Graco 313259D Hopper Or Hose Heat Circulation Kit Users Manual Kit, Instructions Parts, English
24M224(HP) to the manual aa2d5929-a52c-4e71-a3e3-864ee7f44c90
2015-04-02
: Graco Graco-313259D-Hopper-Or-Hose-Heat-Circulation-Kit-Users-Manual-686281 graco-313259d-hopper-or-hose-heat-circulation-kit-users-manual-686281 graco pdf
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Instructions - Parts Hopper or Hose Heat Circulation Kit 313259D EN For circulating heated water or oil through XM and XP plural-component sprayer double wall hoppers, heated hose, and Viscon® HP heater. Approved for use in explosive atmospheres. Model 256273 (for XM) Includes parts needed to assemble heated hose system. Heated hose assembly and Viscon HP heater must be ordered separately. Model 24M224 (for XP) Includes parts needed to assemble heated hose system. Heated hose assembly and Viscon HP heater must be ordered separately. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See Technical Data on page 26 for Maximum Working Pressure and Temperature Rating information. Model 24M224 (shown installed on XP with 20 gallon hoppers) ti19154a Model 256273 (shown installed on XM) r_256273_313259_1b Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Heated Hopper or Hose Circulation Kit 256273 . . 5 Heated Hose Assembly . . . . . . . . . . . . . . . . . . . . 5 Fluid Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Tubing Lengths . . . . . . . . . . . . . . . . . . . . . . . . . 14 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Connecting Additional Hose Lengths . . . . . . . . 17 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 28 2 Related Manuals Manual Description 312359 XM Operation 313289 XM Repair 313292 XM OEM, Instructions-Parts 3A0420 XP Instructions-Parts 312747 Double Wall Hopper, Instructions-Parts 309524 Viscon® HP Heater 308981 Husky™ 716 Diaphragm Pump 313259D Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power cord before servicing equipment. • Use only grounded electrical outlets. • Use only 3-wire extension cords. • Ensure ground prongs are intact on sprayer and extension cords. • Do not expose to rain. Store indoors. 313259D 3 Warnings WARNING WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. • Always wear impervious gloves when spraying or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection 4 313259D Heated Hopper or Hose Circulation Kit 256273 Heated Hopper or Hose Circulation Kit 256273 The kit described in this manual; includes all miscellaneous parts needed to assemble the system. There are three options for using circulation kit 256273: • Circulate water through the heater and only the hoppers. See page 8. • Circulate water through the heater, hoppers, and heated hose. See page 10. • Circulate water through the heater and only the heated hose. See page 12. Heated Hose Assembly Order separately a heated hose assembly that meets maximum pressure and hose diameter requirements. You can connect up to six 50 ft. (15.2 m) heated hose sections for a maximum total length of 300 ft. (91.4 m). See manual 309525. A B A C Single Hose Assembly B Dual Hose Assembly D Single Hose Assemblies Part No., Series 245840, C 245841, C 245842, C 245843, C 245844, C 245845, C 313259D Maximum Pressure Rating psi (MPa, bar) Hose Diameter Thread A Thread B in. (mm) npt(m) npsm(f) 5000 psi (34, 345) 7250 psi (50, 500) 5000 psi (34, 345) 7250 psi (50, 500) 5000 psi (34, 345) 7250 psi (50, 500) 1/4 (6.35) 1/4 (6.35) 3/8 (9.53) 3/8 (9.53) 1/2 (12.7) 1/2 (12.7) 1/4 1/4 3/8 3/8 1/2 1/2 1/4 1/4 3/8 3/8 1/2 1/2 Approvals II 2 G 5 Heated Hopper or Hose Circulation Kit 256273 Dual Hose Assemblies Part No., Series Maximum Pressure Rating psi (MPa, bar) 248118, C 248119, C 248120, C 7250 psi (50, 500) 7250 psi (50, 500) 7250 psi (50, 500) 248121, C 7250 psi (50, 500) 24M439, C 