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Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide January 2015 Cisco Systems, Inc. www.cisco.com Cisco has more than 200 offices worldwide. Addresses, phone numbers, and fax numbers are listed on the Cisco website at www.cisco.com/go/offices. THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS MANUAL ARE BELIEVED TO BE ACCURATE BUT ARE PRESENTED WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODUCTS. THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY. The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense. The following information is for FCC compliance of Class B devices: The equipment described in this manual generates and may radiate radio-frequency energy. If it is not installed in accordance with Cisco’s installation instructions, it may cause interference with radio and television reception. This equipment has been tested and found to comply with the limits for a Class B digital device in accordance with the specifications in part 15 of the FCC rules. These specifications are designed to provide reasonable protection against such interference in a residential installation. However, there is no guarantee that interference will not occur in a particular installation. Modifying the equipment without Cisco’s written authorization may result in the equipment no longer complying with FCC requirements for Class A or Class B digital devices. In that event, your right to use the equipment may be limited by FCC regulations, and you may be required to correct any interference to radio or television communications at your own expense. You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures: • Turn the television or radio antenna until the interference stops. • Move the equipment to one side or the other of the television or radio. • Move the equipment farther away from the television or radio. • Plug the equipment into an outlet that is on a different circuit from the television or radio. (That is, make certain the equipment and the television or radio are on circuits controlled by different circuit breakers or fuses.) Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product. The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCB’s public domain version of the UNIX operating system. All rights reserved. Copyright © 1981, Regents of the University of California. NOTWITHSTANDING ANY OTHER WARRANTY HEREIN, ALL DOCUMENT FILES AND SOFTWARE OF THESE SUPPLIERS ARE PROVIDED “AS IS” WITH ALL FAULTS. CISCO AND THE ABOVE-NAMED SUPPLIERS DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OR ARISING FROM A COURSE OF DEALING, USAGE, OR TRADE PRACTICE. IN NO EVENT SHALL CISCO OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR LOSS OR DAMAGE TO DATA ARISING OUT OF THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF CISCO OR ITS SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Cisco and the Cisco logo are trademarks or registered trademarks of Cisco and/or its affiliates in the U.S. and other countries. To view a list of Cisco trademarks, go to this URL: www.cisco.com/go/trademarks. Third-party trademarks mentioned are the property of their respective owners. The use of the word partner does not imply a partnership relationship between Cisco and any other company. (1110R) Any Internet Protocol (IP) addresses used in this document are not intended to be actual addresses. Any examples, command display output, and figures included in the document are shown for illustrative purposes only. Any use of actual IP addresses in illustrative content is unintentional and coincidental. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide © 2015 Cisco Systems, Inc. All rights reserved. CONTENTS Preface 1 Audience 1 Document Conventions 1 Related Documentation 2 Changes to This Document 2 Obtaining Additional Information and Support CHAPTER 1 Preparing for Installation 3 1-1 Safety Guidelines 1-1 General Safety Guidelines 1-1 Compliance and Safety Information 1-2 Laser Safety 1-2 Energy Hazard 1-2 Preventing Electrostatic Discharge Damage Lifting Guidelines 1-7 1-2 Site Requirement Guidelines 1-8 Site Layout and Equipment Dimensions 1-8 Site Wiring Guidelines 1-15 Chassis Air Flow Guidelines 1-15 Rack-Mounting and Air Flow Clearance Guidelines 1-20 Telco 2-Post Rack 1-21 Open 4-Post Rack 1-24 4-Post Enclosed Rack with Perforated Sides 1-26 Air Flow Guidelines for Enclosed Rack Installation 1-26 Cisco ASR 9010 Router Clearance Requirements 1-26 Cisco ASR 9006 Clearance Requirements 1-28 Cisco ASR 9904 Clearance Requirements 1-30 Cisco ASR 9922 Clearance Requirements 1-32 Cisco ASR 9912 Clearance Requirements 1-34 Temperature and Humidity Guidelines 1-36 Power Connection Guidelines 1-36 AC-Powered Routers 1-37 AC Power Cord Illustrations (Version 1 Power) 1-38 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide iii Contents AC Power Cord Illustrations (Version 2 and Version 3 Power) 1-43 DC-Powered Router 1-46 NEBS Supplemental Unit Bonding and Grounding Guidelines 1-52 RSP and RP Port Connection Guidelines 1-55 Console Port and Auxiliary Port Connection Guidelines Console Port Signals 1-56 Auxiliary Port Signals 1-56 Management LAN Ports Connection Guidelines 1-57 Management LAN Port LED Indicators 1-57 Management LAN RJ-45 Cabling 1-58 Alarm Connection Guidelines 1-59 Sync Port Connection Guidelines 1-60 SFP/SFP+ Port 1-61 GPS Interface 1-61 Inter Chassis Synchronization Port 1-61 CMP Port 1-62 RSP Compact Flash Slot 1-62 USB Port 1-62 CHAPTER 2 Unpacking and Installing the Chassis 2-1 Pre-Installation Considerations and Requirements Installation Overview 2-2 Required Tools and Equipment 1-55 2-1 2-3 Unpacking the Router 2-3 Unpacking the Cisco ASR 9010 Router 2-3 Unpacking the Cisco ASR 9006 Router 2-5 Unpacking the Cisco ASR 9904 Router 2-7 Unpacking the Cisco ASR 9922 Router 2-9 Unpacking the Cisco ASR 9912 Router 2-13 Positioning the Router 2-17 Positioning the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco 9904 Router Positioning the and Cisco ASR 9922 Router and Cisco ASR 9912 Router 2-17 2-17 Removing Components Before Installing the Chassis 2-18 Removing Power Modules 2-18 Removing Fan Trays 2-18 Removing a Fan Tray from the Cisco ASR 9010 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router 2-18 Removing a Fan Tray from the Cisco ASR 9006 Router 2-21 Removing a Fan Tray from the Cisco ASR 9904 Router 2-22 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide iv Contents Removing Cards from the Chassis 2-23 Removing RSP Cards and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router 2-23 Removing RP Cards, Fabric Cards, and Line Cards from the Cisco ASR 9922 Router and Cisco ASR 9912 Router 2-31 Rack-Mounting the Router Chassis 2-42 Verifying Rack Dimensions 2-42 Installing the Chassis in a 2-Post Rack 2-43 Installing the Chassis in a 4-post Open Rack 2-49 Preparing the 19 Inch 45-RU Rack 2-49 Supplemental Bonding and Grounding Connections 2-56 Installing Chassis Accessories 2-61 Base Accessories 2-61 Optional Accessories 2-61 Installing Base Chassis Accessories on the Cisco ASR 9010 Router 2-61 Installing Optional Chassis Accessories on the Cisco ASR 9010 Router 2-64 Installing Base Chassis Accessories on the Cisco ASR 9006 Router 2-69 Installing Optional Chassis Accessories on the Cisco ASR 9006 Router 2-72 Installing Optional Air Baffles on the Cisco ASR 9006 Router 2-75 Installing Optional Air Baffles on the Cisco ASR 9904 Router 2-82 Installing Optional Chassis Accessories on the Cisco ASR 9922 Router 2-91 Installing Base Chassis Accessories on the Cisco ASR 9912 Router 2-93 Installing Optional Chassis Accessories on the Cisco ASR 9912 Router 2-95 CHAPTER 3 Installing Cards and Modules in the Chassis Installing Power Modules 3-1 Installing AC Power Modules 3-2 Prerequisites 3-2 Required Tools and Equipment Steps 3-2 Installing DC Power Modules 3-4 Required Tools and Equipment Steps 3-4 Installing Fan Trays 3-4 Prerequisites 3-4 Required Tools and Equipment Steps 3-4 Installing Cards in the Chassis 3-6 Installing RSP Cards in the Chassis 3-1 3-2 3-4 3-4 3-7 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide v Contents RSP Cable Management Ties 3-9 Installing RP Cards in the Chassis 3-10 Installing Fabric Cards in the Chassis 3-11 Installing Line Cards in the Chassis 3-11 Connecting Line Card Network Interface Cables 3-17 Connecting Cables to the RSP or RP 3-22 Connecting to the Console Port 3-24 Connecting to the Auxiliary Port 3-24 Connecting to the Ethernet Management Ports Connecting the Alarm Cable 3-24 3-25 Connecting Power to the Router 3-26 Connecting Power to an AC-Powered Router 3-26 Connecting Power to a DC-Powered Router 3-28 Powering On the Router CHAPTER 4 3-32 Troubleshooting the Installation 4-1 Troubleshooting Overview 4-1 Troubleshooting Using a Subsystem Approach Normal Router Startup Sequence 4-3 Identifying Startup Issues 4-4 4-2 Troubleshooting the Power Subsystem 4-7 Troubleshooting the AC Input Power Subsystem 4-7 Troubleshooting the DC Input Power Subsystem 4-12 Troubleshooting a DC Power Module 4-13 Additional Power Subsystem Troubleshooting Information 4-14 Obtaining Temperature and Environmental Information 4-14 Troubleshooting the Power Distribution System 4-18 Troubleshooting the Route Processor Subsystem 4-19 Route Processor Overview 4-19 RSP and RP Front Panel Indicators 4-25 LED Display Definitions 4-25 Compact Flash and Status LEDs 4-27 Ethernet Ports and Status LEDs 4-27 Auxiliary and Console Ports 4-28 Alphanumeric Message Displays 4-28 Flash Memory 4-29 Troubleshooting RSP and RP Cards 4-29 Fabric Card Front Panel Indicator 4-31 Troubleshooting Line Cards and Modular Port Adapters Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide vi 4-31 Contents Monitoring Critical, Major, and Minor Alarm Status 4-32 Troubleshooting the Cooling Subsystem 4-32 Chassis Cooling Requirements 4-32 Fan Tray Operation 4-33 Power Module Fans 4-34 Overtemperature Conditions 4-34 Isolating Cooling Subsystem Problems 4-35 CHAPTER 5 Replacing Cisco ASR 9000 Series Router Components 5-1 Prerequisites and Preparation 5-1 Field Replaceable Units 5-2 Online Insertion and Removal 5-2 OIR Monitoring 5-3 Powering Off the Router 5-4 Replacing the Chassis Air Filter 5-4 Removing and Replacing the Fan Trays 5-11 Prerequisites 5-11 Required Tools and Equipment 5-11 Steps 5-11 Removing and Replacing Power System Components 5-12 Changing Between Version 1, Version 2, Version 3, AC, and DC Power Modules Removing a Version 1 AC or DC Power Module 5-14 Removing a Version 2 or Version 3 AC or DC Power Module 5-15 Installing a Version 1 AC or DC Power Module 5-16 Installing a Version 2 or Version 3 AC or DC Power Module 5-16 Disconnecting AC Power 5-17 Reconnecting AC Power 5-17 Disconnecting DC Power 5-19 Reconnecting DC Power 5-20 Removing an AC or DC Power Tray from a Cisco ASR 9000 Series Router 5-21 Installing an AC or DC Power Tray into a Cisco ASR 9000 Series Router 5-23 Removing and Replacing Cards from the Chassis Removing Cards from the Chassis 5-26 Replacing Cards in the Chassis 5-26 Removing a Chassis from the Equipment Rack 5-25 5-27 Installing a Replacement Chassis in the Equipment Rack Packing a Chassis for Shipment 5-13 5-28 5-28 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide vii Contents APPENDIX A Technical Specifications A-1 Cisco ASR 9000 Series Routers Physical Descriptions A-2 Cisco ASR 9000 Series Routers Environmental Specifications= A-3 Cisco ASR 9000 Series Routers AC Electrical Specifications A-4 Cisco ASR 9000 Series Routers DC Electrical Specifications A-6 AC Input and DC Input Voltage Range AC Input Voltage Range A-7 DC Input Voltage Range A-7 A-7 Power System DC Output Levels A-8 DC Output Levels for Version 1 Power System DC Output Levels for Version 2 Power System DC Output Levels for Version 3 Power System RSP/RP Port Specifications. A-8 A-8 A-9 A-9 RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications Fan Tray Power Consumption Specifications A-12 A-13 APPENDIX B Site Log B-1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide viii A-10 Preface This guide describes how to install a Cisco ASR 9000 Series Aggregation Services Router and its components. • Audience, page 1 • Document Conventions, page 1 • Related Documentation, page 2 • Changes to This Document, page 2 • Obtaining Additional Information and Support, page 3 Audience This guide is written for hardware installers and system administrators of Cisco routers. This publication assumes that the user has a substantial background in installing and configuring router and switch-based hardware. The reader should also be familiar with electronic circuitry and wiring practices, and have experience as an electronic or electromechanical technician. Document Conventions Note Means take note. Notes contain helpful suggestions or references to materials not contained in this manual. Timesaver Means that the described action saves time. You can save time by performing the action described in the paragraph. Caution Means be careful. You are capable of doing something that might result in equipment damage or loss of data. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1 Warning This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, see the Regulatory Compliance and Safety Information document that accompanied this device. Statement 1071 Related Documentation For more information on the Cisco ASR 9000 Series Aggregation Services Router, refer to additional documents found at: http://www.cisco.com/c/en/us/support/routers/asr-9000-series-aggregation-services-routers/products-in stallation-guides-list.html Changes to This Document Table 1 lists the technical changes made to this document since it was first created. Table 1 Changes to This Document Date Change Summary January 2015 Added new route processor cards RSP-440 Lite and RSP-880, FC2 fabric card, Cisco ASR 9222 support for the version 2 air filter, support for the version 3 power system, and supported optics for Cisco IOS XR software release 5.3.0. October 2014 Information added for Cisco ASR 9922 version 2 fan tray. June 2014 Information added about installing optional air baffles on the Cisco ASR 9006 Aggregation Services Router. September 2013 Information added about the Cisco ASR 9904 Aggregation Services Router. August 2013 Information added about the Cisco ASR 9912 Aggregation Services Router. May 2013 Information added about the Cisco ASR 9000v satellite shelf adding support for the Cisco CRS Line Card Chassis in either the 8-slot or 16-slot variation. February 2013 Updates and corrections made to various portions of the document. December 2012 Information added about the Cisco ASR 9000v satellite shelf adding support for the Cisco ASR 9922 Aggregation Services Router and the Cisco ASR 9001 Aggregation Services Router. Also, information added about the Cisco ASR 901 Series Aggregation Services Router as a satellite shelf and the Cisco ASR 903 Series Aggregation Services Router as a satellite shelf. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2 Table 1 Date Changes to This Document (continued) Change Summary September 2012 Information added about the new 1-port 40GE Modular Port Adapter (MPA), 36-port 10GE line card, 1-port 100GE line card, Cisco ASR 9922 Aggregation Services Router, RP card, FC card, and Cisco ASR 9000v satellite shelf (adding support for the A9K-36X10GE-TR [36-port 10GE line card, Packet Transport Optimized] and A9K-36X10GE-SE [36-port 10GE line card, Service Edge Optimized]). May 2012 Information added about the new Cisco ASR 9000v (a satellite system with the Cisco ASR 9000). The Cisco ASR 9000v satellite shelf provides 44 1GE SFP ports and 4 10GE SFP+ ports. December 2011 Information added about the new RSP-440 Route Processor card, the new 24-port 10GE fixed line card, the 2-port 100GE fixed line card, and the modular line card supporting the 20-port 1GE MPA, the 4-port 10GE MPA, and the 2-port 10GE MPA. Information added about the new version 2 power system. The Cisco ASR 9006 Router and Cisco ASR 9010 Router now support version 1 and version 2 power systems. May 2010 Added power consumption specifications for the new 16-port 10GE SFP+ line card. Updates and corrections made to various portions of the document. December 2009 Updates and corrections made to various portions of the document. March 2009 Initial release of this document. Obtaining Additional Information and Support For information on obtaining documentation, submitting a service request to obtain support, and gathering additional information, see the monthly What’s New in Cisco Product Documentation, which also lists all new and revised Cisco technical documentation: http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html Subscribe to the What’s New in Cisco Product Documentation as a Really Simple Syndication (RSS) feed, and set content to be delivered directly to your desktop using a reader application. The RSS feeds are a free service, and Cisco currently supports RSS Version 2.0. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4 CH A P T E R 1 Preparing for Installation This chapter provides preinstallation information, such as recommendations and requirements you should be perform before installing your Cisco ASR 9000 Series Router. The shipping package for the router is engineered to reduce the chances of product damage associated with routine material handling experienced during shipment: • Always transport or store the router in its shipping package in the upright position. • Keep the router in the shipping container until you have determined the installation site. Inspect all items for shipping damage. If an item appears damaged, contact a Cisco customer service representative immediately. • Safety Guidelines, page 1-1 • Site Requirement Guidelines, page 1-8 • RSP and RP Port Connection Guidelines, page 1-55 Safety Guidelines Before you perform any procedure in this guide, you must review the safety guidelines in this section to avoid injuring yourself or damaging the equipment. Note that this section contains guidelines and do not include every potentially hazardous situation. When you install a router, always use common sense and caution. General Safety Guidelines • Never attempt to lift an object that might be too heavy for you to lift by yourself. • Always disconnect the power source and unplug all power cables before lifting, moving, or working on the router. • Keep the work area clear and dust free during and after the installation. • Keep tools and router components away from walkways and equipment rack aisles. • Do not wear loose clothing, jewelry (including rings and chains), or other items that could get caught in the router. • Fasten your tie or scarf and sleeves. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-1 Chapter 1 Preparing for Installation Safety Guidelines • Operate Cisco equipment safely by using it in accordance with its electrical ratings and product usage instructions. • Do not work alone if potentially hazardous conditions exist. • Always unplug the power cables when performing maintenance or working on the router, unless the replacement part is hot swappable and designed for online insertion and removal (OIR). • Ensure that the installation of the router is in compliance with national and local electrical codes: in the United States, National Fire Protection Association (NFPA) 70, United States National Electrical Code; in Canada, Canadian Electrical Code, part I, CSA C22.1; in other countries, International Electrotechnical Commission (IEC) 364, part 1 through part 7. Compliance and Safety Information The Cisco ASR 9000 Series Routers are designed to meet the regulatory compliance and safety approval requirements. For detailed safety information, see: Regulatory Compliance and Safety Information for the Cisco ASR 9000 Series Routers Laser Safety Single-mode Cisco ASR 9000 Series line cards are equipped with lasers. The lasers emit invisible radiation. Do not stare into open line card ports. Observe the following warning to prevent eye injury: Warning Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70 Energy Hazard The Cisco ASR 9000 Series Routers can be configured for a DC power source. Do not touch terminals while they are live. Observe the following warning to prevent injury. Warning Hazardous voltage or energy may be present on power terminals. Always replace cover when terminals are not in service. Be sure uninsulated conductors are not accessible when cover is in place. Statement 1086 Preventing Electrostatic Discharge Damage Many router components can be damaged by static electricity. Not exercising the proper electrostatic discharge (ESD) precautions can result in intermittent or complete component failures. To minimize the potential for ESD damage, always use an ESD-preventive antistatic wrist strap (or ankle strap) and ensure that it makes good skin contact. Note Check the resistance value of the ESD-preventive strap periodically. The measurement should be between 1 and 10 megohms. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-2 Preparing for Installation Safety Guidelines Before you perform any of the procedures in this guide, attach an ESD-preventive strap to your wrist and connect the leash to the chassis as shown in the figures below. Figure 1-1 ESD Label Information on Router Chassis Figure 1-2 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9010 Router Chassis 333558 ACO ACO LAMP TEST LAMP TEST FAIL SYNC CRIT HDD MAJ CF MIN ACO FAIL CRIT IMPORTANT - CARDS ARE PROPE SYNC HDD MAJ CF MIN ACO RLY INSTALL ED WHEN SCREW S ARE TIGHTE NED TO10 IN/LB 6 7 1 243184 Chapter 1 1 Location of chassis socket for ESD strap on the Cisco ASR 9010 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-3 Chapter 1 Preparing for Installation Safety Guidelines Figure 1-3 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9006 Router Chassis 243408 1 1 Location of chassis socket for ESD strap on the Cisco ASR 9006 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-4 Preparing for Installation Safety Guidelines Figure 1-4 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9904 Router Chassis 1 351293 Chapter 1 1 Location of chassis socket for ESD strap on the Cisco ASR 9904 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-5 Chapter 1 Preparing for Installation Safety Guidelines Figure 1-5 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9922 Router Chassis 302358 1 1 Location of chassis socket for ESD strap on the Cisco ASR 9922 Router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-6 Chapter 1 Preparing for Installation Safety Guidelines Figure 1-6 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9912 Router Chassis 303659 1 1 Location of chassis socket for ESD strap on the Cisco ASR 9912 Router chassis. Lifting Guidelines Fully configured Cisco ASR 9000 Series Routers can weigh as much as 1038 pounds (470.28 kg), and an empty chassis weighs up to 300 pounds (136 kg). These systems are not intended to be moved frequently. Before you install the router, ensure that your site is properly prepared to prevent moving the router later to accommodate power sources and network connections. Use the following lifting guidelines to avoid injury to yourself or damage to the equipment: Warning • Do not lift equipment alone; have another person help you to lift heavy equipment. • Ensure that your footing is solid; balance the weight of the object between your feet. • Lift the equipment slowly; never move suddenly or twist your body as you lift. • Keep your back straight and lift with your legs, not your back. When bending down to lift equipment, bend at the knees (not at the waist), to reduce the strain on your lower back muscles. To prevent injury and equipment damage, never attempt to lift or tilt the router chassis using the handles on the fan tray or on line cards. These handles do not support the weight of the chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-7 Chapter 1 Preparing for Installation Site Requirement Guidelines Site Requirement Guidelines The following sections contain the site requirement guidelines that you should be familiar with before installing the router: • Site Wiring Guidelines, page 1-15 • Chassis Air Flow Guidelines, page 1-15 • Rack-Mounting and Air Flow Clearance Guidelines, page 1-20 • Temperature and Humidity Guidelines, page 1-36 • Power Connection Guidelines, page 1-36 • NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52 Site Layout and Equipment Dimensions To help maintain trouble-free operation, adhere to the following precautions and guidelines when planning your rack installation: • Install the system in a restrictive access location with means for a permanent ground. • Ensure the site of the rack includes provisions for source AC or DC power, grounding, and network interface cables. • Allow sufficient space to work around the rack during the installation. You need: – At least 3 ft (91.44 cm) adjacent to the rack to move, align, and insert the chassis. – At least 2 ft (60.96 cm) in front of the power tray to insert power modules. • Maintain at least 24 inches (61 cm) of clearance in front of and behind the chassis for maintenance after installation. • To mount the router between two posts or rails, the usable aperture (the width between the inner edges of the two mounting flanges) must be at least: – 17.50 inches (44.45 cm) for the Cisco ASR 9010 Router. – 17.75 inches (45.09 cm) for the Cisco ASR 9006 Router. – 4.74 inches (12.06 cm) for the Cisco ASR 9904 Router. • To mount the router in a 4-post rack, the usable aperture (the width between the inner edges of the two mounting flanges) must be at least 17.75 inches (45.09 cm) for the Cisco ASR 9922 Router or Cisco ASR 9912 Router. • Height of the Cisco ASR 9010 Router is 37.00 inches (93.98 cm). Most racks accommodate two ASR 9010 routers. • Height of the Cisco ASR 9006 Router is 17.50 inches (44.45 cm). Most racks accommodate four ASR 9006 routers, • Height of the Cisco ASR 9904 Router is 10.38 inches (26.7 cm). Most racks accommodate four or more ASR 9904 routers. • Height of the Cisco ASR 9922 Router is 77.00 inches (195.58 cm). Most racks accommodate one ASR 9912 router. • Height of the Cisco ASR 9912 Router is 52.50 inches (133.35 cm). Most racks accommodate one ASR 9912 router. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-8 Chapter 1 Preparing for Installation Site Requirement Guidelines • When fully populated with cards, the router can weigh up to 1038 pounds (470.28 kg). To maintain equipment rack stability and to ensure your safety, the rack is provided with stabilizing devices. Make sure you install the stabilizers before installing the router. • If you use a telco-style rack, the weight of the chassis is cantilevered off of the two rack posts. Make sure that: – Weight of the router does not make the frame unstable. – Frame is bolted to the floor and is secured to the building structure using either wall brackets or overhead brackets. • When mounting the router in a telco-style rack or 4-post rack, be sure to use all of the screws provided to secure the chassis to the rack posts. • Install the cable-management brackets included with the router to keep cables organized. Be sure to: – Use appropriate strain-relief methods to protect cables and equipment connections. – Make sure that cables from other equipment installed in the rack do not restrict access to the card cages. • To avoid noise interference in network interface cables, do not route them directly across or along power cables. Figure 1-7 shows the top-down view chassis dimensions of the Cisco ASR 9010 Router. Figure 1-8 shows the top-down view chassis dimensions of the Cisco ASR 9006 Router. Figure 1-9 shows the top-down view chassis dimensions of the Cisco ASR 9904 Router. Figure 1-10 shows the top-down view chassis dimensions of the Cisco ASR 9922 Router. Figure 1-11 shows the top-down view chassis dimensions of the Cisco ASR 9912 Router. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-9 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-7 Cisco ASR 9010 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 17.38 in (44.15 cm) 23.21 in (58.95 cm) 28.93 in (73.48 cm) 18.92 in (48.06 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-10 243432 5.04 in (12.80 cm) Preparing for Installation Site Requirement Guidelines Figure 1-8 Cisco ASR 9006 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 17.38 in (44.15 cm) 28.93 in (73.48 cm) Rack mounting surface 5.73 in (14.55 cm) 243430 Chapter 1 Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-11 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-9 Cisco ASR 9904 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 2.45 in (6.22 cm) 17.57 in (44.64 cm) 25.02 in (63.54 cm) 6.00 in (15.24 cm) 6.00 in (15.24 cm) Rack mounting surface 2.45 in (6.22 cm) 18.97 in (48.19 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-12 351294 2.282 in (5.79 cm) Preparing for Installation Site Requirement Guidelines Figure 1-10 Cisco ASR 9922 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 30.11 in (76.48 cm) 22 in (55.88 cm) 5.05 in (13.97 cm) 17.60 in (44.70 cm) Front of chassis 343945 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-13 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-11 Cisco ASR 9912 Router Chassis Footprint and Dimensions—Top-Down View Rear of chassis 18.97 in (48.18 cm) 29.44 in (74.78 cm) 17.60 in (44.70 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-14 303667 22 in (55.88 cm) Chapter 1 Preparing for Installation Site Requirement Guidelines Site Wiring Guidelines When planning the location of the router, consider distance limitations for signaling, electromagnetic interference (EMI), and connector compatibility. If the wiring is run for any significant distance in an electromagnetic field, interference can occur between the field and the signals on the wires. Poor wiring can cause: • Radio interference emanating from the wires. • Strong EMI, especially when caused by lightning or radio transmitters. EMI can destroy the signal drivers and receivers in the router, and can even create an electrical hazard by conducting power surges through lines and into equipment. Note To predict and remedy strong EMI, you may need to consult with experts in radio frequency interference (RFI). Site wiring is unlikely to emit radio interference if you use twisted-pair cable with a good distribution of grounding conductors. Use a high-quality twisted-pair cable with one ground conductor for each data signal, when applicable. Give special consideration to the effect of a lightning strike in your vicinity, especially if the wiring exceeds the recommended distances, or if it passes between buildings. The electromagnetic pulse (EMP) caused by lightning or other high-energy phenomena can easily induce enough energy into unshielded conductors to destroy electronic devices. If you have experienced EMP problems in the past, you may want to consult experts in electrical surge suppression and shielding. Most data centers cannot resolve infrequent but potentially catastrophic problems without pulse meters and other special equipment. In addition, these problems can take a great deal of time to identify and resolve. We recommend that you take the necessary precautions to avoid these problems by providing a properly grounded and shielded environment, with special attention to issues of electrical surge suppression. Chassis Air Flow Guidelines Table 1-1 describes how cool air is circulated through the Cisco ASR 9000 Series Routers. Table 1-1 Chassis Air Flow Guidelines Router Type Chassis Air Flow Cisco ASR 9010 Air is circulated by two fan trays located underneath the Route Switch Processor (RSP) and line cards as shown in Figure 1-12. Cisco ASR 9006 Air is circulated by two fan trays located along the top left side above the RSP and line cards as shown in Figure 1-13. Cisco ASR 9904 Air is circulated side-to-side by a single fan tray located along the left side of the chassis as shown in Figure 1-14. If the router is installed in a 2-post 23-inch rack, air flow is circulated front-to-back. Optionally, you can install air baffles on the chassis to help isolate the exhaust air from the intake air. For more information, see Installing Optional Air Baffles on the Cisco ASR 9904 Router, page 2-82. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-15 Chapter 1 Preparing for Installation Site Requirement Guidelines Table 1-1 Chassis Air Flow Guidelines (continued) Router Type Chassis Air Flow Cisco ASR 9922 Air circulated by four fan trays as shown in Figure 1-15. Two fan trays are located between the line cards in the top cage and the RP and Switch Fabric Cards (FCs) in the middle cage. Another two fan trays are located between the middle cage and the line cards in the bottom cage. Cisco ASR 9912 Air is circulated by two fan trays located above the line cards as shown in Figure 1-16. The fan trays maintain acceptable operating temperatures for the internal components by drawing in cool air through the air filter, and circulating the air through the card cage. Each power supply is also equipped with fans that draw cooler air into the front of the power supply and force warmer air out of the back of the chassis. For information about the types of fan trays used in the chassis, see Power Module Fans, page 4-34. Note See Rack-Mounting and Air Flow Clearance Guidelines, page 1-20 for details on air-flow clearance requirements for installation in an enclosed 4-post rack. Figure 1-12 Air Flow Path through the Cisco ASR 9010 Router—Side View Air exhaust Rear air exhaust plenum RSPs and line cards Fan trays Room air Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-16 242696 Power modules Front air intake Preparing for Installation Site Requirement Guidelines Figure 1-13 Air Flow Path through the Cisco ASR 9006 Router—Front View Air exhaust Fan trays RSPs and line cards Power modules Figure 1-14 243379 Room air Air Flow Path through the Cisco ASR 9904 Router—Front View RSPs and line cards Room air Air exhaust 351295 Chapter 1 Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-17 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-15 Air Flow Path through the Cisco ASR 9922 Router—Side View Power modules Air exhaust Rear Air exhaust plenum Line cards Fan trays RPs and FCs RPs and FCs Fan trays Rear Air exhaust plenum Air exhaust Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-18 343957 Line cards Preparing for Installation Site Requirement Guidelines Figure 1-16 Air Flow Path through the Cisco ASR 9912 Router—Side View Air exhaust Fan trays Rear Air exhaust plenum Line cards RPs and FCs Power trays 303670 Chapter 1 When selecting a site to install the router, observe the following guidelines: • Dust-free area—The site should be as dust-free as possible. Dusty environments can clog the air filter or power supply intake vents, reducing the cooling air flow through the router. Clogged filters and vents can cause an overtemperature condition in the router. • Unrestricted air-flow—Allow sufficient air-flow by maintaining a minimum of 6 in (15.24 cm) of clearance at both the inlet and exhaust openings on the chassis and the power modules. If the air flow is blocked or restricted, or if the inlet air is too warm, an overtemperature condition can occur within the router. Under extreme conditions, the environmental monitoring system powers off the router to protect the components. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-19 Chapter 1 Preparing for Installation Site Requirement Guidelines Rack-Mounting and Air Flow Clearance Guidelines The Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router c an be installed in most 2-post, 4-post, or telco-style 19-inch equipment racks that comply with the Electronics Industries Association (EIA) standard for equipment racks (EIA-310-D). Note The Cisco ASR 9922 Router and Cisco ASR 9912 Router can be mounted only in a 4-post rack. The rack must have at least two posts with mounting flanges to mount the router chassis. The distance between the center lines of the mounting holes on the two mounting posts must be 18.31 inches ± 0.06 inch (46.50 cm ± 0.15 cm). Figure 1-17 shows an examples of typical 2-post and 4-post telco-type equipment racks. Telco-Type Equipment Racks 243453 Figure 1-17 a a b Telco- b Free-standing, 4-post open rack with style two mounting posts in the front, two rack mounting posts in the back or along each side. