Graco 345007En B Pro Xp Electrostatic Gun Users Manual Brochure
2015-04-02
: Graco Graco-345007En-B-Pro-Xp-Electrostatic-Gun-Users-Manual-686001 graco-345007en-b-pro-xp-electrostatic-gun-users-manual-686001 graco pdf
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Pro Xp ™ Electrostatic Spray Guns That Deliver Expert Performance Experienced Painters Rely on Expert Performance Pro Xp We took our trademark, high performing Electrostatic Spray Guns and made them better. They are smaller, lighter and designed to maximize your profits. And with more models to choose from, you’ll get the same performance you’ve come to expect from Graco – now with greater spraying flexibility for your ever changing production needs. 2 Stand Out Above the Rest With state-of-the-art technology and consistently better finishes With excellent finish quality, aircaps and spray tips that are designed to deliver an even higher quality finish, the Pro Xp is a real stand out! Plus, every gun is tested and delivered with a certificate indicating the spray pattern, mechanical performance and electrical performance meet Graco’s requirements and your expectations. Smart Controls Analyze Spray Performance Bar graph shows kV and current, while alternator speed indicator displays electrostatic performance. Adapt to Your Voltage Needs Adjust quickly between low or high kV. Change the low setting in 5 kV increments with the push of a button. Eliminate Guesswork y Displa nt rre kV, Cu rtz & He Digital ic st Diagno en Scre Easy Lo kV Set Diagnostic mode assists troubleshooting with a digital display of actual voltage, current and hertz. Quick Smart Display Changeout Remove cartridge quickly and easily when ready to replace. Built-in Dependability Increase Productivity Maximize Your Profits Stay Running Longer Reduce Muscle Strain Spray More with Less Durable components give you extra peace of mind knowing that you’ll spend less time fixing and more time spraying. Lower Cost of Ownership 3-Year Warranty, ease of repair and durable components reduce ownership cost. 3-Year y nt Warra Smaller and lighter gun body is wellbalanced making it easier to spray at a steady rate all day. Reduce Operator Fatigue No more heavy power cords to slow you down. The power supply is built into the gun for added efficiency. Increase Operator Comfort Ergonomic handle is designed to fit comfortably in sprayer’s hand. 40 kV Booster gun gives you the transfer efficiency of a 60 kV gun, in a smaller, more compact size. Save Money Higher transfer efficiency equals less waste – saving you money on material. Save on Energy Costs New aircaps use less air and help lower your energy bill. Made in the USA 3 WB100™ Air Spray Waterborne Isolation System Paired with a Pro Xp WB Spray Gun, this portable cabinet isolates waterborne coatings. Smart Controls Available in 60 kV & 85 kV Models Alternator Speed Indicator Indicator changes color with electrostatic performance Triton® Control Knobs Air-Operated Diaphragm Spray Packages Convenient, easy to access and large knobs allow for easier gun adjustment Air Spray Packages combine a Pro Xp Air Spray gun with our Triton air-operated diaphragm pump to deliver high quality finishes. Atomizing Air Control Adjust air from full to minimal to fit your spraying needs Optional low profile version available Ergonomic Handle Smooth, curved handle fits nicely in your hand for comfortable spraying Light Trigger Pull Reduces muscle strain and operator fatigue Air Inlet Swivel Increases maneuverability 4 4 Pro Xp Air Spray Smaller, Lighter & Superior Quality Spray Internal Power Supply Get consistent, high quality finishes every time you spray! Reduce operator fatigue with no heavy cords to slow you down All models are up to 1 in (2.5 cm) shorter and 4 oz High Wear Components Unique design for abrasive