Graco 311238Zaj Nxt Air Motor Users Manual Motor, Instructions Parts List, English

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Instructions-Parts

NXT® Air Motor

9902471

Class I, Div 1

Group D T3A

0359

II 1 G

Ex ia IIA T3 Ga

ITS13ATEX27862X

Models with DataTrak

™

display

include agency approvals listed below.

TI8621a

With Linear Sensor

Standard

With DataTrak

™

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

See page 3 for model information.

100 psi (0.7 MPa, 7.0 bar) Maximum Working Pressure

Updated technical information and repair videos are available at

www.graco.com. Click on “Tech Support”, and then enter “NXT” in the

“Search by Keyword” field.

For use with high performance finishing and coating pumps in hazardous or

non-hazardous locations. For professional use only.

311238ZAJ

EN

2311238ZAJ

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Air Motor Part No. Matrix . . . . . . . . . . . . . . . . . . . . . . . 3

Air Motor Part Nos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . 7

De-icing Control (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Integrated Air Control Module Accessory . . . . . . . . . . . 8

Motor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DataTrak Controls and Indicators . . . . . . . . . . . . . . . . . 10

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Replace the DataTrak Module Battery or Fuse . . . . . . 14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Preventive Maintenance Schedule . . . . . . . . . . . . . . . 19

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . 19

Air Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Cylinder and Piston Repair . . . . . . . . . . . . . . . . . . . . . 23

Poppet Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Replace the Linear Sensor (if present) . . . . . . . . . . . . 27

Remote DataTrak Connection Kit NXT406 . . . . . . . . . 28

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Air Motor Parts Drawing

(Shown with DataTrak and Low Noise Exhaust) . 29

Air Motor Parts Drawing

(Shown with Linear Sensor) . . . . . . . . . . . . . . . . . 30

NXT Model 2200 Air Motors . . . . . . . . . . . . . . . . . . . . 31

NXT Model 3400 Air Motors . . . . . . . . . . . . . . . . . . . . 33

NXT Model 6500 Air Motors . . . . . . . . . . . . . . . . . . . . 35

Air Motor Parts Drawing

(for use with Remote DataTrak) . . . . . . . . . . . . . . 37

Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Mounting Hole Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 42

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . 48

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Models

311238ZAJ 3

Models

Air Motor Part No. Matrix

Check your motor’s identification plate (ID) for the 6-digit part number of your motor. Use the

following matrix to define the construction of your motor, based on the six digits. For exam-

ple, Motor Part No. N65DT0 represents an NXT motor (N), 6500 cc per stroke (6 5), with

de-icing exhaust (D) and DataTrak monitoring (T). The last digit (0) is unassigned. ID

N6 5 D T 0

First Digit

(Motor)

Second and Third Digits

(motor size in cc per stroke)

Fourth Digit

(Exhaust Type)

Fifth Digit

(Data Monitoring)

Sixth Digit

(unassigned)

N (NXT

Air Motor)

65 6500 D De-icing N None 0 None

assigned

34 3400 L Low noise T DataTrak 2

22 2200 R Remote exhaust

(see note below)

R Remote DataTrak

H Linear Sensor

Remote exhaust models have a 1 in. npt(f) exhaust

outlet, allowing installation of a muffler or plumbing

to route exhaust to a remote location.

Remote DataTrak models do not have the DataTrak

display on the motor. An external plug connects to

systems using a remote display interface. See

pages 37-38 for parts.

Do not operate the remote exhaust air motor without a

plumbed exhaust line or muffler installed.

Models

4311238ZAJ

Air Motor Part Nos.

✿

Air motor includes potted linear sensor approved for use in hazardous locations, but only when it is used with XM

plural component sprayers.

Air

Motor

Part No. Series

NXT

Model

Piston

Diameter,

in. (mm) De-Ice

Low

Noise

Remote

Exhaust

Includes

DataTrak

™

Includes

Remote

DataTrak

™

Includes

Linear

Sensor

N22DN0 L 2200 6.0 (152) ✔

N22DT0 L 2200 6.0 (152) ✔✔

N22DH0 L 2200 6.0 (152) ✔✔

N22LN0 L 2200 6.0 (152) ✔

N22LT0 L 2200 6.0 (152) ✔✔

N22LR0 L 2200 6.0 (152) ✔✔

N22LH0 L 2200 6.0 (152) ✔✔

N22RN0 L 2200 6.0 (152) ✔

N22RT0 L 2200 6.0 (152) ✔✔

N22RH0 L 2200 6.0 (152) ✔✔

N34DN0 L 3400 7.5 (191) ✔

N34DT0 L 3400 7.5 (191) ✔✔

N34DH0 L 3400 7.5 (191) ✔✔

N34LN0 L 3400 7.5 (191) ✔

N34LN2 L 3400 7.5 (191) ✔

N34LT0 L 3400 7.5 (191) ✔✔

N34LR0 L 3400 7.5 (191) ✔✔

N34LH0 L 3400 7.5 (191) ✔✔

N34RN0 L 3400 7.5 (191) ✔

N34RT0 L 3400 7.5 (191) ✔✔

N34RH0 L 3400 7.5 (191) ✔✔

N65DN0 L 6500 10.375 (264) ✔

N65DT0 L 6500 10.375 (264) ✔✔

N65DH0 L 6500 10.375 (264) ✔✔

N65LN0 L 6500 10.375 (264) ✔

N65LN2 L 6500 10.375 (264) ✔

N65LT0 L 6500 10.375 (264) ✔✔

N65LR0 L 6500 10.375 (264) ✔✔

N65LH0 L 6500 10.375 (264) ✔✔

N65RN0 L 6500 10.375 (264) ✔

N65RT0 L 6500 10.375 (264) ✔✔

N65RH0 L 6500 10.375 (264) ✔✔

257055 L 6500 10.375 (264) ✔✔✿

Warnings

311238ZAJ 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer

back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual

where applicable.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre-

vent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic

drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable

fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SPECIAL CONDITIONS FOR SAFE USE

Equipment must comply with the following conditions to avoid a hazardous condition which can cause

fire or explosion.

• All label and marking material must be cleaned with a damp cloth (or equivalent).

• The electronic monitoring system is required to be grounded. See Grounding instructions.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like

just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin

and cause serious injury.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

WARNING

Related Manuals

6311238ZAJ

Related Manuals

Component manuals in U.S. English:

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-

ment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in

all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

Graco replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

WARNING

Manual Description

311239 Integrated Air Control

Modules Instructions-Parts

311486 DataTrak Conversion Kit Instructions-Parts

312148 NXT Air Motor Mounting

Conversion Instructions-Parts

3A0293 AIr Controls Instructions-Parts

406656 NXT135 Air Valve Seal Kit

406657 NXT144 Air Valve Rebuild Kit

406658 Air Motor Repair Kits

406820 NXT145 Replacement Kit

Component Identification

311238ZAJ 7

Component Identification

Key for F

IG

. 1

A Air Inlet, 3/4 npt(f)

B Bleed-Type Master Air Valve

C Air Regulator Adjustment Knob

D Air Pressure Gauge

E Air Filter (out of view; located at rear of air control kit)

F De-icing Control

G Air Valve (behind cover)

H DataTrak module (see pages 9-14; not present on all

models)

J Runaway Solenoid (component 1)

K DataTrak Sensors (component 2)

L Air Valve Inlet Port, 3/4 npt(f)

M Safety Relief Valve

F

IG

. 1: Component Identification (Model Shown with DataTrak Module and Accessory Air Control Kit)

TI8233b

H

KJ

F

G

A

Detail With Air Valve

Cover Removed

TI7759a

B

C

D

E

L

M

Component Identification

8311238ZAJ

De-icing Control (F)

Open with knob or flat blade screwdriver to reduce icing.

If needed, adjust enough warm feed air bleed to elimi-

nate icing.

Integrated Air Control Module

Accessory

Bleed-type Master Air Valve (B)

• Required in your system to relieve air trapped

between it and the air motor when the valve is

closed.

• Be sure the valve is easily accessible from the

pump and located downstream from the air regula-

tor.

Air Regulator (C)

Adjusts air pressure to the motor and fluid outlet pres-

sure of pump. Locate it close to the pump. Install a

gauge (D) to read air pressure.

Safety Relief Valve (M)

Automatically opens to relieve air pressure, to prevent

pump overpressurization.

Air Filter (E)

Removes harmful dirt from compressed air supply.

Low noise models have exhaust baffles that can

accumulate ice easily.

Accessory Air Control Kits include air line compo-

nents in an integrated assembly. Order the kits sep-

arately. See manual 311239 for installation

instructions.

•NXT011 with locking air regulator and 110 psi

(0.76 MPa, 7.6 bar) relief valve

•NXT031 with locking air regulator and 75 psi

(0.51 MPa, 5.1 bar) relief valve

•NXT021 with non-locking air regulator and 110

psi (0.76 MPa, 7.6 bar) relief valve.

TI8802aTI8159b

Trapped air can cause the pump to cycle unexpectedly,

which could result in serious injury from splashing or

moving parts.

Graco recommends using an air filter with a mini-

mum measurement of 40 micron.

Grounding

311238ZAJ 9

Motor Lubrication

Graco does not require lubrication beyond the grease

installed at the factory or through regular maintenance.

