Graco 3A0411F 3300 Air Operated Diaphragm Pump Users Manual 3A0411F, Pump, Repair/Parts, English
2015-04-02
: Graco Graco-3A0411F-3300-Air-Operated-Diaphragm-Pump-Users-Manual-686334 graco-3a0411f-3300-air-operated-diaphragm-pump-users-manual-686334 graco pdf
Open the PDF directly: View PDF 
.
Page Count: 42
Repair/Parts
Husky® 3300 Air-Operated
Diaphragm Pump 3A0411F
EN
Heavy-duty 3-inch pump with large flow paths for fluid transfer applications, including
high-viscosity materials. For professional use only.
See page 4 for model information, including approvals.
125 psi (0.86 MPa, 8.6 bar) Maximum Working Pressure, Aluminum or Stainless Steel Pumps
with Aluminum Center Section
100 psi (0.7 MPa, 6.9 bar) Maximum Working Pressure, Polypropylene or Stainless Steel Pumps
with Polypropylene Center Section
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti16556a
ti16561a
Polypropylene
Aluminum
Stainless Steel
ti17454a
Related Manuals
23A0411F
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
To Find Your Nearest Distributor . . . . . . . . . . . . . . 3
To Specify the Configuration of a New Pump . . . . 3
To Order Replacement Parts . . . . . . . . . . . . . . . . . 3
Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Configuration Number Matrix . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Repair or Replace Air Valve . . . . . . . . . . . . . . . 10
Check Valve Repair . . . . . . . . . . . . . . . . . . . . . . 12
Diaphragms and Center Section . . . . . . . . . . . . 14
Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 20
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3300A, Aluminum . . . . . . . . . . . . . . . . . . . . . . . 22
3300P, Polypropylene . . . . . . . . . . . . . . . . . . . . 23
3300S, Stainless Steel . . . . . . . . . . . . . . . . . . . 24
Parts/Kits Quick Reference . . . . . . . . . . . . . . . . 25
Center Section . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fluid Covers and Manifolds . . . . . . . . . . . . . . . . 32
Seats and Check Balls . . . . . . . . . . . . . . . . . . . 34
Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Manifold and Seat Seals . . . . . . . . . . . . . . . . . . 37
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Graco Standard Husky Pump Warranty . . . . . . . . 42
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 42
Related Manuals
Manual Description
3A0410 Husky 3300 Air-Operated Diaphragm Pump, Operation
To Find Your Nearest Distributor
3A0411F 3
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor Locator.
To Specify the Configuration of a New Pump
Please call your distributor.
OR
1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.
2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.
To Order Replacement Parts
Please call your distributor.
Distributor Note
1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.
2. To find part numbers for replacement parts:
a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use
the selector tool to find the corresponding 20-digit number.
b. Use the Configuration Number Matrix on the next page to understand which parts are described by each
digit.
c. Refer to the main Parts illustration and to the Parts/Kits Quick Reference. Follow the page references on
these two pages for further ordering information, as needed.
3. Please call Graco Customer Service to order.
Configuration Number Matrix
43A0411F
Configuration Number Matrix
Check the identification plate (ID) for the 20-digit Configuration Number
of your pump. Use the following matrix to define the components of your
pump.
Sample Configuration Number: 3300A-A01AA1TPACTPBN
* Models with Buna-N, FKM Fluoroelastomer or TPE seats do not use o-rings.
3300A A01A A1 TP AC TP BN
Pump
Model
Center
Section and
Air Valve
Fluid
Covers and
Manifolds
Seats Balls Diaphragms Manifold
and Seat
Seals
&21),*85$7,21123$5712 6(5,$/12
6(5,(6'$7(&2'( 0$;:3536,EDU
Pump Configuration
Number
ti17770a
Pump Center Section and Air
Valve Material For Use With Fluid Covers and Manifolds
3300A★
Aluminum
Aluminum A01A Standard Diaphragms A1 Aluminum, center flange, npt
A01E Optional FKM seals with
Standard Diaphragms
A2 Aluminum, center flange, bspt
3300P†
Polypropylene
A01G Overmolded Diaphragms P1 Polypropylene, center flange
Polypropylene†P01A Standard Diaphragms S1 Stainless steel, npt
3300S★
Stainless Steel
P01G Overmolded Diaphragms S2 Stainless steel, bspt
★ 3300A (aluminum) and 3300S (stainless steel) pumps with aluminum center sections are certified:
† Pumps with polypropylene fluid or center sections are not ATEX certified.
Check Valve Seats Check Valve Balls Diaphragm Manifold and Seat Seals*
AC Acetal AC Acetal BN Buna-N BN Buna-N
AL Aluminum BN Buna-N CO Polychloroprene
Overmolded PT PTFE
BN Buna-N CR Polychloroprene
Standard CR Polychloroprene
FK FKM Fluoroelastomer CW Polychloroprene
Weighted FK FKM Fluoroelastomer
GE Geolast®FK FKM Fluoroelastomer GE Geolast
PP Polypropylene GE Geolast PO PTFE/EPDM
Overmolded
SP Santoprene®PT PTFE PT PTFE/Santoprene
Two-Piece
SS 316 Stainless Steel SP Santoprene SP Santoprene
TP TPE TP TPE TP TPE
II 2 GD c IIC T4
Warnings
3A0411F 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When
these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
• Route exhaust away from all ignition sources. If diaphragm ruptures, fluid may be exhausted with air.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well ventilated area.
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause
serious injury.
• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Warnings
63A0411F
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious
injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material sup-
plier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or
property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
•See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s MSDSs and recommendations.
WARNING
Warnings
3A0411F 7
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into the air.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited
to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING
Troubleshooting
83A0411F
Troubleshooting
Problem Cause Solution
Pump cycles but will not prime. Pump is running too fast, causing
cavitation before prime.
Reduce air inlet pressure.
Check valve ball severely worn or
wedged in seat or manifold.
Replace ball and seat. See page 12.
Seat severely worn. Replace ball and seat. See page 12.
Outlet or inlet clogged. Unclog.
Inlet or outlet valve closed. Open.
Inlet fittings or manifolds loose. Tighten.
Manifold o-rings damaged. Replace o-rings. See page 12.
Pump cycles at stall or fails to hold
pressure at stall.
Worn check valve balls, seats, or
o-rings.
Replace. See page 12.
Pump will not cycle, or cycles once
and stops.
Air valve is stuck or dirty. Disassemble and clean air valve.
See page 10. Use filtered air.
Check valve ball severely worn and
wedged in seat or manifold.
Replace ball and seat. See page 12.
Pilot valve worn, damaged, or
plugged.
Replace pilot valve. See page 14.
Air valve gasket damaged. Replace gasket. See page 10.
Dispensing valve clogged. Relieve pressure and clear valve.
Pump operates erratically. Clogged suction line. Inspect; clear.
Sticky or leaking check valve balls. Clean or replace. See page 12.
Diaphragm (or backup) ruptured. Replace. See page 14.
Restricted exhaust. Remove restriction.
Pilot valves damaged or worn. Replace pilot valves. See page 14.
Air valve damaged. Replace air valve. See page 10.
Air valve gasket damaged. Replace air valve gasket. See
page 10.
