Graco 309277Zac Displacement Pump Users Manual Pump, Instructions Parts (English)

309277zac 83e5d242-71ba-41be-bcff-ea10d4711e73 Graco Marine Sanitation System 309277ZAC User Guide |

2015-04-02

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Instructions -- Parts List
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

Displacement Pump

309277ZAC
EN

3600 psi (250 bar, 24.8 MPa) Maximum Working Pressure
Model 244197, Series A
UltraR Max and Ultimate Mxt 795 and 1095
GMaxt 3900
Model 244224, Series A
Ultra Max and Ultimate Mx 1595
GMax 5900 and 5900 Convertible
Model 244201, Series A
245044, 245046, 245049 Mark Vt
GMax 5900HD
Model 245904 Series A
245047 Mark V International (ceramic balls)
Model 244954, Series A, B, C
HydraMaxt 225
Model 244957, Series A, B, C
HydraMax 300/350
Model 245889, Series B
Mark V SpackMaxt
Model 246257, Series A
GMax 7900, GHt 200; Models 233940 -- 233943
Model 248971, Series A
GH 200; Models 248559 Series A -- 248567 Series A
EHt 200
Model 248736, Series A
248561 Series A, 248563 Series A
GH 230, GH 300
Model 277068, Series A
LineLazert IV 200 HS
Model 287815, Series A
GH 230: Model 248561 Series B
GH 300: Model 248563 Series B
Model 287814 Series A
GH 200: Model 248559 Series B
Model 287946, Series A
Mark X

Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parts, Pump
244197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
244224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
244201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
245904 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
244954 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

244957
245889
287946
246257
287815
287814
248736
248971
277068
Warranty

.....................................
.....................................
.....................................
.....................................
.....................................
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.....................................
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.....................................
.....................................

20
21
22
23
24
25
26
27
27
28

Symbols
Warning Symbol

WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.

2

309277

Caution Symbol

CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.

WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS

D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 16 for the maximum working pressure of this equipment.
D Use fluids and solvents compatible with the equipment wetted parts. Refer to the Technical Data
section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not use 1,1,1--trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers.
D Keep clear of all moving parts when starting or operating the pump.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 4 to prevent the
equipment from starting unexpectedly.

SKIN INJECTION HAZARD
High--pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
D Do not point dispense valve at anyone or at any part of the body.
D Do not put your hand over the end of the dispense nozzle.
D Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

309277

3

Service
Pressure Relief Procedure

WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. To
reduce the risk of an injury from accidental spray
from the gun, splashing fluid, or moving parts,
follow the Pressure Relief Procedure whenever
you:
D
D
D
D

are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the spray nozzle.

1. Engage gun safety latch.
2. Turn ON/OFF switch to OFF.
3. Unplug power cord.
4. Disengage gun safety latch. Hold metal part of gun
against grounded metal pail and trigger gun into
pail to relieve pressure.
5. Engage gun safety latch.
6. Open any fluid drain valves in system. Leave drain
valve open until ready to dispense again.

Pump Repair Kits
Pump

Repair Kit

244197

248212

244224

248213

244201

248213

244954

246341

244957

244958

245889

245819

245904

244200

246257

246341

248736

246341

248971

246341

277068

246341

287814

287813

287815

287813

287946

287945

4

309277

Tools Needed
Vise
12 in. adjustable, open end wrench (2)
Hammer, 20 oz maximum
Small screwdriver
Throat Seal Liquid
Pick or long small screwdriver

Cleaning and Inspecting Parts
1. Clean and inspect parts. Pay particular attention to
the ball seats in the intake valve and piston, which
must have no nicks or wear, and to the inside of
the sleeve and the outside of the piston rod, which
must not be worn or scratched. Replace worn or
damaged parts.

WARNING
COMPONENT RUPTURE HAZARD
Never use sharp or pointed tools to
remove sleeve or other components
which could result in pump rupture and
cause serious bodily injury. If the sleeve cannot be
removed easily, return the sleeve and cylinder to
your Graco distributor for removal.
2. Remove and clean the sleeve when you are
repacking the pump.

Service
Repair When Pump Is Off The Sprayer

245889, 287946 only

Disassembling the pump
215

Fig. 1. Remove packing nut (202) and throat adjustment spacer (228).