With good quality compressed air and normal ambient

conditions NXT air motors will run millions of cycles

without additional lubrication.

However, if any of the following criteria apply to your

system, you will benefit from installing a 3/4 in. air line

lubricator in the air line before the air motor or from

occasionally adding oil to an air filter cup.

• Air supply does not contain any oil.

• Air supply is very wet.

• Air supply is very dry.

• Air motor is run at low air pressure.

• Air motor is run in unusually hot or cold environ-

ments.

Areas that benefit from lubrication:

• main piston o-rings(17),

• sliding valve spool(119/108), and

• motor detent assembly (113).

Add Lubrication

The three methods for adding lubrication are described

below.

Lubricate Air Valve

Perform these steps annually, or more often depending

on your duty cycle, air pressure, and air quality. Use a

high quality lithium-based grease.

1. Remove the 10 air valve cover screws (124) and air

valve cover (112).

2. Grease all visible moving parts, especially detent

(113) and valve pistons (119).

Lubricate Air Filter Bowl

If using a motor with integrated air controls, add 50-75

ml of oil to the air filter bowl and run the motor for a few

minutes at a fast cycle rate. The oil will move through

the air valve and main piston.

Add Accessory Air Lubricator

If using an air motor with integrated air controls, add an

accessory airline lubricator❄ to the motor inlet. The oil

will move through the air filter.

❄

Graco offers airline lubricators for NXT air motors.

Order 214848 (1/2 in.) for NXT 2200 and NXT 3400

air motors. Order 214849 (3/4 in.) for NXT 6500 air

motors.

If using an air motor without integrated air controls, add

a standard type filter/regulator/lubricator that is sized for

the specific air motor, such as 217073 (3/4 in.) or

217072 (1/2 in.).

Grounding

The equipment must be grounded. Grounding reduces

the risk of static and electric shock by providing an

escape wire for the electrical current due to static build

up or in the event of a short circuit.

See F

IG

. 2. Use the ground screw (60) and lockwasher

(61) to attach Part No. 244524 Ground Wire (GW) at the

rear of the air motor. Tighten the screw securely. Con-

nect the other end of the ground wire to a true earth

ground.

It is normal for some oil to come out through the

exhaust.

Depending on air quality you may need to change

the air filter more frequently.

The equipment must be grounded to reduce the risk of

static sparking. Static sparking can cause fumes to

ignite or explode. Grounding provides an escape wire

for the electric current.

F

IG

. 2. Ground Wire

60, 61

TI8250a

GW

DataTrak Controls and Indicators

10 311238ZAJ

DataTrak Controls and Indicators

Key for F

IG

. 3

T Runaway Limit, in cycles per minute (user settable;

00=OFF)

U Lower Displacement (user settable)

V Flow Rate Units (user settable to gpm [US],

gpm [Imperial], oz/min [US], oz/min [Imperial], l/min, or

cc/min)

W LED (fault indicator when lit)

X Diagnostic Reference Card (see T

ABLE

1, page 13)

Y Display

PF Prime/Flush Key (Enables Prime/Flush mode. While in

Prime/Flush mode, runaway protection is disabled and

the batch totalizer [BT] will not count.)

RK Reset Key (Resets faults. Press and hold for 3 seconds to

clear the batch totalizer.)

CF Cycle/Flow Rate

BT Batch Totalizer

GT Grand Totalizer

RT Runaway Toggle (enable/disable)

UT E1 Toggle

DT E2 Toggle

ST E5 Toggle

DataTrak is included with certain models. See page 3 for a list of models featuring DataTrak.

It is recommended that a 3/4 in. air line lubricator be used with DataTrak models.

For remote DataTrak models, see your system operation manuals.

To prevent damage to the soft key buttons, do not press the buttons with sharp objects such as pens, plastic

cards, or fingernails.

/min,

F

IG

. 3. DataTrak Controls and Indicators

X

W

Y; See Details at right.

CF BT

GT

V

RT

T

PF

RK

U

UT

DT

ST

Run Mode

Setup Mode

TI8215a

TI8622b

TI8623b

RK

PF

DataTrak Operation

311238ZAJ 11

DataTrak Operation

Setup Mode

1. See F

IG

. 3. Press and hold for 5 seconds until

Setup menu appears.

2. To enter settings for runaway, lower size, and flow

rate units, and to enable runaway, E1, E2, and E5

error options, press to change the value, then

to save the value and move the cursor to the

next data field.

3. Move the cursor to the E5 error enable option field,

then press once more to exit Setup mode.

Run Mode

Runaway

1. See F

IG

. 3. If pump runaway occurs, the runaway

solenoid will actuate, stopping the pump. The LED

(W) will flash and the display (Y) will indicate a run-

away condition (see Table 1).

2. To reset runaway monitor, close master air valve

(B). Wait for air to completely bleed off the air motor

before going to step 3. The screen will change to

indicate this, as shown below.

3. Press to clear the diagnostic code and reset the

runaway solenoid.

4. Open master air valve (B) to restart pump.

DataTrak is included with certain models. See page

3 for a list of models featuring DataTrak.

For remote DataTrak models, see your system

operation manuals. See pages 37-38 for parts.

The DataTrak display (Y) will turn off after 1 minute

to save battery life. Press any key to wake up the

display.

When runaway, E1, E2, and E5 error options are

enabled, a ✓ will appear on the setup screen. See

F

IG

. 3.

The runaway control should be tested regularly. To

test, go to Setup Mode and set value to 1 (one).

Pump should stop in six cycles.

To disable runaway monitoring, go to setup mode

and set runaway value to 0 (zero) or toggle (RT) off

(see F

IG

. 3).

B

DataTrak Operation

12 311238ZAJ

Prime/Flush

1. See F

IG

. 3. To enter Prime/Flush mode, press any

key to wake up the display, then press . The

Prime/Flush symbol will appear in the display and

the LED will flash .

2. While in Prime/Flush mode, runaway protection is

disabled and the batch totalizer (BT) will not count.

3. To exit Prime/Flush mode, press any key to wake

up the display, then press . The Prime/Flush

symbol will disappear from the display and the LED

will stop flashing.

Counter/Totalizer

See F

IG

. 3. The last digit of the batch totalizer (BT) rep-

resents tenths of gallons or liters. To reset the totalizer,

press any key to wake up the display, then press and

hold for 3 seconds.

Display

See F

IG

. 3. The display (Y) will turn off after 1 minute of

inactivity in Run mode or 3 minutes in Setup mode.

Press any key to wake up the display.

Diagnostics

DataTrak can diagnose several problems with the

pump. When the monitor detects a problem, the LED

(W, F

IG

. 3) will flash and a diagnostic code will appear

on the display. See Table 1.

To acknowledge the diagnosis and return to the normal

operating screen, press once to wake up the dis-

play, and once more to clear the diagnostic code

screen.

If flow rate is set to both totalizers will dis-

play the number of pump cycles.

/min,

DataTrak will continue to count cycles when display

is off.

DataTrak Operation

311238ZAJ 13

Table 1: Diagnostic Codes

Symbol Code

No.

Code Name Diagnosis Cause

Runaway Pump running faster than set runaway

limit.

• Increased air pressure.

• Increased fluid output.

• Exhausted fluid supply.

E-1 Diving Up Leak during upstroke. Worn piston valve or packings.

E-2 Diving Down Leak during downstroke. Worn intake valve.

E-3 Low Battery Battery voltage too low to stop

runaway.

• Low battery. To replace battery, see

page 14.

• Disable Runaway mode until battery

is replaced; see page 11.

E-4 Service

Component 1

Problem with stopping runaway. • Damaged solenoid.

• Damaged valve carriage.

E-4 Disconnected

Solenoid

Solenoid is disconnected. • Solenoid unplugged.

• Damaged solenoid wires.

E-5 Service

Component 2

Problem with sensing valve movement. • Sensors unplugged.

• Sensors mounted incorrectly.

• Damaged sensors.

• Damaged valve carriage.

E-6 Blown Fuse Fuse is blown. • Faulty solenoid or solenoid wiring.

• Extreme temperatures (above 140°F

[60°C]).

• Disable Runaway mode until fault is

corrected and fuse is replaced. See

pages 11 and 14.

DataTrak Operation

14 311238ZAJ

Replace the DataTrak Module

Battery or Fuse

1. Remove two screws (135). Carefully slide the Data-

Trak module (131) out of the housing (132). See

F

IG

. 4.

2. Disconnect the runaway solenoid and sensor cables

from the module board. See F

IG

. 5.

3. Take the DataTrak module (131) to a non-hazard-

ous location.

4.

To replace the battery,

disconnect the used bat-

tery and replace with an approved battery.

5.

To replace the fuse (131a):

a. Remove the screw, metal strap, and plastic

holder.

b. Pull the fuse away from the board.

c. Replace with a new fuse (131a).

* F

IG

. 4 shows where to find the Series letter.

To reduce the risk of fire and explosion, the battery

and fuse must be replaced in a non-hazardous loca-

tion.

Use only an approved replacement battery, shown in

Table 2, and an approved fuse, shown in Table 3.

Use of an unapproved battery or fuse will void

Graco’s warranty and Intertek and Ex approvals.