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-20 c c Free-standing enclosed rack with perforated sides and two mounting posts in the front. Chapter 1 Preparing for Installation Site Requirement Guidelines Telco 2-Post Rack Item a in Figure 1-17 shows a telco-style rack. The telco-style rack is an open frame consisting of two posts tied together by a cross-bar at the top and a floor stand at the bottom. This type of rack is usually secured to the floor and sometimes to an overhead structure or wall for additional stability. The router chassis can be installed in the telco-style rack only in a front-mounted position. In the front-mounted position, you secure the chassis rack-mounting brackets directly to the rack posts (see Figure 1-18 for the Cisco ASR 9010 Router, Figure 1-19 for the Cisco ASR 9006 Router, and Figure 1-20 for the Cisco ASR 9904 Router). Two rear mounting brackets are provided for mounting the Cisco ASR 9010 Router in a 2-post rack. The mounting brackets on the Cisco ASR 9006 Router chassis have a pair of holes at the top and bottom of each bracket; the remaining openings in the brackets are slots. When mounting the router in a 2-post rack, you must first use the holes to locate and position the brackets on the rack. Insert the screws through the bracket holes into the rack before inserting screws through the bracket slots. Figure 1-18 Cisco ASR 9010 Router Mounted in a 2-Post Rack 243186 Note Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-21 Chapter 1 Site Requirement Guidelines Cisco ASR 9006 Router Mounted in a 2-Post Rack 243496 Figure 1-19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-22 Preparing for Installation Preparing for Installation Site Requirement Guidelines Figure 1-20 Cisco ASR 9904 Router Mounted in a 2-Post Rack 351296 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-23 Chapter 1 Preparing for Installation Site Requirement Guidelines Open 4-Post Rack Item b in Figure 1-17 shows a free-standing, 4-post open rack with two mounting posts in the front and two mounting posts in the back or along the side. The mounting posts in this type of rack are often adjustable so that you can position the rack-mounted unit within the depth of the rack rather than flush-mount it with the front of the rack. • Two rear mounting brackets are provided for mounting the Cisco ASR 9010 Router in a 4-post rack. • Two rear mounting brackets and two bottom guide rails are provided for mounting the Cisco ASR 9922 Router (Figure 2-8) and Cisco ASR 9912 Router (Figure 2-12) in a 4-post rack. • Rear brackets or are necklaces are not provided for mounting the Cisco ASR 9904 Router in a 4-post rack. Cisco ASR 9912 Router Mounted in an Open 4-Post Rack 302352 Figure 1-21 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-24 Preparing for Installation Site Requirement Guidelines Figure 1-22 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack 303660 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-25 Chapter 1 Preparing for Installation Site Requirement Guidelines 4-Post Enclosed Rack with Perforated Sides Item c in Figure 1-17 shows a free-standing 4-post enclosed rack with perforated sides and two mounting posts in the front. Caution Do not install the Cisco ASR 9000 Series Router in any type of fully enclosed rack that does not have the required perforated sides or doors; the router requires an unobstructed flow of cooling air to maintain acceptable operating temperatures for its internal components. Installing the router in any type of fully enclosed rack without proper perforation could disrupt the air-flow, trap heat next to the chassis, and cause an overtemperature condition inside the router. Air Flow Guidelines for Enclosed Rack Installation Follow these guidelines when installing the Cisco ASR 9000 Series Routers in a 4-post enclosed rack. Cisco ASR 9010 Router Clearance Requirements To install a Cisco ASR 9010 Router in a 4-post enclosed cabinet: • The front and rear doors of the cabinet must be removed or be perforated with a minimum open area of 65 percent (70 percent for ETSI 800-mm racks). • Ensure that you have the following clearances around the chassis: – Rear: Minimum of 3.15 inches (8.00 cm) of clearance. – Sides: Minimum of 2.87 inches (7.28 cm) of clearance on each side of the chassis. Figure 1-23 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR 9010 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-26 Preparing for Installation Site Requirement Guidelines Figure 1-23 2.87 in (7.28 cm) Cisco ASR 9010 Router Clearance Requirements for an Enclosed 4-Post Rack Installation Rear of chassis 3.15 in (8.00 cm) 2.87 in (7.28 cm) ASR 9010 Rack mounting surface 5.04 in (12.80 cm) Front of chassis 245629 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-27 Chapter 1 Preparing for Installation Site Requirement Guidelines Cisco ASR 9006 Clearance Requirements To install a Cisco ASR 9006 Router in a 4-post enclosed cabinet: • The front and rear doors of the cabinet must be removed or be perforated with a minimum open area of 70 percent. In addition, the right side panel must be removed or perforated with a minimum of 65 percent open area (70 percent for ETSI 800-mm racks). • There must be a minimum unobstructed space of 6 inches (15.24 cm) between the router’s right side air inlet and the adjacent wall or cabinet side panel, and a minimum unobstructed space of 6 inches (15.24 cm) between adjacent cabinets. In addition, there should be no exhaust from any source blowing into the right side panel of the cabinet. – Rear chassis clearance: Minimum of 2.50 inches (6.40 cm) of clearance. – Sides chassis clearance: Minimum of 6 inches (15.24 cm) of clearance on the right side of the chassis (as viewed from the front). There is no clearance requirement for the left side of the chassis. Figure 1-24 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR 9006 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-28 Preparing for Installation Site Requirement Guidelines Figure 1-24 Cisco ASR 9006 Router Clearance Requirements for an Enclosed 4-Post Rack Installation Rear of chassis 2.50 in (6.40 cm) No minimum clearance requirement for left side of chassis. 6.00 in (15.20 cm) ASR 9006 Rack mounting surface 5.73 in (14.55 cm) Front of chassis 245630 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-29 Chapter 1 Preparing for Installation Site Requirement Guidelines Cisco ASR 9904 Clearance Requirements To install the Cisco ASR 9904 Router in a 4-post enclosed cabinet: • Ensure that you have the following clearances around the chassis: – Rear: Minimum of 2.45 inches (62.2 cm) of clearance. – Sides: Minimum of 6.00 inches (152.4 cm) of clearance on each side of the chassis. Figure 1-25 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR 9904 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-30 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-25 Cisco ASR 9904 Router Clearance Requirements in a 4-Post Rack Installation Rear of chassis 2.45 in (6.22 cm) 17.57 in (44.64 cm) 25.02 in (63.54 cm) 6.00 in (15.24 cm) 6.00 in (15.24 cm) Rack mounting surface 2.45 in (6.22 cm) 18.97 in (48.19 cm) 351294 2.282 in (5.79 cm) Front of chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-31 Chapter 1 Preparing for Installation Site Requirement Guidelines Cisco ASR 9922 Clearance Requirements To install the Cisco ASR 9922 Router in a 4-post enclosed cabinet: • The front and rear doors of the cabinet must be removed or be perforated with a minimum open area of 70 percent (80 percent for ETSI 800-mm racks). • Ensure that you have the following clearances around the chassis: – Rear: Minimum of 10 inches (25.4 cm) of clearance. – Sides: Minimum of 2.87 inches (7.28 cm) clearance on each side of the chassis. Figure 1-26 shows the clearance requirements for mounting the Cisco ASR 9922 Router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-32 Preparing for Installation Site Requirement Guidelines Figure 1-26 Cisco ASR 9922 Router Clearance Requirements in a 4-Post Rack Installation 10 in (25.40 cm) Rear of chassis 2.87 in (7.28 cm) 2.87 in (7.28 cm) Rack mounting surface 4.50 in (11.43 cm) Front of chassis 302422 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-33 Chapter 1 Preparing for Installation Site Requirement Guidelines Cisco ASR 9912 Clearance Requirements To install the Cisco ASR 9912 Router in a 4-post enclosed cabinet: • The front and rear doors of the cabinet must be removed or be perforated with a minimum open area of 70 percent open area (80 percent for ETSI 800-mm racks). • Ensure that you have the following clearances around the chassis: – Rear: Minimum of 10 inches (25.4 cm) of clearance. – Sides: Minimum of 2.87 inches (7.28 cm) of clearance on each side of the chassis. Figure 1-27 shows the side and rear chassis air-flow clearance requirements for mounting the router in a 4-post enclosed rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-34 Preparing for Installation Site Requirement Guidelines Figure 1-27 Cisco ASR 9912 Router Clearance Requirements in a 4-Post Rack Installation 10 in (25.40 cm) Rear of chassis 2.87 in (7.28 cm) 2.87 in (7.28 cm) Rack mounting surface 6.30 in (16 cm) Front of chassis 303661 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-35 Chapter 1 Preparing for Installation Site Requirement Guidelines Temperature and Humidity Guidelines The operating and nonoperating environmental site requirements are listed in Table A-2. The router normally operates within the ranges listed in the table; however, if a temperature measurement is approaching a minimum or maximum parameter, it indicates a potential problem. Maintain normal operation by anticipating and correcting environmental anomalies before they approach critical values by properly planning and preparing your site before you install the router. Power Connection Guidelines You can configure the router with either an AC input or DC input power subsystem, so the site power source requirements differ depending on the power subsystem in your router. Ensure all power connection wiring conforms to the rules and regulations in the National Electrical Code (NEC) as well as local codes. Caution Each Cisco ASR 9000 Series Router is powered by only one type of input: AC or DC. A hybrid (AC+DC) power configuration is not supported. Table 1-2 Cisco ASR 9000 Series Routers Supported Power Systems Router Supported Power Systems Cisco ASR 9006 Version 1: Supports up to three power modules in the power tray. Version 2: Supports up to four power modules in the power tray Compatible only with Cisco IOS XR Software Release 4 and later Cisco IOS XR software releases. Cisco ASR 9010 Version 1: Supports up to three power modules in the power tray. Version 2: Supports up to four power modules in the power tray Compatible only with Cisco IOS XR Software Release 4 and later Cisco IOS XR software releases. Version 3: Supports up to four DC power modules in the DC power tray and up to three AC power modules in the AC power tray. Compatible only with Cisco IOS XR Software Release 5.3.0 and later Cisco IOS XR software releases. Cisco ASR 9904 Version 2: Supports up to four power modules in the power tray. Compatible only with Cisco IOS XR Software Release 4 and later Cisco IOS XR software releases. Cisco ASR 9922, Cisco ASR 9912 Version 2: Supports up to four power modules in the power tray. Version 3: Supports up to four DC power modules in the DC power tray and up to three AC power modules in the AC power tray. Compatible only with Cisco IOS XR Software Release 5.3.0 and later Cisco IOS XR software releases. Caution Proper grounding is necessary to avoid damage from lightning and power surges. See NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52 for grounding requirements. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-36 Chapter 1 Preparing for Installation Site Requirement Guidelines AC-Powered Routers AC power modules operate in the input range of 180 VAC to 264 VAC, 47 to 63 Hz (nominal input level of 200 to 240 VAC). Refer to Table 1-3 and Table 1-4 for the minimum required AC service for version 1 and version 2 power modules. Power redundancy requirements vary based on the system configuration (number and type of line cards, etc.). AC-powered systems are 2N protected. A minimum of two power supplies are required for redundant operation. Refer to the Cisco ASR 9000 Power Calculator at the following URL to determine actual redundancy requirements for any given configuration: http://tools.cisco.com/cpc/launch.jsp. Each of the AC power inputs requires a separate dedicated branch circuit. Note that the circuit breaker and fuse lockout procedures should follow the rules and regulations in the National Electrical Code (NEC) and any local codes. For a list of the nominal and acceptable value ranges for source AC power, see Table A-5. Table 1-3 lists the AC input power cord options, specifications, and Cisco product numbers for the AC input version 1 power supply modules. Table 1-4 lists the AC input power cord options, specifications, and Cisco product numbers for the AC input version 2 power supply modules. Note Before connecting AC input power cords to the power system, make sure that the power cords are not energized. Table 1-3 AC Input Power Cord Options for Version 1 Power System Locale Part Number Length Plug Rating Power Cord Reference Illustration Australia, New Zealand CAB-7513ACA= 14 ft (4.3 m) 15 A, 250 VAC Figure 1-28 Australia, New Zealand CAB-AC-16A-AUS= 14 ft (4.3 m) 16A, 250 VAC Figure 1-29 China CAB-AC16A-CH= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-30 Continental Europe CAB-7513ACE= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-31 CAB-2500W-EU= 16 A, 250 VAC Figure 1-32 CAB-AC-2500W-EU= 16 A, 250 VAC Figure 1-33 International CAB-AC-2500W-INT= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-34 Israel CAB-AC-2500W-ISRL= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-35 Italy CAB-7513ACI= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-36 Japan, North America (nonlocking plug) 200–240VAC operation CAB-AC-2500W-US1= 14 ft (4.3 m) 20 A, 250 VAC Figure 1-37 Japan, North America (locking plug) 200–240VAC operation CAB-AC-C6K-TWLK= 14 ft (4.3 m) 20 A, 250 VAC Figure 1-38 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-37 Chapter 1 Preparing for Installation Site Requirement Guidelines Table 1-3 AC Input Power Cord Options for Version 1 Power System Locale Part Number Length Plug Rating Power Cord Reference Illustration South Africa CAB-7513ACSA= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-39 Switzerland CAB-ACS-16= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-40 Table 1-4 AC Input Power Cord Options for Version 2 and Version 3 Power System Locale Part Number Length Plug Rating Reference Illustration China PWR-CAB-AC-CHN= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-41 Europe PWR-CAB-AC-EU= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-42 Israel PWR-CAB-AC-ISRL= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-43 USA PWR-CAB-AC-USA= 13.9 ft (4.3 m) 20 A, 250 V Figure 1-44 Australia PWR-CAB-AC-AUS= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-45 Italy PWR-CAB-AC-ITA= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-46 Brazil PWR-CAB-AC-BRA= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-47 South Africa PWR-CAB-AC-SA= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-48 UK PWR-CAB-AC-UK= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-49 Switzerland PWR-CAB-AC-SUI= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-50 Japan PWR-CAB-AC-JPN= 13.9 ft (4.3 m) 20 A, 250 V Figure 1-51 AC Power Cord Illustrations (Version 1 Power) This section contains the AC power cord illustrations for version 1 power, as described in Table 1-3. Note that an AC power cord may be used with several power supplies. Figure 1-28 AC Power Cord CAB-7513ACA= Plug: SAA AS 3112 Cordset rating: 15 A, 250 V Length: 14 ft 0 in. (4.26 m) 113353 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-38 Preparing for Installation Site Requirement Guidelines Figure 1-29 AC Power Cord CAB-AC-16A-AUS Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) Plug: AU20S3 140586 Connector: IEC 60320 C19 Figure 1-30 AC Power Cord CAB-AC16A-CH= Connector: IEC 60320-1 C19 126792 Plug: GB16C Cordset rating: 16A, 250V Length: 14 ft 0 in. (4.26 m) Figure 1-31 AC Power Cord CAB-7513ACE= Plug: CEE 7/7 Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) Connector: IEC 60320 C19 113354 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-39 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-32 AC Power Cord CAB-2500W-EU= Plug: CEE 7/7 Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) 113360 Connector: IEC 60320 C19 Figure 1-33 AC Power Cord CAB-AC-2500W-EU= Plug: CEE 7/7 Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) 113360 Connector: IEC 60320 C19 Figure 1-34 AC Power Cord CAB-AC-2500W-INT= Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) Plug: IEC 309 113361 Connector: IEC 60320 C19 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-40 Preparing for Installation Site Requirement Guidelines Figure 1-35 AC Power Cord CAB-AC-2500W-ISRL= Plug: SI16S3 Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) 130113 Connector: IEC 60320 C19 Figure 1-36 AC Power Cord CAB-7513ACI= Plug: SAA AS 3112 Cordset rating: 15 A, 250 V Length: 14 ft 0 in. (4.26 m) Connector: IEC 60320 C19 113353 Figure 1-37 AC Power Cord CAB-AC-2500W-US1= Plug: NEMA 6-20 Cordset rating: 20 A, 250 V Length: 14 ft 0 in. (4.26 m) Connector: IEC 60320 C19 113362 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-41 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-38 AC Power Cord CAB-AC-C6K-TWLK= Plug: NEMA L6-20 Cordset rating: 20 A, 250 V Length: 14 ft 0 in. (4.26 m) 113363 Connector: IEC 60320 C19 Figure 1-39 AC Power Cord CAB-7513ACSA= Plug: IEC 884 Cordset rating: 16 A, 250 V Length: 14 ft 0 in. (4.26 m) 113357 Connector: IEC 60320 C19 Figure 1-40 AC Power Cord CAB-ACS-16= Cordset rating: 16 A, 250 V Length: 8 ft 2 in. (2.5 m) Connector: IEC 60320 C19 113364 Plug: SEV 5934-2 Type 23 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-42 Chapter 1 Preparing for Installation Site Requirement Guidelines AC Power Cord Illustrations (Version 2 and Version 3 Power) This section contains the AC power cord illustrations for version 2 power, as described in Table 1-4. Figure 1-41 AC Power Cord PWR-CAB-AC-CHN= Cordset rating: 16A, 250V Length: 13.94 ft. (4.25 m) Plug: GB2099.1/GB1002 331430 Connector: IEC-320-C21 Figure 1-42 AC Power Cord PWR-CAB-AC-EU= Plug: CEE 7/7 Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) 331426 Connector: IEC-320-C21 Figure 1-43 AC Power Cord PWR-CAB-AC-ISRL= Plug: SI 32 Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) 331429 Connector: IEC-320-C21 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-43 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-44 AC Power Cord PWR-CAB-AC-USA= Plug: NEMA L6-20 P Cordset rating: 20 A, 250 V Length: 13.94 ft. (4.25 m) 331422 Connector: IEC-320-C21 Figure 1-45 AC Power Cord PWR-CAB-AC-AUS= Plug: AU20S3 Cordset rating: 15 A, 250 V Length: 13.94 ft. (4.25 m) 331423 Connector: IEC-320-C21 Figure 1-46 AC Power Cord PWR-CAB-AC-ITA= Plug: CEI-23-50 Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) 331425 Connector: IEC-320-C21 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-44 Preparing for Installation Site Requirement Guidelines Figure 1-47 AC Power Cord PWR-CAB-AC-BRA= Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) Plug: NBR 14136 331431 Connector: IEC-320-C21 Figure 1-48 AC Power Cord PWR-CAB-AC-SA= Plug: SABS 164 Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) Connector: IEC-320-C21 331428 Figure 1-49 AC Power Cord PWR-CAB-AC-UK= Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) Plug: EN-60309-2 Connector: IEC-320-C21 331431 Chapter 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-45 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-50 AC Power Cord PWR-CAB-AC-SUI= Plug: SEV 5934 Cordset rating: 16 A, 250 V Length: 13.94 ft. (4.25 m) 331427 Connector: IEC-320-C21 Figure 1-51 AC Power Cord PWR-CAB-AC-JPN= Plug: JIS C8303 Cordset rating: 20 A, 250 V Length: 13.94 ft. (4.25 m) 331424 Connector: IEC-320-C21 DC-Powered Router Connections to DC power modules are rated at 60 A maximum. The system accepts a nominal input voltage of –48 VDC with an operational tolerance range of –40 VDC to –72 VDC. One dedicated, commensurately rated DC power source is required for each power module connection. Power redundancy requirements vary based on the system configuration (number and type of line cards, etc.). DC-powered systems are N+1 protected. A minimum of two power supplies are required for redundant operation. Refer to the Cisco ASR 9000 Power Calculator to determine actual redundancy requirements for any given configuration. See: http://tools.cisco.com/cpc/launch.jsp. Power connections to the power tray for each DC power module requires four cables: two source cables and two return cables. In addition, each DC power tray requires one earth ground, so the minimum number of cables for connecting a single DC power module in a power tray is five (two source, two return, one ground). Note A separate ground connection is not required for the version 2 and version 3 power systems. For more information see NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-46 Chapter 1 Preparing for Installation Site Requirement Guidelines For DC power cables, we recommend that you use 60-A-rated, high-strand-count copper wire cables.The length of the cables depends on your router location from the source power. DC power cables are not available from Cisco, but they are available from any commercial cable vendor. You must terminate DC power cables using cable lugs at the power tray end. Ensure that the lugs are dual-hole and that they fit over M6 terminal studs at 0.625-inch (15.88-mm) centers. For #4 AWG cable, use Panduit part number LCD4-14AF-L or equivalent; for #6 AWG, use Panduit part number LCD6-14AF-L or equivalent. Warning Hazardous voltage or energy may be present on power terminals. Always replace cover when terminals are not in service. Be sure uninsulated conductors are not accessible when cover is in place. Statement 1086 Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030 Note Before connecting DC power cords to the power system, make sure that the input power cords are not energized. Note Ensure that there is a readily accessible disconnect device incorporated in the building’s installation wiring. Note Circuit breaker and fuse lockout procedures should follow the rules and regulations in the National Electrical Code (NEC) and any local codes. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-47 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-52 shows the lug type required for DC input cable connections. Figure 1-52 Typical DC Power Cable Lug .25 in +/- .04 in (6.35 mm +/- 1.016 mm) 0.63 in +/- .02 in (16 mm +/- 0.508 mm) 0.22 in (5.588 mm) 0.31 in (7.874 mm) 0.48 in +/- .04 in (12.192 mm +/- 1.016 mm) 0.27 in +/- .02 in (6.858 mm +/- .508 mm) Beveled wire entry 0.81 in +/- .04 in (20.574 mm +/- 1.016 mm) 1.16 in (29.464 mm) 1.25 in +/- .04 in (31.75 mm +/- 1.016 mm) 243275 90 degrees +/- 5 degrees 0.08 in +/- .01 in (2.032 mm +/- 0.254 mm) 1.66 in (42.164 mm ) Note • Figure 1-53 shows typical DC power source cable connections for a version 1 single DC power module, in this case, a module installed in slot M2 of the power tray. • Figure 1-54 shows typical DC power source cable connections for a version 2 single DC power module, in this case, a module installed in slot M3 of the power tray. • Figure 1-55 shows the plastic safety cover for the version 2 and version 3 DC power tray connection terminals. • Figure 1-56 shows typical DC power source cable connections for a version 3 single DC power module, in this case, a module installed in slot M3 of the power tray. The DC power trays and power modules for the Cisco ASR 9000 Series Routers are identical, so the examples shown in Figure 1-53, Figure 1-54, Figure 1-55 and Figure 1-55 apply to all of these routers. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-48 Chapter 1 Preparing for Installation Site Requirement Guidelines Warning Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 1 Power System 243183 Figure 1-53 To avoid shock hazard, be sure to apply shrink wrap tubing around the wire entry area of the lug. PWR A– –48/60V PWR RTN A+ –48/60V RTN Feed A, Slot M2 PWR B– –48/60V PWR RTN B+ –48/60V RTN Ground Feed B, Slot M2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-49 Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-54 Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 2 Power System M3 M2 M1 M3 M2 344255 M1 PWR A– –48/60V PWR RTN A+ –48/60V RTN Feed A, Slot M3 PWR B– –48/60V PWR RTN B+ –48/60V RTN Feed B, Slot M3 Typical Plastic Safety Cover over the Power Tray Connection Terminals—Version 2 and Version 3 Power System 344357 Figure 1-55 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-50 Chapter 1 Preparing for Installation Site Requirement Guidelines Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 3 Power System PWR A– –48/60V PWR RTN A+ –48/60V RTN Feed A, Slot M3 PWR B– –48/60V PWR RTN B+ –48/60V RTN Feed B, Slot M3 Note 364234 Figure 1-56 A separate ground connection is not required for the version 2 or version 3 power systems. For more information see the NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52. The color coding of source DC power cable leads depends on the color coding of the site DC power source. Because there is no color code standard for source DC wiring, be sure that power source cables are connected to the power modules using the proper positive (+) and negative (–) polarity: Caution • In some cases, the source DC cable leads might have a positive (+) or a negative (–) label. This is a relatively safe indication of the polarity, but you must verify the polarity by measuring the voltage between the DC cable leads. Be sure that the positive (+) and negative (–) cable leads match the positive (+) and negative (–) labels on the power module when making the measurement. • Green (or green and yellow) cable typically indicates that it is a ground cable. DC power modules contain reverse voltage protection circuitry to prevent damage to the power module if it detects a reverse polarity condition. No damage should occur from reverse polarity, but you should correct a reverse polarity condition immediately. For a list of the nominal and acceptable value ranges for source DC power, see “Appendix A.” Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-51 Chapter 1 Preparing for Installation Site Requirement Guidelines NEBS Supplemental Unit Bonding and Grounding Guidelines Although the router chassis requires a safety earth ground connection as part of the power cabling to power modules, you must permanently connect the central office ground system or interior equipment grounding system to one of the three supplemental bonding and grounding connections on the back or side of the router chassis to meet Network Equipment Building System (NEBS) requirements as well as safety compliance requirements. These grounding points are referred to as the NEBS bonding and grounding points. Note NEBS Bonding and Grounding Points on the Cisco ASR 9006 Router Chassis 243182 Figure 1-57 These bonding and grounding connections satisfy the Telcordia NEBS requirements for supplemental bonding and grounding connections. If you are not installing the router in a NEBS environment, you can choose to bypass these guidelines and rely on the safety earth ground connections to the AC or DC power modules. 1 1 NEBS grounding point on right side of the chassis 2 2 NEBS grounding point on rear of the chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-52 3 3 NEBS grounding point on left side of the chassis Chapter 1 Preparing for Installation Site Requirement Guidelines Figure 1-58 NEBS Bonding and Grounding Point on the Cisco ASR 9006 Router Chassis 2 3 243373 1 1 NEBS grounding point on right side of chassis 3 NEBS grounding point on left side of the chassis NEBS Bonding and Grounding Point on the Cisco ASR 9904 Router Chassis 390155 Figure 1-59 2 NEBS grounding point on rear of the chassis 1 1 NEBS grounding point on right side of chassis 2 2 NEBS grounding point on rear of the chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-53 Chapter 1 Preparing for Installation Site Requirement Guidelines NEBS Bonding and Grounding Point on the Cisco ASR 9912 Router 344078 Figure 1-60 1 1 NEBS grounding point near bottom, rear, right side of the chassis NEBS Bonding and Grounding Point on the Cisco ASR 9922 Router 303660 Figure 1-61 1 NEBS grounding point near bottom, rear, right side of the chassis To ensure a satisfactory supplemental ground connection to the router, use the following parts: Note • One grounding lug, which has two M6 bolt holes with 0.625- to 0.75-inch (15.86- to 19.05-mm) spacing between them, and a wire receptacle able to accept a 2-6 AWG or larger, multistrand copper wire. This lug is similar to those used for the DC input power supply leads (Figure 1-52). • Two 10-32 round-head screws and two locking washers (nickel-plated brass is ideal). • One grounding wire. Although we recommend at least 2-6 AWG multistrand copper wire, the wire diameter and length depend on your router location and site environment. These parts are not available from Cisco, but they are available from commercial vendors. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-54 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines RSP and RP Port Connection Guidelines This section contains detailed cabling and signal information for interface and port connections to the Route System Processor (RSP) or Route Processor (RP) cards. It also provides information for Ethernet routing and equipment. Note The generic term RSP card refers to the RSP-440, RSP-440 Lite, and RSP-880 cards, unless otherwise specified. Caution Ports labeled Ethernet, SYNC, CONSOLE, and AUX are safety extra-low voltage (SELV) circuits. SELV circuits should only be connected to other SELV circuits. Console Port and Auxiliary Port Connection Guidelines Each RSP/RP card has two EIA/TIA-232 (formerly RS232) serial RJ-45 connection ports: • Console port—RJ-45 interface for connecting a data terminal device to the router, which you need to perform the initial configuration of the router. • Auxiliary port—RJ-45 interface for connecting a modem. Note The console and auxiliary ports are asynchronous serial ports. Ensure that devices connected to these ports are capable of asynchronous transmission. For the console and auxiliary port locations, see Route Processor Overview, page 4-19. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-55 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines Console Port Signals The console port is an RJ-45 interface for connecting a terminal to the router. The console port does not support modem control or hardware flow control and requires a straight-through RJ-45 cable. Before connecting a terminal to the console port, check the terminal setting for the data transmission rate, in bits per second (bps). The terminal transmission rate setting must match the default rate of the console port, which is 9600 bps. Set the terminal to these operational values: 9600 bps, 8 data bits, no parity, 2 stop bits (9600 8N2). Table 1-5 lists the signals used on the console port. Table 1-5 RSP/RP Console Port Signals Console Port Pin Signal Input/Output Description 1 — — — 2 DTR Output Data Terminal Ready 3 TxD Output Transmit data 4 GND — Signal ground 5 GND — Signal ground 6 RxD Input Receive data 7 DSR Input Data Set Ready 8 — — — Auxiliary Port Signals The Auxiliary (AUX) port is an RJ-45 interface for connecting a modem or other data communication equipment (DCE) device (such as another router) to the RSP/RP. The AUX port supports hardware flow control and modem control. Table 1-6 lists the signals used on the auxiliary port. Table 1-6 RSP/RP AUX Port Signals AUX Port Pin Signal Input/Output Description 1 RTS Output Request to send 2 DTR Output Data terminal ready 3 TxD Output Transmit data 4 GND — Signal ground 5 GND — Signal ground 6 RxD Input Receive data 7 DSR Input Data set ready 8 CTS Input Clear to send Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-56 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines Management LAN Ports Connection Guidelines Each RSP/RP card has two RJ-45 media-dependent interface (MDI) Ethernet management LAN ports: MGT LAN 0 and MGT LAN 1. These ports are used for IEEE 802.3u 100BASE-TX (100 Mbps), or 1000BASE-T (1000 Mbps) Ethernet connections. For the management port locations, see Route Processor Overview, page 4-19. The transmission speed of the management LAN ports is not user-configurable. The transmission speed is set through an autosensing scheme on the RSP/RP; the speed is determined by the network that the Ethernet port is connected to. The combined total input rate of both MGT LAN 0 and MGT LAN 1 is about 12 Mbps. Management port characteristics are: • Maximum transmission unit (MTU) is fixed at 1514 and cannot be configured. • Flow control is disabled and cannot be configured. • Input unicast packets with an unknown destination address are filtered and dropped. • Autonegotiation of port speed (100/1000) and duplex (full/half) is supported. Autonegotiation cannot be disabled. Table 1-7 lists the signals used on the Management LAN ports. Table 1-7 RSP/RP Management LAN Port Signals MGT LAN Port Pin 100Base-TX Signal 1000Base-T Signal 1 Transmit+ BI_DA+ 2 Transmit– BI_DA– 3 Receive+ BI_DB+ 4 Unused BI_DC+ 5 Unused BI_DC– 6 Receive– BI_DB– 7 Unused BI_DD+ 8 Unused BI_DD– Management LAN Port LED Indicators The Management LAN connectors have integral LED indicators (Figure 1-62). When lit, these LEDs indicate: • Green (LINK)—Connection is alive. • Amber (ACT)—Connection is active. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-57 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines RSP/RP Management LAN Port LED Indicators 243165 Figure 1-62 Management LAN RJ-45 Cabling When connecting the RJ-45 port to a hub, repeater, or switch, use the straight-through cable pinout as shown in Figure 1-63. To comply with the intrabuilding lightning surge requirements of Telecordia GR-1089-CORE, Issue II, Revision 01, February 1999, you must use a shielded cable when connecting to the management LAN ports on the RSP/RP card. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors. Figure 1-63 Straight-Through Cable Pinout to a Hub, Repeater or Switch MDI wiring MDI-X wiring 1 TxD+ 1 RxD+ 2 TxD– 2 RxD– 3 RxD+ 3 TxD+ 6 RxD– 6 TxD– H11007 Note When connecting the RJ-45 port to a router, use the crossover cable pinout as shown in Figure 1-64. Crossover Cable Pinout Between RSPs/RPs PRP PRP 1 TxD+ 1 TxD+ 2 TxD– 2 TxD– 3 RxD+ 3 RxD+ 6 RxD– 6 RxD– 75431 Figure 1-64 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-58 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines Alarm Connection Guidelines The RSP/RP card has an alarm connector on its front panel. This 9-pin D-subconnectors (ALARM OUT) connects the router to an external site alarm maintenance system (Figure 1-65). When a critical, major, or minor alarm is generated, it energizes the alarm relays on the RSP/RP card to activate the external site alarm. Figure 1-65 8 7 6 5 4 3 2 1 243085 9 Alarm Connector on the RSP/RP Card Front Panel The alarm relay contacts on the RSP/RP card consist of standard common, normally open, and normally closed relay contacts that are wired to the pins on the connectors. Caution Only safety extra-low voltage (SELV) circuits can be connected to the alarm connector. Maximum rating for the alarm circuit is 100 mA, 50 V. Note To comply with the intrabuilding lightning surge requirements of Telecordia GR-1089-CORE, Issue II, Revision 01, February 1999, you must use a shielded cable when connecting to the external alarm port on the RSP/RP card. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-59 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines Table 1-8 lists the pin-to-signal correspondence between the cable connector pins and the alarm connector relay contacts. Table 1-8 Pin Alarm Connector Pinout Signal Note 1 Critical alarm NC NC (normally closed) connected to CM (common) when there is no Critical alarm 2 Critical alarm CM Common 3 Critical alarm NO NO (normally open) connected to CM (common) during a Critical alarm 4 Major alarm NC NC (normally closed) connected to CM (common) when there is no Major alarm 5 Major alarm CM Common 6 Major alarm NO NO (normally open) connected to CM (common) during a Major alarm 7 Minor alarm NC NC (normally closed) connected to CM (common) when there is no Minor alarm 8 Minor alarm CM Common 9 Minor alarm NO NO (normally open) connected to CM (common) during a Minor alarm Sync Port Connection Guidelines The SYNC 0 and SYNC 1 ports are timing synchronization ports. They can be configured as Building Integrated Timing Supply (BITS) ports or J.211 ports (Figure 1-66). Note Both ports must be configured to be the same mode. It is not possible to use external BITS and J.211 sources at the same time. When configured as BITS ports, they provide connections for an external synchronization source for establishing precise frequency control at multiple network nodes, if required for your application. The RSP/RP card contains a synchronous equipment timing source (SETS) that can receive a frequency reference from an external BITS timing interface or from a clock signal recovered from any incoming Gigabit Ethernet or 10-Gigabit Ethernet interface. The RSP/RP SETS circuit filters the received timing signal and uses it to drive outgoing Ethernet interfaces. The BITS input can be T1, E1 or 64K 4/. The BITS output can be T1, E1 or 6.312M 5/. When configured as J.211 ports, they can be used as Universal Timing Interface (UTI) ports to synchronize timing across multiple routers by connecting to an external timing source. When lit, these LEDs indicate for BITS: • Green (LINK)—Connection is alive. • Amber (FAULT)—A fault has occurred. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-60 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines When lit, these LEDs indicate for UTI: • Green (NORMAL)—UTI is operating in normal mode. • Amber (FAST)—UTI is operating in fast mode. Figure 1-66 SYNC Port Connector 243166 12345678 Table 1-9 Pin BITS/J.211 Connector Pinout Signal Note 1 DTI_P/BITS_RX_P Bi-direction for DTI, T1/E1/64K Input 2 DTI_P/BITS_RX_N Bi-direction for DTI, T1/E1/64K Input 3 — — 4 BITS_TX_P* T1/E1/6.321M Output 5 BITS_TX_N* T1/E1/6.321M Output 6 — — 7 — — 8 — — SFP/SFP+ Port The RSP-440 and RSP-440 Lite support two 10-GE Small Form-Factor Pluggable Plus (SFP+) virtualization cluster ports. The RSP-880 supports four 10-GE SFP+ ports that are used for external server connectivity capability. GPS Interface The RSP-440, RSP-440 Lite, and RSP-880 have a Time of Day (ToD) port, 10-MHz connector, and 1-PPS connector that allow you to configure input or output clocking with a GPS device. Inter Chassis Synchronization Port The nV Sync 0 and nV Sync 1 ports on the RSP-440, RSP-440 Lite, and RSP-880 are the RJ-45 inter-chassis synchronization clock interfaces for synchronizing frequency and time. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-61 Chapter 1 Preparing for Installation RSP and RP Port Connection Guidelines CMP Port The Connectivity Management Processor (CMP) on the RSP-440, RSP-440 Lite, and RSP-880 card, is a secondary, lightweight processor that provides a second network interface to the system. Each CMP contains its own RAM, bootflash, and front panel management Ethernet port. The CMP port provides the following functions: • RSP4 ROMMON console access through the CMP port. This eliminates the need to use external terminal servers. • SSH/telnet into a designated CMP port. RSP Compact Flash Slot The Cisco ASR 9000 Series Router RSP cards support a single ATA/IDE type I/II compact flash external slot accessible on the front panel. The compact flash slot has a door that can be closed whether a compact flash device is present or not. The file systems supported on compact flash are DOS/FAT or QNX4. The compact flash comes with a DOS format. The supported flash disk sizes and their Cisco part numbers are listed in Table 4-5. The RSP-440, RSP-440 Lite, and RSP-880 cards do not have an ATA/IDE type I/II compact flash external slot. USB Port The RSP-440, RSP-440 Lite, RSP-880, and Cisco ASR 9922 Router RP cards have a single external Universal Serial Bus (USB) port. A USB flash memory device can be inserted to load and transfer software images and files. This memory device can be used to turboboot the system or as the installation source for Package Information Envelopes (PIE) and Software Maintenance Upgrades (SMU). This memory device can also be used for users' data files, core files, and configuration backups. