Grizzly G0453P User Manual To The 7692bbdf 662b 47a3 B070 6f90ea4ec5ba
User Manual: Grizzly G0453P to the manual
Open the PDF directly: View PDF 
.
Page Count: 8
| Download | |
| Open PDF In Browser | View PDF |
MODEL G0453P POLAR BEAR SERIES 15" PLANER Manual Insert Congratulations on your purchase of a Model G0453P Planer! The Model G0453P is the same machine as the Model G0453Z but with a "cool" new look and a 3-knife cutterhead. All parts differences are shown below. Except for the differences noted in this insert, all other content in the Model G0453Z manual applies to this machine. Before operating your new machine, you MUST read and understand this insert, and the entire G0453Z manual to reduce the risk of serious personal injury when using this machine. If you have any questions about this manual insert or the differences between the Model G0453P and the Model G0453Z, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com. Headstock Parts Breakdown 24 617 27 5-2 5 608 5-1 118 101 103 603 108 605 604 602 109 102 107 111 110 105 106 96 104 62 REF PART # DESCRIPTION REF PART # DESCRIPTION 5 5-1 5-2 24 27 62 96 101 102 103 104 105 106 HANDWHEEL ASSEMBLY HANDWHEEL HANDLE M12-1.75 UPPER COVER GEAR BOX COVER HEAD CASTING KEY 8 X 8 X 35 E-CLIP 8MM KNIFE GAUGE SHAFT KNIFE GAUGE FOOT KNIFE (SET OF 3) GIB SCREW GIB 107 108 109 110 111 118 602 603 604 605 608 617 CAP SCREW M5-.8 X 16 ADJUSTING NUT BALL BEARING 6205ZZ BALL BEARING 6204ZZ CUTTERHEAD KNIFE GAUGE ASSEMBLY GLASSES/RESPIRATOR LABEL MACHINE ID LABEL READ MANUAL LABEL HEARING PROTECTION LABEL GEARBOX SPEED LABEL BELT COVER P0453P005 P0453P005-1 P0453P005-2 P0453P024 P0453P027 P0453P062 PK09M PEC015M P0453102 P0453103 P0453104 P0453105 P0453106 PSB24M P0453108 P6205ZZ P6204ZZ P0453111 P0453118 PLABEL-37 P0453P603 PLABEL-12A PLABEL-15 P0453P608 P0453P104 Copyright © MAY, 2010 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc. (For models manufactured since 5/10) #BL12910 printed in China Table and Base Parts Breakdown 210 201 210 301 613 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 210 TABLE/BED EXTENSION WING 301 613 BASE GRIZZLY.COM LABEL GREEN P0453P201 P0453P210 P0453P301 P0453P613 Stand and Gearbox Parts Breakdown 502 615 501 612 616 560 428 401 609 503 556 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 428 501 502 503 556 GEAR BOX COVER GEAR BOX ENCLOSED STAND BACK COVER FRONT COVER SUPPORT ARM 560 609 612 615 616 CONTROL BOX GRIZZLY LOGO PLATE MODEL # LABEL POLAR BEAR LOGO 2-1/2 X 9-1/2 POLAR BEAR WHITE TOUCH-UP PAINT -2- P0453P401 P0453P428 P0453P501 P0453P502 P0453P503 P0453P556 P0453P560 G8588 P0453P612 PLABEL-75 PPAINT-24 Model G0453P (Mfg. 5/10+) maCHiNe daTa sHeeT Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 model G0453P Polar bear series 15" PlaNer Product Dimensions: Weight ........................................................................................................................................................................... 655 lbs. Length/Width/Height ....................................................................................................................................... 42" x 32" x 457⁄8" Foot Print (Length/Width) .......................................................................................................................................... 221⁄2" x 22" Shipping Dimensions: Type .................................................................................................................................................................................. Wood Content.......................................................................................................................................................................... Machine Weight ............................................................................................................................................................................ 675 lbs. Length/Width/Height............................................................................................................................................ 31" x 30" x 47" Electrical: Power Requirement ........................................................................................................................ 220V, Single-Phase, 60 Hz Switch...................................................................................................................... Magnetic with Thermal Overload Protector Switch Voltage ................................................................................................................................................................... 220V Cord Length ..........................................................................................................................................................................5 ft. Cord Gauge .................................................................................................................................................................12 gauge Minimum Circuit Size ..................................................................................................................................................... 20 Amp Plug Included ......................................................................................................................................................................... No Recommended Plug/Outlet Type .........................................................................................................................................6-20 Motors: Main Type................................................................................................................................ TEFC Capacitor Start Induction Horsepower ...............................................................................................................................................................3 HP Voltage ..................................................................................................................................................................... 