Air supply erratic. Repair air supply.
Exhaust muffler icing. Use drier air supply..
Air bubbles in fluid. Suction line is loose. Tighten.
Diaphragm (or backup) ruptured. Replace. See page 14.
Loose manifolds, damaged seats or
o-rings.
Tighten manifold bolts or replace
seats or o-rings. See page 12.
Diaphragm shaft bolt o-ring dam-
aged.
Replace o-ring.
Pump cavitation. Reduce pump speed or suction lift.
Loose diaphragm shaft bolt. Tighten.
Troubleshooting
3A0411F 9
Exhaust air contains fluid being
pumped.
Diaphragm (or backup) ruptured. Replace. See page 14.
Loose diaphragm shaft bolt. Tighten or replace. See page 14.
Diaphragm shaft bolt o-ring dam-
aged.
Replace o-ring. See page 14.
Moisture in exhaust air. High inlet air humidity. Use drier air supply.
Pump exhausts excessive air at stall. Worn air valve cup or plate. Replace cup and plate. See page 10.
Damaged air valve gasket. Replace gasket. See page 10.
Damaged pilot valve. Replace pilot valves. See page 14.
Worn shaft seals or bearings. Replace shaft seals or bearings. See
page 14.
Pump leaks air externally. Air valve or fluid cover screws loose. Tighten.
Diaphragm damaged. Replace diaphragm. See page 14.
Air valve gasket damaged. Replace gasket. See page 10.
Air cover gasket damaged. Replace gasket. See page 14.
Pump leaks fluid externally from
joints.
Loose manifold screws or fluid cover
screws.
Tighten manifold screws or fluid
cover screws. See page 20.
Manifold o-rings worn out. Replace o-rings. See page 12.
Problem Cause Solution
Repair
10 3A0411F
Repair
Pressure Relief Procedure
Follow the Pressure Relief Procedure when-
ever you see this symbol.
1. Shut off the air supply to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve to relieve fluid pressure.
Have a container ready to catch the drainage.
Repair or Replace Air Valve
Replace Complete Air Valve
1. Stop the pump. Relieve the pressure. See Pressure
Relief Procedure in previous section.
2. Disconnect the air line to the motor.
3. Remove screws (104, metal pumps) or nuts (116,
plastic pumps). Remove the air valve and gasket
(113).
4. To repair the air valve, go to Disassemble the Air
Valve, step 1, in next section. To install a replace-
ment air valve, continue with step 5.
5. Align the new air valve gasket (113*) on the center
housing, then attach the air valve. See Torque
Instructions, page 20.
6. Reconnect the air line to the motor.
Replace Seals or Rebuild Air Valve
NOTE: Repair kits are available. See page 31 to order
the correct kit(s) for your pump. Air Valve Seal Kit parts
are marked with a †. Air Valve Repair Kit parts are
marked with a ◆. Air Valve End Cap Kit parts are
marked with a ✠.
Disassemble the Air Valve
1. Perform steps 1-3 under Replace Complete Air
Valve, page 10.
2. See FIG. 2. Use a Torx screwdriver (T8 for aluminum
centers, T10 for plastic centers) to remove two
screws (209). Remove the valve plate (205),
cup assembly (212-214), spring (211), and detent
assembly (203).
3. Pull the cup (213) off of the base (212). Remove the
o-ring (214) from the cup.
4. See FIG. 2. Remove the retaining ring (210) from
each end of the air valve. Use the piston (202) to
push the end cap (207) out of one end. Remove the
u-cup seal (208). Pull the piston out the end and
remove the other u-cup seal (208). Remove the
other end cap (207) and the end cap o-rings (206).
5. Remove the detent cam (204) from the air valve
housing (201).
This equipment stays pressurized until pressure is
relieved manually. To help prevent serious injury from
pressurized fluid, such as splashing in the eyes or on
skin, follow the Pressure Relief Procedure whenever
you stop pumping and before you clean, check, or ser-
vice the equipment.
Repair
3A0411F 11
Reassemble the Air Valve
NOTE: Apply lithium-based grease whenever instructed
to grease. Order Graco PN 111920.
1. Use all parts in the repair kits. Clean other parts and
inspect for damage. Replace as needed.
2. Grease the detent cam (204◆) and install into hous-
ing (201).
3. Grease the u-cups (208◆†) and install on the piston
with lips facing toward the center of the piston.
4. Grease both ends of the piston (202◆) and the
housing bore. Install the piston in the housing (201),
with the flat side toward the cup (213◆). Be careful
not to tear u-cups (208◆†) when sliding piston into
housing.
5. Grease new o-rings (206◆†✠) and install on the end
caps (207✠). Install the end caps into the housing.
6. Install a retaining ring (210✠) on each end to hold
end caps in place.
FIG. 1. Air valve u-cup installation
Lips face down
Lips face up
208◆†
208◆†
202◆
ti12754a
FIG. 2. Air valve assembly
210✠
210✠
207✠
206◆†✠
206◆†✠
208◆†
202◆
209◆†
205◆
212◆
◆ 211
203 ◆
204◆
ti17765a
201
Apply lithium-based grease.
1
1
1
1
1
1
U-cup lips must face piston.
2
2
207✠
1
1
214◆
213◆
1
Apply lithium-based grease to contact surface.
3
3
3
Repair
12 3A0411F
7. Grease and install the detent assembly (203◆) into
the piston. Install the o-ring (214◆) on the cup
(213◆). Apply a light film of grease to the outside
surface of the o-ring and the inside mating surface
of the base (212◆).
Orient the end of the base that has a magnet toward
the end of the cup that has the larger cutout.
Engage the opposite end of the parts. Leave the
end with the magnet free. Tilt the base toward the
cup and fully engage the parts, using care so that
the o-ring remains in place. Install the spring (211◆)
onto the protrusion on the cup. Align the magnet in
the base with the air inlet and install the cup assem-
bly.
8. Grease the cup side and install the valve plate
(205◆). Align the small hole in the plate with the air
inlet. Tighten the screws (209◆†) to hold it in place.
Check Valve Repair
NOTE: Kits are available for new check valve balls and
seats in a range of materials. See page 34 to order kits
in the material(s) desired. O-ring and fastener kits also
are available.
NOTE: To ensure proper seating of the check balls,
always replace the seats when replacing the balls. Also,
on models with seat o-rings, replace the o-rings every
time the manifold is removed.
Disassembly
1. Follow the Pressure Relief Procedure on page 10.
Disconnect all hoses.
NOTE: The pump is heavy. Always use two people or a
lift to move it.
2. Remove the pump from its mounting.
NOTE: For plastic pumps (3300P), use hand tools
until thread-locking adhesive patch releases.
3. Use a 3/4 in. (19 mm) socket wrench to remove the
outlet elbow fasteners (8), then remove the manifold
assembly. See FIG. 4.
4. Remove the o-rings (13, not used on some models),
seats (11), and balls (12).
5. Turn the pump over and remove the inlet manifold.
The mounting brackets will remain attached.
6. Remove the o-rings (13, not used on some models),
seats (11), and balls (12).
