Graco 225 Users Manual 309868B Fire Ball 225, 300, And 425 Oil Pumps
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2015-01-25
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Installation and Operation Fire-Ball® 225, 300, and 425 Oil Pumps For non-corrosive and non-abrasive oils and lubricants only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Mini Fire-Ball 225, 3:1 Parts 246775 and 248097 540 psi (3.7 MPa, 37 bar) Maximum Working Pressure 180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure Fire-Ball 300, 5:1 Parts 203876, 203872, 203857, 204254, and 222087 900 psi (6.2 MPa, 62 bar) Maximum Working Pressure 180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure Fire-Ball 425, 10:1 Parts 205626, 222065, and 222095 1800 psi (12.4 MPa, 124 bar) Maximum Working Pressure 180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure Mascott Equipment Co Portland Seattle Pasco (800)Graco 452-5019 (800) (888) 450-7867 Inc. P.O. Box 1441481-7311 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001 309868B Contents Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 4 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Mounting the Pump . . . . . . . . . . . . . . . . . . . . . . . 7 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Mobil Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Relieving Pressure . . . . . . . . . . . . . . . . . . . . . . 15 Starting and Adjusting the Pump . . . . . . . . . . . 15 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Universal Pump Package Fire-Ball 225 Model 248230 Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 . . . . . . . . . . . . 16 16-gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728 . . . . . . . . . . . . 18 16-gallon (60 Liter) Drum Cover Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094 . . . . . . . . . . . . 20 55-gallon (208 Liter) Drum Cover Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 . . . . . . . . . . . . 22 55-/275-gallon (208 Liter) Drum Bung-Mount Pump Fire-Ball 225 Model 246907 Fire-Ball 300 Model 225640 Fire-Ball 300 Model 225931 Fire-Ball 425 Model 225786 . . . . . . . . . . . . 24 16-gallon (60 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 222086 . . . . . . . . . . . . 26 55-gallon (208 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 206655 Fire-Ball 425 Model 206656 . . . . . . . . . . . . 27 55-gallon (208 Liter) Bung Adapter, Truck Mounted Pump Fire-Ball 300 Model 204264 Fire-Ball 425 Model 222067 . . . . . . . . . . . . 28 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Fire-Ball 225 (3:1) . . . . . . . . . . . . . . . . . . . . . . . 30 Fire-Ball 300 (5:1) . . . . . . . . . . . . . . . . . . . . . . . 30 Fire-Ball 425 (10:1) . . . . . . . . . . . . . . . . . . . . . . 30 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Fire-Ball 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Fire-Ball 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Fire-Ball 425 . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34 Graco Information . . . . . . . . . . . . . . . . . . . . . . . 34 Additional Reference Manuals This manual covers the installation and operation of Graco Fire-Ball pumps. For information on service and repair of these pumps, please see the following manual. • Fire-Ball Pump Service, Troubleshooting, and Repair 309869. You should also read the instruction manuals for all components of your system. 2 Installation and Operation Packages Packages Model/ Package No. Pump Description Hose/ Fitting Kit Cover/Bung Adapter Dispense Kit Air Regulator 204574 237075 224512 Fire-Ball 225 Packages 248230 246775 Universal 246903 248097 16 gallon (60 liter), gear lube 248097 16 gallon (60 liter), drum cover 222063 204574 224512 55 gallon (208 liter), drum cover 222063 200326 224512 55/275 gallon (208/1041 liter), bung mount 222063 222308 222062 246904 248097 246906 248097 246907 222062 Fire-Ball 300 Packages 225852 203876 Universal 225728 203872 16 gallon (60 liter), gear lube 203872 16 gallon (60 liter), drum cover 222063 204574 55 gallon (208 liter), drum cover 222063 200326 55 gallon (208 liter), bung mount 222063 222308 275 gallon (1041 liter) obround tank 222063 222308 16 gallon (60 liter), drum