Graco 312226L Linelazer Iv 200Hs Users Manual Auto Layout System Airless Line Striper, Repair Parts List, English
2015-04-02
: Graco Graco-312226L-Linelazer-Iv-200Hs-Users-Manual-686114 graco-312226l-linelazer-iv-200hs-users-manual-686114 graco pdf
Open the PDF directly: View PDF 
.
Page Count: 40
| Download | |
| Open PDF In Browser | View PDF |
Repair - Parts List LineLazer™ IV 200HS Auto-Layout™ System Airless Line Striper 312226L EN For application of line striping materials. For professional use only. Not for use in explosive atmospheres. 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 2 for model information. 312190 309055 309277 312345 311254 312307 ti10234a Models Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Repair information . . . . . . . . . . . . . . . . . . . . . . . . 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Auto-Layout Can Actuator Adjustment. . . . . . . . . . . . . . 12 Auto-Layout System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Control Board Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . 15 Trigger Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . 16 Distance Sensor Replacement . . . . . . . . . . . . . . . . . . . . 16 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Hydraulic Motor Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . 21 Oil/Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Gallon Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Auto-Layout System Wiring Diagram . . . . . . . . . . . . . . . 38 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Models 253922 ✔ ✔ 253955 255155 255156 2 ✔ ✔ ✔ ✔ ✔ ✔ 312226L Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. Do not operate in an enclosed area. SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage. 312226L 3 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. • Always wear impervious gloves when spraying or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection RECOIL HAZARD Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured. CALIFORNIA PROPOSITION 65 The engine exhaust from this product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling. 4 312226L Tip Selection Tip Selection in. (cm) * LL5213* 2 (5) LL5215* 2 (5) in. (cm) in. (cm) in. (cm) ✔ ✔ ✔ LL5217 4 (10) LL5219 4 (10) LL5315 4 (10) ✔ LL5317 4 (10) ✔ LL5319 4 (10) ✔ LL5321 4 (10) ✔ LL5323 4 (10) ✔ LL5325 4 (10) ✔ LL5327 4 (10) ✔ LL5329 4 (10) ✔ LL5331 4 (10) ✔ LL5333 4 (10) ✔ LL5335 4 (10) ✔ LL5355 4 (10) ✔ ✔ LL5417 6 (15) ✔ LL5419 6 (15) ✔ LL5421 6 (15) ✔ LL5423 6 (15) ✔ LL5425 6 (15) ✔ LL5427 6 (15) ✔ LL5429 6 (15) ✔ LL5431 6 (15) ✔ LL5435 6 (15) ✔ LL5621 12 (30) ✔ LL5623 12 (30) ✔ LL5625 12 (30) ✔ LL5627 12 (30) ✔ LL5629 12 (30) ✔ LL5631 12 (30) ✔ LL5635 12 (30) ✔ LL5639 12 (30) ✔ Use 100 mesh filter to reduce tip clogs. 312226L 5 General Repair Information General Repair Information grounding clamp 1. Keep all screws, nuts, washers, gaskets, and electrical fittings removed during repair procedures. These parts are not normally provided with replacement assemblies. 2. Test repair after problem is corrected. 3. If sprayer does not operate properly, review repair procedure to verify procedure was done correctly. If necessary, see Troubleshooting, page 8, for other possible solutions. water pipe, steel sign post, or metal light pole TI06250 FIG. 1 SAE O-Ring Installation 1. Unscrew lock nut to touch fitting. 4. Install belt guard before operation of sprayer and replace if damaged. Belt guard reduces risk of pinching and loss of fingers. A 2. Lubricate o-ring (A). A ti5414a 3. Screw in fitting hand tight. Grounding TI5415a 4. Unscrew fitting until oriented properly. Ground sprayer with grounding clamp to earth ground when flushing sprayer. FIG. 1. TI5416a 5. Tighten lock nut to TI5417a 6 312226L Maintenance Maintenance Pressure Relief Procedure DAILY: Check hose for wear and damage. DAILY: Check gun safety for proper operation. DAILY: Check prime/spray drain valve for proper operation. 1. Engage trigger lock. DAILY: Check and fill the gas tank. 2. Turn engine ON/OFF switch to OFF. DAILY: Check that displacement pump is tight. 3. Move pump valve to OFF and turn pressure control knob fully counterclockwise. 4. Disengage the trigger lock. 5. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure. 6. Engage the trigger lock. 7. Open pressure drain valve. Leave valve open until you are ready to spray again. 8. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or tip obstruction. CAUTION • • Minimum hose size allowable for proper sprayer operation is 3/8 in. x 50 ft. For detailed engine maintenance and specifications, refer to separate Honda Engines Owner's Manual, supplied. Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by hand or if dropped or bumped. Periodic Maintenance DAILY: Check engine oil level and fill as necessary. DAILY: Top off TSL level in displacement pump packing nut to help prevent material buildup on piston rod and early wear of packings. DAILY: Verify calibration. AFTER THE FIRST 20 HOURS OF OPERATION: Drain engine oil and refill with clean oil. Reference Honda Engines Owner's Manual for correct oil viscosity. WEEKLY: Remove air filter cover and clean element. Replace element, if necessary. If operating in an unusually dusty environment: check filter daily and replace, if necessary. Replacement elements can be purchased from your local HONDA dealer. WEEKLY/DAILY: Remove any debris from hydraulic rod. AFTER EACH 100 HOURS OF OPERATION: Change engine oil. Reference Honda Engines Owner's Manual for correct oil viscosity. SEMI-ANNUALLY: Check belt wear, page 18; replace if necessary. YEARLY OR 2000 HOURS: Replace hydraulic oil and filter element with Graco hydraulic oil 169236 (5 gallon/18.9 liter) or 207428 (1 gallon/3.8 liter) and filter element 246173; page 23. SPARK PLUG: Use only BPR6ES (NGK) or W20EPR-U (NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in. (0.7 to 0.8 mm). Use spark plug wrench when installing and removing plug. DAILY: Check hydraulic oil level and fill as necessary. 