Graco 332316C G1 Standard Lubrication Pump Users Manual 332316C, Pump, Instructions, English
2015-04-02
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Instructions G1™ Standard Lubrication Pump 332316C EN For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only. Not approved for use in explosive atmospheres or hazardous locations. Part Nos., page 3 5100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 3132066 conforms to ANSI/UL 73 certified to CAN/CSA Std. 22.2 No 68-09 Table of Contents Table of Contents Grease Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Component Identification . . . . . . . . . . . . . . . 6 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 7 Choosing an Installation Location . . . . . . . . . . . . 7 System Configuration and Wiring . . . . . . . . . . . . 8 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . 18 Connecting to Auxiliary Fittings . . . . . . . . . . . . . 18 Loading Grease . . . . . . . . . . . . . . . . . . . . . . . . 19 Filling Oil Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 No Controller Operation . . . . . . . . . . . . . . . . . . . . 21 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Parts Drawing: 2 Liter Models . . . . . . . . . . . . . . . 25 Parts Drawing: 4 and 8 Liter Models . . . . . . . . . . 26 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Pressure Relief Valves . . . . . . . . . . . . . . . . 28 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Installation and Repair Kits . . . . . . . . . . . . . 28 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Mounting Pattern . . . . . . . . . . . . . . . . . . . . . . . . 30 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 32 2 332316C Grease Models Grease Models Reservoir Size Voltage Model 2 Liter 4 Liter 8 Liter 12V DC 24V DC 100-240 CPC DIN Wiper Follower VAC 94G006 94G007 94G008 94G009 94G010 94G011 94G018 94G019 94G020 94G021 94G022 94G023 94G036 94G037 94G038 94G039 94G040 94G041 94G063 94G064 94G065 94G066 94G067 94G068 94G069 94G070 94G071 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Low Level X X X X X X X X X X X X X X X X X X Oil Models Reservoir Size Model 94G042 94G043 94G044 94G045 94G046 94G047 94G072 94G073 94G074 94G075 94G076 94G077 332316C Voltage 2 Liter 4 Liter 8 Liter 12V DC 24V DC 100-240 VAC X X X X X X X X X X X X X X X X X X X X X X X X CPC DIN X X X X X X X X X X X X Low Level X X X X X X 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment. • Connect only to grounded power source. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer. • Do not leave the work area while equipment is energized or under pressure. • Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards. • • • • • • 4 Make sure all equipment is rated and approved for the environment in which you are using it. Use equipment only for its intended purpose. Call your distributor for information. Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not kink or over bend hoses or use hoses to pull equipment. Keep children and animals away from work area. Comply with all applicable safety regulations. 332316C Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispensing device at anyone or at any part of the body. • Do not put your hand over the fluid outlet. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses and couplings daily. Replace worn or damaged parts immediately. PRESSURIZED EQUIPMENT HAZARD Over-pressurization can result in equipment rupture and serious injury. • A pressure relief valve is required at each pump outlet. Follow Pressure Relief Procedure in this manual before servicing. PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. • Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. • See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s MSDSs and recommendations. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. 332316C 5 Installation Installation Grounding The equipment must be grounded. Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown. Component Identification L J K Oil Models Grease Models with Follower Plate Grease Models A G C D F E H B FIG. 1: Key: A B C D E F G 6 Reservoir Pump Element Pressure Relief Valve (Not included / required) Zerk Inlet Fill Fitting (1 included / grease models only) Power, DIN (if equipped) Power, CPC (if equipped) Low Level Output (if equipped) H J K L Model Number/ Serial Number Follower Plate (grease models only / not available on all grease models) Vent Hole Fill cap (oil models only) 332316C Installation Typical Installation B C D A FIG. 2 A B Connected to fuse / power Pressure relief valve (required, user supplied) C D Series progressive divider valves To lube points Choosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury, including skin injection and amputation. This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function. Before you install or remove the lubrication pump from the system, disconnect and isolate all power supplies and relieve all pressure. • • Select a location that will adequately support the weight of the G1 Pump and lubricant, as well as all plumbing and electrical connections. Refer to the two mounting hole layouts provided in the Mounting Pattern section of this manual, page 30. NOTE: The two mounting hole layouts provided in the Technical Data section show the only correct installation patterns to use for mounting the G1. No other installation configurations should be used. 332316C • • • • Use designated mounting holes and provided configurations only. Always mount the G1 oil models upright. If the G1 grease model is going to be operated in a tilted or inverted position for any period of time, you must use a model that includes a follower plate, otherwise the G1 must be mounted upright. Use the three fasteners (included) to secure the G1 to the mounting surface. 7 Installation System Configuration and Wiring Fuses NOTICE . Improper installation of the grounding conductor may result in a risk of electric shock. This product must be installed by a qualified electrician in compliance with all state and local codes and regulations. Fuses (user supplied) are required on all DC models. To avoid equipment damage: • Never operate G1 Pump DC models without a fuse installed. • A fuse of the correct voltage must be installed in line with the power entry to the system. If the product is permanently connected: • it must be installed by a qualified electrician or serviceman. • it must be connected to a grounded, permanent wiring system. Fuse Kits are available from Graco. The following Table identifies the correct fuse to use for your input voltage and the corresponding Graco Kit number. If an attachment plug is required in the end use application: • it must be rated for the product electrical specifications. • it must be an approved, 3-wire grounding type attachment plug. • it must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. • 8 Input Voltage 12 VDC 24 VDC when repair or replacement of the power cord or plug is required, do not connect the grounding wire to either flat blade terminal. Fuse Value 7.5 A 4A Graco Kit No. 571039 571040 Recommendations for Using Pump in Harsh Environments • Use pump with CPC style power cable. • If using a DIN style power harness with a right angle mating connector, make sure the connector does not exit the unit in the UP direction. • Use a corrosion preventative electrical grease on all contacts. 332316C Installation Wiring and Installation Diagrams NOTE: Graco does not provide a power cable with the G1. Power cables are available for purchase from Graco or the user may provide their own. See Table 1 for reference pages containing additional information related to Graco power cables. Table 1: Graco Power Cables Cable Part No. Diagram Symbol Page # Power DIN AC 10 Power DIN DC 12 Power CPC DC 14 123358 DIN 15 ft. 126217 CPC 15 ft., 3-wire 124333 5 meter female to male M12 Eurofast 124300 5 meter female M12 Eurofast 124594 4-pin Eurofast Field-wireable 124595 5-pin female Eurofast Field-wireable 332316C 16 16 Low Level Outputs 17 17 9 Installation Power DIN AC - 15 foot: Part No. 123358 Din Connector Specifications • • DIN 43650 Form A, 18 mm, assembled to power cable manufacturer’s