Superabrasive Ltd L32G X V2 R

2017-09-13

: Guide L32G-X-V2-R L32G-X-v2-r updated versions 9-13-17 Lavina manuals Niagara-Library

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LAVINA® 32G -X User Manual

Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

Superabrasive

Owner’s Manual – Lavina® 32G-X

01/2017

Superabrasive

Owner’s Manual – Lavina® 32G-X

01/2017

WARRANTY AND RETURNS
®
WARRANTY POLICY FOR LAVINA X MACHINES
A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to
apply.
You can either mail a hard copy of the warranty card or submit it electronically - see page 2.
Superabrasive warrants, from the time of delivery and receipt by the original customer, new and unused products
sold by Superabrasive or Superabrasive-appointed distributors or dealers. Goods shall be free from defects in
materials and workmanship. Superabrasive or a Superabrasive-appointed repair facility shall either replace or
repair any defects in the Goods resulting from faulty design, materials, or workmanship. Products repaired or
replaced during the warranty period shall be covered by the foregoing warranty for the remainder of the original
warranty period, or ninety (90) days from date of the repair or shipment of the replacement, whichever is longer.
Spare parts for repair will be either new or equivalent to new.
Warranty period shall be 2 years from the time of delivery and receipt by the original customer, or 600 operating
hours on the machine - whichever occurs first. Superabrasive will cover the shipping charges for the transportation
of the machine to Superabrasive (or an approved repair facility) and back to the customer (within the 48 contiguous
States) in the event that the damage occurs and is reported within 200 operating hours. Shipping charges, if
covered by Superabrasive, must be agreed upon in advance and approved by Superabrasive. Thereafter, the
customer will have to cover the shipping charges to Superabrasive and back. Superabrasive will not warranty
Goods after a period of 2 years from the time of delivery and receipt by the original customer, or 600 operating
hours on the machine - whichever occurs first.
Superabrasive shall not be liable for any defects that are caused by circumstances that occur after the Goods
have been delivered and whilst the Goods are in the possession of the purchaser. Furthermore, the warranty
does not include normal wear and tear or deterioration. Wear parts are not warranted. Superabrasive is not liable
for defects arising out of use of non-OEM parts.
The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine’s manual
and warranty card. The warranty is void if the purchaser repairs said Goods himself, or if repairs are conducted by a
repair facility that is not approved by Superabrasive. Superabrasive’s liability does not cover defects which are
caused by faulty maintenance, incorrect operation, faulty repair by the purchaser, or by alterations conducted
without Superabrasive’s prior written consent. The same applies to any alterations of the Goods or services
performed by another party other than Superabrasive, a Superabrasive-appointed distributor, or a Superabrasiveapproved repair facility. The warranty is not applicable on a defect that arises due to tools or parts that are not
original to Superabrasive. Replaced defective parts shall be placed at Superabrasive’s disposal and shall become
property of Superabrasive. If such defective parts are replaced
within the warranty period, the shipping charges will be covered by Superabrasive. In warranty complaint cases,
when no defects are found for which Superabrasive is liable, Superabrasive shall be entitled to compensation for
the labor, material cost, and shipping charges, incurred by Superabrasive as as a result of the complaint.
The warranty herein is non-transferable, and only applies to the original owner or purchaser of the machine.
®

RETURN POLICY FOR LAVINA X MACHINES
®

The Lavina X machines may be returned, subject to the following terms:
In no case, a machine is to be returned to Superabrasive Inc. for credit or repair without prior authorization.
Please contact Superabrasive Inc. or your local distributor for an authorization and issuance of a return
authorization number. This number along with the serial number of the machine must be included on all packages
and correspondence. Machines returned without prior authorization will remain property of the sender and
Superabrasive Inc. will not be responsible for them. No machines will be credited after 90 days from the date of
invoice.
All returns must be shipped freight prepaid. Returned machines may be exchanged for other equipment or parts of
equal dollar value. If machines are not exchanged, they are subject to a fifteen percent (15%) restocking fee.