220V Phase ......................................................................................................................................................................Single Amps .......................................................................................................................................................................... 15A Speed ...............................................................................................................................................................3450 RPM Cycle........................................................................................................................................................................ 60 Hz Number Of Speeds..........................................................................................................................................................1 Power Transfer .................................................................................................................................... Triple V-Belt Drive Bearings ........................................................................................................................................Sealed and Lubricated Main Specifications: Operation Info Maximum Cut Width .................................................................................................................................................... 15" Min. Stock Length.......................................................................................................................................................... 8" Min. Stock Thickness .................................................................................................................................................. 3⁄16" Maximum Stock Thickness............................................................................................................................................ 8" No. Of Cuts Per Inch ...............................................................................................................................................42, 63 No Of Cuts Per Minute ...........................................................................................................................................15,000 Cutterhead Speed ............................................................................................................................................5000 RPM Planing Feed Rate.......................................................................................................................................... 16, 30 FPM Max. Cut Depth Planing Full Width ............................................................................................................................. 3⁄32" Max. Cut Depth Planing 6 Inch Wide Board .................................................................................................................1⁄8" Model G0453P Model G0453P (Mfg. 5/10+) Page 1 of 2 -3- Cutterhead Info Cutterhead Type .................................................................................................................................................... 3 Knife Cutterhead Dia .............................................................................................................................................................. 3" No. Of Knives ..................................................................................................................................................................3 Knife Type ................................................................................................................................................................. HSS Knife Size Length ........................................................................................................................................................ 15" Knife Size Width ............................................................................................................................................................ 1" Knie Size Thickness ......................................................................................................................................................1⁄8" Knife Adjustment .......................................................................................................................................... Jack Screws Table Info Table Movement .........................................................................................................................................................8 in. Table Bed Size Length ................................................................................................................................................ 20" Table Bed Size Width .................................................................................................................................................. 15" No. Of Bed Rollers ..........................................................................................................................................................2 Floor to Table Height ........................................................................................................................................... 27 – 35" Roller Ext Table Size Length....................................................................................................................................... 42" Roller Ext Table Size Width ........................................................................................................................................ 