instructions Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation • Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation • Japan/Taiwan: 3 conductor, 1.25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation • SEA/India/Australia: 3 conductor, 1.5 mm2 Agency Listed H07RN-F blue, brown, green/yellow insulation • China: 3 conductor, 1.5 mm2 Agency Listed YZW cable with blue, brown, green/yellow insulation Pin and Related Wire Color (FIG. 3, page 11) Color Pin 1 2 3 4 10 Pin Name United States / Europe Japan / Taiwan Canada LINE Black Brown Black NEUTRAL White Blue White Not Used Not Used Not Used Not Used GROUND Green Green/Yellow Red SEA / India / Australia Brown Blue Not Used Green/Yellow China Brown Blue Not Used Green/Yellow 332316C Installation Connector on Housing Connector on Cable (4) (4) (2) (1) (1) (2) (3) Example Wiring Diagram 1 2 3 4 FIG. 3 332316C 11 Installation Power DIN DC- 15 foot: Part No. 123358 NOTICE Be sure when power is applied that stirring paddle rotates clockwise (when viewed from the top). If it is wired incorrectly paddle could rotate counter-clockwise which will damage the pump’s internal components. If this happens, stop the pump immediately and wire unit correctly. Din Connector Specifications • • DIN 43650 Form A, 18 mm assembled to power cable manufacturer’s instructions Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation • Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation • Japan/Taiwan: 3 conductor, 1/25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation • SEA/India/Australia: 3 conductor, 1.5 mm2 Agency Listed H07RN-F blue, brown, green/yellow insulation • China: 3 conductor, 1.5 mm2 Agency Listed YZW cable with blue, brown, green/yellow insulation Pin and Related Wire Color (FIG. 4, page 13) Color Pin 1 2 3 4 12 Pin Name United States / Europe Japan / Taiwan Canada -VDC Black Brown Black +VDC White Blue White Not Used Not Used Not Used Not Used Not Used Green Green/Yellow Red SEA / India / Australia Brown Blue Not Used Green/Yellow China Brown Blue Not Used Green/Yellow 332316C Installation Connector on Cable Connector on Housing (4) (4) (2) (1) (1) (2) (3) Example Wiring Diagram Ignition Switch Fuse 1 2 3 4 12V-pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 FIG. 4 332316C 13 Installation Power CPC DC- 15 foot: Part No. 126217 CPC Connector Specifications • • • One, 7-position, 1.5 mm socket connector AMP 967650-1 Three, 16 - 14 gauge female pins AMP 962999-1 One, 180-degree strain relief or one, 90-degree strain relief AMP 965576-1 (determined by cable exit for cable configuration) Installation Notes • • • Crimp pins to wire and install in socket connector per manufacturer’s instructions. See Pin Layout shown in FIG. 5 for proper location in the connector. Secure socket connector to the cable per the desired strain relief configuration. Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation • Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation • Japan/Taiwan: 3 conductor, 1/25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation • SEA/India/Australia: 3 conductor, 1.5 mm2 Agency Listed H07RN-F blue, brown, green/yellow insulation • China: 3 conductor, 1.5 mm2 Agency Listed YZW cable with blue, brown, green/yellow insulation Pin and Related Wire Color (FIG. 5, page 15) Color Pin 1 2 3 4 5 6 7 14 Pin Name United States / Europe Japan / Taiwan Canada Not Used Not Used Not Used Not Used -VDC Black Brown Black +VDC White Blue White Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Green Green/Yellow Red SEA / India / Australia Not Used Brown Blue Not Used Not Used Not Used Green/Yellow China Not Used Brown Blue Not Used Not Used Not Used Green/Yellow 332316C Installation Connector on Housing Connector on Cable (2) (2) (3) (1) (3) (1) (7) (6) (4) (5) (4) (7) (5) (6) Example Wiring Diagram Ignition Switch Fuse 12V-pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 1 2 3 4 5 6 7 FIG. 5 332316C 15 Installation Part No. 124333: Cable Pin Out (M12) (FIG. 6) Part No. 124300: Field Wireable Pin Out (M12) (FIG. 7) Wire Colors Wire Colors Item No. Color 1 2 3 4 Brown White Blue Black Item No. 1 2 3 