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 1-62 CH A P T E R 2 Unpacking and Installing the Chassis This chapter describes how to unpack and install the chassis into a rack. • Pre-Installation Considerations and Requirements, page 2-1 • Installation Overview, page 2-2 • Unpacking the Router, page 2-3 • Removing Components Before Installing the Chassis, page 2-18 • Rack-Mounting the Router Chassis, page 2-42 • Supplemental Bonding and Grounding Connections, page 2-56 • Installing Chassis Accessories, page 2-61 Pre-Installation Considerations and Requirements Before you perform any procedures in this chapter, review the following sections: • Safety Guidelines, page 1-1 • Site Requirement Guidelines, page 1-8 Observe the guidelines for preventing electrostatic discharge (ESD) damage described in the “Preventing Electrostatic Discharge Damage” section on page 1-2. See the Regulatory Compliance and Safety Information for the Cisco ASR 9000 Series Router document for additional safety and compliance information, Caution This router is not designed to be installed as a shelf-mounted or a free-standing router. The router must be installed in a rack that is secured to the building structure. You must install the router in either a telco-style frame or a 4-post equipment rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-1 Chapter 2 Unpacking and Installing the Chassis Installation Overview Installation Overview Figure 2-1 shows how the Cisco ASR 9010 Router is shipped and strapped to a shipping pallet. Cisco ASR 9010 Router Packaged on a Shipping Pallet 243355 Figure 2-1 A fully equipped router with six power modules can weigh as much as 375 lbs (170.5 kg); an empty chassis weighs 150 lbs (67.8 kg). The chassis is designed to be lifted by two persons after you remove some of the components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting the chassis. See Removing Components Before Installing the Chassis, page 2-18 for procedures to remove these components. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-2 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Required Tools and Equipment Before you begin the rack-mount installation, you must read and understand the information in the Rack-Mounting and Air Flow Clearance Guidelines, page 1-20, and have the following tools and equipment: • ESD-preventive wrist strap • Number 1 and number 2 Phillips screwdrivers • 1/4-inch (6.35-mm) and 3/16-inch (4.5-mm) flat-blade screwdrivers • Tape measure • Level (optional) • Minimum of 10 slotted binderhead screws (usually provided with the rack) to secure the chassis to the mounting flanges (also called rails) in the rack. Five screws should be installed on each side of the chassis. • 11/16-inch (17.46-mm) wrench (for chassis hold-down bolts and pallet hold-down bracket bolts) • 3/4-inch (19-mm) socket and ratchet wrench Unpacking the Router The following instructions describe how to unpack the Cisco ASR 9000 Series Router from its shipping container. • Unpacking the Cisco ASR 9010 Router, page 2-3 • Unpacking the Cisco ASR 9006 Router, page 2-5 • Unpacking the Cisco ASR 9904 Router, page 2-7 • Unpacking the Cisco ASR 9922 Router, page 2-9 • Unpacking the Cisco ASR 9912 Router, page 2-13 Unpacking the Cisco ASR 9010 Router Follow these steps to unpack the Cisco ASR 9010 Router from its shipping container. Step 1 Cut the straps that secure the cardboard shipping container to the pallet. Step 2 Remove the cardboard shipping container. Step 3 Remove the packaging material (see Figure 2-2). Step 4 a. Remove the foam packaging material from the top of the router. b. Remove all screws that secure the four hold-down brackets to the router chassis. The forward hold-down brackets are secured to the router mounting brackets by two screws. The rear hold-down brackets are secured to the chassis by four screws. Save these four screws used to hold the rear bracket to the chassis to use later to attach the ground strap. Remove two bolts per hold-down bracket that secure the brackets to the pallet. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-3 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-2 Unpacking the Cisco ASR 9010 Router from the Shipping Container and Pallet 1 MGT LAN 0 MGT LAN 0 ACT ACT MGT LAN 1 MGT LAN 1 LINK LINK CONSOLE CONSOLE BITS BITS 0 0 J.211 J.211 BITS BITS 1 1 J.211 J.211 ALARM OUT ALARM OUT ACO ACO LAMP TEST FAIL LAMP TEST SYNC FAIL CRIT SYNC HDD CRIT CF MIN ACO HDD MAJ CF MIN ACO 243356 MAJ 3 2 2 1 Foam packaging materialtop cap 2 Front hold-down bracket secured by two screws to the chassis mounting brackets, and by two bolts to the pallet (two places) Rear hold-down bracket secured by four screws to the chassis, and by two bolts to the pallet (two places) Step 5 Remove components, such as line cards and the fan tray, to reduce the weight before lifting or moving the chassis. See the Removing Components Before Installing the Chassis, page 2-18 for more information. Step 6 Save the packaging materials in case the router needs repackaging or shipping. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-4 3 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Unpacking the Cisco ASR 9006 Router Follow these steps to unpack the Cisco ASR 9006 Router from its shipping container (Figure 2-3). Step 1 Cut the straps that secure the cardboard shipping container to the pallet. Step 2 Remove the cardboard shipping container. Step 3 Remove the packaging material (Figure 2-3). a. Remove the foam packaging material from the top of the router. b. Remove all screws that secure the four hold-down brackets to the router chassis. The forward hold-down brackets are secured to the router mounting brackets by two screws. The rear hold-down brackets are secured to the chassis by four screws. c. Remove two bolts per hold-down bracket that secure the brackets to the pallet. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-5 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-3 Unpacking the Cisco ASR 9006 Router from the Shipping Container and Pallet 1 2 3 5 6 4 7 8 243454 9 1 Top cardboard packaging cap 4 Cardboard packaging container 7 Chassis accessories 2 Three packaged power modules 5 Cardboard accessory tray 8 Foam packaging materialtop cap 3 Cardboard packaging dividers 6 Accessories and power cables 9 Hold-down brackets (four places) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-6 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Step 4 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for more information. Step 5 Save the packaging materials in case the router needs repackaging or shipping. Unpacking the Cisco ASR 9904 Router Follow these steps to unpack the Cisco ASR 9904 Router from its wooden shipping container. Step 1 Cut the straps that secure the cardboard shipping container to the pallet. Step 2 Remove the corrugated top shipping container. Step 3 Remove the accessories and corrugated packing accessory tray. Step 4 Remove the packing material (Figure 2-4). a. Remove the foam packaging material from the top of the router. b. Remove the plastic covering from the router and remove it from the bottom foam. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-7 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Figure 2-4 Unpacking the Cisco ASR 9904 Router from the Shipping Container and Pallet 2 7 3 4 5 351310 6 1 1 Shipping pallet 4 Foam packaging material (top cap) 2 Top corrugated packaging cap 5 Foam packaging material (bottom cap) 3 Corrugated packaging accessory tray 6 Corrugated packaging (lower tray) Cardboard shipping container Step 5 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for more information. Step 6 Save the packaging materials in case the router needs repackaging or shipping. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-8 7 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Unpacking the Cisco ASR 9922 Router Follow these steps to unpack the Cisco ASR 9922 Router from its wooden shipping container. Step 1 Remove any strapping on the outside of the crate. Step 2 Remove the crate cap door. Disengage the twist locks located along the bottom first. Then, disengage the twist locks located along the sides, working your way up from the bottom to the top. Refer to the right and middle figures in Figure 2-5. Step 3 Remove the crate cap. Disengage the twist locks located around the bottom of the crate cap (Figure 2-5). Note Step 4 Remove the foam packaging material from the top of the router. Unpacking the Cisco ASR 9922 Router from the Shipping Container 302353 Figure 2-5 Two people are required to evenly slide the crate cap back off of the plastic pallet base. Step 5 Using a 5/16” wrench or ratchet, remove the four attachment bolts and cross-brace from the shipping rack (Figure 2-6). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-9 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Cross-brace and Attachment Bolts on the Shipping Rack 344358 Figure 2-6 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-10 Unpacking and Installing the Chassis Unpacking the Router Step 6 Use a Phillips screwdriver to unscrew the rear mounting flange from the system and rack. Step 7 Use a Phillips screwdriver to unscrew the front mounting flange from the rack. Step 8 Remove two bolts per hold-down bracket that secure the brackets to the pallet (Figure 2-7). Figure 2-7 Hold-Down Brackets on the Cisco ASR 9922 Router Shipping Pallet 302355 Chapter 2 Note Step 9 Do not unbolt the shipping rack from the pallet. Save the rear brackets and screws from the shipping packaging for reuse in rack mounting of the chassis (Figure 2-8). Note The two guide rails at the bottom of the rack come in the ASR-9922-ACC-KIT accessory kit. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-11 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Rack Mount Installation Kit for the Cisco ASR 9922 Router 344377 Figure 2-8 Step 10 Remove components, such as line cards and fan trays, to reduce the weight before lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for procedures showing how to remove these components. Step 11 Save the packaging materials in case the router needs to be repackaged for shipping. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-12 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Unpacking the Cisco ASR 9912 Router Follow these steps to unpack the Cisco ASR 9912 Router from its wooden shipping container. Step 1 Remove any strapping on the outside of the crate. Step 2 Remove the crate cap door. Disengage the twist locks located along the bottom first. Then, disengage the twist locks located along the sides, working your way up from the bottom to the top. Refer to the right and middle figures in Figure 2-9. Step 3 Remove the crate cap. Disengage the twist locks located around the bottom of the crate cap (Figure 2-9). Note Step 4 Remove the foam packaging material from the top of the router. Unpacking the Cisco ASR 9912 Router from the Shipping Container 302353 Figure 2-9 Two people are required to evenly slide the crate cap back off of the plastic pallet base. Step 5 Using a 5/16” wrench or ratchet, remove the four attachment bolts and cross-brace from the shipping rack (Figure 2-10). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-13 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Cross-brace and Attachment Bolts on the Shipping Rack 344358 Figure 2-10 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-14 Unpacking and Installing the Chassis Unpacking the Router Step 6 Use a Phillips screwdriver to unscrew the rear mounting flange from the system and rack. Step 7 Use a Phillips screwdriver to unscrew the front mounting flange from the rack. Step 8 Remove two bolts per hold-down bracket that secure the brackets to the pallet (Figure 2-11). Figure 2-11 Hold-Down Brackets on the Cisco ASR 9912 Router Shipping Pallet 302355 Chapter 2 Note Step 9 Do not unbolt the shipping rack from the pallet. Save the rear brackets and screws from the shipping packaging for reuse in rack mounting of the chassis (Figure 2-12). Note The two guide rails at the bottom of the rack come in the ASR-9912-ACC-KIT accessory kit. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-15 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Rack Mount Installation Kit for the Cisco ASR 9912 Router 344377 Figure 2-12 Step 10 Remove components, such as line cards and fan trays, to reduce the weight before lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for procedures showing how to remove these components. Step 11 Save the packaging materials in case the router needs to be repackaged for shipping. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-16 Chapter 2 Unpacking and Installing the Chassis Unpacking the Router Positioning the Router Positioning the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco 9904 Router Use a safety hand truck to move the Cisco ASR 9010 Router, Cisco ASR 9006 Router, or Cisco ASR 9904 Router router to its final location for rack installation. Positioning the and Cisco ASR 9922 Router and Cisco ASR 9912 Router TheCisco ASR 9922 Router and Cisco ASR 9912 Router and each ship in a carton similar to the CRS-1 16-Slot shipping carton. Each chassis is installed in a shipping rack used only for shipping purposes. Remove the chassis from the shipping rack before installing it into the rack. To prepare the 19-inch 45-RU rack: Step 1 Install the two guide rails onto the bottom of the rack. The guide rails are included with the ASR-9922-ACC-KIT and ASR-9912-ACC-KIT accessory kits. Each accessory kit ships with the chassis and includes the guide rails, grounding lug, associated hardware, and a warranty card. Step 2 Use screws to fasten these two guide rails onto the front and rear rails of the rack. The two guide rails at the bottom of the rack (Figure 2-8) have six holes (three per rail) that accommodate 12-24 or M6 screws. If you are using smaller 10-32 screws, you must use bushings to fit the larger holes (Figure 2-13). One 10-32 Screw with Bushings in Guide Rail Holes 303498 Figure 2-13 Note Step 3 Delrin bushings with part number 17234-D-1 can be obtained from ASM at www.accuratescrew.com. Remove the shipping carton, plastic covering, rear brackets, attachment screws and bolts, shipping rack bar, and any cosmetic accessories included with the chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-17 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Step 4 Use a scissors jack to remove the chassis from the shipping rack. Place a pallet jack next to the chassis inside the shipping rack and push/pull the chassis onto the pallet jack for transport to the rack. Caution Tilt the chassis only when absolutely necessary. The chassis is large and heavy. If it were to fall, it could cause harm to itself and its surroundings. Before attempting to tilt the chassis, reduce the weight of the system by removing all of the components in the chassis. The chassis should then be tilted in a direction so that the rear of the chassis is facing downward. The distance the chassis travels without its packaging should be as short as possible. Step 5 On the rear of the chassis is an integrated handle which is used to pull the chassis from the pallet jack into the rack where the chassis is to be installed. Position the chassis so that the rear handle is facing the front of the rack. Step 6 From the rear of the rack, pull the chassis by the handle into the rack, making sure that the chassis sits on top of the guide rails in the rack. Step 7 Once the chassis is pulled into the rack and sits on top of the guide rails, use screws to fasten the chassis to the rack. Removing Components Before Installing the Chassis The Cisco ASR 9000 Series Routers are designed to be lifted for mounting into a rack. To reduce the weight of the system, you must remove some of the components before attempting to mount it into the rack. • Removing Power Modules, page 2-18 • Removing Fan Trays, page 2-18 • Removing Cards from the Chassis, page 2-23 Removing Power Modules The power modules for the Cisco ASR 9000 Series Routers are shipped separately. If you need to remove an AC or DC power module at a later time, see Removing and Replacing Power System Components, page 5-12. Removing Fan Trays Note If an accessory grill or fan tray cover is installed on the front of the router, you must remove it first. Removing a Fan Tray from the Cisco ASR 9010 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router Follow these steps to remove a fan tray from the Cisco ASR 9010 Router (Figure 2-14), Cisco ASR 9922 Router (Figure 2-15), or Cisco ASR 9912 Router (Figure 2-16). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-18 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Note If an accessory grill is installed on the front of the Cisco ASR 9010 Router, remove the grill by pulling it towards you until it comes loose. See Installing Base Chassis Accessories on the Cisco ASR 9010 Router, page 2-61 and Figure 2-56 for information. Note If a fan tray cover is installed on the front of the Cisco ASR 9922 Router, remove the fan tray cover by pulling on the cover until it comes loose. See Installing Optional Chassis Accessories on the Cisco ASR 9922 Router, page 2-91 for more information. Note On the Cisco ASR 9922 Router, the third and fourth fan trays (under the middle cage) are installed upside down compared to the first and second fan trays (above the middle cage). Step 1 Loosen the captive screw on each side of the fan tray. Step 2 Using the handle on the front panel, pull the fan tray halfway out of the chassis. Note Step 3 Caution Wait a few seconds for all the fans to stop rotating before lifting the fan tray from the chassis. Slide out the fan tray completely from the chassis while supporting it with your other hand. Use two hands when handling the fan tray. Each version 1 fan tray weighs about 16 pounds (7.27 kg). Each version 2 fan tray weighs about 18 pounds (8.18 kg). Figure 2-14 Removing or Installing the Fan Tray on the Cisco ASR 9010 Router Chassis 243179 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-19 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Removing or Installing the Fan Tray on the Cisco ASR 9922 Router Chassis Figure 2-16 Removing or Installing the Fan Tray on the Cisco ASR 9912 Router Chassis 303663 344040 Figure 2-15 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-20 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Removing a Fan Tray from the Cisco ASR 9006 Router Follow these steps to remove a fan tray from the Cisco ASR 9006 Router (Figure 2-17). Step 1 Loosen the captive screw that secures the fan tray door to the chassis and open the door. Step 2 Loosen the captive installation screw on the front of the fan tray you want to remove. Step 3 Using the handle on the front panel, pull the fan tray halfway out of the chassis. Note Wait a few seconds for all the fans to stop rotating before lifting the fan tray from the chassis. Step 4 Slide out the fan tray completely from the chassis while supporting it with your other hand. Caution Use two hands when handling the fan tray. The fan tray weighs about 7.6 pounds (3.45 kg). Removing or Installing the Fan Tray on the Cisco ASR 9006 Router Chassis 243374 Figure 2-17 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-21 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Removing a Fan Tray from the Cisco ASR 9904 Router Follow these steps to remove a fan tray from the Cisco ASR 9904 Router (Figure 2-18). Step 1 Loosen the three captive installation screws on the front of the fan tray. Step 2 Using the handle on the front panel, pull the fan tray halfway out of the chassis. Step 3 Wait a few seconds for all the fans to stop rotating before lifting the fan tray from the chassis. Step 4 Slide out the fan tray completely from the chassis while supporting it with your other hand. Caution Use two hands when handling the fan tray. The fan tray weighs about 11.0 pounds (4.99 kg). Removing or Installing the Fan Tray on the Cisco ASR 9904 Router Chassis 351299 Figure 2-18 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-22 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Removing Cards from the Chassis To reduce additional weight from the chassis, you can remove all Route Switch Processor (RSP), Route Processor (RP), Switch Fabric Card (FC), shared port adapter (SPA), SPA interface processor (SIP), and line cards (LCs). This section describes how to remove the RSP cards, RP cards, FCs, and LCs. For information about removing SPA and SIP cards, see: Cisco ASR 9000 Series Aggregation Services Router SIP and SPA Hardware Installation Guide Caution Handle all cards by the metal card carrier edges only; avoid touching the board or any connector pins. After removing a card, carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports (fiber-optic line cards). Caution Be careful to avoid damaging the electromagnetic interference (EMI) gasket that runs along the full height of the card front panel edge. Damage to the EMI gasket can affect the ability of your system to meet EMI requirements. Caution To avoid damaging card mechanical components, never carry a card by the captive installation screws or ejector levers. Doing so can damage these components and cause card insertion problems. Removing RSP Cards and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router This section describes how to remove RSP and line cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router. Table 2-1 and Table 2-2 describe the router components and slot numbering for each router. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-23 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Table 2-1 Router Components and Slot Numbering for the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router Router Model Number Cisco ASR 9010 Router Cisco ASR 9006 Router Cisco ASR 9904 Router Router Components and Slot Numbering • 10 slots. • Version 1 power system (Figure 2-19), Version 2 power system (Figure 2-20), or Version 3 power system (Figure 2-19 for AC and Figure 2-20 for DC). • Two RSP cards installed in the two center slots (labeled RSP0 and RSP1). • Four line cards installed in slots 0 through 3 to the left of the RSP card slots. • Four line cards installed in slots 4 though 7 to the right of the RSP card slots. • 6 slots. • Version 1 power system (Figure 2-21) or Version 2 power system (Figure 2-22). • Two RSP cards installed in the two lowest slots (labeled RSP0 and RSP1) located above the power modules. • Four line cards installed in slots 2 through 5 above the RSP card slots. • 4 slots. • Version 2 power system (Figure 2-21). • One line card installed in the top slot (labeled LC1). Two RSP cards installed in the middle two slots (labeled RSP1 and RSP0) located between the line cards (LC0 and LC1). • One line card installed in the lowest slot (LC0) located above the power modules. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-24 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-19 Cisco ASR 9010 Router Components and Slot Numbering with Version 1 Power System or Version 3 AC Power System RSP cards Line cards 0-3 Line cards 4-7 Line card Line card Line card RSP0 RSP1 Line card Line card Line card Line card Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 4 5 6 7 Line card 0 1 2 3 Slot 0 FT0 Fan trays FT1 Front air intake Power shelves PS0 M0 M1 M2 PS1 M0 M1 M2 242689 Chapter 2 Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-25 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-20 Cisco ASR 9010 Router Components and Slot Numbering with Version 2 Power System or Version 3 DC Power System RSP cards e cards 0-3 Line cards 4-7 RSP0 RSP1 Line card Line card Slot 4 Slot 5 Slot 6 Slot 7 Line card Line card Slot 3 Line card Line card Slot 2 Slot 9 Line card Slot 8 Line card Slot 1 4 5 6 7 Slot 0 0 1 2 3 FT0 Fan trays FT1 wer shelves PS0 M0 M1 M2 M3 PS1 M0 M1 M2 M3 284401 Front air intake Power modules Figure 2-21 Cisco ASR 9006 Router Components and Slot Numbering with Version 1 Power System Fan trays Line cards RSP cards Power shelf FT1 Slot 5 Slot 4 Slot 3 Slot 2 Slot 1 Slot 0 M0 Line card 3 Line card 2 Line card 1 Line card 0 RSP1 RSP0 M1 M2 Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-26 243377 FT0 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-22 Cisco ASR 9006 Router Components and Slot Numbering with Version 2 Power System Fan trays Slot 5 Slot 4 Slot 3 Slot 2 Slot 1 Slot 0 Line cards RSP cards Power shelf M0 Line card 3 Line card 2 Line card 1 Line card 0 RSP1 RSP0 M1 M2 284273 FT0 FT1 M3 Power modules Figure 2-23 Cisco ASR 9904 Router Components and Slot Numbering with Version 2 Power System Line card 1 RSP cards Line card 0 Power shelf M0 Slot 3 Line card 1 Slot 2 RSP1 Slot 1 RSP0 Slot 0 Line card 0 M1 M2 351300 Chapter 2 M3 Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-27 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Follow these steps to remove RSP and line cards from the chassis. Step 1 Use Figure 2-24, Figure 2-25, or Figure 2-26 to identify each card and write down the card type and slot number on a piece of paper. You will need this information when you reinstall the cards in the chassis to be sure you reinstall each card in its original slot. Step 2 To remove a card starting at the lowest numbered slot: a. Use a screwdriver to loosen the captive screws at the ends of the line card front panel. b. Pivot the ejector levers to unseat the card from the backplane connector. c. Slide the card out of the slot and place it directly into an antistatic bag or other ESD-preventive container. Figure 2-24 a Removing a Line Card from the Cisco ASR 9010 Router Chassis Loosen the captive screws. b Pivot the ejector levers to unseat the card from the backplane connector. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-28 c Slide the card out of the chassis. Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-25 Removing a Line Card from the Cisco ASR 9006 Router Chassis a 243405 b c a Loosen the captive screws. b Pivot the ejector levers to unseat the card from the backplane connector. c Slide the card out of the chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-29 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-26 Removing a Line Card from the Cisco ASR 9904 Router Chassis a b c a Step 3 Loosen the captive screws. b Pivot the ejector levers to unseat the card from the backplane connector. Repeat Step 2 for each RSP or line card. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-30 c Slide the card out of the chassis. Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Removing RP Cards, Fabric Cards, and Line Cards from the Cisco ASR 9922 Router and Cisco ASR 9912 Router This section describes how to remove the Route Processor (RP) cards, Fabric Card (FC), and Line Cards (LCs) from the Cisco ASR 9922 Router and Cisco ASR 9912 Router. Table 2-2 describes the components and slot numbering for each router. Table 2-2 Router Components and Slot Numbering for the Cisco ASR 9922 Router and Cisco ASR 9912 Router Router Model Number Cisco ASR 9922 Router Cisco ASR 9912 Router Router Components and Slot Numbering • 22 slots. • Version 2 or version 3 power system. See Figure 2-27 for version 2 DC and Figure 2-28 for version 3 DC. See Figure 2-29 for version 2 AC and Figure 2-30 for version 3 AC. • Up to seven FC cards installed between the two RSP cards in the middle cage of the chassis. • Ten line cards installed in slots 0 through 9 in the top card cage. • Ten line cards installed upside down in slots 10 through 19 in the bottom card cage. • 12 slots. • Version 2 or version 3 power system, See Figure 2-31 for version 2 DC or version 3 power systems (Figure 2-31 for DC and Figure 2-32 for AC). • Up to seven FC cards installed between the two RP cards above the power trays. • Ten line cards installed in slots 0 through 9 below the fan trays. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-31 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-27 Cisco ASR 9922 Router Components and Slot Numbering with Version 2 DC Power System PS3 M0 M1 M2 M3 Slot 8 Slot 7 Slot 6 FC5 FC6 RP1 Slot 16 Slot 17 Slot 18 Slot 19 LC14 LC15 LC16 LC17 LC18 LC19 FC4 Slot 15 LC13 FC2 Slot 14 LC12 FC1 Slot 13 FC0 Slot 12 LC10 LC11 RP0 Slot 10 Slot 11 FT2 FT3 Fan trays 302423 Line cards Slot 5 FT0 FT1 Fan trays FC3 Line cards Slot 9 M3 LC8 M2 LC7 M1 LC6 M0 LC5 PS2 LC4 M3 Slot 4 M2 LC3 M1 LC2 M0 Slot 3 PS1 Slot 2 M3 LC1 M2 LC0 M1 Slot 1 M0 Slot 0 Power shelves/trays PS0 LC9 Power modules Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-32 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-28 Cisco ASR 9922 Router Components and Slot Numbering with Version 3 DC Power System PS3 M0 M1 M2 M3 Slot 8 Slot 7 Slot 6 FC5 FC6 RP1 Slot 15 Slot 16 Slot 17 Slot 18 Slot 19 LC13 LC14 LC15 LC16 LC17 LC18 LC19 FC4 Slot 14 LC12 FC2 Slot 13 FC1 Slot 12 LC10 LC11 FC0 Slot 10 Slot 11 FT2 FT3 364249 Fan trays Line cards Slot 5 FT0 FT1 Fan trays FC3 Line cards LC8 M3 Slot 9 M2 LC7 M1 LC6 M0 LC5 PS2 LC4 M3 LC3 M2 Slot 4 M1 Slot 3 M0 LC2 PS1 LC1 M3 Slot 2 M2 Slot 1 M1 LC0 M0 Slot 0 Power shelves/trays PS0 LC9 Power modules RP0 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-33 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-29 Cisco ASR 9922 Router Components and Slot Numbering with Version 2 AC Power System Power modules M2 M15 Slot 9 Slot 8 Slot 7 Slot 6 FC5 FC6 RP1 Slot 16 Slot 17 Slot 18 Slot 19 LC14 LC15 LC16 LC17 LC18 LC19 FC4 Slot 15 LC13 FC2 Slot 14 FC1 Slot 13 LC12 FC0 Slot 12 LC10 LC11 RP0 Slot 10 Slot 11 FT2 FT3 Fan trays 363713 Line cards Slot 5 FT0 FT1 Fan trays FC3 Line cards LC9 M13 M1 M14 LC8 M0 M12 LC7 PS3 LC6 M2 M11 LC5 M9 M1 M10 LC4 M0 M8 LC3 PS2 Slot 4 M2 M7 Slot 3 M5 M1 M6 LC2 M0 M4 LC1 PS1 Slot 2 M2 M3 Slot 1 M1 M1 M2 LC0 M0 M0 Slot 0 Power shelves/trays PS0 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-34 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-30 Cisco ASR 9922 Router Components and Slot Numbering with Version 3 AC Power System Power modules M2 M15 Slot 9 Slot 8 Slot 7 Slot 6 FC5 FC6 RP1 Slot 15 Slot 16 Slot 17 Slot 18 Slot 19 LC13 LC14 LC15 LC16 LC17 LC18 LC19 FC4 Slot 14 LC12 FC2 Slot 13 FC1 Slot 12 LC10 LC11 FC0 Slot 10 Slot 11 FT2 FT3 364248 Fan trays Line cards Slot 5 FT0 FT1 Fan trays FC3 Line cards LC9 M13 M1 M14 LC8 M0 M12 LC7 PS3 LC6 M2 M11 LC5 M9 M1 M10 LC4 M0 M8 LC3 PS2 Slot 4 M2 M7 Slot 3 M5 M1 M6 LC2 M0 M4 LC1 PS1 Slot 2 M2 M3 Slot 1 M1 M1 M2 LC0 M0 M0 Slot 0 Power shelves/trays PS0 RP0 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-35 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Cisco ASR 9912 Router Components and Slot Numbering with Version 2 DC Power System M1 M2 M3 PS1 M0 M1 M2 M3 PS2 M0 M1 M2 M3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide LC9 Slot 9 RP1 LC8 Slot 8 FC6 LC6 Slot 6 Slot 7 LC5 Slot 5 M0 Power modules 2-36 FC5 LC4 Slot 4 FC4 LC3 Slot 3 FC2 LC2 Slot 2 FC1 LC1 FC0 PS0 303672 Power shelves/trays Slot 1 LC0 RP0 Slot 0 Line cards LC7 FT0 FT1 Fan trays (rear instertion) FC3 Figure 2-31 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Cisco ASR 9912 Router Components and Slot Numbering with Version 3 AC Power System LC9 Slot 9 RP1 LC8 Slot 8 LC6 Slot 6 Slot 7 LC5 Slot 5 FC6 FC5 LC4 Slot 4 FC4 LC3 Slot 3 FC2 LC2 Slot 2 FC1 LC1 FC0 LC0 PS0 M0 M0 M1 M1 M2 M2 M3 PS1 M0 M4 M5 M1 M6 M2 M7 PS2 M0 M8 M9 M1 M10 M2 M11 363712 Power shelves/trays Slot 1 Slot 0 Line cards LC7 FT0 FT1 Fan trays (rear instertion) FC3 Figure 2-32 RP0 Chapter 2 Power modules Follow these steps to remove RP cards, FCs, and LCs from the Cisco ASR 9922 Router and Cisco ASR 9912 Router chassis. Step 1 Use Figure 2-27 or Figure 2-31 to identify each card and then write down the card type and slot number on a piece of paper. You will need this information when you reinstall the cards in the chassis to be sure you reinstall each card in its original slot. Step 2 To remove a FC card (Figure 2-33 or Figure 2-34), starting at the lowest numbered slot: a. Remove the air filter covering the front of the middle cage. b. Use a screwdriver to loosen the captive screws at the ends of the FC front panel. c. Push in both ejector lever release buttons. Note d. Once any ejector lever release button is pushed in, the FC must by physically removed and reinserted (OIR) to restart the FC. Pivot the ejector levers to unseat the FC from the backplane connector. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-37 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis e. Slide the FC out of the slot and place it directly into an antistatic bag or other ESD-preventive container. Removing a Switch Fabric Card from the Cisco ASR 9922 Router Chassis 302424 Figure 2-33 a Loosen the captive screws. c Pivot the ejector levers outward to unseat the card from the backplane connector. b Push in both ejector lever release buttons. d Slide the card out of the chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-38 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-34 Removing a Switch Fabric Card from the Cisco ASR 9912 Router Chassis a b c d b a c Step 3 a Loosen the captive screws. c Pivot the ejector levers outward to unseat the card from the backplane connector. b Push in both ejector lever release buttons. d Slide the card out of the chassis. To remove a RP or line card (Figure 2-35 or Figure 2-36), starting at the lowest numbered slot: a. Use a screwdriver to loosen the captive screws at the ends of the line card front panel. b. Pivot the ejector levers to unseat the card from the backplane connector. c. Slide the card out of the slot and place it directly into an antistatic bag or other ESD-preventive container. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-39 Chapter 2 Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-35 b Removing a Line Card from the Cisco ASR 9922 Router Top Card Cage a 344076 c a Loosen the captive screws. b Pivot the ejector levers outward to unseat the card from the backplane connector. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-40 c Slide the card out of the chassis. Unpacking and Installing the Chassis Removing Components Before Installing the Chassis Figure 2-36 Removing a Line Card from the Cisco ASR 9912 Router Top Card Cage 1 2 3 303664 Chapter 2 1 Step 4 Loosen the captive screws. 2 Pivot the ejector levers outward to unseat the card from the backplane connector. 3 Slide the card out of the chassis. Repeat Step 2 or Step 3 for each FC, LC, and RP card. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-41 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Rack-Mounting the Router Chassis The router chassis is installed in a front-mounted position, as shown in Figure 1-18 for the Cisco ASR 9010 Router, Figure 1-19 for the Cisco ASR 9006 Router, Figure 1-20 for the Cisco ASR 9904 Router, Figure 1-26 for the Cisco ASR 9922 Router, and Figure 1-27 for the Cisco ASR 9912 Router. In a front-mounted position, the chassis rack-mounting flanges are secured directly to the rack posts. Note The Cisco ASR 9922 Router and Cisco ASR 9912 Router are designed to mount in only 4-post racks. Verifying Rack Dimensions Before you install the chassis, measure the space between the vertical mounting flanges (rails) on your equipment rack to verify that the rack conforms to the measurements shown in Figure 2-37. Step 1 Mark and measure the distance between two holes on the left and right mounting rails. The distance should measure 18.31 inches ± 0.06 inches (46.5 cm ± 0.15 cm). Note Step 2 Measure for pairs of holes near the bottom, middle and top of the equipment rack to ensure that the rack posts are parallel. Measure the space between the inner edges of the left front and right front mounting flanges on the equipment rack. The space must be at least 17.7 inches (45 cm) to accommodate the chassis, which is approximately 17.50 inches (44.45 cm) wide and fits between the mounting posts on the rack. Figure 2-37 Verifying Equipment Rack Dimensions Mounting flanges Hole centerline to hole centerline 18.31 inches ± 0.06 inches (46.5 cm ± 0.15 cm) 247170 Minimum usable aperture 17.7 inches (45.0 cm) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-42 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Installing the Chassis in a 2-Post Rack This section describes how to install the chassis in a 2-post telco-style rack. Two people can lift an empty router chassis using the handles on the sides. To accommodate racks with different hole patterns in their mounting flanges, the chassis rack-mounting flanges have three groups of eight oblong screw holes on each side. An empty chassis weighs approximately 150 pounds (68 kg). You need two people to slide the chassis into the equipment rack safely. Figure 2-38 shows the orientation of the Cisco ASR 9010 Router chassis to the rack posts (3” or 6” channel width) of an industry-standard 2-post rack and components used in the installation. Figure 2-38 Installing the Cisco ASR 9010 Router Chassis in a Standard 2-Post Rack 2 3 4 1 243187 Caution 1 Five screws per side (minimum) to attach the router chassis to the rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-43 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis To install the Cisco ASR 9010 Router chassis in a Seismic 2-post rack for optional earthquake protection, two side brackets must be mounted to the chassis for attachment to the posts (5” channel width) of the GR-63 Zone 4 Seismic 2-post rack. Note Figure 2-39 shows the orientation of the Cisco ASR 9010 Router chassis to the Seismic 2-post rack and components used in the installation. Figure 2-39 Installing the Cisco ASR 9010 Router Chassis in a Seismic 2-Post Rack 2 3 4 243187 1 1 Five screws per side (minimum) to attach the router chassis to the rack 2 Four screws (minimum) to attach the rear mounting bracket to the rack 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-44 Rear mounting bracket 4 Five screws to attach the rear mounting bracket to the router chassis Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-40 shows the orientation of the Cisco ASR 9006 Router chassis to the rack posts and components used in the installation. Figure 2-40 Installing the Cisco ASR 9006 Router Chassis in a Standard 2-Post Rack 1 243466 Chapter 2 1 Four screws per side (minimum) to attach the router chassis to the rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-45 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-41 shows the orientation of the Cisco ASR 9904 Router chassis to the rack posts and components used in the installation. Figure 2-41 Installing the Cisco ASR 9904 Router Chassis in a Standard 2-Post Rack 351306 1 1 Six screws per side (minimum) to attach the router chassis to the rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-46 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Follow these steps to install the chassis in the equipment rack. Step 1 Using two people, lift the chassis into the rack using the side handles and grasping underneath the power supply bays (Figure 2-42). Figure 2-42 Correct Lifting Positions 243343 Chapter 2 Caution Do not grasp the card cage or the air inlet grill when lifting the router chassis (Figure 2-43). