Graco Manzel 25 Lubricator Users Manual
2015-04-02
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Manzel Model 25 Lubricator ® DESCRIPTION Manzel Model 25 Force Feed Lubricators are economical, generalpurpose units of double plunger design for precise metering of lubricants (either mineral oil base or synthetics). They provide lubrication to cylinder walls, bearings and other moving parts of equipment such as sugar mills, steam engines, presses and general machinery. They are furnished with Clear-Vue Pumping Units whose sight feeds, operating at atmospheric pressure, show the output of lubricant to individual points of lubrication. All working parts are totally enclosed—away from dust, water and impurities—and self-lubricated at all times by the lubricant in the reservoir. Standard Lubricators may be had in 1 to 20 feeds for feeding the same type of lubricant. A choice of Drives and Mounting Arrangements facilitates designing Lubricators into Original Equipment or installation on existing machinery. These can be driven from rotating or reciprocating parts of machines or engines or by independent motors. FEATURES/BENEFITS • General-Purpose Lubrication: automatic, precision metering for all types of machinery. • Pressures: Up to 1000 psi • Type Pumping Unit: Clear-Vue. Sight Feed Chamber functions at atmospheric pressure. Shows amount of lubricant being pumped. • Unitized Construction: Contains complete feed regulating mechanism. Equipped with inlet strainer. SPECIFICATIONS • Number of Feeds: 1 to 20 per Lubricator, standard. Reservoir Heavy-gauge fabrication sheet steel Cylinder Cast iron Plunger 416 hardened SS, precision-ground Valve Hardened stainless steel balls Eccentrics Sintered metal, single throw on hexagon eccentric shaft Gaskets, Seals Standard for mineral oil base lubricants. Special materials available for synthetics • Displacement, Output: 1/4 to 12 drops per stroke with 5/16 in plunger; 1/6 to 6 drops per stroke with 3/16 in plunger. • Available Drives: Direct Rotary (1:1), Ratchet, 37.5:1 and 75:1 internal gear reductions. • Reservoirs: Single Compartment, sheet metal construction. • Feed Regulator: External screw-type precisely adjustable while idle or in operation. Filler Cup Round with vents and strainer • Removable Pumping Unit: Self contained. All units interchangeable - remove two pump screws and lift out. Discharge Check Valve Double ball discharge check valve assembly with 1/4 in NPSF vertical outlet • Hand Crank: Standard. Convenient for rapid priming of lines before start-up or for momentarily increasing supply of lubricant. Does not affect adjustment or individual pumping units. Replaces obsolete Kipp Model 50 Box Lubricators. Finish All ferrous metal drive parts Parco-Lubrited. Reservoir exterior, cover and pumps painted with durable hammertone gray finish. Nickel plate, available. Manzel® Model 25 Lubricator™ L51010 ASSEMBLY CLEAR-VUE SIGHT FEED COVER SIGHT CHAMBER WELL DRIP TUBE FEED REGULATOR PUMP MOUNTING SCREWS OUTLET BALL VALVE METERING CIRCUIT INLET PORT METERING CIRCUIT DISCHARGE PLUNGER (AT TOP OF STROKE) INLET PORT DISCHARGE CIRCUIT METERING PLUNGER ECCENTRIC ON HEXAGON ECCENTRIC SHAFT PUMP CROSSHEAD INLET TUBE RESERVOIR INLET STRAINER OPERATION CLEAR-VUE PUMPING UNIT – Model 25 Lubricators operate on a double plunger pump principle with a metering and a discharge plunger actuated through a yoke by an eccentric on the eccentric shaft. The metering plunger controls the amount of lubricant fed to the