236
202
228

227
227
(o-ring on
bottom
all except
244957)

Fig. 1

(o-ring on top
244957 only)

ti2332a
7570e

Fig. 3

Fig. 4. Tap piston rod out of cylinder with a hammer or
flip over and tap piston rod out against a bench.

Fig. 2. Unscrew intake valve from cylinder.

Note: Sleeve may come out
of cylinder with piston rod.

7571a

Fig. 4

Fig. 5. Remove piston rod from sleeve, or remove
sleeve from cylinder.

Fig. 2

7569A

Fig. 3. Disassemble intake valve. Clean and inspect.
O-ring (227) may require a pick for removal.

7572A

Fig. 5
309277

5

Service
WARNING
COMPONENT RUPTURE HAZARD
Do not clean or wipe the piston valve
threads. Cleaning the piston valve
threads could destroy the special sealing
patch and cause the piston valve to come loose
during operation, causing pump bursting and
possible serious bodily injury.

Fig. 6. Unscrew piston valve from piston rod. Clean
and inspect parts. The piston has a special thread
locking/sealing patch. Do not remove the patch. The
patch allows four disassembly/assembly procedures
before it is necessary to apply Loctiter to the threads.

Not
used on
244197

7573B

Fig. 8
Assembling the pump

Fig. 9. Soak all leather packings in SAE 30W oil for 1
hour minimum prior to assembly. Stack male gland
(204) on piston rod. Alternately stack UHMWPE (208)
and leather (218) packings (note orientation) on piston
rod. Install female gland (217). Install piston guide
(216) (note orientation) on piston valve (210). The special sealing patch on piston valve threads is good for
four repackings. Use Loctiter on piston valve threads
after four repackings.

7576A

Fig. 6

used on
245889,
287946,
210
287814,
216 287815

Not
used on
244197

Fig. 7. Remove packings and glands from piston rod.

Not
used on
244197

used on
245889,
287946,
287814,
287815
1
1

ti3940a

Fig. 7

Fig. 8. Remove throat packings and glands from cylinder. Discard throat packings and glands.

6

309277

218

204 208

217
1

244954, 246257, 245889; 208 and 218 are 203
and 223, respectively. 287946; 208 and 218 are
7574c
203 and 209, respectively.

Fig. 9
Note: Pump 287814 & 287815 do not use leather
packings in piston stack. Alternately stack blue
(208) and brown (218) packings on these pumps.

Service
Fig. 10. Install ball (206) in piston rod. If Loctiter is applied to piston valve threads, ensure that none gets on
ball.

Fig. 12. Soak all leather packings in SAE 30W oil for 1
hour minimum prior to assembly. Place male gland
(204) in cylinder. Alternately stack UHMWPE (203) and
leather packings (223) (note orientation). Place female
gland (224) in top of cylinder. Seat packings.

206

224

223

Not
used on
244197

203

204

Fig. 10

7575A

Fig. 11. Tighten piston valve to piston rod as specified:
Fig. 12
Torque to 27 +/--3 ft-lb
(244197)

7573B

Fig. 13. Install seal (201) into packing nut (202). Install
throat adjustment spacer (228) onto packing nut.
Loosely install packing nut into cylinder.

Torque to 55 +/--3 ft-lb
(244224, 244201,
287814, 287815)

201

Torque to 190 +/-- 10 ft--lb
(244957)

202
228

Torque to 120 +/-- 6 ft-lb
(244954, 246257, 245889,
287946, 277068, 248736,
248971)

Fig. 11

7576A

Fig. 13

ti2333a

309277

7

Service
Fig. 14. Grease piston packings and sleeve top edge.

Fig. 16. Grease top inch or two of piston rod that will
go through the cylinder throat packings.

Fig. 16

7579A

Fig. 17. Grease o-ring (221) and place on sleeve. Slide
sleeve/piston rod assembly into bottom of cylinder. Replace o-ring (207) if desired.
Note: O-ring (207) is not required for safe pump operation.

7578A

Fig. 14

Fig. 15. Carefully slide piston assembly into top of
sleeve.

207
221

Fig. 15

8

7577A

Fig. 17

309277

7582A

Service
Fig. 18. Reassemble intake valve with new o-ring
(227), seat (212) and ball (214). Seat may be flipped
over and used on other side. Clean seat thoroughly.
Snap intake spring (236) into place inside ball guide
(215).
Spring (236), for model 287946, is optional and not
included with the pump.