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-47 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Incorrect Lifting Handholds 243342 Figure 2-43 Step 2 Position the chassis until the rack-mounting flanges are flush against the mounting rails on the rack. Step 3 Hold the chassis in position against the mounting rails while the second person finger-tightens a screw to the rack rails on each side of the chassis. Step 4 Finger-tighten the screws to the rack rails on each side of the chassis. Space the screws evenly between the top and bottom of the chassis. Step 5 (Optional) For optional earthquake protection for the Cisco ASR 9010 Router or Cisco ASR 9006 Router, two side brackets must be mounted to the chassis for attachment to the posts (5” channel width) of a GR-63 Zone 4 Seismic 2-post rack (Figure 2-39). Step 6 a. Attach the side brackets to the left and right side of the chassis by finger-tightening five screws through each bracket into the chassis. b. Attach the side bracket front flanges to the rack posts by finger-tightening four screws through each bracket flange into the mounting rails of the rack. c. Fully tighten the five screws on each side bracket to secure the brackets to the chassis. d. Fully tighten the four screws on each side bracket flange to secure the brackets to the rack rails. Fully tighten all five screws on the chassis mounting flanges on each side to secure the chassis to the rack rails. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-48 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Installing the Chassis in a 4-post Open Rack To mount the Cisco ASR 9010 Router, Cisco ASR 9922 Router or Cisco ASR 9912 Router chassis in a 4-post open rack, two side brackets must be attached to the chassis and the rear posts. See Figure 2-44 for the Cisco ASR 9010 Router and Figure 2-47 for the Cisco ASR 9922 Router and Cisco ASR 9912 Router. To mount the Cisco ASR 9006 Router (Figure 2-45) or Cisco ASR 9904 Router (Figure 2-46) in a 4-post open rack, extra brackets are not required. Preparing the 19 Inch 45-RU Rack To prepare the 19 Inch 45-RU rack that will contain either the Cisco ASR 9922 Router chassis or Cisco ASR 9912 Router chassis: Step 1 Install the two guide rails into the bottom of the rack (Figure 2-47). The two guide rails at the bottom of the rack are included in the ASR-9922-ACC-KIT and ASR-9912-ACC-KIT accessory kits. Use screws to fasten these two guide rails into the front and rear rails of the rack. The two guide rails have six holes (three per rail) that accommodate 12-24 or M6 screws. If you want to use smaller 10-32 screws, you must use them with bushings to fit the larger holes (Figure 2-13). The bottom rail is keyed to the EIA mounting hole pattern. Install the rails at the first RU location. The rear rack mount brackets are installed by aligning the bracket mounting holes to the holes on the rear cover of the chassis. Step 2 Use a scissors jack to remove the chassis from the shipping rack. Place a pallet jack next to the chassis inside the shipping rack and push/pull the chassis onto the pallet jack for transport to the rack. Step 3 On the rear of the Cisco ASR 9922 Router is an integrated handle that is used to pull the chassis from the pallet jack into the rack where the chassis is to be installed. Step 4 a. Position the chassis so that the rear handle is facing the front of the rack. b. From the rear of the rack, pull the chassis by the handle into the rack, making sure that the chassis sits on top of the guide rails in the rack. On the Cisco ASR 9912 Router, the handles are on the sides of the chassis. Once the chassis is pulled into the rack and sits on top of the guide rails, use screws to fasten the chassis to the rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-49 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-44 Installing the Cisco ASR 9010 Router Chassis in a 4-Post Rack 1 3 243256 2 1 Rear mounting bracket 2 Five screws (minimum) to attach the rear mounting bracket to the rear post of the rack Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-50 3 Five screws (minimum) to attach the rear mounting bracket to the router chassis Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-45 Installing the Cisco ASR 9006 Router Chassis in a 4-Post Rack 243431 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-51 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Installing the Cisco ASR 9904 Router Chassis in a 4-Post Rack 351305 Figure 2-46 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-52 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-47 Rack Mount Installation Kit for the Cisco ASR 9922 Router and Cisco ASR 9912 Router 344377 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-53 Chapter 2 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Installing the Cisco ASR 9922 Router Chassis in a 4-Post Rack 302352 Figure 2-48 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-54 Unpacking and Installing the Chassis Rack-Mounting the Router Chassis Figure 2-49 Installing the Cisco ASR 9912 Router Chassis in a 4-Post Rack 303660 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-55 Chapter 2 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections Supplemental Bonding and Grounding Connections Before you connect power to the router, or power on the router for the first time, we recommend that you connect the central office ground system or Network Equipment Building System (NEBS) to the threaded supplemental bonding and grounding receptacles on the router. For more information on supplemental bonding and grounding cable requirements, see NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52. Table 2-3 references the grounding receptacle locations for the Cisco ASR 9000 Series Routers. Table 2-3 Grounding Receptacle Locations Model Number Grounding Receptacle Location Cisco ASR 9010 Router Bottom rear right side of the chassis (Figure 2-50). Cisco ASR 9006 Router Top rear right side of the chassis (Figure 2-51). Cisco ASR 9904 Router Bottom rear right side and rear left side of the chassis (Figure 2-52). Cisco ASR 9922 Router Top rear right side of the chassis (Figure 2-53). Cisco ASR 9912 Router Bottom rear right side of the chassis (Figure 2-54). Follow these steps to attach a grounding cable lug to the router: Step 1 Insert the grounding screws (10-32 round-head) through the locking washers (ideally nickel-plated brass) and into the threaded grounding receptacle (has two M6 bolt holes with 0.625 to 0.75 spacing between them). The wire receptacle is large enough to accept a #6 AWG or larger multi-strand copper wire. Step 2 Tighten the grounding screws securely to the receptacles. Step 3 Prepare the other end of the grounding wire and connect it to the appropriate grounding point at your site to ensure an adequate earth ground. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-56 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections Figure 2-50 NEBS Bonding and Grounding for the Cisco ASR 9010 Router Figure 2-51 NEBS Bonding and Grounding for the Cisco ASR 9006 Router 243440 243204 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-57 Chapter 2 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections NEBS Bonding and Grounding for the Cisco ASR 9904 Router 351298 Figure 2-52 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-58 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections Figure 2-53 NEBS Bonding and Grounding for the Cisco ASR 9922 Router 344039 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-59 Chapter 2 Unpacking and Installing the Chassis Supplemental Bonding and Grounding Connections NEBS Bonding and Grounding for the Cisco ASR 9912 Router 303673 Figure 2-54 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-60 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Chassis Accessories The Cisco ASR 9000 Series Routers ship with a base set of chassis accessories. To install the base accessories and optional accessories, see the appropriate installation procedure below for your router: Base Accessories Note • Installing Base Chassis Accessories on the Cisco ASR 9010 Router, page 2-61. • Installing Base Chassis Accessories on the Cisco ASR 9006 Router, page 2-69 • Installing Base Chassis Accessories on the Cisco ASR 9912 Router, page 2-93. The Cisco ASR 9904 Router does not include base chassis accessories. Optional Accessories • Installing Optional Chassis Accessories on the Cisco ASR 9010 Router, page 2-64. • Installing Optional Chassis Accessories on the Cisco ASR 9006 Router, page 2-72 • Installing Optional Air Baffles on the Cisco ASR 9006 Router, page 2-75 • Installing Optional Air Baffles on the Cisco ASR 9904 Router, page 2-82. • Installing Optional Chassis Accessories on the Cisco ASR 9922 Router, page 2-91. • Installing Optional Chassis Accessories on the Cisco ASR 9912 Router, page 2-95 Installing Base Chassis Accessories on the Cisco ASR 9010 Router The base chassis accessories for the Cisco ASR 9010 Router include: Note • Two ball studs • Two plastic side strips • One accessory front grill If you ordered the optional accessories set, see Installing Optional Chassis Accessories on the Cisco ASR 9010 Router, page 2-64 to install both the base and optional accessories. If you did not order the optional accessory set, follow these steps to install the supplied base chassis accessories on the Cisco ASR 9010 Router: Step 1 Install two ball studs (one per side) into the chassis front edge (Figure 2-55) near the top of the chassis grill. Tighten the ball studs to a torque of 8 in-lb (0.90 N-m). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-61 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Ball Studs: Version 1 Power Cisco ASR 9010 Router (Base Accessories Installation) 243457 Figure 2-55 Step 2 Attach two plastic strips (one per side) along the chassis front edge. The bottom tab of each strip attaches to the hole about 2 inches above the ball stud locations (Figure 2-56). Step 3 Attach the accessory grill to the chassis in front of the chassis grill. The top of the accessory grill attaches to the ball studs. Note You must install the lower fan tray before attaching the accessory grill. The lower fan tray slot is located behind the accessory grill. See Installing Fan Trays, page 3-4. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-62 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-56 Installing Base Chassis Accessories on the Cisco ASR 9010 Router 2 1 243457 Chapter 2 3 1 Two are ball studs inserted in front chassis edge threaded holes next to chassis grill 2 Two side strips attach to front chassis edge (one per side). 3 Accessory grill attaches to front chassis edge by attaching to ball studs. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-63 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Optional Chassis Accessories on the Cisco ASR 9010 Router The optional chassis accessories for the Cisco ASR 9010 Router include: Note • Six ball studs • Two L-shaped brackets • Two hinge brackets (left and right side) • Eight screws (plus one extra) for attaching the hinge brackets • Four screws for attaching the L-shaped brackets • Two doors (left and right side) • One mid-cover with door lock Installation of the optional accessory pieces also includes the base accessory ball studs and front grill. The base accessory side strips are not used when installing the optional chassis accessories. If you ordered the optional accessories set, follow these steps to install both the base and optional accessories (Figure 2-57): Step 1 Attach the left L-shaped bracket (item 3 in Figure 2-57) to the left hinge bracket (item 2 in Figure 2-57) with two screws. Tighten the screws to a torque of 5 in-lb (0.55 N-m). Step 2 Repeat Step 1 for the right hinge bracket and right L-shaped bracket. Step 3 Remove the two screws that secure the bottom edge of the cable management tray to the chassis. Step 4 Install six ball studs (three per side) into the chassis front edge (item 7 in Figure 2-57 and Figure 2-58). Tighten the ball studs to a torque of 8 in-lb (0.90 N-m). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-64 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-57 Optional Chassis Accessories for the Cisco ASR 9010 Router 1 2 3 5 4 6 8 7 248659 Chapter 2 1 Door (one per side) 5 Screws for attaching the L-shaped bracket to the hinge bracket (one screw is removed and re-inserted to attach the L-shaped bracket to the cable management tray and chassis) 2 Hinge bracket (one per side) 6 Mid-cover with door lock 3 L-shaped bracket (one per side) 7 Balls studs (three per side) 4 Four screws for attaching each hinge bracket (eight screws total) 8 Front grill Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-65 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Locations for the Six Ball Studs on the Cisco ASR 9010 Router 303445 Figure 2-58 Step 5 Attach the left and right hinge brackets to the chassis using four screws for each bracket. Tighten the screws to a torque of 11 in-lb (1.20 N-m). The L-shaped brackets should align with the holes in the cable management tray from which you removed the screws. Step 6 Secure the L-shaped brackets to the chassis and cable management tray by re-inserting and tightening the cable management tray screws you removed (Figure 2-59). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-66 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-59 Installing the Hinge Brackets and L-Shaped Brackets on the Cisco ASR 9010 Router 2 1 249244 Chapter 2 1 Install each hinge bracket, with an L-shaped bracket attached, using four screws. 2 After the hinge brackets are installed, secure each L-shaped bracket to the cable management tray and chassis with the screw that you previously removed from that location. Step 7 Install the mid-cover with door lock (item 6 in Figure 2-57) by engaging it to the upper four ball studs and lining up the grooves in the top outside edges of the mid-cover with ridges at the bottom of the hinge brackets. Step 8 Attach two doors to the hinge brackets (one per side). For each door: a. Align the door hinge hole with the bracket hinge hole (Figure 2-60). b. Insert the captive pin in the door hinge through the hole in the bracket hinge. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-67 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Note You must install the lower fan tray before attaching the accessory grill. The lower fan tray slot is located behind the accessory grill. See Installing Fan Trays, page 3-4. Installing Optional Chassis Accessory Doors on the Cisco ASR 9010 Router 248660 Figure 2-60 Step 9 Install the front grill (item 8 in Figure 2-57) by aligning and engaging it to the bottom two ball studs and pressing it in. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-68 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Base Chassis Accessories on the Cisco ASR 9006 Router The base chassis accessories for the Cisco ASR 9006 Router include: Note • One plastic fan tray door accessory piece • Two metal mounting brackets (left and right) • Two chassis side brackets (left and right) • Two plastic chassis corner pieces (left and right) • Two screws for attaching the plastic fan tray door accessory piece • Six screws for attaching the metal mounting brackets • Six screws for attaching the side brackets If you ordered the optional accessories set, see Installing Optional Chassis Accessories on the Cisco ASR 9006 Router, page 2-72 to install both the base and optional accessories. If you did not order the optional accessory set, follow these steps to install the supplied base chassis accessories on the Cisco ASR 9006 Router. Step 1 Attach the plastic accessory piece to the fan tray door using two supplied screws. Insert the screws through the fan tray door from the inside of the door into the accessory piece (Figure 2-61). Step 2 Attach the left metal mounting bracket to the front upper left corner of the chassis with three screws. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-69 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-61 Installing Plastic Fan Tray Door Accessory and Metal Mounting Brackets on the Cisco ASR 9006 Router 243540 2 1 1 3 Plastic fan tray door accessory 2 Metal mounting bracket on left upper corner of chassis Step 3 Attach the right metal mounting bracket to the front upper right corner of the chassis with three screws. Step 4 Attach the left and right side brackets to the chassis front edge on each side (Figure 2-62). Attach each bracket to the chassis using three screws per bracket inserted from the inside of the chassis, through the three chassis tabs into the plastic brackets. Tighten the screws to a torque of 7 in-lb (0.80 N-m). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-70 3 Metal mounting bracket on right upper corner of chassis Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-62 Installing Chassis Side Brackets on the Cisco ASR 9010 Router 1 243542 Chapter 2 3 2 1 Left chassis side bracket 2 Six screws for attaching the chassis side brackets (three per side) 3 Right chassis side bracket Step 5 Attach the left plastic corner piece to the mounting bracket at the front upper left corner of the chassis (Figure 2-63). Step 6 Attach the right plastic corner piece to the mounting bracket at the front upper right corner of the chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-71 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Plastic Chassis Corners on the Cisco ASR 9006 Router (Base Accessories Installation) 243541 Figure 2-63 1 1 2 Plastic chassis corner piece attaches to metal bracket at upper left corner of chassis 2 Plastic chassis corner piece attaches to metal bracket at upper right corner of chassis After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, power supply modules, and RSP and line cards. See Chapter 3, “Installing Cards and Modules in the Chassis,” for detailed installation instructions. Installing Optional Chassis Accessories on the Cisco ASR 9006 Router The optional chassis accessories for the Cisco ASR 9006 Router include: • Four ball stud assembly pieces (one set of two pieces per side) • One door with attached hinges • Four screws for assembling and attaching the ball stud assemblies • Four small hex nuts for attaching the door hinges Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-72 Unpacking and Installing the Chassis Installing Chassis Accessories Installation of the optional accessory pieces also includes all base accessory pieces. If you ordered the optional accessories set, follow these steps to install both the base and optional accessories: Step 1 Perform Step 1 through Step 4 of the Installing Base Chassis Accessories on the Cisco ASR 9006 Router, page 2-69. Step 2 Assemble and attach the two ball stud assemblies (Figure 2-64) to each chassis side bracket. For each assembly: a. Align the two halves of the assembly to each other and to the screw holes in the chassis side bracket. b. Insert and tighten two screws to secure the assembly to the side bracket. Figure 2-64 Installing Ball Stud Assemblies on the Cisco ASR 9006 Router (Shown with Version 1 Power System) 5 4 6 8 7 248659 Chapter 2 Step 3 Caution Attach the door to the upper chassis panel (Figure 2-65) using two hex nuts per side to secure the door hinges to the panel. Tighten the hex nuts to a torque of 4 in-lb (0.45 N-m). Do not overtighten the hex nuts. They can be broken through overtightening. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-73 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Caution When opening the door, be sure to grasp the center of the door to pull it open. Do not open the door by pulling on a corner or side of the door frame. Installing the Optional Accessory Door on the Cisco ASR 9006 Router 248670 Figure 2-65 Step 4 Attach the left plastic corner piece to the mounting bracket at the front upper left corner of the chassis (Figure 2-66). Step 5 Attach the right plastic corner piece to the mounting bracket at the front upper right corner of the chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-74 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-66 Installing Plastic Chassis Corners on the Cisco ASR 9006 Router (Optional Accessories Installation) 249226 1 2 1 Plastic chassis corner piece attaches to metal bracket at upper left corner of chassis 2 Plastic chassis corner piece attaches to metal bracket at upper right corner of chassis After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, power supply modules, and RSP and line cards. See Chapter 3, “Installing Cards and Modules in the Chassis” for detailed installation instructions. Installing Optional Air Baffles on the Cisco ASR 9006 Router The Cisco ASR 9006 Router has an optional air baffle accessory kit (800-43858-01) for mounting the router chassis in a 2-post or 4-post 19-inch rack. The accessory kit includes: – One plenum with two pre-installed front rack-mounting brackets for attaching plenum to front side of rack-post – One support bracket – One plastic glide strip – Two rear rack-mounting brackets for attaching plenum to rear side of rack-post – Twelve 12-24 x 0.5 in. pan-head screws (six for attaching support bracket to chassis and six for securing chassis to rack-mounted plenum) – Twelve 8-32 x 0.5 in. pan-head screws for attaching rear rack-mounting brackets on plenum Air baffles allow for front-to-back air flow through the chassis and help isolate exhaust air from the intake air. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-75 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories If you ordered the optional air baffle accessory kit, follow these steps to install it: Step 1 Attach the support bracket (part number: 800-43857-01) to the left side of the Cisco ASR 9006 Router using six 12-24 x 0.5 in. pan-head screws (part number: 48-0523-01). See Figure 2-67. Figure 2-67 Attaching the Support Bracket to the Left Side of the Cisco ASR 9006 Router Chassis Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-76 Unpacking and Installing the Chassis Installing Chassis Accessories Step 2 Remove the paper liner from the plastic guide strip and install on the right side of the chassis card cage, as shown in Figure 2-68. Figure 2-68 Attaching Plastic Glide Strip to Chassis 363473 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-77 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Step 3 Figure 2-69 Install the plenum in the rack. Insert and tighten four customer-supplied screws to secure the plenum to the front of the rack-post (two on each side). These screws can vary in size and type depending on the rack that you use. Torque the screws to the weight specified for your particular rack. See Figure 2-69 and Figure 2-70. Plenum with Pre-Installed Front Mounting Brackets 1 Step 4 Step 5 Front rack-mounting bracket, pre-installed Attach the rear rack-mounting brackets (part number: 700-47414-01) to the left and right sides of the plenum base, using twelve 8-32 x 0.5 in. pan-head screws ((part number: 48-0828-01), six per bracket. • If you are installing the chassis in a two-post rack, the rear rack-mounting brackets secure the plenum to the rear of the rack-posts (Figure 2-70). • If you are installing the chassis in a four-post rack, rotate the rear rack-mounting brackets by 180 degrees and attach to both sides of the plenum. The rear rack-mounting brackets secure the plenum to the rear rack-posts. Insert and tighten four customer-supplied screws to secure the plenum to the rear of the rack-post (two on each side). These screws can vary in size and type depending on the rack that you use. Torque the screws to the weight specified for your particular rack (Figure 2-70). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-78 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-70 Installing the Plenum in a Two-Post 19-Inch Rack 1 Screw attaching rear-rack mounting bracket to 3 plenum (six per bracket) 2 Rear rack-mounting bracket Screws attaching rear-rack mounting bracket to rack (two per bracket) Step 6 Turn the chassis sideways and slide it into the rack (Figure 2-71). Step 7 Insert and tighten four customer-supplied rack-mounting screws to secure the support bracket on the chassis to the front of the rack-post (two on each side). These screws can vary in size and type depending on the rack that you use. Torque the screws to the weight specified for your particular rack (Figure 2-71). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-79 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Step 8 Insert six 12-24 x 0.5 in.pan-head screws (part number: 48-0523-01) screws to secure the chassis to the rack-mounted plenum (Figure 2-71). Figure 2-71 1 Step 9 Securing the ASR 9006 Router in a Two-Post 19-Inch Rack Screws attaching chassis to rack 2 Screws attaching chassis to plenum Install the optional chassis accessories, if desired. See Installing Optional Chassis Accessories on the Cisco ASR 9006 Router, page 2-72. Figure 2-72 shows the air baffle accessory kit and Cisco ASR 9006 Router with its optional accessories fully installed in a two-post 19-inch rack. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-80 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-72 Cisco ASR 9006 Router Fully Installed with Air Baffle Accessory Kit and Optional Chassis Accessories Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-81 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Optional Air Baffles on the Cisco ASR 9904 Router The Cisco ASR 9904 Router has an optional air baffle accessory kit (ASR-9904-BAFFLE=) for mounting the router chassis in a 2-post 23-inch rack. The accessory kit includes: – Two adapter plates – Two air baffles (left and right) – Two air deflectors – Twenty-eight 12-24 screws for attaching the air baffles and air deflectors to the adapter plate – Eight 8-32 screws for securing the side baffles to the air deflectors Air baffles allow for front-to-back air flow through the chassis and help isolate exhaust air from the intake air. For air baffle dimensions, see Figure 2-80 and Figure 2-81. If you ordered the air baffle accessory kit, follow these steps to install it: Step 1 Attach the adapter plates (Figure 2-73) to the left and right rack rails using customer-supplied rack screws (we recommend a minimum of ten per side). These screws can vary in size and type depending on the rack that you use. Torque the screws to the weight specified for your particular rack. Attaching the Adapter Plates to the Left and Right Rack Rails on the Cisco ASR 9904 Router Chassis 390152 Figure 2-73 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-82 Unpacking and Installing the Chassis Installing Chassis Accessories Loosely attach the left and right side air baffles to the adapter plate (Figure 2-74) with 12-24 screws (four per side). Do not tighten these screws. To ensure the correct orientation, “Left Front” and “Right Front” are stamped on each side of the baffle. Step 2 Figure 2-74 Installing the Air Baffles on the Cisco ASR 9904 Router Chassis 2 1 3 390150 Chapter 2 1 Right side air baffle 2 Left side air baffle 3 12-24 screws for attaching the baffles (four per side) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-83 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Step 3 Install the top and bottom air deflectors (Figure 2-75) with the “bottom side” stamp facing down (note that the top and bottom air deflectors both have the same part number: 800-41357-01). Step 4 Tighten the screws to a torque of 41 in-lb. Figure 2-75 Attaching the Air Deflectors on the Cisco ASR 9904 Router Chassis —Top View 1 390147 3 2 4 1 Top air deflector 3 12-24 screws for attaching the air deflectors (two screws per side) 2 Bottom air deflector 4 Bottom side stamp Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-84 Unpacking and Installing the Chassis Installing Chassis Accessories Step 5 Secure the side air baffles to the air deflectors using the supplied 8-32 screws (Figure 2-76). Do not tighten the screws. Figure 2-76 Securing the Cisco ASR 9904 Router Chassis Side Baffles to the Air Deflectors (Rear View) 390151 Chapter 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-85 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Step 6 Use six 12-24 screws to fasten each side of the chassis to the 23-inch rack. Torque each of the six screws to 41 in-lbs. (Figure 2-77). Mounting the Cisco ASR 9904 Router Chassis in a 23-Inch Rack 390148 Figure 2-77 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-86 Unpacking and Installing the Chassis Installing Chassis Accessories Step 7 Tighten the remaining loose screws to complete the installation. Torque the 8-32 screws to 18 in-lb and the 12-24 screws to 41 in-lb. Figure 2-78 shows the router chassis with the air baffle installed in a 2-post 23-inch rack. Figure 2-78 Cisco ASR 9904 Router Chassis with Air Baffle in 2-Post 23-Inch Rack 390149 Chapter 2 An electrical conducting path must exist between the product chassis and the metal surface of the enclosure or rack in which it is mounted, or to a grounding conductor. The chassis has two grounding points on each side of the baffle, however only one ground is required. The other will be grounded through the top and bottom air deflectors. Figure 2-79 shows the baffle ground location on the chassis. You can ground the baffle by either attaching a grounding lug to the chassis (NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52), or by using thread-forming mounting screws to establish a metal-to-metal contact. If you are using screws, remove any paint or other non-conductive coatings on the surfaces between the mounting hardware and the enclosure or rack. Clean all surfaces and apply an antioxidant applied before the installation. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-87 Chapter 2 Installing Chassis Accessories Figure 2-79 Cisco ASR 9904 Router Baffle Ground 390247 1 1 Baffle ground location Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-88 Unpacking and Installing the Chassis Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-80 Cisco ASR 9904 Router Air Baffle Dimensions—Top View 24.59 in (62.5 cm) 21.19 in (53.8 cm) 17.57 in (44.6 cm) 1.26 in (3.2 cm) 25.00 in 20.16 in (63.5 cm) (51.2 cm) 20.54 in (52.2 cm) 9.96 in (25.3 cm) 2X 23" ADAPTER PLATE 700-44117-01 2.57 in (6.5 cm) 390299 Chapter 2 2.32 in (5.9cm) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-89 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-81 Cisco ASR 9904 Router Air Baffle Dimensions—Front View 23.00 in (58.4 cm) 22.31 in (56.7 cm) 17.46 in (44.3 cm) 0.86 in (2.2 cm) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-90 390300 1.75 in (4.4 cm) Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Optional Chassis Accessories on the Cisco ASR 9922 Router The optional chassis accessories for the Cisco ASR 9922 Router include: • Fan tray covers • Top and bottom card cage front doors • Rear exhaust air deflector If you ordered the optional accessories set, follow these steps to install the accessories: Note Remove the two screws that secure the bottom edge of the cable management tray to the chassis. Four ball studs are preinstalled on the Cisco ASR 9922 Router chassis. Figure 2-82 Optional Fan Tray Covers for the Cisco ASR 9922 Router 302403 Step 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-91 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Figure 2-83 Optional Card Cage Doors for the Cisco ASR 9922 Router 1 302407 2 1 Card cage door 2 Hinge bracket Step 2 Attach the left and right hinge brackets to the chassis using three screws (M4 thread) for each bracket. Tighten the screws to a torque of 11 in-lb (1.20 N-m). The L-shaped brackets should align with the holes in the cable management tray from which you removed the screws. Step 3 Secure the L-shaped brackets to the chassis and cable management tray by re-inserting and tightening the cable management tray screws you removed. Step 4 Align the exhaust air deflector at the rear of the chassis behind the top fan tray outlets (Figure 2-84), and use a screwdriver to tighten the two screws, one on each side of the deflector. The deflector’s measurements are width 17.48” x height 4.72” x depth 5.21” and deflects the outgoing exhaust air. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-92 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Optional Rear Exhaust Air Deflector on the Cisco ASR 9922 Router 303591 Figure 2-84 After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, power supply modules, RP cards, FCs and LCs. See Chapter 3, “Installing Cards and Modules in the Chassis,” for detailed installation instructions. Installing Base Chassis Accessories on the Cisco ASR 9912 Router The base chassis accessories for the Cisco ASR 9912 Router include (Figure 2-85): • One honeycomb cosmetic cover • One vented bezel to cover the front of the power system Step 1 Attach the honeycomb cosmetic cover to the front of the chassis above the cable management bracket by aligning the cover above the screw tabs on the chassis. Step 2 Attach the vented bezel cover by snapping it into place in front of the power system. Note You will need to remove the vented bezel cover in order to install the power system. After the power system is installed, you can re-install the vented bezel cover. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-93 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Base Accessories on the Cisco ASR 9912 Router 303692 Figure 2-85 After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, RP cards, FCs and LCs. See Chapter 3, “Installing Cards and Modules in the Chassis,” for detailed installation instructions. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-94 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Installing Optional Chassis Accessories on the Cisco ASR 9912 Router The optional chassis accessories for the Cisco ASR 9912 Router include: • Front door for the line card cage • Two hinge brackets (left and right side) • Six screws for attaching the hinge brackets to the chassis • Rear exhaust air deflector If you ordered the optional accessories set, follow these steps to install the accessories: Step 1 Attach the left (if not pre-installed) and right hinge brackets to the chassis using three screws (M4 thread) for each bracket (Figure 2-86). Tighten the screws to a torque of 11 in-lb (1.20 N-m). Figure 2-86 Optional Card Cage Door on the Front of the Cisco ASR 9912 Router 1 303693 2 1 Card cage door 2 Hinge bracket Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-95 Chapter 2 Unpacking and Installing the Chassis Installing Chassis Accessories Step 2 Align the exhaust air deflector at the top rear of the chassis above the fan trays (Figure 2-87), and use a screwdriver to tighten the two screws, one on each side of the deflector. Optional Rear Exhaust Air Deflector on the Cisco ASR 9912 Router 303671 Figure 2-87 After the chassis has been installed in the rack and all chassis accessories have been attached, you can install the fan trays, RP cards, FCs, and LCs. See Chapter 3, “Installing Cards and Modules in the Chassis,” for detailed installation instructions. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 2-96 CH A P T E R 3 Installing Cards and Modules in the Chassis This chapter contains the procedures for installing cards and modules into the chassis after the chassis has been installed into a rack. This chapter also describes how to connect cables to RSP, RP, alarm, and line cards. Note The procedures in this chapter for all Cisco ASR 9000 Series Routers are identical unless otherwise noted. • Installing Power Modules, page 3-1 • Installing Fan Trays, page 3-4 • Installing Cards in the Chassis, page 3-6 • Connecting Line Card Network Interface Cables, page 3-17 • Connecting Cables to the RSP or RP, page 3-22 • Connecting the Alarm Cable, page 3-25 • Connecting Power to the Router, page 3-26 • Powering On the Router, page 3-32 Installing Power Modules The following procedures describe how to reinstall the power modules back into the chassis. Be sure to follow the correct procedure for the type of power modules that you have. Caution Never force a power module into the power tray if you feel any resistance! The power modules are keyed to prevent AC modules from being plugged into a DC power tray or a DC module into an AC power tray. Forcing a module into the incorrect tray can cause damage to the module and the tray. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-1 Chapter 3 Installing Cards and Modules in the Chassis Installing Power Modules Installing AC Power Modules Prerequisites There are no prerequisites for this task. Required Tools and Equipment You need the following tool to perform this task: • 7/16 hex socket and torque wrench, torque 50 in-lb. Steps Follow these steps to reinstall the AC power modules back into the chassis (see Figure 3-1 for the version 1 power module, Figure 3-2 for the version 2 and version 3 power modules, and Figure 3-3 for installing a version 2 power module in the Cisco ASR 9904 Router. Note Step 1 Caution The Slide the power module into the power tray until it mates with its backplane connector. Secure the module: a. Version 1 power module: Pivot the power module door fully to the left until it locks to securely seat the power module to its backplane connector. b. Version 2 and version 3 power modules: Move the handle up and tighten the screw using the 7/16 hex socket and torque wrench with the torque set to 50 in-lb. To prevent damage to the power tray backplane connector, do not use excessive force when inserting the power module into the power tray. Step 2 Repeat Note and Step 1 for the other AC power modules. Step 3 Go to Installing Fan Trays, page 3-4 to install the fan tray. Installing a Version 1 Power- Module 243181 Figure 3-1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-2 Installing Cards and Modules in the Chassis Installing Power Modules Installing a Version 2 or Version 3 Power Module in the Cisco ASR 9010, 9912, 9922 Routers Figure 3-3 Installing a Version 2 Power Module in the Cisco ASR 9904 Router 331400 Figure 3-2 351307 Chapter 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-3 Chapter 3 Installing Cards and Modules in the Chassis Installing Fan Trays Installing DC Power Modules Required Tools and Equipment You need the following tool to perform this task: • 7/16 hex socket and torque wrench, torque 50 in-lb. Steps Follow these steps to reinstall the DC power modules back into the chassis (see Figure 3-1 for the version 1 power module or Figure 3-2 for the version 2 or version 3 power module. Step 1 Slide the power module into the power tray until it mates with its backplane connector. Step 2 Secure the module. Caution Step 3 a. Version 1 power module: Pivot the power module door fully to the left until it locks to securely seat the power module to its backplane connector. b. Version 2 power and version 3 module: Move the handle up and tighten the screw using the 7/16 hex socket and torque wrench with the torque set to 50 in-lb. To prevent damage to the power tray backplane connector, do not use excessive force when inserting the power module into the power tray. Repeat Step 1 and Step 1 for the other DC power modules. Installing Fan Trays Prerequisites Install the power modules before installing the fan trays. Required Tools and Equipment You need the following tool to perform this task: • 6-inch long number 2 Phillips screwdriver, torque 10 inch-lb. Steps Note If you are installing a fan tray for the Cisco ASR 9010 Router, install the lower fan tray before attaching the accessory grill. The lower fan tray slot is located behind the accessory grill. See the Installing Chassis Accessories, page 2-61 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-4 Chapter 3 Installing Cards and Modules in the Chassis Installing Fan Trays Before installing the fan tray, first determine its location. Refer to the figure that applies to your router. See Removing Fan Trays, page 2-18. Follow these steps to install fan trays in the chassis. Step 1 Lift the fan tray (with two hands) and slide it halfway into the module bay. Step 2 Slowly push the fan tray into the chassis until it mates with the backplane connector at the back of the chassis bay. Caution To prevent damage to the connectors, do not use excessive force when inserting the fan tray into the chassis. Step 3 Tighten the captive screw(s) on the fan tray using the 6-inch long number 2 Phillips screwdriver to a torque of 10 in-lb to secure it to the chassis. Step 4 Repeat Step 1 through Step 3 for the second fan tray. Note On the Cisco ASR 9922 Router, the third and fourth fan trays (under the middle cage) are installed upside down compared to the first and second fan trays (above the middle cage). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-5 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing Cards in the Chassis This section describes how to reinstall the RSP cards, RP cards, FCs, and LCs back into the chassis. See the Cisco ASR 9000 Series Aggregation Services Router SIP and SPA Hardware Installation Guide for information about installing shared port adapter (SPA) and SPA interface processor (SIP) cards. Caution Be sure to verify that you are inserting a card into its correct slot. RSP/RP cards must only be inserted in the two slots reserved for RSP/RP cards (RSP0, RSP1, RP0, RP1). FCs must only be inserted in the FC slots of the Cisco ASR 9922 Router and Cisco ASR 9912 Router. All other slots are for LCs. Caution Unoccupied card slots must have a blank filler card installed for electromagnetic compatibility (EMC) and to ensure proper air flow through the chassis. Caution Be careful to avoid damaging the electromagnetic interference (EMI) gasket that runs along the full height of the card front panel edges. Damage to the EMI gasket can affect the ability of your system to meet EMC requirements. Caution Handle all cards by the metal card carrier edges only; avoid touching the board or any connector pins. After removing a card, carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports (fiber-optic line cards). Caution To avoid damaging card mechanical components, never carry an RSP card, RP card, FC, or LC by the captive installation screws or ejector levers. Doing so can damage these components and cause card insertion problems. Caution Be sure to always tighten the captive installation screws on the RSP card, RP card, FC, or LC. Failure to tighten the screws can cause boot failure or prevent proper router operation. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-6 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing RSP Cards in the Chassis Follow these steps to reinstall RSP cards into the chassis (See Figure 2-20 and Figure 2-21 for slot numbering): Step 1 Starting at slot RSP0, slide the card into the slot. Step 2 Pivot the ejector levers to seat the card to the backplane connector. Caution Do not apply excessive force to the RSP card to seat it. When seated, the RSP card ejector levers are angled slightly outward from the card faceplate (item 1 in Figure 3-4). When the captive installation screws are fully tightened, the ejector levers are parallel to the card faceplate (item 2 in Figure 3-4). Some flexing in the backplane is normal. When you push the ejector levers fully vertical, the card is seated in the backplane connectors. However, when you release the levers, backplane flexing pushes the levers out, so the levers may be slightly loose. Tightening the captive installation screws prevents any additional movement from flexing of the backplane. Step 3 Tighten the captive screws at the top and bottom of the front panel to a torque of 10 +/–1 in-lb. Step 4 Repeat Step 1 through Step 3 to install the second RSP card into slot RSP1. Note Even when the RSP card is fully seated with installation screws fully tightened, there may be a slight gap between the card and the chassis (item 3 in Figure 3-4). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-7 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis RSP Card Ejector Lever Positions During Installation 1 2 1 2 243400 Figure 3-4 3 Note: Vertical red lines in Figure 3-4 indicate a line fully parallel to the RSP card front panel. 1 Slightly loose position of ejector levers when the RSP card is fully seated in the backplane, but the captive installation screws are not fully tightened 2 Fully parallel position of ejector levers when the RSP card is fully seated in the backplane and captive installation screws are fully tightened Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-8 3 Slight gap that may be present when the RSP card is fully seated in the backplane and captive installation screws are fully tightened Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis RSP Cable Management Ties The Cisco ASR 9010 Router has cable management ties on the front of the cable management tray assembly. Cables to the RSP cards can be routed as shown in Figure 3-5 to separate them from line card cabling. Figure 3-5 RSP Cable Management Ties 1 2 194803 3 1 Hinged cover (shown in the raised position) 2 RSP cable bundle routed through the tray 3 RSP cable management tie Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-9 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing RP Cards in the Chassis Follow these steps to reinstall RP cards into the Cisco ASR 9922 Router (see Figure 2-27 for slot numbering) and Cisco ASR 9912 Router (see Figure 2-31 for slot numbering). Step 1 Starting at slot RP0, slide the card into the slot. Step 2 Pivot the ejector levers to seat the card to the backplane connector. Caution Do not apply excessive force to the RP card to seat it. When seated, the RP card ejector levers are angled slightly outward from the card faceplate (item 1 in Figure 3-4). When the captive installation screws are fully tightened, the ejector levers are parallel to the card faceplate (item 2 in Figure 3-4). Some flexing in the backplane is normal. When you push the ejector levers fully vertical, the card is seated in the backplane connectors. However, when you release the levers, backplane flexing pushes the levers out, so the levers may be slightly loose. Tightening the captive installation screws prevents any additional movement from flexing of the backplane. Step 3 Tighten the captive screws at the top and bottom of the front panel to a torque of 10 +/–1 in-lb. Step 4 Repeat Step 1 through Step 3 to install the second RP card into slot RP1. Note Even when the RP card is fully seated with installation screws fully tightened, there may be a slight gap between the card and the chassis (item 3 in Figure 3-4). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-10 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing Fabric Cards in the Chassis Follow these steps to reinstall fabric cards (FCs) into the Cisco ASR 9922 Router (see Figure 2-27 for slot numbering) and Cisco ASR 9912 Router (see Figure 2-31 for slot numbering). Step 1 Starting at slot FC0, slide the card into the slot. Step 2 Pivot the ejector levers to seat the card to the backplane connector. Caution Do not apply excessive force to the FC to seat it. When seated, the FC ejector levers are angled slightly outward from the card faceplate (item 1 in Figure 3-4). When the captive installation screws are fully tightened, the ejector levers are parallel to the card faceplate (item 2 in Figure 3-4). Some flexing in the backplane is normal. When you push the ejector levers fully vertical, the card is seated in the backplane connectors. However, when you release the levers, backplane flexing pushes the levers out, so the levers may be slightly loose. Tightening the captive installation screws prevents any additional movement from flexing of the backplane. Step 3 Tighten the captive screws at the top and bottom of the front panel to a torque of 10 +/–1 in-lb. Step 4 Repeat Step 1 through Step 3 to install the remaining FCs into slots FC1 to FC6. Note Even when the FC is fully seated with installation screws fully tightened, there may be a slight gap between the card and the chassis (item 3 in Figure 3-4). Installing Line Cards in the Chassis Before you begin reinstalling cards in the card cage, identify slot assignments by referring to the written list you prepared when you removed the cards (see Figure 2-20, Figure 2-22, and Figure 2-27, and Figure 2-31 for slot numbering). Caution Be careful to avoid damaging the EMI gasket that runs along the full height of the card front panel edges. Damage to the EMI gasket can affect the ability of your system to meet EMI requirements. Follow these steps to reinstall line cards in the chassis card cage: Step 1 Starting at the lowest numbered line card slot, slide the card into the slot (see Figure 3-6, Figure 3-7, Figure 3-9, or Figure 3-10) until it mates with the backplane connector. Step 2 Pivot the ejector levers to seat the card into the backplane connector. Step 3 Tighten the captive screws at the top and bottom of the front panel to a torque of 10 +/–1 in-lb. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-11 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-6 2 Installing a Line Card into the Cisco ASR 9010 Router Chassis 3 MGT LAN 0 MGT LAN 0 MGT LAN 1 ACT ACT MGT LAN 1 LINK LINK CONSOLE CONSOLE BITS BITS 0 0 J.211 J.211 BITS BITS 1 1 J.211 J.211 ALARM OUT ALARM OUT 1 ACO ACO LAMP TEST LAMP TEST FAIL SYNC CRIT HDD MAJ CF FAIL CRIT MIN ARE PROPE RLY INSTAL LED WHEN SCREWS ARE TIGHTENED HDD CF MIN ACO ACO TO10 IN/LB 243194 IMPORTANT - CARDS SYNC MAJ 1 Slide the card into the chassis. 2 Pivot the ejector levers to seat the card into the backplane connector. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-12 3 Tighten the captive screws. Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-7 Installing a Line Card into the Cisco ASR 9006 Router Chassis 3 2 248314 Chapter 3 1 1 Slide the card into the chassis. 2 Pivot the ejector levers to seat the card into the backplane connector. 3 Tighten the captive screws. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-13 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Installing a Line Card in the Cisco ASR 9904 Router Chassis 351303 Figure 3-8 2 3 1 1 Slide the card into the chassis. 2 Pivot the ejector levers to seat the card into the backplane connector. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-14 3 Tighten the captive screws. Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-9 2 Installing a Line Card into the Cisco ASR 9922 Router Chassis 3 1 344086 Chapter 3 1 Slide the card into the chassis. 2 Pivot the ejector levers to seat the card into the backplane connector. 3 Tighten the captive screws. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-15 Chapter 3 Installing Cards and Modules in the Chassis Installing Cards in the Chassis Figure 3-10 Installing a Line Card into the Cisco ASR 9912 Router Chassis 3 2 1 Step 4 Slide the card into the chassis. 2 Pivot the ejector levers to seat the card into the backplane connector. Tighten the captive screws. In the Cisco ASR 9922 Router, up to ten line cards are installed in slots 0 through 9 in the top card cage, and up to ten line cards are installed upside down in slots 10 through 19 in the bottom card cage. Go to the Connecting Line Card Network Interface Cables, page 3-17 to connect the network interface cables. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-16 3 Repeat Step 1 through Step 3 for each line card. Note Step 5 303694 1 Chapter 3 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Connecting Line Card Network Interface Cables This section describes how to route the network interface cables through the router cable-management system and attach the network interface cables to the line card ports. This procedure uses an 40x1GE line card as an example to describe how to attach a network interface cable to a line card port and route the cable through the cable-management system. Depending on which line cards are installed in your system, your cable connection procedure might differ slightly from this example. For cable connection information for your specific line card, refer to the installation and configuration note for that line card. Note You can access the most current Cisco line card documentation online at: http://www.cisco.com Follow these steps as an example to route the network interface cables through the cable-management system and connect them to the line card: Step 1 Note Route an interface cable across the horizontal cable management tray (Figure 3-11), and down through the cable tray opening to connect it to the line card. Each line card has its own cable routing slot in the cable management tray. For example, Figure 3-11 shows cables being routed to line card 3 in slot 3 in a Cisco ASR 9010 Router. Figure 3-11 Routing Interface Cables through the Cable Management Tray 1 243259 2 1 Step 2 Hinged cover (shown in the raised position) 2 Line card cable bundle routed through the tray Attach a line card cable management bracket to the line card front panel (Figure 3-12). This bracket is shipped with the line card. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-17 Chapter 3 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Step 3 Route the cable through the cable-management bracket and carefully press the cable into the channel so it is held in place by the cable clips, as shown in Figure 3-13. • For an example of cable routing in the Cisco ASR 9006 Router, see Figure 3-14. • For an example of cable routing in the Cisco ASR 9904 Router, see Figure 3-15. Step 4 Insert the cable connector into its assigned port. Step 5 Repeat Step 1 through Step 4 for each additional cable connection to that line card. Attaching a Line Card Cable Management Bracket 243255 Figure 3-12 Caution Make sure the interface cables do not have any kinks or sharp bends, which can destroy or degrade the ability of the optical fiber to propagate the signal-encoded beam of light accurately from one end of the cable to the other. Always allow adequate strain relief in the interface cable. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-18 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Figure 3-13 Interface Cable Routing Using the Line Card Cable Management Bracket 243252 Chapter 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-19 Chapter 3 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Figure 3-14 Interface Cable Routing Using the Line Card and Chassis Cable Management Bracket on the Cisco ASR 9006 Router 1 3 5 7 9 11 13 0 15 2 17 4 19 6 8 7 21 10 9 23 12 25 14 11 27 16 13 0 29 18 15 2 31 17 4 19 6 33 20 35 22 8 28 25 14 27 16 29 18 30 13 10 23 12 ALAR BITS 35 37 39 28 J.211 30 SYNC 0 32 34 SYNC 1 36 J.211 SYNC 38 T SYNC 243406 FAIL HDD BITS M OU FAIL J.211 CF ALAR BITS ACO ACT 33 26 MAJ J.211 24 MIN CONS OLE AUX LINK 31 T CF BITS 22 ACO 1 20 M OU MAJ LAN 29 18 SYNC 1 ACO MGT 27 16 SYNC 0 ACT 25 14 MIN CONS OLE LAMP TEST ACT 21 AUX LINK 38 8 ACO 0 36 19 6 LAMP TEST LINK ACT LAN 34 17 4 MGT 32 15 2 LINK 39 28 11 0 1 38 37 26 9 LAN 36 35 24 7 MGT 34 33 22 5 0 32 20 3 LAN 30 31 1 MGT 39 26 23 12 37 24 21 10 CRIT 5 HDD 3 CRIT 1 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-20 Installing Cards and Modules in the Chassis Connecting Line Card Network Interface Cables Figure 3-15 Interface Cable Routing Using the Line Card and Chassis Cable Management Bracket on the Cisco ASR 9904 Router 351308 Chapter 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-21 Chapter 3 Installing Cards and Modules in the Chassis Connecting Cables to the RSP or RP Connecting Cables to the RSP or RP This section describes how to connect cables to the console, auxiliary, and Ethernet ports on the RSP/RP. The console and auxiliary ports are both asynchronous serial ports; any devices connected to these ports must be capable of asynchronous transmission. For example, most modems are asynchronous devices. Figure 3-16 shows an example of an RSP with data terminal and modem connections called out. Figure 3-16 RSP Console and Auxiliary Port Connections 1 3 4 5 243082 2 1 Console terminal 3 RJ-45 Ethernet cables 2 Modem 4 Console port 5 Auxiliary (AUX) port Figure 3-17 shows an example of an RP with data terminal and modem connections called out. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-22 Installing Cards and Modules in the Chassis Connecting Cables to the RSP or RP Figure 3-17 RP Console and Auxiliary Port Connections 1 3 4 5 2 302419 Chapter 3 1 Console terminal 3 RJ-45 Ethernet cables 2 Modem 4 Console port 5 Auxiliary (AUX) port Caution The ports labeled Ethernet, Console, and Auxiliary (AUX) are safety extra-low voltage (SELV) circuits. SELV circuits should only be connected to other SELV circuits. Note RSP/RP cables are not available from Cisco, but they are available from any commercial cable vendor. Note To comply with the intra-building lightning surge requirements of Telecordia GR-1089-CORE, Issue II, Revision 01, February 1999, you must use a shielded cable when connecting to the console, auxiliary, and Ethernet ports. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-23 Chapter 3 Installing Cards and Modules in the Chassis Connecting Cables to the RSP or RP Connecting to the Console Port The system console port on the RSP/RP is an RJ-45 receptacle for connecting a data terminal to perform the initial configuration of the router. The console port requires a straight-through RJ-45 cable. See RSP and RP Port Connection Guidelines, page 1-55 for additional information about the console port. Follow this procedure to connect a data terminal to the RSP/RP console port: Step 1 Set your terminal to these operational values: 9600 bps, 8 data bits, no parity, 2 stop bits (9600 8N2). Step 2 Power off the data terminal. Step 3 Attach the terminal end of the cable to the interface port on the data terminal. Step 4 Attach the other end of the cable to the RSP/RP console port. Step 5 Power on the data terminal. Connecting to the Auxiliary Port The auxiliary port on the RSP/RP is a RJ-45 receptacle for connecting a modem or other data communication equipment (DCE) device (such as another router) to the RSP/RP. The asynchronous auxiliary port supports hardware flow control and modem control. See RSP and RP Port Connection Guidelines, page 1-55 for additional information about the auxiliary port. Follow this procedure to connect an asynchronous serial device to the RSP/RP auxiliary port: Step 1 Power off the asynchronous serial device. Step 2 Attach the device end of the cable to the interface port on the asynchronous serial device. Step 3 Attach the other end of the cable to the RSP/RP auxiliary port. Step 4 Power on the asynchronous serial device. Connecting to the Ethernet Management Ports To connect cables to the RSP/RP management ports, attach Category 5 UTP cables directly to the MGT LAN 0 and MGT LAN 1 RJ-45 receptacles on the RSP/RP. See Management LAN Ports Connection Guidelines, page 1-57 for additional information about the Ethernet management LAN ports. Note RJ-45 cables are not available from Cisco Systems; they are available from outside commercial cable vendors. Use cables that comply with EIA/TIA-568 standards. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-24 Chapter 3 Installing Cards and Modules in the Chassis Connecting the Alarm Cable Caution Ethernet management ports are primarily used as Telnet ports into the Cisco ASR 9000 Series Router, and for booting or accessing Cisco software images over a network to which an Ethernet port is directly connected. We strongly caution you to consider the security implications of enabling routing functions on these ports. Note The Ethernet interfaces on the RSP/RP are endstation devices only, not repeaters. Follow these steps to connect an Ethernet cable to the RSP/RP RJ-45 Ethernet receptacle: Step 1 Plug the cable directly into the RJ-45 receptacle. Step 2 Connect the network end of your RJ-45 cable to a switch, hub, repeater, or other external equipment. Connecting the Alarm Cable The router alarm connector, located on the RSP/RP front panel, is a 9-pin D-subconnector, labeled Alarm Out (Figure 3-18). Alarm Out Cable Connector J.211 SYNC 0 BITS J.211 SYNC 1 BITS ALARM OUT 1 243257 Figure 3-18 1 Alarm Out cable connector Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-25 Chapter 3 Installing Cards and Modules in the Chassis Connecting Power to the Router The alarm subconnector can be used to connect the router to an external site alarm maintenance system. Any critical, major, and minor alarms generated by the router also energize alarm relays on the alarm card and activate the external site alarm. The alarm relay contacts on the RSP/RP card consist of standard common, normally open, and normally closed relay contacts that are wired to the Alarm Out connector pins. Table 1-8 lists the pin-to-signal correspondence between the connector pins and the alarm relay contacts. Because alarm contact cables are entirely dependent on installation site circumstances, alarm connector cables are not available from Cisco. For information about alarm connector wiring requirements and the pinouts for the alarm connector interface, see Alarm Connection Guidelines, page 1-59. Caution Only safety extra-low voltage (SELV) circuits can be connected to the Alarm Out connector. Maximum rating for the alarm circuit is 100 mA, 50 V. Note To comply with the intra-building lightning surge requirements of GR-1089-CORE, Issue II, Revision 01, February 1999, you must use a shielded cable when connecting to the external alarm port on the RSP/RP card. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors. Connecting Power to the Router Use the one of the following procedures to connect power to your router. Caution • Connecting Power to an AC-Powered Router, page 3-26 • Connecting Power to a DC-Powered Router, page 3-28 A router must be operated with all its power modules installed at all times for electromagnetic compatibility (EMC). Connecting Power to an AC-Powered Router Follow these steps to connect the AC power cords to the router. Note Step 1 Connect each AC power supply to a dedicated power source (branch circuit). Each AC input power supply operates at a nominal input level of 200 to 240 VAC. For more information on AC power input levels, see Power Connection Guidelines, page 1-36. Check that the power switch is set to the STANDBY (0) position. • On version 1 power trays, this switch is at the rear of the power tray. • On version 2 and version 3 power trays, this switch is at the front of the power tray. Step 2 Check that the circuit breaker assigned to the AC power source you are connecting is set to OFF. Step 3 Connect the permanent ground connection (central office grounding system) to the NEBS grounding location on the router chassis. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-26 Chapter 3 Installing Cards and Modules in the Chassis Connecting Power to the Router Caution To ensure that power remains off while you are performing this procedure, lock-out/tag-out the circuit breaker switch in the off (0) position until you are ready to turn it on. Step 4 Plug the AC power cord into the receptacle at the rear of the AC power tray (see Figure 3-19 for the version 1 power tray and Figure 3-20 for the version 2 and version 3 power tray). Step 5 Close the retainer bracket to secure the AC power cord plug to the version 1 power tray receptacle. For the version 2 and version 3 power tray, tighten the screw that clamps the AC power cord plug in place. Typical AC Power Connections to an AC Power Tray—Version 1 Power System Figure 3-20 Typical AC Power Connections to an AC Power Tray—Version 2 and Version 3 Power System 284278 243302 Figure 3-19 Step 6 Plug the other end of the AC power cord into the AC source receptacle. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-27 Chapter 3 Installing Cards and Modules in the Chassis Connecting Power to the Router Step 7 Proceed to the “Powering On the Router” section on page 3-32. Connecting Power to a DC-Powered Router This section contains the procedures to connect the DC source power cables to a DC-powered router. The color coding of source DC power cable leads depends on the color coding of the site DC power source. Because there is no color code standard for source DC wiring, you must be sure that power source cables are connected to the power module with the proper positive (+) and negative (–) polarity: • In some cases, the source DC cable leads might have a positive (+) or a negative (–) label. This is a relatively safe indication of the polarity, but you must verify the polarity by measuring the voltage between the DC cable leads. Be sure that the positive (+) and negative (–) cable leads match the positive (+) and negative (–) labels on the power module when making the measurement. • Green (or green and yellow) cable typically indicates that it is a ground cable. Caution DC power modules contain circuitry to trip the breaker on the power module if the power module detects a reverse polarity condition. No damage should occur from reverse polarity, but you should correct a reverse-polarity condition immediately. Note The length of the cables depends on the location of your router in relation to the source of DC power. These cables and the cable lugs used to attach the cables to the router chassis are not available from Cisco Systems. They are available from any commercial cable vendor. For more information on site power and source DC cable requirements, see Power Connection Guidelines, page 1-36. Caution To ensure that power remains off while you are performing this procedure, lock-out/tag-out the DC circuit breaker switch in the off (0) position until you are ready to turn it on. Follow these steps to connect the DC source power cables to a DC power tray: Step 1 Verify that the power tray switch is set to the STANDBY (0) position. Step 2 Remove the clear plastic safety covers that fit over the DC power connection terminal studs. Step 3 Connect the DC power cables in the following order (see Figure 3-19 for the version 1 power system, Figure 3-20 for the version 2 power system, and Figure 3-23 for the version 3 power system. Step 4 Caution a. Ground cables first. b. Positive cables next. c. Negative cable last. Repeat Step 3 for the other power modules installed in the tray. To prevent injury and damage to the equipment, always attach the ground and source DC power cable lugs to power tray terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-28 Chapter 3 Installing Cards and Modules in the Chassis Connecting Power to the Router Caution Typical Power Connections to a Power Tray for a Single DC Power Module—Version 1 Power System 243183 Figure 3-21 Do not overtighten the nuts that secure the DC power cables to the power tray terminals. Using the 7/16 hex socket and torque wrench the nuts should be tightened to a torque of 45 to 50 in-lb. PWR A– –48/60V PWR RTN A+ –48/60V RTN Feed A, Slot M2 PWR B– –48/60V PWR RTN B+ –48/60V RTN Ground Feed B, Slot M2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-29 Chapter 3 Installing Cards and Modules in the Chassis Connecting Power to the Router Figure 3-22 Typical Power Connections to a Power Tray for a Single DC Power Module—Version 2 Power System M3 M2 M1 M3 M2 344255 M1 PWR A– –48/60V PWR RTN A+ –48/60V RTN Feed A, Slot M3 PWR B– –48/60V PWR RTN B+ –48/60V RTN Feed B, Slot M3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-30 Installing Cards and Modules in the Chassis Connecting Power to the Router PWR A– –48/60V PWR RTN A+ –48/60V RTN Feed A, Slot M3 Typical Power Connections to a Power Tray for a Single DC Power Module—Version 3 Power System PWR B– –48/60V PWR RTN B+ –48/60V RTN 364234 Figure 3-23 Feed B, Slot M3 Figure 3-24 Location of DC Power Switch—Version 2 and Version 3 Power System 1 331402 Chapter 3 1 Power switch Step 5 Replace the clear plastic safety covers over the connection terminal studs. Figure 3-24 shows the plastic safety cover being installed over the version 2 DC power tray connection terminals. The plastic covers for the version 2 DC power tray are similar. Step 6 Proceed to Powering On the Router, page 3-32. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-31 Chapter 3 Installing Cards and Modules in the Chassis Powering On the Router Powering On the Router Follow these steps to turn on power to an AC-powered or DC-powered router: Step 1 Power on the circuit breaker to your power sources. Step 2 Verify that the Power Input LED on each power module in the tray is lit. Note On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. Step 3 Set the power tray switch for Feed A Slots M03 to the ON (1) position. For the feeds, see Figure 3-19 for the version 1 power system and Figure 3-22 for the version 2 power system, and Figure 3-23 for the version 3 power system. For the locations of the power switch, see Figure 3-22 for the version 1 power system, and Figure 3-24 for the version 2 and version 3 power systems. Step 4 Verify that the Power Output LED on each power module in the tray is lit. Step 5 Repeat Step 3 and Step 4 for Slots M03 for Feed B. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 3-32 CH A P T E R 4 Troubleshooting the Installation This chapter contains general troubleshooting information to help isolate the cause of any difficulties you might encounter during the installation and initial startup of the system. Although an overtemperature condition is unlikely at initial startup, environmental monitoring functions are included in this chapter because they also monitor internal voltages. • Troubleshooting Overview, page 4-1 • Troubleshooting the Power Subsystem, page 4-7 • Troubleshooting the Route Processor Subsystem, page 4-19 • Troubleshooting the Cooling Subsystem, page 4-32 Troubleshooting Overview This section describes the methods used in troubleshooting the router. The troubleshooting methods are organized according to the major subsystems in the router. If you are unable to solve a problem on your own, you can contact a Cisco customer service representative for assistance. Cisco customer service and technical support can be reached at: http://www.cisco.com/en/US/support/tsd_cisco_worldwide_contacts.html When you call, please have the following information ready: • Date you received the router and the chassis serial number (located on a label on the back of the chassis). • Installed line cards and Cisco software release number: – Use the show version command to determine which line cards are installed and the Cisco software release number, if possible. • Brief description of the symptoms and steps you have taken to isolate and solve the issue. • Maintenance agreement or warranty information. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-1 Chapter 4 Troubleshooting the Installation Troubleshooting Overview Troubleshooting Using a Subsystem Approach To solve a system problem, try to isolate the problem to a specific subsystem. Compare current router behavior with expected router behavior. Because a startup issue is usually attributable to one component, it is most efficient to examine each subsystem, rather than trying to troubleshoot each router component. Table 4-1 describes the subsystems for the Cisco ASR 9000 Series Routers: Table 4-1 Subsystem Descriptions for the Cisco ASR 9000 Series Routers Type of Subsystem Power subsystem Description • Up to 8 AC input or DC input power supply modules can be installed in the Cisco ASR 9010 Router chassis. • Up to 4 AC input or DC input power supply modules installed in the Cisco ASR 9006 Router chassis. • Up to 6 AC input or DC input power supply modules installed in the Cisco ASR 9904 Router chassis. • Up to 16 AC input or DC input power supply modules installed in the Cisco ASR 9922 Router chassis. • Up to 12 AC input or DC input power supply modules installed in the Cisco ASR 9912 Router chassis. Chassis backplane power distribution The system transfers –54 VDC power from the power modules to the chassis backplane and distributes it to all the cards through the backplane connectors. Processor subsystem Cisco ASR 9010 Router Cisco ASR 9006 Router Cisco ASR 9904 Router Includes the active Route Switch Processor (RSP) card (and optional, redundant RSP card, if installed). Up to eight line cards in the Cisco ASR 9010 Router, four line cards in the Cisco ASR 9006 Router, and two line cards in the Cisco ASR 9904 Router. Note Processor subsystem Cisco ASR 9922 Router Cisco ASR 9912 Router The RSP and line cards are equipped with onboard processors. The RSP downloads a copy of the Cisco software image to each line card processor. The system uses an alphanumeric display on the active RSP to display status and error messages, which can help in troubleshooting. Includes the active Route Processor (RP) card, standby redundant RP card. Up to 20 line cards in the Cisco ASR 9922 Router or 10 line cards in the Cisco ASR 9912 Router. Note The RP and line cards are equipped with onboard processors. The RP downloads a copy of the Cisco software image to each line card processor. The system uses an alphanumeric display on the active RP to display status and error messages, which can help in troubleshooting. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-2 Chapter 4 Troubleshooting the Installation Troubleshooting Overview Table 4-1 Subsystem Descriptions for the Cisco ASR 9000 Series Routers (continued) Type of Subsystem Description Cooling subsystem Consists of one or two fan trays, which circulate air through the card cage to cool the cards, and two fans in each of the power modules, which circulate cooling air through the power module. Cisco ASR 9010 Router Cisco ASR 9006 Router Cisco ASR 9904 Router Cisco ASR 9912 Router Cooling subsystem Consists of four fan trays, which circulate air through the top and bottom line card cages to cool the cards, and two fans in each of the power modules, which circulate cooling air through the power module. Cisco ASR 9922 Router Note There are two types of image files, -P PIE files, and x86-based -PX PIE files. -P PIE files are for use on Cisco ASR 9000 Series Routers with RSP route switch processors (RSP-4G and RSP-8G). -PX PIE files are for use on the routers with RSP-440/RSP-440 Lite and RSP-880 route switch processors, and the Cisco ASR 9922 Router and Cisco ASR 9912 Router route processors. Normal Router Startup Sequence You can generally determine when and where the router failed during the startup sequence by checking the status LEDs on the power modules, and the alphanumeric displays on the RSP, RP, and line cards. In a normal router startup sequence, the following sequence of events and conditions occur: 1. The fan in each power module receives power and begins drawing air through the power supply. The power module input power and output power indicators are on. 2. The fans in the fan tray receive power and begin drawing air through the chassis. The fan tray OK indicator is on. 3. As the power-on and boot process progresses for the RSP/RP, the status of the RSP/RP appears on the alphanumeric display on the front panel of the card. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-3 Chapter 4 Troubleshooting the Installation Troubleshooting Overview Identifying Startup Issues Table 4-2 shows the contents of the alphanumeric displays on the various RSP/RP cards, as well as the normal LED states on the power modules (AC or DC) and the fan tray after a successful system startup. Note Table 4-2 For the RSP/RP card to communicate properly to a power module in a power tray, the appropriate input power should be present. Alphanumeric Displays and LEDs at System Startup Component Type of Indicator Display Contents/LED Status and Meaning RSP card Alphanumeric display INIT—Card is inserted and microcontroller is initialized BOOT—Board is powered on and CPU is booting IMEM—Start initializing memory IGEN—Start initializing the board ICBC—Start initializing communication with the microcontroller PDxy—Loading programmable devices (x = FPGA, y = ROMMON) PSTx—Power on self test x RMN—All tests are finished and ROMMON is ready for commands LOAD—Downloading Minimum Boot Image (MBI) image to CPU MBI—Starting execution of MBI IOXR—Cisco IOS XR software is starting execution ACTV—RSP role is determined to be active RSP STBY—RSP role is determined to be standby RSP PREP—Preparing disk boot Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-4 Chapter 4 Troubleshooting the Installation Troubleshooting Overview Table 4-2 Alphanumeric Displays and LEDs at System Startup (continued) Component Type of Indicator Display Contents/LED Status and Meaning RSP-440 RSP-440 Lite RSP-880 card Alphanumeric display INIT—Card is inserted and microcontroller is initialized BOOT—Board is powered on and CPU is booting IMEM—Start initializing memory IGEN—Start initializing the board ICBC—Start initializing communication with the microcontroller SCPI—Board is not plugged in properly RSP-440/RSP 440-Lite • STID—CBC was unable to read slot ID pins correctly • PSEQ—CBC detected power sequencer failure • DBPO—CBC detected an issue during board power up • KPWR—CBC detected an issue during board power up • LGNP—CBC detected an issue during board power up • LGNI—CBC detected an issue during board power up RMN—All tests are finished and ROMMON is ready for commands LOAD—Downloading MBI image to CPU RRST—ROMMON is performing a soft reset after 5 consecutive MBI validation requests timed out MVB—ROMMON trying MBI validation boot MBI—Starting execution of MBI IOXR—Cisco IOS XR software is starting execution LDG—The RSP is loading (MBI started and card preparing for activity) INCP—The software or configuration is incompatible with the RSP OOSM—The RSP is in Out of Service, Maintenance mode ACTV—RSP role is determined to be active RSP STBY—RSP role is determined to be standby RSP PREP—Preparing disk boot Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-5 Chapter 4 Troubleshooting the Installation Troubleshooting Overview Table 4-2 Alphanumeric Displays and LEDs at System Startup (continued) Component Type of Indicator Display Contents/LED Status and Meaning RP card RP2 card Alphanumeric display INIT—Card is inserted and microcontroller is initialized BOOT—Board is powered on and CPU is booting IMEM—Start initializing memory IGEN—Start initializing the board ICBC—Start initializing communication with the microcontroller SCPI—Board is not plugged in properly STID—CBC was unable to read slot ID pins correctly PSEQ—CBC detected power sequencer failure DBPO—CBC detected an issue during board power up KPWR—CBC detected an issue during board power up LGNP—CBC detected an issue during board power up LGNI—CBC detected an issue during board power up RMN—All tests are finished and ROMMON is ready for commands LOAD—Downloading MBI image to CPU RRST—ROMMON is performing a soft reset after 5 consecutive MBI validation requests timed out MVB—ROMMON trying MBI validation boot MBI—Starting execution of MBI IOXR—Cisco IOS XR software is starting execution LDG—The RP is loading (MBI started and card preparing for activity) INCP—The software or configuration is incompatible with the RP OOSM—The RP is in Out of Service, Maintenance mode ACTV—RP role is determined to be active RP STBY—RP role is determined to be standby RP PREP—Preparing disk boot Line Cards Status LED Green: The line card is enabled and ready for use. AC Power Modules Power status LEDs Input power indicator on (green): Input AC power OK. Output power indicator on (green): Output DC power OK. Fault LED off (red): No fault is present. The correct power module voltages are present and no faults have been detected. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-6 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Table 4-2 Alphanumeric Displays and LEDs at System Startup (continued) Component Type of Indicator Display Contents/LED Status and Meaning DC Power Modules Power status LEDs Input power indicator on (green): Input DC power OK. On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. Output power indicator on (green): Output DC power OK. Fault LED off (red): No fault is present. The correct power module voltages are present and no faults have been detected. Fan Trays Fan tray status LED Green LED on: Fan Tray OK. The fan tray fans are operating correctly. Troubleshooting the Power Subsystem This section contains information to troubleshoot the power subsystems: Note • Troubleshooting the AC Input Power Subsystem, page 4-7 • Troubleshooting the DC Input Power Subsystem, page 4-12 • Troubleshooting the Power Distribution System, page 4-18 For the RSP/RP card to communicate properly to a power module in a power tray, input power to at least one of the three power modules in the power tray should be present. Troubleshooting the AC Input Power Subsystem AC input power modules are monitored for internal temperature, voltage, and current load by the RSP/RP. If the router detects an extreme condition, it generates an alarm and logs the appropriate warning messages on the console. Figure 4-1 shows the status indicators for the version 1 power module, Figure 4-2 shows the status indicators for the version 2 power module, and Figure 4-3 shows the status indicators for the version 3 AC power module. The indicator definitions follow the two figures. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-7 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Version 1 Power Module Status Indicators ~ 1 = 2 ! 3 242986 Figure 4-1 1 Input power LED ON continuously when the input voltage is present and within the correct range BLINKING when the input voltage is out of acceptable range On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. OFF when no input voltage is present 2 Output power LED ON when the power module output voltage is present BLINKING when the power module is in a power limit or overcurrent condition 3 Fault LED ON to indicate that a power module failure has occurred Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-8 Troubleshooting the Installation Troubleshooting the Power Subsystem Figure 4-2 Version 2 Power Module Power Module Status Indicators 284405 Chapter 4 1 2 3 1 Input power LED ON continuously when the input voltage is present and within the correct range BLINKING when the input voltage is out of acceptable range On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. OFF when no input voltage is present 2 Output power LED ON when the power module output voltage is present BLINKING when the power module is in a power limit or overcurrent condition 3 Fault LED ON to indicate that a power module failure has occurred Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-9 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Figure 4-3 Version 3 AC Power Module Status Indicators 1 2 363718 3 1 Input power LED ON continuously when the input voltage is present and within the correct range BLINKING when the input voltage is out of acceptable range On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. OFF when no input voltage is present 2 Output power LED ON when the power module output voltage is present BLINKING when the power module is in a power limit or overcurrent condition 3 Fault LED ON to indicate that a power module failure has occurred Follow these steps to troubleshoot the AC power module if it is not operating properly. Step 1 Step 2 Make sure the power module is seated properly by ejecting and reseating the power module. Check that: • Latch on the door/ejector lever is locked securely. • Power switch on the power tray is set to the ON (1) position. Make sure the router is powered on and that all power cords are connected properly. Check that the: Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-10 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Step 3 • Power cords plugged into the power tray receptacles are secured in place with their retention clips. • Power cords at the power source end are securely plugged into their own AC power outlets. • Source AC circuit breaker is switched on. Check the power supply status LED indicators: • Input power LED (green)—Indicates that the AC power input is operating normally, and the source AC input voltage of 200 to 240 VAC is within the nominal operating range. If the input power LED is blinking, the input voltage is out of acceptable range. Verify that each AC power source is operating in the nominal range of 200 to 240 VAC. Note • On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. Output power LED (green)—Indicates that the DC power output is operating normally and the –54 VDC output voltage to the backplane are within the nominal operating range. This indicator lights only when the power switch at the rear of the power tray is set to the ON (1) position. – If the Output power LED remains off after checking all the power sources, replace the power supply with a spare. If the spare power module does not work, troubleshoot the power tray in which the module is plugged. – If the output power LED is blinking, the power module is in a power limit or overcurrent condition. Make sure that each power cord is connected to a dedicated AC power source. Verify that each AC power source is operating in the nominal range of 200 to 240 VAC and is supplying a minimum service of 20 A, North America (or 13 A, international). • Fault LED (red)—Indicates that the system has detected a fault within the power supply. This indicator remains off during normal operation. If the fault LED is on: – If your system has more than one power tray (Cisco ASR 9010 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router) with power modules installed for redundancy, you can toggle the power switch at the rear of the first power tray off and then on. If the fault LED remains on after several attempts to power it on, replace the power module with a spare. – If the spare power module also fails, the problem could be a faulty power tray backplane connector. Power off the router and contact a Cisco service representative for assistance. – Verify that the power module fans are operating properly. – Verify that the fan tray is operating properly. If the power module fans and the fan trays are operating properly, replace the existing power module with a spare. Caution Because the AC input power subsystems use redundant power modules, a problem with the DC output voltage to the backplane from only one power module should not affect router operation. When the router is equipped with two AC power supplies, it powers on and operates even if one power supply fails. However, complete router functionality may be affected depending on the system load. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-11 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Troubleshooting the DC Input Power Subsystem DC input power supplies are monitored for internal temperature, voltage, and current load by the RSP/RP. If the router detects an extreme condition, it generates an alarm and logs the appropriate warning messages on the console. Figure 4-1 shows the status indicators for the version 1 power module, Figure 4-2 shows the status indicators for the version 2 power module, and Figure 4-4 shows the status indicators for the version 3 DC power module. The indicator definitions follow the two figures. Figure 4-4 Version 3 DC Power Module Status Indicators 1 2 363719 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-12 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem 1 Input power LED ON continuously when the input voltage is present and within the correct range BLINKING when the input voltage is out of acceptable range On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. OFF when no input voltage is present 2 Output power LED ON when the power module output voltage is present BLINKING when the power module is in a power limit or overcurrent condition 3 Fault LED ON to indicate that a power module failure has occurred Troubleshooting a DC Power Module Follow these steps to troubleshoot a DC power module if it is not operating properly. Step 1 Step 2 Step 3 Make sure the power module is seated properly by ejecting and reseating the power module. Check that: • Latch on the door/ejector lever is locked securely. • Power switch on the power tray is set to the ON (1) position. Make sure the router is powered on and that all power cords are connected properly. Check that the: • Power cables are securely attached to their power module terminal studs. • Power cables are securely attached at the DC source end. • Source DC circuit breaker is switched on. Check the power supply status LED indicators: • Input power LED (green)—Indicates that the DC power input is operating normally, and the source DC input voltage is within the nominal operating range of –40 to –72 VDC. – If the input power LED is blinking, input connections to the power module are loose or not connected, or the input voltage is below the minimum. Verify that DC power from the source is operating in the nominal range of –40 to –72 VDC. Note On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and blinks green if only a single DC feed is valid. Check the input connections to the power module. – If the indicator is still flashing after you perform the above checks, replace the power module. • Output power LED (green)—Indicates that the DC power output is operating normally, and the –54 VDC output voltage to the backplane is within the nominal operating range. This indicator lights only when the power switch at the rear of the power tray is set to the ON (1) position. – If the output power LED remains off after checking all the power sources, replace the power module with a spare. If the spare power module does not work, troubleshoot the power tray in which the module is plugged. – If the output power LED is blinking, the power module is in a power limit or overcurrent condition. Make sure that each power cable is connected to a dedicated DC power source. Verify that each DC power source is operating in the nominal range of –40 to –72 VDC. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-13 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem • Fault LED (red)—Indicates that the system has detected a fault within the power supply. This indicator remains off during normal operation. If the fault LED is on, check the following: – If your system has more than one power tray (Cisco ASR 9010 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router) with power modules installed for redundancy, you can toggle the power switch at the rear of the first power tray off and then on. If the fault LED is still on, eject and reseat the power module. If the fault LED remains on after several attempts to power it on, replace the power module with a spare. – If the spare power module also fails, the problem could be a faulty power tray backplane connector. Power off the router and contact a Cisco service representative for assistance. – Verify that the power module fans are operating properly. – Verify that the fan tray is operating properly. – If the power module fans and the fan trays are operating properly, replace the faulty power module with a spare. Caution Because there are redundant power modules, a problem with the DC output voltage to the backplane from only one power module should not affect router operation. When the router is equipped with two DC power supplies, it powers on even if one power supply fails. However, complete router functionality may be affected depending on the system load. Additional Power Subsystem Troubleshooting Information This section contains additional troubleshooting information to help you isolate the cause of a power problem. Obtaining Temperature and Environmental Information If both the RSP/RP and fan trays are operating, all internal correct DC voltages are present. Enter the show environment command at the router admin prompt to display temperature and voltage information for each installed card, fan tray, and power module as shown in this example: RP/0/RSP0/CPU0:router(admin) #show environment Temperature Information --------------------------------------------R/S/I Modules Inlet Temperature (deg C) Hotspot Temperature (deg C) 0/RSP0/* host 25.3 41.6 host 29.2 30.0 host 35.0 46.6 host 21.2 20.8 0/0/* 0/1/* 0/FT0/* Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-14 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem 0/FT1/* host 22.0 21.5 Voltage Information --------------------------------------------R/S/I Modules Sensor 0/RSP0/* host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host (mV) VP3P3_CAN VP2P5 VP3P3 VP1P2 VP1P5 VP1P8 VP5P0 VP7P0 VP2P5_DB VP1P8_DB VP1P5_DB VP1P2_DB VP0P75_DB VP1P05_DB VP1P8_ENSO VP1P0_SAC0_VDDA VP1P0_SAC0_VDDD_VDDACM VP1P2_SERDES_PLL_LGN VP1P0_SAC1_VDDD_VDDACM VP1P0_SAC1_VDDA VP1P0_SAC1_VDD VP1P0_SAC0_VDD VP1P0_DAO VP1P0_KAW_LDO VP1P0_MGTVCC_DAO VP1P2_SERDES_PLL_DAO VP1P0_SKT_IO VP1P0_SKT_CORE VP1P9_LDO VP1P8_10GPHY_LDO VP1P2_10GPHY_01 VP0P75_TMX_VTT VP3P3_OCXO VP1P8_OCXO VP1P0_ARB Margin 3300 2499 3299 1199 1500 1800 5000 6999 2499 1800 1500 1199 750 1050 1800 1000 999 1199 999 999 1000 1000 999 1000 1000 1200 1000 1000 1900 1800 1200 743 3300 1799 999 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 10552 4939 3275 3303 2515 1803 1203 1795 881 1195 1196 1806 1504 1499 1051 749 754 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 0/0/* host host host host host host host host host host host host host host host host host IBV 5.0V VP3P3_CAN 3.3V 2.5V 1.8VB 1.2VB 1.8VA 0.9VB 1.2V_LDO_BRG0 1.2V_LDO_BRG1 1.8VC 1.5VB 1.5VA 1.1V(1.05V_CPU) 0.75VA 0.75VB_0.75VC Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-15 Chapter 4 Troubleshooting the Power Subsystem host host host host host host host host host host host host host host host host host host host host 1.1VB 1.2V_TCAM0 1.2V_TCAM1 1.0V_Bridge_LDO 1.0VB 0.75VD_and_0.75VE 1.2V_TCAM2 1.2V_TCAM3 1.5VC 1.8VD 1.1VC ZARLINK_3.3V ZARLINK_1.8V 1.2V_DB 3.3V_DB 2.5V_DB 1.5V_DB 1.8V_DB 5.0V_XFP_DB 1.2VB_DB 1101 1203 1202 995 1046 755 1208 1203 1507 1793 1105 3284 1810 1200 3320 2498 1493 1827 5034 1226 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host host IBV 5.0V VP3P3_CAN 3.3V 2.5V 1.8VB 1.2VB 1.8VA 0.9VB 1.2V_LDO_BRG0 1.2V_LDO_BRG1 1.8VC 1.5VB 1.5VA 1.1V(1.05V_CPU) 0.75VA 0.75VB_0.75VC 1.1VB 1.2V_TCAM0 1.2V_TCAM1 1.0V_Bridge_LDO 1.0VB 0.75VD_and_0.75VE 1.2V_TCAM2 1.2V_TCAM3 1.5VC 1.8VD 1.1VC ZARLINK_3.3V ZARLINK_1.8V 1.2V_DB 3.3V_DB 2.5V_DB 1.5V_DB 10460 4920 3283 3294 2510 1804 1203 1794 882 1191 1194 1816 1508 1497 1054 749 755 1104 1205 1207 995 1047 753 1207 1199 1503 1805 1102 3272 1811 1197 3318 2540 1511 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 0/1/* Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-16 Troubleshooting the Installation Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem LED Information --------------------------------------------R/S/I Modules 0/RSP0/* host host host host LED Status Critical-Alarm Major-Alarm Minor-Alarm ACO Off Off Off Off Fan Information --------------------------------------------Fan speed (rpm): FAN0 FAN1 FAN2 FAN3 FAN4 FAN5 6990 7020 6960 6900 0/FT0/* 7080 7020 0/FT1/* 6900 6900 7110 6960 6900 Power Supply Information --------------------------------------------- 7020 R/S/I Modules Sensor Watts Status host 3000 Ok 0/PM0/* PM Power Shelves Type: AC Total Power Capacity: Usable Power Capacity: Supply Failure Protected Capacity: Worst Case Power Used: 3000W 3000W 0W 1910W Slot ---0/RSP0/CPU0 0/RSP1/CPU0 0/0/CPU0 0/1/CPU0 0/FT0/SP 0/FT1/SP Max Watts --------250 250 375 375 330 330 Worst Case Power Available: Supply Protected Capacity Available: (default) (default) (default) 1090W Not Protected Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-17 Chapter 4 Troubleshooting the Installation Troubleshooting the Power Subsystem Troubleshooting the Power Distribution System The power distribution system consists of: • AC or DC power modules, which supply –54 VDC to the backplane. • Chassis backplane, which carries voltage to chassis components. • DC-to-DC converters, which convert –54 VDC from the backplane to the correct voltages required by the line cards. Follow these steps to troubleshoot the power distribution system: Step 1 Check each power module to make sure that: • Power module door is fully closed and properly secured by its latch. • Green Input Power LED is on. • Green Output Power LED is on. • Red Fault LED is off. If the power modules meet the above criteria, then the correct source power is present and within tolerance and output DC power is present. The power modules are functioning properly. Step 2 Make sure the fan trays are operating: • If the fan trays are functioning, then the –54 VDC from the chassis backplane and the cables from the backplane to the fan trays are functioning properly. • If one or both fan trays are not functioning, there may be a problem with either the fan trays themselves, or the –54 VDC power supplied to the fan trays. Eject and reseat the fan trays. • If a fan tray is still not operating, there could be a problem with the fan tray controller card or cable. Replace the fan tray. • Contact your Cisco representative if replacing a fan tray or both fan trays does not fix the problem. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-18 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Troubleshooting the Route Processor Subsystem The router processor subsystem consists of the route processor located on the RSP card. The RSP and the line cards each have the same onboard CPU serving as the main processor. The Controller Area Network (CAN) microcontroller processor monitors the environment and controls the onboard DC-to-DC converters. Note A minimally configured router must have an RSP/RP installed in RSP slot 0 or RP slot 0 of the card cage to operate. If the router is equipped with a redundant RSP/RP, the redundant RSP/RP must be installed in RSP slot 1 or RP slot 1 of the card cage. This section contains information to troubleshoot the route processor subsystem, including: • Route Processor Overview, page 4-19 • RSP and RP Front Panel Indicators, page 4-25 • Troubleshooting RSP and RP Cards, page 4-29 • Fabric Card Front Panel Indicator, page 4-31 • Troubleshooting Line Cards and Modular Port Adapters, page 4-31 Route Processor Overview The CPU on the RSP/RP card provides chassis control and management, boot media functionality, telecom timing and precision clock synchronization, communication to the line cards through the backplane Ethernet network, and power control through the CAN bus. In addition, the CPU on the RSP/RP card also runs the routing protocols. The RP2 card has more processing power than the earlier RP. It also doubles the amount of storage and supported memory as well as the memory bandwidth. This provides the path to scale the number of routes up in this generation. In addition the internal control plane bandwidth has been scaled up to allow better control of the linecards as the network bandwidth increases. Figure 4-8 identifies the ports and LEDs on the RP card front panel. Figure 4-9 identifies the ports and LEDs on the RP2 card front panel. Figure 4-5 identifies the ports and LEDs on the RSP card front panel. Figure 4-6 identifies the ports and LEDs on the RSP-440 and RSP-440 Lite card front panel. Figure 4-7 identifies the ports and LEDs on the RSP-880 card front panel. Figure 4-8 identifies the ports and LEDs on the RP card front panel. Figure 4-9 identifies the ports and LEDs on the RP2 card front panel. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-19 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Figure 4-5 RSP Card Front Panel ACT MGT LAN 0 LINK ACT MGT LAN 1 LINK 1 CONSOLE 2 AUX J.211 SYNC 0 BITS J.211 SYNC 1 BITS 3 ALARM OUT 4 KEEP CLOSED COMPACT FLASH ACCESS 5 ACO 6 7 LAMP TEST FAIL SYNC CRIT HDD MAJ CF MIN ACO 8 243091 A9K-RSP-4G 1 Management LAN ports 5 Compact Flash type I/II 2 Console and Auxiliary (AUX) ports 6 Alarm Cutoff (ACO) and Lamp Test push buttons 3 Sync (BITS and J.211) ports 7 Eight discrete LED indicators 4 Alarm Out DB9 Connector 8 LED matrix display Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-20 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Figure 4-6 RSP-440 and RSP-440 Lite Card Front Panel J211 SYNC 0 BITS J211 SYNC 1 BITS 1 SFP + 0 ACT IEEE 1588 LINK 3 SFP + 1 2 ICS0 4 GPS INTERFACE ICS1/TOD 10MHz 1PPS 5 ALARM OUT 6 7 J.211 MGT LAN 0 BITS J.211 MGT LAN 1 BITS 8 CONSOLE 9 AUX 10 A9K-RSP440-SE 330841 12 T UL FA PS D G SS FC J IT MIN CR MA O NC IL SY FA AC 11 ACO LAMP TEST 1 SYNC (BITS/J.211) ports 7 External USB port 2 SFP/SFP+ ports 8 Management LAN ports 3 Service LAN port 9 Console and Auxiliary (AUX) ports 4 ToD port 10 Alarm Cutoff (ACO) and Lamp Test push buttons 5 10 MHz and 1 PPS indicators 11 Eight discrete LED indicators 6 Alarm Out DB9 connector 12 LED matrix display Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-21 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Figure 4-7 RSP-880 Card Front Panel 1 2 3 4 5 6 7 8 9 10 11 12 363579 13 1 SYNC (BITS/J.211) ports 8 Management LAN ports 2 SFP/SFP+ ports 9 CMP port 3 Service LAN port 10 Console and Auxiliary (AUX) ports 4 Inter Chassis Sync ports and ToD port 11 Alarm Cutoff (ACO) and Lamp Test push buttons 5 10 MHz and 1 PPS indicators 12 Eight discrete LED indicators 6 Alarm Out DB9 connector 13 LED matrix display 7 External USB port Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-22 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Figure 4-8 RP Card Front Panel 1 2 3 4 5 6 7 8 9 10 11 12 344073 13 1 SYNC (BITS/J.211) ports 8 External USB port 2 SFP/SFP+ ports 9 Management LAN ports 3 IEEE 1588 port 10 CONSOLE and AUX ports 4 Inter-chassis nv Sync0 11 Alarm Cutoff (ACO) and Lamp Test push buttons 5 Inter-chassis nv Sync1 GPS ToD 12 Nine discrete LED indicators 6 10 MHz and 1 PPS indicators 13 LED matrix display 7 Alarm Out DB9 connector Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-23 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Figure 4-9 RP2 Card Front Panel 1 2 3 4 5 6 7 8 9 10 11 363906 12 13 1 SYNC (BITS/J.211) ports 8 Management LAN ports 2 SFP/SFP+ ports 9 CMP Port 3 IEEE 1588 port 10 CONSOLE and AUX ports 4 Inter-chassis nv Sync0 and 1 11 Alarm Cutoff (ACO) and Lamp Test push buttons 5 10 MHz and 1 PPS indicators 12 Nine discrete LED indicators 6 Alarm Out DB9 connector 13 LED matrix display 7 External USB port Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-24 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem RSP and RP Front Panel Indicators • LED Display Definitions, page 4-25 • Compact Flash and Status LEDs, page 4-27 • Ethernet Ports and Status LEDs, page 4-27 • Auxiliary and Console Ports, page 4-28 • Alphanumeric Message Displays, page 4-28 • Flash Memory, page 4-29 LED Display Definitions The RSP card has eight discrete LED indicators and an LED dot-matrix display for system information. The RSP-440, RSP-440 Lite, and RSP-880 have nine discrete LED indicators, a LED dot-matrix display for system information, and three USB-specific LEDs. The RP has nine discrete LED indicators and a LED dot-matrix display for system information. Table 4-3 describes the discrete LEDs and the three USB LEDs on the RSP, RSP-440, RSP-440 Lite, and RSP-880 cards. Table 4-4 describes the discrete LED definitions for the RP and RP2 cards. Table 4-3 RSP, RSP-440, RSP-440 Lite, RSP-880 Discrete LED Display Definitions Indicator (Label) Color Description Power Fail (FAIL) Red Standby Power Fail LED. The LED is turned off by the CAN bus controller after it is up and running. Off Standby power is normal. Red Critical Alarm LED. A critical alarm has occurred. Off (Default after reset) No critical alarm has occurred. Red Major alarm LED. A major alarm has occurred. Off (Default after reset) No major alarm has occurred. Amber Minor alarm LED. A minor alarm has occurred. Off (Default after reset) No minor alarm has occurred. Green System timing is synchronized to an external timing source. Amber System timing is free running. Off LED never turns off. Amber Alarm Cutoff has been enabled. The ACO push button was pressed after at least one alarm has occurred. Off (Default after reset) Alarm Cutoff is not enabled. Green Hard Disk Drive is busy/active. The LED is driven by the SAS controller. Off (Default after reset) Hard Disk Drive is not busy/active Critical Alarm (CRIT) Major Alarm (MAJ) Minor Alarm (MIN) Synchronization (SYNC) Alarm Cutoff (ACO) Internal Hard Disk Drive (HDD) [RSP only] Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-25 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Table 4-3 RSP, RSP-440, RSP-440 Lite, RSP-880 Discrete LED Display Definitions (continued) Indicator (Label) Color Description External Compact Flash (CF) Green Compact Flash is busy/active. Off (Default after reset) Compact Flash is not busy/active. [RSP only] Green Internal Solid State Hard Disk Drive (SSD) Internal Solid State Hard Disk Drive (SSD0) is busy/active. The LED is driven by the SSD/SAS controller. RSP-440/RSP-440 Lite Off (Default after reset) RSP-880 Internal Solid State Hard Disk Drive is not busy/active. GPS GPS interface provisioned and ports are turned on. ToD, 1 PPS, 10 Mhz are all valid. Green RSP-440/RSP-440 Lite Off RSP-880 (Default after reset) Green External USB 2.0 RSP-440/RSP-440 Lite Off (Default after reset) RSP-880 Internal USB 2.0 A Green RSP-440/RSP-440 Lite Off (Default after reset) RSP-880 Internal USB 2.0 B Green RSP-440/RSP-440 Lite Off (Default after reset) RSP-880 Table 4-4 Either the interface is not provisioned, or the ports are not turned on. ToD, 1 PPS, 10 Mhz are not valid. External USB is busy/active. External USB is not busy/active. Internal USB is busy/active. Internal USB is not busy/active. Internal USB is busy/active. Internal USB is not busy/active. RP and RP2 Discrete LED Display Definitions Indicator (Label) Color Description Power Fail (FAIL) Red (Default after power on) Standby Power Fail LED. The LED is turned off by the CAN bus controller after it is up and running. Off Standby power is normal. Critical Alarm (CRIT) Red Critical Alarm LED. A critical alarm has occurred. Off (Default after reset) No critical alarm has occurred. Major Alarm (MAJ) Red Major alarm LED. A major alarm has occurred. Off (Default after reset) No major alarm has occurred. Minor Alarm (MIN) Amber Minor alarm LED. A minor alarm has occurred. Off (Default after reset) No minor alarm has occurred. Alarm Cutoff (ACO) Amber Alarm Cutoff has been enabled. The ACO push button was pressed after at least one alarm has occurred. Off (Default after reset) Alarm Cutoff is not enabled. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-26 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Table 4-4 RP and RP2 Discrete LED Display Definitions (continued) Indicator (Label) Color Description Synchronization (SYNC) Green System timing is synchronized to an external timing source including IEEE 1588. Amber System timing is free running. Off (Default after reset) LED never turns off. Internal Solid State Hard Disk Drive (SSD) Green Internal Solid State Hard Disk Drive (SSD0) is busy/active. The LED is driven by the SSD/SAS controller. Off (Default after reset) Internal Solid State Hard Disk Drive is not busy/active. FC Fault Amber A fault has occurred on any or all of the FCs installed. This LED will be on during the boot phase of the FC. This LED will be turned off by the Controller Area Network (CAN) bus controller after it is up and running. Off (Default after reset) All FCs are booted up and ready. Green GPS interface provisioned and ports are turned on. ToD, 1 PPS, 10 Mhz are all valid. Off (Default after reset) Either the interface is not provisioned, or the ports are not turned on. ToD, 1 PPS, 10 Mhz are not valid. GPS Compact Flash and Status LEDs One compact flash slot provides the RSP with additional flash memory capacity. All combinations of different flash devices are supported by the RSP. You can use ATA flash disks, Type 1 or Type 2 linear flash memory cards, or a combination of the two. Note The RSP card only supports +5.2 VDC flash memory devices. It does not support +3.3 VDC PCMCIA devices. Note The RSP-440, RSP-440 Lite, RSP-880, and RP cards do not have a compact flash slot. The slot has an eject button (located behind the cover) to remove a flash card from the slot. Ethernet Ports and Status LEDs The RSP/RP cards have two 8-pin media-dependent interface (MDI) RJ-45 Management LAN ports for 100 Mbps and 1000Mbps Ethernet connections. These ports are labeled MGT LAN 0 and MGT LAN 1. The transmission speed of the Ethernet port is not user-configurable. You set the speed through an autosensing scheme on the RSP/RP, which determines the speed by the network that the Ethernet port is connected to. However, even at an autosensed data transmission rate of 100 Mbps, the Ethernet port can only provide a usable bandwidth of substantially less than 100 Mbps. You can expect a maximum usable bandwidth of approximately 12 Mbps when using an Ethernet connection. The following LEDs on the front panel indicate traffic status and port selection (Figure 4-10): Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-27 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem • LINK—Indicates link activity. • ACT—Indicates which Ethernet port is selected (ETH 0 or ETH 1). Note Because both ports are supported on the RSP/RP card, MGT LAN 0 is always on. MGT LAN 0 lights when it is selected. Management LAN Port Activity LEDs 243165 Figure 4-10 Auxiliary and Console Ports The auxiliary and console ports on the RSP/RP are EIA/TIA-232 (also known as RS-232) asynchronous serial ports connect external devices to monitor and manage the system: • Auxiliary port—RJ-45 interface that supports flow control and is often used to connect a modem, a channel service unit (CSU), or other optional equipment for Telnet management. • Console port—Receptacle (female) that provides a RJ-45 interface for connecting a console terminal. Alphanumeric Message Displays The alphanumeric message displays are organized in one row of four LED characters (see callout 8 in Figure 4-5 for the RSP card, callout 12 in Figure 4-6 for the RSP-440 and RSP-440 Lite cards, callout 13 in Figure 4-7 for the RSP-880 card, callout 13 in Figure 4-8 for the RP card, and callout 13 in Figure 4-9 for the RP2 card. The alphanumeric message displays show router status messages during the boot process and after the boot process is complete: • During the boot process, the message displays are controlled directly by the CAN microcontroller. • After the boot process, the message displays are controlled by Cisco IOS XR software (through the CAN bus). • Cisco IOS XR System Error Message Reference Guide The alphanumeric message displays also provide information about different levels of system operation, including the status of the RSP/RP, router error messages, and user-defined status and error messages. Note For a list of all system and error messages, see the Cisco IOS XR System Error Message Reference Guide Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-28 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem Flash Memory You can use the flash memory on the RSP card to store multiple Cisco IOS XR software and microcode images that you can use to operate the router. You can download new images to flash memory over the network (or from a local server) to replace an existing image or to add it as an additional image. The router can be booted (manually or automatically) from any of the stored images in flash memory. Flash memory also functions as a Trivial File Transfer Protocol (TFTP) server to allow other servers to boot remotely from the stored images, or to copy them into their own flash memory. The system uses two types of flash memory: • Onboard flash memory (bootflash)—Contains the Cisco IOS XR boot image • Compact flash memory disks (or cards)—Contains the Cisco IOS XR software images Note The RSP-440, RSP-440 Lite, RSP-880, and RP cards do not have a compact flash slot. Table 4-5 lists supported compact flash disk sizes and Cisco part numbers. Table 4-5 Supported Compact Flash Disk Sizes Compact Flash Disk Size Part Number 1 GB 16-3204-01 Troubleshooting RSP and RP Cards When the router is powered on, the alphanumeric display on the RSP indicates the following sequence: INIT—Card is inserted and microcontroller is initialized. BOOT—Board is powered on and CPU is booting. IMEM—Start initializing memory. IGEN—Start initializing the board. ICBC—Start initializing communication with the microcontroller. PDxy—Loading programmable devices (x = FPGA, y = ROMMON). PSTx—Power on self test x. RMN—All tests are finished and ROMMON is ready for commands. LOAD—Downloading Minimum Boot Image (MBI) image to CPU. MBI—Starting execution of MBI. IOXR—Cisco IOS-XR software is starting execution. ACTV—RSP role is determined to be active RSP. STBY—RSP role is determined to be standby RSP. PREP—Preparing disk boot. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-29 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem When the router is powered on, the alphanumeric display on the RSP-440, RSP-440 Lite, RSP-880 and RP indicates the following sequence: INIT—Card is inserted and microcontroller is initialized BOOT—Board is powered on and CPU is booting IMEM—Start initializing memory IGEN—Start initializing the board RSP-440 and RSP-440 Lite Only • STID—CBC was unable to read slot ID pins correctly • PSEQ—CBC detected power sequencer failure • DBPO—CBC detected an issue during board power up • KPWR—CBC detected an issue during board power up • LGNP—CBC detected an issue during board power up • LGNI—CBC detected an issue during board power up UPWR—User requested power off (not applicable for RSP-880 and RP2) TEMP—Over temperature CPU—CPU communication failure (not applicable for RSP-880 and RP2) RMN—All tests are finished and ROMMON is ready for commands LOAD—Downloading MBI image to CPU RRST—ROMMON is performing a soft reset after 5 consecutive MBI validation requests timed out MVB—ROMMON trying MBI validation boot MBI—Starting execution of MBI IOXR—Cisco IOS XR software is starting execution LDG—The RSP/RP is loading (MBI started and card preparing for activity) INCP—The software or configuration is incompatible with the RSP/RP OOSM—The RSP/RP is in Out of Service, Maintenance mode ACTV—RSP/RP role is determined to be active RSP/RP STBY—RSP/RP role is determined to be standby RSP/RP PREP—Preparing disk boot You can use the alphanumeric display to isolate a problem with the RSP: • Alphanumeric display is powered directly from the CAN microcontroller on the RSP card through the chassis backplane: – If the alphanumeric display is not operating, the CAN microcontroller may be malfunctioning. – If the CAN microcontroller is operating, the alphanumeric display could be on even if the RSP failed to power on. • If the alphanumeric display is not operating, but the power modules and the fan trays are operational, the RSP may not be installed properly, or the +5 VDC output from the chassis backplane may be faulty: – Make sure that the system is powered on. – Initialize the RSP card by ejecting it from the chassis backplane and then reseating it. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-30 Chapter 4 Troubleshooting the Installation Troubleshooting the Route Processor Subsystem • If the alphanumeric display is operating, check the meaning of the messages (see Table 4-6 for the RSP). When the DC-to-DC converters are powered on by the CAN microcontroller, the begins the RSP boot process and displays various status messages. Some messages appear briefly; while others appear for several seconds. If the messages appear to stop at a particular point, the boot process may be halted: – Make a note of the message. – Turn off power to the router, then turn on the power again to reset the router and start the boot process. If the router halts again, replace the RSP (see Removing and Replacing Cards from the Chassis, page 5-25). Table 4-6 Troubleshooting Using the RSP Alphanumeric Display Messages Message Description PST1 Failed DDR RAM memory test PST2 Failed FPGA image CRC check PST3 Failed board type and slot ID verification Fabric Card Front Panel Indicator The front panel of the fabric card (FC) has one tri-color LED indicator for system information. Table 4-7 lists the display definitions of the discrete LED on the FC front panel. Table 4-7 Fabric Card LED Display Definitions Indicator (Label) Color Description Power Fail (FAIL) Green FC powered on and FPGA is programmed. Note Red Fabric Data Link failure is not detected so LED remains green. Monitor CLI messages for status. Fault or malfunction in FC power up or FPGA programming. Note Once any ejector lever release button is pushed in, the FC must be physically removed and reinserted (OIR) to restart the FC. During this time before the FC is restarted, the LED is red. Amber FC is powered on but fabric not active. Off (Default after reset) FC is powered off through the CLI. Troubleshooting Line Cards and Modular Port Adapters See the Cisco ASR 9000 Series Aggregation Services Router Ethernet Line Card Installation Guide for information about troubleshooting line cards and modular port adapters (MPA). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-31 Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem Monitoring Critical, Major, and Minor Alarm Status The alarms can warn of: • Overtemperature condition on a component in the card cage • Fan failure in a fan tray • Overcurrent condition in a power supply • Out-of-tolerance voltage on one of the cards • Insertion count for an RSP card, RP, card, FC, or LC has reached a specified threshold. For more information on OIR insertion counts, see OIR Monitoring, page 5-3. The alarm LEDs are controlled by the CAN microcontroller software, which sets the threshold levels for triggering the different stages of alarms. The RSP/RP card continuously polls the system for temperature, voltage, current, and fan speed values. If a threshold value is exceeded, the RSP/RP sets the appropriate alarm severity level on the alarm card, which lights the corresponding LED, and energizes the appropriate alarm display relays to activate any external audible or visual alarms wired to the alarm display. The RSP/RP also logs a message about the threshold violation on the system console. Note If one or more of the alarm LEDs is on, check the system console for messages describing the alarm. Troubleshooting the Cooling Subsystem You may need to troubleshoot the cooling subsystem if an overtemperature condition occurs. The cooling subsystem of the router consists of a fan tray in the chassis and a fan in each of the power supplies. The fan tray and the power supply fans circulate air to maintain acceptable operating temperatures within the router. Caution When troubleshooting the fan trays, never unplug all the fan trays at the same time. • Chassis Cooling Requirements, page 4-32 • Power Module Fans, page 4-34 • Fan Tray Operation, page 4-33 • Power Module Fans, page 4-34 • Overtemperature Conditions, page 4-34 • Isolating Cooling Subsystem Problems, page 4-35 Chassis Cooling Requirements The Cisco ASR 9000 Series supports version 1 and version 2 fan trays. Version 2 high-speed fans provide additional cooling for new generation line cards that draw more power and generate more heat. Table 4-8 lists the chassis cooling requirements for these cards. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-32 Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem Table 4-8 Chassis Cooling Requirements for Next Generation Line Cards Mod200 (1xNPU), 2x100GE EP Chassis Type and Fan Tray 4x100GE 8x100GE Mod200 (1xNPU) Low density EP 20x10GE Cisco ASR 9922, V2 fan tray -5 to 50°C 0 to 1800 m -5 to 50 °C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m Cisco ASR 9912, V1 fan tray -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m Cisco ASR 9910, V2 fan tray, low power optics (less than 1.5W) -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m Cisco ASR 9910, V2 fan tray, high -5 to 50°C power optics (greater than 1.5W) 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 45°C (SFP+) -5 to 50°C 0 to 1800 m 0 to 1800 m Cisco ASR 9006 with baffle, V2 fan tray -5 to 40°C 0 to 3000 m -5 to 40°C 0 to 3000 m -5 to 50°C 0 to 1800 m -5 to 45°C (SFP+) -5 to 50°C 0 to 1800 m 0 to 1800 m Cisco ASR 9904 with baffle, V1 fan tray -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m -5 to 50°C 0 to 1800 m Fan Tray Operation The fan trays maintain acceptable operating temperatures for the internal components by drawing cooling air through a replaceable air filter into the switch fabric and alarm card cage and then through the line card and RSP card cage. • See Figure 1-12 for the Cisco ASR 9010 Router cooling path, Figure 1-13 for the Cisco ASR 9006 Router cooling path, and Figure 1-14 for the Cisco ASR 9904 Router cooling path. • In the Cisco ASR 9922 Router, the fan trays draw cooling air from the front of the chassis into the middle card cage and then through each of the two line card cages top and bottom (Figure 1-15). The fan tray receives power from the chassis backplane through a wiring harness. • In the Cisco ASR 9912 Router, the rear-insertion fan trays draw cooling air from the front of the chassis into the card cage and then up through the chassis to exit out the rear (Figure 1-16). The fan tray contains 12 fans (Cisco ASR 9010 Router, Cisco ASR 9904 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router) or six fans (Cisco ASR 9006 Router), a controller card, and one front panel status LED indicator: • Green—Fan tray is functioning properly. • Red—There is a fault detected in the fan tray. If the air temperature inside the chassis rises, blower speed increases to provide additional cooling air to the internal components. If the internal air temperature continues to rise beyond the specified threshold, the system environmental monitor shuts down all internal power to prevent equipment damage because of excessive heat. If the system detects that one or more of the fans in the fan tray has failed, it displays a warning message on the system console. In addition, the remaining fans go to full speed to compensate for the loss of the failed fan. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-33 Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem Note Due to air leakage, the chassis should not be operated with any of the fan trays completely missing. Replace any missing fan tray within five minutes. Any fan tray replacement should be performed when the chassis is back to room temperature. Power Module Fans Each AC or DC power module is equipped with two fans that draw cooling air in through the front of the power module and force warm air out the back of the power tray: • If the power source is within the required range, the power supply fan remains on. • If a fan fails: – Power module detects an internal overtemperature condition. – Fault and Temp indicators light. – Power module sends an overtemperature warning to the system and then shuts down the system. For additional power supply troubleshooting information, see Troubleshooting the Power Subsystem, page 4-7. Note For the RSP/RP to communicate properly to a power module in a power tray, input power to at least one of the three power modules in the power tray should be present. Overtemperature Conditions The following console error message indicates that the system has detected an overtemperature condition or out-of-tolerance power value inside the system: Queued messages: %ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown The preceding message could also indicate a faulty component or temperature sensor. Enter the show environment command or the show environment all command at the user EXEC prompt to display information about the internal system environment. The information generated by these commands includes: • Voltage measurements on each card from the DC-to-DC converter • The +5 VDC for the I2C module • Operating voltage for the fan trays • Temperature measurements received by two sensors on each card (one for inlet air temperature and one for the card’s hot-spot temperature) as well as temperature measurements from sensors located in each power module If an environmental shutdown results from an overtemperature or out-of-tolerance condition, the Fault indicator on the power supply lights before the system shuts down. Although an overtemperature condition is unlikely at initial system startup, make sure that: • Heated exhaust air from other equipment in the immediate environment is not entering the chassis card cage vents. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-34 Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem • You allow sufficient air flow by maintaining a minimum of 6 inches (15.24 cm) of clearance at both the inlet and exhaust openings on the chassis and the power modules to allow cool air to enter freely and hot air to be expelled from the chassis. Isolating Cooling Subsystem Problems Follow these steps to isolate a problem with the chassis cooling system if you have an overtemperature condition: Step 1 Caution Step 2 Make sure the fan trays are operating properly when you power on the system. To determine if a fan tray is operating, check the LED indicator on each fan tray front panel: • OK (green)—Fan tray is functioning properly and receiving –48 VDC power, indicating that the cables from the chassis backplane to the fan tray are good. • Fail (red)—Fault is detected in the fan tray. Replace the fan tray. • If neither indicator is on and the blower is not operating, there may be a problem with either the fan tray or the –48 VDC power supplied to the fan tray. Go to Step 2. Never unplug all the fan trays at the same time. Eject and reseat the fan tray making sure the captive screws are securely tightened to a torque of 10 +/–1 in-lb. If the fan tray still does not function, go to Step 3. Step 3 Check for –48 VDC power by looking at the LED indicators on each power module: • If the Pwr OK indicator is on and the Fault indicator is off on each power module, it indicates that the fan trays are receiving –48 VDC: – If a fan tray is still not functioning, there could be a problem with the fan tray controller card or an undetected problem in the fan tray cable. Replace the fan tray. – If the new fan tray does not function, contact a Cisco customer service representative for assistance. • If the Fault indicator is on, the power supply is faulty. Replace the power supply. • If the Temp and Fault indicators are on, an overtemperature condition exists: – Verify that the power supply fan is operating properly. – If the fan is not operating, replace the power supply. – Contact your Cisco representative if replacing the power supply does not fix the problem. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-35 Chapter 4 Troubleshooting the Cooling Subsystem Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 4-36 Troubleshooting the Installation CH A P T E R 5 Replacing Cisco ASR 9000 Series Router Components The router is equipped as ordered and is ready for installation and startup when it is shipped. As network requirements change, you may need to upgrade the system by adding or changing components. This chapter describes how to maintain router components. • Prerequisites and Preparation, page 5-1 • Replacing the Chassis Air Filter, page 5-4 • Removing and Replacing the Fan Trays, page 5-11 • Removing and Replacing Power System Components, page 5-12 • Removing and Replacing Cards from the Chassis, page 5-25 • Removing a Chassis from the Equipment Rack, page 5-27 • Installing a Replacement Chassis in the Equipment Rack, page 5-28 Prerequisites and Preparation Before you perform any of the procedures in this chapter, be sure that you: • Review the Safety Guidelines, page 1-1. • Read the safety and ESD-prevention guidelines described in Compliance and Safety Information, page 1-2. • Ensure that you have all the necessary tools and equipment before beginning the procedure. Have access to the safety and compliance document during the installation, see: Regulatory Compliance and Safety Information for the Cisco ASR 9000 Aggregation Services Router Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-1 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Prerequisites and Preparation Field Replaceable Units In the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router the following components are field replaceable units (FRU): Note • All line cards • RSP cards • Power modules • Fan trays • Air filters • Line card and RSP blank fillers • Compact flash disk • Gigabit Ethernet small form-factor pluggable (SFP) transceiver modules • 10-Gigabit Ethernet small form-factor pluggable (SFP+) transceiver modules • 10-Gigabit Ethernet small form-factor pluggable (XFP) transceiver modules • Optional card cage doors (Cisco ASR 9010 Router only) The backplane is not field-replaceable. In the Cisco ASR 9922 Router and Cisco ASR 9912 Router, the following components are FRUs: Note • All line cards • RP cards • Fabric cards • Power modules • Fan trays and covers • Air filters and foam media • Blank line card fillers • Gigabit Ethernet small form-factor pluggable (SFP) transceiver modules • 10-Gigabit Ethernet small form-factor pluggable (SFP+) transceiver modules • 100-Gigabit Ethernet small form-factor pluggable (CFP) transceiver modules • Optional card cage doors The backplane and BPID cards are not FRUs but are field serviceable. Online Insertion and Removal Most Cisco ASR 9000 Series Routers FRUs can be removed and replaced with the power on and the system operating. This is known as online insertion and removal (OIR). Power modules, fan trays, Route Switch Processor (RSP) cards, Route Processor (RP) cards, Fabric Controller (FC) cards, Line Cards Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-2 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Prerequisites and Preparation (LCs), shared port adapter (SPA), and SPA interface processor (SIP) cards all support OIR. Unless otherwise noted, the maintenance tasks described in this chapter can be performed while the router remains powered on. Caution Note Never unplug all the fan trays at the same time. Although the power trays are not a true FRU because they do not support OIR, a procedure for replacing the power trays in Cisco ASR 9000 Series Routers is included in this chapter if a replacement becomes necessary. OIR Monitoring The BPID board monitors OIR by counting the number of card insertions for each slot and saving that information in non-volatile memory. OIR monitoring is done for all fan trays, RSP cards, RP cards, FCs, and LCs. A card insertion is determined by the CAN Bus Controller (CBC) of the inserted card booting up and sending a CBC message which is intercepted by the BPID board. Note that a CBC reset or power cycle on a card will also be interpreted as a card insertion. Note A card with an OIR count that exceeds 175 will generate a minor alarm against that slot. If the card OIR count exceeds 200, a major alarm is generated against that slot. Fan tray insertion counts are not checked against a threshold. See the Release Notes for Cisco ASR 9000 Series Aggregation Services Routers for Cisco IOS XR Software Release 3.9.1 for information about CLI commands for obtaining and resetting card insertion data. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-3 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Powering Off the Router Caution Do not turn off the switch on the power tray to remove individual power modules. Power modules support OIR, so they can be removed and replaced with the power on and the system operating. If it becomes necessary to turn all power off to the router, follow these steps: Step 1 Set the power switch on each power tray to the off (0) position. Step 2 Power off all circuit breakers for the source power lines connected to the power trays. Step 3 Verify that the Pwr OK indicator on each power module is off. Step 4 Verify that the OK indicator on the fan tray is off. Replacing the Chassis Air Filter The Cisco ASR 9000 Series Routers are equipped with user-replaceable air filters that help prevent dust from being drawn into the router. One time per month (or more often in dusty environments), examine the air filters for damage and cleanliness. Note In the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router, the chassis air filter is not serviceable. We recommend that you replace the filter at regular maintenance intervals. The interval may vary between 3 and 12 months depending on the environment. Note In the Cisco ASR 9922 Router and Cisco ASR 9912 Router, the three air filters (left, center, and right) contain foam media which filters the air going into the chassis. The three air filters can be removed from the chassis so that the foam media (Cisco PIDs 9922-CEN-FLTRMED= and 9922-LR-FLTRMED=) can be replaced on a regular maintenance interval. The interval may vary between 3 and 12 months depending on the environment. Caution Damage to the air filter can restrict the airflow, cause overheating in the router, and degrade electromagnetic interference (EMI) compliance. Be careful when cleaning and replacing the filter. Table 5-1 describes the air filter locations for the Cisco ASR 9000 Series Routers. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-4 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Table 5-1 Air Filter Locations for the Cisco ASR 9000 Series Routers Router Air Filter Location Cisco ASR 9010 Router Located underneath the fan trays (Figure 5-1). Cisco ASR 9006 Router Located along the right side of the chassis and is accessible from the rear (Figure 5-2). Cisco ASR 9904 Router Single air filter located along the right side of the chassis and is accessible from the rear (Figure 5-3). Cisco ASR 9922 Router Three air filters located on the front of the middle card cage (Figure 5-4). Cisco ASR 9912 Router Three air filters on the front of the RP and FC card cage (Figure 5-6). Follow these steps to replace an air filter: Step 1 If the accessory grill has been installed on the front of the Cisco ASR 9010 Router, remove it from the front of the chassis by simply pulling on the grill until it comes loose. See the Installing Base Chassis Accessories on the Cisco ASR 9010 Router, page 2-61, and Figure 2-56 for information about the accessory grill. Step 2 For the Cisco ASR 9010 Router, remove the air filter by simply sliding it out of the chassis (Figure 5-1). Figure 5-1 Replacing the Cisco ASR 9010 Router Chassis Air Filter 243206 Chapter 5 Step 3 For the Cisco ASR 9006 Router and Cisco ASR 9904 Router loosen the thumb screw that secures the filter to the chassis, and then slide the air filter out of the chassis (Figure 5-2). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-5 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Replacing the Cisco ASR 9006 Router Chassis Air Filter 243375 Figure 5-2 1 2 1 Air filter Figure 5-3 2 Thumb screw Replacing the Cisco ASR 9904 Router Chassis Air Filter 351304 1 2 1 Step 4 Air filter 2 If any fan tray covers have been installed on the front of the chassis, remove them by simply pulling on the covers until they come loose. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-6 Thumb screw Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Step 5 Note For the Cisco ASR 9922 Router and Cisco ASR 9912 Router, remove the three air filters by pulling them off the front of the chassis (Figure 5-4 and Figure 5-6). Then, for each filter, loosen the thumb screws, rotate the inner frame out, and replace the foam media (Figure 5-7 and Figure 5-8). In the Cisco ASR 9922 Router (version 2 air filter) the center air filter, shown in Figure 5-5, does not does not contain replaceable foam media. The left and right air filters are the same as version 1 and contain replaceable foam media. Figure 5-4 Cisco ASR 9922 Router Chassis Air Filters 344069 Chapter 5 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-7 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Cisco ASR 9922 Router Chassis Center Air Filter—Version 2 362043 Figure 5-5 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-8 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Figure 5-6 Cisco ASR 9912 Router Chassis Air Filter Figure 5-7 Removing the Cisco ASR 9922 Router Chassis Center Air Filter—Version 1 303666 1 3 2 302420 Chapter 5 1 Loosen thumb screws 2 Rotate and lower inner frame 3 Remove foam filter media Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-9 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Replacing the Chassis Air Filter Figure 5-8 Removing the Cisco ASR 9922 Router Chassis Side Air Filter —Versions 1 and 2 1 3 302421 2 1 Loosen thumb screws 2 Rotate and lower inner frame 3 Step 6 Visually check the condition of the air filter and/or its foam media to determine whether to install a new replacement filter or foam media. Step 7 Install the new air filter. Note Caution • For the Cisco ASR 9010 Router, slide the new air filter into the air filter door (honeycomb side up). • For the Cisco ASR 9006 Router and Cisco ASR 9904 Router, tighten the thumb screw to secure the filter to the chassis. • For the Cisco ASR 9922 Router (version 1 air filter) and Cisco ASR 9912 Router, tighten the thumb screws that attach the inner frame to the air filter and re-attach the three air filters to the front of the chassis. For the Cisco ASR 9922 Router (version 2 air filter) tighten the thumb screws that attach the inner frame to the left and right air filters only. Attach the new center air filter, with arrows pointing upwards, and re-attach both side filters to the front of the chassis. For the version 2 air filter on the Cisco ASR 9922 Router, the center does not have thumb screws because it does not have replaceable foam media. Align and seat the door carefully to avoid damaging the EMI-preventive gaskets on the door. The air filter door must be closed and secured at all times to maintain correct EMI performance. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-10 Remove foam filter media Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing the Fan Trays Removing and Replacing the Fan Trays Prerequisites For the Cisco ASR 9010 Router, remove the accessory grill before removing and replacing the fan trays. For the Cisco ASR 9922 Router and Cisco ASR 9912 Router, remove the fan tray cover before removing the fan trays for replacement. Required Tools and Equipment • 6-inch long number 2 Phillips screwdriver (torque 10 in-lb) Steps Follow these steps to remove and replace the fan trays: Caution Never unplug all the fan trays at the same time. Caution Be sure that the fans have stopped running before removing the fan tray. The fans can take from 3 to 5 seconds to completely stop running after disengaging the fan tray latch. Handling the fan tray before the fans have stopped running could cause fingertip injury. Note Due to air leakage, the chassis should not be operated with any of the fan trays completely missing. Replace any missing fan tray within five minutes. Any fan tray replacement should be performed when the chassis is back to room temperature. Note If the accessory grill has been installed on the front of the Cisco ASR 9010 Router, you must remove it before you can remove the lower fan tray. You can remove the accessory grill by simply pulling on the grill until it comes loose. See Installing Base Chassis Accessories on the Cisco ASR 9010 Router, page 2-61, and Figure 2-56 for information about the accessory grill. Note If the fan tray cover has been installed on the front of the Cisco ASR 9922 Router or Cisco ASR 9912 Router, you must remove it before you can remove the fan tray. Remove the fan tray cover by simply pulling on the cover until it comes loose. To remove a fan tray from the chassis (see Figure 2-14, Figure 2-15, Figure 2-16, or Figure 2-17): Step 1 Use the 6-inch long number 2 Phillips screwdriver to a torque of 10 +/–1 in-lb to loosen the captive screw(s) that secure the fan tray. Step 2 Use the handle on the fan tray front panel to pull the fan tray halfway out of the module bay. Step 3 Slide out the fan tray completely from the chassis while supporting it with your other hand. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-11 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Caution Use two hands when handling the fan tray. Each Cisco ASR 9010 Router version 1 fan tray weighs about 16 pounds (7.27 kg). Each Cisco ASR 9922 Router fan tray or Cisco ASR 9010 Router version 2 fan tray weighs about 18 pounds (8.18 kg). To install a fan tray into the chassis: Step 1 Lift the fan tray (with two hands) and slide it halfway into the module bay. Step 2 Slowly push the fan tray into the chassis until it mates with the backplane connector at the back of the module bay. Caution To prevent damage to the connectors, do not use excessive force when inserting the fan tray into the chassis. Step 3 Tighten the captive screw(s) on the fan tray using the 6-inch long number 2 Phillips screwdriver to a torque of 10 +/–1 in-lb to secure it to the chassis. Step 4 Verify that the (green) OK status indicator on the front of the fan tray goes on. If the OK indicator does not light, see Troubleshooting the Cooling Subsystem, page 4-32. Removing and Replacing Power System Components The Cisco ASR 9000 Series Routers support OIR of power modules. If you are replacing a redundant power module, you can remove and install the power module while the system remains powered on without causing an electrical hazard or damage to the system. This feature enables you to replace a power module while the system maintains all routing information and ensures session preservation. However, to maintain operational redundancy and proper cooling, and to meet EMI compliance standards, you must have at least one working power module installed (more than one for a fully configured system). When you remove a failed power module with the router in operation, perform the replacement as quickly as possible. Make sure you have the replacement power module ready before beginning the removal and installation procedure. Note For the RSP/RP to communicate properly to a power module in a power tray, input power to at least one of the power modules in the power tray should be present. This section contains procedures on how to remove and install AC and DC power modules used in the Cisco ASR 9000 Series Routers. • Changing Between Version 1, Version 2, Version 3, AC, and DC Power Modules, page 5-13 • Removing a Version 1 AC or DC Power Module, page 5-14 • Removing a Version 2 or Version 3 AC or DC Power Module, page 5-15 • Installing a Version 1 AC or DC Power Module, page 5-16 • Installing a Version 2 or Version 3 AC or DC Power Module, page 5-16 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-12 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Caution Do not turn off the switch on the power tray to remove individual power modules. Power modules support OIR, so they can be removed and replaced with the power on and the system operating. Changing Between Version 1, Version 2, Version 3, AC, and DC Power Modules Follow these steps when changing between version 1, version 2, version 3, AC, and DC power modules: Step 1 Before making any physical changes, check the software configuration to ensure no ROMMON variable CHASSIS_TYPE (such as CHASSIS_TYPE=10_SLOT) is set to override the chassis type. Step 2 At the Cisco IOS-XR command prompt on the RSP console, run the pwrmod_change command. This command displays the current power module and system information. RP/0/RSP0/CPU0:RO9_P2RSP3# run Wed Jul 4 20:18:58.034 UTC # pwrmod_change Current system: power supply type : AC power supply version 2 chassis type : 10-slot chassis bpid: 0x2fa, PID: ASR-9010-AC UDI name: ASR-9010 AC, UDI desc: ASR-9010 AC Step 3 Enter your new power module type. Please enter the number that corresponds to the power supply type that is being migrated to. Do not enter the current power system information, use the future power system type. 1) AC power supply version 1, fits 3 across in power shelf ASR-9010-AC 2) DC power supply version 1, fits 3 across in power shelf ASR-9010-AC 3) AC power supply version 2, fits 4 across in power shelf ASR-9010-AC 4) DC power supply version 2, fits 4 across in power shelf ASR-9010-AC ATTENTION: You are about to commit a change in the power system type for the chassis. Please confirm that the OLD and NEW power system information listed here is correct. Once the system software change is committed, you must physically remove the OLD power system and replace it with the NEW power system of the type specified below here. Any mismatch between the programmed system value and the actual physical installation may cause boot and power management issues in the system. OLD POWER SYSTEM: power supply type: AC power supply version 2 chassis type: 10-slot chassis bpid: 0x2fa, PID: ASR-9010-AC UDI name: ASR-9010 AC, UDI desc: ASR-9010 AC NEW POWER SYSTEM: power supply type: DC power supply version 2 chassis type: 10-slot chassis bpid: 0x2fa, PID: ASR-9010-DC UDI name: ASR-9010 DC, UDI desc: ASR-9010 DC Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-13 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Step 4 Confirm your choice. Please confirm that you wish to upgrade from AC power supply version 2 power system to DC power supply version 2 power system by typing "yes" at the prompt below. Any other response will cancel the power system change operation [yes/cancel]? yes Step 5 After the success message appears, power down the chassis. start update CBC eeprom, offset = 0x0,length=1000 .............................................................. done update CBC eeprom start update I2C eeprom ............................................................... done update I2C eeprom The power system programming change is complete. The system must now be completely powered down, and the NEW power system hardware installed. When the system is rebooted the software will recognize the new power system. Please power down the system at this point. # Step 6 Remove the old power module (see Removing a Version 1 AC or DC Power Module, page 5-14 or Removing a Version 2 or Version 3 AC or DC Power Module, page 5-15). Caution Use two hands to remove the power module. The power supply weighs about 6.5 pounds (2.95 kg). Step 7 Caution Install the new power module (see Installing a Version 1 AC or DC Power Module, page 5-16 or Installing a Version 2 or Version 3 AC or DC Power Module, page 5-16). To prevent damage to the power tray backplane connector, do not use excessive force when inserting the power module into the power tray. Step 8 Power up the chassis. Step 9 Verify that the (green) Power Input indicator on the front of the power module goes on. If the indicator does not light, see Troubleshooting the Power Subsystem, page 4-7. Removing a Version 1 AC or DC Power Module Follow these steps to remove a version 1 AC or DC power module from the power tray (Figure 5-9). Step 1 Push the door latch to the left to release the door. Step 2 Pivot the door to the right to eject the power module from its bay. Step 3 Slide the power module out of its bay while supporting it with your other hand. Caution Use two hands to remove the power module. The power supply weighs about 6.5 pounds (2.95 kg). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-14 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Removing or Installing a Version 1 AC or DC Power Module 243181 Figure 5-9 Removing a Version 2 or Version 3 AC or DC Power Module Follow these steps to remove a version 2 or version 3 AC or DC power module from the chassis (see Figure 5-10). The Cisco ASR 9904 Router chassis only has one power tray as shown in Figure 5-11. Note Unscrew the screw that secures the power module using a 7/16 hex socket and torque wrench with the torque set to 50 in-lb. Step 4 Pull the handle down. Step 5 Slide the power module out of its bay while supporting it with your other hand. Removing or Installing a Version 2 or Version 3 AC or DC Power Module 331400 Figure 5-10 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-15 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Removing or Installing a Version 2 AC or DC Power Module from the Cisco ASR 9904 Router 351307 Figure 5-11 Installing a Version 1 AC or DC Power Module Follow these steps to install a new version 1 AC or DC power module (Figure 5-9): Step 1 Slide the power module into the bay until it mates with its backplane connector. Step 2 Pivot the door to the left until the door latch locks. Caution To prevent damage to the power tray backplane connector, do not use excessive force when inserting the power module into the power tray. Step 3 Verify that the (green) Power Input indicator on the front of the power module goes on. If the indicator does not light, see Troubleshooting the Power Subsystem, page 4-7. Installing a Version 2 or Version 3 AC or DC Power Module Follow these steps to install a new version 2 or version 3 AC or DC power module (Figure 5-10): Step 1 Slide the power module into the bay until it mates with its backplane connector. Step 2 Move the handle up. Step 3 Tighten the screw that secures the power module using a 7/16 hex socket and torque wrench with the torque set to 50 in-lb. Caution To prevent damage to the power tray backplane connector, do not use excessive force when inserting the power module into the power tray. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-16 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Step 4 Verify that the (green) Power Input indicator on the front of the power module goes on. If the indicator does not light, see Troubleshooting the Power Subsystem, page 4-7. Disconnecting AC Power Follow these steps to disconnect an individual AC power cord: Step 1 Power OFF (0) the circuit breaker assigned to the AC power source you are disconnecting. Step 2 Loosen the retainer bracket holding the AC power cord to the power tray receptacle. Step 3 Unplug the AC power cord from the power tray receptacle. Caution Do not turn off the switch on the power tray to remove AC power cords. An individual AC power cord can be unplugged while the system is powered from other AC power sources. If it becomes necessary to disconnect all AC power from the router, follow these steps: Caution Do not disconnect all power from the router to replace components, including power modules. See Removing and Replacing Power System Components, page 5-12. Step 1 Set the power switch at the rear of the Version 1 AC power tray to the OFF (0) position. For Version 2 and Version 3 AC power trays, set the power switch at the front of the to the OFF (0) position. Step 2 Power OFF (0) the circuit breakers assigned to the AC power sources you are disconnecting. Caution To ensure that power remains off while you are performing this procedure, lock-out/tag-out the circuit breaker switch in the OFF (0) position until you are ready to turn it on. Step 3 Loosen the retainer bracket holding the AC power cords to the power tray receptacle. Step 4 Unplug the AC power cords from the power tray receptacles. Reconnecting AC Power Follow these steps to reconnect an individual AC power cord to a power tray: Step 1 Power OFF (0) the circuit breaker assigned to the AC power source you are reconnecting. Step 2 Plug the AC power cord into the power tray receptacle. Step 3 Close and tighten the retainer bracket holding the AC power cord to the power tray receptacle. Step 4 Power on the AC power source circuit breaker. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-17 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Caution Do not turn off the switch on the power tray to reconnect AC power cords. An individual AC power cord can be plugged in while the system is powered from other AC power sources. If power has been totally disconnected from the router, follow these steps to reconnect AC power to the AC power tray: Caution The following procedure is only to be used when reconnecting power to all power trays in a system that has been powered down completely. Step 1 Verify that the power switch at the rear of the Version 1 AC power tray is set to the OFF (0) position. For Version 2 and Version 3 AC power trays, verify that the power switch at the front of the power tray set to the OFF (0) position. Step 2 Check that the circuit breaker assigned to the AC power source you are connecting is set to OFF (0). Caution To ensure that power remains off while you are performing this procedure, lock-out/tag-out the circuit breaker switch in the OFF (0) position until you are ready to turn it on. Step 3 Plug the AC power cords into the power tray receptacle (Figure 3-19). Step 4 Close the retainer bracket to secure the AC power cord plug to the power tray receptacle. Step 5 Power on the AC power source circuit breaker. Step 6 Set the power switch at the rear of the AC power tray to the ON (1) position. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-18 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Disconnecting DC Power Caution It is not necessary to disconnect all power from the router to replace components, including power modules. See Removing and Replacing Power System Components, page 5-12. Follow these steps to disconnect an individual DC power source from a power tray (Figure 3-21 for version 1 DC power, Figure 3-22 for version 2 DC power, or Figure 3-23 for version 3 DC power): Step 1 Caution Step 2 Power off the circuit breaker assigned to the DC power source you are disconnecting. To ensure that power remains off while you are performing this procedure, lock-out/tag-out the circuit breaker switch in the STANDBY (0) position until you are ready to turn it on. Remove the clear plastic safety covers that fit over the DC power connection terminal studs. Caution To prevent injury and damage to the equipment, always remove the source DC power cables and ground from the power tray terminals in the following order: (1) negative (–), (2) positive (+), (3) ground. Step 3 Disconnect the DC power cables from their terminals in the following order and note the color of each cable (Figure 3-21 for version 1 DC power, Figure 3-22 for version 2 DC power, or Figure 3-23 for version 3 DC power): Step 4 a. Negative (PWR) cables first. b. Positive (RTN) cables next. c. Ground cable last. Repeat Step 1 through Step 3 for the other power tray, if installed. If it becomes necessary to disconnect all DC power from the router, follow these steps (Figure 3-21 for version 1 DC power, Figure 3-22 for version 2 DC power, or Figure 3-23 for version 3 DC power): Note Caution This procedure describes how to disconnect DC power from all power modules in a single DC power tray. The procedure is the same for each DC power tray, if more than one is installed. If only one power tray is installed, performing the following procedure turns off all power to the router. Step 1 Set the power tray switch to the STANDBY (0) position. Step 2 Power OFF (0) the circuit breaker assigned to the DC power source you are disconnecting. Caution To ensure that power remains off while you are performing this procedure, lock-out/tag-out the circuit breaker switch in the OFF (0) position until you are ready to turn it on. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-19 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Step 3 Remove the clear plastic safety covers that fit over the DC power connection terminal studs. Caution To prevent injury and damage to the equipment, always remove the source DC power cables and ground from the power tray terminals in the following order: (1) negative (–), (2) positive (+), (3) ground. Step 4 Disconnect the DC power cables from their terminals in the following order and note the color of each cable (Figure 3-21 for version 1 DC power, Figure 3-22 for version 2 DC power, or Figure 3-23 for version 3 DC power): Step 5 a. Negative (PWR) cables first. b. Positive (RTN) cables next. c. Ground cable last. Repeat Step 1 through Step 4 for the other power tray, if installed. Reconnecting DC Power Caution Use this procedure only when reconnecting power to all power modules in a system that is powered down completely. Follow these steps to reconnect DC power to a DC power tray: Step 1 Set the power switch to the OFF (0) position. Step 2 Check that the circuit breaker assigned to the DC power source you are reconnecting is powered OFF (0). Step 3 Reconnect the DC power cables in the following order: a. Ground cables first. b. Positive (RTN) cables next. c. Negative (PWR) cable last. d. Repeat Step 1 through Step 3 for the other power tray (Cisco ASR 9010 Router only) Caution To prevent injury and damage to the equipment, always attach the ground and source DC power cable lugs to the power tray terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). Caution Do not overtighten the nuts that secure the DC power cables to the power tray terminals. The nuts should be tightened using the 7/16 hex socket and torque wrench to a torque of 45 to 50 in-lb. Step 4 Replace the clear plastic safety covers over the DC power connection terminal studs and tighten the screws. Step 5 Set the DC power source circuit breaker to ON (1). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-20 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Step 6 Set the power tray switch to ON (1). Removing an AC or DC Power Tray from a Cisco ASR 9000 Series Router The power trays are not a true FRU because they do not support OIR. However, if replacement is necessary, follow these steps to remove and replace the power trays in a Cisco ASR 9000 Series Router. Caution Power tray removal and replacement procedures are to be performed by qualified service persons only. Caution All power to the node must be shut off at the branch circuit disconnect device before beginning power tray replacement procedures. Removal of a tray requires disconnection of power cabling on the back of the chassis that exposes service persons to exposed wiring from the unaffected tray. Caution All terminal block covers should be replaced prior to energizing the power cabling to the system. Follow these steps to remove an AC or DC power tray from the chassis: Step 1 Disconnect AC or DC power from the power tray rear panel. Step 2 Remove all power modules from the power tray. Step 3 For the Cisco ASR 9010 Router, remove the front grill by pulling it away from the chassis (Figure 5-12). Removing the Front Grill on the Cisco ASR 9010 Router 247895 Figure 5-12 Step 4 For the Cisco ASR 9922 Router, the front power tray bezel is a standard item that comes with ball studs already installed. Simply install it by snapping it onto the chassis, or remove it by pulling it away from the chassis (Figure 5-13). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-21 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Removing the Front Power Tray Bezel on the Cisco ASR 9922 Router 302359 Figure 5-13 Step 5 For the Cisco ASR 9912 Router, the vented power tray bezel is a base chassis accessory that snaps onto the front of the power system. comes with ball studs already installed. Remove it by pulling it away from the chassis (Figure 2-85). Step 6 Loosen and remove the four screws (two screws at each end) that attach the power tray to the chassis. Step 7 Loosen the two captive screws (one per ejector lever) to release the ejector levers. Figure 5-14 shows the process for the version 1 power trays, and Figure 5-15 shows the process for the version 2 power trays. The process for version 3 power trays is similar to the process for version 2 power trays, as shown in Figure 5-15. Figure 5-14 Removing a Power Tray—Version 1 Power Tray (Cisco ASR 9010 Router Shown) 1 247898 2 3 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-22 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Figure 5-15 Removing a Power Tray –Version 2 Power Tray (Cisco ASR 9010 Router Shown) 1 284407 2 3 1 Remove screws on each side that secure the power tray to the chassis 2 Loosen the captive screw in each ejector lever 3 Rotate the ejector levers out to unseat the tray from its mating connector Step 8 Rotate the ejector levers away from the tray to unseat the tray from its mating connector. Figure 5-14 shows the process for the version 1 power trays, and Figure 5-15 shows the process for the version 2 and version 3 power trays. Step 9 Slide the power tray out of the bay of the chassis. Installing an AC or DC Power Tray into a Cisco ASR 9000 Series Router Follow these steps to install an AC or DC power tray into the chassis: Step 1 Slide the power tray into the bay until it engages its mating connector on the chassis. The ejector levers will partly rotate inward as you do this. Step 2 Fully rotate the ejector levers inward to fully seat the power tray into its mating connector and seat the power tray mounting ears against the chassis mounting ears. Figure 5-16 shows how to install the version 1 power trays and Figure 5-17 shows how to install the version 2 power trays. The installation of version 3 power trays is similar to the installation of version 2 power trays, as shown in Figure 5-17.When the power tray is fully seated, the captive screw in each ejector aligns with the screw hole in the power tray frame. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-23 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Power System Components Figure 5-16 Rotating the Ejector Levers Inward to Seat the Version 1 Power Tray 3 248319 1 2 1 Screw hole in the power tray frame for ejector lever captive screw Ejector lever captive screw 3 Power tray mounting ear Rotating the Ejector Levers Inward to Seat the Version 2 Power Tray 331403 Figure 5-17 2 Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-24 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Cards from the Chassis Step 3 Install the captive screw in each ejector lever into the screw hole in the power tray frame (Figure 5-16 or Figure 5-17). Step 4 Use the 6-inch long number 2 Phillips screwdriver to tighten the two ejector screws to a torque of 10 +/-1 in-lb to secure the ejectors and to secure the tray to its mating connector. Step 5 Install and tighten two screws through the power tray mounting ears on each side into the screw holes in the chassis mounting ears to secure the tray to the chassis. Removing and Replacing Cards from the Chassis This section describes the procedures for removing and installing an RSP card, RP card, FC, or LC. See the Cisco ASR 9000 Series Aggregation Services Router SIP and SPA Hardware Installation Guide for information about removing and installing SIP and SPA cards. • For a information about the router components and slot numbering for the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router, see Removing RSP Cards and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router, page 2-23. • For a information about the router components and slot numbering for the Cisco ASR 9922 Router and Cisco ASR 9912 Router, see Removing RP Cards, Fabric Cards, and Line Cards from the Cisco ASR 9922 Router and Cisco ASR 9912 Router, page 2-31. Caution Handle all cards by the metal card carrier edges only; avoid touching the board or any connector pins. After removing a card, carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports (fiber-optic line cards). Caution Be careful to avoid damaging the EMI gasket that runs along the full height of the card front panel edges. Damage to the EMI gasket can affect the ability of your system to meet EMI requirements. Caution To avoid damaging card mechanical components, never carry an RSP card, RP card, FC, or LC by the captive installation screws or ejector levers. Doing so can damage these components and cause card insertion problems. Note The BPID board monitors OIR by counting the number of card insertions for each slot and saving that information in non-volatile memory. OIR monitoring is done for all line cards, the RSP, the RP, and the fan trays. See OIR Monitoring, page 5-3 for more information. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-25 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing and Replacing Cards from the Chassis Removing Cards from the Chassis Follow these steps to remove and replace an RSP card, RP card, FC, or LC from the card cage: Step 1 Step 2 Step 3 Disconnect any cables from the card. a. Identify the type of line card and its slot number. Write this information down before you disconnect the cables. You’ll need this information when you reinstall the line cards. b. Identify the line card cable and its port connection. Label the cable with this information. c. Starting with the port of the line card farthest from the cable management bracket, disconnect the interface cable connectors from each of the line card ports. d. Carefully remove the cables from the cable-management bracket attached to the front panel of the line card. e. (Optional) Use the 6-inch long number 2 Phillips screwdriver to a torque of 10 +/–1 in-lb to loosen the captive screw that secures the cable-management bracket to the line card and remove the cable-management bracket from the line card. f. Carefully remove the cables from the horizontal cable management tray at the top of the chassis or side cable management brackets (Cisco ASR 9006 Router) and carefully place the cable bundle out of the way. Remove the card (Figure 2-24, Figure 2-25, Figure 2-35, or Figure 2-36): a. Use the 6-inch long number 2 Phillips screwdriver to loosen the captive screws at each end of the card front panel. b. On the FC and LC push in both ejector lever release buttons. c. Pivot the ejector levers to unseat the card from the backplane connector. d. Slide the card out of the slot and place it directly into an antistatic bag or other ESD-preventive container. Repeat Step 1 and Step 2 for each card. Replacing Cards in the Chassis Follow these steps to replace a previously removed RSP card, RP card, FC, or LC from the card cage: Step 1 Step 2 Install the card (Figure 2-24, Figure 2-25, Figure 2-35, or Figure 2-36): a. Slide the card into the slot, being sure to install the card in the same slot you recorded when you removed the card. b. Use the 6-inch long number 2 Phillips screwdriver to a torque of 10 +/–1 in-lb to tighten the captive screws at each end of the card front panel. c. Pivot the ejector levers to seat the card into the backplane connector. Reconnect cables to the card: a. If you previously disconnected the card cable management bracket, reattach it to the card and use the 6-inch long number 2 Phillips screwdriver to a torque of 10 +/–1 in-lb to tighten the captive screw on the bracket to secure it to the card front panel. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-26 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Removing a Chassis from the Equipment Rack Step 3 b. Carefully reroute the cables through the horizontal cable management tray at the top of the chassis (the Cisco ASR 9922 Router has an additional tray at the bottom of the chassis) or side cable management brackets (Cisco ASR 9006 Router and Cisco ASR 9904 Router). c. Carefully reroute cables through the card cable-management bracket. d. Starting with the port of the card closest to the cable management bracket, reconnect the interface cable connectors to each of the card ports using the cable and port connection information you recorded when removing the cables. Repeat Step 1 and Step 2 for each card. Removing a Chassis from the Equipment Rack Follow these steps to remove the chassis and its components from the equipment rack: Caution You must use two people to remove the chassis from the equipment rack safely. An empty chassis can weigh up to approximately 300 pounds (136 kg). Step 1 Power off the router (see Powering Off the Router, page 5-4). Step 2 Power off the circuit breakers to the power supplies. Step 3 Disconnect the power from the power modules on the rear of the chassis: • For AC power modules, see Disconnecting AC Power, page 5-17. • For DC power modules, see Disconnecting DC Power, page 5-19. Step 4 Disconnect the supplemental bonding and grounding connection from the chassis (see Supplemental Bonding and Grounding Connections, page 2-56). Step 5 Remove the fan tray (see Removing and Replacing the Fan Trays, page 5-11). Step 6 Disconnect RSP/RP cables connected to the console port, auxiliary port, or either of the management Ethernet ports. Be sure to label each of the RSP/RP cables before you disconnect the cables. Step 7 Disconnect any cables connected to the external alarm port on the alarm display. Label each of the alarm display cables before you disconnect the cables. Step 8 Disconnect the line card interface cables. Step 9 Remove the RSP cards, RP cards, FCs, and LCs from the chassis (see Removing and Replacing Cards from the Chassis, page 5-25). Step 10 Remove the chassis air filter (see Replacing the Chassis Air Filter, page 5-4). Step 11 Remove the chassis from the rack. a. Using the side handles to support the weight of the chassis, remove the screws that attach the chassis rack mount flanges and the side rack mount brackets to the rack posts. b. Carefully lift the chassis out of the rack and set it aside. c. Use the rear handle on the Cisco ASR 9922 Router to push the chassis out of the rack and onto an adjacent pallet jack for transport. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-27 Chapter 5 Replacing Cisco ASR 9000 Series Router Components Installing a Replacement Chassis in the Equipment Rack Installing a Replacement Chassis in the Equipment Rack Follow these steps to install the replacement chassis and components in the equipment rack: Step 1 Install the new chassis in the rack (see Rack-Mounting the Router Chassis, page 2-42). Step 2 Install the power modules (see Removing and Replacing Power System Components, page 5-12). Step 3 Install the fan tray (see Removing and Replacing the Fan Trays, page 5-11). Step 4 Install the RSP cards, RP cards, FCs, and LCs. (see Removing and Replacing Cards from the Chassis, page 5-25). Step 5 Install the chassis air filter (see Replacing the Chassis Air Filter, page 5-4). Step 6 Connect all line card and interface cables (see Connecting Line Card Network Interface Cables, page 3-17). Step 7 Connect the supplemental bonding and grounding connection (if there is one) to the chassis (see Supplemental Bonding and Grounding Connections, page 2-56). Step 8 Connect power to the power trays on the rear of the chassis. Step 9 • For AC power modules, see Reconnecting AC Power, page 5-17. • For DC power modules, see Reconnecting DC Power, page 5-20. To turn on power to the router, see Powering On the Router, page 3-32. Packing a Chassis for Shipment Use the packaging that came with the replacement chassis to repack and ship the chassis being replaced. Before shipping the chassis being replaced, pack the chassis back into the shipping rack (see Unpacking the Router, page 2-3). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide 5-28 A P P E N D I X A Technical Specifications This appendix lists specifications for the Cisco ASR 9000 Series Aggregation Services Routers. • Cisco ASR 9000 Series Routers Physical Descriptions • Cisco ASR 9000 Series Routers Environmental Specifications • Cisco ASR 9000 Series Routers AC Electrical Specifications • Cisco ASR 9000 Series Routers DC Electrical Specifications • AC Input and DC Input Voltage Range • Power System DC Output Levels • RSP/RP Port Specifications • RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications • Fan Tray Power Consumption Specifications Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-1 Appendix A Technical Specifications Cisco ASR 9000 Series Routers Physical Descriptions Cisco ASR 9000 Series Routers Physical Descriptions Table A-1 Cisco ASR 9000 Series Routers Physical Descriptions Chassis Height Router Cisco ASR 9010 Router 36.75 inches (93.35 cm) Chassis Width Chassis Depth Chassis Weight 17.50 inches (44.45 cm) 19.0 inches (48.3 cm) including chassis rack-mount flanges and front door width 28.65 inches (72.72 cm) Chassis only1 including cable Chassis: fully configured management system and using all card slots and six front cover power modules 149.5 pounds (67.81 kg) 375 pounds (170.5 kg) Cisco ASR 9006 Router 17.50 inches (44.45 cm) 17.50 inches (44.45 cm) 19.0 inches (48.3 cm) including chassis rack-mount flanges and front door width 28.65 inches (72.72 cm) Chassis only1 including cable Chassis: fully configured management system and using all card slots and six front cover power modules 87.5 pounds (39.69 kg) 230 pounds (104.33 kg) Cisco ASR 9904 Router 10.38 inches (26.36 cm) 17.75 inches (45.08 cm) 19.0 inches (48.3 cm) including chassis rack-mount flanges 28.26 inches (71.78 cm) Chassis only1 including cable Chassis: fully configured management system using all card slots and four power modules 43.3 pounds (19.64 kg) 122.8 pounds (55.70 kg) Cisco ASR 9922 Router 77.00 inches (195.58 cm) 17.60 inches (44.70 cm) 19.0 inches (48.3 cm) including chassis rack-mount flanges and front door width 26.3 inches (66.82 cm) 30.00 inches (76.20 cm) including cable management system 30.62 inches (77.77 cm) with front doors Chassis only1 Chassis: fully configured using all card slots and four power modules 300 pounds (136 kg) 1038 pounds (470.28 kg) Cisco ASR 9912 Router 52.5 inches (133.4 cm) 17.6 inches (44.7 cm) 19.0 inches (48.3 cm) including chassis rack-mount flanges and front doors 25.7 inches (65.2 cm) 29.4 inches (74.7 cm) including cable management system Chassis only1 Chassis: fully configured using all card slots and three power trays 181 pounds (82.10 kg) 30.1 inches (76.4 cm) including cable 643 pounds (291.66 kg) management system and front doors 1. Chassis only does not include cards, power modules, fan trays, filter or chassis accessories. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-2 Appendix A Technical Specifications Cisco ASR 9000 Series Routers Environmental Specifications Cisco ASR 9000 Series Routers Environmental Specifications Table A-2 Cisco ASR 9000 Series Routers Environmental Specifications Description Value Operating Temperature:1 41 to 104°F (5 to 40°C) Operating Temperature1,2 (Short term)3,4 23 to 131° F (-5° to 55°C) for Cisco ASR 9904 Router 23 to 131° F (–5° to 55°C) for Cisco ASR 9006 Router 23 to 122° F (–5° to 50°C) for Cisco ASR 9010 Router Cisco ASR 9922 Router, and Cisco ASR 9912 Router Non-operating Temperature -40 to 158ºF (-40 to 70ºC) Humidity Operating: 10 to 85 percent noncondensing Non-operating: 5 to 95 percent noncondensing Altitude 5 Power Dissipation Operating: 0 to 13,000 ft. (0 to 4,000 m) Non-operating: 0 to 15,000 ft (0 to 4,570 m) 16-port 10-Gigabit Ethernet line card: 0 to 5,904 ft (0 to 1,800 m) All Cisco ASR 9000 Series Routers Use the Cisco Power Calculator (Cisco.com account required) at http://tools.cisco.com/cpc/launch.jsp to estimate the maximum power distribution. Acoustic noise 78 dB at 80.6°F (27°C) maximum Shock Operating (halfsine): 21 in/sec (0.53 m/sec.) Non-operating (trapezoidal pulse): 20 G6, 52 in/sec (1.32 m/sec) Vibration Operating: 0.35 Grms7 from 3 to 500 Hz Non-operating: 1.0 Grms from 3 to 500 Hz 1. Operating temperature specifications for the router will differ from those listed in this table when 40-port Gigabit Ethernet line cards using GLC-GE-100FX SFP transceiver modules are installed in the router. This is due to the lower temperature specifications of the SFP module. Please contact a Cisco representative for more information. 2. Short term operating temperature specifications for the router will differ from those listed in this table when the 16-port 10-Gigabit Ethernet line card is installed in the router because of the lower temperature specifications of the SFP+ modules and that are used in this line card. When using this line card, the maximum operating temperature is 104°F (40°C). 3. Short-term refers to a period of not more than 96 consecutive hours and a total of no more than 15 days in 1 year. (This refers to a total of 360 hours in any given year, but no more than 15 occurrences during that 1-year period.). 4. The 24 port 10 Gigabit Ethernet linecard requires high temperature optics to run in the extended temperature range. 5. Operating altitude specifications for the router will differ from those listed in this table when the 16-port 10-Gigabit Ethernet line card is installed in the router. When using the SFP-10G-SR module, the maximum altitude is 5905 ft. (1800 m). When using the SFP-10G-LR or SFP-10G-ER modules, the maximum altitude is sea level. 6. G is a value of acceleration, where 1 G equals 32.17 ft./sec2 (9.81 m/sec2). 7. Grms is the root mean square value of acceleration. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-3 Appendix A Technical Specifications Cisco ASR 9000 Series Routers AC Electrical Specifications Cisco ASR 9000 Series Routers AC Electrical Specifications Table A-3 Cisco ASR 9000 Series Routers AC Electrical Specifications Description Cisco ASR 9010 Cisco ASR 9006 Cisco ASR 9904 Cisco ASR 9922 Cisco ASR 9912 Power modules per system Version 1 power system: Up to six AC power modules per system, three per tray Version 1 power system: Up to three AC power modules per system Version 2 power system: Version 2 power system: Up to sixteen AC power modules per system, four per tray Version 2 power system: Up to eight AC power modules per system, four per tray Version 2 power system: Up to four AC power modules per system Version 2 power system: Up to twelve AC power modules per system, four per tray Up to four AC power modules per system Version 3 power system: Up to six AC power modules per system, three per tray Version 2 power system: 3290 VA (3000 W output module) Version 3 power system: 6510 VA (6000 W output module) Total AC input power per power module Version 1 power system: 3400 VA (volt-amps) per AC power module Version 2 power system: 3290 VA (3000 W output module) Version 2 power system: 3290 VA (3000 W output module) Version 3 power system: Up to twelve AC power modules per Version 3 power system, three per tray system: Up to nine AC power modules per system, three per tray Version 2 power system: 3290 VA (3000 W output module) Version 3 power system: 6510 VA (6000 W output module) Version 2 power system: 3290 VA (3000 W output module Version 3 power system: 6510 VA (6000 W output module) AC power modules operate in N+N redundancy mode2 AC power modules operate in N+N redundancy mode2 200–240 VAC nominal (range: 180 to 264 VAC) Rated input 220–240 VAC (UK) voltage per power module Rated input line frequency1 50/60 Hz nominal (range: 47 to 63 Hz) 50/60 Hz (UK) Input current draw1 15 A maximum at 200 VAC 13 A maximum at 220 to 240 VRMS (UK) Source AC service requirement1 20 A North America; 16 A international; 13 A United Kingdom Redundancy AC power modules operate in N+N redundancy mode2 At least two AC power modules required for N+1 redundancy for a fully configured system At least two AC power modules required for N+1 redundancy for a fully configured system 1. For each AC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. 2. The number of AC power modules needed depends on the configuration of the chassis (e.g. number of line cards, RP cards, and FCs installed). Use the Cisco Power Calculator (Cisco.com account required) at http://tools.cisco.com/cpc/launch.jsp to calculate how many AC power modules are needed. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-4 Appendix A Technical Specifications Cisco ASR 9000 Series Routers AC Electrical Specifications Caution Be sure that the chassis configuration complies with the required power budgets. Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails. Contact your local sales representative for assistance. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-5 Appendix A Technical Specifications Cisco ASR 9000 Series Routers DC Electrical Specifications Cisco ASR 9000 Series Routers DC Electrical Specifications Table A-4 Cisco ASR 9000 Series Routers DC Electrical Specifications Description Cisco ASR 9010 Cisco ASR 9006 Cisco ASR 9904 Cisco ASR 9922 Cisco ASR 9912 Power modules per system Version 1 power system: Up to six DC power module per system, three per tray Version 1 power system: Up to three DC power modules per system Version 2 power system: Up to sixteen DC power modules per system, four per tray Version 2 power system: Up to eight DC power modules per system, four per tray Version 2 power system: Up to four DC power modules per system Version 2 power system: Up to four DC power modules per system Version 2 power system: Up to twelve DC power modules per system, four per tray Version 2 power system: 2300 W (2100 W output module) Version 2 power system: 2340 W (2100 W output module) Version 3 power system: Up to eight DC power modules per system, four per tray Total DC input power per power module Version 1 power system: 1700 W (1500 W output module) Version 1 power system: 1700 W (1500 W output module) Version 2 power system: 2340 W (2100 W output module) Version 2 power system: 2300 W (2100 W output module) Version 3 power system: Up to sixteen DC power modules per Version 3 power system: Up to system, four per tray twelve DC power modules per system, four per tray Version 2: 2340 W (2100 W output module) Version 3 power system: Version 3 power system: 4730 W (4400 4730 W (4400 W output module) W output module) Version 3 power system: 4730 W (4400 W output module) Rated input –48 VDC nominal in North America voltage per –60 VDC nominal in the European Community power module (Range: –40.5 to –72 VDC [–75 VDC for 5 ms]) Rated input current draw 49 A maximum at –48 VDC nominal 39 A maximum at –60 VDC nominal Source DC service requirement1 Sufficient to supply the rated input current. Local codes apply. Redundancy DC power modules operate in N+1 redundancy mode2 At least two DC power modules are required for N+1 redundancy for a fully configured system At least two DC DC power modules power modules operate in N+1 are required for redundancy mode2 N+1 redundancy for a fully configured system DC power modules operate in N+1 redundancy mode2 1. For each DC power supply module. Some power/chassis configurations may operate at lower current ratings than those specified in this table. Contact your Cisco technical representative for more information. 2. The number of DC power modules needed depends on the configuration of the chassis (e.g. number of line cards, RP cards, and FCs installed). Use the Cisco Power Calculator (Cisco.com account required) at http://tools.cisco.com/cpc/launch.jsp to calculate how many AC power modules are needed. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-6 Appendix A Technical Specifications AC Input and DC Input Voltage Range AC Input and DC Input Voltage Range AC Input Voltage Range Table A-5 AC Input Voltage Range (Single-Phase Power Source) Range Minimum Minimum Nominal Nominal Maximum Nominal Maximum Input Voltage 180 VAC 200 VAC 220 VAC 240 VAC 264 VAC 50 Hz 50/60 Hz 60 Hz 63 Hz Line Frequency 47 Hz DC Input Voltage Range Table A-6 DC Input Voltage Range Range Minimum Nominal Maximum Input Voltage –40 VDC –48 VDC –72 VDC Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-7 Appendix A Technical Specifications Power System DC Output Levels Power System DC Output Levels DC Output Levels for Version 1 Power System Table A-7 DC Output Levels for Version 1 Power System Parameter Value Voltage Maximum –54.5 VDC Nominal –54.0 VDC Minimum –53.5 VDC Power Minimum (one power module) 1500 W Maximum (three 2100 W power modules per tray x two trays) 12,600 W (Cisco ASR 9010 Router only)1 Maximum (three 2100 W power modules in a single tray) 6300 W (Cisco ASR 9006 Router only) 1. Maximum output power the power system is capable of supporting (not system power consumption). DC Output Levels for Version 2 Power System Table A-8 DC Output Levels for Version 2 Power System Parameter Value Voltage Maximum –55.5 VDC Nominal –54.0 VDC Minimum –52.5 VDC Power Minimum (one power module) 2100 W Maximum (four 2100 W DC power modules or 3000 W AC power modules in a single tray)1 8400 W (DC) 12, 000 W (AC) Cisco ASR 9006 Router and Cisco ASR 9904 Router Maximum (four 2100 W DC power modules or 3000 W AC power modules per tray x two trays) 16,800 W (DC) 24,000 W (AC) (Cisco ASR 9010 Router only) Maximum (four 2100 W DC power modules or 3000 W AC power modules per tray x four trays) 33,600 W (DC) 48,000 W (AC) (Cisco ASR 9922 Router only) 1. Maximum output power the power system is capable of supporting (not system power consumption). Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-8 Appendix A Technical Specifications RSP/RP Port Specifications. DC Output Levels for Version 3 Power System Table A-9 DC Output Levels for Version 3 Power System Parameter Value Voltage Maximum –55.5 VDC Nominal –54.0 VDC Minimum –52.5 VDC Power Minimum (one power module) 4400 W Maximum (four 4400 W DC power modules or three 6000 W AC power modules per tray x two trays)1 35,200 W (DC) 36,000 W (AC) (Cisco ASR 9010 Router only) Maximum (four 4400 W power modules or three 6000 W 52,800 W (DC) 54,000 W (AC) AC power modules per tray x three trays) (Cisco ASR 9912 Router only) Maximum (four 4400 W power modules or three 6000 W 70,400 W (DC) 72,000 W (AC) AC power modules per tray x four trays) (Cisco ASR 9922 Router only) 1. Maximum output power the power system is capable of supporting (not system power consumption). RSP/RP Port Specifications. Table A-10 RSP/RP Port Specifications Description Value Console port EIA/TIA-232 RJ-45 interface, 9600 Baud, 8 data, no parity, 2 stop bits with flow control none (default) Auxiliary port EIA/TIA-232 RJ-45 interface, 9600 Baud, 8 data, no parity, 1 stop bit with software handshake (default) Management ports (0, 1) Dual-speed (100M/1000M) RJ-45 Sync ports (0, 1) Can be configured as one of the following: • BITS (Building Integrated Timing System) port • J.211 or UTI (Universal Timing Interface) port Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-9 Appendix A Technical Specifications RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications The following table lists the power consumption specifications for the RSP cards, RP cards, and fabric cards. For power consumption values for the Ethernet line cards, see the Cisco ASR 9000 Series Aggregation Services Router Ethernet Line Card Installation Guide. Caution Be sure that the chassis configuration complies with the required power budgets. Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails. Table A-11 RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications Card Power Consumption RSP Card Power consumption 175 W at 77°F (25°C) 205 W at 104°F (40°C) 235 W at 131°F (55°C) RSP-440 Card Power consumption 285 W at 77°F (25°C) 350 W at 104°F (40°C) 370 W at 131°F (55°C) RSP-440 Lite Card Power consumption 240 W at 77°F (25°C) 270 W at 104°F (40°C) 300 W at 131°F (55°C) RSP-880 Card Power consumption 425 W at 81°F (27°C) 430 W at 104°F (40°C) 450 W at 131°F (55°C) RP Card Power consumption 227 W at 77°F (25°C) 251 W at 104°F (40°C) 259 W at 131°F (55°C) RP2 Card Power consumption 390 at 81°F (27°C) 400 at 104°F (40°C) 410 at 131°F (55°C) FC Card (ASR 9922) Power consumption 135 W at 77°F (25°C) 147 W at 104°F (40°C) 160 W at 131°F (55°C) FC2 Card (ASR 9922) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-10 Appendix A Technical Specifications RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications Table A-11 RSP Cards, RP Cards, and Fabric Card Power Consumption Specifications (continued) Card Power Consumption Power consumption 155 W at 81°F (27°C) 160 at 104°F (40°C) 165 at 131°F (55°C) FC Card (ASR 9912) Power consumption 80 W at 77°F (25°C) 82 W at 104°F (40°C) 88 W at 131°F (55°C) FC2 Card (ASR 9912) Power consumption 94 W at 81°F (27°C) 103 W at 104°F (40°C) 105 W at 131°F (55°C) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-11 Appendix A Technical Specifications Fan Tray Power Consumption Specifications Fan Tray Power Consumption Specifications Note The fan tray power consumption numbers reflect the power budget for a single fan tray Table A-12 Fan Tray Power Consumption Specifications Description Power Consumption ASR 9010 Fan Tray V1 Power consumption 200 W at 77°F (25°C) 300 W at 104°F (40°C) 600 W at 131°F (55°C) ASR 9010 Fan Tray V2 Power consumption 240 W at 77°F (25°C) | 960 W at 104°F (40°C) 1100 W at 131°F (55°C) ASR 9006 Fan Tray V2 Power consumption 100 W at 77°F (25°C) 275 W at 104°F (40°C) 375 W at 131°F (55°C) ASR 9904 Fan Tray V2 Power consumption 100 W at 77°F (25°C) 360 W at 104°F (40°C) 605 W at 131°F (55°C) ASR 9922 Fan Tray V2 Power consumption 200 W at 77°F (25°C) 870 W at 104°F (40°C) 1000 W at 131°F (55°C) ASR 9912 Fan Tray V2 Power consumption 290 W at 77°F (25°C) 900 W at 104°F (40°C) 1800 W at 131°F (55°C) Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-12 Appendix A Technical Specifications Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-13 Appendix A Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide A-14 Technical Specifications A P P E N D I X B Site Log The site log provides a historical record of all actions relevant to the operation and maintenance of the router. Keep your site log in a convenient place near the router where anyone who performs the maintenance has access to it. Site log entries might include the following: • Installation progress—Make entries in the site log to record installation progress. Note any difficulties and remedies during the installation process. • Upgrades or removal and replacement procedures—Use the site log as a record of router maintenance and expansion history. Each time a procedure is performed on the router, update the site log to show the following: – Any field replaceable unit (FRU) that is installed, removed, or replaced – Any router configuration changes – Software upgrades – Corrective or preventive maintenance procedures performed – Intermittent problems – Related comments The following page shows a sample site log format. You can make copies of the sample or design your own site log page to meet the needs of your site and equipment. Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide B-1 Appendix B Date Description of Action Performed or Symptoms Observed Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide B-2 Initials Site Log
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