materials. Nozzle and electrode allow for longer life with abrasive and metallic coatings. (110 g) lighter – the smallest profile gun with an internal power supply on the market! Available in 40, 60 & 85 kV Standard on High Conductivity guns when you need a little more power kV Booster Gun Get the transfer efficiency of a 60 kV gun, in a smaller, more compact size of a 40 kV gun. when you need a bell-shaped pattern Round Spray For parts that require a slow velocity, bell-shaped spray pattern. Available in 60 kV model, but kit fits all air spray guns. when you have a low resistivity material High Conductivity Gun Longer fluid tube allows for spraying lower resistivity material. Available in 40, 60 & 85 kV. 5 Pro Xp Air-Assist Smaller, Lighter & Superior Quality Spray Get a more consistent, high quality finish every time you spray! Plus, the 60 kV gun is the smallest and lightest air-assist gun on the market. Available in 60 & 85 kV AEM & AEF Tip Lines AEM Tip - Delivers a high quality finish for a variety of applications AEF Tip - Designed with a pre-orifice which helps atomize paints for fine finish applications More Efficient Aircap Increase transfer efficiency up to 10% Improve spray performance and cleanliness One-piece aircap is indexed for accurate positioning Fluid Filter Integrated filter reduces clogging by keeping debris out of the tip 6 Merkur® Air-Assist Fine Finish Spray Packages This complete finishing system improves productivity, reduces costs and provides consistent, high quality finishes when paired with a Pro Xp Air-Assist gun. Smart Controls Available in 60 kV & 85 kV Models Alternator Speed Indicator Indicator changes color with electrostatic performance Control Knobs Convenient, easy to access and large knobs allow for easier gun adjustment Internal Power Supply Reduce operator fatigue with no heavy cords to slow you down Fan Adjust Pattern Control Reduce overspray by changing the fan pattern width according to the size of parts Ergonomic Handle Smooth, curved handle fits nicely in your hand for comfortable spraying WB3000™ Air-Assist Waterborne Isolation System Paired with the Pro Xp WB Air-Assist gun, this portable isolation cabinet with Merkur ES 30:1 is designed to spray waterborne materials at high pressures. 7 Return on Investment Calculate Your Savings ROI Calculator Example Facility Use these ROI calculators to see how much you can save when you replace conventional air-assist and HVLP guns with Pro Xp Electrostatic Guns. Paint price per gallon Gallons sprayed per day Business days per month Your Facility $50.00 x x 5 20 (Multiply to get total) One Month Material Cost x x (Multiply to get total) $5,000.00 Pro Xp Air Spray Material Savings The Transfer Efficiency chart below shows how your savings increase as you move up the Pro Xp product line. % Transfer Efficiency Pro Xp85 AA Compared to Conventional HVLP Pro Xp85 50% Pro Xp40 kV Booster 40% Pro Xp60 40% Pro Xp40 30% One Month Material Savings $2,500.00 Pro Xp60 AA Pro Xp85 Example Facility Pro Xp60 40 kV Booster Paint price per gallon Gallons sprayed per day Business days per month Pro Xp40 Conventional AA Conventional HVLP 0% 100% % Paint Applied to Part % Paint Wasted $50.00 x x 5 20 (Multiply to get total) One Month Material Cost $5,000.00 Pro Xp Air-Assist Material Savings Compared to Conventional Air-Assist Pro Xp85 Pro Xp60 55% 45% Compared to Conventional HVLP Pro Xp85 60% Pro Xp60 50% One Month Material Savings $2,750.00 8 Your Facility x x (Multiply to get total) Ordering Information Pro Xp Air Spray Air Spray Gun Models Part Number Power Supply kV Recommended Coating Type Display Type Nozzle Size L85T10 L85M10 L85T16 L85M16 L60T10 L60T12 L60M10 L60M12 L60T16 L60M16 L60T17 L60M17 L60T11 L40T10 L40T16 85 85 85 85 60 60 60 60 60 60 60 60 60 40 40 Standard Standard