7250 psi (50, 500) 24M440, C 5000 psi (34, 345) 24M441, C 24M442, C 5000 psi (34, 345) 5000 psi (34, 345) 24M443, C 5000 psi (34, 345) 24M444, C 5000 psi (34, 345) Hose Diameter Thread A Thread B Thread C Thread D npt(m) npsm(f) npt(m) npsm(f) 1/2 3/8 1/2 1/2 3/8 1/2 1/2 3/8 3/8 1/2 3/8 3/8 3/8 3/8 1/4 1/4 1/2 1/2 1/4 1/4 3/8 3/8 1/4 1/4 3/8 1/2 3/8 1/2 3/8 1/4 3/8 1/4 1/2 1/2 3/8 3/8 1/2 1/2 1/2 1/2 Approvals in. (mm) 1/2 (12.7) 3/8 (9.53) A = 1/2 (12.7) B = 3/8 (9.53) A = 3/8 (9.53) B = 1/4 (6.35) A = 1/2 (12.7) B = 1/4 (6.35) A = 3/8 (9.53) B = 1/4 (6.35) 3/8 (9.53) A = 1/2 (12.7) B = 1/4 (6.35) A = 1/2 (12.7) B = 3/8 (9.53) 1/2 (12.7) II 2 G Fluid Heater Order separately a VISCON HP heater that meets local electrical and hazardous location requirements. Hazardous Location Heaters Part No. Series VAC (50/60 Hz single phase) / Watts / Amps 245848 A 120 / 2300 / 19.2 245863 A 240 / 4000 / 16.7 245864 A 480 / 4000 / 8.30 245862 A 200 / 4000 / 20.0 246254 A 380 / 4000 / 10.5 Approvals See heater manual 309524 for approvals. Non-hazardous Location Heaters 6 Model No. Series VAC (50/60 Hz single phase) / Watts / Amps 245867 A 120 / 2300 / 19.2 245868 A 200 / 4000 / 20.0 245869 A 240 / 4000 / 16.7 245870 A 480 / 4000 / 8.30 246276 A 380 / 4000 / 10.5 Approvals See heater manual 309524 for approvals. 313259D Heated Hopper or Hose Circulation Kit 256273 313259D 7 Typical Installation Typical Installation NOTE: XM kit 256273 is shown in all typical installation illustrations. The general layout for XP Kit 24M224 is the same. D C C E E B A r_256273_313259_1b E FIG. 1: Heat Only Hoppers Configuration Key: A B C D E Viscon HP Heater Husky diaphragm pump Hopper Frame Fluid circulation tubing NOTE: See FIG. 2 on page 9 for fluid schematic of heated fluid. 8 313259D Typical Installation Back-Mounted Hoppers (BM) Table 1: Tubing Lengths Section Tubing (BM) Hoppers in (mm) (SM) Hoppers in (mm) AA 1/2 in. 65 (1651) 50 (1270) AB 51 (1295.4) 35 (889) AC 7 (177.8) 4 (101.6) 40 (1016) 36 (914.4) BB 29 (736.6) 17 (431.8) BC 7 (177.8) 7 (177.8) 21 (533.4) 21 (533.4) BA 3/4 in. CA 3/8 in. AB BA BA AA AC BC CA Side-Mounted Hoppers (SM) BB BA BC AC AB AA CA FIG. 2: Fluid schematic for only heating hoppers 313259D 9 Typical Installation D F C E E C E B A ti19227a E FIG. 3: Hoppers and Heated Hose Configuration Key: A B C D E F Viscon HP Heater Husky diaphragm pump Hopper Frame Fluid circulation tubing Heated hose tee and elbow fittings (see heated hose connections on page FIG. 5 and FIG. 6 on page 12 and 13.) NOTE: See FIG. 6 on page 13 for fluid schematic of heated fluid. 10 313259D Typical Installation NOTE: See page 9 for tubing lengths not shown in FIG. 4. To Blue Tubing 27 in. (685.8 mm) To Red Tubing 23 in. (584.2 mm) 21 in. (533.4 mm) ti19174a Bottom View ti19175a FIG. 4: Fluid schematic for heating hoppers and heated hose 313259D 11 Typical Installation Heated Water Fluid Flow G J F G F H H G F E D K A B r_256273_313259_13a FIG. 5: Heated Hose Only Configuration Key: A B C D E F G H J K Viscon HP heater Husky diaphragm pump Hopper (not shown) Frame Fluid circulation tubing Heated hose tee and elbow fitting (to red tubing) Return hose tee and elbow fitting (from blue tubing) Recirculation valve Heated hose assembly (purchase separately) Overflow tank (used for only heated hose configuration) NOTE: See FIG. 6 on page 13 for fluid schematic of heated fluid. 12 313259D Typical Installation 24 in. (609.6 mm) 23 in. (584.2 mm) G 38 in. (965.2 mm) RED BLUE F Single Hose Shown FIG. 6: Fluid schematic for heated hose 313259D 13 Installation Installation Grounding Tubing Lengths The length of tubing (4, 16, 29) is determined by the hopper mounting configuration and heating choices. Reference the fluid schematic, from the configurations listed below, to find the tubing lengths. The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. 