312226L 7 Troubleshooting Caster Wheel (See letter call-outs in Parts drawing on page 25.) 3. Once each month, grease the wheel bearing (F). 1. Once each year, tighten nut (127, detail A) until spring washer bottoms out. Then back off the nut 1/2 to 3/4 turn. 4. Check pin (55) for wear. If pin is worn out, there will be play in the caster wheel. Reverse or replace the pin as needed. 2. Once each year, tighten nut (127) until it begins to compress spring washer. Then tighten the nut an additional 1/4 turn. 5. Check caster wheel alignment as necessary. To align: loosen bolt (145), align wheel and tighten bolt. Troubleshooting Problem Cause Solution E=XX is displayed. Fault condition exists. Determine fault correction from table, page 19. Gas engine pulls hard (won't start). Hydraulic pressure is too high. Turn hydraulic pressure knob counterclockwise to lowest setting. Engine won't start. Engine switch is OFF. Turn engine switch ON. Engine is out of gas. Refill gas tank. Honda Engines Owner's Manual. Engine oil level is low. Try to start engine. Replenish oil, if necessary. Honda Engines Owner's Manual. Spark plug cable is disconnected or damaged. Connect spark plug cable or replace spark plug. Cold engine. Use choke. Fuel shutoff lever is OFF. Move lever to ON position. Oil is seeping into combustion chamber. Remove spark plug. Pull starter 3 to 4 times. Clean or replace spark plug. Start engine. Keep sprayer upright to avoid oil seepage. Engine operates, but dis- Pump valve is OFF. placement pump does Pressure setting is too low. not operate. Turn pump valve ON. Turn pressure adjusting knob clockwise to increase pressure. Manual 312190. Fluid filter (11) is dirty. Clean filter. Tip or tip filter is clogged. Clean tip or tip filter. Manual 311254. Displacement pump piston rod is stuck due to dried paint. Repair pump. Manual 309277. Belt worn, broken or off pulley. Replace. Hydraulic fluid too low. Shut of sprayer. Add fluid*. Hydraulic motor not shifting. Set pump valve OFF. Turn pressure down. Turn engine OFF. Pry rod up or down until hydraulic motor shifts. * Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 7. 8 312226L Troubleshooting Problem Displacement pump operates, but output is low on upstroke Cause Solution Piston ball is not seating. Service piston ball. Manual 309277. Piston packings are worn or damaged. Replace packings. Manual 309277. Displacement pump Strainer (34e) is clogged. operates but output is low O-ring in pump is worn or damaged. on downstroke and/or on Intake valve ball is packed with material or is not both strokes. seating properly. Clean strainer. Replace o-ring. Manual 309277. Clean intake valve. Manual 309277. Engine speed is too low. Increase throttle setting. Manual 312190. Suction tube air leak. Tighten suction tube. Pressure setting is too low. Increase pressure. Manual 312190. Fluid filter (11), tip filter or tip is clogged or dirty. Clean filter. Manual 312190 or 311254. Large pressure drop in hose with heavy materials. Use larger diameter hose and/or reduce overall length of hose. Use of more than 100 ft of 1/4 in. hose significantly reduces performance of sprayer. Use 3/8 in. hose for optimum performance (50 ft minimum). Pump is difficult to prime. Air in pump or hose. Check and tighten all fluid connections. Reduce engine speed and cycle pump as slowly as possible during priming. High engine speed at no load. Low stall or run pressure shown on display. Excessive paint leakage into throat packing nut. Intake valve is leaking. Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve. Pump packings are worn. Replace pump packings. Manual 309277. Paint is too thick. Thin the paint according to the supplier's recommendations. Engine speed is too high. Decrease throttle setting before priming pump. Manual 312190. Misadjusted throttle setting. Reset throttle to 3700-3800 engine rpm at no load. Worn engine governor. Replace or service engine governor. New pump or new packings. Pump break-in period takes up to 100 gallons of material. Faulty transducer. Replace transducer. Throat packing nut is loose. Remove throat packing nut spacer. Tighten throat packing nut just enough to stop leakage. Throat packings are worn or damaged. Replace packings. Manual 309277. Displacement rod is worn or damaged. Replace rod. Manual 309277. Fluid is spitting from gun. Air in pump or hose. 312226L Check and tighten all fluid connections. Reprime pump. Manual 312190. Tip is partially clogged. Clear tip. Manual 311254. Fluid supply is low or empty. Refill fluid supply. Prime pump. Manual 312190. Check fluid supply often to prevent running pump dry. 9 Troubleshooting Problem Excessive leakage around hydraulic motor piston rod wiper. Fluid delivery is low. Cause Solution Piston rod seal worn or damaged. Replace these parts. Pressure setting too low. Increase pressure. Manual 312190. Displacement pump outlet filter (if used) is dirty or Clean filter. clogged. Intake line