Grizzly G0555LX G0555LX_m_8.6.12 User Manual To The 10ccfade 49d1 4b61 B6cc 190e5f210794
User Manual: Grizzly G0555LX to the manual
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Page Count: 68
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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MODEL G0555LX
14" DELUXE BANDSAW
OWNER'S MANUAL
(For models manufactured since 01/12)
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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Table of Contents
INTRODUCTION ............................................... 2
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BVX]^cZ9ZhXg^ei^dc###################################### '
>YZci^[^XVi^dc################################################### (
BVX]^cZ9ViVH]ZZi###################################### )
SECTION 1: SAFETY ....................................... 6
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## +
6YY^i^dcVaHV[Zin[dg7VcYhVlh##################### -
SECTION 2: POWER SUPPLY ........................ 9
6kV^aVW^a^in#################################################### .
;jaa"AdVY8jggZciGVi^c\############################# .
8^gXj^i>c[dgbVi^dc####################################### .
8^gXj^iGZfj^gZbZcih[dg&&%K#################### .
8^gXj^iGZfj^gZbZcih[dg''%K#################### .
<gdjcY^c\GZfj^gZbZcih########################## &%
:miZch^dc8dgYh######################################## &&
KdaiV\Z8dckZgh^dc################################### &&
SECTION 3: SET UP ...................................... 12
HZiJeHV[Zin############################################### &'
CZZYZY[dgHZije######################################### &'
JceVX`^c\#################################################### &'
>ckZcidgn######################################################&(
8aZVcje######################################################## &)
H^iZ8dch^YZgVi^dch###################################### &*
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7aVYZIgVX`^c\############################################# '%
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IZhiGjc###################################################### '(
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I]Z;ajiiZgBZi]dY#################################### ')
I]Z9Z[aZXi^dcBZi]dY############################## ')
6Y_jhi^c\7aVYZHjeedgi7ZVg^c\h############### '*
6Y_jhi^c\7aVYZ<j^YZ7ZVg^c\h################## '+
IVWaZI^ai8Va^WgVi^dc#################################### ',
6a^\c^c\IVWaZ############################################## '-
6a^\c^c\;ZcXZ############################################# '.
SECTION 4: OPERATIONS ........................... 30
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HigV^\]i8jih############################################## (&
>ggZ\jaVg8jih############################################# (&
7Vh^X8jii^c\I^eh##################################### (&
9^hVWa^c\AdX`^c\Hl^iX]########################## (&
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7aVYZHeZZY################################################ ((
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7aVYZ9^bZch^dch###################################### ()
8]Vc\^c\7aVYZ########################################### (+
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8gdhhXjii^c\################################################# (-
GZhVl^c\##################################################### (-
8jii^c\8jgkZh############################################# (.
HiVX`ZY8jih################################################ (.
SECTION 5: ACCESSORIES ......................... 40
SECTION 6: MAINTENANCE ......................... 43
HX]ZYjaZ###################################################### )(
8aZVc^c\#######################################################)(
AjWg^XVi^c\################################################### )(
GZYgZhh^c\GjWWZgI^gZh############################# )(
SECTION 7: SERVICE ................................... 44
IgdjWaZh]ddi^c\########################################### ))
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8]ZX`^c\K"7ZaiIZch^dc########################### )+
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8]ZX`^c\L]ZZa6a^\cbZci####################### )-
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7aVYZAZVY################################################### *%
;ZcXZHXVaZ8Va^WgVi^dc############################### *&
7aVYZIZch^dcZg########################################### *'
SECTION 8: WIRING ...................................... 53
L^g^c\HV[Zin>chigjXi^dch############################ *(
:aZXig^XVaAdXVi^dch###################################### *)
&&%KEgZl^gZYL^g^c\9^V\gVb################# **
''%KGZl^gZYL^g^c\9^V\gVb################## *+
SECTION 9: PARTS ....................................... 57
BV^c############################################################# *,
IVWaZ!;ZcXZ!HiVcY################################# +%
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WARRANTY AND RETURNS ........................ 65
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INTRODUCTION
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Machine Description
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Contact Info
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Manual Accuracy
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Identification
For Your Own Safety, Read Instruction
Manual Before Operating Bandsaw
a) Wear eye protection.
b) Do not remove jammed cutoff pieces
until blade has stopped.
c) Maintain proper adjustment of blade
tension, blade guides, and thrust
bearings.
d) Adjust upper guide to just clear
workpiece.
e) Hold workpiece firmly against table.
Figure 1.<%***AM^YZci^[^XVi^dc#
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
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Weight.............................................................................................................................................................. 229 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 67-1/2 in.
Footprint (Length x Width)............................................................................................................... 23-1/2 x 16-1/2 in.
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Type................................................................................................................................................... Cardboard
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 205 lbs.
Length x Width x Height............................................................................................................. 46 x 22 x 19 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 42 lbs.
Length x Width x Height............................................................................................................... 29 x 24 x 9 in.
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Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.................................................................................................... 11A at 110V; 5.5A at 220V
Minimum Circuit Size.............................................................................................................................................. 15A
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage............................................................................................................................................ 110V/220V
Cord Length.......................................................................................................................................................... 10 ft.
Cord Gauge.................................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Recommended Plug/Outlet Type................................................................................................ NEMA 6-15 for 220V
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 1 HP
Voltage.............................................................................................................................................. 110V/220V
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................ 11A at 110V, 5.5A at 220V
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings................................................................................................ Shielded and Lubricated Ball Bearings
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Bandsaw Size............................................................................................................................................ 14 in.
Blade Speeds........................................................................................................................... 1800, 3100 FPM
Table Tilt.......................................................................................................................... Left 10, Right 45 deg.
Machine Data Sheet
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Maximum Cutting Height............................................................................................................................. 6 in.
Max Capacity Left of Blade.................................................................................................................. 13-1/2 in.
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Standard Blade Length........................................................................................................................ 93-1/2 in.
Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.
Upper Blade Guides................................................................................................................. 7/8" Ball Bearing
Lower Blade Guides................................................................................................................. 7/8" Ball Bearing
Guide Post Size.................................................................................................................................... 0.865 in.
Guide Post Type................................................................................................................................ Solid Steel
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Table Length.............................................................................................................................................. 14 in.
Table Width................................................................................................................................................ 14 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height................................................................................................................................. 43 in.
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Locks in Front............................................................................................................................................... Yes
Locks in Rear................................................................................................................................................. No
Adjustable for Blade Lead............................................................................................................................ Yes
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Table....................................................................................................................... Precision Ground Cast Iron
Rip Fence .................................................................................................... Extruded Aluminum and Cast Iron
Base....................................................................................................................................... Pre-Formed Steel
Body..................................................................................................................................................... Cast Iron
Upper Wheel........................................................................................................................................ Cast Iron
Lower Wheel........................................................................................................................................ Cast Iron
Tire.......................................................................................................................................................... Rubber
Wheel Cover ......................................................................................................................... Pre-Formed Steel
Paint........................................................................................................................................... Powder Coated
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Wheel Diameter................................................................................................................................... 13-3/4 in.
Wheel Width........................................................................................................................................ 1-3/16 in.
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................ T23376
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CSA Certified ......................................................................................................................................................... Yes
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ............................................................................................ Machine ID Label on Top Cover
Customer Assembly & Setup Time ........................................................................................................... 1-1/2 Hours
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Computer-Balanced Cast-Iron Wheels
Rack-and-Pinion Guide Post Adjustment for Upper Blade Guides
Rock-solid T-shape fence design
Upper and Lower Ball Bearing Blade Guides
Hinged Wheel Covers
4" Dust Port
Quick Release Blade Tension
Included Miter Gauge, Fence, and 3/8" Blade
6" Riser Block Available
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ELECTRICAL EQUIPMENT INJURY RISKS.Ndj
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DISCONNECT POWER FIRST.
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EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY
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OWNER’S MANUAL.GZVYVcYjcYZghiVcYi]^h
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TRAINED OPERATORS ONLY.JcigV^cZYdeZg"
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DANGEROUS ENVIRONMENTS. 9d cdi jhZ
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MENTAL ALERTNESS REQUIRED. ;jaabZciVa
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgement.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
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WEARING PROPER APPAREL. 9d cdi lZVg
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INTENDED USAGE. Dcan jhZ bVX]^cZ [dg ^ih
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i]Zg^h`d[VXX^YZciVa^c_jgn#
CHILDREN & BYSTANDERS. @ZZeX]^aYgZcVcY
WnhiVcYZghViVhV[ZY^hiVcXZ[gdbi]Zldg`VgZV#
Hidejh^c\bVX]^cZ^[i]ZnWZXdbZVY^higVXi^dc#
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jcYVbV\ZY!VcYldg`^c\XdggZXian#
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>il^aaYdi]Z _dW hV[Zg VcY WZiiZgVii]ZgViZ[dg
l]^X]^ilVhYZh^\cZY#
NEVER STAND ON MACHINE. HZg^djh ^c_jgn
bVn dXXjg ^[ bVX]^cZ ^h i^eeZY dg ^[ i]Z Xjii^c\
idda^hjc^ciZci^dcVaanXdciVXiZY#
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^c\ deZgVi^dc \gZVian ^cXgZVhZh g^h` d[ ^c_jgn dg
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USE RECOMMENDED ACCESSORIES.8dchjai
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dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#
UNATTENDED OPERATION. Id gZYjXZ i]Z
g^h` d[ VXX^YZciVa ^c_jgn! ijgc bVX]^cZ OFF VcY
ZchjgZ Vaa bdk^c\ eVgih XdbeaZiZan hide WZ[dgZ
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l]^aZjcViiZcYZY#
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aZVY^c\idhZg^djheZghdcVa^c_jgndgYZVi]#
CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
bVX]^cZ [dg Vcn XdcY^i^dc i]Vi bVn V[[ZXi hV[Z
deZgVi^dc#>bbZY^ViZangZeV^gdggZeaVXZYVbV\ZY
dgb^h"VY_jhiZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#
MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi"
^c\ XdgY"XdccZXiZY bVX]^cZh [gdb edlZg! \gVW
VcYejaai]Zeaj\·CDIi]ZXdgY#Ejaa^c\i]ZXdgY
bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ
XdgY$eaj\l^i]lZi]VcYh#6kd^YXdgYYVbV\ZWn
`ZZe^c\^iVlVn[gdb]ZViZYhjg[VXZh!]^\]igV[[^X
VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndjZmeZg^ZcXZY^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY"
ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg
IZX]c^XVaHjeedgiVi*,%*)+".++(#
"-" <%***AMB[\#H^cXZ%&$&'
Additional Safety for Bandsaws
BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa!
XgVX`ZYdgWVYanldgcWaVYZ#9jaaWaVYZhgZfj^gZ
bdgZZ[[dgiideZg[dgbi]ZXji#>cheZXiWaVYZh[dg
XgVX`hVcYb^hh^c\iZZi]WZ[dgZZVX]jhZ#
HAND PLACEMENT. CZkZg edh^i^dc [^c\Zgh dg
]VcYh ^c a^cZ l^i] i]Z WaVYZ# >[ i]Z ldg`e^ZXZ dg
ndjg]VcYhha^e!hZg^djheZghdcVa^c_jgnXdjaY
dXXjg#
WORKPIECE MATERIAL. I]^h bVX]^cZ ^h
^ciZcYZY[dgXjii^c\cVijgVaVcYbVc"bVYZlddY
egdYjXih! VcY aVb^cViZ XdkZgZY lddY egdYjXih#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!\aVhh!
hidcZ!i^aZ!ZiX#
BLADE REPLACEMENT.IdVkd^Yb^h]Vehi]Vi
XdjaYgZhjai^cdeZgVidg^c_jgn!bV`ZhjgZi]ZWaVYZ
iZZi][VXZYdlcidlVgYi]ZiVWaZVcYi]ZWaVYZ^h
egdeZganiZch^dcZYVcYigVX`ZYWZ[dgZdeZgVi^c\#
BLADE SPEED. Bdk^c\ i]Z ldg`e^ZXZ V\V^chi
VWaVYZi]Vi^hcdiVi[jaaheZZYXdjaYXVjhZ`^X`"
WVX`#6alVnhVaadli]ZWaVYZidXdbZid[jaaheZZY
WZ[dgZhiVgi^c\i]ZXji#
GUARDS.I]ZWaVYZ\jVgYegdiZXihi]ZdeZgVidg
[gdb i]Z bdk^c\ WVcYhVl WaVYZ# DCAN deZgViZ
i]^hWVcYhVll^i]i]ZWaVYZ\jVgY^chiVaaZY#
CUTTING TECHNIQUES.EaVcndjgXjihhdndj
ValVnh Xji dji d[ i]Z lddY# 9D CDI WVX` i]Z
ldg`e^ZXZ VlVn[gdbi]Z WaVYZ l]^aZ i]Z hVl^h
gjcc^c\#>[ndjcZZYidWVX`i]Zldg`dji!ijgci]Z
WVcYhVlD;;VcYlV^i[dgi]ZWaVYZidXdbZidV
XdbeaZiZhide!VcY9DCDIil^hidgejiZmXZhh^kZ
higZhhdci]ZWaVYZl]^aZWVX`^c\i]Zldg`VlVn#
LEAVING WORK AREA.CZkZgaZVkZVbVX]^cZ
gjcc^c\jcViiZcYZY#6aadli]Z WVcYhVlidXdbZ
idVXdbeaZiZhideVcYjhZi]ZeVYadX`idY^hVWaZ
i]ZbVX]^cZWZ[dgZndjaZVkZ^ijcViiZcYZY#
FEED RATE. Id Vkd^Y i]Z g^h` d[ i]Z ldg`e^ZXZ
ha^ee^c\VcYXVjh^c\deZgVidg^c_jgn!ValVnh[ZZY
hidX`ZkZcanVcYhbddi]an#9DCDI[dgXZdgil^hi
i]Z WaVYZ l]^aZ Xjii^c\! ZheZX^Vaan l]Zc hVl^c\
hbVaaXjgkZh#
SMALL WORKPIECE HANDLING. 6alVnh hje"
edgi$[ZZYi]Zldg`e^ZXZl^i]ejh]hi^X`h!_^\!k^hZ!
dg hdbZ ineZ d[ XaVbe^c\ [^mijgZ# >[ ndjg ]VcYh
ha^e Yjg^c\ V Xji l]^aZ ]daY^c\ hbVaa ldg`e^ZXZh
l^i]ndjg[^c\Zgh!VbejiVi^dcdgaVXZgVi^dc^c_jg^Zh
XdjaYdXXjg#
BLADE CONTROL.IdVkd^YhZg^djheZghdcVa
^c_jgn!9DCDIViiZbeiidhidedghadli]ZWaVYZ
l^i]ndjg]VcYdgi]Zldg`e^ZXZ#6aadli]ZWaVYZ
idhidedc^ihdlc#
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
<%***AMB[\#H^cXZ%&$&' "."
SECTION 2: POWER SUPPLY
Availability
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ^chiVaaZY#Idb^c^b^oZi]Zg^h`d[ZaZXigdXji^dc!