Reassembly
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. Reassemble in the reverse order, following all notes
in FIG. 4. Put the inlet manifold on first. Be sure the
ball checks (11-13) and manifolds are assembled
exactly as shown. The arrows (A) on the fluid cov-
ers must point toward the outlet manifold.
FIG. 3. Cup assembly
ti19286a
214 213
212
211
Repair
3A0411F 13
FIG. 4. Ball check valve assembly
Torque to 40-45 ft-lb (54-61 N•m) for Polypropylene models.
Torque to 55-60 ft-lb (75-81 N•m) for Aluminum models.
Torque to 40-45 ft-lb (54-61 N•m) for Stainless Steel models.
See Torque Instructions, page 20.
1
Not used on some models.
3
ti17808a
8
3
23
10
Arrow (A) must point toward outlet manifold.
2
1
3
Polypropylene
pump shown
7
1
9
9
12
11
13
13
10
9
8
9
12
13
13
11
A
3
2
3
3
Repair
14 3A0411F
Diaphragms and Center Section
Disassembly
NOTE: Diaphragm kits are available in a range of mate-
rials and styles. See page 35 to order the correct dia-
phragms for your pump. A Center Rebuild Kit also is
available. See page 29. Parts included in the Center
Rebuild Kit are marked with an *. For best results, use
all kit parts.
1. Follow the Pressure Relief Procedure on page 10.
2. Remove the manifolds and disassemble the ball
check valves as explained on page 12.
NOTE: You may wish to remove the inner fluid cover
bolts (37) as you remove each manifold, for conve-
nience.
3. Overmolded Diaphragms (PO and CO models)
a. Orient the pump so one of the fluid covers faces
up. Use a 3/4 in. (19 mm) socket wrench to
remove the fluid cover bolts (36, 37), then pull
the fluid cover (2) up off the pump.
b. The exposed diaphragm (20) will screw off by
hand. The shaft will either release and come off
with this diaphragm, or remain attached to the
other diaphragm. If the diaphragm shaft bolt
(16) remains attached to the shaft (108),
remove it. Remove the air side diaphragm plate
(14) and washer (18).
c. Turn the pump over and remove the other fluid
cover. Remove the diaphragm (and the shaft, if
necessary).
d. If the shaft is still attached to either diaphragm,
grasp the diaphragm firmly and use a wrench
on the flats of the shaft to remove. Also remove
the air side diaphragm plate (14) and washer
(18). Continue with Step 5.
4. All Other Diaphragms
a. Orient the pump so one of the fluid covers faces
up. Use a 3/4 in. (19 mm) socket wrench to
remove the fluid cover screws (36, 37), then pull
the fluid cover (2) up off the pump. Turn the
pump over and remove the other fluid cover.
b. Plastic Pumps: Hold the hex of one fluid side
diaphragm plate (15) with a 1-5/8 socket or box
end wrench. Use another wrench (same size)
on the hex of the other plate to remove. Then
remove all parts of the diaphragm assembly.
See FIG. 7.
Metal Pumps: Turn the pump on its side. Hold
one diaphragm shaft bolt (16) with a wrench,
then use a 15/16 socket to remove the other
bolt. Remove all parts of the diaphragm assem-
bly. See FIG. 7, page 17.
c. Disassemble the other diaphragm assembly.
5. Use an o-ring pick to remove the u-cup packings
(101) from the center housing. Bearings (109) can
remain in place.
6. If necessary, remove the pilot valves (110).
Air Covers
Remove air covers only if a serious air leak suggests
that the gaskets need to be replaced.
1. Remove pilot valves (110).
2. Use a 3/8 allen wrench (aluminum) or a 5/8 socket
(polypropylene) to remove two bolts (103), then
remove one air cover (105). Repeat for the other air
cover.
3. Remove and replace the gasket (107).
4. Inspect the diaphragm shaft (108) for wear or
scratches. If it is damaged, inspect the bearings
(109) in place. If they are damaged, use a bearing
puller to remove them.
NOTE: Do not remove undamaged bearings.
Repair
3A0411F 15
Reassembly of Housing Parts and Air
Covers
Follow all notes in FIG. 7. These notes contain
important information.
NOTE: Apply lithium-based grease whenever instructed
to grease. Order Graco PN 111920.
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. Grease and install the diaphragm shaft u-cup pack-
ings (101*) so the lips face out of the housing.
3. If removed, insert the new bearings (109*) into the
center housing. Use a press or a block and rubber
mallet to press-fit the bearing so it is flush with the
surface of the center housing.
4. Assemble air covers, if removed:
a. Put one air cover on the bench. Install the align-
ment pins (112*) and a new gasket (107*).
b. Carefully place the center section on the air
cover.
c. Install second set of alignment pins (112*) and
gasket (107*) in the center section. Lower the
second air cover onto the center housing.
d. Aluminum Centers: Apply medium-strength
(blue) thread locker on the bolts (103). Install
two bolts and torque to 30-40 ft-lb (41-54 N•m).
Turn the pump over on the bench and install
and torque the other two bolts.
Polypropylene Centers: Apply
medium-strength (blue) thread locker on the
bolts (103) and install a washer (119) on each
bolt. Turn the assembly on its side. The align-
ment pins will help hold it together. Slide one
bolt (103) through from one air cover to the
other. Install a washer (119) and nut (118),
hand tight. Repeat for the other three bolts, then
torque to 25-35 ft-lb (34-47 N•m).
5. Grease and install the pilot valves (110*). Torque to
20-25 in.-lb (2.3-2.8 N•m). Do not over-torque.
NOTICE
Unwanted pressurized air due to worn seals can
lead to reduced diaphragm life.
FIG. 5. Assemble Center Section.
113*
101*
110*
116*
106
117
118
111
119
Lips must face out of housing.
6
ti17769a
2
2
7
2
6
109*
107*
108*
119
103
112*
105
Polypropylene
Model Shown
Torque to 20-25 in.-lb (2.3-2.8 N•m).
8
8
Aluminum: Torque to 30-40 ft-lb. (41-54 N•m).
Poly: Torque to 25-35 ft-lb. (34-47 N•m).
7
Apply lithium-based grease.
2
Repair
16 3A0411F
Reassembly of Standard Diaphragms
NOTE: If your pump has overmolded diaphragms, see
page 19.
PTFE Diaphragms
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. Clamp the shaft flats in a vise.
3. For metal pumps, install the washer (18) and o-ring
(17) on the shaft bolt (16).
4. Assemble the fluid side plate (15), the diaphragm
(20), the backup diaphragm (305), the air side dia-
phragm plate (14), and the washer (18) on the bolt
exactly as shown in FIG. 7.
5. Apply medium-strength (blue) Loctite or equivalent
to the bolt (16) threads. Assemble into shaft. Torque
the bolt to 110 -120 ft-lb (149-163 N•m) at 100 rpm
maximum.
6. Grease the shaft u-cups (101*) and the length and
ends of the diaphragm shaft (108*). Slide the shaft
into the housing.
7. Repeat Steps 3 and 4 for the other diaphragm
assembly.
8. Apply medium-strength (blue) Loctite or equivalent
to the bolt (16) threads. Screw the bolt into the shaft
hand tight.
9. To keep the diaphragms properly aligned, place 4
bolts on the side that has been torqued. Screw into
the air cover just enough to engage two threads.