F

IG

. 4. Remove DataTrak Module

132

131

135

TI8216c

Series

Letter

Use only a Graco-approved replacement fuse (131a).

Table 2: Approved Batteries

Energizer alkaline # 522

Varta alkaline # 4922

Ultralife lithium # U9VL

Duracell alkaline # MN1604

Table 3: Approved Fuses

DataTrak

Part No. Series* Fuse Required

289822 A or B 24C580

C and later 24V216

All other part

numbers

A 24C580

B and later 24V216

F

IG

. 5. DataTrak Battery and Fuse Location

Solenoid Cable Connection

Battery

Fuse (131a)

Sensor Cable Connection

TI7757a

Troubleshooting

311238ZAJ 15

Troubleshooting

Also see the troubleshooting section in the Integrated Air Control Modules manual 311239.

Problem Cause Solution

Air motor will not run. Damaged main air valve spool or

poppets.

Rebuild main air valve. See page

19. Replace poppets (12). See page

26.

DataTrak solenoid engaged. Run-

away occurred (DataTrak models

only).

See Runaway on page 11.

Air continuously exhausting around

air motor shaft on up stroke.

Damaged air motor shaft seal. Replace air motor shaft seal (7),

leather backup packings (8), and

retaining ring (9). See page 23.

Air continuously exhausting from

muffler on up and down strokes.

De-icing control is open. Close de-icing control with knob or

flat blade screwdriver.

Damaged air valve carriage, plate,

or seal.

Replace the carriage (108), plate

(105), or seal (104). See page 21.

Damaged or worn motor piston

o-ring.

Replace piston o-ring (17). See

page 23.

Air motor “bounces” at top of stroke. Damaged bottom poppet. Replace bottom poppet (12). See

page 26.

Bottom valve to motor gasket

leaking.

Replace gasket (46).

Air motor “bounces” at bottom of

stroke.

Damaged top poppet. Replace top poppet (12). See page

26.

Top valve to motor gasket leaking. Replace gasket (46).

Slow motor reversal. Plugged poppet muffler. Remove muffler (58) and clean.

Leaking signal air from poppet (12),

gaskets (46), exhaust cover gasket

(102), carriage cover gasket (106),

piston valve (119), piston valve stop

(110), or sleeve seal (109).

Replace leaking part or gasket.

Valve assembly is dry and sticky. Add oil to air filter cup or add an air

line oiler.

Icing on muffler. Air motor operating at high pressure

or high cycle rate with high moisture

content air.

Reduce pressure, cycle rate, or duty

cycle of motor, or open de-icing con-

trol with knob or flat blade screw-

driver.

Troubleshooting

16 311238ZAJ

Icing inside motor. Air motor operating at high pressure

or high cycle rate with high moisture

content air.

Motor muffler restriction.

Reduce pressure, cycle rate, or duty

cycle of motor, or open de-icing con-

trol with knob or flat blade screw-

driver. Reduce dew point of

compressed air with a moisture

coalescing filter or an air dryer.

If using a low noise motor, remove

low-noise baffle in muffler.

Air constantly exhausting from top or

bottom poppet muffler (58).

Poppet pin or seat leaking. Disassemble, clean, and lubricate

poppet valve pin; see page 26. If

problem still is not resolved, replace

poppet.

Air exhausting from poppet muffler

(58) on only the up stroke or only the

down stroke.

Poppet (12), o-ring (12d), backup

o-ring (12c) is missing or there are

too many.

Replace one or both o-rings.

Replace top poppet if air is exhaust-

ing on down stroke.

Replace bottom poppet if air is

exhausting on up stroke.

Air motor stops or pauses at end of

stroke.

Poppet (12) is plugged or exces-

sively leaking air.

Replace poppet (12).

Detent (113) is jammed. Clean and lubricate detent (113); or

replace.

Piston valve seal damaged or

installed backward on piston valve

(119).

Replace piston valve (119).

Retaining clip on piston valve (119)

folded over and catching in bore on

cylinder sleeve (109).

Fix or replace piston valve (119).

Valve body (103) is cracked due to

screws (123) being over-torqued.

(Applies only to air motors built prior

to 2008.)

Replace valve body (103)or entire

air valve assembly (40).

End cap gasket (46) is leaking

between pressure port and poppet

signal port.

Replace gasket (46)

Air valve assembly (40) is dry. Fric-

tion is high due to dry, compressed

air.

Disassemble air valve assembly

(40) and grease or lubricate air. See

Motor Lubrication, page 9.

Air motor will not run at any pres-

sure.

DataTrak runaway solenoid stopped

air motor. Piston valve (119) and air

cup assembly (108) not releasing

from solenoid (140) pin.

Clean and lubricate bores and seals

of piston valve (119), air cup assem-

bly (108), and detent (113).

Red LED is flashing. Air motor is in prime/flush mode. Press to return to normal oper-

ation. See Prime/Flush, page 12.

Air motor is displaying a diagnostic

code.

See Diagnostics, page 12.

Problem Cause Solution

Troubleshooting

311238ZAJ 17

Minimum air operation pressure is

too high. (For series E-G air motors,

minimum pressure is over 26 psi

(0.18 MPa, 1.8 bar). For series H

and later air motors, minimum pres-

sure is over 16 psi (0.11 MPa, 1.1

bar).)

Friction build-up due to a dry air

valve assembly (40).

See Motor Lubrication, page 9.

Fluid pump is binding because

pump packings are swelling or are

dirty.

Replace pump packings.

See causes for “Air motor stops or

pauses at end of stroke.”

See solutions for “Air motor stops or

pauses at end of stroke.”

Problem Cause Solution

Troubleshooting

18 311238ZAJ

F

IG

. 6. Cutaway View, Standard and DataTrak Models

TI8624a

Poppet

Poppet Piston Shaft SealsPiston O-ring

Air Valve

Seals

Air Valve

Spool

Air Valve

Slide Plate

Air Valve

Seals

F

IG

. 7. Cutaway View, Models with Linear Sensor

TI8066b

Poppet

Poppet Piston Shaft SealsPiston O-ring

Air Valve

Seals

Air Valve

Spool

Air Valve

Slide Plate

Air Valve

Seals

Linear Sensor

Repair

311238ZAJ 19

Repair

Preventive Maintenance

Schedule

The operating conditions of your particular system

determine how often maintenance is required. Establish

a preventive maintenance schedule by recording when

and what kind of maintenance is needed, and then

determine a regular schedule for checking your system.

Tools Required

• Flat blade screwdriver

• Phillips screwdriver

• 3/4 in. socket wrench

• 9/16 in. socket wrench

• 3/8 in. socket wrench

• Torque wrench

•Grease

• Thread adhesive

Pressure Relief Procedure

1. Engage the trigger lock.

2. Close the bleed-type master air valve.

3. Disengage the trigger lock.

4. Hold a metal part of the gun firmly to a grounded

metal pail. Trigger the gun to relieve pressure.

5. Engage the trigger lock.

6. Open all fluid drain valves in the system, having a

waste container ready to catch drainage. Leave

drain valve(s) open until you are ready to spray

again.

7. If you suspect the spray tip or hose is clogged or

that pressure has not been fully relieved after follow-

ing the steps above, VERY SLOWLY loosen tip

guard retaining nut or hose end coupling to relieve

pressure gradually, then loosen completely. Clear

hose or tip obstruction.

Air Valve Repair

Remove the Air Valve

1. Stop the pump at the middle of its stroke. Relieve

the pressure, page 19.

2. Disconnect the air line to the motor.

3. See F

IG

. 8. Pry off the top cover (30).

4. See F

IG

. 9. Remove the outer valve cover (47).

5. For motors with DataTrak or the linear sensor:

Trapped air can cause the pump to cycle unexpectedly,

which could result in serious injury from skin injection or

moving parts.

Do not lift or move motor while pressurized. F

IG

. 8. Remove the Top Cover

TI8218b

30

Repair

20 311238ZAJ

a. DataTrak Models: Remove the two screws

(135). Carefully remove the DataTrak module

(131), see page 14. Disconnect the runaway

solenoid and sensor cables from the module

board. Remove the two screws (134) and care-

fully slide the housing (132) off the air valve.

b. Linear Sensor Models: Remove the screws

(134) and carefully slide the housing (132) off

the air valve. Disconnect the sensor cable from

the circuit board. See F

IG

. 15 on page 27.

c. Remote DataTrak Models: When removing the

outer cover (47), carefully slide the remote wire

harness and grommet from the slot in the cover.

See F

IG

. 17 on page 28.

6. Remove the screws (43 and 41). Remove the air

valve (40) by grasping the top and bottom and rotat-

ing the valve out from the right side, to pull the

exhaust housing (E) out of the muffler (15). Replace

the gaskets (46).

7. To repair the air valve, go to Disassemble the Air

Valve, page 21. To install a complete new air valve,

continue with step 8.

8. Lubricate the gaskets (46) and ensure they align

with the holes at the back of the air valve (40).

Install the air valve. Install the screws (41) and

torque to 20 ft-lb (27.1 N•m). Thread the screws (43)

in by hand, then fully tighten them against the muf-

fler (15).