[^gZ!dg Zfj^ebZci YVbV\Z!^chiVaaVi^dcldg`VcY
ZaZXig^XVal^g^c\bjhiWZYdcZWnVcZaZXig^XVcdg
fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa
Veea^XVWaZXdYZhVcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z
VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidghVcYZaZXig^XVaYZk^XZhi]Vib^\]ideZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Full-Load Current Rating at 110V ...... 11 Amps
Full-Load Current Rating at 220V .... 5.5 Amps
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
IdgZYjXZi]Z g^h`d[i]ZhZ ]VoVgYh!Vkd^YdkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Circuit Information
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
Circuit Requirements for 220V
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V
''%KedlZghjeeangZ[ZgidVoltage Conversion
^chigjXi^dch#I]^hedlZghjeeanbjhi]VkZVkZg^"
[^ZY\gdjcYVcYbZZii]Z[daadl^c\gZfj^gZbZcih/
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &&%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Circuit Requirements for 110V
Nominal Voltage ............................... 110V/120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
"&%" <%***AMB[\#H^cXZ%&$&'
>begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\
l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z
l^gZl^i]\gZZc^chjaVi^dcl^i]dgl^i]djinZaadl
hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g
dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX`l^i]VfjVa^[^ZYZaZXig^X^VcdghZgk^XZeZg"
hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg
i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
i]ViVXdgYdgeaj\^hYVbV\ZYdgldgc!Y^hXdc"
cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
Grounding Requirements
I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci
d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZhi]Zg^h` d[ZaZXig^Xh]dX` Wnegdk^Y^c\V
eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
Figure 2. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
CZjigVa =di
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Figure 3. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
8jggZci8Vggn^c\Egdc\h
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
For 110V operation: I]^h bVX]^cZ ^h Zfj^eeZY
l^i]VedlZgXdgYi]Vi]VhVcZfj^ebZci"\gdjcY"
^c\l^gZVcYV\gdjcY^c\eaj\hZZ[daadl^c\[^\"
jgZ#I]Zeaj\bjhidcanWZ^chZgiZY^cidVbViX]"
^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY
VcY\gdjcYZY^cVXXdgYVcXZl^i]VaaadXVaXdYZh
V
c
Y
d
g
Y
^c
V
c
XZh
#
For 220V operation:I]Zeaj\heZX^[^ZYjcYZg
¸8^gXj^i GZfj^gZbZcih [dg ''%K¹ dc i]Z egZk^djh
eV\Z]VhV\gdjcY^c\egdc\i]VibjhiWZViiVX]ZY
idi]ZZfj^ebZci"\gdjcY^c\l^gZdci]Z^cXajYZY
edlZgXdgY#I]Zeaj\bjhidcanWZ^chZgiZY^cid
V bViX]^c\ gZXZeiVXaZ hZZ [daadl^c\ [^\jgZ i]Vi
^hegdeZgan^chiVaaZYVcY\gdjcYZY^cVXXdgYVcXZ
l^i]
V
aaa
dXV
a
XdYZh
V
c
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d
g
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^c
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c
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#
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
<%***AMB[\#H^cXZ%&$&' "&&"
Extension Cords
LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY
l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
:miZch^dcXdgYhXVjhZkdaiV\ZYgde!l]^X]bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Voltage Conversion
I]Z kdaiV\Z XdckZgh^dc BJHI WZ eZg[dgbZY Wn
VcZaZXig^X^VcdgVfjVa^[^ZYhZgk^XZeZghdccZa#I]Z
kdaiV\ZXdckZgh^dc^hVildhiZeegdXZhh^ckdak^c\
gZl^g^c\i]Zbdidg[dgi]ZcZlkdaiV\ZVcY^chiVaa"
^c\ V cZl eaj\ VXXdgY^c\ id i]Z bVcj[VXijgZgh
^chigjXi^dch#
Note: If the diagram included on the motor con-
flicts with the one in this manual, the motor may
have changed since the manual was printed. If
this is the case, use the diagram provided inside
the motor wiring junction box instead of the one
provided in this manual.
Items Needed: Qty
L^gZCji&)6L<############################################# &
:aZXig^XVaIVeZ################################### 6hCZZYZY
CZbV+"&*Eaj\#################################################&
To convert the machine to 220V:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. GZbdkZi]Z*"&*eaj\[gdbi]ZXdgY#
3. GZbdkZ i]Z ild l^gZ cjih [gdb i]Z l^gZh
h]dlc^cFigure 4#
4. GZ"l^gZi]ZbdidgVhh]dlc^cFigure4#
5. I^\]iZc Vaa l^gZ cjih VcY hZXjgZ i]Zb l^i]
ZaZXig^XVa iVeZ hd i]Zn XVccdi k^WgViZ addhZ
Yjg^c\bdidgdeZgVi^dc#
6. >chiVaa i]Z +"&* eaj\ dc i]Z edlZg XdgY eZg
i]Zeaj\bVcj[VXijgZgh^chigjXi^dch#
<gdjcY
Motor
Pre-wired
for 110V
Figure 4.BdidgegZ"l^gZY[dg&&%K#
<gdjcY
Motor
Rewired
for 220V
Figure 5.BdidggZl^gZY[dg''%K#
GZbdkZ
GZbdkZ
"&'" <%***AMB[\#H^cXZ%&$&'
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SET UP
Set Up Safety
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije
egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
Description Qty
6YY^i^dcVaEZdeaZ####################### 6hCZZYZY
HV[Zin<aVhhZh########################################### &
9^hedhVWaZH]deGV\h############### 6hCZZYZY
8aZVcZg$9Z\gZVhZg##################### 6hCZZYZY
AZkZa########################################################### &
=ZmLgZcX]*bb####################################### &
LgZcX]dgHdX`Zi&%bb############################ '
LgZcX]dgHdX`Zi&(bb############################ '
Needed for Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call us at (570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
<%***AMB[\#H^cXZ%&$&' "&("
Inventory
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NOTICE
If you cannot find an item on this list, care-
fully check the machine and the packaging
materials. Some of these items may be pre-
installed for shipping or become misplaced
during unpacking.
Inventory (see Figure 6) Qty
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Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Cleanup
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Site Considerations
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Space Allocation
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See below for required space allocation.
Physical Environment
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Electrical Installation
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Lighting
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dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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Assembly
Some sheet metal parts
may have sharp edges
that can cause minor cuts.
Please use care while han-
dling them.
To assemble the bandsaw:
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Note: Only hand-tighten the stand fasteners
during these initial steps. Once the stand is
completely assembled you will be instructed
to fully tighten all fasteners.
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Note: Adjust the feet so that they are approxi-
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The bandsaw is heavy and awkward to lift
onto the stand. Get assistance from another
person when lifting.
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changes.
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Adjustment
Overview
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Adjustment procedures include:
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id i]Z Veegdeg^ViZ WaVYZ iZch^dc hXVaZ bVg`
[dgi]ZWaVYZl^Yi]hZZFigure 23#
Note: If you are using the blade that was
shipped with the machine, this would be 3⁄8".
5. DeZci]ZjeeZgl]ZZaXdkZg#
6. GdiViZ i]Z jeeZg l]ZZa Wn ]VcY hZkZgVa
i^bZhVcYlViX]]dli]ZWaVYZg^YZhdci]Z
l]ZZaXgdlchZZFigure 21 dcPage 19[dg
Vc^aajhigVi^dcd[i]^hXdcXZei#
8. He^c i]Z jeeZg l]ZZa l^i] dcZ ]VcY VcY
hadlanVY_jhii]ZigVX`^c\`cdWl^i]i]Zdi]Zg
]VcYjci^ai]ZWaVYZXdch^hiZcianigVX`h^ci]Z
XZciZgd[i]Zl]ZZa#
9. I^\]iZc i]Z l^c\ cji id hZXjgZ i]Z hZii^c\!
i]Zc he^c i]Z jeeZg l]ZZa hZkZgVa i^bZh id
Xdc[^gbi]ZigVX`^c\#>[cZXZhhVgn!gZeZVii]Z
VY_jhibZciegdXZYjgZjci^ai]ZWaVYZ^higVX`"
^c\egdeZgan#
10. GZ"VY_jhi i]Z WaVYZ \j^YZ WZVg^c\h idlVgY
i]Z WaVYZ gZ[Zg id Adjusting Blade Guide
Bearings dc Page 26 [dg YZiV^aZY ^chigjX"
i^dch#
11. 8adhZ VcY hZXjgZ i]Z jeeZg l]ZZa XdkZg
WZ[dgZdeZgVi^c\i]ZWVcYhVl#
Figure 24%IgVX`^c\`cdWVcYl^c\cji#
IgVX`^c\
@cdW
L^c\Cji
To center track the blade:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhi i]Z jeeZg VcY adlZg WaVYZ \j^YZh
VlVn [gdb i]Z WaVYZ gZ[Zg id Adjusting
Blade Guide Bearings dc Page 26 [dg
YZiV^aZY^chigjXi^dch#
Note: When adjusting the blade tracking for
the test run in this procedure, the blade must
have a reasonable amount of tension to sim-
ulate operating conditions. After the test run
is successfully completed, you will perform
a thorough version of the following steps to
more accurately tension the blade.
=`^li\23%:mVbeaZd[iZch^dcVeea^ZY[dgV(¿-
WaVYZ#
Fj^X`GZaZVhZ
AZkZg
IZch^dcZY[dg
V(¿-7aVYZ
"''" <%***AMB[\#H^cXZ%&$&'
Figure 25.)Yjhi]dhZViiVX]ZYidYjhiedgi#
To connect a dust collection hose:
1. ;^ii]ZYjhi]dhZdkZgi]ZYjhiedgi!Vhh]dlc
^c Figure 25! VcY hZXjgZ ^i ^c eaVXZ l^i] V
]dhZXaVbe#
2. <Zcianejaai]Z]dhZidbV`ZhjgZ^iYdZhcdi
XdbZ d[[# 6 i^\]i [^i ^h cZXZhhVgn [dg egdeZg
eZg[dgbVcXZ#
Power Connection
6[iZgndj]VkZXdbeaZiZYVaaegZk^djhhZije
^chigjXi^dchVcYX^gXj^igZfj^gZbZcih!i]ZbVX]^cZ
^hgZVYnidWZXdccZXiZYidi]ZedlZghjeean#
Id Vkd^Y jcZmeZXiZY hiVgijeh dg egdeZgin YVb"
V\Z!jhZi]Z[daadl^c\hiZehl]ZcZkZgXdccZXi^c\
dgY^hXdccZXi^c\i]ZbVX]^cZ#
Connecting Power
Figure 26. Connecting power.
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
2. >chZgi i]Z edlZg XdgY eaj\ ^cid V bViX]^c\
edlZg hjeean gZXZeiVXaZ# I]Z bVX]^cZ ^h
cdlXdccZXiZYidi]ZedlZghdjgXZ#
Disconnecting Power
Figure 27. Disconnecting power.
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
2. <gVhei]ZbdaYZYeaj\VcYejaa^iXdbeaZiZan
djid[i]ZgZXZeiVXaZ#9dcdiejaaWni]ZXdgY
Vhi]^hbVnYVbV\Zi]Zl^gZh^ch^YZ#
Dust Collection
9jhi8daaZXi^dc
DO NOT operate this bandsaw without an ade-
quate dust collection system. This bandsaw
creates substantial amounts of wood dust
while operating. Failure to use a dust collec-
tion system can result in short and long-term
respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
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Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#
I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/
&I]Z bdidgedlZgh jeVcY gjchXdggZXian! VcY
'i]ZhV[ZinY^hVWa^c\bZX]Vc^hbdci]Zhl^iX]
ldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 44#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
2. BV`ZhjgZVaaiddahVcYdW_ZXihjhZY Yjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
3. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian
Wnijgc^c\^iON#
· L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjchhbddi]anl^i]a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
XdggZXi^c\ediZci^VaegdWaZbh#
4. Ijgci]ZbVX]^cZOFF#
5. >chZgi i]Z hl^iX] Y^hVWa^c\ eVYadX` i]gdj\]
i]ZDCWjiidc!Vhh]dlc^cFigure 28#
6. EgZhhi]ZDCWjiidcidiZhii]ZY^hVWa^c\[ZV"
ijgZdci]Zhl^iX]#
·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z hl^iX]
Y^hVWa^c\[ZVijgZ^hldg`^c\VhYZh^\cZY#
·>[i]ZbVX]^cZYdZhhiVgi!^bbZY^ViZanhide
^i#I]Zhl^iX]Y^hVWa^c\[ZVijgZ^hcdildg`"
^c\XdggZXian#I]^hhV[Zin[ZVijgZbjhildg`
egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg
deZgVi^dch#8VaaIZX]Hjeedgi[dg]Zae#
Figure 28.Hl^iX]Y^hVWa^c\eVYadX`^chZgiZY^cid
DCWjiidc#
H]V[i
EVYadX`
6egdeZganiZch^dcZYWaVYZ^hZhhZci^Va[dgbV`^c\
VXXjgViZ Xjih! bVm^b^o^c\ i]Z a^[Z d[ i]Z WaVYZ!
VcYbV`^c\di]ZgWVcYhVlVY_jhibZcih#=dlZkZg
egdeZganiZch^dcZYWaVYZl^aacdiXdbeZchViZ[dg
Xjii^c\ egdWaZbh XVjhZY Wn idd gVe^Y d[ V [ZZY
gViZ! ]VgYcZhh kVg^Vi^dch WZilZZc ldg`e^ZXZh!
VcY^begdeZgWaVYZhZaZXi^dc#
I]Z bZi]dY jhZY id iZch^dc i]Z WaVYZ ^h d[iZc
V bViiZg d[ egZ[ZgZcXZ# 9ZhXg^WZY WZadl VgZ
i]Z [ajiiZg bZi]dY VcY i]Z YZ[aZXi^dc bZi]dY#
:^i]ZgbZi]dY l^aa ]Zae hV[ZaniZch^dc i]Z WaVYZ#
:meZg^ZcXZVcYeZghdcVaegZ[ZgZcXZl^aa]Zaendj
YZX^YZl]^X]bZi]dYndjgegZ[Zg#Dei^bVaXji"
i^c\gZhjaih [dgVcnldg`e^ZXZVgZVXdbW^cVi^dc
d[ XdggZXi WaVYZ hZaZXi^dc! egdeZg WaVYZ iZch^dc!
VcY Vc Veegdeg^ViZ [ZZY gViZ# >begdeZg WaVYZ
iZch^dc^hjchV[Z!egdYjXZh^cVXXjgViZVcY^cXdc"
h^hiZcigZhjaih!VcY^cigdYjXZhjccZXZhhVgnlZVg
dc WVcYhVl XdbedcZcih# DkZg"iZch^dc^c\ i]Z
WaVYZ^cXgZVhZhi]ZX]VcXZd[i]ZWaVYZWgZV`^c\
dg l]ZZa b^hVa^\cbZci# JcYZg"iZch^dcZY WaVYZh
lVcYZgZmXZhh^kZanl]^aZXjii^c\VcYl^aacdiigVX`
egdeZganYjg^c\deZgVi^dc#
Tensioning Blade
"')" <%***AMB[\#H^cXZ%&$&'
I]Z YZ[aZXi^dc bZi]dY ^h bjX] bdgZ hjW_ZXi^kZ
i]Vc i]Z [ajiiZg bZi]dY# :VX] WaVYZ l^aa YZ[aZXi
Y^[[ZgZcian VcY ZkZgn jhZg l^aa YZiZgb^cZ l]Vi
bdYZgViZ egZhhjgZ bZVch# I]Z [daadl^c\ VgZ
\ZcZgVa \j^YZa^cZh [dg iZch^dc^c\ i]Z WaVYZ l^i]
i]^hbZi]dY#
To tension the bandsaw blade:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G#
2. BV`Z hjgZ i]Z WaVYZ ^h egdeZgan igVX`^c\ Vh
^chigjXiZY^ci]ZBlade Tracking hjWhZXi^dc
dc Page 19#
3. GV^hZ i]Z \j^YZ edhi Vaa i]Z lVn VcY bdkZ
i]Z jeeZg VcY adlZg \j^YZ WZVg^c\h VlVn
[gdbi]ZWaVYZ#
4. :c\V\Zi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZg
idVeeaniZch^dcidi]ZWaVYZ#
5. Jh^c\bdYZgViZegZhhjgZ!ejh]i]ZXZciZgd[
i]ZWaVYZh^YZlVnh#
·>[i]ZWaVYZYZ[aZXihVeegdm^bViZan&¿)^i^h
egdeZganiZch^dcZY#EgdXZZYidStep 7#
·>[i]ZWaVYZYZ[aZXihaZhhi]Vc&¿)^i^hdkZg"
iZch^dcZY#Ijgci]ZWaVYZiZch^dc^c\`cdW
XdjciZgXadX`l^hZild[jaaijgchVcYgZeZVi
Step 6#
·>[i]ZWaVYZYZ[aZXih&¿)dgbdgZ!i]ZWaVYZ
^hcdiegdeZganiZch^dcZY#6eeaniZch^dcid
i]ZWaVYZ^cXgZbZciVaanVcYgZeZViStep 6
jci^aegdeZganiZch^dcZY#
6. GZ"VY_jhi WaVYZ \j^YZh Vh YZhXg^WZY ^c
Adjusting Blade Support Bearings VcY
Adjusting Blade Guide Bearingsdc Pages
25– 26#
When using different size blades, the blade
tensioning system may need to be reset for
correct operation. Refer to Blade Tensioner
on Page 52 for detailed instructions.