High Conductivity High Conductivity Standard Standard Standard Standard High Conductivity High Conductivity Waterborne Waterborne Standard Standard High Conductivity Standard Smart Standard Smart Standard Standard Smart Smart Standard Smart Standard Smart Standard Standard Standard 1.5 mm (0.055 in) 1.5 mm (0.055 in) 1.5 mm (0.055 in) 1.5 mm (0.055 in) 1.5 mm (0.055 in) 1.2 mm (0.047 in) 1.5 mm (0.055 in) 1.2 mm (0.047 in) 1.5 mm (0.055 in) 1.5 mm (0.055 in) 1.5 mm (0.055 in) 1.5 mm (0.055 in) Round Spray 1.5 mm (0.055 in) 1.5 mm (0.055 in) All gun models include aircap part number 24N477. High Conductivity gun models include a High Conductivity Fluid Tube, High Wear Nozzle and High Wear Electrode. Air Spray with kV Booster Gun Models Part Number Power Supply kV Recommended Coating Type Display Type Nozzle Size L40T14 L40T15 40 40 Standard High Conductivity Standard Standard 1.5 mm (0.055 in) 1.5 mm (0.055 in) Aircap Selection Chart Part Number (color) Pattern Shape Length in (cm) Recommended Fluid Viscosity cp at 70ºF (21ºC) Recommended Production Rates 24N477 (black) 24N438 (black) 24N279 (black) Round end Round end Round end 15-17 (381-432) 15-17 (381-432) 14-16 (356-406) Up to 15 oz/min (450 cc/min) Up to 15 oz/min (450 cc/min) Up to 15 oz/min (450 cc/min) 24N376 (black), 24N276 (blue) 24N277 (red), 24N278 (green) 24N274 (black) 24N275 (black) Tapered end 17-19 (432- 483) Light to medium (20–70 cp) Light to medium (20–70 cp) Medium to heavy (70–260 cp), and high solids (360+cp) Light to medium (20–70 cp) Tapered end Tapered end 12-14 (305-356) 14-16 (356-406) Up to 15 oz/min (450 cc/min) Up to 25 oz/min (750 cc/min) 24N439 (black) Tapered end 11–13 (279–330) 24N453 (black) Round end 14-16 (356-406) Light to medium (20–70 cp) Light to medium (20–70 cp), and high solids (360+cp), aerospace coatings For use with 2.0 mm nozzles. Medium to heavy (70–260 cp), and high solids (360+cp) Light to medium (20-70 cp) • Distance to target: 10 in (254 mm) • Inlet air pressure: 50 psi (3.4 bar, 34 kPa) Up to 15 oz/min (450 cc/min) Up to 20 oz/min (600 cc/min) Up to 15 oz/min (450 cc/min) • Fan air: adjusted for maximum width • Fluid flow rate: 10 oz/min (300 cc/min) Nozzle Selection Chart Fluid Nozzle for Standard Materials High Wear Fluid Nozzle for Abrasive Materials Part Number Color Orifice Size - mm (inch) Part Number Color Orifice Size - mm (inch) 24N619 24N613 24N614 24N615 24N616 24N617 24N618 Black Black Black Black Black Black Black 0.55 (0.022) 0.75 (0.029) 1.0 (0.042) 1.2 (0.047) 1.5 (0.055) 1.8 (0.070) 2.0 (0.080) 24N620 24N621 24N622 24N623 24N624 24N625 Blue Blue Blue Blue Blue Blue 0.75 (0.029) 1.0 (0.042) 1.2 (0.047) 1.5 (0.055) 1.8 (0.070) 2.0 (0.080) 9 Ordering Information Pro Xp Air-Assist Air-Assist Gun Models Part Number Power Supply kV Recommended Coating Type Display Type H85T10 H85M10 H60T10 H60M10 H60T18 H60M18 85 85 60 60 60 60 Standard Standard Standard Standard Waterborne Waterborne Standard Smart Standard Smart Standard Smart All gun models include AEM or AEF tip of choice. AEM Spray Tips Recommended for high finish quality applications at low and medium pressures. Order desired tip, Part No. AEMxxx, where xxx = 3-digit number from the matrix below. Orifice Size inch (mm) † 0.007 (0.178) † 0.009 (0.229) † 0.011 (0.279) 0.013 (0.330) 0.015 (0.381) 0.017 (0.432) 0.019 (0.483) 0.021 (0.533) 0.023 (0.584) 0.025 (0.635) 0.029 (0.736) 0.031 (0.787) 0.033 (0.838) 0.037 (0.939) 0.039 (0.990) Fluid Output fl oz/min (l/min) Maximum Pattern Width at 12 inches (305 mm) inches (mm) at 600 psi (41 bar, 4.1 MPa) at 1000 psi (70 bar, 7.0 MPa) 4.0 (0.1) 7.0 (0.2) 10.0 (0.3) 13.0 (0.4) 17.0 (0.5) 22.0 (0.7) 28.0 (0.8) 35.0 (1.0) 40.0 (1.2) 50.0 (1.5) 68.0 (1.9) 78.0 (2.2) 88.0 (2.5) 108.0 (3.1) 118.0 (3.4) 5.2 (0.15) 9.1 (0.27) 13.0 (0.4) 16.9 (0.5) 22.0 (0.7) 