9. For motors with DataTrak or the linear sensor:

a. DataTrak Models: Carefully slide the housing

(132) onto the air valve. Thread the screws

(134) in by hand, then torque to 100 in-lb (11.3

N•m). Reattach the solenoid and sensor cables

to the DataTrak module (131), see page 14.

Carefully slide the module back into the housing

(132). Reinstall the two screws (135).

b. Linear Sensor Models: Reconnect the sensor

cable to the circuit board. See F

IG

. 15, page 27.

Carefully slide the housing (132) onto the air

valve. Thread the screws (134) in by hand, then

torque to 100 in-lb (11.3 N•m).

c. Remote DataTrak Models: When installing the

outer cover (47), carefully slide the remote wire

harness and grommet into the slot in the cover.

See F

IG

. 17 on page 28.

10. Reinstall the top cover (30).

11. Reconnect the air line to the motor.

F

IG

. 9. Remove the Air Valve (Model Shown with DataTrak Module)

TI8217c

47

41

40

43

43

46

Apply lubricant.

Thread in by hand, then torque to

100 in-lb (11.3 N•m).

Torque to 20 ft-lb (27.1 N•m).

Fully tighten against muffler (15).

5

6

11

17

17

5

11

17

132

134

6

131

135

15

E

Repair

311238ZAJ 21

Disassemble the Air Valve

1. Perform steps 1-6 under Remove the Air Valve,

page 19.

2. See F

IG

. 11. Remove the screws (124), carriage

cover (112), spring-loaded detent (113), gasket

(106), and de-icing control (145).

3. See F

IG

. 10. Remove the retainer pins (111) from

their holes (J). Invert the pins and slide the heads

into the slots on the piston stops (110). Use the pins

to pull the piston stops out.

4. See F

IG

. 11. Rotate the piston valve assembly (119)

so the pins (P) are accessible. Raise the spring (S)

and push one pin out. Push one end of the piston

valve out the top of the valve body (103) and the

other end out the bottom. Do not permanently distort

the springs (S).

5. Inspect the piston and seals. If damaged, replace

the piston valve assembly (119). The open seal lip

must face to the center.

6. Carefully remove the sleeves (109). Inspect the

seals (109a) and the inside surface of the sleeves

and housing (103) for wear or damage.

7. Remove the carriage (108) and carriage detent

(107).

8. Remove the screws (123), retainers (117), valve

plate (105), and seal (104).

9. Inspect the ramp (107), carriage (108), plate (105),

body (103), and seal (104) for damage or cracks.

Reassemble the Air Valve

1. Install a new gasket (102†‡) between valve body

(103) and exhaust cover (101).

2. Lubricate the valve plate (105‡). Install the seal

(104†‡) and plate (105‡) in the valve body (103).

Thread the screws (123) and retainers (117) in by

hand, then evenly torque to 21-23 ft-lb (28.5-31.1

N•m). Lubricate the sealing face of the carriage

(108‡). Install the carriage and ramp (107‡).

3. Lubricate o-rings (109a) on sleeves (109‡). Install

the sleeves. Lubricate the inside surfaces.

4. Lubricate pistons and seals of piston valve assem-

bly (119) with lithium grease. Install one end of the

piston valve assembly in the valve body (103).

Rotate the piston so the pin holes are accessible.

Install the other end and secure with the pin (P) and

spring (S).

Air Valve Seal Repair Kit NXT135 is available. Parts

included in the kit are marked with a symbol (†).

Kits include the latest part and gasket improve-

ments; use all the parts in the kit.

Air Valve Rebuild Kit NXT144 is available. Parts

included in the kit are marked with a symbol (‡).

Kits include the latest part and gasket improve-

ments; use all the parts in the kit.

F

IG

. 10. Remove Piston Stops

TI7758a

111

J

110

CAUTION

Do not permanently distort the springs. The springs

must be completely tight against the piston valve

assembly (119) to prevent interference. Ensure the

two spring wire ends are not on one side of the clip.

Repair

22 311238ZAJ

5. Lubricate o-rings (110a). Install the piston stop

(110) and retainer pins (111).

6. See F

IG

. 11. Lubricate and install the spring-loaded

detent (113‡), gasket (106†‡), carriage cover (112),

and screws (124). Torque to 130 in-lb (4.7 N•m), fol-

lowing the pattern shown in Inset 11a.

7. See F

IG

. 9, page 20. Lubricate the gaskets (46) and

ensure they align with the holes at the back of the

air valve (40). Install the air valve. Install the screws

(41) and torque to 20 ft-lb (27.1 N•m). Thread the

screws (43) in by hand, then fully tighten them

against the muffler (15).

8. For motors with DataTrak or the linear sensor, rein-

stall the modules, see step 9, page 20.

F

IG

. 11. Air Valve Repair (NXT107 Shown)

Apply high quality lithium grease.

Important: Do not permanently distort spring (S). Spring must

be completely tight against piston (119) to prevent interference.

Torque to 130 in-lb (4.7 N•m).

Thread in by hand, then torque to 21-23 ft-lb (28.5-31.1 N•m).

1

2

5

7

7

5

S

1

1

2

P

TI11295b

102†‡

101

104†‡

105‡

117

123

108‡

107‡

‡113

124

138

140 †‡142

112

†‡106111 103

145

◆

139

◆

144

‡109

‡109

110

119

110

119 (Ref)

110a

109a

109a

110a

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8

8

NXT145

6

2

4

8

9

5

1

3

7

10

Inset 11a. Torque Pattern

Repair

311238ZAJ 23

Cylinder and Piston Repair

Disassemble the Air Motor

1. Stop the pump at the middle of its stroke. Relieve

the pressure, page 19.

2. Disconnect the air line to the motor.

3. See F

IG

. 8 on page 19. Pry off the top cover (30).

4. For motors with DataTrak or the linear sensor:

a. DataTrak Models: Remove the two screws

(135). Carefully remove the DataTrak module

(131), see page 14. Disconnect the runaway

solenoid and sensor cables from the module

board. Remove the two screws (134) and care-

fully slide the housing (132) off the air valve.

b. Linear Sensor Models: Remove the screws

(134) and carefully slide the housing (132) off

the air valve. Disconnect the sensor cable from

the circuit board. See F

IG

. 15 on page 27.

5. Remove the outer valve cover (47). See F

IG

. 12.

6. Remove the four screws (43) and the muffler (15).

7. Remove the top two air valve screws (41). Loosen

but do not remove the bottom two screws (41). Tilt

the air valve (40) to make disassembly easier.

8. Remove the tie bolts (13). Using a rubber mallet, hit

the underside of the top cap (1) to separate. Lift the

top cap off the motor.

9. Disconnect the air motor from the lower (see your

separate pump manual). Leave the piston shaft

adapter (A) attached to the shaft (S).

10. Push the piston assembly (4) out the top of the cyl-

inder (2).

11. Inspect the piston o-ring (17). Check the piston (4)

and piston shaft (S) for scoring or damage. The

replacement piston (4) includes the piston, shaft (S),

adapter (A), and bumper (10).

12. Remove the cylinder (2). Check the inner surface for

scoring or other damage. Replace if damaged.

13. Remove the bumper (59), retaining ring (9), backup

packings (8), and v-packing (7) from the bottom

cover (3). Inspect these parts for wear or damage.

Inspect the bearing (B) in place (slight scoring is

acceptable). If the bearing is damaged, replace the

bottom cover (3).

Air Motor Seal Repair Kits are available. See the

parts lists on pages 31, 33, and 35 for the correct

kit for your size motor. Parts included in the kits are

marked with an asterisk (*). For the best results,

use all the parts in the kit.

Repair

24 311238ZAJ

F

IG

. 12. Air Motor Repair

12

1

18*

47

12

3

14

7*

9*

*8

*17

4

10

13

2

43

41

40

TI8219C

Apply high quality lithium grease.

Torque to 30-36 ft-lb (40.6-48.8 N•m).

Torque to 38-42 ft-lb (51.3-56.7 N•m).

Use 3/8 in. drive socket to fit in recess.

Torque to 20 ft-lb (27.1 N•m).

Fully tighten against muffler (15).

Installation order: two leather o-rings (8), one u-cup

(7) facing up, and one spiral ring (9). Installation order

changed with series H air motors.

5

9

10

11

17

18

5 9

11

17

5

5

5

5

5

5 9

S

B

A

43

17

59

12

1

13

5

10

9

TI8220a

Linear Sensor

Models

10

5

5

18

18

18

46*

46*

Repair

311238ZAJ 25

Reassemble Air Motor

1. See F

IG

. 12. Install two backup packings (8*), and

then v-packing (7*) with the lips facing up. Then

install the retaining ring (9*) in the bottom cover (3).

Lubricate the packings. Install the bumper (59).

2. Install the o-ring (17*) on the piston (4). Ensure the

piston bumper (10) is in place.

3. Install the piston assembly on the bottom cover (3),

carefully sliding the adapter (A) and shaft (S)

through the packings.

4. Grease the inside of the cylinder (2). Place the cylin-

der (2) over the piston (4). Be careful not to damage

the o-ring (17*). Slowly work the o-ring into the

groove, compressing it until the cylinder slides over.