Note: Tensioning the blade according to the
blade tension scale before the Test Run was an
approximate tension. The following procedures
fine-tunes the blade tension.
1. 9>H8DCC:8I76C9H6L;GDBEDL:G#
2. BV`ZhjgZi]ZWaVYZ^hegdeZganXZciZgigVX`"
^c\Vh^chigjXiZY^ci]ZBlade Tracking hjW"
hZXi^dcegZk^djhdc Page 19#
3. GV^hZ i]Z \j^YZ edhi Vaa i]Z lVn VcY bdkZ
i]Z jeeZg VcY adlZg \j^YZ WZVg^c\h VlVn
[gdbi]ZWaVYZ#
4. :c\V\Zi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZg
idVeeaniZch^dcidi]ZWaVYZ#
10. GZ"VY_jhi WaVYZ \j^YZh Vh YZhXg^WZY ^c
Adjusting Blade Support Bearings VcY
Adjusting Blade Guide Bearingsdc
Pages 25– 26#
9. 9^hXdccZXii]ZWVcYhVl[gdbedlZg#
5. 8dccZXii]ZWVcYhVlidedlZg!VcYijgci]Z
WVcYhVlON#
6 . Jh^c\ i]Z WaVYZ iZch^dc VY_jhibZci `cdW!
hadlanYZXgZVhZWaVYZiZch^dcjci^a ndj hZZ
i]ZWaVYZhiVgiid[ajiiZg#
7# Hadlan ^cXgZVhZ i]Z iZch^dc jci^a i]Z WaVYZ
hideh[ajiiZg^c\!i]Zci^\]iZci]ZWaVYZiZch^dc
VY_jhibZci`cdW VcYVYY^i^dcVa&¿-id&¿)d[V
ijgc#
8. Add` Vi l]Vi i]Z iZch^dc \Vj\Z gZVYh VcY
jhZi]ViVhV\j^YZ[dgiZch^dc^c\i]ViheZX^[^X
WaVYZ^ci]Z[jijgZ#
Note:Do not rely on this setting for other
blades or for long periods of time because all
blades require specific tensioning and stretch
with use. If you notice a decrease in perfor-
mance at the setting repeat this procedure.
With extended use, the blade tensioning sys-
tem may need to be reset. Refer to Resetting
Blade Tensioner in the Service section in
this manual for details.
The Flutter Method
The Deflection Method
<%***AMB[\#H^cXZ%&$&' "'*"
Tool Needed Qty
LgZcX]&%bb################################################### &
;ZZaZg<Vj\Z%#%&+dg9daaVg7^aa################### &
To adjust the support bearings:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. ;Vb^a^Vg^oZndjghZa[l^i]i]ZhjeedgiWZVg^c\
Xdcigdahh]dlc^cFigure29#
@cjgaZY
@cdW
6hhZbWanAdX`7dai
Hjeedgi
7ZVg^c\
Figure 29.JeeZghjeedgiWZVg^c\VhhZbWanVcY
Xdcigdah#
8VeHXgZl
3. AddhZci]Z\j^YZVhhZbWanadX`Wdaihdi]Vi
i]Z hjeedgi WZVg^c\ XVc WZ gdiViZY eZgeZc"
Y^XjaVgidi]ZWaVYZ^ci]ZcZmihiZe#
4. GdiViZ i]Z WaVYZ \j^YZ VhhZbWan jci^a i]Z
[VXZd[i]ZhjeedgiWZVg^c\ ^h eZgeZcY^XjaVg
idi]ZWaVYZ!Vh^aajhigViZY^ci]ZFigure30#
7VcYhVl
7aVYZ
Hjeedgi
7ZVg^c\
Figure 30.I]Z[VXZd[i]ZhjeedgiWZVg^c\bjhi
WZeZgeZcY^XjaVg.%idi]ZWaVYZ#
5. I^\]iZc i]Z VhhZbWan adX` Wdai hZZ Figure
29#
6. AddhZci]ZXVehXgZlhZZFigure 29dci]Z
hjeedgiWZVg^c\VY_jhibZcih]V[i#
7. JhZi]Z`cjgaZY`cdWidedh^i^dci]Zhjeedgi
WZVg^c\ Veegdm^bViZan %#%&+ VlVn [gdb i]Z
WVX`d[i]ZWaVYZ!Vh^aajhigViZY^cFigure 31#
I]^hXVcWZbZVhjgZYl^i]V[ZZaZg\Vj\Zdg
VYdaaVgW^aa#
%#%&+
Figure 31.7aVYZh]djaYWZVa^\cZYVeegdm^bViZ"
an%#%&+VlVn[gdbi]ZWZVg^c\ZY\Z#
Adjusting Blade
Support Bearings
I]Z hjeedgi WZVg^c\h VgZ edh^i^dcZY WZ]^cY i]Z
WaVYZ dc i]Z WaVYZ \j^YZh VcY egZkZci ^i [gdb
YZ[aZXi^c\ WVX`lVgY Yjg^c\ Xjii^c\ deZgVi^dch#
EgdeZgVY_jhibZci d[i]Zhjeedgi WZVg^c\h ^h Vc
^bedgiVcieVgid[bV`^c\VXXjgViZXjihVcY`ZZeh
i]Z WaVYZ iZZi] [gdb Xdb^c\ ^c XdciVXi l^i] i]Z
WaVYZ\j^YZhl]^aZXjii^c\#
I]ZgZ VgZ hjeedgi WZVg^c\h dc i]Z jeeZg VcY
adlZgWaVYZ\j^YZVhhZbWa^Zh#7di]VY_jhi^ci]Z
hVbZbVccZg#
Important:The blade is tracking and tensioned
correctly before performing this procedure.
"'+" <%***AMB[\#H^cXZ%&$&'
Tip: To quickly gauge this setting, fold a crisp
dollar bill in half twice (when folded tightly,
four thicknesses of a dollar bill is approxi-
mately 0.016"). Place the folded dollar bill
between the support bearing and the blade,
as shown in Figure 32.
8. I^\]iZc i]Z XVe hXgZl id adX` i]Z hjeedgi
WZVg^c\^ceaVXZ#
Figure 32.9daaVgW^aa[daYZYil^XZidbV`ZV
fj^X`%#%&+\Vj\Z#
2. ;Vb^a^Vg^oZndjghZa[l^i]i]ZWaVYZ\j^YZXdc"
igdahh]dlc^cFigure 33#
Adjusting Blade
Guide Bearings
EgdeZganVY_jhi^c\i]ZWaVYZ\j^YZhegdk^YZhh^YZ"
id"h^YZ hjeedgi id ]Zae `ZZe i]Z WaVYZ higV^\]i
l]^aZXjii^c\#
I]ZgZVgZWaVYZ\j^YZWZVg^c\hdci]ZjeeZgVcY
adlZgWaVYZ\j^YZVhhZbWa^Zh#7di]VY_jhi^ci]Z
hVbZbVccZg#
Important:The blade is tracking and tensioned
correctly before performing this procedure hZZ
Tensioning Blade dcPage 23.
Tool Needed Qty
=ZmLgZcX])bb############################################## '
To adjust the upper and lower blade guides:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
Figure 33.7aVYZ\j^YZWZVg^c\Xdcigdah#
8VeHXgZl
@cjgaZY
@cdW
AdX`^c\
8VeHXgZl
&d['
<j^YZ7ZVg^c\
6Y_jhibZci
8VeHXgZlh
3. AddhZc i]Z XVe hXgZl h]dlc ^c i]Z [^\jgZ
VWdkZ! i]Zc jhZ i]Z `cjgaZY `cdW id VY_jhi
i]Z \j^YZ WZVg^c\h aViZgVaan hd i]Z WZVg^c\
[VXZh VgZ _jhi WZ]^cY i]Z WaVYZ \jaaZi! Vh
^aajhigViZY ^c Figure 34! VcY gZ"i^\]iZc i]Z
i]jbWhXgZlidhZXjgZi]ZhZii^c\#
7aVYZ
<j^YZ
7ZVg^c\
7aVYZ
<jaaZih
Figure 34.7aVYZ\j^YZWZVg^c\edh^i^dcZY_jhi
WZ]^cYi]ZWaVYZ\jaaZih#
Note: With wider blades, it may not be possi-
ble to bring the guide bearings just behind the
blade gullets. Position them as far forward as
possible without allowing the guide bearing
housing to touch the back of the blade.
The set of the teeth increase the chance of
the bearings contacting the teeth during a
cutting operation as the set of the teeth is
wider than the blade. The support bearing
must be set to prevent this.
<%***AMB[\#H^cXZ%&$&' "',"
4. AddhZc Wdi] XVe hXgZlh WZ]^cY i]Z \j^YZ
WZVg^c\h! i]Zc gdiViZ i]Z VY_jhibZci XVe
hXgZlh hd i]Z WZVg^c\h ZkZcan VcY a^\]ian
idjX]i]Zh^YZhd[i]ZWaVYZhZZi]Z^aajhigV"
i^dc ^c Figure 35 l^i]dji YZ[aZXi^c\ ^i dcZ
lVndgi]Zdi]Zg#
Note: When the blade guide bearings are
properly adjusted against the blade, they
should rotate smoothly as the blade moves.
Figure 35.7aVYZ\j^YZWZVg^c\hZkZcanVcY
a^\]ianidjX]^c\i]Zh^YZhd[i]ZWaVYZ#
5. Jh^c\V]ZmlgZcX]!i^\]iZci]ZadX`^c\XVe
hXgZlh id hZXjgZ i]Z hZii^c\h# Id egZkZci
jclVciZY bdkZbZci l]^aZ i^\]iZc^c\! jhZ
V ]Zm lgZcX] id ]daY i]Z VY_jhibZci XVe
hXgZlh^ceaVXZl]^aZgZ"i^\]iZc^c\ i]ZadX`"
^c\ XVe hXgZlh# GZ"X]ZX` i]Z hZii^c\ V[iZg
i^\]iZc^c\#
Table Tilt Calibration
L]Zc egdeZgan VY_jhiZY! i]Z edh^i^kZ hide Wdai
ZcVWaZhi]ZiVWaZidWZfj^X`angZijgcZYeZgeZc"
Y^XjaVgidi]ZWaVYZ#
Id i^ai i]Z iVWaZ id i]Z aZ[i! i]Z edh^i^kZ hide Wdai
hZZFigure 36bjhiWZadlZgZY!i]ZcgZ"VY_jhi"
ZYV[iZgi]ZiVWaZ^hgZijgcZYid%#
Tools Needed Qty
LgZcX]&(bb################################################### &
E]^aa^ehHXgZlYg^kZg'###################################### &
BVX]^c^hihHfjVgZ############################################ &
To set the positive stop so the table is 90˚ to
the blade:
1. BV`ZhjgZi]ZWaVYZ^hXdggZXianiZch^dcZYVh
YZhXg^WZY^cTensioning Blade dcPage 23#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. AddhZci]ZildiVWaZadX``cdWhi]VihZXjgZ
i]ZiVWaZidi]Zigjcc^dch#
4. AddhZc i]Z _Vb cji i]Vi adX`h i]Z edh^i^kZ
hideWdai^ceaVXZ#
Figure 36.Edh^i^kZhideWdaihZihdiVWaZ^h.%
idi]ZWaVYZk^ZlZY[gdbWZ]^cYi]ZiVWaZ#
Edh^i^kZ
Hide7dai
?VbCji
Whenever changing a blade or adjusting the
blade tension or tracking, the support and
guide bearings must be re-adjusted before
resuming operation to ensure proper blade
support.
"'-" <%***AMB[\#H^cXZ%&$&'
5. 8dbeaZiZan gV^hZ i]Z jeeZg WaVYZ \j^YZ
VhhZbWan!i]ZceaVXZi]ZbVX]^c^hihhfjVgZ
[aVidci]ZiVWaZVcYV\V^chii]Zh^YZd[ i]Z
WaVYZ!Vh^aajhigViZY^cFigure 37#
Edh^i^kZ
Hide
?VbCji
IVWaZ
HfjVgZ
Figure 37.Jh^c\VhfjVgZidVY_jhii]ZiVWaZ
eZgeZcY^XjaVgidi]Zh^YZd[i]ZWaVYZ#
6. GV^hZdgadlZgi]Zedh^i^kZhideWdaijci^ai]Z
iVWaZ^heZgeZcY^XjaVgidi]Zh^YZd[i]ZWaVYZ!
i]Zc gZ"i^\]iZc i]Z _Vb cji hZZ Figure 36
V\V^chii]ZXVhi^c\idhZXjgZi]ZhZii^c\#
7. GZhii]ZiVWaZdci]Zedh^i^kZhideWdai!i]Zc
gZ"i^\]iZci]ZiVWaZadX``cdWh#
8. DWhZgkZ i]Z edh^i^dc d[ i]Z iVWaZ i^ai ed^ciZg
dci]Zi^aihXVaZadXViZYjcYZgcZVi]i]Z[gdci
d[i]ZiVWaZhZZFigure 38#
9. AddhZci]ZE]^aa^eh]ZVYhXgZlhZXjg^c\i]Z
ed^ciZg!VY_jhii]Zed^ciZgid%!i]ZcgZi^\]iZc
i]ZE]^aa^eh]ZVYhXgZl#
Figure 38.AdXVi^dcd[i]ZiVWaZi^aihXVaZ#
I^aiHXVaZ
Ed^ciZg
Aligning Table
Id ZchjgZ Xjii^c\ VXXjgVXn! i]Z iVWaZ bjhi WZ
Va^\cZY hd i]Z b^iZg hadi ^h eVgVaaZa l^i] i]Z
WVcYhVlWaVYZ#
Tools Needed Qty
HigV^\]iZY\Z'################################################## &
;^cZGjaZg########################################################## &
BVh`^c\IVeZ#################################### 6hCZZYZY
LgZcX]&%bb################################################### &
To align the table miter slot parallel to the
blade:
1. BV`ZhjgZi]ZWaVYZ^hXdggZXianiZch^dcZYVh
YZhXg^WZY^ci]ZTensioning BladehjWhZX"
i^dcZVga^Zg^ci]^hbVcjVa#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. BV`Z hjgZ i]Z iVWaZ ^h eZgeZcY^XjaVg id i]Z
h^YZd[i]ZWaVYZVcY^hadX`ZY^ceaVXZ#
4. EaVXZ Vc VXXjgViZ higV^\]iZY\Z Vadc\ i]Z
WaVYZ# I]Z higV^\]iZY\Z h]djaY a^\]ian idjX]
Wdi] i]Z [gdci VcY WVX` d[ i]Z WaVYZ hZZ
Figure 39#
Note: Make sure the straightedge does not
go across a tooth while performing this step.
Figure 39.EaVX^c\VhigV^\]iZY\ZVadc\i]Z
WaVYZVcYbZVhjg^c\idi]Zb^iZghadi#
<%***AMB[\#H^cXZ%&$&' "'."