4 Color Brown White Blue Black FIG. 7 FIG. 6 16 332316C Installation Part No. 124594: 4 Pin Eurofast Field Wireable Connector (FIG. 8) Part No. 124595: 5 Pin Eurofast Field Wireable Connector (FIG. 9) FIG. 8 332316C FIG. 9 17 Setup Setup Pressure Relief Connecting to Auxiliary Fittings Follow the Pressure Relief Procedure whenever you see this symbol. NOTICE This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment. Relieve pressure in system using two wrenches working in opposite directions on pump element and pump element fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fitting. Do not attach unsupported equipment to auxiliary fittings such as fill ports and pump element. Attaching unsupported equipment to these fitting can result in irreparable housing damage. • Always use two wrenches working in opposite directions when connecting anything to pump element or auxiliary fittings. See FIG. 10 for an example. • Torque pump element fittings to 50 in. lbs (5.6 N•m). • When connecting pump element into housing torque to 50 in. lbs (5.6 N•m). Pressure Relief Valves NOTE: When loosening pump element fitting, do NOT loosen pump element. Loosening pump element will change the output volume. A pressure relief valve appropriate for the lubrication system must be installed close to the pump outlet to alleviate unintended pressure rises in the system and protect the G1 pump from damage. • Only use a pressure relief valve that is rated for no more than the working pressure of the G1 pump it is installed on. See Technical Data, page 29. • Install a pressure relief valve before any auxiliary fitting. FIG. 10 18 332316C Setup Loading Grease 3. Fill reservoir with NLGI grease to max fill line. To ensure optimal performance from the G1: NOTE: Vent port, located in rear of reservoir, should not be used as an overfill port/indicator. • Only use NLGI #000 - #2 greases appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details. • The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump. • Do not overfill (FIG. 12). • Do not operate G1 without reservoir attached. max fill line NOTICE • Always clean fitting (37) with a clean dry cloth prior to filling reservoir. Dirt and/or debris can damage pump and/or lubrication system. • Care must be used when filling the reservoir using a pneumatic or electric transfer pump to not pressurize and break the reservoir. FIG. 12 4. Remove fill hose. Models with a follower plate: 1. Connect fill hose to inlet fitting (FIG. 11). Models without a follower plate: 1. Connect fill hose to inlet fitting *(37) (FIG. 11). 2. For higher viscosity fluids, start pump per your controller specifications, to rotate stirring paddle during fill to prevent air pockets from forming in grease. 3. Fill reservoir with grease until seal of follower plate breaches the vent hole (FIG. 13) and the majority of air is expelled from the reservoir. 37 vent hole FIG. 13 NOTE: Vent port, located in rear of reservoir, should not be used as an overfill port/indicator. FIG. 11 2. For higher viscosity fluids, start pump per your controller specifications, to rotate stirring paddle during fill to prevent air pockets from forming in grease. 332316C 4. Remove fill hose. Changing Greases When changing greases, always use compatible fluids or greases. 19 Setup Filling Oil Unit • Only use oil appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details. • The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump. • Do not overfill (FIG. 14). • Do not operate G1 without reservoir attached. • Only use oils with viscosity at least 40 cSt. a FIG. 15 2. Only run pump until air is no longer dispensed with the lubricant coming out of element fitting (FIG. 16). b FIG. 14 1. Remove fill cap (a). 2. Pour oil into reservoir to fill line (b). 3. Replace fill cap. Hand tighten cap, securely. Priming NOTE: It is not necessary to prime pump every time pump is filled with lubricant. FIG. 16 Pump only requires priming the first time it is used or if it is allowed to run dry. 3. Tighten pump element fitting using two wrenches working in opposite directions (FIG. 15). 