245889, 287946 only
215
236
Fig. 19
215

212
227
(o-ring on
bottom
all except
244957)

Fig. 20. Torque seal and packing nut (202) down onto
throat adjustment spacer (228) to 100 +/--10 in-lb (75
+/--5 in-lb for 246257) (140+/--10 in--lb for 287814,
287815).

215

214

214
227
227

7569A

(o-ring
on top
244957
212
only)
227

Remove throat adjustment spacer (228) when pump
packings begin to leak after much use. Then tighten
packing nut down until leakage stops or lessens. This
allows approximately 100 gallons of additional operation before a repacking is required.
202
228

Fig. 18

7570c

Fig. 19. Install intake valve on cylinder. If a wrench is
used torque as follows:
67 +/--5 ft-lb (model 244197)
80 +/--5 ft--lb (models 244201, 244224, 245904)
200 +/--10 ft--lb (models 244954, 246257, 245889,
287946, 277068, 248736, 248971)
200 +/--15 ft--lb (model 244957, 287814, 287815)
If a wrench is not used, be sure intake valve is bottomed out against cylinder.

ti2332a

Fig. 20

309277

9

Service
Repair When Pump Is On The Sprayer
Fig. 2. Use screwdriver to push retaining spring up and
push pin out.

WARNING
SKIN INJECTION HAZARD
To reduce the risk of serious injury,
whenever you are instructed to relieve
pressure, follow the Pressure Relief
Procedure on page 4.

Fig. 1. Remove intake valve.

7674A

Fig. 2
Fig. 3. Disassemble intake valve. Clean and inspect.
O-ring (227) may require a pick for removal.

227
227
(o-ring on
bottom
all except
244957)

Fig. 1

10

7673A

309277

Fig. 3

(o-ring on top
244957
only)

7570A

Service
Fig. 4. Remove piston rod and sleeve.

Fig. 7. Invert piston rod and insert into cylinder to force
out throat packings.

7746A

Fig. 4

Fig. 4. Invert piston rod and sleeve and pound on hard
surface until piston rod comes out of sleeve.

Fig. 7

7747A

Fig. 8. Insert piston rod into cylinder with pin hole up
and piston valve down. Insert pin into piston rod and
crank shaft.

7572A

Fig. 5
Fig. 6. Remove packing nut (202)

202

Fig. 6

7726A

7675A

Fig. 8

309277

11

Service
Fig. 9. Remove piston valve from piston rod with a
wrench.

Fig. 11. Soak all leather packings in SAE 30W oil for 1
hour minimum prior to assembly. Stack male gland
(204). Alternately stack UHMWPE (203) and leather
(223) packings (note orientation). Install female gland
(224). Install seal (201) and packing nut (202) and
throat adjustment spacer (228).

224

203

Not
used on
244197
201

223

228
202

204

7748A

Fig. 9

7573B

7581A

Fig. 11
Fig. 10. Remove pin and piston rod from cylinder.

Fig. 12. Remove packings and glands from piston rod.

used on
245889,
287946,
287814,
287815

Fig. 10

12

Not
used on
244197

7675A

Fig. 12

309277

ti3939a

Service
Fig. 13. Soak all leather packings in SAE 30W oil for 1
hour minimum prior to assembly. Stack male gland
(219) on piston rod. Alternately stack UHMWPE (208)
and leather (218) packings (note orientation) on piston
rod. Install female gland (217). Install piston guide
(216) (note orientation) on piston valve (210). The special sealing patch on piston valve threads is good for
four repackings. Use Loctiter on piston valve threads
after four repackings.

219

Fig. 15. Grease piston packings and sleeve top edge.

used on
245889,
287946,
287814,
287815

217

Not
used on
244197

216
Fig. 15

210
1
1

218

208

1

ti3941a

244954, 246257, 245889; 208 and 218 are 203 and
223, respectively. 287946; 208 and 218 are 203
and 209, respectively.

7578A

Fig. 16. Carefully slide piston assembly into top of
sleeve. Assure u-cup is not rolled over or damaged.

Fig. 13
Note: Pump 287814 & 287815 do not use leather
packings in piston stack. Alternately stack blue
(208) and brown (218) packings on these pumps.