5. JhZ i]Z [^cZ gjaZg id bZVhjgZ i]Z Y^hiVcXZ
WZilZZci]ZhigV^\]iZY\ZVcYb^iZghadiVii]Z
[gdciVcYWVX`d[i]ZiVWaZhZZFigure 39#
·>[ i]Z Y^hiVcXZh VgZ i]Z hVbZ! cd [jgi]Zg
VY_jhibZcihVgZgZfj^gZY#
·>[i]ZY^hiVcXZhVgZY^[[ZgZci!Xdci^cjZl^i]
Step 6#
6. AddhZc i]Z h^m [aVc\Z Wdaih i]Vi hZXjgZ
i]Z iVWaZ id i]Z igjcc^dc WgVX`Zih hZZ
Figure 40#
7. Edh^i^dc i]Z iVWaZ hd i]Vi i]Z Y^hiVcXZh VgZ
ZfjVa WZilZZc i]Z higV^\]iZY\Z VcY b^iZg
hadiVii]Z[gdciVcYi]ZWVX`d[i]ZiVWaZ#
8. IV`^c\XVgZcdiidbdkZi]ZiVWaZ[jgi]Zg!gZ"
i^\]iZci]Z[aVc\ZWdaih#
9. KZg^[n i]Z hZii^c\ VcY! ^[ cZXZhhVgn! gZeZVi
i]^hegdXZYjgZjci^andjVgZhVi^h[^ZYl^i]i]Z
VY_jhibZci#
Figure 40.AdXVi^dcd[igjcc^dcWgVX`Zi[aVc\Z
Wdaih#
;aVc\Z7daih
(d[+
Aligning Fence
IdZchjgZVXXjgViZXjii^c\l]Zcjh^c\i]Z[ZcXZ!
i]Z[VXZd[i]Z[ZcXZbjhiWZeVgVaaZaidi]ZiVWaZ
b^iZghadiVcY!i]jh!idi]Zh^YZd[i]ZWaVYZ#
Tools Needed Qty
=ZmLgZcX]*bb############################################## &
To align the fence parallel with the miter slot:
1. BV`Z hjgZ i]Z b^iZg hadi ^h eVgVaaZa l^i] i]Z
WaVYZ!Vh^chigjXiZY^ci]ZegZk^djhAligning
Table egdXZYjgZ#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. >chiVaai]Z[ZcXZdci]Zg^\]ih^YZd[i]ZWaVYZ!
ZkZcl^i]i]ZZY\Zd[i]Zb^iZghadi!i]ZcadX`
^i^ceaVXZ#
·>[i]Z[ZcXZ^heVgVaaZal^i]i]Zb^iZghadi!cd
VYY^i^dcVaVY_jhibZci^hcZXZhhVgn#
·>[ i]Z [ZcXZ ^h cdi eVgVaaZa l^i] i]Z b^iZg
hadi!egdXZZYidStep 4#
4. AddhZci]Z[djg[ZcXZVY_jhibZciXVehXgZlh
h]dlc^cFigure 41!VY_jhi i]Z [ZcXZ eVgVa"
aZa id i]Z b^iZg hadi! i]Zc gZ"i^\]iZc i]Z XVe
hXgZlhidhZXjgZi]ZhZii^c\#
Figure 41.AdXVi^dcd[i]Z[ZcXZVY_jhibZciXVe
hXgZlh#
8VeHXgZlh
"(%" <%***AMB[\#H^cXZ%&$&'
SECTION 4: OPERATIONS
Operation Overview
I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk"
^XZbVX]^cZdeZgVidgl^i]VWVh^XjcYZghiVcY^c\
d[]dli]ZbVX]^cZ^hjhZYYjg^c\deZgVi^dc!hd
i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg
^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY#
9jZ id i]Z \ZcZg^X cVijgZ d[ i]^h dkZgk^Zl! ^i ^h
not^ciZcYZYidWZVc^chigjXi^dcVa\j^YZ#IdaZVgc
bdgZ VWdji heZX^[^X deZgVi^dch! gZVY i]^h Zci^gZ
bVcjVa VcY hZZ` VYY^i^dcVa igV^c^c\ [gdb ZmeZ"
g^ZcXZY bVX]^cZ deZgVidgh! VcY Yd VYY^i^dcVa
gZhZVgX]djih^YZd[i]^hbVcjVaWngZVY^c\]dl"
idWdd`h!igVYZbV\Vo^cZh!dglZWh^iZh#
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
To complete a typical operation, the operator
does the following:
1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h
hj^iVWaZ[dgXjii^c\#
2. 6Y_jhihi]Z[ZcXZ[dgi]Zl^Yi]d[i]ZXjiVcY
i]ZcadX`h^i^ceaVXZ#
3. 6Y_jhihi]ZiVWaZi^ai!^[cZXZhhVgn!idi]ZXdg"
gZXiVc\aZd[i]ZYZh^gZYXji#
4. AddhZch i]Z \j^YZ edhi adX` `cdW! VY_jhih
i]Z jeeZg WaVYZ \j^YZ ]Z^\]i id _jhi XaZVg
i]Z ldg`e^ZXZ cd bdgZ i]Vc &¿)! i]Zc gZ"
i^\]iZchi]Z\j^YZedhiadX``cdW#
5. 8]ZX`hidbV`ZhjgZi]Zldg`e^ZXZXVchV[Z"
aneVhhVaai]ZlVni]gdj\]i]ZWaVYZl^i]dji
^ciZg[ZgZcXZ[gdbdi]ZgdW_ZXih#
6. EjihdchV[Zin\aVhhZhVcYVgZhe^gVidg#
7. HiVgihi]ZYjhiXdaaZXidgVcYWVcYhVl#
8. =daYhi]Zldg`e^ZXZ[^gbanVcY[aVianV\V^chi
Wdi] i]Z iVWaZ VcY [ZcXZ! VcY i]Zc ejh]Zh
i]Zldg`e^ZXZ^cidi]ZWaVYZViVhiZVYnVcY
XdcigdaaZYgViZjci^ai]ZXji^hXdbeaZiZ#
I]Z deZgVidg ^h kZgn XVgZ[ja id `ZZe [^c\Zgh
VlVn[gdbi]ZWaVYZVcYjhZhVejh]hi^X`id
[ZZYcVggdlldg`e^ZXZh#
9. Hidehi]ZWVcYhVl#
<%***AMB[\#H^cXZ%&$&' "(&"
I]Z WVcYhVl ^h dcZ d[ i]Z bdhi kZghVi^aZ lddY
Xjii^c\iddah^ci]Zh]de#>i^hXVeVWaZd[eZg[dgb"
^c\i]Z[daadl^c\ineZhd[Xjih/
Straight Cuts
B^iZgh
6c\aZh
8dbedjcY6c\aZh
GZhVl^c\
G^ee^c\
8gdhhXjii^c\
Irregular Cuts
H^beaZVcY8dbeaZm8jgkZh
9jea^XViZEVgih
8^gXaZh
7ZkZaZY8jgkZh
6 egdeZgan VY_jhiZY WVcYhVl XVc WZ hV[Zg id
deZgViZi]Vcbdhidi]ZghVlhVcYeZg[dgbhbVcn
[jcXi^dchl^i]ZVhZVcYVXXjgVXn#
Basic Cutting Tips
Here are some basic tips to follow when oper-
ating the bandsaw:
GZeaVXZ!h]VgeZc!VcYXaZVcWaVYZhd[iZc[dg
WZhieZg[dgbVcXZ#8]ZX`\j^YZ!iZch^dc!VcY
Va^\cbZci hZii^c\h eZg^dY^XVaan VcY VY_jhi
l]ZccZXZhhVgnid`ZZei]Z hVlgjcc^c\^c
ideXdcY^i^dc#
JhZ a^\]i VcY ZkZc egZhhjgZ l]^aZ Xjii^c\#
A^\]i[ZZY^c\egZhhjgZbV`Zh^iZVh^ZgidXji
higV^\]iVcYegZkZcihjcYjZ[g^Xi^dcdghigV^c
dci]ZWVcYhVlXdbedcZcih#
6kd^Yil^hi^c\i]ZWaVYZl]ZcXjii^c\VgdjcY
i^\]iXdgcZgh#6aadli]ZWaVYZidhVlVgdjcY
i]ZXdgcZgh#JhZgZa^Z[Xjihl]Zcedhh^WaZ#
B^hjh^c\ i]Z hVl dg jh^c\ ^cXdggZXi iZX]"
c^fjZhZ#\#il^hi^c\i]Zldg`e^ZXZ!^cXdggZXi
[ZZYgViZ!ZiX#^hjchV[ZVcYgZhjaih^ceddg
Xjih#
Disabling & Locking
Switch
Figure 42.Hl^iX]Y^hVWaZYWnVeVYadX`#
I]ZDC$D;;hl^iX]XVcWZY^hVWaZYVcYadX`ZY
Wn ^chZgi^c\ V eVYadX` i]gdj\] i]Z DC Wjiidc!
Vhh]dlc#AdX`^c\i]Zhl^iX]^ci]^hbVccZgXVc
egZkZci jcVji]dg^oZY deZgVi^dc d[ i]Z bVX]^cZ!
l]^X]^hZheZX^Vaan^bedgiVci^[i]ZbVX]^cZ^hcdi
hidgZY^ch^YZVcVXXZhh"gZhig^XiZYWj^aY^c\#
IMPORTANT:AdX`^c\i]Zhl^iX]l^i] VeVYadX`
dcan gZhig^Xih ^ih [jcXi^dc# >i ^h cdi V hjWhi^ijiZ
[dgY^hXdccZXi^c\edlZg[gdbi]ZbVX]^cZl]Zc
VY_jhi^c\dghZgk^X^c\#
H]V[i
EVYadX`
%#&.'¶%#'
NOTICE
The padlock shaft diameter is important to
the disabling function of the switch. With
any padlock used to lock the switch, test
the switch after installation to ensure that it
is properly disabled.
Children or untrained people can be
seriously injured by this machine. This
risk increases with unsupervised operation.
To help prevent unsupervised operation,
disable and lock the switch before leaving
machine unattended! Place key in a well-
hidden or secure location.
"('" <%***AMB[\#H^cXZ%&$&'
Workpiece
Inspection
HdbZ ldg`e^ZXZh VgZ cdi hV[Z id Xji dg bVn
gZfj^gZ bdY^[^XVi^dc WZ[dgZ i]Zn VgZ hV[Z id Xji#
Before cutting, inspect all workpieces for the
following:
Material Type:I]^hbVX]^cZ^h^ciZcYZY[dg
Xjii^c\ cVijgVa VcY bVc"bVYZ lddY egdY"
jXih! aVb^cViZ XdkZgZY lddY egdYjXih! VcY
hdbZ eaVhi^Xh# 8jii^c\ YgnlVaa dg XZbZci^"
i^djh WVX`Zg WdVgY XgZViZh ZmigZbZan [^cZ
YjhiVcYbVngZYjXZi]Za^[Zd[i]ZWZVg^c\h#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!
\aVhh!hidcZ!i^aZ!ZiX#0Xjii^c\i]ZhZbViZg^Vah
l^i]VWVcYhVlbVnaZVYid^c_jgn#
Foreign Objects: CV^ah! hiVeaZh! Y^gi! gdX`h
VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZY"
YZY^clddY#L]^aZXjii^c\!i]ZhZdW_ZXihXVc
WZXdbZ Y^hadY\ZY VcY ]^i i]Z deZgVidg VcY
W^cYdgWgZV`i]ZWaVYZ!l]^X]b^\]ii]Zc[an
VeVgi#6alVnhk^hjVaan^cheZXindjgldg`e^ZXZ
[dgi]ZhZ^iZbh#>[i]ZnXVciWZgZbdkZY!9D
CDIXjii]Zldg`e^ZXZ#
s Large/Loose Knots: AddhZ `cdih XVc
WZXdbZ Y^hadY\ZY Yjg^c\ i]Z Xjii^c\ deZgV"
i^dc#AVg\Z`cdihXVcWgZV`WaVYZiZZi]VcY
XVjhZbVX]^cZYVbV\Z#8]ddhZldg`e^ZXZh
i]Vi Yd cdi ]VkZ aVg\Z$addhZ `cdih dg eaVc
V]ZVYidVkd^YXjii^c\i]gdj\]i]Zb#
s Wet or "Green" Stock:8jii^c\lddYl^i]V
bd^hijgZXdciZcidkZg'%XVjhZhjccZXZh"
hVgnlZVgdci]ZWaVYZh!^cXgZVhZhi]Zg^h`d[
`^X`WVX`!VcYn^ZaYheddggZhjaih#
Excessive Warping:Ldg`e^ZXZhl^i]ZmXZh"
h^kZXjee^c\!Wdl^c\!dgil^hi^c\VgZYVc\Zg"
djh id Xji WZXVjhZ i]Zn VgZ jchiVWaZ VcY
d[iZcjcegZY^XiVWaZl]ZcWZ^c\Xji#9DCDI
jhZldg`e^ZXZhl^i]i]ZhZX]VgVXiZg^hi^Xh
Minor Warping:Ldg`e^ZXZhl^i]ha^\]iXje"
e^c\ XVc WZ hV[Zan hjeedgiZY ^[ i]Z XjeeZY
h^YZ ^h [VX^c\ i]Z iVWaZ dg i]Z [ZcXZ# 6
ldg`e^ZXZ hjeedgiZY dc i]Z WdlZY h^YZ
bVn bdkZ jcZmeZXiZYan gZhjai^c\ ^c hZkZgZ
^c_jgn#
Guide Post
I]Z \j^YZ edhi! h]dlc ^c Figure 43! Vaadlh i]Z
jeeZgWaVYZ\j^YZVhhZbWanidWZfj^X`anVY_jhi"
ZY [dg ]Z^\]i# L]Zc Xjii^c\! i]Z WaVYZ \j^YZh
bjhiValVnhWZedh^i^dcZYhdi]Zn_jhiXaZVgcd
bdgZi]Vc&¿)i]Zldg`e^ZXZ#
To adjust the height of the guide post:
1. BV`ZhjgZi]Zbdidg^hD;;#
2. AddhZci]Z\j^YZedhiadX``cdW#
3. Jh^c\i]Z\j^YZedhiXdcigda`cdW!VY_jhii]Z
]Z^\]i d[ i]Z \j^YZ edhi hd i]Vi i]Z WaVYZ
\j^YZVhhZbWan_jhiXaZVghcdbdgZi]Vc&¿)
i]Zldg`e^ZXZ#
4. GZ"i^\]iZc i]Z adX` `cdW id hZXjgZ i]Z
hZii^c\#
Figure 43.<j^YZedhiVcYadX``cdW#
<j^YZ
Edhi
<j^YZEdhi
AdX`@cdW
<j^YZEdhi
8dcigda
@cdW
<%***AMB[\#H^cXZ%&$&' "(("
Table Tilt
I]ZiVWaZXVcWZi^aiZYidbV`ZVc\aZYdgWZkZaZY
Xjih# 6 h^beaZ i^ai hXVaZ ^h egdk^YZY dc i]Z igjc"
c^dc[dgVfj^X`\Vj\ZhZZFigure 44#;dgbdgZ
VXXjgViZgZhjaihjhZVegdigVXidg#
Note: When tilting the table to the left, the positive
stop bolt must be lowered. Be sure to re-adjust it
when returning the table to be perpendicular with
the blade.
To tilt the table:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZcWdi]iVWaZadX``cdWhjcYZgcZVi]i]Z
iVWaZ#
3. I^ai i]Z iVWaZ id i]Z YZh^gZY Vc\aZ! i]Zc gZ"
i^\]iZci]ZadX``cdWh#
Figure 44.IVWaZi^aiXdcigdah#
I^aiHXVaZ
Ed^ciZg
AdX`@cdW
&d['
Blade Speed
I]ZBdYZa<%***AMd[[ZghWaVYZheZZYhd[&-%%
VcY(&%%;EB#HeZZYX]Vc\ZhVgZbVYZWngZ"
edh^i^dc^c\i]ZK"WZai^cY^[[ZgZciejaaZn\gddkZh#
@ZZe^cb^cY!Xjii^c\gZhjaihVgZcdi_jhigZaViZY
idWaVYZheZZY#Di]Zg[VXidgh^cXajYZ/i]ZineZd[
ldg`e^ZXZ!i]ZWaVYZWZ^c\jhZY[dgi]ZdeZgVi^dc!
