Graco 333024E Reactor 2 E 30 And Xp2 Proportioning System Users Manual System, Repair Parts, English

2015-04-02

: Graco Graco-333024E-Reactor-2-E-30-And-E-Xp2-Proportioning-System-Users-Manual-686233 graco-333024e-reactor-2-e-30-and-e-xp2-proportioning-system-users-manual-686233 graco pdf

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Page Count: 100

Repair-Parts
Reactor 2 E-30 and E-XP2
Proportioning System
333024E
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Warnings
Warnings
WARNING
Warnings
WARNING
Warnings
WARNING
Warnings
WARNING
Important Isocyanate Information
Important Isocyanate Information
Isocyanate Conditions
Material Self-Ignition
Keep Components A and B Separate
Moisture Sensitivity of Isocyanates
NOTICE
Important Isocyanate Information
Foam Resins with 245 fa Blowing
Agents
Changing Materials
NOTICE
Models
Models
Reactor 2 E-30 and E-30 Elite
Models
Reactor 2 E-XP2 and E-XP2 Elite
Approvals
Approvals
Note
Accessories
Supplied Manuals
Supplied Manuals
Related Manuals
Component Manuals in English:
Troubleshooting
Troubleshooting
Troubleshoot Errors
Note
Troubleshooting
Error Codes
Note
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
System
Troubleshooting
Troubleshooting
Hose Heat System
Troubleshooting
Troubleshooting
Troubleshooting
Primary Heater
Troubleshooting
Graco InSite
Pressure Relief Procedure
Pressure Relief Procedure
Shutdown
Shutdown
NOTICE
Shutdown
Flushing
Flushing
Repair
Repair
Before Beginning Repair
NOTICE
Flush Inlet Strainer Screen
Note
Repair
Change Pump Lubricant
Repair
Remove Pump
Note
Repair
Note
Note
1
2
3
Note
1
2
3
Install Pump
Note
Note
Repair
Note
Repair Drive Housing
Repair
Note
Note
Repair
Note
Note
Repair
Repair Electric Motor
NOTICE
Repair
Repair Circuit Breaker Module
Repair
Replace Fluid Inlet Sensor
Note
NOTICE
Replace Pressure Transducers
Repair
Replace Fans
Note
Repair
Repair
Repair
Repair Primary Heater
Repair
Repair
Repair
Repair
Repair Heated Hose
Note
Note
Note
Repair
Repair Fluid Temperature Sensor
(FTS)
Repair
Repair
Repair
Replace Power Supply
Replace Surge Protector
Note
Replace Advanced Display Module
(ADM)
Repair
Replace Motor Control Module (MCM)
Software Update Procedure
Replace Temperature Control Module
(TCM)
Parts
Parts
Proportioners
Parts
1
2
3
Parts
---
---
Parts
33a 24U849 111111
33b 16W667 111111
33c --- 111111
33d 113505 111111
Parts
-
-
-
-
Parts
Parts
-
-
Parts
Proportioner Module
24V150, Module for E-30
24V151, Module for E-XP2
1
2
3
4
5
6
7
Parts
Ref Part Description
24V150
E-30
24V151
E-XP2
101 24U050 MOTOR, brushless, double ended, 2 HP 11
102--- HOUSING, drive, Mark VII 22
257355 HOUSING, bearing 2103
245927 HOUSING, bearing 2
104287290 KIT, repair, gear 22
105-241279 KIT, rod, connecting 22
245971 PUMP, displacement A 1
106
