Graco 3A1304A Rps 2900 Pump Kit Users Manual Kit, Instructions, (English)

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3A1304A

ENG

Instructions

Complete RPS 2900 Pump Kit for

RoadLazer™ RoadPak™ Line Striping System

Model 24G766

Important Safety Instructions

For complete warnings and safety instructions see RoadLazer™

RoadPak™ Line Striper System manual. Save these instructions.

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Pressure Relief Procedure

1. Flush the system. See Flush System in RoadLazer

RoadPak Line Striping System manual.

2. Relieve pressure. See Pressure Relief Procedure

in RoadLazer RoadPak Line Striping System

manual.

The system pressure must be manually relieved to pre-

vent the system from starting or spraying accidentally.

Fluid under high pressure can be injected through the

skin and cause serious injury. To reduce the risk of an

injury from injection, splashing fluid, or moving parts,

follow the Pressure Relief Procedure in RoadLazer

RoadPak Line Striping System manual whenever

you:

• are instructed to relieve the pressure

• stop spraying

• check or service any of the system equipment

• install or clean the spray tip

Hose Routing to Pumps and Tanks

23A1304A

Hose Routing to Pumps and Tanks

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Second Pump Installation

3A1304A 3

Second Pump Installation

1. Install four mounting bolts (6) to mounting plate.

2. Lift pump over mounting bolts (6) and slide down

into position. Torque bolts to 33 ft-lb (45 N•m).

3. Remove two bolts (aa) from mounting plate. Hold

hydraulic valve bracket (7) in place, then replace two

bolts (aa) and tighten firmly.

4. Turn hydraulic ball valve to closed position. Install

hydraulic valve and bracket. Make sure the handle is

positioned away from the RPS2900 pump.

5. Remove cap from top of hydraulic tank tee fitting.

Attach hydraulic line and route line (9) through the

top of the pump. Attach hydraulic line fitting.

6. Remove cap from top of hydraulic pump tee fitting.

Attach hydraulic line (10) and route line to inlet of

ball valve. Install hose fitting adaptor (21) and attach

hydraulic line fitting.

7. Install hose fitting adaptor (21) and attach hydraulic

line (25) to outlet of ball valve. Route and secure

hose to pump inlet.

8. Secure hydraulic line with provided clamps and fas-

teners in locations shown below.

9. Start hydraulic pump, slowly turn the hydraulic ball

in line with the hoses and stroke the pump 3-4

times. Check the hydraulic reservoir level and fill as

necessary. Run the pump slowly for several cycles

to purge any air from the hydraulic lines. Check the

hydraulic reservoir level and fill as necessary.

10. Install pump filter (2) onto pump. NOTE: Filter (2)

should be positioned similar to the factory-installed

pump and filter.

11. Install gallon counter bracket (4) and tighten two

bolts (5).

12. Thread gallon counter (3) into installed bracket (4)

until flush against piston shaft and then unscrew

one half turn. Use jam nuts to secure into position.

13. Attach drain line (29) to bottom of pump filter (2).

14. Attach suction tube (40) to bottom of pump (1).

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9

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10

21

10

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25

21

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Parts

43A1304A

Parts

18

1

6

453

2

22

27

30

31

7

20

14

21

21

24

24

35

16

19

34

14

14

17

37

39

38

40

28

23

43

44

29

27

32

9

10

25

25

32

40

8

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aa

Parts List

3A1304A 5

Parts List

Ref. Part Description Qty.

1 24G767 PUMP, RPS 2900 1

2 24G986 FILTER, Assembly, RPS 2900 1

3 16J511 SENSOR, proximity, 12 mm 1

4 16G421 BRACKET, sensor 1

5 112774 SCREW, mach, sltd hex wash HD 2

6 120226 SCREW, hex HD, flange 4

7 16G414 BRACKET, ball valve 1

8 120140 VALVE, ball, assembly 1

9 16G037 HOSE, coupled 1

10 16G035 HOSE, coupled 1

11 222385 TAG, warning 1

14 102040 NUT, lock, hex 7

16 110755 WASHER, plain 3

17 124489 PLUG, pipe 1

18 102814 GAUGE, press, fluid 1

19 105171 SCREW, cap, hex, 1/4 x 2 1/4 3

20 110982 SCREW, cap, hex HD 2

21 120304 FITTING, nipple, straight 2

22 124490 FITTING, tee, street 1

23 125320 SCREW, mach., phillips rnd HD 2

24 125005 CLAMP, hose, cushion, 7/8 ID 4

25 15G783 HOSE, coupled 1

27 168160 BUSHING, pipe 1

28 16G692 STRAINER, inlet 1

29 16G707 TUBE, drain 1

30 196180 BUSHING 1

31 207123 UNION, swivel, 90 deg 1

32 245798 HOSE, cpld, 1/4 in. x 7 ft 1

34 159346 WASHER 3

35 108296 SCREW, mach, hex wash HD 2

37 16H585 SHIELD, pump 1

38 111235 SCREW, mach, pnh 1

39 120317 NUT, wing 1

40 24G726 HOSE, suction 1

41 110110 SEALANT, pipe, sst 2

43 260384 ADAPTER, bung, machining 1

44 15D008 BOLT, 3/8-16, 316 sst 2

45 16J716 PLUG, 3/4 drum, with hole 1

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A1304

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2010, Graco Inc. is registered to ISO 9001

www.graco.com

Revision A - 04/2011

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will

be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

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The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

de ou en rapport, directement ou indirectement, avec les procédures concernées.

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