Graco Meter Flo Pump Packages Users Manual
2015-04-02
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Circulating
Oil Systems
Meter-Flo® Pump Packages
Trabon® Meterflo® Pump Packages
Page 2
12608
Meterflo® Pump Packages For System Savings
Meterflo packages are intended for relatively large systems (100
to 1,000 points), with a total requirement of up to 245 cubic
inches per minute supplied by electric motor driven gear pumps.
Meterflo pump packages are typically used with Trabon® MSP,
MXP, and MGO series progressive divider valves, which accurately
piston-proportion the oil input to a multiple number of lubrication
points. A big advantage of the positive piston displacement is the
reduction in total lube volume required as compared to unmetered
systems. This results in much smaller pumps, tubing sizes, and
filter capacity. Motor horsepower is also reduced, with savings in
frame size and energy costs.
Graco’s Meterflo pump packages come with a wide assortment of
displacements, options, and accessories to handle a wide variety
of applications. These pre-assembled packages are ready for
connection to Trabon series progressive lube systems, operating in
either a terminating or circulating mode.
FEATURES/BENEFITS
Flooded suction pumps for maximum performance•
Full rated output at rated pressure•
Seven different displacements from 14 to 245 in• 3/min
System protected with 1,200 psi internal relief valve•
External relief (adjustable) factory set @ 1,000 psi•
15 and 30 gallon reservoirs with level gauge, filler/breather, •
return line/pressure fill port, suction line fitted with strainer
and shut-off valve for ease of service
Options and accessories include low level, high level, and •
pressure switches; pump housing safety covers; filters;
controllers; and 115 to 460 VAC motors
UNLIMITED APPLICATIONS
Meterflo packages are used in a wide range of applications, from
individual machines to high volume production lines. A few of the
many applications include:
Stamping presses•
Textile mills•
Transfer lines•
Plastic sheeters•
Printing presses•
Plastic molding machines•
Coil processing equipment•
Metal turning machines•
Primary metal mills•
Food processing equipment•
Page 3
12608
Trabon® Meterflo® Pump Packages
DESCRIPTION
The Meter-Flo pump package consists of various user selected
options. These are listed below to help select the unit best suited
for the application in mind.
Pump
Meter-Flo packages come with rugged gear pumps made of
hardened steel gears, precision ground to assure a close fit,
efficient operation and long-lasting dependability. An internal
relief valve provides redundant protection for the pump, in case
the external relief is disabled for any reason. Output capabilities
range from 14 to 245 cu.in./min.
Motor
The gear pump is driven by a direct coupled 1/2 horsepower
motor that can be specified as either 15/230 or 230/460 VAC.
These are single phase foot mount 56 frame motors turning a
1725 RPM.
Reservoirs
Reservoirs come in 15 and 30 gallon capacities, providing
volume multiples witch are 30 to 500 times the maximum pump
displacements. These large multiples allow for high volume
draw-downs and return surges for circulating applications, such
as stamping presses. Standard reservoir features include a top
mounted filler/strainer, visual level gauge, 140 micron suction
strainer, and a 1/2 in NPSF port for use with a return line or for
pressurized filling. Reservoirs can be floor mounted by using
four holes provided in the base flanges for 1/2 bolts. Top filling is
made easy by a maximum reservoir height of less that 34 in. The
filler/breather cap is retained by a chain assembly, and has a 30
mesh fill screen.
Reservoir Fill Filter Option
This option utilizes the Trabon non-bypassing style spin-on filter
assembly to prevent contamination form entering the reservoir. It
comes complete with a 0 to 160 psi pressure gauge and external
bypass to protect the element against line surges and high
differential pressures due to contamination. It is compatible with
petroleum based oil.
Pressure Switch Option
The pressure switch provides an electrical signal in case of
excessive pressure, indicating a blockage or restriction in the
lube system. This signal can be used to trip a warning device or
to shut the machine down. The pressure switch is adjustable,
factory set at 800 psi, with recommended settings at 50 to 100
psi above normal operating pressure highs.
Pressure Filter Option
The Meter-Flo discharge filter utilizes a non-bypassing
industry standard “HF2” design 10 or 20 micron element. Filter
assemblies are available with either visual or combination
visual/electrical element condition indicator set to a pressure
differential of 50 psi, indicating the filter element requires
changing.