28.5 (0.85) 36.3 (1.09) 45.4 (1.36) 51.9 (1.56) 64.8 (1.94) 88.2 (2.65) 101.1 (3.03) 114.1 (3.42) 140.0 (4.20) 153.0 (4.59) 2-4 4-6 6-8 8-10 10-12 12-14 14-16 16-18 (50-100) (100-150) (150-200) (200-250) (250-300) (300-350) (350-400) (400-450) Spray Tip 107 – – – – – – – – – – – – – – 207 209 211 213 215 217 – – – – – – – – – 307 309 311 313 315 317 319 – – – – – – – – – 409 411 413 415 417 419 421 423 425 – 431 – – – – 509 511 513 515 517 519 521 523 525 – – – – 539 – 609 611 613 615 617 619 621 623 625 – 631 – – – – – – – 813 815 – – 821 823 825 829 831 833 711 713 715 717 719 721 723 725 – – – 737 – – * Tips are tested in water. Fluid output (Q) at other pressures (P) can be calculated by this formula: Q = (0.041) (QT) √P where QT = fluid output (fl oz/min) at 600 psi from the above table for the selected orifice size. † These tip sizes include a 150 mesh filter. AEF Fine Finish Pre-Orifice Spray Tips Recommended for high finish quality applications at low and medium pressures. AEF tips have a pre-orifice that assists in atomizing sheer thinning materials. Order desired tip, Part No. AEFxxx, where xxx = 3-digit number from the matrix below. Orifice Size inch (mm) † 0.010 (0.254) 0.012 (0.305) 0.014 (0.356) 0.016 (0.406) Fluid Output fl oz/min (l/min) at 600 psi (41 bar, 4.1 MPa) at 1000 psi (70 bar, 7.0 MPa) 9.5 (0.28) 12.0 (0.35) 16.0 (0.47) 20.0 (0.59) 12.5 (0.37) 16.0 (0.47) 21.0 (0.62) 26.5 (0.78) Maximum Pattern Width at 12 inches (305 mm) inches (mm) 6-8 (150-200) 8-10 (200-250) 10-12 (250-300) 310 312 314 – 410 412 414 416 510 512 514 516 12-14 (300-350) 14-16 (350-400) 16-18 (400-450) 710 712 714 716 – 812 814 – Spray Tip 610 612 614 616 * Tips are tested in water. Fluid output (Q) at other pressures (P) can be calculated by this formula: Q = (0.041) (QT) √P where QT = fluid output (fl oz/min) at 600 psi from the above table for the selected orifice size. † These tip sizes include a 150 mesh filter. 10 Technical Specifications Pro Xp Electrostatic Guns Tech Specs by Gun Model Maximum Voltage Output Maximum Working Fluid Pressure Maximum Working Air Pressure Gun Weight (without hose)* Gun Length Standard Recommended High Cond. paint resistivity range Waterborne Fluid Inlet Air Inlet Standard Waterborne Instruction Manual Pro Xp40 Pro Xp60 Pro Xp85 Pro Xp60 AA Pro Xp85 AA 40 kV 100 psi (7 bar, 0.7 MPa) 100 psi (7 bar, 0.7 MPa) 19.8 oz (560 g) 8.7 in (22 cm) 25 MΩ/cm to ∞ 1 to 25 MΩ/cm – 3/8 npsm(m) 1/4 npsm(m) left handed thread 3A2494 – 60 kV 100 psi (7 bar, 0.7 MPa) 100 psi (7 bar, 0.7 MPa) 21 oz (600 g) 9.5 in (24 cm) 25 MΩ/cm to ∞ 1 to 25 MΩ/cm ≤ 1 MΩ/cm 3/8 npsm(m) 1/4 npsm(m) left handed thread 3A2494 3A2496 85 kV 100 psi (7 bar, 0.7 MPa) 100 psi (7 bar, 0.7 MPa) 23.8 oz (675 g) 10.5 in (26.5 cm) 25 MΩ/cm to ∞ 1 to 25 MΩ/cm – 3/8 npsm(m) 1/4 npsm(m) left handed thread 3A2494 – 60 kV 3000 psi (210 bar, 21 MPa) 100 psi (7 bar, 0.7 MPa) 23 oz (660 g) 9.7 in (24.5 cm) 3 MΩ/cm to ∞ – ≤ 1 MΩ/cm 1/4-18 npsm(m) 1/4 npsm(m) left handed thread 3A2495 3A2497 85 kV 3000 psi (210 bar, 21 MPa) 100 psi (7 bar, 0.7 MPa) 25.7 oz (728 g) 10.7 in (27 cm) 3 MΩ/cm to ∞ – – 1/4-18 npsm(m) 1/4 npsm(m) left handed thread 3A2495 – *Standard gun model. For other models reference the instruction manual. Grounded Air Hoses (required for use) Length Air Flex™ Air Flex with QD Standard Waterborne* 6 ft (1.8 m) 15 ft (4.6 m) 25 ft (7.6 m) 36 ft (11 m) 50 ft (15 m) 75 ft (23 m) 100 ft (30.5 m) 244963 244964 244965 244966 244967 244968 244969 – – 24N736 24N737 24N738 – – 223068 223069 223070 223071 223072 223073 223074 235068 235069 235070 235071 235072 235073 235074 Air Flex: EPDM rubber core and cover for extra flexibility. Air Flex with QD: Hose includes Quick Disconnect coupling, part number 112534 Standard: Modified semi-conductive polyamide core, urethane cover for added