NOTE: The fluid cover bolts may work well, or use shop
bolts. Do not use bolts that are long enough to deform
the diaphragm manually.
10. Clamp the torqued side in a vise.
11. Again align the diaphragm and air cover holes on
the second side and place 4 more bolts.
12. Torque the shaft bolt on the second side to 110 -120
ft-lb (149-163 N•m) at 100 rpm maximum.
13. Remove the bolts used for alignment.
14. Reattach one fluid cover (2). Arrow (A) must point
toward the air valve. See Torque Instructions,
page 20.
15. Follow directions under Attach Second Fluid
Cover, page 19.
16. Reassemble the ball check valves and manifolds as
explained on page 12.
FIG. 6. Place bolts to keep PTFE diaphragms aligned.
ti18621a
Repair
3A0411F 17
FIG. 7. Assemble diaphragms
ti17811a
104*
ti14037b
PO and CO
models
14
108*
ti17812a
PT models
(Metal pumps)
(Plastic pumps)
(Metal pumps)
1
Rounded side faces diaphragm.
1
1
1
1
1
Apply lithium-based grease.
2
2
2
2
Torque to 110-120 ft-lb. (149-163 N•m) at 100 rpm maximum.
3
3
3
AIR SIDE markings on diaphragm must face center housing.
4
44
4
4
If screw comes loose or is replaced, apply permanent (red) Loctite® or equivalent to diaphragm side threads.
Apply primer and medium-strength (blue) Loctite® or equivalent to shaft side threads.
5
TP, SP, BN,
FK, CR, and
GE models
5
3
(Plastic pumps)
ti17813a
15
16
17
18
18
20
305
20
14 16
18
15
17
18
16
15
18 14 20
108
108
15
3
Repair
18 3A0411F
All Other Standard Diaphragms - Metal Pumps:
1. Install the washer (18) and o-ring (17) on the shaft
bolt (16).
2. Assemble the fluid side plate (15), the diaphragm
(20), the air side diaphragm plate (14), and the
washer (18) on the bolt exactly as shown in FIG. 7.
3. Apply medium-strength (blue) Loctite or equivalent
to the bolt (16) threads. Screw the bolt into the shaft
hand tight.
4. Grease the shaft u-cups (101*) and the length and
ends of the diaphragm shaft (108*). Slide the shaft
into the housing.
5. Repeat Steps 1-5 for the other diaphragm assembly.
6. Hold one shaft bolt with a wrench and torque the
other bolt to 110-120 ft-lb (149-163 N•m) at 100 rpm
maximum. Do not over-torque.
7. Reattach one fluid cover (2). Arrow (A) must point
toward the air valve. See Torque Instructions,
page 20.
8. TP, SP, and GE Models: Follow directions under
Attach Second Fluid Cover, page 19.
CR, BN, and FK Models: Reattach the second fluid
cover (2). Arrow (A) must point toward the air valve.
See Torque Instructions, page 20.
9. Reassemble the ball check valves and manifolds as
explained on page 12.
All Other Standard Diaphragms - Plastic Pumps:
1. Assemble the diaphragm (20), the air side dia-
phragm plate (14), and the washer (18) on the fluid
side plate (15) exactly as shown in FIG. 7.
2. Apply medium-strength (blue) Loctite or equivalent
to the threads of the screw on the fluid side plate.
Screw the assembly into the shaft hand-tight.
3. Grease the shaft u-cups (101*) and the length and
ends of the diaphragm shaft (108*). Slide the shaft
into the housing.
4. Repeat for the other diaphragm assembly.
5. Hold one of the plates with a wrench, and torque the
other plate to 110-120 ft-lb (149-163 N•m) at 100
rpm maximum. Do not over-torque.
6. Reattach one fluid cover (2). Arrow (A) must point
toward the air valve. See Torque Instructions,
page 20.
7. TP, SP, and GE Models: Follow directions under
Attach Second Fluid Cover, page 19.
CR, BN, and FK Models: Reattach the second fluid
cover (2). Arrow (A) must point toward the air valve.
See Torque Instructions, page 20.
8. Reassemble the ball check valves and manifolds as
explained on page 12.
Repair
3A0411F 19
Attach Second Fluid Cover
To ensure proper seating and help attain expected dia-
phragm life, attach the second fluid cover with air pres-
sure on the pump. This procedure is needed for
overmolded diaphragms (PO and CO) and for the fol-
lowing standard diaphragms: TP, SP, GE, PT.
1. Place the supplied tool (302) where the air valve
gasket (113*) normally goes. Arrows (A) must face
toward the fluid cover that is already attached.
2. Reattach the air valve.
3. Supply the pump with low pressure air, just enough
to move the diaphragm. For standard diaphragms,
use about 10 psi (0.07 MPa, 0.7 bar); for over-
molded diaphragms use about 20 psi (0.14 MPa,
1.4 bar). Shop air may be used. The diaphragm will
shift so the second fluid cover will seat properly.
Keep air pressure on until the second fluid cover is
attached.
4. Attach the second fluid cover (2). See Torque
Instructions, page 20.
5. Remove the air valve and the tool (302), replace the
gasket (113), and reattach the air valve. See Torque
Instructions, page 20.
NOTE: If you are replacing the diaphragms but not the
air valve, you still must remove the air valve, and
replace the gasket with the tool so the air valve can be
used for proper installation of the second fluid cover.
Remember to remove the tool and replace the gasket
when finished.
Reassembly of Overmolded Diaphragms
NOTE: If your pump has standard diaphragms, see
page 16.
1. Clamp the shaft flats in a vise.
2. If diaphragm setscrew comes loose or is replaced,
apply permanent (red) Loctite® or equivalent to dia-
phragm side threads. Screw into diaphragm until
tight.
3. Assemble the air side plate (14) and washer (18)
onto the diaphragm. The rounded side of the plate
must face the diaphragm.
4. Apply medium-strength (blue) Loctite or equivalent
to the threads of the diaphragm assembly. Screw
the assembly into the shaft as tight as possible by
hand.
5. Grease the shaft u-cups (101*) and the length and
ends of the diaphragm shaft (108*). Slide the shaft
into the housing.
6. Reattach the first fluid cover (2). Arrow (A) must
point toward the air valve. See Torque Instruc-
tions, page 20.
7. Repeat Steps 2 - 4 for the other diaphragm assem-
bly.
8. Follow directions under Attach Second Fluid
Cover, page 19.
9. Reassemble the ball check valves and manifolds as
explained on page 12.
To reduce the risk of serious injury, do not put your fin-
gers or hand between the air cover and the diaphragm.
FIG. 8. Diaphragm Installation Tool
302 A
ti18299a
Repair
20 3A0411F
Torque Instructions
See FIG. 9 for fluid cover and air valve fasteners. See
FIG. 10 for manifold fasteners.
NOTE: Fluid cover and manifold fasteners on the poly-
propylene pumps have a thread-locking adhesive patch
applied to the threads. If this patch is excessively worn,
the fasteners may loosen during operation. Replace
screws with new ones or apply medium-strength (blue)
Loctite or equivalent to the threads.
If fluid cover or manifold fasteners have been loosened,
it is important to torque them using the following proce-
dure to improve sealing.