discharge plunger. This metered amount is adjusted by means of an external Feed Regulator Screw, which adjusts the stroke length. The lowermost position of the plunger is varied by the Feed Regulator Screw, however the uppermost position to which the plunger rises remains constant. On the downstroke, the metering plunger draws lubricant up through the inlet tube, over the inlet valves and into the metering pump cylinder. On the upstroke, the metering plunger seats its inlet valves and opens its spring-loaded outlet valve forcing the metered amount of lubricant, at low pressure, out the drip tube into the Sight Chamber Well at atmospheric pressure. On the same downstroke, the discharge plunger opens the cross port to the Well and draws the metered amount of lubricant into the discharge pump cylinder. This path is shown in light blue on the Assembly Drawing. Finally, on the upstroke, the discharge plunger closes the cross port from the Sight Well and forces the metered amounts of lubricant over the discharge valves and into the line, as shown in solid blue on the Assembly Drawing. CLEAR-VUE – Sight Feed Chamber contains no “sight feed fluid” and functions at atmospheric pressure. Molded glass sight cover and dust shield in various lengths for 1 to 8 pumping units. Drip tube for each line indicates amount of lubricant fed each point of lubrication. NOTE: Due to design characteristics, the Model 25 pump can only be used in pump to point system. Components such as flow sensors and divider valves should not be used. Only check valves are permitted between the pump and the lube point. Page 2 Manzel® Model 25 Lubricator™ L51010 OPERATING INSTRUCTIONS LUBRICATOR INSTALLATION AND OPERATION – The Manzel Model 25 Lubricator consists of a metal reservoir which contains the drive mechanism, ratchet or rotary, the individual pump units and accessory equipment as ordered. The Lubricator should be solidly mounted and aligned to connect the drive shaft to the proper stroking or rotary motion. This drive motion, through the Lubricator drive, should operate the Lubricator eccentric and hand crank shaft between 3 and 60 RPM. There is one pump stroke for every revolution of the hand crank shaft, which is an extension of the eccentric shaft. The proper eccentric shaft RPM should be determined from the required maximum and minimum pump feed rates. The RPM selected should be such that, when each pump is set at its required feed rate, the feed rate can still be increased or decreased by the feed regulator screw. In most cases, due to the wide adjustment of the pump units, there will be considerable allowance in the selection of the proper eccentric shaft speed. Note: this eccentric shaft speed will seldom be the same as the Input shaft speed, but will always be the same speed as the hand crank shaft extension. The individual pumps operate on a double plunger principle with the metering and discharge plungers actuated through a yoke or crosshead by an eccentric on the eccentric shaft. The small or metering plunger draws a metered amount of oil from the reservoir over the inlet ball valves and forces it over the outlet ball valve through the drip tube and into the clear-vue sight well at atmospheric pressure. The discharge plunger draws the metered amount of oil along with air from the sight well over the inlet sleeve valve and forces this mixture over the ball discharge valves toward the point of lubrication. The stroke of the small metering plunger is varied to change the