VcYi]Z[ZZYgViZ#
Use the chart below as a general guide for
which blade speeds to use for various opera-
tions:
Type of Cutting Operation Blade Speed
(FPM)
<ZcZgVaLddYldg`^c\ (&%%
HjeZg9ZchZ=VgYlddY &-%%
;Vhi$6kZgV\Z;ZZYGViZ (&%%
GZfj^gZhHadl;ZZYGViZ &-%%
Gdj\]:Y\Zh6XXZeiVWaZ (&%%
GZfj^gZhHbddi]:Y\Zh &-%%
Fj^X`!EgdYjXi^dc8jih (&%%
9ZiV^aZY!>cig^XViZ8jih &-%%
Tools Needed Qty
=ZmLgZcX]+bb############################################## &
To change the blade speed:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZc i]Z adlZg l]ZZa XdkZg! VcY addh"
Zc i]Z bdidg bdjci XVe hXgZlh h]dlc ^c
Figure 45#
Figure 45.BdidgbdjciXVehXgZlh#
BdidgBdjci
8VeHXgZlh
"()" <%***AMB[\#H^cXZ%&$&'
3. E^kdii]Zbdidghdi]ZjeeZgXVehXgZlha^YZh
idi]Zg^\]id[i]Zhadi#I]^hgZaZVhZhi]ZWZai
iZch^dc#
4. Edh^i^dci]ZWZai^ci]ZejaaZn\gddkZhcZZYZY
hZZFigure 46[dgi]ZYZh^gZYheZZY#
&-%%
;EB
BdidgEjaaZn
L]ZZaEjaaZn
(&%%
;EB
Figure 46.7Zaiedh^i^dch[dgY^[[ZgZciheZZYh#
5. E^kdii]Zbdidghdi]ZjeeZgXVehXgZlha^YZh
aZ[i^ci]Zhadi#
6. 6eean egZhhjgZ dc i]Z bdidg hd i]ZgZ ^h
Veegdm^bViZan &¿) K"WZai YZ[aZXi^dc hZZ
Figure 47!i]ZcgZ"i^\]iZci]Zbdidg bdjci
XVehXgZlh#
7. 8adhZ i]Z adlZg l]ZZa XdkZg WZ[dgZ gZ"Xdc"
cZXi^c\i]ZWVcYhVlidedlZg#
7VcYhVl
L]ZZa
&$)9Z[aZXi^dc
Bdidg
L]ZZa
Figure 47.&¿)K"WZaiYZ[aZXi^dc#
Blade Information
HZaZXi^c\ i]Z g^\]i WaVYZ gZfj^gZh V `cdlaZY\Z
d[i]ZkVg^djhWaVYZ X]VgVXiZg^hi^XhidbViX]i]Z
WaVYZl^i]i]ZeVgi^XjaVgXjii^c\deZgVi^dc#
Blade Length
BZVhjgZY Wn i]Z X^gXjb[ZgZcXZ! WaVYZ aZc\i]h
VgZjhjVaanjc^fjZidi]ZWgVcYd[ndjgWVcYhVl
VcY i]Z Y^hiVcXZ WZilZZc l]ZZah# 7aVYZh l^aa
kVgnha^\]ianZkZc^ci]ZhVbZaZc\i]WZXVjhZd[
]dl i]Zn VgZ lZaYZY# GZ[Zg id i]Z Accessories
hZXi^dc aViZg ^c i]^h bVcjVa [dg WaVYZ gZeaVXZ"
bZcih[gdb<g^ooan#
Blade Width
BZVhjgZY[gdbi]ZWVX`d[i]ZWaVYZidi]Zi^ed[
i]ZWaVYZiddi]i]Zl^YZhied^ci! WaVYZl^Yi] ^h
d[iZci]Z[^ghiXdch^YZgVi^dc\^kZcidWaVYZhZaZX"
i^dc#7aVYZl^Yi]Y^XiViZhi]ZaVg\ZhiVcYhbVaaZhi
XjgkZi]ViXVcWZXji!VhlZaaVh]dlVXXjgViZan^i
XVcXjiVhigV^\]ia^cZ#
6alVnhe^X`i]Zh^oZd[WaVYZi]ViWZhihj^ihndjg
Veea^XVi^dc#
Curve Cutting:JhZi]ZX]Vgi^cFigure 48 id
YZiZgb^cZi]ZXdggZXiWaVYZ[dgXjgkZXjii^c\#
9ZiZgb^cZi]ZhbVaaZhigVY^jhXjgkZi]Vil^aa
WZXjidcndjgldg`e^ZXZVcYjhZi]ZXdggZ"
hedcY^c\WaVYZl^Yi]#
7aVYZL^Yi]
8jii^c\GVY^jh
Figure 48.GZXdbbZcYZYXjii^c\gVY^jheZg
WaVYZl^Yi]#
Blade Dimensions
AZc\i]GVc\Z############################################# .(
&¿'
L^Yi]GVc\Z############################################# &¿-¶
(¿)
<%***AMB[\#H^cXZ%&$&' "(*"
Straight Cutting:JhZi]ZaVg\Zhil^Yi]WaVYZ
i]Vi ndj dlc# AVg\Z WaVYZh ZmXZa Vi Xjii^c\
higV^\]ia^cZhVcYVgZaZhhegdcZidlVcYZg#
Tooth Style
Figure 49 ^aajhigViZh i]Z i]gZZ bV^c WaVYZ iddi]
hinaZh/
Raker/ 8dch^YZgZY id WZ i]Z hiVcYVgY
WZXVjhZ i]Z iddi] h^oZ VcY h]VeZ VgZ i]Z
hVbZVhi]Ziddi]\jaaZi#I]ZiZZi]dcgV`Zg
WaVYZh jhjVaan VgZ kZgn cjbZgdjh! ]VkZ cd
Vc\aZ! VcY egdYjXZ Xjih Wn hXgVe^c\ i]Z
bViZg^Va# 6h V gZhjai! hbddi] Xjih XVc WZ
VX]^ZkZY l^i]dji Xjii^c\ [Vhi dg \ZcZgVi^c\
bdgZ]ZVii]Vcdi]Zgiddi]ineZh#
Skip/H^b^aVgidVgV`ZgWaVYZi]Vi^hb^hh^c\
ZkZgn di]Zg iddi]# 7ZXVjhZ d[ i]Z YZh^\c!
h`^eiddi]ZYWaVYZh]VkZVbjX]aVg\Zg\jaaZi
i]Vc gV`Zg WaVYZh! VcY i]ZgZ[dgZ! Xji [VhiZg
VcY \ZcZgViZ aZhh ]ZVi# =dlZkZg! i]ZhZ
WaVYZh Vahd aZVkZ V gdj\]Zg Xji i]Vc gV`Zg
WaVYZh#
Hook/I]ZiZZi]]VkZVedh^i^kZVc\aZYdlc"
lVgYl]^X]bV`Zhi]ZbY^\^cidi]ZbViZg^Va!
VcYi]Z\jaaZihVgZjhjVaangdjcYZY[dgZVh^Zg
lVhiZ gZbdkVa# I]ZhZ WaVYZh VgZ ZmXZaaZci
[dg i]Z idj\] YZbVcYh d[ gZhVl^c\ VcY g^e"
e^c\i]^X`bViZg^Va#
GV`Zg H`^e =dd`
Figure 49.BV^cWaVYZiddi]hinaZh#
Tooth Pitch
BZVhjgZY Vh IE> iZZi] eZg ^cX]! iddi] e^iX]
YZiZgb^cZh i]Z cjbWZg d[ iZZi]# BdgZ iZZi] eZg
^cX][^cZe^iX]l^aaXjihadlZg!Wjihbddi]Zg0l]^aZ
[ZlZgiZZi]eZg^cX]XdVghZe^iX]l^aaXjigdj\]Zg!
Wji[VhiZg#6hV\ZcZgVagjaZ!X]ddhZWaVYZhi]Vi
l^aa]VkZViaZVhii]gZZiZZi]^ci]ZbViZg^VaViVaa
i^bZh# JhZ [^cZ"e^iX]ZY WaVYZh dc ]VgYZg lddYh
VcYXdVghZ"e^iX]ZYWaVYZhdchd[iZglddYh#
Blade Care
6 WVcYhVl WaVYZ ^h V i]^c e^ZXZ d[ hiZZa i]Vi ^h
hjW_ZXiZY id igZbZcYdjh higZhhZh l]Zc Xjii^c\#
NdjXVcdWiV^cadc\ZgjhZ[gdbVWVcYhVlWaVYZ
^[ ndj \^kZ ^i [V^g igZVibZci VcY ValVnh jhZ i]Z
Veegdeg^ViZ[ZZYgViZ[dgndjgdeZgVi^dc#7ZhjgZ
idhZaZXiWaVYZhl^i]i]ZegdeZgl^Yi]!hinaZ!VcY
e^iX] [dg ZVX] Veea^XVi^dc# I]Z lgdc\ X]d^XZ d[
WaVYZhl^aad[iZcegdYjXZjccZXZhhVgn]ZVil]^X]
l^aah]dgiZci]Za^[Zd[ndjgWaVYZ#
6XaZVcWaVYZl^aaeZg[dgbbjX]WZiiZgi]VcVY^gin
WaVYZ#9^gindg\jbbZYjeWaVYZheVhhi]gdj\]
i]Z Xjii^c\ bViZg^Va l^i] bjX] bdgZ gZh^hiVcXZ
i]Vc XaZVc WaVYZh# I]^h ZmigV gZh^hiVcXZ Vahd
XVjhZh jccZXZhhVgn ]ZVi# GZh^c$e^iX] XaZVcZgh
VgZZmXZaaZci[dgXaZVc^c\Y^ginWaVYZh#
Blade Breakage
BVcnXdcY^i^dchbVnXVjhZVWVcYhVlWaVYZid
WgZV`# 7aVYZ WgZV`V\Z ^h jcVkd^YVWaZ! ^c hdbZ
XVhZh!h^cXZ^i^hi]ZcVijgVagZhjaid[i]ZeZXja^Vg
higZhhZh i]Vi WVcYhVl WaVYZh VgZ hjW_ZXiZY id#
7aVYZWgZV`V\Z^hVahdYjZidVkd^YVWaZX^gXjb"
hiVcXZh# 6kd^YVWaZ WgZV`V\Z ^h bdhi d[iZc i]Z
gZhjaid[eddgXVgZdg_jY\ZbZcidci]ZeVgid[i]Z
deZgVidgl]Zcbdjci^c\dgVY_jhi^c\i]ZWaVYZdg
WaVYZ\j^YZh#
"(+" <%***AMB[\#H^cXZ%&$&'
The most common causes of blade breakage
are:
;VjainVa^\cbZci$VY_jhibZcid[i]Z\j^YZh#
;dgX^c\$il^hi^c\Vl^YZWaVYZVgdjcYVh]dgi
gVY^jh#
;ZZY^c\i]Zldg`e^ZXZidd[Vhi#
9jaaiZZi]dgYVbV\ZYiddi]hZi#
DkZg"iZch^dcZYWaVYZ#
JeeZg WaVYZ \j^YZ VhhZbWan hZi idd ]^\]
VWdkZi]Zldg`e^ZXZ#
Jh^c\VWaVYZl^i]Vajbendg^begdeZgan[^c"
^h]ZYWgVoZdglZaY#
8dci^cjdjhangjcc^c\i]ZWVcYhVll]Zccdi
^cjhZ#
AZVk^c\WaVYZiZch^dcZYl]Zccdi^cjhZ#
Jh^c\i]Zlgdc\IE>[dgi]Zldg`e^ZXZi]^X`"
cZhh# I]Z \ZcZgVa gjaZ d[ i]jbW ^h i]gZZ
iZZi]^ci]Zldg`e^ZXZViVaai^bZh#
4. GZbdkZi]Z[ZcXZVcYb^iZg\Vj\Z[gdbi]Z
iVWaZ!i]ZcgZbdkZi]ZiVWaZ^chZgiVcYiVWaZ
e^chZZFigure 50#
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. BdkZi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZgid
i]ZaZ[iidgZaZVhZWaVYZiZch^dc#
3. 6Y_jhi i]Z jeeZg WaVYZ \j^YZ VhhZbWan Vaa
i]ZlVnje!VcYbdkZi]ZWaVYZ\j^YZhXdb"
eaZiZanVlVn[gdbi]ZWaVYZ#
Changing Blade
Disconnect bandsaw from
power BEFORE changing
blade. Serious personal
injury could occur if
machine is started during
this procedure.
LACERATION HAZARD!
Bandsaw blades are sharp
and difficult to handle.
Wear heavy leather gloves
while handling to reduce
the risk of being cut.
5. DeZci]ZjeeZgVcYadlZgl]ZZaXdkZgh#
Figure 50.IVWaZ^chZgiVcYiVWaZe^c#
IVWaZ>chZgi
IVWaZE^c
6. Ejidc]ZVknaZVi]Zg\adkZh#
7. Ha^e i]Z WaVYZ d[[ i]Z l]ZZah! gdiViZ ^i .%!
VcYha^YZ^ii]gdj\]i]ZiVWaZhadiVcYd[[i]Z
bVX]^cZ#
Figure 51. 8]Vc\^c\i]ZWaVYZ#
<%***AMB[\#H^cXZ%&$&' "(,"
8. Edh^i^dci]ZWaVYZhdi]Vii]ZiZZi]VgZ[VX^c\
idi]Zg^\]iVcYYdlcidlVgYi]ZiVWaZ!i]Zc
ha^YZ^ii]gdj\]i]ZiVWaZhadi#
Note: If the teeth will not point downward
in any orientation, the blade is inside out.
Remove the blade and twist it right-side out.
9. GdiViZ i]Z WaVYZ .%! i]Zc ha^e ^i dkZg i]Z
l]ZZah l]^aZ bV`^c\ hjgZ ^i ^h egdeZgan
edh^i^dcZY WZilZZc i]Z WaVYZ \jVgYh VcY
\j^YZh#
10. BdkZ i]Z WaVYZ iZch^dc fj^X` gZaZVhZ aZkZg
id i]Z g^\]i! [dg gdj\] iZch^dc^c\ i]Z WaVYZ#
Jh^c\i]ZWaVYZiZch^dcVY_jhibZci`cdWVcY
iZch^dc hXVaZ! [^cZ ijcZ i]Z iZch^dc [dg i]Z
cZlWaVYZ#
·>[ndjhjXXZhh[jaanbdkZi]Zfj^X`gZaZVhZ
aZkZgidi]Zg^\]iVcYi]ZWaVYZ^hegdeZgan
iZch^dcZY!Xdci^cjZl^i]Step 6#
·>[ ndj ]VkZ Y^[[^Xjain bdk^c\ i]Z WaVYZ
iZch^dc fj^X` gZaZVhZ aZkZg id i]Z g^\]i
dg i]Z WaVYZ ^h V Y^[[ZgZci aZc\i] [gdb i]Z
egZk^djhWaVYZ!VY_jhii]ZWaVYZiZch^dcZg!
Vh ^chigjXiZY ^c i]Z Blade Tensioner dc
Page 52!i]ZcXdci^cjZl^i]Step 6#
G^ee^c\ bZVch Xjii^c\ l^i] i]Z \gV^c d[ i]Z
lddY hidX`# ;dg eanlddY VcY di]Zg egdXZhhZY
lddY! g^ee^c\ h^bean bZVch Xjii^c\ Ydlc i]Z
aZc\i]d[i]Zldg`e^ZXZ#7ZkZaZYg^eXjihbVnWZ
eZg[dgbZYWni^ai^c\i]ZiVWaZ#
To make a rip cut:
1. 6Y_jhi i]Z [ZcXZ id bViX] i]Z l^Yi] d[ i]Z
Xjidcndjgldg`e^ZXZ!i]ZcadX`i]Z[ZcXZ^c
eaVXZ#
2. 6Y_jhii]ZWaVYZ\j^YZVhhZbWanidi]Zegde"
Zg]Z^\]iVWdkZi]Zldg`e^ZXZ#
Ripping
3. 6[iZg Vaa hV[Zin egZXVji^dch ]VkZ WZZc bZi!
ijgci]ZWVcYhVlONVcYlV^i[dg^iidXdbZ
id [jaa heZZY# Hadlan [ZZY i]Z ldg`e^ZXZ
^cid i]Z WaVYZ jci^a i]Z WaVYZ ^h XdbeaZiZan
i]gdj\]i]Zldg`e^ZXZ#Figure 52h]dlh Vc
ZmVbeaZd[Vg^ee^c\deZgVi^dc#
Figure 52.:mVbeaZd[Vg^ee^c\deZgVi^dc#
11. 6Y_jhii]ZWaVYZigVX`^c\hZZBlade Center
Trackingdc Page 19#
12. 6Y_jhi i]Z hjeedgi WZVg^c\h VcY i]Z jeeZg$
adlZg WaVYZ \j^YZh hZZ Adjusting Blade
Support Bearings dcPage 25#
13. 8adhZi]Zl]ZZaXdkZgh!VcYgZeaVXZi]ZiVWaZ
^chZgiVcYiVWaZe^c#
NEVER place fingers or hands in the line of
cut. If you slip, your hands or fingers may
go into the blade and may be cut.