Fig. 10. Install ball (206) in piston rod. If Loctiter is applied to piston valve threads, ensure that none gets on
ball. Install piston valve on piston rod.
Torque as follows:
27 +/--3 ft-lb (for model 244197)
55 +/--3 ft-lb (for models 244224, 244201, 245904,
287814, 287815)
120 +/-- 6 ft-lb (for models 244954, 246257, 245889,
287946, 277068, 248736, 248971)
190 +/--10 ft--lb (for model 244957)

Fig. 16

7577A

Fig. 17. Grease top inch or two of piston rod that will
go through the cylinder throat packings.

206

Fig. 14

7575A

Fig. 17

7579A

309277

13

Service
Fig. 18. Grease o-ring (221) and place on sleeve. Slide
sleeve/piston rod assembly into bottom of cylinder. Replace o-ring (207) if desired.

Fig. 20. Use screwdriver to push retaining spring up.

Note: O-ring (207) is not required for safe pump operation.

7674B

207
Fig. 18

221

7750A

Fig. 20. Torque seal and packing nut (202) down onto
throat adjustment spacer (228) to 100 +/--10 in-lb (75
+/--5 in-lb for 246257) (140 +/--10 in-lb for 287814,
287815).

Fig. 20

Note: Make sure retaining ring falls into slot.

Fig. 21. Push in pin.

Remove throat adjustment spacer (228) when pump
packings begin to leak after much use. Then tighten
packing nut down until leakage stops or lessens. This
allows approximately 100 gallons of additional operation before a repacking is required.

202
Fig. 21
7726A

Fig. 19

14

309277

7675A

Service
Fig. 22. Reassemble intake valve with new o-ring
(227), seat (212) and ball (214). Seat may be flipped
over and used on other side. Clean seat thoroughly.
Spring (236), for model 287946, is optional and not
included with the pump.

Fig. 23. Install intake valve on cylinder. Torque:
67 +/--5 ft-lb (model 244197)
80 +/--5 ft-lb (model 244224, 244201, 245904)
200+/--10 ft-lb (model 244954, 246257, 245889,
287946, 244957, 248971, 248736, 277068, 287814,
287815)

245889, 287946 only
215
236

227
227
(o-ring on
bottom
all except
244957)

Fig. 22

7678A

Fig. 23

(o-ring on top
244957 only)

7570d

309277

15

Service
Cross Sectional Reference
222
201
V-Maxt UHWMPE,
brown on
287814 & 287815

202
228

Pump 245889

224
223

203

Leather

V-Maxt UHWMPE, blue

204

205
221

Pump 244197

220
206

207
219

See Parts
112589, 189587
Pump 245889, 287946

208

218
3

Leather

217

210

V-Maxt UHWMPE, blue

216

221

214
213

215
212
227

1
See Parts
15D158, 118600
Spring (236), for model 287946, optional ,
not included with the pump

Fig 24

2

7683C

1

(227 on top of 212 244957)

2

(203 on 244954, 246257, 245889, 287946)

3

(223 on 244954, 246257, 245889)
(209 on 287946)

Technical Data

Maximum working pressure
All except 244957 . . . . . . . . . . . . . . . . . 3600 psi (250 bar, 24.8 MPa)
244957 . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (276 bar, 27.6 MPa)
Fluid inlet size

Fluid outlet size
244197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)244224, 244201,
244954, 246257, 245904, 248971
248736, 287814, 287815 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)

244224, 244197, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(m)

244957, 245889, 287946 (manifold) . . . . . . . . . . . . . . . . . . . 1/2 npt(f)

244201, 244954, 246257, 245889, 287946, 245904,

Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel, PTFE,

248736, 248971, 287814, 287815 . . . . . . . . . . . . . . . . . . . 1 npsm(m)
244957 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/4 npt(m)

leather, nylon, zinc-plated carbon steel, tungsten carbide, chrome
plating, acetal, polyethylene
NOTE: LoctiteR is a registered trademark of the Loctite Company.

16

309277

Parts -- Pump 244197
Model 244197, Series A
Ref
No.

Part No.

Description

Qty.