metered oil intake by means of the external feed regulator screw. The stroke of the discharge plunger is constant. IMPORTANT–KEEP LUBRICATOR CLEAN – First, use only new or filtered lubricant. Periodic cleaning of the Lubricator is recommended, since lubricant is subject to fouling from atmospheric dusts and additives. To do this, remove all pumping units; clean them and the reservoir by dipping and brushing in a cleaning solvent. Clean all lubrication tubing and check valves thoroughly at the same time. Next, recharge Lubricator and bleed lubrication lines at terminal check valve to assure full lubrication before putting equipment back into operation. STARTING INSTRUCTIONS – Fill Lubricator reservoir with new or filtered lubricant to top of reservoir gauge glass. For initial start-up, adjust pump for maximum delivery by turning feed regulator as indicated by directional arrow. Then, operate pumps at this setting and bleed lubrication lines at terminal check valve to assure full lubrication. The Lubricator is now ready for operation. FEED RATE REGULATION – Each pumping unit is regulated independently by means of a feed regulator. To decrease the feed, turn the feed regulator clockwise. To increase the feed, turn counter-clockwise. (Follow directional arrow.) Page 3 HAND CRANK OPERATION – The hand crank on the end of the Lubricator is for use before starting or for momentarily increasing lubricant supply while the Lubricator is in operation. It operates all feeds at once, but does not affect feed regulation. PUMP REMOVAL AND REPLACEMENT – To remove a pump, stop the Lubricator. Remove the discharge line connection and the pump mounting screws. Next, loosen the adjacent pump mounting screws. Lift out front end of pump (end with feed regulator screw) pulling it forward and upward at the same time. This will allow the yoke or crosshead to clear the eccentric and the pump can be lifted out. Before replacing a pump, position yoke down as far as possible and then reverse the above procedure. TROUBLESHOOTING OVERFLOWING SIGHTWELL – If the pump sight well fills and overflows into adjacent sight wells, the cause is dirty or inoperative pump discharge valves. To correct: 1. Flush discharge check valves. a. Turn feed regulator to full open. b. Operate hand crank rapidly. 2. Remove discharge check valves if condition still exists. a. Shut down unit or turn feed regulator to full closed. b. Remove discharge line connections. c. Remove outlet connection from pump unit. d. Remove check valve. Clean and reseat, if necessary, (care must be exercised to prevent marking the bottom surfaces when reseating) or replace as conditions require. e. Check top and bottom surfaces of the check valve. These must be free from radial nicks and scratches, as these surfaces seal against the discharge pressure. Any leakage around the threads of the outlet connection can be traced back to dirty or marked check valve cage, outlet connection, or cylinder sealing surfaces. f. Install check in pump housing. Make sure the ball and spring side of the cage faces up. g. Replace outlet connection. h. Replace discharge line connection and put pump back in operation. ERRATIC PERFORMANCE– Make sure the sight glass is open to atmospheric pressure through the felt gasket between the glass and reservoir. These pumps must be able to bring air into the sight chamber through this gasket. Make certain it is not contaminated with paint or dirt. GAUGE GLASS LEAKAGE – Drain Lubricator, check for leaks, and