ALWAYS use a push stick when ripping
narrow pieces. Failure to follow these
warnings may result in amputation or
laceration injuries!
"(-" <%***AMB[\#H^cXZ%&$&'
8gdhhXjii^c\^hi]ZegdXZhhd[Xjii^c\VXgdhhi]Z
\gV^cd[lddY#;dgeanlddYVcYdi]ZgegdXZhhZY
lddY! XgdhhXjii^c\ h^bean bZVch Xjii^c\ VXgdhh
i]Zl^Yi]d[i]ZbViZg^Va#8gdhhXjihXVcWZ.%dg
Vc\aZYjh^c\i]Zb^iZg\Vj\Z#8dbedjcYXgdhh"
XjihVgZi]dhZl]ZgZi]Zb^iZg^hVc\aZYVcYi]Z
iVWaZi^iaZY#
To make a crosscut:
1. BVg`i]Zldg`e^ZXZdc i]Z ZY\Z l]ZgZndj
lVciidWZ\^ci]ZXji#
2. 6Y_jhii]ZWaVYZ\j^YZVhhZbWan idi]ZXdg"
gZXi]Z^\]i#
3. 6Y_jhi i]Z b^iZg \Vj\Z id i]Z XdggZXi Vc\aZ
cZZYZY[dgi]ZXji#
4. BdkZ i]Z [ZcXZ dji d[ i]Z lVn# EaVXZ i]Z
ldg`e^ZXZ ZkZcan V\V^chi i]Z b^iZg \Vj\Z!
i]Zca^cZjei]ZbVg`l^i]i]ZWaVYZ#
Crosscutting
5. 6[iZg Vaa hV[Zin egZXVji^dch ]VkZ WZZc bZi!
ijgci]ZWVcYhVlONVcYlV^i[dg^iidXdbZ
id[jaaheZZY#Hadlan[ZZYi]Zldg`e^ZXZ^cid
i]ZWaVYZjci^ai]ZWaVYZ^hVaai]ZlVni]gdj\]
i]Zldg`e^ZXZ#Figure 53h]dlhVcZmVbeaZ
d[VXgdhhXjii^c\deZgVi^dc#
Figure 53.:mVbeaZd[VXgdhhXjii^c\deZgVi^dc
l^i]i]Zb^iZg\Vj\Z#
Figure 54.:mVbeaZd[VgZhVl^c\deZgVi^dc#
When resawing thin pieces, a wandering
blade (blade lead) can tear through the side
of the workpiece, exposing your hands to
the blade teeth. Always use push blocks
when resawing and keep your hands clear
of the blade.
GZhVl^c\bZVchXjii^c\i]Zi]^X`cZhhd[VWdVgY
^cidilddgbdgZi]^ccZgWdVgYhhZZFigure 54 [dg
VcZmVbeaZ#I]ZbVm^bjb]Z^\]id[VWdVgYi]Vi
XVcWZgZhVlc^ha^b^iZYWni]ZbVm^bjbXjii^c\
]Z^\]id[i]ZWVcYhVl#
DcZ d[ i]Z bdhi ^bedgiVci Xdch^YZgVi^dch [dg
gZhVl^c\ ^h WaVYZ hZaZXi^dc·V l^YZ WaVYZ Xjih
higV^\]iZgVcY^haZhhegdcZidWaVYZaZVYhZZi]Z
Blade Lead hjWhZXi^dc aViZg ^c i]^h bVcjVa [dg
bdgZ^c[dgbVi^dc#
;dgbdhiVeea^XVi^dch!jhZVWaVYZl^i]V]dd`dg
Vh`^eiddi]hinaZ#8]ddhZWaVYZhl^i][ZlZgiZZi]"
eZg"^cX][gdb(id+IE>!WZXVjhZi]Znd[[ZgaVg\"
Zg \jaaZi XVeVX^i^Zh [dg XaZVg^c\ hVlYjhi! l]^X]
gZYjXZh]ZViWj^aYjeVcYhigV^cdci]Zbdidg#
Resawing
<%***AMB[\#H^cXZ%&$&' "(."
Cutting Curves
L]Zc Xjii^c\ XjgkZh! h^bjaiVcZdjhan [ZZY VcY
ijgc i]Z hidX` XVgZ[jaan hd i]Z WaVYZ [daadlh i]Z
aVndjia^cZl^i]djiil^hi^c\#>[XjgkZhVgZh]Vgedg
i^\]i!jhZVcVggdlZgWaVYZl^i]bdgZIE>iZZi]
eZg^cX]VcYbV`ZgZa^Z[XjihidVkd^Y]Vk^c\id
WVX`i]Zldg`e^ZXZVlVn[gdbi]ZWaVYZ#
6alVnh bV`Z h]dgi Xjih [^ghi! i]Zc egdXZZY id
i]Zadc\ZgXjih#GZa^Z[XjihgZYjXZi]ZX]VcXZd[
i]Z WaVYZ WZ^c\ e^cX]ZY dg il^hiZY# GZa^Z[ Xjih
VgZ Xjih bVYZ i]gdj\] i]Z lVhiZ edgi^dc d[ i]Z
ldg`e^ZXZVcYVgZhideeZYVii]ZaVndjia^cZ!hd
l]Zc ndjgZ Xjii^c\ Vadc\ i]Z aVndji a^cZ! lVhiZ
lddY^hgZaZVhZY[gdbi]Z ldg`e^ZXZ!VaaZk^Vi^c\
VcnegZhhjgZdci]ZWVX`d[i]ZWaVYZ#GZa^Z[Xjih
VahdbV`Z^iZVh^ZgidWVX`i]Zldg`e^ZXZdjidcXZ
i]ZhVlWaVYZ]VhXdbZidVhide!^[cZZYZY#
The list below displays blade widths and
the corresponding minimum radii for those
blade widths.
Width Min. Radius
1⁄8" .................................... 1⁄8"
3⁄16" ................................... 3⁄8"
1⁄4'' .................................... 5⁄8''
3⁄8'' .................................... 11⁄4''
1⁄2'' .................................... 21⁄2''
5⁄8'' .................................... 33⁄4''
3⁄4'' .................................... 51⁄2''
DcZd[i]ZWZcZ[^ihd[VWVcYhVl^h^ihVW^a^inid
Xjibjai^eaZXde^Zhd[VeVgi^XjaVgh]VeZWnhiVX`"
^c\ V cjbWZg d[ ldg`e^ZXZh id\Zi]Zg# =dlZkZg!
WZ[dgZbV`^c\hiVX`ZYXjih!ZchjgZi]Vii]ZiVWaZ
^h eZgeZcY^XjaVg .% id i]Z WaVYZ·di]Zgl^hZ!
VcnZggdg^ci]^hhZii^c\l^aaWZXdbedjcYZY^ci]Z
ldg`e^ZXZh#
To complete a stacked cut:
1. 6a^\ci]Zldg`e^ZXZh[gdbideidWdiidb#
2. HZXjgZ Vaa i]Z e^ZXZh id\Zi]Zg ^c V bVccZg
i]Vi l^aa cdi ^ciZg[ZgZ l^i] i]Z Xjii^c\# =di
\ajZ dc i]Z ZY\Zh ldg`h lZaa! Vh Yd WgVY
cV^ah i]gdj\] i]Z lVhiZ edgi^dc# 7Z XVgZ[ja
cdiidXji^cidi]ZWgVYhdgndjbVnWgZV`i]Z
WaVYZ
3. Dc i]Z [VXZ d[ i]Z ide e^ZXZ! aVn dji i]Z
h]VeZndj^ciZcYidXji#
4. BV`Z gZa^Z[ Xjih eZgeZcY^XjaVg id i]Z dji"
a^cZ d[ ndjg ^ciZcYZY h]VeZ ^c VgZVh l]ZgZ
X]Vc\Zh ^c WaVYZ Y^gZXi^dc XdjaY higV^c i]Z
lddY\gV^cdgXVjhZi]ZWaVYZidW^cY#
5. 8jii]ZhiVX`d[e^ZXZhVhi]dj\] ndjlZgZ
Xjii^c\ V h^c\aZ e^ZXZ# ;daadl ndjg aVndji
a^cZl^i]i]ZWaVYZ`Zg[dci]ZlVhiZh^YZd[
ndjga^cZhZZFigure 55 [dgVcZmVbeaZd[V
hiVX`ZYXjihZije#
Figure 55.:mVbeaZd[VhiVX`ZYXjihZije#
Stacked Cuts
")%" <%***AMB[\#H^cXZ%&$&'
SECTION 5: ACCESSORIES
688:HHDG>:H
Figure 57. I'****:miZch^dc7adX`@^i#
T25555—6" Extension Block Kit
>cXgZVhZndjgXjii^c\XVeVX^in[gdb+id&'Xji"
i^c\]Z^\]il^i]i]^hWdai"dc+ZmiZch^dcWadX``^i#
>cXajYZh Vaa cZXZhhVgn ]VgYlVgZ eajh ZmiZcYZY
WaVYZ\jVgYVcY&%*m(¿-m+IE>WaVYZ#We also
carry a full line of 105" blades!
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
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Grizzly Bandsaw Blades
T20388—Success With Bandsaws
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Order Online at grizzly.com®
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Timberwolf® 93
1⁄2" Bandsaw Blades
H7587—Re-Saw Fence Retrofit Kit
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G1163—1HP Floor Model Dust Collector
G1163P—1HP Floor Model Dust Collector
G0710—1HP Wall-Mount Dust Collector
G0710P—1HP Wall-Mount Dust Collector
G3591—30 Micron Replacement Bag
H4340—3.0 Micron Upgrade Bag
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G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
Figure 63. GZXdbbZcYZYajWg^XVcih[dgegdiZXi"
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T23376—Universal Mobile Base
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G8984—Single Roller Stand
G8985—5 Roller Stand
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Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
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T20451
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T20502
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SECTION 6: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
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Cleaning
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Note:Please gather the serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
Troubleshooting
Motor & Electrical
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Cutting Operations
Miscellaneous
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bZX]Vc^hb]VkZbdkZYdjid[VY_jhibZci#
&# GZhZii]ZWaVYZiZch^dcZgPage 52#
7aVYZ
iZch^dc
hXVaZ^h
\gdhhan
^cVXXjgViZ#
&# I]Zheg^c\^ci]ZWaVYZiZch^dcbZX]Vc^hb
]Vhadhi^ihheg^c\#I]^h^hXVjhZYWncdi
gZaZVh^c\ i]Z WaVYZ iZch^dc l]Zc cdi
^c jhZ dg [gZfjZcian dkZg"iZch^dc^c\ i]Z
WVcYhVl#
&# GZeaVXZheg^c\^ci]ZWaVYZiZch^dcbZX]Vc^hb!
i]Zc iV`Z WZiiZg XVgZ d[ i]Z WVcYhVl Wn
gZaZVh^c\iZch^dcl]Zccdi^cjhZVcYcdidkZg"
iZch^dc^c\i]ZWaVYZ#
L]ZZa^hcd^hn# &# L]ZZaWZVg^c\^hldgcdji#
'# K"WZai^hiddi^\]iadlZgl]ZZa#
&# GZeaVXZi]Zl]ZZaWZVg^c\#
'# 8]ZX`$addhZci]ZWZaiiZch^dcPage 46#
7aVYZYdZh
cdiigVX`
&# L]ZZahVgZcdiXdeaVcVg dgVa^\cZYl^i]
ZVX]di]Zg#
'# GjWWZgi^gZhdcl]ZZahVgZldgcdji#
&# 6Y_jhil]ZZahidWZXdeaVcVg$Va^\cZYl^i]ZVX]
di]ZgPage 48#
'# GZYgZhhi]ZgjWWZgi^gZhdci]Zl]ZZahPage
430gZeaVXZi]ZgjWWZgi^gZhdci]Zl]ZZah#
")+" <%***AMB[\#H^cXZ%&$&'
V-Belt Tension
IdZchjgZdei^bjbedlZgigVchb^hh^dc[gdbi]Z
bdidg id i]Z WaVYZ! i]Z K"WZai bjhi WZ ^c \ddY
XdcY^i^dcVcYdeZgViZjcYZgegdeZgiZch^dc#
K"WZai iZch^dc h]djaY WZ X]ZX`ZY Vi aZVhi ZkZgn
bdci]·bdgZd[iZc^[i]ZWVcYhVl^hjhZYYV^an#>[
i]ZWZaih]dlhh^\chd[XgVX`h![gVn^c\!VcYZmXZh"
h^kZ lZVg! gZeaVXZ ^i Vh ^chigjXiZY ^c Replacing
V-Belt dcPage 47#
Checking V-Belt Tension
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZci]ZadlZgl]ZZaXdkZg#
3. 8]ZX` K"7Zai YZ[aZXi^dc# I]Z K"WZai ^h egde"
Zgan iZch^dcZY ^[ i]ZgZ ^h Veegdm^bViZan &¿)
YZ[aZXi^dc# 9Z[aZXi^dc ^h X]ZX`ZY Wn ejh]"
^c\ i]Z K"WZai l^i] bdYZgViZ egZhhjgZ! Vh
h]dlc^cFigure 64!VcYcdi^c\]dlbjX]^i
bdkZh#
·>[ i]Z K"WZai ^h cdi egdeZgan iZch^dcZY!
eZg[dgb i]Z [daadl^c\ Tensioning V-Belt
egdXZYjgZ#
EjaaZn
9Z[aZXi^dc
EjaaZn
Figure 64.8]ZX`^c\i]ZK"WZaiiZch^dc#
6eegdm^bViZan&¿)
Tensioning V-Belt
Tool Needed Qty
=ZmLgZcX]+bb############################################## &
To properly tension the V-belt:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZc i]Z adlZg l]ZZa XdkZg! VcY addhZc
i]ZbdidgVY_jhibZciVcY]^c\Z XVehXgZlh
h]dlc^cFigure 65#
3. Ejh]i]Zbdidgidi]ZaZ[iVhk^ZlZY[gdbi]Z
[gdci d[ i]Z bVX]^cZ jci^a i]ZgZ ^h Veegdm^"
bViZan&¿)YZ[aZXi^dc^ci]ZK"WZai#
4. GZ"i^\]iZc Wdi] XVe hXgZlh VcY XadhZ i]Z
l]ZZaXdkZg#
Figure 65.AdXVi^dchd[i]ZbdidgVY_jhibZci
VcY]^c\ZXVehXgZlh#
BdidgBdjci
8VeHXgZlh
<%***AMB[\#H^cXZ%&$&' "),"
Replacing V-Belt
Tools Needed Qty
=ZmLgZcX]+bb############################################## &
LgZcX]dgHdX`Zi&(bb################################### &
GZeaVXZbZciK"7ZaiEVgiCd#E%***AM%+-#### &
To replace the V-belt:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. Ejidc]ZVknaZVi]Zg\adkZhVcYgZbdkZi]Z
WaVYZ[gdbi]ZbVX]^cZ#
3. AddhZci]ZbdidgbdjciXVe hXgZlhh]dlc
^cFigure 66#
IdZchjgZdei^bjbedlZgigVchb^hh^dc[gdbi]Z
bdidg id i]Z WaVYZ! i]Z K"WZai bjhi WZ ^c \ddY
XdcY^i^dcVcYWZegdeZganiZch^dcZY#
GZeaVXZ i]Z K"WZai ^[ ^i h]dlh h^\ch d[ XgVX`^c\!