15" Roller Ext Table Size Thickness .................................................................................................................................13⁄4" Construction Table Construction ................................................................................................................ Precision-Ground Cast Iron Body Construction .............................................................................................................................................. Cast Iron Stand Construction ...................................................................................................................................... Formed Steel Cutterhead Assembly Construction ...........................................................................................................................Steel Infeed Roller Construction .................................................................................................................Solid Serrated Steel Outfeed Roller Construction ..............................................................................................................Solid Serrated Steel Paint .........................................................................................................................................................Powder Coated Other Table Locks .................................................................................................................................................. Two Positive Measurement Scale ................................................................................................................................. Inch and Metric No. Of Dust Ports ............................................................................................................................................................1 Dust Port Size ............................................................................................................................................................... 4" Mobile Base ............................................................................................................................................................Built-In Other Specifications: Country Of Origin .............................................................................................................................................................. China Warranty........................................................................................................................................................................... 1 Year Serial Number Location ......................................................................................................................ID Label on Upper Cover Customer Setup and Cleaning Time.......................................................................................................................... 11⁄2 Hours Features: White Powder Coated Paint Inch and Metric Measurement Scale Two Adjustable Bed Rollers Chip Breaker and Pressure Bar Knife Setting Jig Included Board Return Rollers Built-In, Easy-to-Use Mobile Base Cast Iron Extension Wings Four Column Support with Table Locks Two Speed Automatic Board Feed Model G0453P -4- Page 2 of 2 Model G0453P (Mfg. 5/10+) Inventory The following is a description of the main components shipped with your machine. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box Inventory: (Figure 1) Qty A. Planer (Not Shown)..................................... 1 B. Dust Hood................................................... 1 C. Foot Pedal................................................... 1 D. Handwheel.................................................. 1 E. Caster.......................................................... 1 F. Extension Wings.......................................... 2 C B F D E Figure 1. Model G0453P inventory. Hardware and Tools (not shown) • Set Screws M8-1.25 x 20 (Wings).............. 4 • Hex Bolts M8-1.25 x 30 (Wings)................. 6 • Flat Washers 8mm (Wings)......................... 6 • Lock Washers 8mm (Wings)....................... 6 • Handwheel Bushing.................................... 1 • Handwheel Handle...................................... 1 • Hex Nut M12-1.75 (Handwheel).................. 1 • Flat Washer 12mm (Handwheel)................ 1 • Hex Bolts M6-1 x 10 (Dust Hood)............... 3 • Flat Washers 6mm (Dust Hood)................. 6 • Hex Nuts M6-1 (Dust Hood)........................ 3 • Cap Screws M8-1.25 x 20 (Dust Hood)...... 3 • Hex Wrenches 2.5, 3, 4, 6mm........... 1 Each • Wrenches 10/12, 14/17, 17/19mm..... 1 Each • Knife Gauge................................................ 1 If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Model G0453P (Mfg. 5/10+) Setting/Replacing Knives Using dull or damaged knives increases the risk of kickback and poor quality cutting results. Only use sharp, undamaged knives to prevent serious personal injury and achieve high quality results. Planer knives are extremely sharp and can quickly cause a serious injury to your hands or fingers. Always wear heavy leather gloves when handling these knives to reduce the risk of cutting injuries. Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results. The knife gauge that is included with the Model G0453P is designed to set the knives 0.059" higher than the cutterhead surface. Note: If you need to replace or sharpen a knife, you can remove the knife from the cutterhead during Step 5 of the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives. Replacement knives are available through Grizzly (refer to Page 7 for options). Tools Needed Qty Hex Wrench 2.5mm............................................ 1 Wrench 10mm.................................................... 1 Knife Gauge....................................................... 1 To adjust the height of the knives: 1. DISCONNECT PLANER FROM POWER! 2. Remove the dust hood, the top cover, and V-belt cover. -5- 3. Put on heavy leather gloves to protect your fingers and hands. 4. Rotate the V-belt to give you good access to one of the knives shown in Figure 2. Knife 6. Insert the hex wrench into the jack screws through the access holes in the cutterhead (see Figure 4). Rotate the jack screws to raise or lower the knife until it barely touches the center pad of the knife gauge with all legs of the gauge still firmly on the cutterhead, then snug the gib bolts enough to hold the knife in place. Jack Screw Access Hole Figure 2. Cutterhead components. 5. If you have not already done so, loosen the cutterhead gib bolts (see Figure 2) until the knife is completely loose, then position the knife gauge over the knife so that the knife edge is directly under the center pad, as shown in Figure 3. Center Pad Figure 4. Jack screw access hole in the cutterhead. 