Superabrasive

Owner’s Manual – Lavina® 32G-X

WARRANTY AND RETURNS ...................................................................... 3
1. GENERAL INFORMATION...................................................................... 5
Manufacturer ........................................................................................... 5
General Description ................................................................................. 5
Machine characteristics ........................................................................... 5
Lavina® 32G-X Main design ....................................................................... 5
Environmental Conditions ........................................................................ 6
Vacuum Connection ................................................................................. 6
Technical Data .......................................................................................... 6
Vibrations ................................................................................................. 6
Noise Emissions........................................................................................ 6
Label Data ................................................................................................ 6
Customer Service ..................................................................................... 6
2. SAFETY ISTRUCTIONS ........................................................................... 7
Recommended Use .................................................................................. 7
Prohibited Use ......................................................................................... 7
Preparation for work ................................................................................ 7
Protection Devices ................................................................................... 7
Arrest Functions ....................................................................................... 7
Safe Use ................................................................................................... 7
Propane safety ......................................................................................... 7
Fire safety ................................................................................................ 7
Emissions ................................................................................................. 7
Hazard Communication............................................................................ 8
Local Agencies and ................................................................................... 8
regulations ............................................................................................... 8
Residual Risks ........................................................................................... 8
Before You Begin...................................................................................... 8
Operating Machine .................................................................................. 9
After Work is completed .......................................................................... 9
The Work Area ......................................................................................... 9
Personal Protective Equipment (ppe) ...................................................... 9
Always wear safety shoes when working with the machine. ................... 9
Testing ..................................................................................................... 9
Operator .................................................................................................. 9
Propane cylinders .................................................................................... 9
Refuelling Cylinders................................................................................ 10
Storage Cylinders ................................................................................... 10
Transporting Cylinders ........................................................................... 10
3. HANDLING AND TRANSPORTATION ................................................... 11
Positioning the handle ........................................................................... 11
Using the steering bracket ..................................................................... 11
Flipping the machine up ......................................................................... 11
Lifting ..................................................................................................... 12
Storage ................................................................................................... 12
4. OPERATION ........................................................................................ 13
Preliminary Controls .............................................................................. 13
Control of the waterflow ........................................................................ 13
Adjusting and Mounting Tools ............................................................... 14
Alarm ..................................................................................................... 14
Control Board ......................................................................................... 15
Starting the Machine.............................................................................. 15
Operating the Machine .......................................................................... 15
Stopping the Machine ............................................................................ 15
5. TOOLS AND ACCESSORIES .................................................................. 16
Tool holder key ...................................................................................... 16
Foam Plate ............................................................................................. 16
Security plate for Quickchange pads ...................................................... 16
Third Wheel ........................................................................................... 16
6. POPULAR TOOLS ................................................................................ 17
7. MAINTENANCE AND INSPECTION ...................................................... 18
REMARK ................................................................................................. 18
Cleaning ................................................................................................. 18
Check Daily ............................................................................................. 18
Check and replace after the first 8 Working Hours ................................ 18
Check and replace Every 50 Working Hours ........................................... 18
Check Every 200 Working Hours ............................................................ 18
Check Every 400 Working Hours ............................................................ 19
Vacuum .................................................................................................. 19
Water Leaks ........................................................................................... 19