High Level Switch Option
The high level switch is primarily used when the Meter-Flo
package is utilized with automatic refill system. The high level
switch provides an electric signal to shut off lube supply to the
reservoir.
Controller Option
The Meter-Flo unit also has an optional control package to
operate and monitor the lube system on either a continuous or
intermittent cycle.
The WMP Maxi-Flo will schedule lube periods on either a time
basis or machine stroke/cycle count at a user determined
frequency. Once a lube period begins, the WMP controller will
also monitor lube system operation through a cycle switch
or proximity switch attached to the divider valve. As long as
the WMP receives the proper number of actuations from the
cycle/proximity switch within a monitored interval for each
lube period, system operation will be considered normal. If the
monitor interval expires before the proper number of actuations
occur, a fault signal will be generated. The fault can be caused
by blockages, defective pump, open main line, etc., but this is
a warning that the lube system is not operating properly and
trouble shooting methods should be taken.
The Lube Sentinel II option monitors the lube system when run
on a continuous basis. Through the use of a timer circuit and
a cycle/proximity switch mounted on a divider valve, the Lube
Sentinel II detects reduction in flow rates (clogged filter) as well
as no-flow (line blockage) and signals this malfunction.
System Start-up
When a lube system is first started, it is necessary to prime and
bleed the air out of the lube lines, and check for proper operation.
Refer to Graco Bulletins L30103 and L30101 for information on
these procedures.
Figure 1. Motor Starter Used with Graco® Controllers
Trabon® Meterflo® Pump Packages
Page 4
12608
APPLICATION INFORMATION
Calculating Flow Requirements
Before selecting a Meterflo pump size, the flow requirements of
the lube system must be carefully estimated to avoid dumping
excess flow over the external relief valve. On the other hand, a
small amount of excess capacity is desirable to insure that all
divider valves are cycled during each lube period. Also, if points
are likely to be added in the future, there should be adequate
pump capacity to handle these.
Total lube system flow is calculated by adding up all of the
individual lube point volumes required per unit of time. These
individual volumes are determined by using the formulas
in Graco® Bulletin 20115. Select the appropriate pump
displacement from the “HOW TO ORDER” table on page 8.
Estimating System Pressure
Lube system pressure affects pumping unit costs, tubing costs,
and energy costs. Therefore, system design should strive for the
lowest practical pressure, balancing pumping unit costs with
divider valve and tubing costs.
As a rule of thumb, the pressure loss through all tubing and
divider valves excluding the lube points themselves, should not
exceed 500 psi. This part of the system pressure is defined as
“free operating pressure” (i.e., divider valve lines not connected
to lube points).
A free operating pressure of 500 psi allows nearly 500 psi
injection pressure created by the lube points, and keeps total
system pressure under 1,000 psi. The injection pressure of
individual lube points depends on the sizes of passageways
and clearances around the components to be lubricated. These
individual pressures are not additive (see discussion below on
free operating pressure).
Free Operating Pressure
An estimate of free operating pressure is obtained by adding
up (A) line loss from pump to master divider valve, (B) master
divider valve loss, (C) the maximum loss using the worst case
combination of secondary divider valve loss and line loss leading
to that valve’s inlet, and (D) the maximum loss for the worst case
line from the divider valve used in (C) to the lube point for that
line. An example is shown in Figure 2.
Clearly, an approximate layout of the system will be required to
arrive at estimated tubing lengths. After this is done, Figures 4 ,
5a, 5b, and 5c. can be used to estimate system pressure drop.
The flow number to be used in these figures is determined
by multiplying oil viscosity times the flow rate in the line or
divider being estimated. Remember that divider valve inlet flow
will be proportioned among the outlet lines according to the
displacements of individual valve sections. This is illustrated
in Figure 3. Use the procedures in Graco® Bulletin 20101 to
calculate the basic ratios.
Tubing Pressure Drop
By selecting appropriate divider valves and tubing sizes, a system
can be designed that limits pressure to an acceptable value. This
may involve the use of a slightly larger divider valve or tubing
size than originally planned.
However, if the tubing guidelines in Table 1 are used, this should
help avoid redesigns due to excessive pressure drop:
FIGURES BASED ON FOLLOWING
PUMP DISCHARGE—40 CU. IN./MIN.