to pump inlet is not tight. The sprayer overheats. Tighten. Hydraulic motor is worn or damaged. Bring sprayer to Graco distributor for repair. Large pressure drop in fluid hose. Use larger diameter or shorter hose. Paint buildup on hydraulic components. Clean. Oil level is low. Fill with oil, page 7. Excessive hydraulic pump noise. Low hydraulic fluid level. Shut off sprayer. Add fluid*, page 7. Gallon counter not working. Broken or disconnected wire. Check wires and connections. Replace broken wires. Bad sensor. Replace sensor. Missing or damaged magnet. Reposition or replace magnet. Sprayer operates, but dis- Bad connection between control board and display does not. play. Distance counter not operating properly. Mils not calculating. Remove display and reconnect. Display damaged. Replace display. Loose cables. Connect cables to back of control board. Control board LED not flashing. Replace control board. Trigger sensor not set correctly. See “Spray icon does not show on display when fluid is sprayed”. Bad wiring connections. Check connector, and reconnect. Distance sensor not spaced correctly from gear. Adjust space between sensor and gear to .050 -/+ .020 in. See page 16. Distance sensor and gear not aligned. Remove tire, and press in or pull out gear to align sensor and gear. Gear teeth missing or damaged. Replace distance gear/wheel. Wire cracked or broken. Replace sensor. Distance sensor. See “Distance counter not operating properly”. Trigger sensor. See “Spray icon does not show on display when fluid is sprayed”. Gallon counter. See “Gallon counter not working”. Bad or damaged control board. Replace control board. Fluid spray starts after spray icon is shown on display. Interrupter (164) is improperly positioned. Turn screw counterclockwise until spray icon synchronizes with fluid spray. Fluid spray starts before spray icon is shown on display. Interrupter (164) is improperly positioned. Turn screw clockwise until spray icon is synchronized with fluid spray. 10 312226L Troubleshooting Problem Cause Spray icon does not show Loose connector. on display when fluid is sprayed. Interrupter (164) is improperly positioned. Reed switch assembly (18) is damaged. Solution Check that 5-pin connector and reed switch are properly connected. Turn screw counterclockwise until spray icon synchronizes with fluid spray. Replace reed switch assembly (18). Magnet on assembly (18) is missing. Replace reed switch assembly (18). A connector on wiring harness or on reed switch (18) is damaged. Disconnect reed switch and 5-pin connector from back of control board. Check continuity between pin 1 on 2-pin connector and pin 1 on 5-pin connector. Check continuity between pin 2 on 2-pin connector and pin 4 on 5-pin connector. If there is no continuity in either case, replace wiring harness. If there is continuity in both cases replace reed switch assembly (18). Cut or sliced wire. Spray icon is always shown on display. Replace wiring harness. Control board is damaged. Replace control board. Display is damaged. Replace display. Interrupter (164) is improperly positioned. Turn screw clockwise until spray icon is synchronized with fluid spray. Reed switch assembly (18) is damaged. Replace reed switch assembly (18). Pressure control knob does not rotate. Knob is jammed. Pull back cover where remote cable connects to hydraulic pump and turn counter clockwise (ccw) until free. Pressure control knob rotates freely with no pressure change. Remote cable broken or disconnected. Replace or reconnect cable. Engine bounces when striping. Spring is broken, loose or missing. Replace or reconnect spring. No dots or poor dots with ghosting No dots. Check that solenoid power cord is plugged in. Check Remote button. Verify Remote button operation by changing angle in ANGLE CALC display. Solenoid cartridge bar is too far away from aerosol marking can spray tip. Do Auto-Layout Can Actuator Adjustment. 312226L Poor dots or dots with ghosting. Solenoid cartridge bar is too close to aerosol marking can spray tip. Do Auto-Layout Can Actuator Adjustment. Engine speed to slow Engine speed must be greater than 2600 rpm. Aerosol can malfunctioning Check that can sprays. Replace if not. Solenoid module malfunctioning Replace solenoid module. 11 Auto-Layout Can Actuator Adjustment Auto-Layout Can Actuator Adjustment Adjustments The can actuator is set at the factory. If the dot size is not as desired, do the coarse and/or fine adjustments. Coarse Adjustment 1 Locate four screws on side of holder base. ti10072a 4 Carefully tighten screws. Verify gap. ti10070a 2 Loosen screws to allow holder base to move freely. ti10073a Fine Adjustment ti10071a If coarse adjustment did not achieve desired dot size, proceed as follows: 1 Start striper and move to PARKING MODE display. PARKING MODE 0 mph STALL SIZE Do not aim aerosol can at your face. 3 Move holder base until solenoid cartridge bar is approximately 0.10 in. (thickness of two dimes) from spray tip. MODE 9.00’ DOT SIZE ti9919a 2 Set DOT SIZE setting to smallest size (least amount of bars on display). Press arrow keys to increase/decrease size. 3 Do Coarse Adjustment steps 1 and 2. Move holder base until a dot size of approximately a dime is achieved. Tighten screws on holder base. Good Dot ti10379a 12 SETUP Poor Dot with Ghosting ti10380a 312226L Auto-Layout System Auto-Layout System Engine Stop Switch 4. Note on paper, lead connections to the control board. Disconnect leads from control board (15d). Removal 5. Remove six screws (15k) from control board. Installation 1. FIG. 2. Install control board (15d) and six screws (15k). Torque to 105-115 in-lb. 1. Relieve pressure, page 7. 