lower. Refer to page 32. 3. Remove pump lower and service as instructed in pump manual 311762. Read warnings, page 5. 1. Follow Pressure Relief Procedure, page 7. 309518P 27 Electrical Schematic Electrical Schematic Main Circuit Board 245705 * 6$# #/- 2 ", Jumper (15V) * * Solenoids Metering Valve A 2 ", 2 ", 2 ", 2 ", 2 ", Metering Valve B Pump A Metering Valves Air Motors Pump B 3 7 ", 7 2 ", 2 ' ", ' Sensor 243678 B 7 ", 7 2 ", 2 ' ", ' Sensor 243678 A 3 * * Case Gnd Clip 2 7 ", * Key: BL Black BR Brown BL-GBlack with green BL-RBlack with red 28 BL-WBlack with white G Green GNDGround R Red S W Shield White 309518P Electrical Schematic 304 301 Air Input Power Supply Barrier Board Power Supply Front Panel Alarm + Alarm COM Comport Pin Front View Alarm 15A849 COM Port RS232 Connector 2 7 ", 48 28 '.$ Start " ! Start/Stop Switch 15A851 '.$ Light Display Board 245706 309518P * * Stop 2 7 "2 ' ", ", 2 ' Key Switch 15A852 '.$ Key Switch momentary 29 30 3/4 in. Air Filter Auto Drain 20 micron 8 503 Air Regulator Gauge Gauge King Motor A 3/4 in. Ball Valve bleed type 306e To Manifold 3/8 in. tube Alternator Air Regulator 110 psi (0.8 MPa, 8 bar) Relief Valve 3/8 in. Air Reg. Auto Drain 5 micron 100 psi (0.7 MPa, 7 bar) 518 501 Pump B Pilot Pump A Pilot 90/110 psi 0.6/0.8 MPa, 6.2/8 bar) Relief Valve 524 79 King Motor B Air Supply 306t 1/2 in. x 24 in. long 26 psi (79 kPa, 1.8 bar) Relief Valve Position 4 12 VDC Solenoid Position 3 12 VDC Solenoid Position 2 Solenoid 12 VDC Position 1 12 VDC Solenoid Air Exhaust Turbine / Power Supply 304 3-way valve To Pump B Pilot 3-way valve To Pump A Pilot e os . Cl 2 in B 5 /3 en Op B e os Cl in. A 2 5 /3 n e Op A Manifold Valve B Metering Valve A Metering Pneumatic Schematic Pneumatic Schematic FIG. 24 309518P Pneumatic/Sensor Connections Pneumatic/Sensor Connections A B C F G H D J E K L Key: A B C D E F G H J K L Pump A Air Pump B Air Pump A Pilot Air Pump B Pilot Air Air Supply Metering Valve A - CLOSE Metering Valve A - OPEN Metering Valve B- CLOSE Metering Valve B- OPEN Sensor A Cable Sensor B Cable FIG. 25 309518P 31 Parts Parts Xtreme Mix Proportioner Parts shown here and page 34 and 36. DETAIL D Ref. 6 47 (side B) 45 (side A) 46 86 Ref. 3, 4, 5 Ref. 6 See DETAIL B 47 49 2 TI2321A Parts for Model 248842 11,12,13 43 Ref. 6 See DETAIL A&D 42 47 24 25 7 Ref. 62 1 (side B) 45 (side A) 46 *26 See DETAIL C 63 *25 *87 26 Ref. 71 66 *87 *8 17,29,37, 38,40 47 49 *59 97** 97b 97c 97d 90** *30 64 68 65 97a 97e 32 *60 *33 81 TI2321B 80 86 (blue) *16 (green) *78 TI2317A 309518P Parts Xtreme Mix Proportioner Refer to page 3 for additional model information. Part Number Table Approved for Non-hazardous Location Xtreme Mix Pump (2) Metering Valve (6) Gun (15) Hose (20) Coupling (56) Relief Valve (79) Tube (45) Tube (46) 233863 233864 233865 233866 233867 233868 233869 233870 248842 249274 (45:1) 249275 (56:1) 249276 (68:1) 249277 (80:1) 