1. Remove grounding screw on diaphragm pump (3) and tighten ring terminal on grounding cable (15) under ground screw. • • • Heating hoppers only. See FIG. 2 on page 9. Heating hoses only. See FIG. 6 on page 13. Heating hoppers and hoses. See FIG. 4 on page 11. Cut tubing to length specified in fluid schematics. 1. Use tubing cutter to cut tubing (4) squarely to desired lengths. NOTE: To ensure a leak-proof seal, apply PTFE tape on all npt threads. 15 2. Insert tubing through the back of the nut in each of the plastic fittings (7) until the tube stops. Tighten the nut hand tight, then tighten it to 1-1/2 to 2 turns with a wrench. Y r_256273_313259_9 2. Loosen grounding lug locknut (W) on back of control box. Insert ground wire end (Y) into lug slot and tighten locknut securely. Install 1. XM Kit 256273 only: Mount bracket (1) on XM frame (D) using screws (5). 5 1 Y D r_256273_313259_5 W 2. XP Kit 24M224 only: Mount brackets (101, 102) on XP frame (D) using plates (105), screws (134), nuts (133). 134 134 101 102 D 105 105 r_256273_313259_10 133 14 ti19176a 133 313259D Installation 3. XM Kit 256273 only: Remove 3/4 npt plugs from the end of the diaphragm pump fluid manifold and place in center. 4. For only heating hoppers or heating hoppers and heated hose: Install tube fitting (31) in fluid inlet. See FIG. 7. 5. For heating heated hose only (see FIG. 7): a. Install elbow (32), mounting fitting (23), o-ring (22) and 1.5 gallon reservoir tank (21) on diaphragm pump fluid inlet. b. XM Kit 256273 only: Connect elbow fitting (7) to mounting fitting (23). 6. Install bushing (12) and elbow tube fitting (17) to diaphragm pump fluid outlet. See FIG. 7. 7. Mount diaphragm pump to bracket. XM Kit 256273 only: Use four screws (2) to mount pump (3) on mounting bracket. See FIG. 7. XP Kit 24M224 only: Use nuts (135) to mount pump (3) to threads on mounting bracket. See FIG. 7. 8. Connect air regulator assembly. XM Kit 256273 only: Connect nipple (10), air regulator/gauge (9), and fitting (19) to pump (3). See FIG. 7. XP Kit 24M224 only: Connect elbow (137), nipple (10), air regulator/gauge (9), elbow (136), and fitting (19) to pump (3). 9. Remove plug on system air control supply and connect fitting (19) in place of the plug. Connect hose (27) between fitting (19) on 100 psi (0.7 MPa, 7 bar) XM air supply and fitting (19) on the air regulator/gauge (9). See FIG. 7. Refer to Husky 716 manual 308981 if needed. NOTE: The air regulator (9) controls pump pressure. XM: Heated Hose Only XM: All Others 12 9 19 17 21 10 12 22 3 17 23 19 7 9 33 31 10 3 32 2 ti19229a XP: Heated Hose Only XP: All Others 137 17 10 137 10 9 136,19,27 9 12 21 136,19,27 12 32 17 22 23 7 33 134 134 105 133 105 135 ti19155a ti19173a 133 135 31 FIG. 7: Diaphragm Pump Installation 313259D 15 Installation 10. Slide Viscon HP heater (A) into slots on frame. Tighten bolts to secure to frame. XM Kit 256273 XP Kit 24M224 A All wiring must be done by a qualified electrician. See warnings, page 3. 13. Wire Viscon HP heater (B) to your voltage supply. Follow wiring procedure in the Viscon HP manual 309524. A 14. If heating hoppers: ti19156a r_256273_313259_7 a. Remove bottom plug (P) from hopper (C). 11. For heating hoppers or heating hoppers and heated hose: install fitting (18) and elbow (17) in the heater’s fluid inlet facing away from the system. Install elbow (7) in heater outlet facing the back of the system. b. XP Kit 24M224 only: Install nipple (33) and coupling (139) into bottom of hopper. See page 24. c. Install elbows (32) and fittings (31). d. Repeat for second hopper. 7 XM shown C P 18 17 r_256273_313259_16a FIG. 8 12. For heating heated hose only: connect elbow fitting (17) to heater fluid inlet facing the back of the system. Install elbow (7) in the heater outlet facing upward. 