1. Loosen pump element fitting (FIG. 15). NOTE: When loosening pump element fitting, do NOT loosen pump element. Loosening pump element will change the output volume 20 332316C No Controller Operation No Controller Operation The G1 Pump can be controlled using an external, user supplied, power source and controller. Refer to the Typical Installation diagrams provided on page 7 for correct location of the required pump ground wire and fuses. • Some G1 pumps without controllers include a Low Level Output Option. The low level signal is monitored across PINS 3 and 4. For PIN 3 and 4 locations and wiring information the Low Level Outputs diagram. NOTE: A low level warning is triggered when the controller detects PINS 3 and 4 have momentarily closed. NOTE: • Low Level Output Option When using an external power source and controller, Pump ON (Run) Time should be set for no longer than 30 minutes. In most cases, Pump OFF (Rest) Time should be twice as long as Pump ON (Run) time. If alternative ON / OFF times are required, contact Graco Customer Service for assistance. Grease Pumps When the grease level has reached a low warning level, PINS 3 and 4 momentarily close (1 time per paddle revolution) sending the signal that the fluid has reached a low level to the controller. To ensure that a low level condition has been met, 3 or more low level triggers must be detected within 1 minute or less. See FIG. 17 for an illustration of a typical Low Level Output response to low grease level. Typical Low Level Output Response with Low Level Fluid in Grease Models 200 ms Closed Contact Position Open 3s FIG. 17 332316C 21 No Controller Operation Oil Pumps When the oil level has reached a low warning level, PINS 3 and 4 close, sending the signal to the controller that the fluid has reached a low level. To ensure that a low level condition has been met, the low level trigger must be detected for 10 continuous seconds. See FIG. 18 for an illustration of a typical Low Level Output response to low oil level. Typical Low Level Output Response with Low Level Fluid in Oil Models Closed Contact Position Open FIG. 18 22 332316C Troubleshooting Troubleshooting Problem Unit does not power on Unit does not power on (DC models only) Cause Solution Incorrect/loose wiring Refer to Installation instructions, page 6. Tripped external fuse due to internal component failure Contact Graco Customer Service. Tripped external fuse due to pumping non-cold weather lubricant in cold weather -13°F (-25°C) Replace lubricant with pumpable lubricant, rated for environmental conditions and application. Replace fuse. Unit does not power on (AC models only) Tripped internal power supply fuse due to power supply failure Contact Graco Customer Service. Reservoir retaining tabs are cracked or broken Replace reservoir. Lubricant leaks past seal located on the bottom of the reservoir Reservoir is being pressurized during filling Ensure vent hole is not plugged. Follower plate is not going down Air is trapped in the reservoir between the follower plate and lubricant If problem persists, contact Graco Customer Service or your local Graco distributor for assistance. Add grease following Loading Grease instructions, page 19. Ensure air is purged. Increase pump on time. Pump takes several minutes before it begins pumping 332316C Pumping non-cold weather lubricant in cold weather -13°F (-25°C) Use grease suitable for temperature and conditions. 23 Maintenance Maintenance Frequency Component Required Maintenance Daily and at refill Zerk Fittings Daily G1 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth. Monthly External Wiring Harness Verify external harnesses are secure. 24 Keep all fittings clean using a clean dry cloth. Dirt and/or debris can damage pump and/or lubrication system. 