2. FIG. 2. Remove two screws (103) and cover (31). 3. Remove two spade connectors from ENGINE STOP switch (15f). 4. Press in on two retaining tabs on each side of ENGINE STOP switch and remove switch. Installation 1. FIG. 2. Install ENGINE STOP switch (15f) so tabs of switch snap into place on inside of pressure control housing. 2. Connect leads to control board. (Refer to note on lead connections.) 3. Push display connector into control board close display connector wings (A) on control board. 4. Install cover (31) with two screws (103). Pressure Control Transducer Removal 2. Connect two spade connectors to ENGINE STOP switch (15f). 3. Install cover (31) with two screws (103). Control Board Removal 1. Relieve pressure, page 7. 2. FIG. 2. Remove two screws (103) and cover (31). 3. Disconnect transducer lead (C) from control board (15d). 4. Remove pressure control transducer (259) and o-ring (124) from filter housing. Installation 1. Relieve pressure, page 7. 2. FIG. 2. Remove two screws (103) and cover (31). 3. Pull display connector wings (A) open on control board and pull display connector out. 1. FIG. 2. Install o-ring (124) and pressure control transducer (259) in filter housing. Torque to 35-45 ft-lb. 2. Connect transducer lead (C) to motor control board (15d). 3. Install cover (31) with two screws (103). 312226L 13 Auto-Layout System 15f 15f 123 B A C D GROUND 15d 31 15k TO ENGINE Main Control Box Cable 103 Transducer 259 124 ti10327a FIG. 2 14 312226L Control Board Diagnostics Control Board Diagnostics Display Messages Relieve pressure before repair; page 7. No display does not mean that sprayer is not pressurized. Display Sprayer Operation Indication Action No Display Sprayer may be pressurized. Loss of power or display not connected. Sprayer may be pressurized. Pressure less than 200 Increase pressure as needed. psi (14 bar, 1.4 MPa). Check power source. Relieve pressure before repair or disassembly. Verify display is connected. ti6314a psi bar MPa ti6315a Sprayer is pressurized. Normal operation. Power is applied. (Pressure varies with tip size and pressure control setting.) Spray. Engine and system continue to run. Exceeded pressure limit. Remove any filter clogs or flow obstructions. Engine and system continue to run. Pressure transducer faulty, bad connection or broken wire. Check transducer connections and wire. Replace transducer or control board, if necessary. ti6316a ti6317a After a fault, follow these steps to restart sprayer: 1. Correct fault condition. 2. Turn sprayer OFF. 3. Turn sprayer ON. 312226L 15 Trigger Sensor Adjustment Trigger Sensor Adjustment Refer to Troubleshooting for trigger sensor adjustment, and see Operation Manual 312190. Distance Sensor Replacement 1. Remove wheel (120) from LineLazer. 2. Remove screw (273), wire clamp (115), spacer (272) and distance sensor (66). 3. Install new distance sensor (66) and spacer (272) with wire clamp (115) and screw (273). 4. Install wheel (120) on LineLazer. 273 115 66 120 272 130 127 142 TI10237a FIG. 3 16 312226L Hydraulic Pump Hydraulic Pump Removal Installation 1. Install hydraulic pump (252) on reservoir cover (237) with four screws (215) and o-rings (178), o-ring (180); torque 100 in-lb (11 N·m). 1. Allow hydraulic system to cool before beginning service. 2. Relieve pressure, page 7. 3. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair. 4. Fig. 4. Remove drain plug (195) and oil filter (199) and allow hydraulic oil to drain. 2. Install gasket (85) filter assembly (A) and reservoir cover (237) with eight screws (184); torque 90 in-lb (10 N•m). 3. Install elbow (182) per instructions, page 6; torque to 15 ft-lb (20.3 N•m). 4. Install pressure control guard (63) and tighten screw (260). 5. Connect hydraulic hoses (32) and (35). 5. Remove screw (224), loosen belt guard knob (241) and belt guard (24). 6. Install case drain tube (251); torque to 15 ft-lb (20.3 N•m). 6. Raise motor and remove belt (143). 7. Install fan pulley (86) with two set screws (169). 7. Remove two set screws (169) and fan pulley (86). 8. Raise motor and install belt (143). 8. Remove case drain tube (251). 9. Install belt guard (24) with screw (224) and belt guard knob (241). 9. Remove elbow (182). 10. Loosen screw (260) and remove pressure control guard (63). 11. Loosen set screw (102) and remove remote pressure control cable (12). 12. Remove eight screws (184), reservoir cover (237), filter assembly (A) and gasket (85). 13. Remove four screws (215) and o-rings (178), o-ring (180) and hydraulic pump (252) from reservoir cover (237). 312226L 10. Install remote pressure control cable (12).Tighten set screw (102). 11. Install drain plug (195); torque to 110 in-lb (12.4 N•m). Install oil filter (199); tighten 3/4 turn after gasket contacts base. Fill with Graco hydraulic oil, page 7. 12. Start up and allow pump to operate at low pressure for approximately 5 minutes to purge all air. 13. Check and top off hydraulic oil level. 17 Hydraulic Pump 260 12 143 182 102 251 63 86 169 196 252 162 178 24 32 180 35 218 199 224 184 237 215 A 85 241 195 TI6551a FIG. 4 18 312226L Fan Belt Fan Belt Removal 5. Remove belt from fan pulley (86) and fan pulley (87a). Installation 1. Relieve pressure, page 7. 1. Thread belt (143) around fan pulley (87a) and fan pulley (86). 2. FIG. 5. Loosen belt guard knob (241). 