replace level sight/gasket if necessary. SYNTHETIC LUBRICANTS – In general, the use of synthetic lubricants will require that the standard neoprene and Buna-N gaskets and seals for petroleum base lubricants be replaced with Butyl rubber gaskets and seals, Refer to Parts List for the part numbers of the gaskets for use with synthetic lubricants. Manzel® Model 25 Lubricator™ L51010 MODEL 25 PUMP SPECIFICATIONS DRIVES DIRECT ROTARY – (1:1) Shaft located either or both ends. STANDARD RATCHET – (See Graph for drive ratio per degree stroke.) Two variations available: (a) Shaft located either end. The drive reduction ratio depends on the degree stroke taken on the input shaft from a minimum of 13° for a 37-1/2:1 ratio to a maximum of 90° for a 4-1/6:1 ratio. (b) Shaft located front or rear. The drive ratio depends on the degree stroke taken on the input shaft from a minimum of 13° for a 37-1/2:1 ratio to a maximum of 38° for a 9.4:1 ratio. REDUCED ROTARY DRIVES – 37.5: 1 or 75: 1 internal geared reducers. Available in right or left hand end drive configurations with primer hand on opposite end to drives. CHART: DRIVE RATIO PER DEGREE STROKE Page 4 Manzel® Model 25 Lubricator™ L51010 DIMENSIONS To establish installation requirements, determine the desired number of feeds, the corresponding reservoir length, the capacity, the center-to-center distance of mounting holes, and the drive shaft location. No. of Feeds Reservoir Length (A) 1-4 7-9/32 in C to C or End Lugs (B) Approx Capacity Pints 8-27/32 in 6-1/4 5-8 11-19/32 in 12-27/32 in 9-1/4 9 - 12 16-19/32 in 17-27/32 in 13 13 - 16 20-19/32 in 21-27/32 in 16 17 - 20 25-19/32 in 26-27/32 in 19-3/4 Table makes dimensional allowance of 1 in for each Center Bearing, evenly spaced between pumping unit groups of 8. 4.25 (107.9) 1/2 NPT CONDUIT CONNECTON 1/4-18 NPSF LUBE OUTLET "B" "A" 8.50 (215.9) 6.50 (165.1) FULL 0.50 (12.8) RESERVOIR 2.00 (50.8) EMPTY .32 (8.1) 6 3 2 7/8-18 THD. LEVEL OPTION (L1 & L2) 6.00 (152.4) "B" 4 12 1 7/8-18 THD. 10 9 8 2 5 14 7/8-18 THD. 7 5/8 HEX. 13 11 2 11 461-000-150 Sealed Compt. Option Bearing Support Option End Bearing Description Part No. Old Part No. Description Part No. Old Part No. Description Part No. Old Part No. (1) Bearing 560146 402-080-020 (6) Bearing 560142 402-060-000 (12) Bearing 560133 402-040-000 (2) Nut 560155 410-700-050 (7) Bushing 560143 402-060-010 (13) Oil Seal 556575 423-010-180 (3) Packing 556752 439-079-230 (8) Bearing 560144 402-060-070 (14) Bearing 560128 402-000-040 (4) Spacer 560229 424-050-180 (9) Screw 558647 415-020-020 (5) Spacer – 424-050-200 (10) L’Washer 558685 421-060-080 (11) Spacer 560229 424-050-180 Page 5 Manzel® Model 25 Lubricator™ L51010 MODEL 25 BOX LUBRICATOR PART NUMBER CONVERSION CHART Ordering Information Ordering Information Description Part No. Old Part No. Description Part No. Old Part No. 5/16 in Complete Pump 562950 321-410-015 Gasket, for Sight Feed Glass 556691 555742 439-071-060 3/16 in Complete Pump 562949 321-210-015 Gasket, for Sight Feed Glass 556692 556724 439-071-070 – 428-165-021 Gasket, for Sight Feed Glass 556693 555743 439-071-080 Discharge Valve Assembly (Cage) 563081 463-920-580 Gasket, for Sight Feed Glass 556694 556725 439-071-090 Regulating Fork Ring 556492 418-700-240 Sight Feed Glass 556687 438-028-070 Regulating Fork Screw 556790 453-030-010 Sight Feed Glass 556688 438-028-080 Friction Plug Spring Assembly Regulating Stem – 435-030-020 Sight Feed Glass 556689 438-028-090 Regulating Stem Washer 556524 