249278 (45:1) 249279 (56:1) 249280 (68:1) 249281 (80:1) 249276 (68:1) 245824 245824 245824 245824 245824 245824 245824 245824 248843 XTR704 XTR704 XTR704 XTR704 XTR704 XTR704 XTR704 XTR704 none H53850 H53850 H73850 H73850 H53850 H53850 H73850 H73850 none 15B729 15B729 15B729 15B729 15B729 15B729 15B729 15B729 none 113498 113498 113498 116643 113498 113498 113498 116643 108124 15A914 15A914 15A914 15A914 15A914 15A914 15A914 15A914 15A914 15A915 15A915 15A915 15A915 15A915 15A915 15A915 15A915 15A915 309518P 33 Parts Ref. No. 1 2 3 4 5 6 Part No. Description 245997 CART see table, PUMP; see manual 311762 for page 33 parts 245803 PNEUMATIC CONTROL; parts page 37 245804 USER INTERFACE; parts page 39 245802 PUMP AIR MANIFOLD; parts page 40 245824 METERING VALVE MANIFOLD; see table, parts page 41 Qty. 1 2 1 1 1 1 7 8* 9 10* 11 12‡ 13 15* 16* 17 18* 20* 21* 22* 24 25 26 27* 28* 29 30* 31 32 33* 34‡ 35‡ 36 37 34 page 33 Part No. Description 38 39 40‡ 42 43 44 45 100721 PLUG; 1/4 nptf 101566 LOCKNUT, not shown PLUG 15B281 COVER 112774 SCREW, 1/4-20 103196 SCREW, #8-32 x 0.44 in. see table, TUBE, pump B 1 1 1 1 6 6 1 46 page 33 see table, TUBE, pump A page 33 1 47 Qty. 48 117344 FITTING; 1/2 npt(m) x 5/8 in. (16 mm) tube 100560 SCREW; 3/8-16 UNC x 4.75 in. 2 1 1 49 56* 158683 ELBOW, 90°; 1/2 npt 15B729 COUPLING 2 2 2 4 1 57* H72506 HOSE, fluid; nylon; 1/4 in. (6.3 mm) ID; 1/4 npsm(fbe); 6 ft (1.8 m) 243832 KIT, siphon hose; 1/2 npsm(f) x 1/2 npt; not shown 117525 ELBOW, 90°; 1/2 npt 108143 STRAINER; 16 mesh C19660 FITTING; 1-1/4 x 1/2 npt; not shown 246127 CART HANDLE 15B161 AXLE 113362 WHEEL 113436 RETAINING RING 15B755 SPACER 114552 CAP 154628 WASHER 054139 TUBE, nylon; 1.5 ft. (0.46 m); 0.5 in. OD; not shown 101242 RETAINING RING 113807 WHEEL 15A912 AXLE, vertical 15A913 AXLE, horizontal 191824 WASHER 15A892 BEARING, brass 234097 FLUID RESERVOIR; green 113498 SAFETY RELIEF VALVE; 110 psi see table, (0.8 MPa, 8 bar) page 33 248843 METERING VALVE MANIFOLD; see table, parts page 41; used on model page 33 248842 only 245825 SENSOR; parts page 44 117628 AIR FILTER; 3/4 npt; 40 micron 244524 GROUND WIRE, with clamp; not shown 551390 BEAKER 15A847 MAGNET HOLDER 15A814 MAGNET; 2.7 ft. (0.8 m) 104092 SCREW; 10-24 UNC see table, SPRAY GUN, see manual 312145 Ref. No. 1 234017 FLUID RESERVOIR, blue 2 C19041 WASHER 1 214954 AIR HOSE; 3/4 x 1/2 npt; 2.75 ft. 2 (0.84 m); not shown H73850 HOSE, fluid; nylon; 3/8 in. (10 mm) 1 see table, ID; 3/8 npsm(fbe); 50 ft (15.2 m) page 33 long 1 H53850 HOSE, fluid; nylon; 3/8 in. (10 mm) see table, ID; 3/8 npsm(fbe); 50 ft (15.2 m) page 33 long 511352 STATIC MIXER 1 150287 COUPLING; 3/8 npt 1 100004 SCREW; 3/8 UNC 8 100133 LOCKWASHER †15 100131 NUT; 3/8-16 UNC †15 115348 SCREW; 3/8-16 UNC x 2.75 in. 2 15A776 PLATE 1 207675 AIR MANIFOLD 1 112580 SWIVEL, 90°; 1.25 npsm 2 100016 LOCKWASHER 4 100015 NUT; 1/4-20 UNC 4 117366 SHUTOFF VALVE, 3-way; 