NOTE: Always completely torque fluid covers, then
torque the manifold pieces together, then torque the
assembled manifolds to the fluid covers.
Start all fluid cover screws a few turns. Then turn down
each screw just until head contacts cover. Then turn
each screw by 1/2 turn or less working in a crisscross
pattern to specified torque. Repeat for manifolds.
Fluid cover fasteners:
Polypropylene and Stainless Steel: 40-45 ft-lb
(54-61 N•m)
Aluminum: 55-60 ft-lb (75-81 N•m)
Manifold fasteners:
Polypropylene: 40-45 ft-lb (54-61 N•m)
Aluminum:
Refs 1-8: 11-21 ft-lb (15-28 N•m)
Refs 9-16: 55-60 ft-lb (75-81 N•m)
Stainless Steel:
Refs 1-4: 110-120 in-lb (12-13 N•m)
Refs 5-12: 40-45 ft-lb (54-61 N•m)
Retorque the air valve fasteners in a crisscross pattern
to specified torque.
Air Valve fasteners
Plastic Center Sections: 45-55 in-lb (5-6.2 N•m)
Aluminum Center Sections: 75-85 in-lb
(8.5-9.6 N•m)
Also check and tighten the nuts or bolts (X) holding the
manifold feet to the mounting brackets.
FIG. 9. Torque instructions, Fluid Covers and Air Valve Fasteners (all models, aluminum shown)
Fluid Cover Screws Air Valve Screws
ti16558a
ti16560a
1
2
3
4
5
67
8
X
911
12 10
14
32
Repair
3A0411F 21
FIG. 10. Torque Instructions - Manifold Fasteners
Polypropylene
ti16564a
Aluminum
ti16559a
12
1110
9
14
13
15
16
1-8
12
5
1
4
8
10
11
6
32
79
Stainless Steel
ti17457a
10
9
11
13
14
15
16
17
19
20
21
22
23
24
1-8
18
12
Parts
24 3A0411F
3300S, Stainless Steel
ti18613a
1
Not used on some models.
1a
see page 27
1b
see page 30
4
see page 32
3
see page 32
36
see page 33
5
see page 32
5
see page 32
37
see page 33
8
see page 33
6
6
11
12
13
14
23
24
2
4
see page 32
13
18
8
see page 33
16
17
18
3
see page 32
20
see page 35
15
9
34
34
10
9
10
305
910
9
6
34
34
6
9
910
1
1
21a
21b
21c
21d
Parts
3A0411F 25
Parts/Kits Quick Reference
Use this table as a quick reference for parts/kits. See pages indicated in table for full description of kit contents.
Ref. Part/Kit Description
1a CENTER SECTION, not sold separately, see
page 27
----- Aluminum
----- Polypropylene
1b AIR VALVE; see page 30
2 FLUID COVER KITS; see page 32
24K871 Aluminum
24K873 Polypropylene
24K876 Stainless Steel
3 MANIFOLD, outlet elbow kits; see page 32.
24K885 Aluminum
24K888 Polypropylene
24K892 Stainless Steel
4 MANIFOLD, inlet elbow kits; see page 32.
24K886 Aluminum
24K889 Polypropylene
24K893 Stainless Steel
5 MANIFOLD, center kits, see page 32.
24K884 Aluminum, npt
24K969 Aluminum, bspt
24K890 Polypropylene
24K894 Stainless Steel, npt
24K970 Stainless Steel, bspt
6 SEAL, manifold joint, see page 37
24K880 Buna-N, for aluminum and poly
24K879 PTFE, for aluminum and poly
24K882 PTFE, for stainless steel
7 BOLTS, manifold elbows to center; not used
on stainless steel, see page 32
24K887 Aluminum
24K891 Polypropylene
8 FASTENERS, manifold to fluid cover, see
page 33
24K956 Aluminum
24K883 Polypropylene
24K896 Stainless Steel
9 ----- WASHER, included with fastener kits
10 ----- NUT, included with refs 36 and 37
11 SEATS; 4-pack, see page 34
24K928 Acetal
24K929 Aluminum
24K930 Buna-N
24K936 FKM Fluoroelastomer
24K931 Geolast
24K933 Polypropylene
24K934 Santoprene
24K935 Stainless Steel
24K932 TPE
12 CHECK BALLS; 4-pack, see page 34
24K937 Acetal
24K938 Buna-N
24K941 Polychloroprene, standard
24K942 Polychloroprene, weighted
24K945 FKM Fluoroelastomer
24K939 Geolast
24K943 PTFE
24K944 Santoprene
24K940 TPE
13 O-RING, seat (not used on some models);
8-pack, see page 37
24K909 Buna-N
24K927 PTFE
14 24K975 PLATE, air side diaphragm, includes o-ring
(17) and washer (18)
15 PLATE, fluid side diaphragm, see page 36
24K906 Aluminum
24K907 Polypropylene
24K908 Stainless steel
16 ----- SCREW, hex washer head,
3/8-11x 3 in., carbon steel, included with Ref.
15
17 ----- O-RING, included with Refs. 14 and 15
18 ----- WASHER, included with Refs. 14 and 15
20 DIAPHRAGM Kits; see page 35
24K897 Buna-N Standard
24K903 FKM Standard
24K900 Geolast Standard
24K898 Polychloroprene Overmolded
24K904 Polychloroprene Standard
24K899 PTFE Overmolded
24K905 PTFE/Santoprene Two-Piece
24K902 Santoprene Standard
24K901 TPE Standard
Continued
Ref. Part/Kit Description
Parts
26 3A0411F
▲Replacement Warning labels, signs, tags, and cards
are available at no cost.
21a-
21d
24P932 MUFFLER, includes o-ring and mounting
hardware
23 BRACKET, mounting, see page 37
24K973 Aluminum
24K972 Polypropylene and Stainless Steel
24 ----- BOLT, mounting, 1/2-13 , included in bracket
kit
25▲188621 LABEL, warning (not shown)
33▲TAG, warning, retorque (not shown)
16F337 Aluminum
16F338 Polypropylene
16F742 Stainless Steel
34 24K895 KIT, manifold clamp, used on stainless steel
36
and
37
FASTENERS, fluid cover to air cover, see
page 33
24K872 Aluminum
24K874 Polypropylene, with poly center
24K875 Polypropylene, with alum center
24K877 Stainless Steel with alum center
24K878 Stainless Steel with poly center
38▲198382 LABEL, warning, multilingual (not shown)
Ref. Part/Kit Description
Parts
3A0411F 27
Center Section
Aluminum Center Section
* Included in Center Section Rebuild Kit.
The center housing (106) is not sold separately.
Sample Configuration Number
Pump Size
and Material
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP BN TP BN
101*
102
104*
103
105
106
107*
108*
109*
110*
111
112*
113*
ti17768a
Aluminum
103
Lips must face out of housing.
6
Torque to 20-25 in.-lb (2.3-2.8 N•m).
8
Aluminum: Torque to 30-40 ft-lb. (41-54 N•m).
7
Apply lithium-based grease.
2
2 8
2
6
2
7
Ref. Description Qty.