7. Slightly tighten the gib bolts, starting at the middle and working your way to the ends by alternating left and right, as illustrated in Figure 5. Knife Gauge 5 3 1 2 4 Figure 5. Gib bolt tightening sequence. 8. Repeat Step 7. 9. Repeat Step 7, but final tighten the gib bolts. Figure 3. Knife gauge correctly positioned over the knife. -6- 10. Repeat Steps 5–9 for the rest of the knives. 11. Re-install the V-belt cover, top cover, and dust hood. Model G0453P (Mfg. 5/10+) Troubleshooting Machine Operation Symptom Possible Cause Possible Solution Consistent chipping pattern. 1. Nicked or chipped knife. 1. Sharpen/replace knife (Page 5). Fuzzy grain. 1. Dull knives/inserts. 1. Sharpen/replace knives (Page 5). Long lines or ridges that run the length of the workpiece. 1. Nicked or chipped knife. 1. Sharpen/replace knives (Page 5). Uneven cutting marks, wavy surface, or chatter marks across the face of the workpiece. 1. Knife heights not correct. 1. Adjust knives to the proper height (Page 5). Glossy surface. 1. Knives are dull. 1. Sharpen/replace knives (Page 5). Accessories G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjusting any planer, so that nasty surprises such as non-parallel and chattered cuts can be eliminated. Helps adjust infeed/outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates 360° G6701—HSS Replacement Knives for Model G0453, Set of 3, 15" x 1" x 1 ⁄ 8" G2790—Universal Knife Grinder This dry-type Knife Grinder is ideal for sharpening planer and jointer knives. High quality cast iron construction, together with large knife holding capacity (will sharpen up to 20" planer/jointer knives) makes this grinder an excellent investment. Features a heavy-duty 1⁄2 HP 110V motor, knife holding angle adjustable from 20° to 70°, and adjustable-height 120 grit grinding wheel. Figure 6. Rotacator™ Precision Planer Tool. Figure 7. G2790 Universal Knife Grinder. Model G0453P (Mfg. 5/10+) -7- H2301—Pair of Planer Pals® (standard) H2302—Pair of Planer Pals® (carbide) Save time and cutting accuracy by setting your knife height perfect every time. Planer Pals feature precision magnets to hold blades to within ±0.001" every time. Figure 8. Planer Pals in action! G8983—Tilting Roller Stand Adjusts from 26" to 44", 0º-45º. 150 lb. capacity. G8984—Single Roller Stand Adjusts from 26 5⁄8" to 45". 250 lb. capacity. G8985—5 Roller Stand Adjusts from 26" to 445⁄8". 250 lb. capacity. These super heavy-duty roller stands feature convenient hand knobs for fast height adjustment. H7768—15" Byrd® Shelix Cutterhead H7769—20" Byrd® Shelix Cutterhead Made in the USA by Byrd, this indexable carbide insert cutterhead is the best money can buy— period! The inserts are not only placed in a spiral pattern, they are also positioned at an angle so the shearing action leaves a glassy smooth cut on the toughest and most figured woods. Comes with 5 extra replacement inserts. Great upgrade! Figure 10. Byrd® Shelix Cutterhead. G8982—Roller Table Use this versatile roller table wherever you need extra workpiece support. Features all steel welded construction and measures 19" x 65" long. Comes with 9 ball bearing rollers and has four independently adjustable legs for any leveling requirement Adjustable in height from 26 3⁄8" to 44 1⁄8". G8983 G8985 G8984 Figure 11. SHOP FOX® Roller Table. Figure 9. SHOP FOX® Roller Stands. -8- Model G0453P (Mfg. 5/10+)
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No XMP Toolkit : Adobe XMP Core 4.1-c037 46.282696, Mon Apr 02 2007 18:36:56 Create Date : 2010:05:20 16:35:59-07:00 Metadata Date : 2010:05:20 16:36:05-07:00 Modify Date : 2010:05:20 16:36:05-07:00 Creator Tool : Adobe InDesign CS3 (5.0.4) Instance ID : uuid:aecc13ef-e933-5c4c-a05c-d4d69ff72fc4 Document ID : adobe:docid:indd:52e1f356-6585-11df-9377-c413cbd7c8dc Rendition Class : proof:pdf Derived From Instance ID : de713043-65b1-11df-85ae-ee9e5e95e4f2 Derived From Document ID : adobe:docid:indd:e7efe066-6411-11df-95f8-859cc8da4215 Manifest Link Form : ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream, ReferenceStream Manifest Placed X Resolution : 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 300.00, 72.00, 72.00, 72.00, 300.00, 304.80, 72.00, 300.00, 299.99, 304.80, 300.00 Manifest Placed Y Resolution : 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 300.00, 72.00, 72.00, 72.00, 300.00, 304.80, 72.00, 300.00, 299.99, 304.80, 300.00 Manifest Placed Resolution Unit : Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches Manifest Reference Instance ID : uuid:33c67251-05b0-ce4a-ae89-9b7cb0b31f18, uuid:0f1beb40-2204-5248-8130-aed82f0afa06, uuid:a7d190c0-1704-5543-ad01-215aa7409c20, uuid:ec33a37d-de69-b841-a05d-a51b7bc65c74, uuid:ec33a37d-de69-b841-a05d-a51b7bc65c74, uuid:8BBBBF92AD65DF1185179456212BA984, uuid:9220689BB4C3DD11831CD7B481DD959F, uuid:f32bace8-650d-11db-9ef2-000393c83c9a, uuid:a411fda8-c3a7-11dc-82d4-0003937c0de8, uuid:9cf38a72-2948-11db-8c6f-0003937c0de8, uuid:995B4FC856C1DD118DC6BBF24D5ADEDA, uuid:0FCE8E4357C1DD118DC6BBF24D5ADEDA, uuid:f32bace8-650d-11db-9ef2-000393c83c9a, uuid:56170193060311DD9906A7AD2CFBFF13, uuid:09AC9A2F58C1DD118DC6BBF24D5ADEDA, uuid:98b31e0b-8cc3-11d9-902a-98fe98560329, uuid:0203B1540FC2DD11840DCA57B7B6D021 Manifest Reference Document ID : uuid:AE06DF390364DF119149DC355078DDC8, uuid:AC06DF390364DF119149DC355078DDC8, uuid:5B4831F70664DF119149DC355078DDC8, adobe:docid:indd:34714565-47d3-11df-91c3-ded47f0c5909, adobe:docid:indd:34714565-47d3-11df-91c3-ded47f0c5909, uuid:D504480B9065DF1185179456212BA984, uuid:9120689BB4C3DD11831CD7B481DD959F, uuid:737f2cce-89c4-11d9-8a9b-000393c83c9a, uuid:9e66f791-2947-11db-8c6f-0003937c0de8, uuid:5BEAA9AD56C1DD118DC6BBF24D5ADEDA, uuid:0ECE8E4357C1DD118DC6BBF24D5ADEDA, adobe:docid:photoshop:46096356-e120-11dc-aff7-a3e65476737e, uuid:08AC9A2F58C1DD118DC6BBF24D5ADEDA, adobe:docid:photoshop:98b31e0a-8cc3-11d9-902a-98fe98560329, uuid:D9565C9C08C2DD11840DCA57B7B6D021 Format : application/pdf Producer : Adobe PDF Library 8.0 Trapped : False Page Count : 8 Creator : Adobe InDesign CS3 (5.0.4)EXIF Metadata provided by EXIF.tools