201

201
202
203*

179810
193046
192692

202

204*
205
206*
207*
208*

178942
243346
105444
156593
192693

210
212†

239932
239922

213
214*†
215
216*
217*
218*
219*
220
221*
222
223*
224*
225
227*†
228

195892
105445
192624
196758
178969
178939
196880
240521
108526
248206
178940
178943
196176
107079
158776

SEAL, throat
1
NUT, packing
1
V-PACKING, throat,
3
V-Maxt UHMWPE, blue
GLAND, male, throat
1
CYLINDER, pump
BALL, sst, 0.3125 in.
1
PACKING, o-ring
1
V-PACKING, piston
3
V-Maxt UHMWPE, blue
VALVE, piston
1
KIT, seat, carbide
1
includes 214 and 227
VALVE, intake (foot)
BALL, sst, 0.5000 in.
1
GUIDE, ball
1
Guide, piston
1
GLAND, female, piston
1
V-PACKING, leather, piston
2
GLAND, male
1
SLEEVE, cylinder
1
O-RING, PTFE
2
ROD, piston
1
V--PACKING, leather, throat
2
GLAND, female
1
ADAPTER, nipple,
1
PACKING, o-ring
1
SPACER, throat adjustment o--ring 1

* These parts are also included in Repair Kit 248212,
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
239922, which may be purchased separately.

221*

228
222

224*

*223

219*

203*
204*

218*

*208

217*
216*
206*
225

210
215

205

207*

†*214
212†

†*227

213
221*

220

TI0716c

309277

17

Parts -- Pumps 244224, 244201, 245904
Models 244224, Series A; 244201, Series A; 245904, Series A
Ref
No.

Part No.

Description

201
202
203*

183171
193032
193124

204*
205

183176

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, packing, male, throat
CYLINDER, pump
Pump 244201, 245904
Pump 244224
BALL, sst, 0.375 in.
Pump 244224, 244201
BALL, ceramic, 0.375 in.
Pump 245904
PACKING, o-ring
V-PACKING, piston
V-Maxt UHMWPE, blue
VALVE, piston
SEAT, carbide (196866)
Pump 244224, 244201
includes 214 and 227
SEAT, carbide (197470)
Pump 245904
includes 214 and 227
HOUSING, intake (foot)
Pump 244201, 245904
Pump 244224
BALL, sst, 0.875 in.
Pump 244224, 244201
BALL, ceramic, 0.75 in.
Pump 244409, 245904
GUIDE, ball
Pump 244224
Pump 244201, 245904
GUIDE, piston
GLAND, female, piston
V-PACKING, leather, piston
GLAND, packing, male
SLEEVE, cylinder
PACKING, o--ring
ROD, piston
Pump 245904
Pump 244224
Pump 244201
V-PACKING, leather, throat
GLAND, packing, female
NIPPLE, adapter, 3/8 npt x 3/8 npsm
PACKING, o-ring
SPACER, throat adjustment o--ring

206*

196754
243347
101947
116327

207*
208*

156633
193125

210
212†

240150
244199
244571

213
214*†

196753
195894
102972
111453

215
216*
217*
218*
219*
220
221*
222

223*
224*
225
227*†
228

193027
196967
196757
183185
183174
183178
240525
107098
241285
288479
241285
183175
183177
162485
108526
C20987

Qty.

309277

202

1
1
1

221*

228

1

222‡

224*
*203

1
1
4
1
1

219*
223*

204*

*218

208*

1

217*
1
1
1
1

216*
206*
225
210

1
1
1
1
3
1
1
2
1
1
1
3
1
1
1
1

* These parts are also included in Repair Kit 248213 (pump
244224, 244201) or Repair Kit 244200 (pump 245904),
which may be purchased separately.
† These parts are also included in Carbide Seat Kit 244199
(pump 244224, 244201) or Carbide Seat Kit 244571
(pump 245904), which may be purchased separately.

18

201

1
1
4

215
205
†*214
207*
†*227

212†
213

221*

220

TI0717d

Parts -- Pump 244954
Model 244954, Series A
Ref
No.

Part No.

Description

201
202
203*

112590
189589
198701

204*
205
206*
207*
210
212†

15G658
244974
107203
160325
240580
240918

213
214*†
215
216*
217*
219
220
221*
222
223*
224*
225
227*†
228
236

198121
107167
198505
198303
198765
189585
244975
108822
287141
198718
15G657
116756
107098
157195
233698

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, packing, male
CYLINDER, pump
BALL, sst, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, sst, 1.000 in.
GUIDE, ball
GUIDE, piston, plastic
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PACKING, o-ring
ROD, piston
V-PACKING, leather
GLAND, packing, female
NIPPLE, elbow, 45_
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, intake

Qty.