421-700-230 Sight Feed Glass 556690 438-028-100 Regulating Stem Spring 557006 458-165-030 Sight Feed Glass 556691 438-028-110 Vertical Outlet 1/8 in NPTF – 480-000-180 Sight Feed Glass 556692 438-028-120 Spring, Outlet Valve 556942 458-005-310 Sight Feed Glass 556693 438-028-130 Cylinder Plug 560260 437-700-400 Sight Feed Glass 556694 438-028-140 Cylinder Plug Washer 556730 439-075-190 Sight Glass Fastening Strip 557035 461-000-110 – 463-920-091 Pump Blank Off Plate 557036 461-000-130 Suction Valve Assembly Strainer 563101 473-020-091 Center Sight Glass Fastening Strip 557037 461-000-140 3/16 in dia Ball – 410-010-030 Gauge Glass Assembly 564316 438-028-171 9/32 in dia Ball – 401-010-060 Gauge Glass 558817 438-028-020 560241 433-700-520 Plug 561334 437-700-030 – 401-010-090 Cap Plug – 437-700-100 Drip Tube 3/8 in dia Ball, Outlet Valve Groove Pin Regulating Fork – 411-030-400 Washer 558702 439-060-020 Flareless 1/8 NPTF 1/4 in O.D. Straight 556627 435-090-040 Washer Guide – 484-040-000 Flareless 1/8 NPTF 5/16 in O.D. Straight – 435-090-070 Gauge Glass Assembly (Synthetics Use) – 438-028-181 Flareless 1/8 NPTF 3/16 in O.D. Straight – 435-090-030 Washer (Synthetics Use) – 439-060-050 Flareless 1/8 NPTF 3/8 in O.D. Straight – 435-090-090 Filling Cup & Cover Assembly – 473-040-091 Flareless 1/8 NPTF 1/4 in O.D. Elbow 556630 435-130-040 Filling Cup Cover – 471-680-020 Flareless 1/8 NPTF 5/16 in O.D. Elbow – 435-130-060 Filling Cup Pin – 411-700-100 Flareless 1/8 NPTF 3/16 in O.D. Elbow – 435-130-030 Filling Cup Strainer, 1-3/4 in deep – 473-020-061 Flareless 1/8 NPTF 3/8 on O.D. Elbow – 435-130-080 Filling Cup Strainer, 3/4 in deep – 473-020-041 Oil Seal Bearing Assembly 562979 402-040-271 Hand Crank Assembly 562988 426-011-191 Oil Seal Bearing 560133 402-040-000 Spring 556941 458-005-300 Oil Seal 556576 423-010-210 Groove Pin 556381 411-030-440 Jam Nut 560154 410-700-040 Spacer Between Feeds 560227 424-050-150 Oil Seal (Synthetic Use) 556575 423-010-180 Spacer Between Center Bearing & Feeds 561342 424-050-190 Eccentric 556792 454-006-000 Pump Fastening Screw 556458 415-640-040 Bearing 560146 402-080-020 Center Bearing Assembly 560144 402-060-070 Nut 560155 410-700-050 Washer, Sight Feed Glass 555744 439-075-170 Packing 545752 439-079-230 Drain Plug, 1/4 in NPTF – 412-130-140 Packing – 439-079-040 Screw, Cover 10-32 x 5/16 in Round – 416-470-030 Gasket, for Sight Feed Glass 556687 556721 439-071-020 Scr., Sight Gl. Fast. Strip 10-32 x 1/2 in – 416-470-060 Gasket, for Sight Feed Glass 556688 556722 439-071-030 Scr., Sight Feed Glass 10-32 x 1-1/2 in 555513 416-470-130 Gasket, for Sight Feed Glass 556689 555741 439-071-040 Scr., Pump 1/4-28 x 3/4 in Lg, Fillister – 416-501-230 Gasket, for Sight Feed Glass 556690 556723 439-071-050 Jam Nut 560154 410-700-040 Page 6 Manzel® Model 25 Lubricator™ L51010 MODEL 25 BOX LUBRICATOR PART NUMBER CONVERSION CHART (CONTINUED) Ordering Information Ordering Information Description Part No. Old Part No. Description Part No. Old Part No. Bearing 560128 402-000-040 Cap Screw, 3/8-16 x 1 in Lg 555479 415-030-050 Ratchet, 75 teeth – 458-158-070 Set Screw, 5/16-18 x 5/8 in Lg Cup Point 555490 415-490-020 Brake Assembly 563000 453-000-021 Drain Cock – 405-010-020 Brake Assembly 563001 453-000-031 Ratchet Cam – 454-000-240 Rocker Arm Assembly 563011 453-020-150 Ratchet Drive Shaft – 465-020-071 Pawl Pin 560185 415-700-050 Ratchet Washer 556720 439-071-000 Pawl 557024 459-218-010 Ratchet Rocker Arm 560277 453-004-140 Torsion Spring 