101* U-CUP, center shaft 2
102 SCREW, ground 4
103 BOLT, socket head, 7/16-14 x 6.25,
zinc-plated carbon steel
4
104* SCREW, M6 x 25, stainless steel 4
105 COVER, air 2
106 HOUSING, center, not sold separately 1
107* GASKET, air cover 2
108* SHAFT, center 1
109* BEARING, shaft 2
110* VALVE, pilot, assembly 2
111 VALVE, air, see page 31 1
112* PIN, dowel, stainless steel 4
113* GASKET, air valve 1
114 LUBRICANT, thread, not shown 1
115 SEALANT, anaerobic, not shown 1
Ref. Description Qty.
Parts
28 3A0411F
Polypropylene Center Sections
* Included in Center Section Rebuild Kit.
The center housing (106) is not sold separately.
Sample Configuration Number
Pump Size
and Material
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP BN TP BN
ti17769a
Polypropylene
113*
101*
110*
116*
106
117
118
111
119
2
2
7
2
6
109*
107*
108*
119
103
112*
105
8
Lips must face out of housing.
6
Torque to 20-25 in.-lb (2.3-2.8 N•m).
8
Apply lithium-based grease.
2
Torque to 25-35 ft-lb. (34-47 N•m).
7
Ref. Description Qty.
101* U-CUP, center shaft 2
103 BOLT, hex head, 7/16-14 x 6.25,
stainless steel
4
105 COVER, air 2
106 HOUSING, center, not sold separately 1
107* GASKET, air cover 2
108* SHAFT, center 1
109* BEARING, shaft 2
110* VALVE, pilot, assembly 2
111 VALVE, air, see page 31 1
112* PIN, dowel, stainless steel 4
113* GASKET, air valve 1
114 LUBRICANT, thread, not shown 1
116* NUT, serrated 4
117 SCREW, hi-lo stud 4
118 NUT, jam, 7/16, stainless steel 4
119 WASHER, 7/16, stainless steel 8
Ref. Description Qty.
Parts
3A0411F 29
Kits include:
• 2 center shaft u-cups (101)
• 4 screws, M6 x 25, for A01x pumps (104)
• 2 air cover gaskets (107)
• 1 center shaft (108)
• 2 center shaft bearings (109)
• 2 pilot valve assemblies (110)
• 4 dowel pins (112)
• 1 air valve gasket (113)
• 4 nuts, serrated, for P01x pumps (116)
• 1 grease packet
Kits include:
• 2 pilot valve assemblies (110)
Kit includes:
• 2 center shaft u-cups (101)
• 1 center shaft (108)
• 2 center shaft bearings (109)
Kit includes:
• 2 center shaft u-cups (101)
• 2 center shaft bearings (109)
Kits include:
• 1 air cover (105)
• 1 air cover gasket (107)
• 2 dowel pins (112)
Aluminum Kit includes:
• 4 bolts (103), 7/16-14 x 6.25 in.
Polypropylene Kit includes:
• 4 bolts (103), 7/16-14 x 6.25 in.
• 4 jam nuts (118)
• 8 washers (119)
Sample Configuration Number
Pump Size
and Material
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP BN TP BN
Center Section Rebuild Kits (*)
A01A, P01A 24K850
A01E 24K955
A01G, P01G 24K851
Pilot Valve Assembly Kits
A01A, P01A, A01G, P01G 24A366
A01E 24K946
Center Shaft Kits
A01A, P01A 24K852
A01E 24K950
A01G, P01G 24K853
Center Shaft Bearing Kits
A01A, P01A, A01G, P01G 24K854
A01E 24K951
Air Cover Kits
A01x 24K867
P01x 24K868
Air Cover Center Bolt Kits
Aluminum Center 24K869
Polypropylene Center 24K870
Parts
30 3A0411F
Air Valve
◆Parts included in Air Valve Repair Kit. See page 31.
† Parts included in Air Valve Seals Kit. See page 31.
✠ Parts included in Air Valve End Cap Kit. See page
31.
Sample Configuration Number
Pump Size
and Material
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP BN TP BN
210✠
210✠
207✠
206◆†✠
206
◆
†
✠
208◆†
202◆
209◆†
205◆
212◆
211◆
203◆
204◆
ti17765a
201
Apply lithium-based grease.
1
1
1
1
1
1
U-cup lips must face piston.
2
2
207✠
1
1
213◆
214◆
1
Apply lithium-based grease to contact surface.
3
3
3
Ref. Description
Qty
.
201 HOUSING, not sold separately 1
202◆PISTON 1
203◆DETENT PISTON ASSEMBLY 1
204◆CAM, detent 1
205◆PLATE, air valve 1
206◆†✠O-RING 2
207✠CAP, end 2
208◆† U-CUP 2
209◆†SCREW 2
210✠RETAINING RING 2
211◆DETENT SPRING 1
212◆BASE, cup 1
213◆CUP 1
214◆O-RING, cup 1
Ref. Description
Qty
.
Parts
3A0411F 31
All Models
Kit includes:
• 2 end cap o-rings (206)
• 2 piston u-cups (208)
• 2 screws, M3, shorter (209, for metal pumps)
• 2 screws, #4, longer (209, for plastic pumps)
• 1 air valve gasket (113)
• 1 grease packet
• 1 solenoid release button o-ring (not shown),
used only with optional DataTrak kit.
Kits include:
• 1 air valve piston (202)
• 1 detent piston assembly (203)
• 1 detent cam (204)
• 1 air valve plate (205)
• 2 end cap o-rings (206)
• 2 piston u-cups (208)
• 2 screws, M3, shorter (209, for metal pumps)
• 2 screws, #4, longer (209, for plastic pumps)
• 1 detent spring (211)
• 1 air cup base (212)
• 1 air cup (213)
• 1 air cup o-ring (214)
• 1 solenoid release button o-ring (not shown),
used only with optional DataTrak kit.
• 1 air valve gasket (113)
• 1 grease packet
Kits include:
• 1 air valve assembly (1b)
• 1 air valve gasket (113)
• 4 screws (109; models with aluminum centers)
OR
• 4 nuts (112; models with plastic centers)
Kits include:
• 2 end caps (207)
• 2 retaining rings (210)
• 2 o-rings (206)
NOTE: If you have the optional DataTrak on your pump,
see Accessories, page 38, for Air Valve Replacement
kits.