7 11 P 31 32 r_256273_313259_8 15. Remove side plug (P) used for fluid inlet. 16. Replace plug with bushing (11) and elbow fitting (7). 17 r_256273_313259_17a FIG. 9 17. Cut tubing (4, 16, 29). See Tubing Lengths on page 14. NOTE: Fitting nuts may need retightening as the system reaches normal operating temperatures. 16 313259D Installation Setup For heating hoppers only: 3. Connect fitting (7) in the heater fluid outlet (A) and tee fitting (13) to hose circulation inlet with tubing (4). See fluid schematic on page 9 and parts on page 21. 4. Connect tee fitting (13) from hose circulation return to tee fitting (13) with tubing (4). NOTE: To ensure a leak-proof seal, use PTFE tape on all pipe thread connections. 5. Connect tee fitting (13) and fittings (7) in the hopper side ports with tubing (4). 1. Connect A and B fluid hoses to shutoff check valve outlets (H). 2. Connect elbow fitting (17) in pump outlet (3) and elbow fitting (17) on heater inlet (A) with tubing (16). 3. Connect fitting (7) in the heater fluid outlet (A) and tee fitting (13) with tubing (4). Connect tee fitting (13) and fittings (7) in the hopper side ports with tubing (4). 4. Connect fittings (31) to elbow in bottom outlet of hoppers and tee fitting (30) with tubing (29). Connect tee fitting (30) and the pump (3) inlet fitting (31) with tubing (29). For heating heated hose only: See fluid schematic on page 13 and parts on page 22. 1. Connect A and B fluid hoses to shutoff check valve fluid outlets (H). 2. Connect elbow fitting (17) in pump outlet (3) and elbow fitting (17) on heater inlet (A) with tubing (16). 3. Connect fitting (7) in the heater fluid outlet (A) and tee fitting (13) with tubing (4). 4. Connect tee fitting (42) and elbow fitting (41) to recirculation inlets and outlet connections of the heated hose. See FIG. 10. 5. Connect elbow fitting (7) to 1-1/2 gallon tank manifold (23) with tubing (4). For heating hoppers and heated hose: 6. Connect fittings (31) to elbow in bottom outlet of hoppers and tee fitting (30) with tubing (29). Connect tee fitting (30) and the pump (3) inlet fitting (31) with tubing (29). Hopper Inlet or 1-1/2 gallon tank manifold Blue hose connections Heater Outlet ti19230a Red hose connections FIG. 10: Recirculation Inlet and Outlet Connections Connecting Additional Hose Lengths Up to six 50 ft (15.2 m) sections of heated hose can be attached for a maximum total length of 300 ft (91.4 m). 1. Remove plastic u-turn fittings at the end of the heated hose assembly. 2. Connect the next length of hose, using union fittings supplied with the hose. 3. Tubes are color coded. Connect like colors. NOTICE To prevent cross-contamination, ensure you connect “A” side fluid hose to “A” side fluid hose on additional heated hose. See fluid schematic on page 11 and parts on page 20. 1. Connect A and B fluid hoses to shutoff check valve outlets (H). 2. Connect elbow fitting (17) in pump outlet (3) and elbow fitting (17) on heater inlet (A) with tubing (16). 313259D 17 Operation Operation 1. Select fluid to use for heating circulation. • • 50% water and 50% ethylene glycol mixture is recommended for fastest heat-up time and prevention of algae build-up regardless of ambient temperature. Oil can be used but heat-up time will increase and the hopper fill level must be decreased. See item 2. NOTE: Detailed diaphragm pump operating instructions are in the Husky 716 diaphragm pump manual 308981. 2. Fill Heating Fluid in double wall hopper (C) outer cavity. See manual 312747 for instructions. 3. Set the flow rate of the circulation fluid by adjusting the pump’s air regulator (9) until the pump cycles about 50 cycles/min. Do not use a higher flow rate as doing so will decrease system heating performance and pump life. Never exceed the hose’s 95 psi (0.6 MPa, 6.6 bar) maximum working pressure rating. 