245972 PUMP, displacement A 1
107114699 WASHER, thrust; copper colored 22
108114672 WASHER, thrust; steel colored 44
110-183169 SPRING, retaining 22
111 183210 PIN, str, hdls 22
11215C753 SCREW, machine, hex wash hd; 1.25 in. x
5/16–18
10 10
113 114666 SCREW, cap, socket head; 2.25 x 3/8–16 88
114 106115 WASHER, lock (hi-collar) 88
246831 PUMP, displacement, B 1
115
246832 PUMP, displacement, B 1
193031 NUT, retaining 2116
193394 NUT, retaining 2
118116192 WASHER, thrust (1595) 22
120 116618 MAGNET 11
121 24P728 SWITCH, reed, M8 4-pin 11
122 127301 SCREW, hexhead, thread cut, 4-40 x 0.375 22
125 187437 LABEL, torque 22
126192840 LABEL, warning 22
-
Parts
Fluid Heater
24U843 — 10kW, 2–zone
24U842 — 7.5 kW, 1–zone
1
2
3
4
5
6
7
Parts
Ref Part Description 24U843 24U842
15J090 HEATER, machined, 1 zone 1
201
15K825 HEATER, machined, dual zone 1
202 124132 O-RING 43
203 15H305 FITTING, plug, hollow, hex, 1-3/16 sae 45
204 121309 FITTING, adapter, sae-orb x jic 42
205 15H304 FITTING, plug 9/16 sae 23
206 15H306 ADAPTER, 9/16 x 1/8 21
207 120336 O-RING, packing 21
208 16A110 HEATER, immersion, 2550W, 230V 43
209 15B137 SWITCH, over temperature 11
210 15B135 MIXER, immersion heater 43
211* FITTING, compression 21
212* SENSOR, RTD 21
213 124131 SCREW, machine, pnhd; 5/16 in. x #6–32 22
214 15M178 HOUSING, rupture disc 21
Parts
Fluid Manifold
24U844
1
2
3
4
5
Parts
24U844, Fluid Manifold
Parts
Electrical Enclosure
Parts
Electrical Enclosure
24U087 ENCLOSURE 1
453 24U855 MODULE, TCM 1
454 24U848 FAN, cooling, 80 mm,
24VDC 1
455 24R736 SWITCH, disconnect,
door mounted 1
457 117666 TERMINAL, ground 1
458 120859 NUT, strain relief, M40
thread 1
459 120858 BUSHING, strain relief,
M40 thread 1
460 123967 KNOB, operator
disconnect 1
461 115942 NUT, hex, flange head 5
462 103181 WASHER, lock external 2
463 124131 SCREW, machine, pan
head; 5/16 in. x #6–32 2
464 194337 WIRE, grounding, door 1
466 113505 NUT, keps, hex head 6
468 111218 CAP, tube, square 2
469 114269 GROMMET, rubber 1
470 127282 GROMMET, rubber 2
471 127278 NUT, keps, hex 4
472 16W925 GASKET, enclosure,
foam 2
473 16W926 GASKET, enclosure,
foam 2
474 24R735 CABLE, CAN power, M12
female, pigtail 1
475 127068 CABLE, CAN,
female/female 1.0 meter 2
476 MODULE, breaker 1
477 127290 CABLE, 4-pin,
male/female, 1.3 meter,
molded (hose RTD) 1
47816X050 LABEL, safety; enclosure 1
47916X049 LABEL, safety; multi 1
Parts
System DIN Rail and Harness Module Kit
24U850, System DIN Rail and Harness Module Kit
1
2
3
Parts
Ref Part Description Qty
501 16U529 HARNESS, breaker
module 1
502 16V515 HARNESS, hose out 1
503 16U522 MODULE, din rail, term
blk, power sup; see
System Circuit Breaker
Module, page 86 1
Ref Part Description Qty
504 16U526 MODULE, din rail,
circuit breakers; see
Power Supply and
Terminal Block Module,