OIL VISCOSITY—3,000 S.S.U. SAE TO AT 70OF
PSI SYSTEM 1 FLOW RATE SYSTEM 2 PSI
A 5 20’-5/8 T 40 CU. IN./M. 20’-1/2 T 16 A
B 80 MXP MASTER 40 CU. IN./M. MXP MASTER 80 B
C 6 20’-1/2T 5 CU. IN./M. 20’-3/8 T 24 C
D 33 MXP SECOND 15 CU. IN./M. MXP SECOND 140 D
E 4 10’-3/8 T 15 CU.IN./M. 10’-1/4 T 26 E
128 TOTAL “FREE” SYSTEM PRESSURE 286
Table 1. Recommended Tubing Sizes for Oil
Divider Valve Model Outlet Lines Inlet Line
MS 3/16 inch I.D. 1/4 inch I.D.
MXP 1/4 inch I.D. 3/8 inch I.D.
MGO 3/8 inch I.D. 1/2 inch I.D.
Figure 4. Approximate Pressure Drop Per
Foot for Various Tube Sizes
Figure 2. Example of Free Operating Pressure Calculation
Figure 3. Calculating Flow in Individual
Series Progressive Lube Lines
V = A x T
V = lubricant replacement volume
A = equivalent area to be lubricated
T = lubricant film thickness
Page 5
12608
Trabon® Meterflo® Pump Packages
Divider Valve Pressure Drop
The same flow numbers calculated earlier can be used to
estimate the pressure drop through each divider valve. This is
done by using the nomographs in Figures 5a, 5b, and 5c. The flow
rate to be used is the magnitude at the inlet of the divider valve.
Figure 5a.
Pressure
Drop
Through
Any MGO
Divider
Valve
Figure 5b.
Pressure
Drop
Through
Any MXP
Divider
Valve
Figure 5c.
Pressure
Drop
Through
Any MSP
Divider
Valve
If a specific lubricant has not been selected, oil viscosity can be
estimated from Table 2. It is a good idea to make pressure loss
calculations for cold start-up conditions, as well as for normal
operating temperatures. If the temperature of the oil is low
enough, excessive pressure may cause flow to be dumped over
the relief valve, and create a lube system fault.
Filter Pressure Drop
If a filter is specified, its pressure drop is considered part of the
system pressure since it is downstream of the relief valve. The
pressure drops for filters with a clean element can be found in
Figure 6.
Figure 5. Pressure Loss Nomographs for
Graco Divider Valves
Table 2. Approximate SSU Oil Viscosities for
SAE Numbering System at Various Temperatures (°F)
50 ° 60 ° 70 ° 80 ° 100 ° 210 °
SAE 70 17,000 10,000 6,500 4,000 1,850 130
SAE 60 11,500 7,000 4,500 3,000 1,400 110
SAE 50 8,500 4,600 3,000 2,000 985 90
SAE 40 4,700 3,000 1,900 1,350 680 75
SAE 30 3,100 2,000 1,350 950 490 65
SAE 20 2,000 1,300 900 650 350 57
SAE 10 850 600 420 310 185 46
Figure 6. Flow vs. Pressure Loss of Meterflo
Filters with Clean Element
Pressure Drop
Trabon® Meterflo® Pump Packages
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12608
MAINTENANCE INFORMATION
Normally, the only maintenance required on Meterflo packages
is filling the reservoir, and cleaning the suction strainer. Use only
fresh, uncontaminated oil to fill the reservoir. Check the suction
strainer annually, or more often if the pump is becoming noisy
(cavitating) between cleaning. The suction strainer is accessed by
removing the reservoir cover.
It is also a good idea to periodically verify pump operation (lube
delivery), the calibration of the timer settings and pressure switch
setting, and the actuation depth of the low level switch, if these
options are used.
RELIEF SETTINGS
The Pressure Switch option can be used to activate an alarm
when pressure at the pump outlet exceeds a preset valve. The
switch setting is adjustable over a range of 125 to 1,500 psi.
CAUTION
The system relief valve is set at 1,000 psi by Graco. Always
keep this setting at least 200 psi below the internal pump
relief setting, which is factory set at 1,200 psi. This prevents
flow from being dumped over the internal pump relief. Do not
attempt to adjust the internal relief above 1,500 psi as this will
result in pump damage.