4. Adjust the heater thermostat to the desired circulation temperature. The setting at the heater output thermometer should be about 10° F (6° C) higher than the desired paint temperature. Never exceed the hose’s 140° F (60° C) maximum temperature rating.See Viscon HP heater manual 309524 for instructions. NOTE: If the hose is not being used for more than one hour, shut off Viscon HP heater and pump to lengthen heater life. NOTICE Do not plug top ports. Always have venting fittings installed to prevent outer cavity pressurization. Failure to do so may cause leakage into spray material. NOTICE If oil is the heating fluid selected, the maximum oil level must be 3 in. (76.2 mm) below the hopper side port level. A higher fluid level may cause the oil to overflow during initial pump and heater startup. NOTE: If using heated hose: each 50 ft. (15.2 m) heated hose section holds approximately 1.25 gal. (4.7 liters) of fluid. 18 313259D Maintenance Maintenance • Check double wall hopper heating fluid level monthly. Add fluid as needed. • Follow pump maintenance instructions in Husky 716 diaphragm pump manual 308981. • Do not overfill when using oil. See overfilling notice on page 18. • Follow heater maintenance instructions in Viscon HP manual 309524. Troubleshooting Problem Fluid fittings leaking. Cause Loose fittings. Hose not heating to desired tempera- Diaphragm flow rate set too high. ture. Problem with Viscon HP heater. Diaphragm pump not operating correctly. Oil overflowing out vented hopper side fill port during startup. Solution Tighten fittings after system reaches desired temperature. Decrease diaphragm pump flow rate to 50 cycles/min. See troubleshooting in Viscon HP heater manual 309524. See troubleshooting in Husky 716 diaphragm pump manual 308981. Oil level higher than 3 in. (76.2 mm) below fill port at room temperature and at rest. Lower oil level to 3 in. (76.2) below hopper fill port. Hopper not reaching set temperature Temperature loss in heated hose is when heating fluid hose first. too much for the heater capacity to compensate for. Allow longer heating time. Insulate heated hose bundle. Air and heating fluid splatter is exiting Diaphragm in Husky 716 diaphragm hopper vented fitting. pump is cracked. Replace pump diaphragm. See manual 308981 for parts. 313259D 19 Parts Parts 256273, XM Heated Hopper or Hose Circulation Kit For heating hoppers and heated hose To Blue Tubing To Red Tubing 41, 42 41, 42 1 4 4 1 1 13 4 4 1 7, 11 1 7, 11 32, 31 29 1 29 32, 31 1 30 2 29 1 1 16 ti19231a 20 1 Cut tubing to length. See table on page 9. 2 See Heater and Diaphragm Pump (3) Connections on page 22. 313259D Parts For only heating hoppers Back-Mounted Hoppers (BM) 7, 11 7, 11 32, 31 32, 31 1 29 29 30 4 1 1 1 1 13 4 1 4 29 1 7 2 16 1 12, 17 Side-Mounted Hoppers (SM) 32, 31 32, 31 1 29 30 29 1 13 1 4 4 4 1 1 Cut tubing to length. See table on page 9. 2 See Heater and Diaphragm Pump (3) Connections on page 22. 313259D 7, 11 7 7, 11 16 1 2 1 21 Parts Heater and Diaphragm Pump (3) Connections For heating heated hose only For heating hoppers or hoppers and heated hose only 21 8 13 27 19 8 19 8 13 22 9 4 4 17 12 10 3 7 5 16 9 17 18 31 17 12 19 5 7 1 10 23 15 33 3 2 32 5 5 ti19232a 22 313259D Parts Ref. 1 2 3 4 5 7 9 10 11 12 13 15 16 17 18 19 21* 22* 23* 27 29 30 31 32 33 41 42 * Part Description Qty. 256196 PLATE, mounting 1 100333 SCREW, cap, hex; 1/4-20 x 1/2 in. 4 (13 mm) D53288 PUMP, 716, Husky 1 054139 TUBE, nylon, flexible, 1/2 in. (13 1 mm) OD; 17 ft (5.2 m) 112395 SCREW, cap, flng hd 4 117423 FITTING, elbow; 1/2 npt(m) x 1/2 5 in. (13 mm) OD tube 110147 REGULATOR, air, 1/4 npt 1 156971 FITTING, nipple, short; 1/4-18 npt 1 124070 BUSHING, pipe; 1 npt(m) x 1/2 2 npt(f) C19683 BUSHING, reducing; 3/4(m) x 3/8(f) 1 117425 FITTING, tee; 1/2 in. (13 mm) OD 1 tube 119402 CABLE, coiled, ground 1 054134 TUBE, nylon; 3 ft (914 mm); 3/8 in. 1 (9.5 mm) 114456 FITTING, elbow, male; 3/8-18 npt x 2 3/8 OD tube 122275 FITTING, coupling, reducing; 3/8 x 1 1/2 162453 FITTING, nipple; 1/4 npt(m) x 1/4 2 nps(m) 188787 HOPPER, 1.5 gallon 1 104938 O-RING 1 15B338 FITTING, reservoir, mounting 1 212005 HOSE, coupled; 6 ft (1.8 m) 1 054929 TUBE, nylon, flexible; 3/4 in. (19 1 mm) OD, 8 ft (2.4 m) 124040 FITTING, union tee, 3/4 in tube 1 124041 FITTING, connector, male; 3/4 3 npt(m) x 3/4 OD tube 124042 FITTING, elbow, street; 3/4 npt(m) 3 x 3/4 in.