2. Lower engine (185) to put tension on belt. 3. Rotate belt guard (24) up. 3. Rotate belt guard (24) down. 4. Lift engine (185) up to remove tension on belt (143). 4. Tighten belt guard knob (241). 24 143 185 86 87a 241 TI6511a FIG. 5 312226L 19 Engine Engine Removal 7. Remove four screws (189), washers (114), washers (170) and nuts (118) and remove rocker plate, dampeners (59) and washers (114) from engine. All service to the engine must be performed by an authorized HONDA dealer. 1. Relieve pressure, page 7. Installation 2. Remove throttle cable from engine. 3. Do Fan Belt, Removal; page 19. 4. Loosen hand nut (241). Swing bracket (30) out. 5. FIG. 6. Disconnect red, yellow and white/red leads from engine. 6. Remove engine and rocker plate (87c) from sprayer. 1. Install rocker plate (87c), dampeners (59) and washers (170), washers (114) on engine (185) with four screws (189), washers (170) and nuts (118); torque to 20 ft-lb (27.1 N•m). 2. Install engine and rocker plate (87c) on sprayer. 3. Connect white/red, yellow and red leads. 4. Do Fan Belt, Installation; page 19. 5. Swing motor retainer bracket (30) in. Tighten hand nut (241). 151 GREY RED 241 30 114 YELLOW WHITE/RED 118 170 59 87c 114 TI6520b 189 FIG. 6 20 312226L Hydraulic Motor Rebuild Hydraulic Motor Rebuild Installation Removal FLYING PARTS HAZARD 1. Slide piston rod assembly (A) into hydraulic motor cylinder (69). 1. Relieve pressure, page 7. 2. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair. 3. Remove pump, page 24. 4. FIG. 7. Remove hydraulic lines (35, 250) from fittings (217) at top left and right side of hydraulic motor. 5. Loosen jam nut (183). 6. Unscrew and remove hydraulic motor cap (25). 7. Slide piston rod/hydraulic motor cap assembly (A) from hydraulic motor cylinder (69). 2. Screw down hydraulic motor cap (25) until cap bottoms out. Unscrew hydraulic motor cap until inlet and outlet align with hydraulic line fittings and test hole in hydraulic motor cap points away from belt guard (24). 3. Torque jam nut (183) against hydraulic motor cap (25) to 150 ft-lb (17 N•m). 4. Install hydraulic lines (35, 250) to fittings (217) to top left and right side of hydraulic motor per procedure on page 6; torque to 40 ft-lb (54.2 N•m). 5. Install pump, page 24. 6. Start engine and operate pump for 30 seconds. Turn engine OFF. Check hydraulic oil level and fill with Graco hydraulic oil, page 7. FLYING PARTS HAZARD Detent spring has high energy potential. If detent spring is released without due care detent spring and balls could fly into the eyes of the disassembler. Wear safety glasses when removing or installing detent spring and balls. Failure to wear safety glasses when removing detent spring could result in eye injury or blindness. 312226L 21 Hydraulic Motor Rebuild 217 25 Test Hole A 217 35 250 ti8817a 183 69 TI8818a FIG. 7 22 312226L Oil/Filter Change Oil/Filter Change Removal 3. Check oil level. 1. Place drip pan or rags under sprayer to catch hydraulic oil that drains out. 2. FIG. 4. Remove drain plug (195). Allow hydraulic oil to drain. 199 3. FIG. 8. Unscrew filter (199) slowly - oil runs into groove and drains out rear. Installation 1. Install drain plug (195). Apply a light coat of oil to oil filter gasket and install oil filter (199). Tighten oil filter 3/4 turn after gasket contacts base. 2. Fill with 1.25 gallons (4.73 liters) of Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter) ti2271a FIG. 8 Gallon Counter Removal 1. Remove two screws (103) and cover (31). 2. FIG. 9. Disconnect gallon counter cable from in-line connector (A) to J12 on control board. 222 3. Remove guard (137) and reed switch (166) from hydraulic motor. TI6513a FIG. 10 137 166 A Installation 1. FIG. 10. Install new ring magnet (222) with dimple marks facing down. 2. FIG. 14 - FIG. 16. Install pump. TI6512b FIG. 9 4. FIG. 11 - FIG. 13. Remove pump. 5. FIG. 10. Remove ring magnet (222). 312226L 3. Install new reed switch (166) and guard (137) on hydraulic motor. 4. FIG. 9. Connect gallon counter cable to in-line connector (A) to J12 on control board. 5. Install cover (31) with two screws (103). 23 Displacement Pump Displacement Pump See manual 309277 for pump repair instructions. Removal 1. Flush pump. TI6516a 2. 3. Relieve pressure, page 7. FIG. 11. Remove suction tube (34) and hose (26). FIG. 13 Installation CAUTION If the pump jam nut loosens during operation, the threads of the hydraulic motor manifold will be damaged. Tighten jam nut as specified. 26 1. 34 TI6514a FIG. 14. Screw jam nut to bottom of pump threads. Screw pump completely into manifold. Unscrew pump from manifold until pump outlet aligns with hose. Hand tighten jam nut, then tap 1/8 to 1/4 turn with hammer or torque to 200 ft-lb (270 N•m). FIG. 11 CAUTION Gallon counter may error if magnet ring and/or sensor assembly are damaged during disassembly/assembly. 4. FIG. 12. Push magnet ring (222) up. Push retaining spring (194) up. Push out pin (249). TI6517a FIG. 14 222 249 194 2. TI6515a FIG. 12 5. FIG. 15. Slowly pull engine starter rope until pump rod pin hole is aligned with hydraulic rod hole. FIG. 12. Push pin (249) into hole. Push magnet ring (222) down. Push retaining spring (194) into groove. 222 FIG. 13. Loosen jam nut. Unscrew pump. TI6518a FIG. 15 3. 