225

1
1
8
1
1
1
1
1
1

201
202
228
224*
207*

203*

1
1
1
1
1
1
1
2
1
6
1
1
1
1
1

221*

223*
204*

220

221*
236

222‡

215
†*214

* These parts are also included in Repair Kit 246341,
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
240918, which may be purchased separately.

205

212†

219*
†*227

203*

213
223*

217*
216*
206*
210

TI1308d
TI1308c

309277

19

Parts -- Pump 244957
Model 244957, Series A
201

Ref
No.

Part No.

Description

Qty.

202

201
202
203*

196362
196361
197468

228

204 *
205
206*
207*
208*

197372
244977
101822
160258
197469

210
212†

244454
244960

213
214*†
215
216*
217*
218*
219*
220
221*
222
223*
224*
225
227*†
228

196357
102973
196363
196928
197354
184305
196925
287557
106259
287558
184304
197368
116755
104537
160721

PLUG
1
NUT, packing
1
V-PACKING (Throat)
4
V-Maxt UHMWPE, blue
GLAND, packing, male
2
CYLINDER, pump
1
BALL, sst, 0.625 in.
1
PACKING, o-ring
1
V-PACKING (Piston)
4
V-Maxt UHMWPE, blue
VALVE, piston
1
SEAT, carbide
1
includes 214 and 227
HOUSING, intake (foot)
1
BALL, sst, 1.25 in.
1
GUIDE, ball
1
GUIDE, piston
1
GLAND, female, piston
1
V-PACKING, leather, piston
3
GLAND, packing, male
1
SLEEVE, cylinder
1
PACKING, o--ring
2
ROD, piston
1
V-PACKING, leather, throat
3
GLAND, packing, female
1
NIPPLE, elbow, 45_
1
PACKING, o-ring
1
SPACER, throat adjustment o--ring 1

*203

224*
205
223*
207*

204*

221*

220
222‡
221*
219*

215

*208

* These parts are also included in Repair Kit 244958,
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
244960, which may be purchased separately.

225

†*214
218*

217*

†*227
212†
213

*216
206*
210

TI1317b

20

309277

Parts -- Pump 245889
Model 245889, Series B
Ref
No.

Part No.

Description

201
202
203*

112590
189589
198701

204*
205
206
207*
210
212†

15G658
245888
118601
160325
240580
245885

213
214†
215
216*
217*
219
220
221*
222
223*
224*
227*†
228
236
237

15A303
118602
15D158
112589
198765
189585
240921
108822
245886
198718
15G657
107098
157195
118600
189587

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, male, throat
CYLINDER, pump
BALL, ceramic, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, ceramic, 0.875 in.
GUIDE, ball
SEAL, U-cup
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PACKING, o-ring
ROD, piston
V-PACKING, leather, piston
GLAND, packing, female
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, compression
WASHER, back-up

Qty.
1
1
8

220

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1
1

201

221*

202
228

222

224*
203*

219*

223*
204*
*223

203*
217*

1

*216
206

237

* These parts are also included in Repair Kit 245819,
which may be purchased separately.

210

† These parts are also included in Carbide Seat Kit
245885, which may be purchased separately.

215
205

236
†214
212†

207*

†*227
213

221*

ti2086c

309277

21

Parts -- Pump 287946
Model 287946, Series A
Ref
No.

Part No.

Description

201
202
203*

112590
189589
193722

204*
205
206
207*
209*
210
212†

15G658
15G437
118601
160325
112591
249177
245885

213
214†
215
216*
217*
219
220
221*
222
223*
224*
227*†
228
236

15A303
118602
15D158
119636
189588
189585
248979
108822
288103
112591
15G657
107098
157195
118600

237

15F183

PLUG
1
NUT, packing
1
V-PACKING
8
V-Maxt UHMWPE, blue
GLAND, male, throat
1
CYLINDER, pump
1
BALL, ceramic, 0.5625 in.
1
PACKING, o-ring
1
PACKING, vee, leather
3
VALVE, piston
1
SEAT, carbide
1
includes 214 and 227
HOUSING, intake (foot)
1
BALL, ceramic, 0.875 in.
1
GUIDE, ball
1
SEAL, U-cup
1
GLAND, female, piston, steel
1
GLAND, packing, male, steel
1
SLEEVE, cylinder
1
PACKING, o-ring
2
ROD, piston
1
V-PACKING, leather, piston
3
GLAND, packing, female
1
PACKING, o-ring
1
SPACER, throat adjustment o-ring 1
SPRING, compression
1
optional, not included with the pump
WASHER, back-up
1

Qty.