durability. Operator Accessories Part Number Description 117823 117824 117825 24N603 24N604 24N758 24N520 Conductive Gloves, box of 12 (small) Conductive Gloves, box of 12 (medium) Conductive Gloves, box of 12 (large) Gun Covers. For 40 kV and 60 kV guns. Box of 10. Gun Covers. For 85 kV guns. Box of 10. Display Covers. Keeps Smart display clean. Package of 5. Comfort Grip. Snap-on grip increases handle size to reduce operator fatigue. Medium size. Comfort Grip. Snap-on grip increases handle size to reduce operator fatigue. Large size. Metal trigger to replace standard trigger. Four-finger Trigger Kit. To convert Pro Xp air spray guns to a four-finger trigger. 24N521 24P170 24P171 *Waterborne (required for isolated waterborne applications): Conductive SST wire braid for grounding. Polyurethane tube and cover. Test Equipment Gun Accessories Part Number Description Part Number Description 241079 Megohmmeter. 500 V output, 0.01-2000 megohms. Use for ground continuity and gun resistance tests. Paint Resistance Meter. Use for fluid resistivity test. Paint Probe. Use for fluid resistivity test. These two parts must be used together. Test Fixture. High Voltage Probe and kV meter. Use to test the electrostatic voltage of the gun and the condition of the alternator and power supply when being serviced. Test fixture adaptor to change from Pro Xs to Pro Xp 24N642 24P172 24N636 24N993 Ball Swivel for gun air inlet. 1/4 npsm (left-handed thread). Quick Adjust Knob. For quick change of fan size. Low profile atomizing air control High conductivity hose. 25 ft length to replace 60 kV HC fluid tube kit. Round Spray Kit. To convert a standard air spray gun to a round spray aircap. Round Spray Kit. To convert a standard air-assist spray gun to a round spray aircap. Electrode Replacement Needle for abrasive materials. Blue. Air quick disconnect coupling 722886 722860 245277 24R038 24N318 24N319 24N704 112534 Approvals for Pro Xp* Guns Approved for use in Class I, Division I locations spraying Group D Materials. Approved for use in Group II, Category 2 locations spraying Group IIA materials. *Patent pending 11 ABOUT GRACO Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings. The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market. GRACO LOCATIONS MAILING ADDRESS P.O. Box 1441 Minneapolis, MN 55440-1441 Tel: 612-623-6000 Fax: 612-623-6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc. 88 -11th Avenue N.E. Minneapolis, MN 55413 EUROPE BELGIUM European Headquarters Graco N.V. Industrieterrein-Oude Bunders Slakweidestraat 31 3630 Maasmechelen, Belgium Tel: 32 89 770 700 Fax: 32 89 770 777 SALES/ DISTRIBUTION/ SERVICE ASIA PACIFIC INDIA Graco Australia Pty Ltd. Suite 17, 2 Enterprise Drive Bundoora, Victoria 3083 Australia Tel: 61 3 9468 8500 Fax: 61 3 9468 8599 Graco Hong Kong Ltd. India Liaison Office Room 443, Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon, Haryana India 122001 Tel: 91 124 435 4208 Fax: 91 124 435 4001 CHINA JAPAN AUSTRALIA Graco Hong Kong Ltd. Shanghai Representative Office Building 7 1029 Zhongshan Road South Huangpu District Shanghai 200011 The People’s Republic of China Tel: 86 21 649 50088 Fax: 86 21 649 50077 Graco K.K. 1-27-12 Hayabuchi Tsuzuki-ku Yokohama City, Japan 2240025 Tel: 81 45 593 7300 Fax: 81 45 593 7301 KOREA Graco Korea Inc. Shinhan Bank Building 4th Floor #1599 Gwanyang-Dong, Dongan-Ku, Anyang-si, Korea 431-060 Tel: 82 31 476 9400 Fax: 82 31 476 9801 Call today for product information or to request a demonstration. 877-84GRACO (1-877-844-7226) or visit us at www.graco.com. Graco Inc. is registered to I.S. EN ISO 9001 North America Customer Service 800-328-0211 Fax 877-340-6427 ©2013 Graco Inc. 345007 Rev. B 2/13 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
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