Sample Configuration Number
Pump Size
and Material
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP BN TP BN
Air Valve Seal Kits (†)
A01A, P01A, A01G, P01G 24K859
A01E 24K948
Air Valve Repair Kits (◆)
A01A, P01A, A01G, P01G 24K860
A01E 24K954
Air Valve
Replacement Kits
A01A, A01G 24K855
A01E 24K947
P01A, P01G 24K857
Air Valve End Cap Kits (✠)
A01x 24A361
P01x 24C053
Parts
32 3A0411F
Fluid Covers and Manifolds
Kits include:
• 1 fluid cover (2)
Kits include:
• 1 outlet manifold elbow (3)
Kits include:
• 1 inlet manifold elbow (4)
Kits include:
• 1 manifold center (5)
Aluminum kit includes:
• 8 bolts (7) , hex head with flange base, 3/8-16 x
1.25 in., zinc-plated carbon steel
Polypropylene kit includes:
• 8 bolts (7), hex head, 1/2-13 x 2.5 in.,
stainless steel
• 16 washers (9)
•8 nuts (10)
Stainless steel kit includes:
• 2 clamps (7a), 4 in., tri-clamp
• 2 gaskets (7b), 4 in., PTFE
Sample Configuration Number
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP AC TP BN
Fluid Cover Kits
A1,
A2
24K871 P1 24K873 S1,
S2
24K876
Outlet Manifold Elbow Kits
A1,
A2
24K885 P1 24K888 S1,
S2
24K892
Inlet Manifold Elbow Kits
A1,
A2
24K886 P1 24K889 S1,
S2
24K893
ti17800a
ti17803a
ti18628a
ti17799a
ti17804a
ti18629a
ti17801a
ti17806a
ti18630a
Manifold Center Kits
A1 24K884 P1 24K890 S1 24K894
A2 24K969 S2 24K970
Manifold Center
Fastener Kits
A1, A2 24K887
P1 24K891
S1, S2 24K895
ti17802a
ti17805a
ti18632a
Parts
3A0411F 33
Aluminum kit includes:
• 8 bolts (7) , hex head with flange base, 1/2-13 x
1.25 in., zinc-plated carbon steel
Polypropylene kit includes:
• 16 bolts (7), hex head, 1/2-13 x 4 in., stainless
steel
• 32 washers, 1/2 in., stainless steel
• 16 nuts, 1/2 in., stainless steel
Stainless steel kit includes:
• 8 bolts, hex head, 1/2-13 x 1.5 in., stainless
steel
• 8 washers, 1/2 in., stainless steel
• 8 nuts, 1/2 in., stainless steel
Aluminum kit Includes:
• 12 bolts (36 and 37), hex head with flange,
1/2-13 x 2 in., zinc-coated carbon steel
Polypropylene with Poly Center kit includes:
• 8 bolts (36), hex head, 1/2-13 x 4 in., stainless
steel
• 4 bolts (37, hex head, 1/2-13 x 2.5 in., stainless
steel
• 20 washers (9), stainless steel
• 8 nuts (10), hex, stainless steel
Polypropylene with Aluminum Center kit includes:
• 8 bolts (36), hex head, 1/2-13 x 3.25 in., stain-
less steel
• 4 bolts (37), hex head, 1/2-13 x 2.25 in., stain-
less steel
• 12 washers (9), stainless steel
Stainless Steel with Aluminum Center Kit includes:
• 8 bolts (36), hex head, 1/2-13 x 1.5 in., stainless
steel
• 4 bolts (37), hex head, 1/2-13 x 2.25 in., stain-
less steel
• 12 washers (9), stainless steel
Stainless Steel with Polypropylene Center Kit includes:
• 12 bolts (36 and 37), hex head, 1/2-13 x 2.5 in.,
stainless steel
• 20 washers (9), stainless steel
• 8 nuts, hex, 1/2 in., stainless steel
Sample Configuration Number
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP AC TP BN
Manifold to Fluid Cover
Fastener Kits
A1, A2 24K956
P1 24K883
S1, S2 24K896
Fluid Cover to Air Cover
Fastener Kits
A1, A2 24K872
P1, with poly center 24K874
P1, with aluminum center 24K875
S1, S2, with poly center 24K878
S1, S2, with aluminum center 24K877
Parts
34 3A0411F
Seats and Check Balls
Kits include:
• 4 seats (10), material indicated in table
*These seats require o-rings, which are sold
separately. See page 37.
NOTE: Some kits may not be available for your model.
See the selector tool at www.graco.com or speak with
your distributor.
Kits Include:
• 4 balls (11), material indicated in table
NOTE: Some kits may not be available for your model.
See the selector tool at www.graco.com or speak with
your distributor.
Sample Configuration Number
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP AC TP BN
Seat Kits
AC* 24K928
AL* 24K929
BN 24K930
FK 24K936
GE* 24K931
PP* 24K933
SP* 24K934
SS* 24K935
TP 24K932
Check Ball Kits
AC 24K937
BN 24K938
CR 24K941
CW 24K942
FK 24K945
GE 24K939
PT 24K943
SP 24K944
TP 24K940
Parts
3A0411F 35
Diaphragms
NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your
distributor.
.
Kits include:
• 2 diaphragms (20, material indicated in table)
• 2 o-rings (17) for the bolt (used only on metal
pumps)
• 1 diaphragm install tool (302), not included with
rubber diaphragms
NOTE: Diaphragm plates (14, 15), washer (18) and dia-
phragm shaft bolts (16) are sold in separate kits. See
page 36. The shaft (108) is part of Kit 24K850, the Cen-
ter Section Rebuild Kit.
Kits include:
• 2 overmolded diaphragms (20, material indi-
cated in table)
• 2 diaphragm set screws, stainless steel (16)
• 1 diaphragm install tool (302)
• I Loctite packet
NOTE: Air plates (14) and washer (18) are sold in a sep-
arate kit. See page 36. The shaft (108) is part of Kit
24K851, the Center Section Rebuild Kit.
Sample Configuration Number
Pump Size
and Material
Air Valve and
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP AC TP BN
Standard Diaphragm Kits
BN 24K897
CR 24K904
FK 24K903
GE 24K900
SP 24K902
TP 24K901
ti17811a
16
18
20 15
14
108
15 (Plastic pumps)
(Metal pumps)
18
17
302
(not to scale)
Overmolded Diaphragm Kits
CO 24K898
PO 24K899
20
16
14
108
302
(not to scale)
18
ti17813a
Parts
36 3A0411F
Diaphragms (continued)
Kits include:
• 2 diaphragms (20), PTFE
• 2 backup diaphragms (305), Santoprene
• 2 o-rings for the bolt (17, used only on metal
pumps)
• 1 diaphragm install tool.
NOTE: Diaphragm plates (14, 15), washer (18) and dia-
phragm shaft bolts (16) are sold in separate kits. See
page 36. The shaft (108) is part of Kit 24K850, the Cen-
ter Section Rebuild Kit.
Kits for aluminum and stainless steel pumps include:
• 1 fluid side diaphragm plate (15)
•1 washer (18)
• 1 o-ring (17)
•1 bolt (16)
Kits for polypropylene pumps include:
• 1 air side diaphragm plate (14)
• 1 fluid side diaphragm plate (15)
•1 washer (18)
Kits include:
• 1 air side diaphragm plate (14)
•1 washer (18)
• 1 o-ring (17)
Sample Configuration Number
Pump Size
and Material
Air Valve and
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragms Manifold and
Seat Seals
3300A A01A A1 TP AC TP BN
Two-Piece Diaphragm Kits
PT 24K905
16
18
20 15
14
108 305
ti17812a
15 (Metal pumps)
(Plastic pumps)
18
17
302
(not to scale)
Fluid Plate Kits
3300A 24K906
3300P 24K907
3300S 24K908
Air Plate Kits
All Models 24K975
Parts
3A0411F 37
Manifold and Seat Seals
Kits for Aluminum or Polypropylene pumps include:
• 4 o-rings (6)
• 1 grease packet
Kit for Stainless Steel pumps includes:
• 4 gaskets (6)
Kit Includes:
• 8 o-rings (13)
Kit Includes:
• 2 mounting brackets (23)
• 4 bolts (24)
• 4 nuts (10) and 8 washers (9), polypropylene or
stainless steel pumps
Sample Configuration Number
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold and
Seat Seals
3300A A01A A1 TP AC TP BN
Manifold Center Seal Kits
Aluminum and
Poly Pumps Stainless Steel Pumps
PT 24K879 24K882
BN 24K880 not available
FK 24K881
Seat O-Ring Kits
PT 24K927
BN 24K909
FK 24K926
Mounting Bracket Kits
Aluminum 24K973
Polypropylene and
Stainless Steel
24K972
Parts
38 3A0411F
Accessories
Grounding Wire Assembly Kit 238909
Includes ground wire and clamp.