cover, truck mount 222063 222060 55 gallon (208 liter) drum cover, truck mount 222063 207367 55 gallon (208 liter) bung adapter, truck mount 222063 204076 205626 Universal 222068 222065 55 gallon drum (208 liter), drum cover 222066 200326 55 gallon (208 liter), bung adapter 222066 222308 55 gallon (208 liter) drum cover, truck mount 222066 207367 55 gallon (208 liter) bung adapter, truck mount 222066 224579 225094 203857 225642 204254 225640 222087 225931 203872 222086 203857 206655 204254 204264 204574 237075 224512 Fire-Ball 425 Packages 225853 225782 222095 225786 222065 206656 222095 222067 Installation and Operation 3 Manual Conventions Manual Conventions Warning Caution WARNING CAUTION A caution alerts you to possible equipment damage or destruction if you do not follow instructions. A warning alerts you to possible serious injury or death if you do not follow instructions. Note Symbols, such as fire and explosion (shown), alert you to a specific hazard and direct you to read the indicated hazard warnings beginning on page 4. A note indicates additional helpful information. WARNINGS EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. • Check equipment daily. Repair or replace worn or damaged parts immediately. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your Graco distributor for information. • For professional use only. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not use hoses to pull equipment. • Comply with all applicable safety regulations. PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. 4 • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Installation and Operation Warning WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords or turn lights on or off when flammable fumes are present. • Ground equipment and conductive objects. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. Installation and Operation 5 Installation Installation The typical stationary installation shown in is only a guide for selecting and installing a pump; it is not an actual system design. Contact your Graco distributor for assistance in designing a system to meet your needs. Letters used to identify components in FIG. 1 are referred to in the package installation drawings, FIG. 3 through FIG. 7. Additional letter references are used in installation drawings as necessary. . F E A C L D J H N M B K G P Key A Bleed-type master air valve B Air line filter C Air regulator and gauge D Air inlet E Ground wire F Pump G Drain valve H J K L M N P Dispensing valve Fluid hose Thermal relief kit (235998) Air line lubricator Bung adapter Fluid outlet Extension tube FIG. 1 6 Installation and Operation Installation Mounting the Pump WARNING Mount the pump securely so that it cannot move during operation. Failure to do so could result in personal injury or equipment damage. • • Select a location that allows the operator easy access to the pump and air controls, sufficient room to change supply containers, and a secure mounting platform. If you are mounting the pump directly on the supply container, be sure it is positioned so the pump’s intake tube is no more than 1 in. (25 mm) from the bottom of the container. Mount the pump to the cover or other suitable mounting device. • To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the dispensing valve firmly to the side of a metal pail and then open the dispensing valve. To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the valve firmly to the side of a grounded metal pail, then trigger the valve. To ground the pump, remove the ground screw (Z) and insert through the eye of the ring terminal at end of ground wire, (Y). Fasten the ground screw back onto the pump and tighten securely. Connect the other end of the ground wire to a true earth ground. See FIG. 2. To order a ground wire and clamp order Part No. 222011. To prevent damage to the pump, remove sediment from the bottom of the container before installing a pump in an existing container. Y Z Grounding Proper grounding is essential to maintaining a safe system. To reduce the risk of static sparking, ground the pump. Check local electrical codes for detailed grounding instructions for your area and equipment type. Be sure the following equipment