332316C Parts Drawing: 2 Liter Models Parts Drawing: 2 Liter Models Oil Reservoir 43 40b 44 42 Low Level Grease Models Only 45 35 41 Follower Plate Models Only 57 271 23 40a 60 15 16 13 14 67 13 3 37 1 66 17 3 Low Level Oil Models Only 33 1 Torque to 4 in. lbs (0.45 N.m) 2 Torque to 30 in. lbs (3.4 N.m) 3 Torque to 50 in. lbs (5.6 N.m) 332316C 3 4 2 25 Parts Drawing: 4 and 8 Liter Models Parts Drawing: 4 and 8 Liter Models Oil Reservoir 43 41 40b 44 Low Level Grease Models Only 45 41 35 42 Follower Plate Models Only 57 40a 271 23 60 61 16 13 67 62 13 14 13 66 3 37 1 Low Level Oil Models Only 33 17 3 1 Torque to 4 in. lbs (0.45 N.m) 2 Torque to 30 in. lbs (3.4 N.m) 3 Torque to 50 in. lbs (5.6 N.m) 26 42 3 332316C Parts Parts FN 1 3 4 13 14 Part No. Description BASE, molded 278142 BOTTOM, cover 115477 SCREW, bottom cover O-RING, 258 (green), included in Kit 124396 571042, 571043, 571044, 571045, 571069, 571179 O-RING, included in Kit 571069, 124510 571179, 571182, 571183 PLATE, ricer 15 BEARING, ball 16 17 Qty. 1 1 9 FN Part No. Description 278139 SEAL, follower plate, 2 liter models 1 16F472 SEAL, follower plate, 4 liter models 2 16V763 SEAL, follower plate, 8 liter models 2 42 PLATE, follower, grease models 1 43 ROD, follower plate, grease models 1 44 SPRING, compression, grease models 1 24D838 BAFFLE, low level, 2 liter models 1 24E246 BAFFLE, low level, 4 liter models 1 24F836 BAFFLE, low level, 8 liter models 1 57 117156 BEARING, sleeve 1 58 196548 LABEL, shock warning 1 60 16D984 WASHER, low level models 2 41 2 1 1 1 PADDLE, stirring, 2 liter models without follower plate, included in Kit 571044 PADDLE, stirring, 4 and 8 liter models without follower plate, included in Kit 571046 PADDLE, stirring, 2 liter models with follower plate, included in Kit 571045 PADDLE, stirring, 4 liter models with follower plate, included in Kit 571047 ELEMENT, pump 1 1 45† 1 1 1 23‡ 278136 PADDLE, low level 1 27 123025 SCREW, M6 1 33 16A579 LABEL, safety 1 RESERVOIR, mid-section, 8 liter models ADAPTER, reservoir 4 and 8 liter models 61 62 35 37 123741 40a 40b 40a 40b WIPER, stirring, models without follower plate, included in Kit 571044, 571046 WIPER, stirring, models with follower plate, included in Kit 571045, 571047 FITTING, zerk, grease models (not included on oil models) RESERVOIR, 2 liter, grease, included in Kit 571042, 571069 RESERVOIR, 2 liter, oil, included in Kit 571179 RESERVOIR, 4 liter, grease, included in Kit 571183 RESERVOIR, 4 liter, oil, included in Kit 571182 1 1 66 126417 NUT 1 67 24N806 FLOAT, oil models 1 1 1 Replacement Danger and Warning labels, tags and cards are available at no cost. ‡ Also order Ref 31 and Ref 34. 1 † Also order Ref. 57 when ordering this part. 1 1 1 1 40a RESERVOIR, 8 liter grease 1 40b RESERVOIR, 8 liter, oil, included in Kit 571182 1 332316C Qty. 27 Parts Pressure Relief Valves Fuses Important Information regarding Pressure Relief Valve 16C807. Part Pressure Relief Valve 16C807 can only be used on the G1 and G3 Pumps. It is not intended for use with any other products. The pressure relief valve uses a pressure adjustment screw (a) to set the pressure release point. It is not intended as a way to relieve pressure during normal operation, but as a protective measure in the event there is an unintended pressure increase in the system. Do not use this pressure relief valve a means of relieving pressure in day-to-day, normal cycle operation. a b 1 571040 FUSE, 24 volt DC 1 Installation and Repair Kits 571028 571071 a = adjustment screw b = locking nut The pressure adjustment screw will require periodic adjustments. Whenever the valve is set/adjusted (after the set point is found) it is important to ensure that the valve is not bottomed out and there is at least 1/2 turn of adjustment remaining. This is determined by turning the screw (a) 1/2 turn and then back turning it out again. 571030 571031 571036 571041 571042 571069 571044 NOTE: Turning adjustment screw (a) clockwise increases pressure. 