1/2 npt 2 C12508 TUBE, nylon; 3/8 in. (9.5 mm) OD; ★ 1 ft. (0.3 m); not shown 054753 TUBE, nylon, black; 0.156 in. ★ (4 mm) OD; 6 ft. (1.8 m); not shown 15A845 LABEL, air supply pressure 1 100139 PLUG; 1/8 nptf 1 58* 59* 60* 61* 62 63 64 65 66 67 68 70 72 73 74 75 76 77 78* 79 4 1 or 2** 2 1 see table, page 33 1 1 1 1 2 1 1 2 3 2 1 3 ★ 2 2 1 1 4 2 1 1 page 33 116643 SAFETY RELIEF VALVE; 90 psi 1 see table, (0.6 MPa, 6.2 bar) page 33 108124 SAFETY RELIEF VALVE; 75 psi 1 see table, (0.5 MPa, 5.2 bar) page 33 80 81 124450 CLAMP C20490 FITTING 2 2 309518P Parts Ref. No. 83 84* 85* 86 87* 88* 90** 97** 97a Part No. Description 245143 SAMPLING VALVE; parts page 41 116746 FITTING; 1/8 npt x 1/4 in. (6.4 mm) tube; see page 41 116750 TUBE, nylon; 5 in. (12.7 cm); parts page 41 193185 LABEL, warning 15C567 BRACKET, hopper 100132 WASHER, flat; not shown 116401 ELBOW, 90° 249024 STRAINER KIT; 500 psi (3.4 MPa, 34 bar) maximum working pressure; includes items 97a-97e C20490 • NIPPLE, hex; 1 in. npt Qty. 2 2 Ref. No. 97b 2 97c 97d 97e 3 2 4 2 2 98 99 100 2 ‡ ★ * ** Part No. Description Qty. 160022 • UNION; 1 in. npt(m) x 1 in. npsm(m) 110878 • STRAINER; 1 in. 118464 • BALL VALVE; 1 in. 202965 • UNION; 1 in. npt(m) x 3/4 npsm(f) 100451 COUPLING 115671 FITTING, (m) 1/8 npt 054123 TUBE, draining 1 1 1 1 1 1 2ft. Not included with Model 248842. Included with Model 248842 only. Not available for order from Graco. Order length needed from distributor. Hose and Gun *15 *56 *21 *22 20* *57 309518P 35 Parts 32 79 5 31 36 83, 84, 85 6 99 98 27 100 25 48* 25 44 10* 3 4 TI2316A DETAIL B 28* 26 Parts for Model 248842 62 48 65 68 77 67 48 25 25 72 77 74 73 75 76 76 76 DETAIL C 36 72 26 26 DETAIL A 309518P Parts Pneumatic Control 245803 Item 3, page 33 a b p k a n d f h g e e f 303 s c 302 304 311 m j c b 315 f t 320 306 321 301 313 312 TO SOLENOIDS 306r 317 FROM TURBINE POWER Ref. 304 307 TO PUMP POSITION SENSORS 314 304 305 MOTOR A 310 MOTOR B 309 B PUMP 306 309518P A PUMP REF 310 316 313 TI2303A 37 Parts Pneumatic Control 245803 Ref. No. Part No. Description 301 245705 CIRCUIT BOARD 301a 15C318 FUSE, circuit board 302‡ SCREW; 8-32 UNC 303‡ COVER 304** 245854 ALTERNATOR MODULE; includes items 304a-304e 304a 193154 • GASKET 304b 15A853 • WIRE HARNESS 304c 111225 • TUBE FITTING; 90° 304d 114380 • SCREW; M5 x 25 304e 249254 • TURBINE ALTERNATOR 305‡ LOCKNUT; 8-32 UNC 306‡ SOLENOID MODULE, IS; includes items 306a-306t 306a 15A822 • MANIFOLD 306b 117356 • VALVE, 12 VDC, IS 306c 114263 • FITTING; 1/8 npt x 5/32 in. (4 mm) tube 306d‡ • NIPPLE; 1/4 npt 306e 115243 • AIR REGULATOR; 1/4 npt 306f 115841 • ELBOW, swivel; 1/4 npt x 3/8 in. (9.5 mm) tube 306g 160701 • ELBOW, street; 1/8 npt(m x f) 306h 108190 • GAUGE, 306j‡ • GASKET, neoprene 306k‡ • GASKET, neoprene 306n‡ • PLUG, pipe; 1/8-27 ptf 306p 114128 • ELBOW; 1/4 npt x 1/2 in. (13 mm) tube 306q† 112512 • WIRE FERRULE, orange (not shown) 306r 