is properly grounded: • Pump: See FIG. 2 • Air and Fluid hoses: Use only electrically conductive hoses. • Air compressor: Follow manufacturer’s recommendations. • Dispensing valve: Obtain grounding through connection to a properly grounded fluid hose and pump. • Fluid supply container: Follow your local code. • Object being lubricated: Follow your local code. • Any pails used when flushing: Use only metal, grounded pails when flushing. Make firm metal-to-metal contact between a metal part of the dispensing valve and the pail. Use the lowest possible pressure. Installation and Operation TI1052 FIG. 2 7 Installation Universal Pump Fire-Ball 225 Model 248230 Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 1. Apply thread sealant to the male threads of the 3/8 npt swivel union (2d). Screw the union into the pump air inlet (D). 2. Apply thread sealant to the male threads of the 1/2 npt swivel union (2b). Screw the union into the pump fluid outlet (N). 3. Connect the 1/2 npt(mbe) fluid hose (2a) to the swivel union (2b). 4. Connect the 3/8 npt(mbe) air hose (2c) to the swivel union (2d). F D 2d N 2b 2a 2c FIG. 3 8 Installation and Operation Installation 16-Gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728 drum. When installed, the bottom of the angle should be about 1” (25 mm) from the bottom of the drum. The down tube for 225728 is sized for the container. 1. Assemble the base (5) as shown in FIG. 4. Place an opened 16-gallon (60 liter) drum on the base and secure it with the hold-down clamps. Tighten the hold-down clamp bolts 3. Set the cover (4) on the drum and secure the thumbscrews (Q). Install the pump (F) on the cover (4) with the screws (R), washers and nuts (S) provided 2. For 246903, cut the extension tube (P) at a 45° angle to a length appropriate for the size of the 4. Connect the hose (2a) to the pump fluid outlet (N). F 2a 3b D 3d 3d R N 2b 3a 4 3c S Q P 5 FIG. 4 Installation and Operation 9 Installation 16-Gallon (60 Liter) Drum Cover Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094 4. Assemble the air regulator kit (items 3a-3d) to the pump air inlet (D) as shown. Use thread sealant and tighten all parts securely. 1. Set the cover (4) on a 16-gallon (60 liter) drum and secure with the thumbscrews (Q). See FIG. 5. 5. Apply thread sealant to the male threads of the 3/8 npt swivel union (2d). Screw the union into the bleed-type master air valve (3c). 2. For 246904 cut the extension tube (P) at a 45° angle to a length appropriate for the size of the drum. When installed, the bottom of the angle should be about 1” (25 mm) from the bottom of the drum. The down tube for 225094 is sized for the container. 6. Apply thread sealant to the male threads of the 1/2 npt swivel union (2b). Screw the union into the pump fluid outlet (N). 3. Install the pump (F) on the cover (4) with the screws (R), washers and nuts (S) supplied. 7. Connect the 1/2 npt(mbe) fluid hose (2a) to the swivel union (2b). 8. Connect the 3/8 npt(mbe) air hose (2c) to the swivel union (2d). F 3d 3b R D N 2b A 3d 3c 2a 2d 3a P 2c S 4 Q FIG. 5 10 Installation and Operation Installation 55-Gallon (208 Liter) Drum Cover Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 1. For 246906 cut the extension tube (P) at a 45° angle to a length appropriate for the size of the drum. When installed, the bottom of the angle should be about 1” (25 mm) from the bottom of the drum. For 225642 and 225782 the down tube is sized for the container. 2. Set the cover (4) on a 55-gallon (208 liter) drum. Install the pump (F) on the cover with the screws (R) supplied. See FIG. 6 3. Assemble the air regulator kit (items 3a-3d) to the pump air inlet (D) as shown. Use thread sealant and tighten all parts securely. 4. Apply thread sealant to the male threads of the 3/8 npt swivel union (2d). Screw the union into the bleed-type master air valve (3c). 5. Apply thread sealant to the male threads of the 1/2 npt swivel union (2b). Screw the union into the pump fluid outlet (N). 6. Connect the 1/2 npt(mbe) fluid hose (2a) to the swivel union (2b). 