24 FIG. 16. Fill packing nut with Graco TSL. 312226L Parts Parts LineLazer IV 200HS Parts Page 30 Parts Page 32 Parts Page 34 Parts Page 28 Parts Page 36 Parts Page 26 Parts Page 29 Sheet 1 of 7 312226L ti10325a 25 Parts 268 57 144 141 267 27 264 177 129 107 5 33 60 108 35 73 177 108 93 154 77 84 261 42 112 74 58 261 134 117 28 177 70 273 115 94 13 121 257 66 272 258 68 277 16 108 117 130 122 127 142 51 99 300 117 256 TI14596A 120 To remove cover (257), press tabs together and pull cover away from plate (99). Sheet 2 of 7 26 312226L Parts LineLazer IV 200HS Ref Part Description 5 13 16 27 28 33 35 42 51 57 58 60 66 68 70 73 74 77 84▲ 93 94 99 107 108 109 237686 245225 287623 287417 287622 287590 119771 108471 193405 194310 195134 196176 15K357 15J088 198891 198930 198931 114271 15F638 15F577 15F576 15F425 178342 101566 102478 CLAMP, grounding assy HOSE, 3/8 in. x 50 ft FRAME, linestriper (painted) HANDLE SUPPORT, handle, painted COVER, pail, includes 35 STRAP, cover KNOB AXLE LEVER, actuator SPACER, ball guide ADAPTER, nipple SENSOR, distance SHIELD, sensor, distance BRACKET, mounting ROD, brake BEARING STRAP, retaining LABEL, warning, fire and skin BRACE, left, painted BRACE. right, painted BRACKET, reservoir CLIP, spring NUT, lock STRAP, wiring tie (not shown) Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 6 Ref Part Description 115 117 120 121 122 127 129 130 134 141 142 144 154 177 256 257 258 261 264 267 268 272 273 277 300 CLAMP, wire SCREW, flange, hex WHEEL, pneumatic NUT, lock, insert, nylock, 5/16 SCREW, cap flange hd NUT, lock SCREW, thread forming, hex hd WASHER, belleville SCREW, cap, hex hd CABLE, caster CAP, dust GRIP, handle PAIL, plastic SCREW, cap, flng hd SPRING, extension BOX, electric, includes 109 BRACKET, frame SCREW, hex hd PLUG, tube BLOCK SWITCH, push button SPACER, round, .500 O.D. SCREW, hex washer head CALIBRATION BAR COVER, jack 108868 110837 255162 111040 111194 112405 112798 119563 113961 241445 114648 114659 115077 112395 119696 287695 15F441 116780 120151 15K162 15K283 15K452 260212 15M133 120761 Qty 3 10 2 10 2 4 2 1 1 3 2 1 2 1 1 1 4 2 1 1 1 1 1 1 ▲ Replacement Warning Labels available at no cost. 312226L 27 Parts LineLazer IV 200HS 49 108 95 136 153 136a 83 112 104 1 44 8f 8e 161 8b 105 8f 8d 1 8f 47 8 14 8a 8c Detail 8 8f ti6494a 4 71 160 72 119 Ref 144 Ref 27 161 119 2 162 89 96 18 126 163 71 Ref 161 17 164 165 1 Torque to 90-110 in-lb. 2 Torque to 10-20 in-lb. 28 Sheet 3 of 7 TI6497a TI6497a 312226L Parts LineLazer IV 200HS Ref Part 1 4 8 8a 8b 8c 8d 8e 8f 14 17 224052 248157 287570 287569 15F214 15F209 15F210 15F211 102040 245798 245733 18 44 46 47 49 71 72 83▲ 89▲ 287699 15F212 111145 15F213 188135 198895 198896 15F637 15A644 Description Qty BRACKET, support gun GUN, flex, basic, includes guard & tip KIT, holder, gun HOLDER, gun LEVER, actuator STUD, pull, trigger STUD, pivot STUD, cable NUT, lock HOSE, 1/4 x 7 ft KIT, trigger handle repair, includes 89, 126, 164, 165 KIT, sensor ARM, support KNOB, pronged BRACKET, cable GUIDE, cable PLATE, lever, pivot BLOCK, mounting (mach) LABEL, skin injection LABEL, trigger Paint Can Holder Assembly 255346 1 1 1 1 1 1 1 1 4 11 1 1 1 1 1 1 2 1 1 1 Ref Part Description 95 96 104 105 108 112 119 126 136 136a 153 160 161 162 163 164 165 15K198 15F624 119647 119648 101566 111145 111017 112381 287566 114028 114982 116941 287696 116969 116973 117268 117269 BRACKET, gun arm NUT, cable, gun SCREW, cap, socket, flthd SCREW, mach tursshd, cross recess NUT, lock KNOB BEARING, flange SCREW, mach, pan hd KIT, clamp, includes 136a NUT, wing SCREW, cap, flange hd SCREW, shoulder, socket head CABLE, includes 96 NUT, lock SCREW, #10 taptite phil BRACKET, interrupter SPRING 317 316 309 1 2 2 1 2 1 2 1 1 1 2 1 1 2 1 1 1 ▲ Replacement Warning Labels available at no cost. 307 315 Qty 311 309 310 311 310 308 320 304 312 305 313 302 318 306 301 314 303 319 ti10236a Ref 301 302 303 304 305 306 307 308 309 310 311 312 313 314 Part 15K757 15K570 255347 120865 101501 120864 15K567 15K568 100428 120856 101712 110755 100004 120879 312226L Description HOLDER, paint can, base (painted) CLAMP, paint can CARTRIDGE, solenoid KNOB, T-handle SCREW, mach., slot hex wash hd SPRING, compression CLAMP ARM, pivot SCREW, cap hex hd WASHER, Belleville NUT, lock WASHER, plain SCREW, cap, hex hd BUSHING, strain relief Qty 1 1 1 1 4 1 1 1 2 2 2 4 1 1 Ref 315 316 317 318 319 320 Part 111145 15K103 113696 15M216 15M220 260188 Description KNOB, pronged CORD, power, solenoid PIN, ball coupler TAG, chalk can LABEL, Auto Layout System NUT, jam Qty 1 1 1 1 1 1 29 Parts LineLazer IV 200HS 103 15u 15d 225 123 15k 191 15c 190 15b 125 15m 15s 15f 268 12 330 15a 15r 15w 109 269 15x 15t 15n 31 Ref 27 331 332 41 167 103 37 11 29 262 271 62 76 259 2a 13 97 124 38 2c 2d 2 2b 64 62 Ref 34 Ref 26 30 Sheet 4 of 7 ti17487a 312226L Parts LineLazer IV 200HS Ref 2* 2a 2b 2c 2d 11* 12 13 15 Part 245103 193709 193710 116424 114708 244067 287687 245225 289264 15a 15b 15c 15d 15f 15k 15m 15n 15r 15s 15t 15u 15w 15x 29 31 37* 38* 15G801 289265 15M509 289135 114954 111839 120743 109466 287692 119736 15F777 15F776 196179 15F589 15C766 15G563 312226L Description Qty VALVE, drain 1 SEAT, valve 1 SEAT, valve 1 NUT, cap 1 SPRING 1 FILTER, fluid 1 KIT, repair, pressure control 1 HOSE, 3/8 in. x 50 ft 1 KIT, switch, panel, includes 15a, 1 15r, 15s, 15w PLATE, control 1 BOARD, display, includes 15c, 15m 1 GASKET, board 1 CONTROL, board, includes 15k 1 SWITCH, rocker 1 SCREW, mach, pnh, sems 6 SCREW, mach, pan head, sems 4 NUT, lock, hex hd 2 SWITCH, membrane 1 LABEL, control, bottom 1 CONTROL, throttle 1 CLAMP, cable 1 GASKET, control 1 GASKET, throttle 1 FITTING, elbow, street 2 COVER, control 1 TUBE, diffuser 1 HANDLE `1 Ref 40* 41* 62 64 76 91 97 103 123 124* 125 167* 190 191 225 225 259* Part 15H561 287285 196178 196181 104813 15K102 117501 118359 111457 101962 117285 115999 176754 15A464 15A464 287172 262 268 269 271 330 331 332 111801 15F710 119775 111348 121276 15F814 116719 Description Qty MANIFOLD, filter, 3/8 npt 1 KIT, repair, filter cap, includes 37, 167 1 ADAPTER, nipple 2 FITTING, nipple 1 PLUG, pipe 1 LABEL, kit, blank 2 HARNESS, wiring 1 SCREW, mach, slot, hex wash hd 5 KNOB, pressure control 1 O-RING 1 SCREW, set, sch 1/4-20 1 O-RING 1 RING, retaining 1 GLAND, packing, male 1 LABEL, warning 1 LABEL, control 1 TRANSDUCER, pressure control, includes 124 SCREW, cap, hex 2 BUSHING, mount panel 1 NUT, panel 1 BUSHING, relief, strain 1 PLUG, button 1 GASKET, handle 1 SCREW, 8/32, hex washer hd 1 * Included in Filter Repair Kit 288100 31 Parts LineLazer IV 200HS 231 138 217 159 243 7 25 217 2 250 35 149 284 6 173 235 2 48 213 213 187 158 183 69 186 220 166 3 107 32 174 108 230 244 137 179 245 233 283 92 222 35 218 194 26 60 3 21 2 Torque to 130-150 in-lb. 3 Torque to 150 ft-lb 6 Torque to 40 ft-lb 7 Torque to 25 ft-lb 34 Sheet 5 of 7 32 TI6499d 312226L Parts LineLazer IV 200HS Ref 21 Part Description 277068 PUMP, displacement Manual 309277 25◆ 288754 KIT, trip rod, piston, cap 26 245797 HOSE, coupled, 3/8 in. 32 287175 HOSE, hydraulic, supply 34 287206 HOSE, suction/drain 35 287176 HOSE, hydraulic, return 48 117328 FITTING, nipple, straight 60 196176 ADAPTER, nipple 69◆ 246176 SLEEVE, hydraulic cylinder, includes 213 92 193394 NUT, retaining 107 117441 VALVE, ball 108 101566 NUT, lock 137 15F911 GUARD, pump rod 138*◆ 106276 SCREW, cap, hex hd 149 119841 FITTING, tee, branch, str thd 158 116838 PIN, spring 159*◆ 155685 O-RING 166 119720 SWITCH, reed w/connector 173 100139 PLUG, pipe 174 102040 NUT, lock, hex 179*‡◆ 108014 O-RING 312226L Qty 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 1 2 1 2 ` Ref 183◆ 186‡◆ 187‡◆ 194 213*‡◆ 217 218 220‡◆ 222 230 231*◆ 233 235◆ 243*◆ 244*‡◆ 245*‡◆ 249 250 283 284*◆ * ‡ ◆ Part 15A726 112342 112561 116551 117283 117607 117608 117739 287186 15A728 15B063 107210 15B804 178179 178207 178226 197443 15F519 110982 100139 Description NUT, jam BEARING, rod PACKING, block RING, retaining O-RING FITTING, elbow, std thd FITTING, nipple, straight WIPER, rod MAGNET, ring MANIFOLD, adapter LABEL, SCREW, cap, socket head LABEL, Graco Logo WASHER, sealing BEARING, piston SEAL, piston PIN, pump TUBE, hydraulic, supply SCREW, cap, hex head PLUG, pipe, headless Qty 1 1 1 1 2 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 Included in Trip Rod/Piston/Cap Repair Kit 288754 Included in Seal Repair Kit 246174 Included in Hydraulic Motor Repair Kit 248021 33 Parts LineLazer IV 200HS 260 227 185 12 102 43 182 63 86 196 88 169 252 143 251 178 125 Ref 32 24 118 150 87b 180 114 59 188 87a 181 82 172 184 212 253 162 214 87c 199 228 193 170 81 114 197 189 237 224 215 23 75 174 198 255 254 34k 34f 85 241 34d 241 34h 30 34n 34g 34b 34j 34a 117 242 170 195 34e 200 34d Detail 34 34c Sheet 6 of 7 34 TI6493b 312226L Parts LineLazer IV 200HS Ref 12 23 24 Part 287687 288261 288734 30 34a 34b 34c 34d 34e 34f 34g 34h 34j 34k 34m 34n 43 59 63 75 81 82 85 86 87a 87b 87c 88 102 114 117 118 125 143 150 151 162 15E476 170957 194306 198119 101818 181072 245731 241920 248008 114958 196180 195119 15F513 15C400 15E888 15C958 15E587 240997 15K638 120604 16U205 15E758 15E759 15F485 117632 112303 108851 110837 110838 101962 119433 154594 114956 116969 312226L Description SHAFT, flexible, includes 102, RAIL, belt GUARD, belt, includes 162, 193, 214, 224, 228 BRACKET, retainer, motor TUBE, suction HOSE, fluid ELBOW, barbed CLAMP, hose STRAINER, inlet TUBE, drain, includes 34g DEFLECTOR, threaded HOSE, coupled 1/4 in. x 4 ft STRAP, tie BUSHING LABEL, warning (not shown) GASKET, pail ADAPTER, pressure control DAMPENER, motor mount GUARD, pressure control TUBE, suction CONDUCTOR, ground LABEL, brand 200HS GASKET, reservoir PULLEY, fan PULLEY, 5.50 diameter SPACER, shaft, engine BRACKET, engine mount KEY, square, 3/16 X 1.25 SCREW, ste, socket w/patch WASHER, plain SCREW, flange, hex NUT, lock SCREW,set,1/4-2x.38 BELT, vee, gripnotch O-RING TERMINAL, wire tap, insulated NUT, lock Qty 1 1 1 1 1 1 1 2 1 1 1 1 7 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 8 10 4 2 1 2 1 2 Ref 169 170 172 174 178 180 181 182 184 185 188 189 193 195 196 197 198 199 200 212 214 215 224 227▲ 228▲ 237 241 242 251 Part 100002 100023 100084 102040 107188 156401 108842 110792 119426 116080 112717 113664 115477 101754 120634 120726 116919 246173 120981 116967 117284 117471 119434 194126 198492 15M057 15D862 15J513 246167 252 287179 253 254 255 260 198841 100527 802277 112166 Description Qty SCREW, set, sch 1 WASHER, flat 6 BALL, metallic 1 NUT, lock 1 O-RING 1 O-RING 1 SCREW, cap, hex head 1 ELBOW, male, 90 degree 1 SCREW, cap, sch 8 ENGINE, gas, 6.5 hp, Honda 1 WASHER, 1 SCREW, flange, hex 4 SCREW, mach, torx pan hd 4 PLUG, hex head, hydraulic 1 FITTING, elbow, hydraulic 1 CAP, breather filler 1 FILTER, hydraulic, suction 1 FILTER, oil, spin on 1 SCREW, hex washhd 2 SPRING, compression 1 GRILL, fan guard 1 SCREW, 1/4-20 flat hd mach 4 SCREW, shoulder, socket head 1 LABEL, warning 1 LABEL, warning 1 COVER, reservoir, GH200 LL 1 NUT, hand 2 TANK, reservoir 1 TUBE, hydraulic, case drain, 1 includes:150 PUMP, hydraulic, includes: 43, 102, 1 155, 178, 180, 215, 223, 238, 239, 240 RETAINER, ball, press bypass 1 WASHER, plain 2 SCREW, machine 