5. Carefully place the top cap on the cylinder (2) so the

flat edge aligns with the flat edge of the bottom

cover (3). Install the tie bolts (13) hand tight.

6. Using new gaskets (46), reinstall the valve assem-

bly with the top two air valve screws (41) and torque

to 20 ft-lb (27.1 N•m). Install the bottom two air

valve screws (41) tight to align the end caps (1) and

bottom cover (3). Then loosen the two bottom

screws (41).

7. Torque end cap tie bolts (13) evenly to 38-42 ft-lb

(51.3-56.7 N•m).

8. Retighten the bottom two air valve screws (41) and

torque to 20 ft-lb (27.1 N•m).

9. Reconnect the air motor to the lower (see your sep-

arate pump manual).

10. Reinstall the muffler (15). Fully tighten the screws

(43) against the muffler.

11. Reinstall the outer valve cover (47).

12. For motors with DataTrak or the linear sensor:

a. DataTrak Models: Carefully slide the housing

(132) onto the air valve. Thread the screws

(134) in by hand, then torque to 100 in-lb (11.3

N•m). Reattach the solenoid and sensor cables

to the DataTrak module (131), see page 14.

Carefully slide the module back into the housing

(132). Reinstall the two screws (135).

b. Linear Sensor Models: Reconnect the sensor

cable to the circuit board. See F

IG

. 15, page 27.

Carefully slide the housing (132) onto the air

valve. Thread the screws (134) in by hand, then

torque to 100 in-lb (11.3 N•m).

13. Reinstall the top cover (30).

14. Reconnect the air line to the motor.

Prior to series H air motors the u-cup (7) was

installed between the leather packings (8).

It is normal for the o-ring (17*) to seem too large.

It is normal for the o-ring (17*) to seem too large to

fit into the cylinder.

See Accessories, page 41, for a list of available

adapters to connect the NXT motor to various

Graco lowers.

Repair

26 311238ZAJ

Poppet Repair

1. Stop the pump at the middle of its stroke. Relieve

the pressure, page 9.

2. Disconnect the air line to the motor.

3. See F

IG

. 8 on page 19. Pry off the top cover (30).

4. See F

IG

. 13. Unscrew the poppet assemblies (12).

The small o-rings (12c, 12d) may not come out with

the poppet assemblies. Be sure to remove them

from the top cap (1) or bottom cover (3).

5. Inspect the poppet o-rings (12a, 12b, 12d) and

backup (12c). Replace damaged o-rings, or replace

the entire poppet assembly.

6. Lubricate the poppet assemblies (12) and reinstall

in the top cap (1) and bottom cover (3). Torque to

30-36 ft-lb (40.6-48.8 N•m).

F

IG

. 13. Original Poppet Detail

TI7750b

12a

12b

12c

12d

Poppets were upgraded in mid-2009 for improved

sealing and earlier actuation. New style poppets

can be used in older air motors, but do not use the

back-up o-ring (12c).

If you order a replacement poppet NXT100, you will

automatically receive a new style poppet.

F

IG

. 14. New Style Poppet Detail

12a

12b

12d

Repair

311238ZAJ 27

Replace the Linear Sensor (if

present)

1. Stop the pump at the middle of its stroke. Relieve

the pressure, page 9.

2. Disconnect the air line to the motor.

3. See F

IG

. 8 on page 19. Pry off the top cover (30).

4. Hold the adapter (33) with a wrench to keep it from

turning, and unscrew the lift ring (21). See F

IG

. 16.

5. Remove the screws (134) and carefully slide the

housing (132) off the air valve. Disconnect the sen-

sor cable from the circuit board. See F

IG

. 15.

6. Thread the cable back through the hole (H) in the

side of the adapter (33) and extend it out the top of

the adapter.

7. Unscrew the adapter (33) and sensor (35). Lift the

sensor straight up out of the air motor.

8. Apply thread adhesive to the new sensor housing.

Screw the sensor (35) into the top cap (1). Torque to

30-36 ft-lb (40.6-48.8 N•m).

9. Apply thread adhesive to the adapter (33). Extend

the sensor cable straight up out the top of the

adapter, then screw the adapter into the top cap (1).

Torque to 30-36 ft-lb (40.6-48.8 N•m).

10. Thread the sensor cable through the hole (H) in the

side of the adapter, and reconnect it to the circuit

board. See F

IG

. 15, page 27. Carefully slide the

housing (132) onto the air valve. Thread the screws

(134) in by hand, then torque to 100 in-lb (11.3

N•m).

11. Apply thread adhesive to the lift ring (21). Hold the

adapter (33) with a wrench to keep it from turning,

and torque the lift ring to 30-36 ft-lb (40.6-48.8 N•m).

12. Reinstall the top cover (30).

13. Reconnect the air line to the motor.

F

IG

. 15. Sensor Cable Connection

Sensor Cable

Connection

TI8075a

F

IG

. 16. Replace the Linear Sensor

TI7756c

21

33

35

8

8 9

Thread in by hand, then torque to 100 in-lb (11.3 N•m).

Apply adhesive.

Torque to 30-36 ft-lb (40.6-48.8 N•m).

6

8

9

H

1

30

132

134

6

8 9

9

Repair

28 311238ZAJ

Remote DataTrak Connection

Kit NXT406

1. Stop the pump during the upstroke. Follow the

Pressure Relief Procedure, page 19.

2. Disconnect the air line to the motor.

3. Pry off the top cover. Remove the air valve cover

and discard.

4. Install the reed switch sensor (139) and secure with

the screw (124) and o-ring (144). See F

IG

. 17. Con-

nect the reed switch sensor cable (R) to the remote

DataTrak wire harness (76).

5. Route the wires to the top of the air valve. Install the

wire strain relief (74) with screw (45) and washer

(75) onto the reed switch sensor about 2 in. (50 mm)

behind the connection (C).

6. Route the remote DataTrak wire harness (76) down

the front of the air valve and carefully slide the

grommet (G) into the slot (S) of the new air valve

cover (47). There should be about 3 in. (76 mm) of

wire extending out of the air valve cover.

7. Install the new air valve cover (47) with the screw

(45), positioning the wire harness (76) so it will not

be pinched.

8. Reinstall the top cover (A).

9. Reconnect the air line to the motor.

10. Plug the cable from the remote DataTrak module

into the wire harness (76).

See your system operation manuals for complete

remote DataTrak instructions.

F

IG

. 17. Remote DataTrak Connection Kit

A

TI10949A

76

74

75

47GS

45

139

124

144

R

C

45

Parts

311238ZAJ 29

Parts

Air Motor Parts Drawing

(Shown with DataTrak and Low Noise Exhaust)

Air Motor Model Parts List Page

NXT Model 2200 31

NXT Model 3400 33

NXT Model 6500 35

TI7750b

Poppet (12)

Detail

(see page 26)

12a

12b

12d

30

21

12

1

56

47

12

3

14

61

60

18*

7*

9*

8*

17*

4

10

13

2

15

43

41

40

46*

58

58

TI8620a

59

18*

45

Top Cover (30) Detail for

Models without DataTrak

30

TI8214d

62

20

44

23

TI8801a

Remote Exhaust (23) Detail

See Exhaust

Details Above

De-Ice Exhaust (22) DetailLow Noise Exhaust (24) Detail

44

20

57

56

55

54

63

56

44

20

25

57

TI9422b

TI9421b

25

†12c

Packing

Order Detail

}

66

65

64

Parts

30 311238ZAJ

Air Motor Parts Drawing (Shown with Linear Sensor)

Air Motor Model Parts List Page

NXT Model 2200 31

NXT Model 3400 33

NXT Model 6500 35

TI7750b

112a

12b

112d

30

21

33

35

12

1

*18

12

3

14

61

60

18*

17*

4

10

45

13

2

15

43

41

40

46*

36

58

58

TI7748e

59

47

45

62

20

44

23

TI8801a

Remote Exhaust (23) DetailDe-Ice Exhaust (22) DetailLow Noise Exhaust (24) Detail

See Exhaust

Details Above

44

20

57

56

55

54

63

56

44

20

25

57

TI9422b

TI9421b

25

7*

9*

8*

†12c

Packing

Order Detail

}

See Packing

Order Detail

Poppet (12)

Detail

(see page 26)

Parts

311238ZAJ 31

NXT Model 2200 Air Motors

NXT Model 2200 Common Parts

Ref. Part Description Qty

1 15F955 COVER, top 1

2 NXT204 CYLINDER 1

3 NXT202 COVER, bottom 1

4 NXT201 PISTON ASSEMBLY 1

7* 161562 PACKING, V-block; nitrile 1

8* 15H610 PACKING, backup; leather 2

9* 16A026 RING, retaining 1

10 NXT106 BUMPER, piston; includes magnet 1

12 NXT100 POPPET; includes items 12a-12d 2

12a

NXT101

. O-RING; buna-N 1

12b . O-RING; buna-N 1

12c† . O-RING, backup; buna-N 1

12d . O-RING; buna-N 1

13 119050 BOLT, hex hd; 1/2-13 x 8 in.