7. Connect the 3/8 npt(mbe) air hose (2c) to the swivel union (2d). F 3d 3b D R N 2b 3d 3c 2a 2d 3a 2c 4 P FIG. 6 Installation and Operation 11 Installation 55-/275-Gallon (208 Liter) Drum, Bung-Mount Pump Fire-Ball 225 Model 246907 Fire-Ball 300 Models 225640 and 225931 3. Tighten the bung adapter screw (T) to hold the pump in position. 4. Apply thread sealant to the male threads of the 3/8 npt swivel union (2d). Screw the union into the pump air inlet (D). 1. Screw the bung adapter (M) into the bung hole of the drum. See FIG. 7. 5. Apply thread sealant to the male threads of the 1/2 npt swivel union (2b). Screw the union into the pump fluid outlet (N). 2. For 246907 cut the extension tube (P) at a 45° angle to a length appropriate for the size of the drum. When installed, the bottom of the angle should be about 1” (25 mm) from the bottom of the drum. For 224640 and 225931 the down tube is sized for the container. 6. Connect the 1/2 npt(mbe) fluid hose (2a) to the swivel union (2b). 7. Connect the 3/8 npt(mbe) air hose (2c) to the swivel union (2d). F N D 2b 2d 2a 2c M T P Model 225931 FIG. 7 12 Installation and Operation Installation Mobil Mounting Closed Bung-Type-Drum, Cover-Mounted Pump Mobil Mounting Layout 1. Insert the pump extension tube through the gasket (Z) and drum cover (AA). Fasten the Fire-Ball 300 from the top and the Fire-Ball 425 from the bottom. See FIG. 9. Plan the layout for easy operator access to the pump air controls, sufficient space to change drums, and a secure mounting platform. Drum Mounting 1. Place the drum in the desired location. 2. Place the hold-down lugs (Y) or drum locators (X) around the drum base and bolt directly to the truck bet or mounting platform. See FIG. 8. 3. Guide the pump extension tube through the drum bung hole (CC) and place the cover on the drum. See FIG. 9. 4. Align the drum cover eyelets (T) with the hold-down rods (W), install the hold-down brackets (V) and wing nuts (U) and tighten securely. See FIG. 8. U T 2. Slide the rubber grommet (BB), tapered end down, onto the extension tube and push it up against the pump base. See FIG. 9. V W Z AA BB CC X Gasket Drum cover Grommet Bung Hole Z AA BB T U V W X Y Drum cover eyelets Wing nuts Hold-down brackets Hold-down rods Drum locators Hold-down rod lugs Y CC FIG. 8 Open Drum, Cover-Mounted Pumps FIG. 9 1. Remove the original drum cover. 2. Mount the new drum cover and fasten in place. 3. Guide the pump extension tube through the mounting gasket. 4. Align the drum cover eyelets (T) with the hold-down rods (W), install the cover brackets (V) and wing nuts (U) and tighten securely. See FIG. 8. Installation and Operation 13 Installation Closed Bung-Type-Drum, Sturdi-Clamp-Mounted Pumps 1. Remove the adjustable bung adapter fro the pump extension tube. DD EE 2. Screw the bung adapter (HH) into the bung hole. 3. Loosen the wing nuts (EE) and slide the clamp (DD) onto the pump extension tube, up to the base. See FIG. 10. FF 4. Holding the clamp onto the pump, insert the pump extension tube through the bung adapter, and lower the pump until the clamp rests on the edge of the drum. See FIG. 10. GG 5. Install the sturdi-clamp so its upper jaw fits against the pump base projection, its u-bolt (GG) fits around the extension tube, and its lower jaw fits against the bung adapter. Tighten the wing nuts (EE). See FIG. 10. 6. Tighten the T-handle (FF) firmly to the side of the drum. 14 HH DD Clamp EE Wing Nuts FF T-handle GG U-bolt HH Bung adapter FIG. 10 Installation and Operation Operation Operation See FIG. 1 to identify references shown in parentheses, i.e.,(A). 3. Open the pump air regulator (C) slowly, just until the pump is running. When the pump is primed and all air has been pushed out of the lines, close the dispensing valve (H). WARNING This equipment stays pressurized until pressure is manually relieved. Read PRESURIZED EQUIPMENT HAZARD warnings on page 4. Maximum working pressure of all components in the system may not be the same. To reduce risk of overpressurizing any component, be sure you know the maximum working pressure of each component. Never exceed the maximum working pressure of the lowest rated component in the system. Overpressurizing any component can result in rupture, fire, explosion, property damage, and serious injury. To determine the fluid output pressure using the air regulator reading, multiply the ratio of the pump by the air pressure shown on the regulator gauge. For example: 3 (:1) ratio x 100 psi air = 300 psi fluid output Limit the air pressure to the pump so that no air line or fluid line component is overpressurized. Relieving Pressure 1. Close the pump air regulator (C) and the bleed-type master air valves (A) (required in your system). 