(f) 175013 FITTING, nipple 3/4 1 126345 FITTING, elbow, tube x nptf 2 126346 FITTING, tee, tube x tube x nptm 2 Only used for circulating heated fluid through heated hose. Viscon HP heater is not included with this kit (purchase separately). Heated hose assembly is not included with this kit (purchase separately). 313259D 23 Parts 24M224, XP Heated Hopper or Hose Circulation Kit 11 7, 4 41, 42 13 30 33 139 32 31 29 17 12 137 21 10 9 136 22 19, 27 23 15 33 32 134 101 135 134 102 105 105 133 133 24 ti19157a 17 18 7, 16 313259D Parts To Blue Tubing Hose Identification 4 4 To Red Tubing 4 4 29 29 16 29 ti19174a 1 Cut tubing to length. See table on page 9. 2 See Heater and Diaphragm Pump (3) Connections on page 22. Ref 3 4 7 9 Part D53288 054139 117423 110147 10 11 12 13 15 16 17 18 19 21* 22* 23* 27 29 30 31 32 33 41 42 101 102 105 133 134 135 136 137 139 156971 100380 C19683 117425 119402 054134 114456 122275 162453 188787 104938 15B338 212005 054929 124040 124041 124042 175013 126345 126346 24N445 24N446 24N447 113981 123443 115942 111763 155541 16P292 140 114958 * Description Qty PUMP, 716, husky 1 TUBE, nylon, round 20 FITTING, elbow 5 REGULATOR, air, 1/4 in. npt, with 1 gauge FITTING, nipple, short 1 BUSHING, pipe 2 BUSHING, reducing 1 FITTING, tee, tube 3 CABLE, coiled 1 TUBE, nylon 3 FITTING, elbow, male 2 FITTING, coupling, reducing 1 FITTING, 1/4 npsm x 1/4 npt 2 HOPPER, 1.5 gallon 1 PACKING, o-ring 1 FITTING, reservoir mounting 1 HOSE, coupled, 6 ft 1 TUBE, nylon, round, 0.75 OD 14 FITTING, tee, 0.75 tube 1 FITTING, 0.75 npt to 0.75 tube 3 FITTING, elbow, 0.75 street, brass 3 NIPPLE, pipe 3 FITTING, elbow, tube x nptf 2 FITTING, tee, tube x tube x nptm 2 BRACKET, heater, heated hose 1 BRACKET, pump, heated hose 1 BRACKET, base, heated hose 2 NUT, lock, high tensile 8 SCREW, cap, flange head 8 NUT, hex, flange head 4 FITTING, elbow, 1/4 npt 1 FITTING, swivel, 90 degree 2 COUPLING, pipe, 3/4 npt, female x 2 female STRAP, tie 20 Only used for circulating heated fluid through heated hose. Viscon HP heater is not included with this kit (purchase separately). Heated hose assembly is not included with this kit (purchase separately). 313259D 25 Technical Data Technical Data Maximum Working Pressure High Pressure Fluid Hose . . . . . . . . . . . . . . . . . . . . . Heated Fluid Circulation Components . . . . . . . . . . . . Maximum Temperature Rating . . . . . . . . . . . . . . . . . . . . . Wetted Parts High Pressure Fluid Hose . . . . . . . . . . . . . . . . . . . . . Heated Fluid Circulation Tubing. . . . . . . . . . . . . . . . . Heated Fluid Circulation Fittings . . . . . . . . . . . . . . . . See Heated Hose Assembly table, page 5 95 psi (0.6 MPa, 6.6 bar) 140° F (60° C) Nylon, Zinc-Plated Carbon Steel Polyether-based Polyurethane, nylon Polypropylene, Aluminum, Brass, Zinc-Plated Carbon Steel Reservoir Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Density Polyethylene Heated Hose Weight (50 ft. section) . . . . . . . . . . . . . . . . Dry: 31 lb (14.1 kg) Wet: 41 lb (18.6 kg) 26 313259D Technical Data 313259D 27 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 313259 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised December 2012
Source Exif Data:
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