117369 • CONNECTOR, 12 position 306s 150278 • ADAPTER, 1/4 x 1/8 npt 306t 117480 • SAFETY RELIEF VALVE, 26 psi (179 kPa, 1.8 bar) 307 15A800 GASKET, neoprene 309‡ SCREW; M5 x 10 310 C12508 TUBE, poly-flo; 3/8 in. OD; 1 ft. (3 m) 311‡ NUT, KEPS; #10-24 312 104029 GROUNDING STUD 313 15A849 WIRE HARNESS, alarm 314 117442 CONNECTOR, 18 position 38 Qty. 1 1 4 1 1 1 1 2 4 1 2 1 Ref. No. Part No. Description 315 316 317 320 321 15B090 15B056 111307 118132 118129 Qty. GROUNDING WIRE, door LABEL, air connections LOCKWASHER LOCKWASHER, terminal SPACER, 8-32 UNC x 5 in. (127 mm) 1 1 1 1 1 IS = intrinsically safe ** Alternator bearing repair kit 223688 available. ‡ Not available for order from Graco. ★ Order length needed from distributor. 1 4 6 1 1 3 1 1 1 1 5 1 8 1 1 1 1 2 ★ 1 1 1 1 309518P Parts User Interface 245804 Item 4, page 33 414, 415 Ref. 407 Ref. 403 Ref. 416 Ref. 407 404 Ref. 406 416 15A804 410 411 401 407 Back View 406 413 418 412 Ref. 405 405,419 409 15A806 Ref. 403 403 Ref. No. 401‡ 403 404 405 406 407 409* 410 411‡ 412 413‡ Part No. Description 15A851 15A801 15C335 15A850 15A852 245706 15A856 514619 309518P COVER WIRE HARNESS, start/stop GASKET KNOB WIRE HARNESS, data port WIRE HARNESS, key switch LABEL, alarm code CIRCUIT BOARD SCREW; 4-40 DISPLAY PANEL NUT; 4-40 TI2307A, TI2308A Qty. 1 1 1 1 1 1 1 1 2 1 4 Ref. No. Part No. Description Qty. 414‡ MOUNT 415‡ 102478 STRAP 416 15A854 WIRE HARNESS, display 418‡ WASHER 419 107232 SET SCREW 3 3 1 4 1 ‡ Not available for order from Graco. * Alarm Code Labels Item 409, English provided. To order other languages: Part No. Languages 15B843 15B844 Chinese, Finnish, Portuguese, Greek, Swedish, Italian English, Spanish, French, German, Korean, Japanese 39 Parts Pump Air Manifold 245802 Item 5, page 33 520 516 501 515 523 502 522 504 505 504 506 503 513 507 527 524 508 513 519 521 528 518 1 Ref. No. Part No. Description 507 508 510 511 512 513 514 515 516 517 518 519 520 117332 100840 15A819 160032 117346 117364 108849 15B554 100549 165198 119644 114316 114151 521 522 523 524 100721 512912 100896 113498 525 526 527 528 117443 240900 158962 113911 Qty. REGULATOR ELBOW; 1/4 npt MANIFOLD BLOCK NIPPLE; 3/4 npt SHUTOFF VALVE, vented O-RING, nitrile SCREW; 1/4-20 UNC HOSE; 3/4 npt; 4 ft. (1.2 m) ELBOW, 90°; 3/4 npt NIPPLE; 1/4 x 3/8 npt FILTER; 3/8 npt; 5 micron ELBOW, swivel; 3/8 npt ELBOW, swivel; 1/8 npt x 5/32 in. (4 mm) tube PLUG; 1/4-18 nptf MUFFLER; 1/2 npt BUSHING; 3/4 x 1/2 npt SAFETY RELIEF VALVE; 110 psi (0.8 MPa, 8 bar) STANDOFF, aluminum, 8-32 UNC HOSE; 3/4 npt; 2.5 ft. (0.76 m) ELBOW, 1/8 (m) x 1/4 (f) GAUGE, 1/8, air 1 1 1 1 1 3 2 2 2 1 1 1 3 2 2 2 1 2 1 1 1 517 510 511 514 503 525 512 526 TI2295A 1 100 psi (0.7 MPa, 7 bar) setting. Ref. No. Part No. Description 501 502 503 504 505 506 C59752 108307 101689 112166 15A820 15A821 40 VALVE, 3-way ELBOW; 3/4 npt PRESSURE GAUGE SCREW; 1/4-20 UNC MANIFOLD PLATE, direction