SPECIFICATIONS
Pump/Motor Assembly
Motor Voltage
MOA 115/230 VAC, 60 Hz, 1 PH
MOB 230/460 VAC, 60 Hz, 3 PH
Motor Power (max) 1/2 HP
Pump Displacement See How To Order (pump output
is virtually consistent from 500 to
1500 psi for viscosities between
300 and 3000 SUS. See Bulletin
L12611)
Pump Pressure Rating
(internal relief) 1200 psi
External Relief Valve 1000 psi
Noise Rating (nominal) 65-68 dbA
Suction Strainer 140 micron stainless steel mesh
Pressure Gauge 0-1500 psi
Elec. Conn. (CMA/C) Barrier Strip Inside Controller
Reservoir Assembly
Volume
RAA/C 15 gallon
RAB/D 30 gallon
Reservoir Materials
Tank Painted Steel
Level Gauge Clear Nylon
Filler/Breather Stainless Steel
Low Level Switch
Part No. 557826 (541-603-002)
Contacts N.O.
Max Contact Rating
(resistive load) @ 24 VDC 0.3 amps
Options
High Level Switch
Part No. 557825 (541-603-001)
Contacts N.O.
Max Contact Rating
(resistive load) @ 24 VDC 0.3 amps
Pressure Switch
Part No. Dis. (507-509-000)
Actuator Diaphragm
Adjustment Range 125 to 1500 psi
Contacts N.O. and N.C.
Contact Rating
(inductive load)
10A @ 125/250 VAC, 0.5A @ 30
VDC
Pressure Filters
(See Bulletin L15200)
FOG/FOH 10 micron
FOJ/FOK 20 micron
Controllers
CMA (Maxi-Monitor)
115/230 VAC See Bulletin L14750
CMC (Lube Sentinel II)
115 VAC See Bulletin L14701
CMD (Lube Sentinel II)
230 VAC, 1 PH See Bulletin L14701
Page 7
12608
Trabon® Meterflo® Pump Packages
Setting System Relief Pressure
Loosen the tube connections at the relief valve and at the tank
check valve. Remove the tube. Loosen and remove the relief
valve locknut with the tube fitting body (see Figure 7). Use a
7/32” allen wrench to adjust the relief valve by turning the spring
retainer. Turn the retainer clockwise to increase pressure or
counterclockwise to decrease pressure. Install and tighten the
relief valve locknut and all connecting tube assemblies.
Figure 7. Relief Valve Adjustment
INSTALLATION DIMENSIONS
Inches (mm)
Setting Internal Pump Relief
To gain access to the adjustment screw, remove the relief valve
adjustment cap (located on the suction side of the pump (see
Figure 8). Turn the adjustment screw clockwise to increase
pressure or counterclockwise to decrease pressure. Replace and
tighten the adjustment screw cap.
Figure 8. Internal Pump Relief
4.105
(104,27)
3.806
(96,67)
22.490
(571,25)
4.995
(126,87) 12.500
(317,5)
SECTION A-A
MOTOR
OPTION
LOW LEVEL
SWITCH
STANDARD
HIGH-LEVEL
SWITCH OPTION
OPTION HLA SHOWN
FILLER
BREATHER
CAP STANDARD
140 MICRON SUCTION
STRAINER STANDARD
1000 psi RELIEF VALVE
19.000
(482,6) 20.000
(508)
.500
(12,7)
A
2.675
(67,95)
.562
(14,27)
SECTION B-B
SCALE 0.375
.562 DIA. MOUNTING HOLES.4PLACES
7
4
1
8
5
2
0
9
6
3
MAXI-MONITOR
MARK-111
UNIVERSAL CONTROLLER
-WARNING-
DISCONNECTAND
LOCK OUT POWER
TO PREVENT POSSIBLE
ELECTRICALSHOCK
CONTROLLER OPTION
OPTION CMA SHOWN
3/8 NPSF
OUTLET PORT
1/2N.P.S.F. PRESSURIZED
SUPPLY/RETURN PORT
PUMP OPTION
FILTER
OPTION
FOH/FOK
SHOWN
PRESSURE SWITCH
OPTION SOA SHOWN
LIQUID-FILLED
PRESSURE
GAUGE
Lubricating
System
TRABON
RESERVOIR SIZE “A”
15 GAL. 27.375
30 GAL. 33.875
All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
©2006-2009 Graco Inc. Form No. L12608 Rev. B 1/09 Printed in U.S.A. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. All written and
visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Contact us today!