Muffler 111897
Legacy or remote exhaust muffler option.
NOTE: See DataTrak Manual 313840 for:
• Pulse Count Conversion Kits 24B794 and 24B795
• DataTrak Conversion Kits 24K861 and 24K862
• All other data monitoring parts, including reed
switches and solenoids.
Replacement Air Valve Kit 24K856,
Aluminum, DataTrak Compatible
Kit includes screws, air valve, and gasket.
Replacement Air Valve Kit 24K858,
Polypropylene, DataTrak Compatible
Kit includes screws, air valve, and gasket.
Replacement Air Valve Kit 24K949,
Aluminum, DataTrak Compatible, with FKM Seals
Kit includes screws, air valve, and gasket.
Technical Data
3A0411F 39
Technical Data
Husky 3300
US Metric
Maximum fluid working pressure
Aluminum or Stainless Steel with
Aluminum Center Section
125 psi 0.86 MPa, 8.6 bar
Polypropylene or Stainless Steel with
Polypropylene Center Section
100 psi 0.7 MPa, 7 bar
Air pressure operating range**
Aluminum or Stainless Steel with
Aluminum Center Section
20-125 psi 0.14-0.86 MPa, 1.4-8.6 bar
Polypropylene or Stainless Steel with
Polypropylene Center Section
20-100 psi 0.14-0.7 MPa, 1.4-7 bar
Air consumption
All pumps 90 scfm at 70 psi, 100 gpm 2.5 m3/min at 4.8 bar, 379 lpm
Maximum air consumption*
Aluminum or Stainless Steel with
Aluminum Center Section
335 scfm 9.5 m3/min
Polypropylene or Stainless Steel with
Polypropylene Center Section
275 scfm 7.8 m3/min
Maximum free-flow delivery*
Standard diaphragms 300 gpm at 125 psi 1135 lpm at 8.6 bar
Standard diaphragms 280 gpm at 100 psi 1059 lpm at 7 bar
Overmolded diaphragms 270 gpm at 125 psi 1022 lpm at 8.6 bar
Overmolded diaphragms 260 gpm at 100 psi 984 lpm at 7 bar
Maximum Pump Speed*
Standard diaphragms 103 cpm at 125 psi 103 cpm at 8.6 bar
Standard diaphragms 97 cpm at 100 psi 97 cpm at 7 bar
Overmolded diaphragms 135 cpm at 125 psi 135 cpm at 8.6 bar
Overmolded diaphragms 130 cpm at 100 psi 130 cpm at 7 bar
Maximum suction lift (varies widely based on ball/seat selection and wear, operating speed, material prop-
erties, and other variables)*
Dry 8 ft. 2.4 meters
Wet 28 ft. 8.5 meters
Recommended cycle rate for continuous duty 35-50 cpm
Recommended cycle rate for circulation systems 20 cpm
Maximum size pumpable solids 1/2 in. 13 mm
Fluid flow per cycle**
Standard diaphragms 2.9 gal 11.0 l
Overmolded diaphragms 2.0 gal 7.6 l
Noise (dBa)***
Sound Power 99.1 at 50 psi and 50 cpm,
106.1 at 125 psi and full flow
99.1 at 3.4 bar and 50 cpm
106.1 at 8.6 bar and full flow
Sound Pressure 91.5 at 50 psi and 50 cpm
98.2 at 125 psi and full flow
91.5 at 3.4 bar and 50 cpm
98.2 at 8.6 bar and full flow
Technical Data
40 3A0411F
Inlet/Outlet Sizes
Fluid inlet - Polypropylene 3 in. ANSI/DIN flange
Fluid inlet - Aluminum 3 in.-8 npt or 3 in.-11 bspt with 3 in. ANSI/DIN flange
Fluid inlet - Stainless Steel 3 in.-8 npt or 3 in.-11 bspt
Air Inlet - all pumps 3/4 in. npt(f)
Wetted parts
All pumps Materials chosen for seat, ball, and diaphragm options,
plus the pump’s material of construction - aluminum, poly-
propylene, or stainless steel. Aluminum pumps also have
carbon-coated steel.
Non-wetted external parts
Polypropylene stainless steel, polypropylene
Aluminum aluminum, coated carbon steel
Stainless Steel stainless steel, polypropylene or aluminum
(as used in center section)
Weight
Polypropylene 200 lb 91 kg
Aluminum 150 lb 68 kg
Stainless Steel 255 lb 116 kg
Notes
*Maximum values with water as media at ambient temperature. Water level is approximately 3 feet above pump
inlet.
** Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pres-
sure, and fluid type.
*** Sound power measured per ISO-9614-2. Sound pressure was tested 3.28 ft (1 m) from equipment.
Santoprene® is a registered trademark of the Monsanto Co.
Loctite® is a registered trademark of the Loctite Corporation.
Technical Data
3A0411F 41
Fluid Temperature Range
* The maximum temperature listed is based on the ATEX standard for T4 temperature classification. If you are
operating in a non-explosive environment, FKM fluoroelastomer’s maximum fluid temperature in aluminum pumps is 320°F
(160°C).
NOTICE
Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid operating tem-
perature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid
temperature that is too high or too low for the components of your pump may cause equipment damage.
Diaphragm/Ball/Seat Material
Fluid Temperature Range
Aluminum Pumps Polypropylene Pumps
Acetal 10° to 180°F -12° to 82°C 32° to 150°F 0° to 66°C
Buna-N 10° to 180°F -12° to 82°C 32° to 150°F 0° to 66°C
FKM Fluoroelastomer* -40° to 275°F -40° to 135°C 32° to 150°F 0° to 66°C
Geolast®-40° to 150°F -40° to 66°C 32° to 150°F 0° to 66°C
Polychloroprene overmolded diaphragm
or Polychloroprene check balls
0° to 180°F -18° to 82°C 32° to 150°F 0° to 66°C
Polypropylene 32° to 150°F 0° to 66°C 32° to 150°F 0° to 66°C
PTFE overmolded diaphragm 40° to 180°F 4° to 82°C 40° to 150°F 4° to 66°C
PTFE check balls 40° to 220°F 4° to 104°C 40° to 150°F 4° to 66°C
Santoprene® or two-piece PTFE/Santo-
prene diaphragm
-40° to 180°F -40° to 82°C 32° to 150°F 0° to 66°C
TPE -20° to 150°F -29° to 66°C 32° to 150°F 0° to 66°C
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0411
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision F, May 2014
Graco Standard Husky Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to
be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