Qty. 2 2 2 4 1 1 309518P Parts Metering Valve Manifold 245824 Item 6, page 34 Ref. No. 601 Part No. Description 601 606 245846 METERING VALVE; parts page 42 245861 SHUTOFF VALVE; see manual 306861 607a 245833 FLUID MANIFOLD; parts page 43 611 245860 SHUTOFF VALVE; see manual 306861 Qty. 2 1 83c 83h 83g 83d 83f 83b 83e 83a 83 1 1 Metering Valve Manifold 248843 606 (side A) 611 (side B) Item 6, page 34 Ref. No. Part No. Description 601 606 245846 METERING VALVE; parts page 42 245861 SHUTOFF VALVE; see manual 306861 607b 249406 FLUID MANIFOLD, kit; see right 611 245860 SHUTOFF VALVE; see manual 306861 Qty. 2 1 *84 1 1 *85 617 Sampling Valve 245143 Item 83, page 35 Ref. No. Part No. Description 83a 83b 83c 83d 83e 83f 83g 83h 245110 197681 197332 107536 110082 111457 183548 187060 KNOB HOUSING SEAT BALL, carbide RETAINING RING O-RING, PTFE SEAT GASKET 607a 610 Qty. 1 1 1 1 1 2 1 1 618 615 616 614 612 613 TI2298A 607b * See page 35 for part numbers and descriptions. Repair Kit 249406 Ref. No. Part No. Description 610 612 613 614 615 616 617 618 15E725 116343 111307 101754 117502 117556 117557 117677 309518P FLUID MANIFOLD GROUND SCREW LOCK WASHER PLUG, pipe REDUCER; #5 x #8 JIC NIPPLE; #8 JIC x 1/2 npt NIPPLE; #10 JIC x1/2 npt REDUCER, #6 x #10 JIC Qty. 1 2 2 2 1 1 1 1 41 Parts Metering Valve 245846 621 627 Item 601, page 41 622 *† 637 639*† *† 634 *†638 626 *† 632 631 628 623 636 ▲ 629 *† 633 630† † 635 645*† 644† 645*† 624 646 *† 643 647 625 621 TI2299A Ref. No. 621 622‡ 623‡ 624‡ 625 626 627 628 629▲ 630† 631 632*† 633*† 634*† 635† 636 42 Part No. Description 598140 ELBOW, 1/8 npt(m) x 5/32 in. (4 mm) tube 15A840 VALVE CAP 15A841 PISTON 15A839 CYLINDER 15B545 PISTON ROD 15A834 TIE ROD 15A835 PACKING NUT 15A833 INLET HOUSING 180233 WARNING LABEL 245850 FLUID NEEDLE 111040 LOCKNUT, nylon; 5/16 UNC-3B 117336 O-RING, nitrile 117370 O-RING, nitrile 117337 O-RING, nitrile 109141 SPRING 102040 LOCKNUT; 1/4 UNC Qty. 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 Ref. No. Part No. Description 637*† 638*† 639*† 643*† 644† 645*† 646 647 117334 189901 117335 111959 15A830 15T260 15A832 102637 * † ‡ ▲ Qty. V-PACKING, UHMWPE GLAND, male V-PACKING, leather O-RING, buna-n SEAT O-RING, fluoroelastomer SEAT HOUSING SCREW; 3/8 UNC-2A 6 1 5 1 1 2 1 4 Parts included in kit 234098. Parts included in kit 234131. Not available for order from Graco. Replacement Warning labels available at no cost. 309518P Parts Fluid Manifold 245833 Item 607a, page 41 676 675 669 674 665 668 661 670 *662 *663 *665 *664 *665 *666 *667 671 TI2304A Ref. No. Part No. Description 661 662* 663* 664* 665* 666* 667* 668 669 670 671‡ 674 675 676 15A823 PLUG 107098 O-RING, PTFE 107313 O-RING, PTFE SEAT 103341 O-RING, PTFE BALL, metallic 117333 SPRING PLUG; 3/8 npt 15A825 PIPE, outlet 192977 PIPE, center HOUSING 111307 LOCKWASHER 116343 GROUND SCREW,; M5 x 0.8 159239 NIPPLE; 3/8 x 1/2 npt * Parts included in kit 234100. ‡ Not available for order from Graco. 