2 SCREW, cap, sch 7 ▲ Replacement Warning Labels available at no cost. 35 Parts LineLazer IV 200HS Ref 141 56 146 142 127 130 1 117 133 121 10 113 46 54 128 133 153 7 132 116 147 55 108 139 106 52 127 139 110 209 130 1 Detail A 53 65 46 6 140 F 135 145 Detail A 131 1 36 Install washers (130) concave surface to inside. Sheet 7 of 7 TI6404b 312226L Parts LineLazer IV 200HS Swivel Wheel Assembly 240719 Ref 6 7 10* 46 52 53 54 55 56 65 106 108 110 113 116 117 121 Part 240942 240991 15G952 181818 193528 193658 193661 193662 15F910 198606 100731 101566 15J603 108483 110754 110837 111040 312226L Description SHAFT, fork BRACKET, caster, front BRACKET, hub KNOB, pronged ARM, detent SPACER, seal JAW STOP, wedge BRACKET, cable DISK, adjuster WASHER NUT, lock WASHER, plain SCREW, shoulder, soc hd SCREW, cap, soc hd SCREW, flange, hex NUT, lock Qty 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 10 2 Ref 127 128 130 131 132* 133* 135 139 140 142 145 146 147 153 209* Part 112405 112776 119563 113471 113484 113485 113962 114548 114549 114648 114681 114682 114802 114982 120476 Description NUT, lock WASHER, plain SPRING, Belleville SCREW, cap, hex hd SEAL, grease BEARING, cup/cone WASHER, hardened BEARING, bronze WHEEL, pneumatic CAP, dust SCREW, cap, hex hd SPRING, compression STOP, wire SCREW, cap, flng hd BOLT Qty 4 1 3 1 1 2 1 2 1 3 1 1 1 2 1 * Included in 240940 Bracket Repair Kit; purchase separately 37 Auto-Layout System Wiring Diagram Auto-Layout System Wiring Diagram Red clip on yellow YELLOW WHITE/YELLOW A4 5900 A3 TO ENGINE WHITE/RED 81, page 35 GROUND RED A2 ENGINE OFF SWITCH TRANSDUCER A1 A6 DISPLAY BOARD SOLENOID CONNECTOR GUN TRIGGER REMOTE BUTTON DISTANCE SENSOR A5 J15 J9 J8 J10 JUNCTION BOX J16 J17 J5 CONTROL BOARD J11 A8 J12 PUMP STROKE COUNTER PUMP ON/OFF SWITCH J4 J3 J1 J2 TO ENGINE GENERATOR A7 A6 A8 PUMP STOKE COUNTER A7 J12 WHITE WHITE K /BLAC A4 A3 A1 A5 WH IT ITE WH K A L C E/B A2 ti10330a FIG. 17 38 312226L Technical Data Technical Data Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Generator Output . . . . . . . . . . . . . . . . . . . . . . . . . Maximum working pressure . . . . . . . . . . . . . . . . . . . . . . . Noise Level Sound power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sound pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *Vibration Level Left hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Vibration measured per ISO 5349 based on 8 hour daily exposure Cycles/gallon (liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum tip size 1 gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inlet paint strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outlet paint strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic reservoir capacity . . . . . . . . . . . . . . . . . . . . . . . Hydraulic pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight (dry, without packaging) . . . . . . . . . . . . . . . . . . . . Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Honda GX 200cc 70w 3300 psi (228 bar, 22.8 MPa) 110 dBa, per ISO 3744 96 dBa, measured at 3.1 feet (1 m) 2.90 m/sec2 2.83 m/sec2 104 (27.5) 2.0 gpm (7.64 liter/min) with 0. 046 in. tip with 0.033 in. tip 16 mesh (1190 micron) stainless steel screen, reusable 60 mesh (250 micron) stainless steel screen, reusable 1 in. npsm(m) 3/8 npt(f) 1.25 gallon (4.73 liters) 1825 psi (124 bar) 242 lb (110 kg) 40 in. (101.6 cm) 65 in. (165.1 cm) 32 in. (81.3 cm) PTFE, Nylon, polyurethane, V-Max™ UHMW polyethylene, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic Accessories Must be purchased separately. GRACO-APPROVED HYDRAULIC OIL 169236 207428 312226L 5 gallons (19 liters) 1 gallon (3.8 liters) 39 Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. POUR LES CLIENTS DE GRACO PARLANT FRANCAIS Les parties reconnaissent avoir convenu que la rédaction du présent document ainsi que de tous les documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées, sera en anglais. ADDITIONAL WARRANTY COVERAGE Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty Program”. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 312226 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised November 2014
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Page Mode : UseOutlines XMP Toolkit : 3.1-701 Marked : True Producer : Acrobat Distiller 7.0.5 (Windows) Job Ref : Z091812 Copyright : 2007, Rev. L, 11/2014 Keywords : "253922, 253955, 255155, 255156, LineLazer IV, 200HS Auto-Layout System, Airless Line Striper, Repair - Parts List, English, MM 312226, 312226, 312226L, 312226EN, 312226EN-L" Web Statement : 253922, 253955, 255155, 255156, LineLazer IV 200HS Auto-Layout System Airless Line Striper, Repair - Parts List, English Create Date : 2005:04:27 11:19:54Z Modify Date : 2014:12:09 13:24:38-06:00 Creator Tool : FrameMaker 11.0 Metadata Date : 2014:12:09 13:24:38-06:00 Format : application/pdf Creator : Cindy Schmitz Description : 253922, 253955, 255155, 255156, LineLazer IV 200HS Auto-Layout System Airless Line Striper Title : 312226L - LineLazer IV 200HS Auto-Layout System Airless Line Striper, Repair - Parts List, English Subject : 253922, 253955, 255155, 255156, LineLazer IV, 200HS Auto-Layout System, Airless Line Striper, Repair - Parts List, English, MM 312226, 312226, 312226L, 312226EN, 312226EN-L Document ID : uuid:7aa22b16-5606-41be-9230-8d377e0dda9e Instance ID : uuid:bc5b2675-1d98-4576-9117-c8f976b85e97 Page Count : 40 Language : en Author : Cindy SchmitzEXIF Metadata provided by EXIF.tools