(203 mm)

4

14 15F639 NUT, with lockwasher; 1/2-13 4

15 NXT203 MUFFLER 1

17* 123196 O-RING, piston; nitrile 1

18* 15F449 O-RING, end cap; nitrile 2

20★119990 O-RING; buna-N 1

21 15F931 RING, lift 1

41 120088 SCREW; 3/8-16 x 4 in. (101 mm) 4

43 120091 SCREW, thread forming; 1/4-20 x 2

in. (51 mm)

4

44 120092 SCREW, thread forming; 1/4-20 x

2-1/2 in. (63 mm)

2

46* 253476 GASKET 1

47 287844 COVER, valve, outer 1

51▲15F674 LABEL, safety 1

52▲15F973 LABEL, safety 1

58 120206 MUFFLER, poppet 2

59 277366 BUMPER 1

60 116343 SCREW, ground; M5 x 0.8 1

61 111307 WASHER, lock; 5 mm 1

62 NXT112 KNOB, de-ice 1

Ref. Part Description Qty

Parts

32 311238ZAJ

NXT Model 2200 Varying Parts

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Parts included in Repair Kit NXT200 (purchase separately).

★

Parts included in Low Noise Exhaust Conversion Kit NXT111 (purchase separately).

† Only used on original poppets (see F

IG

. 13) made prior to mid-2009.

Ref. Description

Air Motor Part Numbers

QtyN22DN0 N22DT0 N22DH0 N22LN0 N22LT0 N22LH0 N22RN0 N22RT0 N22RH0

22 KIT, de-ice exhaust,

includes items 20, 25, 44,

56, 57

NXT110 NXT110 NXT110 1

23 KIT, remote exhaust;

includes items 20, 44

NXT105 NXT105 NXT105 1

24 KIT, low noise exhaust;

includes items 20, 22, 25,

44, 54, 55, 56, 57, 63

NXT104 NXT104 NXT104 1

25 SCREW, machine, hex

hd; 1/4-20 x 1 in. (25 mm)

120730 120730 120730 120730 120730 120730 2

30 COVER, top 15G377 15G576 15G379 15G377 15G576 15G379 15G377 15G576 15G379 1

33 ADAPTER, lift ring 15F772 15F772 15F772 1

35 SENSOR ASSEMBLY 287839 287839 287839 1

36 GUIDE, strain relief 120143 120143 120143 1

40 AIR VALVE ASSEMBLY;

see page 38

NXT107 NXT108 NXT109 NXT107 NXT108 NXT109 NXT107 NXT108 NXT109 1

45 SCREW, thread-forming;

1/4-20 x 1/2 in. (13 mm)

107257 107257 107257 1

107257 107257 107257 3

107257 107257 107257 4

54★DEFLECTOR 15H179 15H179 15H179 1

55★SCREW, thread-forming;

1/4-20 x 1/2 in. (13 mm)

107257 107257 107257 2

56 SEAL, exhaust 15H190 15H190 15H190 15H190 15H190 15H190 1

57★GASKET; buna-N 15K345 15K345 15K345 15K345 15K345 15K345 1

63★DIFFUSER, exhaust 15G689 15G689 15G689 1

64 O-RING 108014 108014 108014 108014 108014 108014 1

65 ADAPTER, lift ring 16D001 16D001 16D001 16D001 16D001 16D001 1

66 O-RING C20987 C20987 C20987 C20987 C20987 C20987 1

Parts

311238ZAJ 33

NXT Model 3400 Air Motors

NXT Model 3400 Common Parts

Ref. Part Description Qty

1 15F954 COVER, top 1

2 NXT304 CYLINDER 1

3 NXT302 COVER, bottom 1

4 NXT301 PISTON ASSEMBLY 1

7* 161562 PACKING, V-block; nitrile 1

8* 15H610 PACKING, backup; leather 2

9* 16A026 RING, retaining 1

10 NXT106 BUMPER, piston; includes magnet 1

12 NXT100 POPPET; includes items 12a-12d 2

12a

NXT101

. O-RING; buna-N 1

12b . O-RING; buna-N 1

12c† . O-RING, backup; buna-N 1

12d . O-RING; buna-N 1

13 119050 BOLT, hex hd; 1/2-13 x 8 in.

(203 mm)

6

14 15F639 NUT, with lockwasher; 1/2-13 6

15 NXT303 MUFFLER 1

17* 122434 O-RING, piston; nitrile 1

18* 15F449 O-RING, end cap; nitrile 2

20★119990 O-RING; buna-N 1

21 15F931 RING, lift 1

41 120088 SCREW; 3/8-16 x 4 in. (101 mm) 4

43 120091 SCREW, thread forming; 1/4-20 x 2

in. (51 mm)

4

44 120092 SCREW, thread forming; 1/4-20 x

2-1/2 in. (63 mm)

2

46* 253476 GASKET 1

47 287844 COVER, valve, outer 1

51▲15F674 LABEL, safety 1

52▲15F973 LABEL, safety 1

58 120206 MUFFLER, poppet 2

59 277366 BUMPER 1

60 116343 SCREW, ground; M5 x 0.8 1

61 111307 WASHER, lock; 5 mm 1

62 NXT112 KNOB, de-ice 1

Ref. Part Description Qty

Parts

34 311238ZAJ

NXT Model 3400 Varying Parts

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Parts included in Repair Kit NXT300 (purchase separately).

★

Parts included in Low Noise Exhaust Conversion Kit NXT111 (purchase separately).

† Only used on original poppets (see F

IG

. 13) made prior to mid-2009.

Ref. Description

Air Motor Part Numbers

QtyN34DN0 N34DT0 N34DH0

N34LN0

N34LN2 N34LT0 N34LH0 N34RN0 N34RT0 N34RH0

22 KIT, de-ice exhaust,

includes items 20, 25, 44,

56, 57

NXT110 NXT110 NXT110 1

23 KIT, remote exhaust;

includes items 20, 44

NXT105 NXT105 NXT105 1

24 KIT, low noise exhaust;

includes items 20, 22, 25,

44, 54, 55, 56, 57

NXT104 NXT104 NXT104 1

25 SCREW, machine, hex

hd; 1/4-20 x 1 in. (25 mm)

120730 120730 120730 120730 120730 120730 2

30 COVER, top 15G556 15G575 15G558 15G556 15G575 15G558 15G556 15G575 15G558 1

33 ADAPTER, lift ring 15F772 15F772 15F772 1

35 SENSOR ASSEMBLY 287839 287839 287839 1

36 GUIDE, strain relief 120143 120143 120143 1

40 AIR VALVE ASSEMBLY;

see page 38

NXT107 NXT108 NXT109 NXT107 NXT108 NXT109 NXT107 NXT108 NXT109 1

45 SCREW, thread-forming;

1/4-20 x 1/2 in. (13 mm)

107257 107257 107257 1

107257 107257 107257 3

107257 107257 107257 4

54★DEFLECTOR 15H179 15H179 15H179 1

55★SCREW, thread-forming;

1/4-20 x 1/2 in. (13 mm)

107257 107257 107257 2

56 SEAL, exhaust 15H190 15H190 15H190 15H190 15H190 15H190 1

57★GASKET; buna-N 15K345 15K345 15K345 15K345 15K345 15K345 1

63★DIFFUSER, exhaust 15G689 15G689 15G689 1

64 O-RING 108014 108014 108014 108014 108014 108014 1

65 ADAPTER, lift ring 16D001 16D001 16D001 16D001 16D001 16D001 1

66 O-RING C20987 C20987 C20987 C20987 C20987 C20987 1

Parts

311238ZAJ 35

NXT Model 6500 Air Motors

NXT Model 6500 Common Parts

Ref. Part Description Qty

1 15F953 COVER, top 1

2 NXT604 CYLINDER 1

3 NXT602 COVER, bottom 1

4 NXT601 PISTON ASSEMBLY 1

7* 161562 PACKING, V-block; nitrile 1

8* 15H610 PACKING, backup; leather 2

9* 16A026 RING, retaining 1

10 NXT106 BUMPER, piston; includes magnet 1

12 NXT100 POPPET; includes items 12a-12d 2

12a

NXT101

. O-RING; buna-N 1

12b . O-RING; buna-N 1

12c† . O-RING, backup; buna-N 1

12d . O-RING; buna-N 1

13 119050 BOLT, hex hd; 1/2-13 x 8 in.

(203 mm)

6

14 15F639 NUT, with lockwasher; 1/2-13 6

15 NXT603 MUFFLER 1

17* 122675 O-RING, piston; nitrile 1

18* 15F448 O-RING, end cap; nitrile 2

20★119990 O-RING; buna-N 1

21 15F931 RING, lift 1

41 120088 SCREW; 3/8-16 x 4 in. (101 mm) 4

43 120091 SCREW, thread forming; 1/4-20 x 2

in. (51 mm)

4

44 120092 SCREW, thread forming; 1/4-20 x

2-1/2 in. (63 mm)

2

46* 253476 GASKET 1

47 287844 COVER, valve, outer 1

51▲15F674 LABEL, safety 1

52▲15F973 LABEL, safety 1

58 120206 MUFFLER, poppet 2

59 277366 BUMPER 1

60 116343 SCREW, ground; M5 x 0.8 1

61 111307 WASHER, lock; 5 mm 1

62 NXT112 KNOB, de-ice 1

Ref. Part Description Qty

Parts

36 311238ZAJ

NXT Model 6500 Varying Parts

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Parts included in Repair Kit NXT600 (purchase separately).