309518P Qty. 2 2 2 2 5 2 2 4 1 1 1 2 2 1 43 Parts Sensor 245825 Item 7, page 33 716† 712† 704† 703† 715 720† †714 710* 709* †701 702* 1 †707 705* 719* 713* †706 721* 711* †708 TI2301A Ref. No. Part No. Description 701† 702* 703† 704† 705* 706† 707† 708† 709* 710* 711* 712† 196280 15A818 243500 115925 117331 115917 110004 196289 116024 101855 112546 15A817 CAP COVER BOARD SPACER CABLE SENSOR O-RING, PTFE CAP TAB TERMINAL SCREW; 4-24 UNC SCREW; 4-40 taptite NUT; 1/8 npt Qty. 1 1 1 2 1 1 1 1 1 1 2 1 Ref. No. Part No. Description 713* 714† 715 716† 719* 720† 721* 117569 154741 245831 104765 117586 C20272 117582 * Parts included in kit 246345. † Parts included in kit 246344. 2 1 1 1 2 1 ★ ★ Order length needed from distributor. 1 44 Qty. FITTING; 3/8 npt x 5/16 in. conduit O-RING, buna-n BRACKET PLUG; 18-27 ptf LOCKNUT; 3/8-18 npt O-RING; fluoroelastomer CONDUIT, 5 ft. (1.5 m); not shown Calibration label. 309518P Technical Data Technical Data Mix ratio range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratio tolerance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow rates Minimum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid viscosity range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0:1-10:1 (in 0.1 increments) +/- 5% 1 qt./min. (0.95 liter/min.)* 3 gal./min. (11.4 liter/min.) 200-20,000 cps (heavier viscosities can be mixed with use of optional heaters, heated hoses, and hardware) Fluid filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mesh, (238 micron) standard on pump outlets (Filter assembly not included on models 248831, 248832, 248833, and 248834) Air inlet Model 248842. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(m) All Other Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f) Model 248842: Fluid inlet . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npsm union in 1 in. npt(f) ball valve Maximum fluid working pressure 45:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4500 psi (31 MPa, 310 bar) 56:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5600 psi (38.6 MPa, 386 bar) 68:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6800 psi (46.9 MPa, 469 bar) 68:1 Model 248842 only . . . . . . . . . . . . . . . . . . . . . . . 5000 psi (34.5 MPa, 345 bar) 80:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7250 psi (50 MPa, 500 bar) Air supply pressure range . . . . . . . . . . . . . . . . . . . . . . . . . 50-110 psi (345-800 kPa, 3.5-8 bar) Model 248842: Maximum fluid feed pressure . . . . . . . . . . 