557007 458-185-020 Spring Pin 560174 411-700-120 Rocker Arm 560280 453-020-031 Pawl Pin Nut, 5/16-18 555384 410-020-020 Bearing 556341 402-020-050 Drive Shaft Assembly, for 37.5:1 563083 465-020-061 Cam 560286 454-006-020 Grove Pin – 411-040-290 Drive Shaft Assembly, for 25:1 – 465-020-321 Cam – 454-006-180 Drive Shaft Assembly, for 18.75:1 – 465-002-010 Cam – 454-006-150 Spacer, Drive Shaft 560204 421-700-250 Cap Screw, 5/16-18 x 1/2 in Lg 558646 415-020-010 Felt Slug, 1/2 O.D. x 5/16 in Lg 556720 439-071-000 Ratchet Wheel, 75 teeth 557022 459-158-070 – 411-700-701 Brake 556298 400-295-200 Rocker Arm Assembly 563002 453-004-151 Rocker Arm Assembly 563003 453-004-161 Spring Pin – 411-700-520 Rocker Arm 560277 453-004-140 Torsion Spring Screw, 5/16-18 x 1-1/2 in Fillister – 416-110-430 Locker Waster, 5/16 in 558676 421-010-020 Ratchet Shaft 560353 465-001-830 #3 Woodruff Key 555377 409-010-090 Rocker Arm Assembly 564317 453-004-111 Outside Rocker Arm 560445 480-000-020 Adjustable Connection Assembly 564346 480-000-031 Engine Connection 560444 480-000-000 Adjustable Connection 561376 480-000-010 Pin 560184 415-700-000 Set Screw, 5/16-18 x 1/2 in Cup Point 558654 415-490-030 Strainer Assembly 563101 473-020-091 3/8 in Rod, 6 in Lg 561346 453-004-000 Page 7 ORDERING INFORMATION M25 – XX – XX – XX – XX – X – XX Reservoir R1 – 1-4 Pump Station Reservoir R2 – 5-8 Pump Station Reservoir R3 – 9-12 Pump Station Reservoir R4 – 13-16 Pump Station Reservoir R5 – 17-20 Pump Station Reservoir Pump Size P0 – No Pump P1 – 3/16 in dia. Plunger, 1000 psi max Operating Pressure P2 – 5/16 in dia. Plunger, 1000 psi max Operating Pressure Pump Quantity 0-20 Pumps Drive Options D1 – Direct Ratio (1:1) D2 – Standard Ratchet (Less Ratchet Arm) D3 – 37.5:1 Ratio D4 – 75:1 Ratio Drive Locations L – Left Hand End R – Right Hand End Level Options L0 – None L1 – Low Level Switch (SPST Reed Type), 10 W @ 115VAC, Requires 1 Pump Station per Switch L2 – High Level Switch (SPST Reed Type), 10 W @ 115VAC, Requires 1 Pump Station per Switch NOTE: Additional Model 25 Lubricators may be available upon request. Please supply serial number, complete application information and number of units required when requesting quotation. Model 25 Sight Glass Ordering Model 25 Gasket Ordering Model 25 Components Ordering Description Part No. Old Part No. Description Part No. Old Part No. Description Part No. Old Part No. Sight Glass, 1 Feed 556687 438-028-070 Gasket, 1 Feed 556721 439-071-020 562949 321-210-015 Sight Glass, 2 Feeds 556688 438-028-080 Gasket, 2 Feeds 556722 439-071-030 3/16 in Replacement Pump Sight Glass, 3 Feeds 556689 438-028-090 Gasket, 3 Feeds 555741 439-071-040 562950 321-410-015 Sight Glass, 4 Feeds 556690 438-028-100 Gasket, 4 Feeds 556723 439-071-050 5/16 in Replacement Pump Sight Glass, 5 Feeds 556691 438-028-110 Gasket, 5 Feeds 555742 439-071-060 Ratchet Arm Assembly 564317 453-004-111 Sight Glass, 6 Feeds 556692 438-028-120 Gasket, 6 Feeds 556724 439-071-070 Sight Glass, 7 Feeds 556693 438-028-130 Gasket, 7 Feeds 555743 439-071-080 Sight Glass, 8 Feeds 556694 438-028-140 Gasket, 8 Feeds 556725 439-071-090 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Contact us today! To receive product information or talk with a Graco representative, call 800-533-9655 or visit us online at www.graco.com. ©2006-2009 Graco Inc. Form No. L51010 Rev. B 4/09 Printed in U.S.A. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
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