2. Hold a metal part of the dispensing valve (H) firmly to a grounded metal waste container, and trigger the valve to relieve the fluid pressure. NOTE: When the pump is primed, and with sufficient air supplied, the pump starts when the dispensing valve (H) is opened, and shuts off when it is closed. 4. Adjust the air regulator (C) until you get sufficient flow from dispensing valve (H). Always run the pump at the lowest pressure necessary to get the desired results. Do not exceed the maximum working pressure of any component in the system. CAUTION Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly causing pump damage. It may also get very hot. 5. If your pump accelerates quickly or is running too fast, stop it immediately and check the fluid supply. If the supply container is empty and air has been pumped into the lines, prime the pump and lines with fluid, or flush it and leave it filled with a compatible solvent. Be sure to eliminate all air from the fluid lines. 6. Read and follow the instructions supplied with each component in your system. 7. If the pump will be unattended for any period of time, if there is an air supply interruption, or at the end of the work shift, shut off the system and always relieve the pressure. Starting and Adjusting the Pump WARNING Read the MOVING PARTS HAZARD and TOXIC FLUID OR FUMES warnings on page 5 1. With the air regulator (C) closed, open the bleed-type master air valve (A). 2. Open the dispensing valve (H) into a grounded metal waste container, making firm metal-to-metal contact between the container and valve. Installation and Operation 15 Parts Parts Universal Pump Package Fire-Ball 225 Model 248230 Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 1 2d 2b 2a 2c 16 Installation and Operation Parts Parts List Ref. No. 1 2 Part No. Description Qty. 246775 PUMP, Mini-Fire-Ball 225 3:1, 1 universal; (for 248230, see 309869 for parts) 203876 Pump, Fire-Ball 300 5:1, 1 universal; (for 225852, see 309869 for parts) 205626 Pump, Fire-Ball 425 10:1, 1 universal; (for 225853, see 309869 for parts 222062 HOSE AND FITTING KIT; 1 (for 248230 and 225852) Includes items 2a-2d 222068 HOSE AND FITTING KIT; 1 (for 225853) Includes items 2a-2d Installation and Operation Ref. No. 2a 2b 2c 2d Part No. Description Qty. 220598 •FLUID HOSE,1/2’ ID, cpld 1 1/2-14 npt(m), 18 in. (457 mm) (for 222062) 109108 •FLUID HOSE, (for 222068) 1 155470 •UNION, swivel, 90°; 1/2 npt(m) x 1 1/2 npsm(f) (for 222062) 160327 •UNION, 90°, 3/4-14 (for 222068) 1 204560 •AIR HOSE, 3/8 in. ID, cpld 1 3/8-18 npt(m), 18 in. (457 mm) (for 222062) 218093 •AIR HOSE, (for 222068) 1 155494 •UNION, swivel, 90°; 3/8 npt(m) x 1 3/8 npsm(f) (for 222062) 155470 •UNION, swivel, 90°; 1/2 npt(m) x 1 1/2 npsm(f) (for 222068) 17 Parts 16-gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728 1 3b 2a 3d 3d 2b 3a 3c 4 5 18 Installation and Operation Parts Parts List Ref. No. Part No. Description 1 2 2a 2b 3 3a 3b 3c 3d 4 5 Qty. 248097 PUMP, Mini-Fire-Ball 225 3:1, multi-length; (for 246903, see 309869 for parts) 203872 PUMP, Fire-Ball 300 5:1; (for 225728, see 309869 for parts) 237075 DISPENSE KIT; Included items 2a and 2b See manual 307884 220591 • HOSE, coupled, 6 ft. 1 238463 • VALVE, dispense 224512 AIR REGULATOR KIT Includes items 3a-3d 110234 • REGULATOR, air; 3/8 npt(f) 0-250 psi 0-1.7 MPa, 0-14.4 bar) range See manual 308167 100960 • GAUGE, air pressure 110224 • VALVE, air, bleed-type; 3/8 npt(f) 156849 • NIPPLE, 3/8 npt 204574 COVER, drum; See manual 306345 for parts 203622 PORTABLE BASE; See manual 308668 for parts 1 1 (1/2 in. npt (mbe) Installation and Operation 1 1 1 1 1 2 1 1 19 Parts 16-gallon (60 Liter) Drum Cover Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094 1 3d 3b 2b 3d 3c 2a 2d 3a 2c 4 20 Installation and Operation Parts Parts List Ref. No. Part No. Description 1 2 