500 psi (3.5 MPa, 35 bar) Maximum air consumption at 100 psi (0.7 MPa, 7 bar) in cfm (m3/min.) 45:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 (3.1) 56:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 (3.5) 68:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 (4.4) 80:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 (5.1) Ambient temperature range Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-130° F (0-54° C) Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-160° F (–1-71° C) Environmental Conditions Rating . . . . . . . . . . . . . . . . . . . Indoor/outdoor use Altitude up to 4000 meters Maximum relative humidity to 99% up to 54° C Pollution degree (11) Installation category (2) Sound pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 dBA at 100 psi (0.7 MPa, 7 bar) Wetted parts Suction tubes (if used) . . . . . . . . . . . . . . . . . . . . . . . . aluminum Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . carbon steel, alloy steel, 303, 440 & 17-4ph grades stainless steel, zinc and nickel plating, ductile iron, tungsten carbide, PTFE, leather Metering Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . carbon steel, zinc plating, carbide, polyethylene, leather Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . carbon steel, zinc plating, carbide, 302 stainless steel Mixer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel Spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See gun manual 309518P 45 Technical Data PC Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS-232 Dimensions Cart model (width x height x diameter) . . . . . . . . . . . 33 in. wide x 64.53 in. high x 44.5 in. deep (83.8 x 163.9 x 113 cm) Weight (cart, without hose and gun) . . . . . . . . . . . . . 625 lbs. (285 kg) * 46 Minimum flow rate is dependent on the material being sprayed and mixing capability. Test your material for specific flow rate. 309518P Technical Data 309518P 47 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 309518 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2002, Graco Inc. is registered to ISO 9001 www.graco.com Revised 01/2011
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No Page Mode : UseOutlines XMP Toolkit : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03 Job Ref : Z062586 Producer : Acrobat Distiller 7.0.5 (Windows) Keywords : "309518, Xtreme Mix, Repair" 233863; 249274; 233864; 249275; 233865; 249276; 233866; 249277; 233867; 249278; 233868; 249279; 233869; 249280; 233870; 249281; *248842; 249276 Copyright : 2002, Revised 01/2011 Marked : True Web Statement : 309518P - Xtreme Mix, Repair, English Create Date : 2004:10:12 11:37:20Z Creator Tool : FrameMaker 9.0 Modify Date : 2013:09:30 13:30:09-05:00 Metadata Date : 2013:09:30 13:30:09-05:00 Format : application/pdf Creator : Emil Meindl Description : Xtreme Mix Title : 309518P - Xtreme Mix, Repair, English Subject : 309518, Xtreme Mix, Repair, 233863, 249274, 233864, 249275, 233865, 249276, 233866, 249277, 233867, 249278, 233868, 249279, 233869, 249280, 233870, 249281, *248842, 249276 Document ID : uuid:8757b7bf-5054-45c2-a6f7-c66e0d07a02a Instance ID : uuid:b5f06e90-9143-4e55-bd2a-156ab46129d0 Page Count : 48 Author : Emil MeindlEXIF Metadata provided by EXIF.tools