page 86 1
505 16U530 MODULE, sys surge
protector 1
Heater and Transformer Terminal Block Module
24U849
Ref Part Description Qty
511 24T315 RAIL, DIN; 35 mm x 7.5
mm x 7 in.
1
512 126811 BLOCK, clamp, end 2
513 126383 COVER, end 1
514 126382 BLOCK, terminal 2
Ref Part Description Qty
515 120570 BLOCK, terminal 6
516 24R758 BLOCK, terminal,
UT-2.5, red
1
517 24R759 BLOCK, terminal,
UT-2.5, black
1
Parts
System Circuit Breaker Module
16U526
Ref Part Description Qty
521 514014 RAIL,DIN;35mmx
7.5 mm x 8.625 in.
1
522 120838 TERMINAL, end stop 2
523 17A319 CIRCUIT, breaker, 1
pole,50A,CCurve
1
Ref Part Description Qty
524 17A314 CIRCUIT, breaker, 2P,
20A, UL489
1
525 17A317 CIRCUIT, breaker, 2P,
40A, UL489
3
Power Supply and Terminal Block Module
16U522
Ref Part Description Qty
531 514014 RAIL,DIN;35mmx7.5
mm x 8.625 in.
1
532 120838 TERMINAL, end stop 3
533 24R722 BLOCK, terminal PE,
quad, ABB
1
Ref Part Description Qty
534 24R723 BLOCK, terminal, quad
M4, ABB
2
535 126453 POWER SUPPLY, 24V 1
536 24R724 BLOCK, terminal, UT35 6
Parts
Fluid Inlet Kits
24U320, Standard
24U321, Elite
1
2
Parts
Electrical Schematics
Electrical Schematics
To TCM
Reactor 2 E-30
Reactor 2 E-XP2
24U831
24U832
16X118
Electrical Schematics
PS-L
PS-N
CB-B
CB-A
ti22680b
Electrical Schematics
1
16U529
16V515
15D906
24U855
1
Reactor 2 Repair SparePartsReference
Reactor 2 Repair Spare
Parts Reference
Recommended Common Spare Parts
Performance Charts
Performance Charts
Proportioners For Foam
AR6060
(03)
AR7070
(04)
AR5252
(02)
AR4242
(01)
2000
(138)
1500
(103)
1000
(69)
500
(34) 05
(2.3)
15
(6.8)
20
(9.1)
25
(11.3)
30
(13.6)
35
(15.9)
40
(18.1)
10
(4.5)
E-30
Performance Charts
Proportioners For Coatings
3500
(241)
3000
(207)
2500
(172)
2000
(138)
1500
(103)
1000
(69)
500
(34)
AR2020
(000)
AR4242
(01)
AR2929
(00)
E-XP2
0 0.5
(1.9)
1.5
(5.7)
1.0
(3.8)
2.0
(7.6)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
AF2020
(FTXX24 TIP)
E-XP2
0 0.5
(1.9)
1.5
(5.7)
1.0
(3.8)
2.0
(7.6)
AF2929
(FTXX38 TIP)
AF4242
(FTXX38 TIP)
AF5252
(FTXX48 TIP)
Performance Charts
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
XR2323
(RTM040)
XR2929
(RTM040)
E-XP2
0 0.5
(1.9)
1.5
(5.7)
1
(3.8)
2.0
(7.6)
MR3535
(RTM040)
MR4747
(RTM055)
XR3535
(RTM055) XR4747
(RTM055)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
E-XP2
0 0.4
(1.5)
0.6
(2.3)
0.8
(3.0)
0.2
(0.7)
1.4
(5.3)
1.2
(4.5)
1.6
(6.0)
1.8
(6.8)
1
(3.8)
2.0
(7.6)
XF1313
(FTM424)
MF1818
(FTM424)
XF1818
(FTM424)
XF2323
(FTM424)
MF2929
(FTM424)
XF2929
(FTM424)
MF3535
(FTM638)
MF4747
(FTM638)
XF3535
(FTM638)
MF5757
(FTM638)
XF5757
(FTM638)
Technical Specications
Technical Specifications
Technical Specications
Notes
Notes
Graco Extended Warranty for Reactor
®
2
Components
Graco Information

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