Graco 312348B 312348B, Old Seal Kits, Proportioning Pump Repair Kit, English User Manual To The 5ab048ea 874a 460b B2c6 09bc4aa998de
User Manual: Graco 312348B to the manual
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Instructions - Parts Old Seal Kits 312348B To replace proportioning pump piston seal sets or cylinder seal sets used on Gusmer and Old Graco H-25 and H-XP2 Hydraulic Proportioners. Important Safety Instructions Read all warnings and instructions in proportioning pump manual 311391. Save these instructions. Piston Seal Kits, see page 2 Cylinder Seal Kits for A-Side Pumps, see page 2 Cylinder Seal Kits for B-Side Pumps, see page 4 Seal Kit Installation, see page 5 Piston Seal Kits for A-Side and B-Side Pumps Parts with a checkmark (✓) in the following table are included in the kits. Before beginning, follow the Pressure Relief Procedure in proportioning pump manual 311391. Proportioning Pump Size Kit Part No. A (Piston Seal Wiper Ring) 28 40 44 48 60 80 96 104 120 261756 261726 297845 261729 261732 298013 297848 261753 298011 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ B (Wear Ring) C (Piston Seal Support) ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ D (Piston Seal) ✔ 297184 ✔ 295279 C Fig. 2 2 1 2 2 2 1 2 2 A E D E (Piston Support Washer) C B A 1 1 1 FIG. 1: Piston Seal Kit 2 Apply Loctite to threads and torque; see Table 1 for correct torque measurement. TI8048a 1 Apply Loctite to threads. FIG. 2: Piston Seal Kit 312348B Cylinder Seal Kits for A-Side Pumps Parts with a checkmark (✓) in the following table are included in the kits. Before beginning, follow the Pressure Relief Procedure in proportioning pump manual 311391. Proportioning Pump Size Kit Part No. A (Cylinder Seal) C (Gasket) D (Bearing) *E (Outlet Flange) *F (Retainer Flange) *G (Adapter Ring) 40 60 80 96 104 120 261724 261730 261733 297871 261754 298010 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 295064 295066 296803 295069 295070 295072 295159 295159 295159 295159 295159 295159 295243 295244 295245 295247 295248 * Not included in kit. A D G E F C FIG. 3: Cylinder Seal Kit for A-Side Pumps 312348B 3 Cylinder Seal Kits for B-Side Pumps Parts with a checkmark (✓) in the following table are included in the kits. Before beginning, follow the Pressure Relief Procedure in proportioning pump manual 311391. Proportioning Pump Size Kit Part No. A (Cylinder Seal) B (Grease Bushing) C (Gasket) *E (Outlet Flange) *F (Retainer Flange) 28 40 48 60 80 104 120 261757 261725 261728 261731 261734 261755 261735 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 295142 295064 295065 295066 296803 295070 295072 295074 295076 295078 295079 295080 295083 295085 * Not included in kit. F C B A E FIG. 4: Cylinder Seal Kit for B-Side Pumps 4 312348B Piston Kit Installation 1. Install piston rod seal; ensure u-cup faces piston rod as shown in FIG. 5. Assemble back plate with the small bore facing the seal. TI9097a FIG. 5: U-Cup Orientation TI9099a 2. Assemble piston head to piston rod. Apply Loctite to threads and torque piston head according to Table 1. 1 FIG. 7: Seal Orientation 4. Ensure plate is parallel with block. Carefully tighten screws until plate is flush with block. Be sure to press seal straight into bore. TI9098a 1 Apply Loctite to threads. FIG. 6: Piston Head and Rod Pump 28 Torque (ft-lbs) 10 40 22 44 22 48 22 60 38 80 38 96 38 104 38 120 55 TI9109a Seal Alignment TI9111a Pressed Seal FIG. 8: Seal Alignment Table 1: Torque Specification 3. Press throat seal into block using back plate and supplied screws. Ensure u-cup faces cylinder. 312348B 5 5. Softly tap seal into bore until it bottoms out. TI9103a FIG. 11: Assemble Gasket and Back Plate TI9100a FIG. 9: Tap Seal 8. Assemble throat seal installation tool on to end of piston rod. 6. Insert bushing into bore; make sure larger outside diameter faces seal and smaller outside diameter faces plate. Clevis end of piston rod may need to be removed to perform this step. Grease Hole TI9102a ISO Throat Bushing Resin Throat Bushing Installation Tool TI9104a FIG. 12: Throat Seal Installation Tool TI9101a FIG. 10: Insert Bushing 9. Insert piston rod and seal tool through throat seal on front of block. 7. Assemble gasket and back plate to block using supplied screws. For A-side pumps that are 80 or smaller, a plate adapter is required. TI9105a FIG. 13: Insert Rod through Throat Seal 6 312348B 10. Place assembly on a spacer, such as a two inch wide roll of tape, and tap piston rod through throat seal and bearing. CAUTION Keep rod straight to prevent damage to throat seal. Cylinder Assembly TI9107a TI9106a FIG. 14: Tap Piston Rod 11. Tap cylinder onto piston rod as shown in FIG. 15. Be careful to not score piston seal. Continue tapping cylinder until it seats in bore of block. Use grease to aid in insertion of piston rod into cylinder. Seat Cylinder in Bore TI9108a FIG. 15: Tap Cylinder onto Piston Rod 12. Once cylinder is seated in bore, remove two socket head set screws from block and plate assembly. 13. Assemble cylinder and block assembly to remaining pump components. See Proportioning Pumps manual 311391 for instructions. 312348B 7 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. This manual contains English. MM 312348 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001 www.graco.com Revised 7/2008
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