220
201

221*

202
228

222

224*
*203

219*

223*
204*
*209

217*
1

*216
237

206
210

* These parts are also included in Repair Kit 287945,
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
245885, which may be purchased separately.

203*

215
236

205

It is recommended that the check valve be repaired
at the same time as the pump. See manual 313773
and Kit 258650.

†214
212†
207*

†*227
213

221*

ti2086c

22

309277

Parts -- Pump 246257
Model 246257, Series A

221*

Ref
No.

Part No.

Description

201
202
203*

112590
189589
198701

204*
205
206*
207*
210
212†

15G658
245413
107203
160325
240580
240918

213
214*†
215
216*
217*
219
220
221*
222
223*
224*
227*†
228
236

198219
107167
193391
198303
198765
189585
240921
108822
249000
198718
15G657
107098
157195
233698

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, male, throat
CYLINDER, pump
BALL, sst, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, sst, 1.000 in.
GUIDE, ball
GUIDE, piston, plastic
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PACKING, o-ring
ROD, piston
V-PACKING, leather, piston
GLAND, packing, female
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, intake

Qty.
1
1
8

222
201

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1

* These parts are also included in Repair Kit 246341,
which may be purchased separately.

219*
202
228
224*

*223

203*

*203
217*
223*

1

*216

204*

206*
210
236
215
†*214

205

212†
†*227

† These parts are also included in Carbide Seat Kit
240918, which may be purchased separately.

213

207*
221*

220

ti2331a

309277

23

Parts -- Pump 287815
Model 287815, Series A

221*

Ref
No.

Part No.

Description

201*
202
203*

112590
189589
198701

204*
205
206*
207*
210
212†

15G658
249532
107203
160325
249177
240918

213
214*†
215
216*
217*
219*
220
221*
222
223*
224*
227*†
228*
236
237*
238*

198219
107167
198505
119636
189588
189585
287817
108822
287816
198718
15G657
107098
157195
233698
15F183
15F875

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, male, throat
KIT, CYLINDER, pump
BALL, sst, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, sst, 1.000 in.
GUIDE, ball
WIPER, piston
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PACKING, o-ring
ROD, piston
V-PACKING, leather, piston
GLAND, packing, female
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, intake
WASHER, backup
V--PACKING, piston V-Maxt
UHMWPE, brown

Qty.
1
1
8

201

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
1
1
1
1
1

219*

202
228
238

224*
*203
223*

1

206*
210
236
215

†*214
212†

205
†*227

213
207*
221*

220

309277

*216
237

204*

ti2331c

24

203*

217*

3

* These parts are also included in Repair Kit 287813,
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
240918, which may be purchased separately.

222

Parts -- Pump 287814
221*

Model 287814 Series A
Ref
No.

Part No.

Description

201*
202
203*

112590
189589
198701

204*
205
206*
207*
210
212†

15G658
245413
107203
160325
249177
240918

213
214*†
215
216*
217*
219*
220
221*
222
223*
224*
227*†
228*
236
237*
238*

198219
107167
198505
119636
189588
189585
249121
108822
249119
198718
15G657
107098
157195
233698
15F183
15F875

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, male, throat
CYLINDER, pump
BALL, sst, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, sst, 1.000 in.
GUIDE, ball
WIPER, piston
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PACKING, o-ring
ROD, piston
V-PACKING, leather, piston
GLAND, packing, female
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, intake
WASHER, backup
V--PACKING, piston V-Maxt
UHMWPE, brown

222

Qty.
1
1
8

201

1
1
1
1
1
1

228

1
1
1
1
1
1
1
2
1
3
1
1
1
1
1

219*

202

238

224*
*203

203*

217*
223*

1

*216
237

204*

206*
210
236
215

†*214
212†

205
†*227

213

3
207*

* These parts are also included in Repair Kit 287813,
which may be purchased separately.