★

Parts included in Low Noise Exhaust Conversion Kit NXT111 (purchase separately).

† Only used on original poppets (see F

IG

. 13) made prior to mid-2009.

Ref. Description

Air Motor Part Numbers

QtyN65DN0 N65DT0 N65DH0

N65LN0

N65LN2 N65LT0 N65LH0 N65RN0 N65RT0 N65RH0 257055

22 KIT, de-ice exhaust,

includes items 20, 25,

44, 56, 57

NXT110 NXT110 NXT110 NXT110 1

23 KIT, remote exhaust;

includes items 20, 44

NXT105 NXT105 NXT105 1

24 KIT, low noise exhaust;

includes items 20, 22,

25, 44, 54, 55, 56, 57

NXT104 NXT104 NXT104 1

25 SCREW, machine, hex

hd; 1/4-20 x 1 in. (25

mm)

120730 120730 120730 120730 120730 120730 120730 2

30 COVER, top 16R866 16R868 15F880 16R866 16R868 15F880 16R866 16R868 15F880 15F880 1

33 ADAPTER, lift ring 15F772 15F772 15F772 15F772 1

35 SENSOR ASSEMBLY 287839 287839 287839 256893 1

36 GUIDE, strain relief 120143 120143 120143 120143 1

40 AIR VALVE ASSEMBLY;

see page 38

NXT107 NXT108 NXT109 NXT107 NXT108 NXT109 NXT107 NXT108 NXT109 NXT109 1

45 SCREW, thread-form-

ing; 1/4-20 x 1/2 in. (13

mm)

107257 107257 107257 1

107257 107257 107257 3

107257 107257 107257 107257 4

54★DEFLECTOR 15H179 15H179 15H179 1

55★SCREW, thread-form-

ing; 1/4-20 x 1/2 in. (13

mm)

107257 107257 107257 2

56 SEAL, exhaust 15H190 15H190 15H190 15H190 15H190 15H190 15H190 1

57★GASKET; buna-N 15K345 15K345 15K345 15K345 15K345 15K345 15K345 1

63★DIFFUSER, exhaust 15G689 15G689 15G689 1

64 O-RING 108014 108014 108014 108014 108014 108014 1

65 ADAPTER, lift ring 16D001 16D001 16D001 16D001 16D001 16D001 1

66 O-RING C20987 C20987 C20987 C20987 C20987 C20987 1

Parts

311238ZAJ 37

Air Motor Parts Drawing (for use with Remote DataTrak)

Air Motor Models

N22LR0

N34LR0

N65LR0

TI7750b

12a

12b

12d

30

21

12

1

47

12

3

14

61

60

18*

17*

4

10

13

2

15

43

41

40

46*

58

58

59

18*

45

TI10948B

62

See Exhaust

Details Above

Low Noise Exhaust (24) Detail

44

20

57

56

55

54

63

TI9421b

25

45

75

74

76

†12c

7*

9*

8*

Packing

Order Detail

Poppet (12)

Detail

(see page 26)

65

64

66

Parts

38 311238ZAJ

Air Motor Parts List (for use with Remote DataTrak)

The parts listed below are common to all NXT Model Air Motors using the remote DataTrak. Parts which vary by air

motor are found in the table at the bottom of this page.

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Parts included in Repair Kits NXT200 (N22LR0), NXT300 (N34LR0), NXT600 (N65LR0). Purchase separately.

★

Parts included in Low Noise Exhaust Conversion Kit NXT111 (purchase separately).

◆

Parts included in Remote DataTrak Kit NXT406 (purchase separately). Kit also includes items 139 and 144 (see page 39).

† Only used on original poppets (see F

IG

. 13) made prior to mid-2009.

Parts designated n/a are not available separately.

Air Motor Models

N22LR0

N34LR0

N65LR0

Ref. Part Description Qty

7* 161562 PACKING, V-block; nitrile 1

8* 15H610 PACKING, backup; leather 2

9* 16A026 RING, retaining 1

10 NXT106 BUMPER, piston; includes magnet 1

12 NXT100 POPPET; includes items 12a-12d 2

12a

NXT101

. O-RING; buna-N 1

12b . O-RING; buna-N 1

12c† . O-RING, backup; buna-N 1

12d . O-RING; buna-N 1

13 119050 BOLT, hex hd; 1/2-13 x 8 in. (203 mm) 4

14 15F639 NUT, with lockwasher; 1/2-13 4

18* 15F449 O-RING, end cap; nitrile 2

20★119990 O-RING; buna-N 1

21 15F931 RING, lift 1

24 NXT104 KIT, low noise exhaust; includes items

20, 25, 44, 54, 55, 56, 57, 63

1

25 120730 SCREW, machine, hex hd; 1/4-20 x 1

in. (25 mm)

5

40 NXT107 AIR VALVE ASSEMBLY; see page 38 1

41 120088 SCREW; 3/8-16 x 4 in. (101 mm) 4

43 120091 SCREW, thread forming; 1/4-20 x 2 in.

(51 mm)

4

44 120092 SCREW, thread forming; 1/4-20 x 2-1/2

in. (63 mm)

2

45 107257 SCREW, thread-forming; 1/4-20 x 1/2

in. (13 mm)

4

46* 253476 GASKET 1

47◆15M568 COVER, valve, outer 1

51▲15F674 LABEL, safety 1

54★15H179 DEFLECTOR 1

55★107257 SCREW, thread-forming; 1/4-20 x 1/2

in. (13 mm)

2

56 15H190 SEAL, exhaust 1

57★15K345 GASKET; buna-N 1

58 120206 MUFFLER, poppet 2

59 277366 BUMPER 1

60 116343 SCREW, ground; M5 x 0.8 1

61 111307 WASHER, lock; 5 mm 1

62 n/a PLUG 1

63★15G689 DIFFUSER, exhaust 1

64 108014 O-RING 1

65 16D001 ADAPTER, lift ring 1

66 C20987 O-RING 1

74◆121162 CLIP, strain relief 1

75◆117018 WASHER 1

76◆15M573 WIRE HARNESS, remote 1

Ref. Part Description Qty

Ref. Description

Air Motor Part Numbers

QtyN22LR0 N34LR0 N65LR0

1 CAP, top 15F955 15F954 15F953 1

2 CYLINDER NXT204 NXT304 NXT604 1

3 COVER, bottom NXT202 NXT302 NXT602 1

4PISTON ASSEMBLY; includes item 10 NXT201 NXT301 NXT601 1

15 MUFFLER NXT203 NXT303 NXT603 1

17* O-RING, piston; nitrile 123196 122434 122675 1

30 COVER, top 15G377 15G556 16R866 1

Parts

311238ZAJ 39

Air Valve

Part NXT107 Bare Air Valve

Part NXT108 Air Valve with DataTrak Module

Part NXT109 Air Valve with Junction Box

TI11295b

102†‡ 101

104†‡

105‡

117

123

108‡

107‡

‡113

124

138

140 †‡142

112

†‡106111 103

132

134

145

◆

139

◆

144

131

135

134

133

Detail of Part NXT108

with DataTrak Module

Detail of Part NXT109

with Junction Box

TI8619a

TI8618a

136

‡109

‡109

110

119

110

119 (Ref)

20†‡

119a†

†‡110a

148†‡

145a†‡

†‡110a

Parts

40 311238ZAJ

Part NXT107 Bare Air Valve

Part NXT108 Air Valve with DataTrak Module (shown)

Part NXT109 Air Valve with Junction Box Housing

†

Parts included in Air Valve Seal Repair Kit NXT135 (pur-

chase separately).

‡

Parts included in Air Valve Rebuild Kit NXT144 (purchase

separately) for series H (and later) air motors; marked with

“B” on cover (112); see Disassemble the Air Valve, page

21.

◆

Parts included in Remote DataTrak Kit NXT406 (purchase

separately). Kit also includes items 74, 75, and 76 (see

page 37).

Parts designated n/a are not available separately.

Ref. Part Description Qty

20†‡ 119990 O-RING; buna-N 1

101 15X996 COVER, exhaust 1

102†‡ 15H633 GASKET, exhaust cover 1

103 15H394 BODY, valve 1

104†‡ 15F435 SEAL, plate, valve; nitrile 1

105‡ 15F438 PLATE, valve 1

106†‡ 15H634 GASKET, carriage cover 1

107‡ 15G055 CARRIAGE, detent, ramp 1

108‡ NXT138 CARRIAGE, air cup 1

109‡ NXT140 SLEEVE, cylinder; with o-ring 2

110 NXT141 STOP, valve piston; with o-ring 2

110a†‡108014 O-RING, plug, spool 2

111 15F440 PIN, end cap retainer 2

112 16A038 COVER, valve 1

113‡ NXT145 DETENT, spring-loaded (series H air

motors or valve covers; marked with

“B”)

1

117 15G905 RETAINER, valve plate 4

119‡ NXT142 VALVE, piston 1

119a†‡ n/a SEAL, u-cup, piston, spool 1

123 120089 SCREW, 3/8-16 x 1-3/4 in. (44 mm) 4

124 120730 SCREW, machine, hex washer hd;

1/4-20 x 1 in. (25 mm); NXT108 and

NXT109

11

120730 SCREW, machine, hex washer hd;

1/4-20 x 1 in. (25 mm); NXT107

10

131 NXT402 MODULE, DataTrak; includes items

131a and 135; NXT108 only

1

131a n/a . FUSE; 63 mA; NXT108 only, see

Table 3 on page 14

1

132 NXT401 HOUSING, DataTrak; includes items

134 and 135; NXT108 only

1

133 NXT411 JUNCTION BOX ASSEMBLY; includes

items 134 and 136; NXT109 only

1

134 107257 SCREW, thread forming; 1/4-20 x 1/2

in. (13 mm); NXT108 and NXT109 only

2

135 120279 SCREW, thread forming; #6 x 5/8 in.