2a 248097 PUMP, Mini-Fire-Ball 225 3:1, multi-length; (for 246904, see 309869 for parts) 203872 PUMP, Fire-Ball 300 5:1; (for 225094, see 309869 for parts) 222063 HOSE AND FITTING KIT Includes items 2a-2d 220591 • HOSE, fluid; nitrile; 1/2 in. ID; Qty. 1 1 1 1 2b 1/2 npt(mbe); 6 ft (1.83 m) 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1/2 npsm(f)1 2c 203320 • HOSE, air; buna–N; 3/8 in. ID; 2d 155494 • UNION, swivel, 90°; 3/8 npt(m) x 1 3 224512 AIR REGULATOR KIT Includes items 3a-3d 110234 • REGULATOR, air; 3/8 npt(f) 0-250 psi 0-1.7 MPa, 0-14.4 bar) range See manual 308167 100960 • GAUGE, air pressure 110224 • VALVE, air, bleed-type; 3/8 npt(f) 156849 • NIPPLE, 3/8 npt 204574 COVER, drum; See 306345 for parts 1 1 1 3/8 npt(mbe); 6 ft (1.83 m) 3a 3b 3c 3d 4 3/8 npsm) Installation and Operation 1 1 1 2 1 21 Parts 55-gallon (208 Liter) Drum Cover Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 1 3d 3b 2b 3d 3c 2a 2d 3a 2c 4 22 Installation and Operation Parts Ref. No. Part No. Description 1 2 2a 248097 PUMP, Mini-Fire-Ball 225 3:1, multi-length; (for 246906, see 309869 for parts) 203857 PUMP, Fire-Ball 300 5:1; (for 225642, see 309869 for parts) 222065 PUMP, Fire-Ball 425 10:1; (for 225782, see 309869 for parts) 222063 HOSE AND FITTING KIT (for 246906 and 225642) Includes items 2a-2d 222066 HOSE AND FITTING KIT (for 225782) Includes items 2a-2d 220591 • HOSE, fluid; nitrile; 1/2 in. ID; 1/2 npt(mbe); 6 ft (1.83 m) Qty. 1 1 1 1 (for 222063) 109105 • HOSE, fluid; nitrile; 3/4 in. ID; 3/4 npt(mbe); 6 ft (1.83 m) 1 (for 222066) 2b 2c 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1/2 npsm(f) (for 222063) • UNION, swivel, 90°; 3/4 npt(m) x 160327 3/4 npsm(f) (for 222066) 203320 • HOSE, air; buna–N; 3/8 in. ID; 1 1 3/8 npt(mbe); 6 ft (1.83 m) (for 222063) 205418 • HOSE, air; buna–N; 1/2 in. ID; 1 1/2 npt(mbe); 6 ft (1.83 m) (for 222066) 2d 3 3a 3b 3c 3d 4 155494 • UNION, swivel, 90°; 3/8 npt(m) x 3/8 npsm) (for 222063) 155470 • UNION, swivel, 90°; 1/2-14 npt(m) x 1/2 npsm(f) (for 222066) 224512 AIR REGULATOR KIT (for 246906 and 225642 only) Includes items 3a-3d 110234 • REGULATOR, air; 3/8 npt(f) 0-250 psi 0-1.7 MPa, 0-14.4 bar) range See manual 308167 100960 • GAUGE, air pressure 110224 • VALVE, air, bleed-type; 3/8 npt(f) 156849 • NIPPLE, 3/8 npt 200326 COVER, drum; See 306345 for parts Installation and Operation 1 1 1 1 1 1 1 1 23 Parts 55-/275-gallon (208 Liter) Drum Bung-Mount Pump Fire-Ball 225 Model 246907 Fire-Ball 300 Model 225640 Fire-Ball 300 Model 225931 Fire-Ball 425 Model 225786 1 2b 2d 2a 2c 24 Installation and Operation Parts Parts List Ref. No. Part No. Description 1 2 2a 248097 PUMP, Mini-Fire-Ball 225 3:1, multilength; (for 246907, see 309869 for parts) 204254 PUMP, Fire-Ball 300 5:1; (for 225640, see 309869 for parts) 222087 PUMP, Fire-Ball 300 5:1; (for 225931, see 309869 for parts) 222095 PUMP, Fire-Ball 425 10:1; (for 225786, see 309869 for parts) 222063 HOSE AND FITTING KIT (for 246907, 225640 and 225931) Includes items 2a-2d 222066 HOSE AND FITTING KIT (for 225786) Includes items 2a-2d 220591 • HOSE, fluid; nitrile; 1/2 in. ID; 1/2 npt(mbe); 6 ft (1.83 m) Qty. 1 1 1 1 (for 222063) 109105 • HOSE, fluid; nitrile; 3/4 in. ID; 3/4 npt(mbe); 6 ft (1.83 m) 1 (for 222066) 2b 2c 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1/2 npsm(f) (for 222063) 160327 • UNION, swivel, 90°; 3/4 npt(m) x 3/4 npsm(f) (for 222066) 203320 • HOSE, air; buna–N; 3/8 in. ID; 1 1 3/8 npt(mbe); 6 ft (1.83 m) (for 222063) 205418 • HOSE, air; buna–N; 1/2 in. ID; 1 1/2 npt(mbe); 6 ft (1.83 m) (for 222066) 2d 155494 • UNION, swivel, 90°; 3/8 npt(m) x 1 (for 222063) 155470 • UNION, swivel, 90°; 1/2-14 npt(m) x 1/2 npsm(f) (for 222066) 1 3/8 npsm) Installation and Operation 25 Parts 16-gallon (60 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 222086 2c 2d 4 2a 3 2b Parts List Ref. No. Part No. Description Ref. No. Part No. Description 1 2 2a 26 203872 PUMP, Fire-Ball 300 5:1; (See 309869 for parts) 222063 HOSE AND FITTING KIT Includes items 2a-2d 220591 • HOSE, fluid; nitrile; 1/2 in. ID; 1/2 npt(mbe); 6 ft (1.83 m) Qty. Qty. 2b 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1 2c 203320 • HOSE, air; buna–N; 3/8 in. ID; 1 1 2d 155494 • UNION, swivel, 90°; 3/8 npt(m) x 1 1 3 4 222060 DRUM COVER 222061 HOLD-DOWN KIT See manual 306345 for parts 1 1 1 1/2 npsm(f)1 3/8 npt(mbe); 6 ft (1.83 m) 3/8 npsm) Installation and Operation Parts 55-gallon (208 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 206655 Fire-Ball 425 Model 206656 2c 2d 4 2a 2b 3 Parts List Ref. No. Part No. Description Ref. No. Part No. Description 1 2 2a 203857 PUMP, Fire-Ball 300 5:1; (for 206655, see 309869 for parts) 222065 PUMP, Fire-Ball 425 10:1; (for 206656, see 309869 for parts) 222063 HOSE AND FITTING KIT Includes items 2a-2d 220591 • HOSE, fluid; nitrile; 1/2 in. ID; 1/2 npt(mbe); 6 ft (1.83 m) Installation and Operation Qty. Qty. 2b 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1 2c 203320 • HOSE, air; buna–N; 3/8 in. ID; 1 2d 155494 • UNION, swivel, 90°; 3/8 npt(m) x 1/2 npsm(f)1 3/8 npt(mbe); 6 ft (1.83 m) 1 1 3 4 3/8 npsm) DRUM COVER 207367 207361 HOLD-DOWN KIT See manual 306345 for parts 1 1 1 27 Parts 55-gallon (208 Liter) Bung Adapter, Truck Mounted Pump Fire-Ball 300 Model 204264 Fire-Ball 425 Model 222067 2c 1 2d 2a 4 2b 5 3 28 Installation and Operation Parts Parts List Ref. No. Part No. Description 1 2 2a 204254 PUMP, Fire-Ball 300 5:1; (For 204264, see 309869 for parts) 222095 PUMP, Fire-Ball 425 10:1; (For 222067, see 309869 for parts) 222063 HOSE AND FITTING KIT (for 204264) Includes items 2a-2d 222066 HOSE AND FITTING KIT (for 222067) Includes items 2a-2d 220591 • HOSE, fluid; nitrile; 1/2 in. ID; 1/2 npt(mbe); 6 ft (1.83 m) Qty. 1 1 1 1 (for 222063) 109105 • HOSE, fluid; nitrile; 3/4 in. ID; 3/4 npt(mbe); 6 ft (1.83 m) 1 (for 222066) 2b 2c 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1/2 npsm(f) (for 222063) • UNION, swivel, 90°; 3/4 npt(m) x 160327 3/4 npsm(f) (for 222066) 203320 • HOSE, air; buna–N; 3/8 in. ID; 1 1 3/8 npt(mbe); 6 ft (1.83 m) (for 222063) 205418 • HOSE, air; buna–N; 1/2 in. ID; 1 1/2 npt(mbe); 6 ft (1.83 m) (for 222066) 2d 3 4 5 155494 • UNION, swivel, 90°; 3/8 npt(m) x 3/8 npsm) (for 222063) 155470 • UNION, swivel, 90°; 1/2-14 npt(m) x 1/2 npsm(f) (for 222066) 204076 BUNG ADAPTER, sealed (for 204264) 224579 BUNG ADAPTER, sealed (for222067) 207361 HOLD-DOWN KIT See manual 306345 for parts 204095 STURDI-CLAMP Installation and Operation 1 1 1 1 1 29 Technical Data Technical Data Fire-Ball 225 (3:1) Fluid to air ratio......................................................... 3:1 Cycles/gallon (cycles/liter) ............................ 43.5 (11.4) Fluid flow @80 cpm (gpm/lpm)....................... 1.84 (7.0) Pumping distance guideline.......... up to 250 ft. (76.2 m) Maximum fluid pressure ........ 540 psi (3.7 MPa, 37 bar) Wetted materials ........... steel, polyurethane, aluminum, ........................................................................... buna-N Air inlet port size ......................................... 3/8 in. npt(f) Fluid inlet port size ...................................... 1.5 in. npt(f) Fluid outlet port size.................................... 1/2 in. npt(f) Sound pressure (measured 1 meter from unit) ...77.8dB Sound pressure (ISO 9614-2).............................85.6dB Air motor effective diameter.............. 2.25 in. (57.2 mm) Air operating range ............... 40-180 psi (0.28-1.2 MPa, ...................................................................... 2.8-12 bar) Approx. air consumption and fluid flow @100 psi air and 80 cpm..... 8.5 scfm @2.1 gpm (.241 m3/min @7.9 lpm) Fire-Ball 425 (10:1) Fluid to air ratio .......................................................10:1 Cycles/gallon (cycles/liter) ..............................19.6 (5.2) Dry suction lift (feet of water)......................................23 Fluid flow @80 cpm (gpm/lpm) .......................4.1 (15.4) Wetted materials............steel, polyurethane, aluminum, ...............................................................buna-N, Rulon® Pumping distance guideline ........up to 750 ft. (228.6 m) Air inlet port size ......................................... 3/8 in. npt(f) Air motor effective diameter ............ 4.25 in. (107.9 mm) Fluid inlet port size ..................................... 