221*

† These parts are also included in Carbide Seat Kit
240918, which may be purchased separately.

ti2331c

220

309277

25

Parts -- Pump 248736
Model 248736, Series A

221*

Ref
No.

Part No.

Description

201
202
203*

112590
189589
198701

204*
205
206*
207*
210
212†

15G658
249532
107203
160325
240580
240918

213
214*†
215
216*
217*
219
220
221*
222
223*
224*
227*†
228
236

198219
107167
193391
198303
198765
189585
248980
108822
249001
198718
15G657
107098
157195
233698

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, male, throat
KIT, CYLINDER, pump
BALL, sst, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, sst, 1.000 in.
GUIDE, ball
GUIDE, piston, plastic
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PACKING, o-ring
ROD, piston
V-PACKING, leather, piston
GLAND, packing, female
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, intake

Qty.
1
1
8

222
201

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1

219*
202
228
224*

203*

*203
217*
223*

1

*216

204*

206*
210
236
215
†*214
212†

* These parts are also included in Repair Kit 246341,
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
240918, which may be purchased separately.

*223

205

†*227

213

207*
221*

220

ti2331a

26

309277

Parts -- Pump 248971, 277068
Model 248971, Series A; 277068, Series A
Ref
No.

Part No.

Description

201
202
203*

112590
189589
198701

204*
205
206*
207*
210
212†

15G658
245413
107203
160325
240580
240918

213
214*†
215
216*
217*
219
220

198219
107167
193391
198303
198765
189585

PLUG
NUT, packing
V-PACKING
V-Maxt UHMWPE, blue
GLAND, male, throat
CYLINDER, pump
BALL, sst, 0.5625 in.
PACKING, o-ring
VALVE, piston
SEAT, carbide
includes 214 and 227
HOUSING, intake (foot)
BALL, sst, 1.000 in.
GUIDE, ball
GUIDE, piston, plastic
GLAND, female, piston, steel
GLAND, packing, male, steel
SLEEVE, cylinder
PUMP, 248971
PUMP, 277068
PACKING, o-ring
ROD, piston
V-PACKING, leather, piston
GLAND, female
PACKING, o-ring
SPACER, throat adjustment o-ring
SPRING, intake

248979
240921
221* 108822
222
249000
223* 198718
224* 15G657
227*† 107098
228
157195
236
233698

221*

Qty.

* These parts are also included in Repair Kit 246341
which may be purchased separately.
† These parts are also included in Carbide Seat Kit
240918, which may be purchased separately.

1
1
8

222
201

1
1
1
1
1
1
1
1
1
1
1
1

219*
202
228
224*

*223

203*

*203
217*
223*

1

*216

204*

206*
210

1
1
2
1
6
1
1
1
1

236
215
†*214
212†
205

†*227

213

207*
221*

220

ti2331a

309277

27

Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended,
or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non--Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD
BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches,
hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

ADDITIONAL WARRANTY COVERAGE
Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty
Program”.

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1--800--690--2894 Toll Free

All written and visual data contained in this document reflect the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English; MM 309277

Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441
Copyright 2000, Graco Inc. is registered to ISO 9001
www.graco.com
Rev. 08/2011

28

309277



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XMP Toolkit                     : 3.1-701
Producer                        : Acrobat Distiller 7.0 (Windows)
Keywords                        : Displacement Pump Models 244197, 244224, 244201, 245904, 244954, 244957, 245889, 246257, 248971, 248736, 277068, 287815, 287814, 287946
Create Date                     : 2011:08:25 13:36:46-05:00
Creator Tool                    : PScript5.dll Version 5.2.2
Modify Date                     : 2011:09:07 12:53:16-05:00
Metadata Date                   : 2011:09:07 12:53:16-05:00
Format                          : application/pdf
Title                           : 309277ZAC - Displacement Pump, Instructions-Parts (English)
Creator                         : Mike Jueneman
Description                     : 309277 - Displacement Pump (English)
Subject                         : Displacement Pump Models 244197, 244224, 244201, 245904, 244954, 244957, 245889, 246257, 248971, 248736, 277068, 287815, 287814, 287946
Document ID                     : uuid:7451f7de-a737-4eea-9aee-7ef53ddeb594
Instance ID                     : uuid:e52ea88a-281a-41dd-8ef0-9ebb52e8db05
Page Count                      : 28
Author                          : Mike Jueneman
EXIF Metadata provided by EXIF.tools

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