To receive product information or talk with a Graco representative,
call 800-533-9655 or visit us online at www.graco.com.
RTP - XXX - XXX - XXX - XXX - XXX - XXX - XXX - XXX
RESERVOIR OPTION
RAA - 15 GALLON
RAB - 30 GALLON
RAC - 15 GALLON LESS SIDE COVERS
RAD - 30 GALLON LESS SIDE COVERS
PUMP OPTION
POA - 14 IN3/MIN @ 1725 RPM, 557814 (540-800-011), CCW
POB - 30 IN3/MIN @ 1725 RPM, 557813 (540-800-001), CCW
POC - 40 IN3/MIN @ 1725 RPM, 557818 (540-800-091), CCW
POD - 84 IN3/MIN @ 1725 RPM, 557815 (540-800-021), CCW
POE - 117 IN3/MIN @ 1725 RPM, 557816 (540-800-041), CCW
POF - 168 IN3/MIN @ 1725 RPM, 557817 (540-800-061), CCW
POG - 245 IN3/MIN @ 1725 RPM, 557820 (540-800-111), CCW
MOTOR OPTION
MOA - 1/2 HP, 115/230 VAC, 1725 RPM, 1 PH, 558895 (492-460-210)
MOB - 1/2 HP, 230/460 VAC, 1725 RPM, 3 PH, DISCONTINUED (492-460-230)
M99 - SPECIAL
RESERVOIR FILL FILTER OPTION
RFO - NO FILTER
RFA - 10 MICRON FILTER W/GAUGE AND AUTO RELIEF VALVE, 563095 (473-000-271), 3/4 NPT FEMALE
PRESSURE SWITCH OPTION
SOO - NO PRESSURE SWITCH
SOA - 800 PSI PRESSURE SWITCH, DISCONTINUED (507-509-000)
PRESSURE FILTER OPTION
FOO - NO FILTER
FOG - 10 MICRON FILTER W/VISUAL INDICATOR, 562882 (183-100-010), SAE, ISO 11926 PORTS
FOH - 10 MICRON FILTER W/ELECTRICAL/VISUAL INDICATORS, 562880 (183-100-004), SAE, ISO 11926 PORTS
FOJ - 20 MICRON FILTER W/VISUAL INDICATOR, 562883 (183-100-011), SAE, ISO 11926 PORTS
FOK - 20 MICRON FILTER W/ELECTRICAL/VISUAL INDICATORS, 564007 (183-100-005), SAE, ISO 11926 PORTS
HIGH LEVEL SWITCH OPTION
HLO - NO HIGH LEVEL SWITCH
HLA - HIGH LEVEL SWITCH, 557825 (541-603-001)
CONTROLLER OPTION
COM - NO CONTROLLER
CMA - 115 VAC MAXI-MOTOR W/MOTOR STARTER
CMC - 115 VAC LUBE SENTINEL W/O MOTOR STARTER, 562870 (162-300-690)
CMD - 230 VAC, 1 PH, LUBE SENTINEL II W/O MOTOR STARTER, (162-300-691)
COMPONENT ORDERING
Description Part No. Old Part No.
Maxi-Monitor only
115 VAC 556023 163-310-000
230 VAC 556024 163-310-010
Lube Sentinel II, 115 VAC 562870 162-300-690
Lube Sentinel II, 230 VAC, 1 pH – 162-300-691
Adj. Relief Valve, Factory set @ 1200 psi 563556 540-375-001
Low Level Switch 557826 541-603-002
High Level Switch 557825 541-603-001
Pressure Switch, 125-1400 psi Dis 507-509-000
Description Part No. Old Part No.
Suction Strainer, 140 micron 557133 473-000-240
Pump Mounting Bracket, C Face, w/
Drive Coupling 558956 540-835-000
Pressure Filter - Replacement &
Elements
10 micron 556031 183-100-105
20 micron 556032 183-100-106
Reservoir Fill Filter Replacement, 10
micron 563093 473-000-262
HOW TO ORDER