[gVn^c\!VcYZmXZhh^kZlZVg#
Figure 66.AdXVi^dchd[i]Zl]ZZabdjciWdai!
VcYbdidgbdjciXVehXgZlh#
L]ZZaBdjci
7dai
4. E^kdii]Zbdidgidi]Z g^\]iVhk^ZlZY [gdb
i]Z [gdci d[ i]Z WVcYhVl hd i]Z jeeZg XVe
hXgZlha^YZhidi]Zg^\]i^ci]Zhadi·i]^hl^aa
gZaZVhZi]ZK"WZaiiZch^dc#
5. Gdaai]ZK"WZaid[[i]ZejaaZnh#
7. GZbdkZi]Zl]ZZa[gdbi]Zh]V[i#BV`ZhjgZ
cdiidb^heaVXZi]Zh]V[i`Zn#
8. EjicZlWZaidc#
9. 6a^\c i]Z l]ZZa `ZnlVn l^i] i]Z h]V[i `Zn!
VcYha^YZi]Zl]ZZaWVX`dcidi]Zh]V[i#
10. HZXjgZi]Zl]ZZal^i]i]Zl]ZZabdjciWdai
VcY[aVilVh]Zg#
11. Edh^i^dc i]Z K"WZai dc i]Z YZh^gZY ejaaZnh!
i]Zc egdeZgan iZch^dc ^i! Vh ^chigjXiZY ^c
V-Belt TensiondcPage 46#
12. GZeaVXZ i]Z WaVYZ! i]Zc egdeZgan igVX` VcY
iZch^dc^ihZZPages 19 VcY23VcYVY_jhi
i]Z\j^YZVcYhjeedgiWZVg^c\h#
6. GZbdkZ i]Z l]ZZa bdjci ^i ]Vh aZ[i ]VcY
i]gZVYh!hd^iaddhZchWnijgc^c\XadX`l^hZ#
IdZchjgZVXXjgVXnl]ZcXjii^c\hiVX`ZYXjihdg
X^gXaZh!i]ZiVWaZbjhiWZ .% idi]Z WVX`d[i]Z
WaVYZ!Vhh]dlc^cFigure 67#
Figure 67.8]ZX`^c\i]ZiVWaZidWZ
eZgeZcY^XjaVgidi]ZWVX`d[i]ZWaVYZ#
>[ i]Z iVWaZ ^h cdi eZgeZcY^XjaVg id i]Z WVX` d[
i]ZWaVYZ!XdggZXii]^hXdcY^i^dcWneaVX^c\h]^bh
WZilZZci]ZiVWaZVcYigjcc^dchjcYZgcZVi]^i#
;daadli]ZegdXZYjgZh^cAligning TabledcPage
28idZchjgZVXXjgViZXjii^c\#
Shimming Table
BdidgBdjci
8VeHXgZlh
")-" <%***AMB[\#H^cXZ%&$&'
Wheel Alignment
L]ZZa Va^\cbZci ^h ^bedgiVci [dg dei^bVa eZg[dg"
bVcXZ [gdbndjgWVcYhVl#L]ZZah VgZegdeZgan
Va^\cZYl]Zci]ZnVgZeVgVaaZal^i]ZVX]di]ZgVcY
^ci]ZhVbZeaVcZdg¸XdeaVcVg¹hZZi]Z^aajhigV"
i^dc^ci]Z[^\jgZidi]Zg^\]i#
L]Zc l]ZZah VgZ XdeaVcVg! i]Z WVcYhVl ^h
bdgZa^`ZanidXjihigV^\]il^i]djilVcYZg^c\0VcY
k^WgVi^dc!]ZVi!VcYWaVYZlZVgVgZXdch^YZgVWan
YZXgZVhZYWZXVjhZi]ZWaVYZ^hVjidbVi^XVaanWVa"
VcXZYdci]Zl]ZZa#
7g^c\^c\ i]Z l]ZZa ^cid Va^\cbZci bVn gZfj^gZ
V XdbW^cVi^dc d[ h]^bb^c\ V l]ZZa VcY XZciZg$
aViZgVaigVX`^c\i]ZWaVYZ#
Tools Needed Qty
HigV^\]iZY\Z)[i################################################ &
;^cZGjaZg########################################################## &
LgZcX]dgHdX`Zi&(bb################################### &
LgZcX]dgHdX`Zi&.bb################################### &
Checking Wheel Alignment
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZi]ZiVWaZ#
3. L^i] i]Z WaVYZ dc VcY egdeZgan iZch^dcZY!
]daY V higV^\]iZY\Z XadhZ id i]Z XZciZg d[
Wdi]l]ZZah#BV`ZhjgZi]ZhigV^\]iZY\Z[jaan
ZmiZcYh VXgdhh i]Z g^bh d[ Wdi] l]ZZah! Vh
h]dlc^cFigure 68#
)# GZ[Zgg^c\ id Figure 69! X]ZX` l]ZZa Va^\c"
bZci#
Figure 68.8]ZX`^c\^[i]Zl]ZZahVgZXdeaVcVg#
Figure 69.L]ZZaVa^\cbZci^aajhigVi^dc#
dg
IdeVcYWdiidb
l]ZZaheVgVaaZaVcY
Va^\cZY/CdVY_jhi"
bZcicZZYZY#
L]ZZaheVgVaaZa!Wji
idedgWdiidbl]ZZa
^hcdieVgVaaZal^i]
i]Zdi]Zgl]ZZa/
BdkZi]Zidel]ZZa
^cdgdji#
Idel]ZZa^hcdikZgi^"
XVaanVa^\cZYl^i]i]Z
Wdiidbl]ZZa/JhZi]Z
WaVYZigVX`^c\`cdWid
i^aii]Zidel]ZZa#
Idel]ZZa^hcdiaViZg"
VaanVa^\cZYl^i]i]Z
Wdiidbl]ZZa/6Y_jhi
i]ZgZVgVY_jhibZcihZi
hXgZlhidi^aii]Zide
l]ZZaaZ[i$g^\]i#
<%***AMB[\#H^cXZ%&$&' ")."
8. EZg[dgb i]Z egZk^djh Checking Wheel
AlignmentegdXZYjgZ#>[cZXZhhVgnidbV`Z
i]Zl]ZZaheVgVaaZa!gZeZVii]^hegdXZYjgZ#
9. 8adhZi]Zl]ZZaXdkZgh#
Shimming a Wheel
6l]ZZai]Vi^heVgVaaZal^i]i]Zdi]Zgl]ZZa!Wji
^hcdiXdeaVcVg!bjhiWZh]^bbZYWni]ZY^hiVcXZ
i]Vi ^i ^h cdi ^c i]Z hVbZ eaVcZ l^i] i]Z di]Zg
l]ZZa#
Tip: Electrical washers work well for shimming
the wheel because the can easily be stacked
to get the desired height.
To shim a wheel:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhii]ZjeeZgl]ZZa igVX`^c\ hdi]Vi^i^h
eVgVaaZal^i]i]ZWdiidbl]ZZa#
4. GZbdkZi]ZWaVYZ#
5. GZbdkZi]Zl]ZZaidWZh]^bbZY#EaVXZVh
bVcnh]^bhVhcZXZhhVgnidXdggZXii]Z\Ve
bZVhjgZY^cStep 3dcidi]Zl]ZZah]V[i#
6. GZ"^chiVaai]Zl]ZZaVcYhZXjgZ^i^ceaVXZ#
7. GZ"^chiVaai]ZWaVYZVcYegdeZganiZch^dc^i#
Figure 70.BZVhjg^c\i]ZY^hiVcXZidh]^bi]Z
l]ZZaidWZXdeaVcVg#
3. L^i] i]Z higV^\]iZY\Z idjX]^c\ Wdi] g^bh d[
i]Zl]ZZai]ViYdZhcdicZZYidWZVY_jhiZY!
bZVhjgZ i]Z Y^hiVcXZ VlVn [gdb i]Z di]Zg
l]ZZal^i]V[^cZgjaZg!Vhh]dlc^cFigure 70#
I]ZY^hiVcXZbZVhjgZYl^i] i]Z gjaZg ^h i]Z
Y^hiVcXZi]^hl]ZZabjhiWZh]^bbZY#
10. I]Z [^ghi i^bZ ndj \Zi i]Z l]ZZah XdeaVcVg!
eaVXZVbVg`dcZVX]l]ZZal]ZgZndj]ZaY
i]ZhigV^\]iZY\Z!i]ZcjhZi]^hedh^i^dcV\V^c
^ci]Z[jijgZ^[ndjcZZYidgZeZVii]ZegdXZ"
YjgZ#I]^hVhhjgZhgZeZViZYVXXjgVXnZkZgn
i^bZndjVY_jhii]Zl]ZZah#
Upper Wheel Lateral Adjustment
>[i]ZjeeZgl]ZZa^hi^aiZYaViZgVaanh^YZidh^YZ!
eZg[dgbi]Z[daadl^c\egdXZYjgZidbV`Z^iXdeaV"
cVgl^i]i]ZadlZgl]ZZa#
I]ZgZ VgZ ild hZi hXgZlh ^c i]Z jeeZg l]ZZa
WgVX`Zi!h]dlc^cFigure 71!i]ViVY_jhii]Zl]ZZa
i^ai[gdbh^YZidh^YZ#
Tools Needed Qty
=ZmLgZcX](bb############################################## &
LgZcX]dgHdX`Zi&%bb################################### &
To adjust the upper wheel laterally:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZ i]Z [ZcXZ VcY iVWaZ [gdb i]Z
bVX]^cZ#
Figure 71.GZVgaViZgVaVY_jhibZcihZihXgZl#
GZVg6Y_jhibZci
HZiHXgZl
"*%" <%***AMB[\#H^cXZ%&$&'
3. Jh^c\ V l]^iZ XgVndc dg di]Zg a^\]i Xdadg
bVg`Zg! bVg` i]Z jeeZg VcY adlZg l]ZZah
id^cY^XViZi]ZbZVhjg^c\adXVi^dch! Vh^aajh"
igViZY^cFigure72#
7'
6'
6& 7&
JeeZgL]ZZa
AdlZgL]ZZa
Figure 72.:mVbeaZd[bVg`^c\jeeZgVcYadlZg
l]ZZah[dgXdch^hiZcibZVhjgZbZcih#
Note: Marking the wheels ensures more accurate
results in case there are irregularities in the
wheels.
4. Jh^c\VhigV^\]iZY\Z!X]ZX`i]Zl]ZZahVii]Z
6VcY7adXVi^dchhZZFigure 72#
5. Jh^c\i]Z&%bblgZcX]!addhZci]Z]Zmcjih
dci]ZgZVgVY_jhibZcihZihXgZlh#
6. Jh^c\ i]Z (bb ]Zm lgZcX]! VY_jhi i]Z hZi
hXgZlhjci^ai]ZjeeZgl]ZZa^hXdeaVcVgl^i]
i]ZadlZgl]ZZa!hZZFigure73#
7Z[dgZaViZgVa
VY_jhibZci
K^ZlZY;gdb6WdkZ
6[iZgaViZgVa
VY_jhibZci
HigV^\]iZY\Z
Figure 73.7Z[dgZVcYV[iZgaViZgVal]ZZa
Va^\cbZcik^ZlZY[gdbVWdkZ#
7. GZ"i^\]iZci]Z]ZmcjihaddhZcZY^cStep 6#
Blade Lead
7VcYhVlWaVYZhbVnlVcYZgd[[i]ZXjia^cZl]Zc
hVl^c\! Vh h]dlc ^c Figure 74# I]^h ^h XVaaZY
WaVYZaZVY#
7aVYZ aZVY ^h jhjVaan XVjhZY Wn idd [Vhi d[ V
[ZZYgViZ!VYjaadgVWjhZYWaVYZ!dg^begdeZg
WaVYZiZch^dc#>[ndjgWaVYZ^hh]Vge$jcYVbV\ZY!
egdeZganiZch^dcZY!VcYndjhi^aa]VkZWaVYZaZVY!
eZg[dgbi]Z[daadl^c\egdXZYjgZh#
To correct blade lead:
1. BV`Z hjgZ i]Z WaVYZ ^h egdeZgan iZch^dcZY
VcYi]ZWaVYZ\j^YZhVgZVY_jhiZYXdggZXian#
Figure 74.:mVbeaZd[WaVYZaZVY#
2. JhZaZhhegZhhjgZl]Zc[ZZY^c\i]Zldg`e^ZXZ
i]gdj\]i]ZXji#
3. BV`ZhjgZi]Zb^iZghadiVcY[ZcXZVgZeVgVa"
aZaidi]ZWaVYZa^cZhZZi]ZAligning Table
VcYAligning FenceegdXZYjgZh^ci]^hbVc"
jVa[dgYZiV^aZY^c[dgbVi^dc#
4. EZg[dgbViZhiXjil^i]i]ZWVcYhVl#
·>[i]ZgZ^hhi^aaWaVYZaZVYegZhZci!XdbeZc"
hViZ[dgi]^hXdcY^i^dcWnh`Zl^c\i]Z[ZcXZ
dg h]^[i^c\ i]Z iVWaZ! Vh ^chigjXiZY ^c i]Z
[daadl^c\egdXZYjgZh#
<%***AMB[\#H^cXZ%&$&' "*&"
5. BV`ZV[ZlXjihjh^c\i]Z[ZcXZ#
·>[ WaVYZaZVY^h hi^aaegZhZci!gZeZVi Steps
1–4 jci^a i]Z WaVYZ VcY [ZcXZ VgZ eVgVaaZa
l^i]ZVX]di]Zg#
·Dg!h]^[ii]ZiVWaZ!Vh^chigjXiZY^ci]Z[da"
adl^c\egdXZYjgZ#
To shift the table:
1. DcVhXgVee^ZXZd[lddY!bVg`Va^cZi]Vi^h
eZgeZcY^XjaVgidi]Z[gdciZY\Z#
2. 8ji]Va[lVni]gdj\]i]ZWdVgYdci]Za^cZWn
ejh]^c\^i^cidi]ZWaVYZ#
3. Ijgci]ZWVcYhVlOFFVcYlV^i[dgi]ZWaVYZ
idhide#
4. 9^hXdccZXi i]Z WVcYhVl [gdb edlZg! i]Zc
jhZ V &%bb lgZcX] id addhZc i]Z h^m ]Zm
Wdaih jcYZgcZVi] i]Z iVWaZ i]Vi hZXjgZ ^i id
i]Zigjcc^dcWgVX`Zih#
5. H]^[i i]Z iVWaZ id XdbeZchViZ [dg i]Z WaVYZ
aZVY!gZ"i^\]iZci]Z]ZmWdaih!i]ZcgZ"XdccZXi
i]ZWVcYhVlidedlZg#
6. GZeZViSteps 1–5jci^ai]ZgZ^hcdadc\ZgVcn
WaVYZaZVY#
4. JhZ V )bb ]Zm lgZcX] id addhZc i]Z [djg
[ZcXZ VY_jhibZci XVe hXgZlh dc ide d[ i]Z
[ZcXZ! h`Zl i]Z [ZcXZ hd i]Vi ^i ^h eVgVaaZa
l^i]i]ZhXgVee^ZXZ!i]ZcgZ"i^\]iZci]ZXVe
hXgZlh#
To skew your fence:
1. 8jiVe^ZXZd[hXgVelddYVeegdm^bViZan(¿)
i]^X`m(l^YZm&,adc\#Dci]Zl^YZ[VXZd[
i]ZWdVgY!YgVlVhigV^\]ia^cZeVgVaaZaidi]Z
adc\ZY\Z#
2. Ha^YZi]ZWVcYhVl[ZcXZdjid[i]ZlVnVcY
XjiVadc\i]Za^cZ]Va[lVni]gdj\]i]ZWdVgY#
Ijgci]ZWVcYhVlOFFVcYlV^i[dgi]ZWaVYZ
idhide#9dcdibdkZi]ZWdVgY#
3. 8aVbei]ZWdVgYidi]ZWVcYhVliVWaZ!i]Zc
ha^YZi]Z[ZcXZdkZgidi]ZWdVgYhd^iWVgZan
idjX]ZhdcZZcYd[i]ZWdVgY#
Tools Needed Qty
E]^aa^ehHXgZlYg^kZg&###################################### &
To calibrate the scale:
1. HZii]Z[ZcXZVcnl]ZgZVadc\i]ZhXVaZVcY
adXViZVe^ZXZd[hXgVelddYl^i]ViaZVhidcZ
higV^\]iZY\Z#
Note: Joint the edge with a jointer if needed
to make the edge straight.