(16 mm); NXT108 only

2

136 15G225 GROMMET, junction box; NXT109 only 1

138 15G790 CLIP, solenoid 1

139◆NXT404 SENSOR, reed switch; includes items

144 and 124 (qty 1); NXT108 and

NXT109 only

1

140 NXT403 SOLENOID; 7 Vdc; includes items 138

and 124 (qty 2); NXT108 only

1

277355 PLUG, solenoid port; NXT107 and

NXT109 only

1

142†‡ 104130 O-RING; buna-N; NXT107 and NXT109

only

1

144◆118605 O-RING; nitrile; NXT108 and NXT109

only

1

145 NXT102 CONTROL, de-icing; with knob and

o-ring

1

145a†‡159589 O-RING, stem, bleed 1

147 15G722 CARD, diagnostic, multilingual;

NXT108 only

1

148†‡ 253476 GASKET, end caps, pair 1

Ref. Part Description Qty

Dimensions

311238ZAJ 41

Dimensions

Accessories

Motor/Lower Adapters

The following adapters are available as accessories to

connect an NXT air motor to a Graco lower.

Air Line Lubricators

DataTrak Conversion Kits

To convert standard NXT air motors to include DataTrak

module.

111897 Threaded Muffler

1 in. npt(m). For use with remote exhaust manifold.

Integrated Air Control Modules

See Integrated Air Control Modules manual 311239.

Air Control

See Air Controls manual 3A0293.

Air Motor

Model A, inch (mm) B, inch (mm) C, inch (mm) D, inch (mm)

NXT Model 2200 15.6 (394) 16.8 (427) 15.4 (391) 12.4 (315)

NXT Model 3400 15.5 (394) 16.7 (424) 16.1 (409) 14.0 (356)

NXT Model 6500 15.9 (404) 17.1 (434) 18.9 (480) 16.2 (411)

TI7773ATI7772A

AB

C

D

Lower Adapter

High-Flo 15H369

Dura-Flo 600, 750, 900, and 1200 15H370

Dura-Flo 1800 and 2400 15H371

Xtreme 15H392

Air Motor Lubricator

NXT 2200 214848

NXT 3400 214848

NXT 6500 214849

Air Motor Conversion Kit

NXT 2200 NXT206

NXT 3400 NXT306

NXT 6500 NXT606

Mounting Hole Diagrams

42 311238ZAJ

Mounting Hole Diagrams

NXT Model 2200

NXT Model 3400

NXT Model 6500

TI8069A

TI8071A

TI8070A

6.186 in.

(157 mm)

Three 5/8-11 Tie Rod Holes,

8.000 in. (203 mm) x 120° Bolt Circle

Six 5/8-11 Tie Rod Holes,

8.000 in. (203 mm) x 120° Bolt Circle

5.906 in. (150 mm) x 120° Bolt Circle

Three 5/8-11 Tie Rod Holes,

5.906 in. (150 mm) x 120° Bolt Circle

Four 3/8-16

Mounting Holes

6.186 in.

(157 mm)

6.186 in.

(157 mm)

6.186 in.

(157 mm)

3.938 in.

(100 mm)

Four 3/8-16

Mounting Holes

Four 3/8-16

Mounting Holes

6.750 in.

(172 mm)

Technical Data

311238ZAJ 43

Technical Data

Santoprene® is a registered trademark of the Monsanto Company.

NXT Air Motor

US Metric

Maximum air inlet pressure 100 psi 0.7 MPa, 7.0 bar

Air motor piston diameter

NXT Model 6500:

10.375 in. 264 mm

NXT Model 3400:

7.5 in. 191 mm

NXT Model 2200:

6.0 in. 152 mm

Stroke length 4.75 in. 120 mm

Air Inlet Size 3/4 npt(f)

Remote exhaust outlet size (remote models only) 1 in. npt(f)

Maximum motor speed

(Do not exceed maximum recommended speed of fluid pump, to prevent premature pump wear)

60 cycles per minute

Operating temperature range 32-140°F 0-60°C

Materials of construction Aluminum, ductile iron, stainless steel, carbon steel, acetal,

polyethylene, Santoprene®, alloy steel, polypropylene

Seals and packings Nitrile rubber

Weight

NXT Model 6500:

69 lb 31 kg

NXT Model 3400:

50 lb 23 kg

NXT Model 2200:

46 lb 21 kg

TI9239A

197

Pin-Out Information for Motor with Linear Sensor

Pin

Description

15V Common

2 Voltage Out

3 +5V Supply

4 Shield

5 Extend High Pin

6 Retract High Pin

7 Bottom SW Signal

8 Top SW Signal

9Common

Pin-Out Information for Motor with Remote DataTrak Connector

Pin

Description

1 Bottom SW Signal

2 Top SW Signal

3Common

4 Shield

TI10950A

1

23

4

Technical Data

44 311238ZAJ

Sound Data

N22DN0 Sound Power N22DN0 Sound Pressure

(1 m corrected sound pressure levels based on average

sound pressure readings assuming free field conditions)

Sound Power Level, dB(A)

Sound Pressure Level, dB(A)

Cycles per Minute

105

100

95

90

85

80

75

70

65

60

105

100

95

90

85

80

75

70

65

60

0 5 10 15 20

Cycles per Minute

0 5 10 15 20

Key:

A 100 psi (0.7 MPa, 7 bar)

B 40 psi (0.3 MPa, 2.8 bar)

A

BA

B

N22LN0, N34LN2 Sound Power N22LN0, N34LN2 Sound Pressure

(1 m corrected sound pressure levels based on average

sound pressure readings assuming free field conditions)

Sound Power Level, dB(A)

Sound Pressure Level, dB(A)

Cycles per Minute

105

100

95

90

85

80

75

70

65

60

105

100

95

90

85

80

75

70

65

60

0 5 10 15 20

Cycles per Minute

0 5 10 15 20

Key:

A 100 psi (0.7 MPa, 7 bar)

B 40 psi (0.3 MPa, 2.8 bar)

A

BA

B

Technical Data

311238ZAJ 45

N34DN0 Sound Power N34DN0 Sound Pressure

(1 m corrected sound pressure levels based on average

sound pressure readings assuming free field conditions)

Sound Power Level, dB(A)

Sound Pressure Level, dB(A)

Cycles per Minute

105

100

95

90

85

80

75

70

65

60

105

100

95

90

85

80

75

70

65

60

0 5 10 15 20

Cycles per Minute

0 5 10 15 20

Key:

A 100 psi (0.7 MPa, 7 bar)

B 40 psi (0.3 MPa, 2.8 bar)

A

B

A

B

N34LN0, N34LN2 Sound Power N34LN0, N34LN2 Sound Pressure

(1 m corrected sound pressure levels based on average

sound pressure readings assuming free field conditions)

Sound Power Level, dB(A)

Sound Pressure Level, dB(A)

Cycles per Minute

105

100

95

90

85

80

75

70

65

60

105

100

95

90

85

80

75

70

65

60

0 5 10 15 20

Cycles per Minute

0 5 10 15 20

Key:

A 100 psi (0.7 MPa, 7 bar)

B 40 psi (0.3 MPa, 2.8 bar)

A

B

A

B

Technical Data

46 311238ZAJ

N65DN0 Sound Power N65DN0 Sound Pressure

(1 m corrected sound pressure levels based on average

sound pressure readings assuming free field conditions)

Sound Power Level,

Sound Pressure Level, dB(A)

Cycles per Minute

105

100

95

90

85

80

75

70

65

60

105

100

95

90

85

80

75

70

65

60

0 5 10 15 20

Cycles per Minute

0 5 10 15 20

Key:

A 100 psi (0.7 MPa, 7 bar)

B 40 psi (0.3 MPa, 2.8 bar)

A

BA

B

N65LN0 Sound Power N65LN0 Sound Pressure

(1 m corrected sound pressure levels based on average

sound pressure readings assuming free field conditions)

Sound Power Level,

Sound Pressure Level, dB(A)

Cycles per Minute

105

100

95

90

85

80

75

70

65

60

105

100

95

90

85

80

75

70

65

60

0 5 10 15 20

Cycles per Minute

0 5 10 15 20

Key:

A 100 psi (0.7 MPa, 7 bar)

B 40 psi (0.3 MPa, 2.8 bar)

A

B

A

B

Technical Data

311238ZAJ 47

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 311238

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2006, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision ZAJ - January 2015

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs

will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER,

contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505