571045 Part Description VALVE, pressure relief, 500-3500 psi (3.44 MPa, 34.4 bar - 24.1 MPa, 241 bar), Set 16C807◆ pressure 3000 psi + 10% (20.68 MPa, 206.8 bar + 10%) Included in Kit 571028 VALVE, pressure relief, 750 psi (5.17 MPa, 563156 51.71 bar) VALVE, pressure relief, 1000 psi (6.89 563157 MPa, 68.95 bar) VALVE, pressure relief, 1500 psi (10.34 563158 MPa, 103.42 bar) VALVE, pressure relief, 2000 psi (13.78 563159 MPa, 137.89 bar) VALVE, pressure relief, 2500 psi (17.23 563160 MPa, 172.36 bar) VALVE, pressure relief, 3000 psi (20.68 563161 MPa, 206.84 bar) VALVE, pressure relief, 5500 psi (37.92 563190 MPa, 379.21 bar) 28 Qty 571046 1 571047 1 1 Qty 571039 FUSE, 12 volt DC Kit No. ti15644 Description 571058 571070 571060 1 571179 1 571182 1 571183 Description KIT, return to reservoir NPT, includes pressure relief valve 16C807 KIT, return to reservoir BSPP, includes pressure relief valve 16C807 KIT, remote manual run, 12 volt DC KIT, remote manual run, 24 Volt DC KIT, cover with “G” label KIT, pump element, includes Ref 17, 18, 33 KIT, repair, 2 liter reservoir, includes Ref 13, 36, 40 KIT, repair, 2 liter reservoir, for models with follower plate, includes Ref 13, 36, 40 KIT, replacement, paddle, 2 liter, for models without follower plate, includes Ref 13, 16, 35, 57 KIT, replacement, paddle, 2 liter, for models with follower plate, includes Ref 13, 16, 35,40a, 42, 57 KIT, replacement, paddle, 4-8 liter, for models without follower plate, includes Ref 13, 16, 35, 57 KIT, replacement, paddle, 4 liter, for models with follower plate, includes Ref 13, 16, 35, 57 KIT, output adapter, NPT KIT, output, adapter, BSPP KIT, fill, zerk, leakproof KIT, repair, reservoir oil, 2 liter models, includes Ref 13, 36, 40b KIT, repair, reservoir, oil 4 liter models, includes Ref 13, 36, 40b KIT, repair, reservoir, grease, 4 liter models, includes Ref 13, 36, 40b Manual Number 3A0525 3A0528 NA 3A0533 3A0534 3A0535 3A0522 NA 3A0534 1 1 332316C Technical Data Technical Data A Maximum Working Pressure Power 100-240 VAC 5100 psi (35.1 MPa, 351.6 bar) 88 - 264 VAC; 0.8 A current, 90 VA Power, 47/63 Hz, Single phase, inrush/locked rotor, max 40A (1ms) 9 - 16 VDC; 5 A current, 60 W, inrush/locked rotor 12 A 18 - 32 VDC; 2.5 A current, 60 W, inrush/locked rotor 6 A 12 VDC 24 VDC Fluid Grease Models Oil Models Pumps Pump Output Pump Outlet Reservoir Size IP Rating Ambient Temps Weight (Dry) Without follower plate With follower plate Wetted Parts Grease NLGI 000 - #2 At least 40 cSt oil. 1 0.25 in.3 (4 cm3) / minute 1/4-18 NPSF. Mates with 1/4-18 NPT male fittings 2 Liters, 4 Liters, 8 Liters IP69K -40°F - 158°F (-40°C to 70°C) 13.3 lbs (6.03 kg) 14.2 lbs (6.44 kg) nylon 6/6 (PA), trogamid T5004-060, zinc plated steel, carbon steel, alloy steel, stainless steel, nitrile rubber (buna-N), bronze, nickel plated alnico, chemically lubricated acetal, aluminum, PTFE, Grillamid <60 dB Sound Data Dimensions Height Width Depth Model 2L 4L 8L 332316C Inches cm Inches cm Inches cm 13.25 14.50 18.50 33.65 36.83 47.00 8.00 9.25 9.25 20.32 23.50 23.50 9.00 10.00 10.00 22.86 25.40 25.40 29 Technical Data Mounting Pattern For correct mounting configuration, choose either Option 1 or Option 2. See P/N 126916 template. Option 1 0.367inch 9.3 mm 7.087 inch 180.0 mm 2x Ø 0.366 inch 9.3 mm 1.180 inch 30.0 mm 3.268 inch 83.0 mm 3.544 inch 90.0 mm Option 2 0.722 inch 18.3 mm 6.378 inch 162.0 mm 2x Ø 0.366 inch 9.3 mm 0.708 inch 18.0 mm 3.740 inch 95.0 mm 3.189 inch 81.0 mm FIG. 19 30 332316C Notes Notes 332316C 31 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 332316 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com March 2013, revised June 2013
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Page Mode : UseOutlines XMP Toolkit : 3.1-701 Marked : True Producer : Acrobat Distiller 10.0.0 (Windows) Keywords : "G1 Starndard Lubrication Pump, #000, #2 Grease, 332316" Job Ref : Z082103 Web Statement : G1 Standard Lubrication Pump 332316 Copyright : 2013, revised June 2013 Create Date : 2012:07:05 12:28:44Z Creator Tool : FrameMaker 9.0 Modify Date : 2013:07:10 15:22:44-05:00 Metadata Date : 2013:07:10 15:22:44-05:00 Format : application/pdf Description : For dispensing of NLGI Grades #000 to #2 greases with at least 40cSt. Title : 332316C, G1 Standard Lubrication Pump, Instructions, English Creator : Terri Howard Subject : G1 Starndard Lubrication Pump, #000, #2 Grease, 332316 Document ID : uuid:f03d79e9-b4b4-40cc-a030-bb9e5dd89489 Instance ID : uuid:c2935740-5bea-4f9f-a586-1bd042d98e91 Page Count : 32 Author : Terri HowardEXIF Metadata provided by EXIF.tools