2. =daYi]ZhigV^\]iZY\Zd[i]Zldg`e^ZXZ[^gban
V\V^chi i]Z [ZcXZ! VcY [ZZY i]Z ldg`e^ZXZ
i]gdj\]i]ZhVlWaVYZl^i]Vejh]hi^X`#
3. BZVhjgZi]Zl^Yi]d[i]ZXjildg`e^ZXZ#I]Z
l^Yi] d[ i]Z ldg`e^ZXZ h]djaY bViX] i]Z
gZVY^c\dci]Z[ZcXZhXVaZ#
NdjbVncZZYidgZXVa^WgViZi]Z[ZcXZhXVaZV[iZg
X]Vc\^c\ dg VY_jhi^c\ i]Z WaVYZ! dg ^[ i]Z hXVaZ
^hcdiegdYjX^c\VXXjgViZXjih#GZXVa^WgViZi]Z
[ZcXZhXVaZWnVY_jhi^c\i]Z]V^ga^cZ^cY^XVidgdc
i]Z[ZcXZVcYiZhi^c\ndjgVY_jhibZciWnXjii^c\V
e^ZXZd[hXgVelddY#
Fence Scale
Calibration
5. GZ"i^\]iZci]ZhXgZlh·i]ZhXVaZ^hcdlXdg"
gZXianXVa^WgViZY#
Figure 75.;ZcXZhXVaZl^cYdlVcYhXgZlh#
HXgZlh
4. >[ i]Z gZVY^c\ dc i]Z hXVaZ ^h cdi i]Z hVbZ
Vhi]Zl^Yi]d[i]ZXjildg`e^ZXZ!addhZci]Z
ild hXgZlh dc i]Z bV\c^[n^c\ l^cYdl hZZ
Figure 75VcYVY_jhi^iidbViX]i]Zl^Yi]d[
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Note:Over compressing the spring will wear it
out prematurely, making the blade tensioner
sloppy and inaccurate. Only compress the
spring as needed to remove play in the sys-
tem.
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EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ"
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Wiring Safety Instructions
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"
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hiViZY^ci]^hbVcjVa!VcYhijYni]^hhZXi^dcXVgZ[jaan#
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l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note:Please gather the serial number and manufacture date of you
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machine before calling. This information can be found on the main machine label.
SECTION 8: WIRING
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READ ELECTRICAL SAFETY
ON PAGE 53!
Electrical Locations
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110V (Prewired) Wiring Diagram
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220V
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220V (Rewired) Wiring Diagram
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Main
SECTION 9: PARTS
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Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0555LX001 BASE 42 PN01 HEX NUT 1/2-20
2 PB64 HEX BOLT 5/8-11 X 2-1/2 43 PR21M INT RETAINING RING 35MM
3 PW14 FLAT WASHER 5/8 44 P6202-2RS BALL BEARING 6202-2RS
4 PN04 HEX NUT 5/8-11 45 P0555LX045 LOWER WHEEL
5 P0555LX005 GUIDE PIN 6 X 15MM 46 PW07 FLAT WASHER 5/16
6 P0555LX006 LOWER WHEEL SHAFT 47 PB104 HEX BOLT 5/16-18 X 3/4 LH
7 P6204-2RS BALL BEARING 6204-2RS 48 P0555LX048 LOWER WHEEL GUARD
8 PK23M KEY 5 X 5 X 25MM 49 P0555LX049 KNOB 5/16-18
9 PW07 FLAT WASHER 5/16 50 PTLW03M INT TOOTH WASHER 8MM
10 PB32 HEX BOLT 5/16-18 X 5/8 51 P0555LX051 STUD LATCH
11 P0555LX011 MOTOR 1HP 110V/220V 1PH 55 PS01 PHLP HD SCR 10-24 X 1/2
11-1 P0555LX011-1 MOTOR FAN 56 P0555LX056 CATCH
11-2 P0555LX011-2 FAN COVER 57 P0555LX057 LOCATING BOLT
11-3 P0555LX011-3 WIRING BOX 58 PHTEK7 TAP SCREW #8 X 3/8
11-4 P0555LX011-4 CAPACITOR COVER 59 P0555LX059 FRONT UPPER COVER
11-5 P0555LX011-5 S CAPACITOR 300M 125V 60 P0555LX060 SAW BLADE 93-1/2 X 3/8 X 6TPI HOOK
11-6 P0555LX011-6 CONTACTOR PLATE 61 P0555LX061 BACK UPPER COVER
11-7 P0555LX011-7 CENTRIFUGAL SWITCH 1725 RPM 62 PFS03 FLANGE SCREW 10-24 X 3/8
11-8 P6205-2RS BALL BEARING 6205-2RS 63 P0555LX063 UPPER HINGE
11-9 P6204-2RS BALL BEARING 6204-2RS 64 P0555LX064 STANDOFF STUD-MF
12 P0555LX012 MOTOR PULLEY 65 P0555LX065 SAW BLADE GUARD
13 PSS07 SET SCREW 1/4-20 X 1/2 66 P0555LX066 BLADE GUARD WASHER #10
14 P0555LX014 PUSH BUTTON SWITCH ASSY 68 P0555LX068 RIBBED V-BELT 200J5
14-1 P0555LX014-1 SWITCH COVER 69 P0555LX069 LOWER WHEEL COVER HINGE
14-2 P0555LX014-2 SWITCH CONTROL 70 PS06 PHLP HD SCR 10-24 X 3/8
14-3 P0555LX014-3 SWITCH BOX 71 PB11 HEX BOLT 5/16-18 X 1-1/2
15 P0555LX015 TAP SCREW #10 X 1 72 PW07 FLAT WASHER 5/16
16 PW03 FLAT WASHER #10 73 PLW01 LOCK WASHER 5/16
17 PS22 PHLP HD SCR 10-24 X 5/8 74 PN02 HEX NUT 5/16-18
19 PTLW08M EXT TOOTH WASHER 10MM 75 P0555LX075 CORD CLAMP
21 P0555LX021 SWITCH PLATE 76 PS01 PHLP HD SCR 10-24 X 1/2
22 P0555LX022 WHEEL PULLEY 79 P0555LX079 UPPER BLADE GUIDE CASTING
23 PS18 PHLP HD SCR 10-24 X 1/4 80 PCAP04 CAP SCREW 1/4-20 x 1/2
24 P0555LX024 STRAIN RELIEF 81 P0555LX081 BEARING ARBOR
25 P0555LX025 POWER CORD 16G 3W 5-15 120" 82 P6000-2RS BALL BEARING 6000-2RS
26 P0555LX026 MOTOR CORD 16G 3W 83 PFH09 FLAT HD SCR 1/4-20 X 5/16
28 P0555LX028 UPPER FRAME ARM 84 P0555LX084 GUIDE POST
29 P0555LX029 KNOB BOLT 5/16-18 X 3/4 85 PLW03 LOCK WASHER 3/16
30 P0555LX030 SLIDING HOUSING 86 PCAP110 CAP SCREW 10-24 X 1-3/4
31 PWN03 WING NUT 5/16-18 88 P0555LX088 LOWER BLADE GUIDE BRACKET
33 P0555LX033 TENSION BOLT 3/8-16 X 11-5/8 89 P0555LX089 GUIDE SHAFT BRACKET
34 P0555LX034 PIVOT PIN 90 P0555LX090 UPPER BLADE GUARD
35 P0555LX035 UPPER WHEEL SHAFT 92 PS06 PHLP HD SCR 10-24 X 3/8
38 P0555LX038 COMPRESSION SPRING 93 P0555LX093 LOWER BRACKET POST
39 P0555LX039 INDICATOR NUT 3/8 X 16 94 PW06 FLAT WASHER 1/4
40 P0555LX040 UPPER WHEEL 95 PB05 HEX BOLT 1/4-20 X 3/4
41 P0555LX041 WHEEL TIRE 96 PCAP109 CAP SCREW 10-32 X 1/4
<%***AMB[\#H^cXZ%&$&' "*."
REF PART # DESCRIPTION REF PART # DESCRIPTION
113 PN02 HEX NUT 5/16-18 138 PB12 HEX BOLT 5/16-18 X 1-1/4
115 PB03 HEX BOLT 5/16-18 X 1 139 PLW01 LOCK WASHER 5/16
116 PLW01 LOCK WASHER 5/16 140 P0555LX140 CLUTCH SUPPORT BRACKET
117 PW07 FLAT WASHER 5/16 141 PLW04 LOCK WASHER 3/8
118 P0555LX118 PINION SHAFT 154 PCAP06 CAP SCREW 1/4-20 X 1
119 P0555LX119 LOCK COLLAR 155 PSS04 SET SCREW 1/4-20 X 5/16
120 P0555LX120 GUIDE POST CONTROL KNOB 162 P0555LX162 BALL PLUNGER 1/4-20 X 1/2
121 PSS100 SET SCREW 5/16-24 X 1-1/2 167 PLW02 LOCK WASHER 1/4
122 P0555LX122 ADJUST NUT 168 PSS12 SET SCREW 1/4-20 X 1
123 PCAP01 CAP SCREW 1/4-20 X 5/8 169 PN05 HEX NUT 1/4-20
124 P0555LX124 CORD CLAMP 3/8 170 P0555LX170 DOG PT SET SCR 5/16-18 X 1/2
125 PS01 PHLP HD SCR 10-24 X 1/2 186 P0555LX186 SWITCH PADLOCK
127 PW04M FLAT WASHER 10MM 190 PCAP17 CAP SCREW 1/4-20 X 3/8
128 P608-2RS BALL BEARING 608-2RS 191 PW02M FLAT WASHER 5MM
129 P0555LX129 ECCENTRIC 193 P0555LX193 KNOB BOLT 5/16-18 X 2
131 PN08 HEX NUT 3/8-16 194 P0555LX194 SHAFT BRACKET
133 P0555LX133 STUD-UDE 195 PRP73M ROLL PIN 4 X 30
134 P0555LX134 PLASTIC HANDLE 3/8-16 212 PW02 FLAT WASHER 3/8
135 P0555LX135 UPPER CLUTCH 214 P0555LX214 LOWER CLUTCH
Main Parts List (continued)
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Table, Fence, & Stand
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Table, Fence & Guides Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
27 PCAP43 CAP SCREW 1/4-20 X 2-1/2 114-7 P0555LX114-7 STUD-SE 1/4-20 X 1-1/8
32 PS28M PHLP HD SCR M8-1.25 X 30 114-8 P0555LX114-8 PLASTIC FLAT WASHER 1/4
36 P0555LX036 LOCK CAM 114-9 PW06 FLAT WASHER 1/4
37 P0555LX037 LARGE FENCE RAIL 114-10 P0555LX114-10 STUD-SE 1/4-20 X 3/4
52 P0555LX052 SMALL FENCE RAIL 114-12 PFH08 FLAT HD SCR 10-24 X 1/2
53 P0555LX053 LARGE RAIL CAP 114-13 PW02M FLAT WASHER 5MM
54 P0555LX054 MAGNIFIED LENS 114-14 PS01 PHLP HD SCR 10-24 X 1/2
55 PS01 PHLP HD SCR 10-24 X 1/2 126 PSS02 SET SCREW 5/16-18 X 3/8
58 PHTEK7 TAP SCREW #8 X 3/8 127 PW04M FLAT WASHER 10MM
70 PS06 PHLP HD SCR 10-24 X 3/8 130 P0555LX130 BEARING PAD
73 PLW01 LOCK WASHER 5/16 131 PN08 HEX NUT 3/8-16
77 P0555LX077 FENCE 132 P0555LX132 HANDLE BOLT 5/16-18
78 P0555LX078 SPACER 153 P0555LX153 CAM WEAR PLATE
87 P0555LX087 FENCE CAP 157 PB58 HEX BOLT 3/8-16 X 2
94 PW06 FLAT WASHER 1/4 158 PN01M HEX NUT M6-1
95 PB05 HEX BOLT 1/4-20 X 3/4 159 P0555LX159 RUB FOOT M6-1.0
97 P0555LX097 TABLE 160 PCAP01 CAP SCREW 1/4-20 X 5/8
98 P0555LX098 LARGE TABLE INSERT 161 P0555LX161 REAR RAIL END CAP
99 PRP15M ROLL PIN 3 X 8 163 PFH19 FLAT HD SCR 1/4-20 X 3/8
100 P0555LX100 TABLE LOCK PIN 166 P0555LX166 FENCE SCALE
101 P0555LX101 TRUNNION 169 PN05 HEX NUT 1/4-20
102 P0555LX102 TILT SCALE 172 P0555LX172 L BRACE
103 P0555LX103 TRUNNION CLAMP SHOE 184 P0555LX184 SMALL FENCE PAD
104 PB19 HEX BOLT 1/4-20 X 1/2 192 PFS03 FLANGE SCREW 10-24 X 3/8
105 P0555LX105 TRUNNION BASE 197 P0555LX197 PLATE
106 PB12 HEX BOLT 5/16-18 X 1-1/4 198 P0555LX198 SMALL TABLE INSERT
107 P0555LX107 FENCE CARRIAGE, ALUMINUM 199 PW06 FLAT WASHER 1/4
108 P0555LX108 POINTER 200 P0555LX200 ADJUST PLATE
109 PS18 PHLP HD SCR 10-24 X 1/4 201 P0555LX201 STAND TOP
110 P0555LX110 FEMALE KNOB 3/8-16 202 PCB01 CARRIAGE BOLT 5/16-18 X 5/8
111 PB58 HEX BOLT 3/8-16 X 2 204 PFN02 FLANGE NUT 5/16-18
112 PB22 HEX BOLT 5/16-18 X 1-3/4 205 P0555LX205 STAND SIDE
113 PN02 HEX NUT 5/16-18 206 PB02 HEX BOLT 1/4-20 X 5/8
114 P0555LX114 MITER GAUGE ASSY 207 PW06 FLAT WASHER 1/4
114-1 P0555LX114-1 MITER GAUGE BODY 208 PFN01 FLANGE NUT 1/4-20
114-2 P0555LX114-2 MITER BAR 209 P0555LX209 UPPER STAND BRACE
114-3 P0555LX114-3 STOP BLOCK 210 P0555LX210 LOWER STAND BRACE
114-4 P0555LX114-4 STOP DOWEL 211 PN08 HEX NUT 3/8-16
114-5 P0555LX114-5 FEMALE HANDLE 1/4-20 212 PW02 FLAT WASHER 3/8
114-6 P0555LX114-6 SCALE PLATE 213 P0555LX213 STAND FOOT 3/8-16 X 2
"+'" <%***AMB[\#H^cXZ%&$&'
Labels
REF PART # DESCRIPTION REF PART # DESCRIPTION
215 P0555LX215 MACHINE ID LABEL CSA 221 PPAINT-11 TOUCH UP PAINT-PUTTY
216 PLABEL-23 BLADE DOOR LABEL 222 PLABEL-62A DISCONNECT POWER LABEL
217 PLABEL-19B BANDSAW BLADE LABEL 223 PLABEL-14A ELECTRICITY LABEL
218 PPAINT-1 TOUCH UP PAINT-GRIZZLY GREEN 224 PLABEL-11A SAFETY GLASSES LABEL
219 P0555LX219 MODEL NUMBER LABEL 225 PLABEL-12A READ MANUAL LABEL
220 P0555LX220 GRIZZLY.COM LABEL
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Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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WARRANTY CARD
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
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