1.5 in. npt(f) Air operating range ...............40-180 psi (0.28-1.2 MPa, ......................................................................2.8-12 bar) Fluid outlet port size ................................... 1/2 in. npt(f) Sound pressure (measured 1 meter from unit)... 77.8dB Maximum fluid pressure...1800 psi (12.4 MPa, 124 bar) Approx. air consumption and fluid flow @100 psi air and 80 cpm .32.0 scfm @4.1 gpm (.555 m3/min @15.4 lpm) Sound pressure (ISO 9614-2) ............................ 85.6dB Dry suction lift (feet of water) ..................................... 26 Fire-Ball 300 (5:1) Fluid to air ratio......................................................... 5:1 Cycles/gallon (cycles/liter) .............................. 28.4 (8.6) Fluid flow @80 cpm (gpm/lpm)......................... 2.8 (9.3) Pumping distance guideline........ up to 500 ft. (152.5 m) Maximum fluid pressure ........ 900 psi (6.2 MPa, 62 bar) Wetted materials ..steel, polyurethane, aluminum, nitrile Air inlet port size ......................................... 1/2 in. npt(f) Fluid inlet port size ...................................... 1.5 in. npt(f) Fluid outlet port size.................................... 3/4 in. npt(f) Sound pressure (measured 1 meter from unit) .80.85dB Sound pressure (ISO 9614-2)...........................94.62dB Air motor effective diameter................ 3.0 in. (76.2 mm) Air operating range ............... 40-180 psi (0.28-1.2 MPa, ...................................................................... 2.8-12 bar) Approx. air consumption and fluid flow @100 psi air and 80 cpm..... 8.5 scfm @2.1 gpm (.241 m3/min @7.9 lpm) Dry suction lift (feet of water)......................................26 30 Installation and Operation Dimensions Dimensions Fire-Ball 225 Model 246775 Universal Model 246775 Universal Overall Length: 18.9 in. (48 cm) 3/8 in. npt(f) air inlet Grounding screw Model 248097 Variable length Overall Length: 59.2 in. (150.4 cm) Model 248097 Variable length 8.9 in. (20 cm) 1/2 in. npt(f) fluid outlet 3/8 in. npt(f) air inlet 1-1/2 in. npt grounding screw 05752 1/2 in. npt(f) fluid outlet Mounting Hole Layout 8.9 in. (20 cm) 4.250 in. (10.8 cm) bolt circle 0.281 in. (7.1 mm) diameter clearance holes Installation and Operation 40.68 in. (103.33 cm) drop tube is cut to length 31 Dimensions Fire-Ball 300 Model 203857 55-gal. (400 lb) drum size, cover mount Overall Length: 45.6 in. (115.8 cm) Model 203876 Universal Model 203872 16-gal. (120 lb) drum size, cover mount Overall Length: 38.1 in. (96.8 cm) Model 204254 55-gal. (400 lb) drum size, bung mount Overall Length: 49.9 in. (126.7 cm) 3/8 in. npt(f) air inlet grounding screw Model 222087 275-gal. tank size, bung mount Overall Length: 59.9 in. (152.1 cm) 1/2 in. npt(f) fluid outlet 8.9 in. (22.6 cm) 05750 Overall Length: 20.7 in (52.6 cm) 3/8 in. npt(f) air inlet grounding screw Mounting Hole Layout Model 203857 33.8 in. (85.9 cm) Gasket Part No. 161023 Model 203872 26.3in. 66.9 cm) Model 204254 38.1in. (96.8 cm) Two 0.265-in. (.673 cm) diameter holes on 5-in. (12.7 cm) bolt circle Four 0.265-in. (.673 cm) diameter holes on 5-in. (12.7 cm) bolt circle 2-Hole Mounting Pattern 32 3-in. (7.62 cm) diameter hole 1/2 in. npt(f) fluid outlet Model 222087 48.1 in. (122.2 cm) 04127 05754 4-Hole Mounting Pattern Installation and Operation Dimensions Fire-Ball 425 Model 205626 Universal 1/2 in. npt air inlet 18.4in. (46.7 cm) 3/4 in. npt fluid outlet 3/4 in npt muffler port Model 205626 25.8 in. (65.5 cm) 7.4 in. (18.8 cm) Note: For sealed tank mounting use gasket 192658. Model 222065 32.3 in. (82 cm) Mounting Hole Layout 06035 Model 222095 36.6 in. (92.9 cm) 2.25-in. (5.7 cm) diameter clearance hole 45° 45_ Four 0.406-in. (1.03 cm) diameter holes on 7-in. (17.8 cm) bolt circle Four threaded holes on bottom of air motor base are 1/4-20 UNC on 4.25-in. (10.8 cm) bolt circle. 8.0-in. (20.3 cm) diameter of flange Installation and Operation 33 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1-800-533-9655 Toll Free 612-623-6928 612-378-3590 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. MM 309868 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.graco.com Installation and Operation 6/2006
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