01/2017

Electrical System.....................................................................................19
Mechanical Parts ....................................................................................19
Electrical schemes with Kawasaki Engine ...............................................20
8. TROUBLESHOOTING ...........................................................................21
Index of Problems and Solutions ............................................................21
8.1 Engine ...............................................................................................21
8.2 Checking and changing oil ................................................................21
8.3 Separating the head from the carrage ..............................................21
8.4 Dismounting/mounting the engine and change belt ........................23
8.5 Replacing the clutch .........................................................................23
8.6 Dismouting Tool Holders to changing V-rings and felt rings .............24
8.7 Disassembling and mounting tool holders to changing buffers and
elastic element .......................................................................................24
8.8 Correcting sag of used planetary chain.............................................26
8.9 Mounting new planetary chain .........................................................26
8.10 Tensioning and replacing the belts .................................................27
8.11 Replacing the pulleys ......................................................................28
8.12 Replaing the front key joint of the planetary pulley .......................28
9. DISPOSAL ............................................................................................30
10. MANUFACTURER’S CONTACTS .........................................................30
11. SPARE PARTS ....................................................................................31
11.1 LAVINA®32G-X general Parts ..........................................................31
11.2 LAVINA®32G-X bottom cover asssembly parts ..............................31
11.3 Lavina 32 G-X top cover parts .........................................................32
11.4 Lavina®32G-X transmission belt parts ..........................................32
11.6 LAVINA®32G-X pulley units Parts .................................................33
11.5 LAVINA®32G-X top cover and motor support parts ........................33
11.7 LAVINA®32G-X driving pulley unit parts ......................................34
11.8 LAVINA®32G-X central shaft bearing Parts ..................................34
11.9 LAVINA®32G-X guard assembly parts ..........................................35
11.11 LAVINA®32G-X tool holder parts ..................................................35
11.10 LAVINA®32G-X water tank assembly parts ...................................35
11.12 LAVINA® 32G-X control board parts ............................................36
11.13 LAVINA®32G-X carriage parts .....................................................36
11.14 LAVINA®32G-X steering bracket parts ........................................37
11.15 LAVINA® 32G-X Propane tank holder............................................37
11.16 LAVINA® 32G-X Engine parts ........................................................38
12.Emission Control Warranty Statement ..............................................39

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

1. GENERAL INFORMATION

02/2017

This owner’s manual is intended for the operator of the Lavina 32G-X machine, the servicing technician as well as
anyone else involved with operating or servicing the machine. We recommend that you read the instructions very
carefully and follow them strictly. The manual includes information about assembling, using, handling, adjusting and
®
maintaining your Lavina 32G-X floor grinding and polishing machine.
MANUFACTURER
Superabrasive was founded in 1987, as a manufacturer of high quality diamond tools for the stone and concrete
industry. Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor
grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to
work more efficiently.
GENERAL DESCRIPTION
®
The Lavina 32G-X machine is intended for grinding, polishing and buffing concrete, marble, granite, limestone and
terrazzo surfaces with diamond tools.
®
The Lavina 32G-X is a six-disc machine and can be used dry as well as wet.
For best results, use only tools manufactured or recommended by Superabrasive and its distributors.
WARNING!
®
The Lavina 32G-X machine is manufactured and fitted for the abovementioned applications only! Every other use may possess risks to the
persons involved.
MACHINE CHARACTERISTICS
®
The Lavina 32G-X is made of two main
component sections:
®

LAVINA 32G-X MAIN DESIGN

Figure 1.1

The two main component sections are the
carriage and main head.
The handle on the frame is adjustable in
height and enables the operator to work in
a correct and safe posture.

A halogen spotlight (Fig.1.2) lights the grinded floor behind the machine. The lamp
holder can be adjusted to different positions.










Figure 1.2

The propane tank is placed on a tank holder on the backside of the frame.
The control panel (fig.1.3) is positioned on top of the frame and contains switches
that allow the operator to start/stop the engine, apply the electromagnetic clutch, and
navigate the machine
The water tank is on the opposite side of the frame, so that the weight of the water
does not affect the operation of the machine. The frame weight, on the other hand,
is fully absorbed by the driving wheels. An electric pump sprays the water through
Figure 1.3
a front sprayer or internal
The Engine Kawasaki FX921V with electric clutch is mounted on the base plate and drives the six heads with
a belt system.
The planetary motion is derived from the main engine, driven by a duplex roller chain,
The self-leveling Guard is designed to have contact with the surface. Anytime, no matter the height of the
tool used. fast
“Quickchange” tool holder is designed to hold the tools with “Quickchange” connection.
The “Foam” tool holder is designed to hold tools with Velcro connection. It is mounted on each of the six grinding
heads with a key lock (butterfly). The Velcro mounting system allows for quick, easy changing of tools.

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

ENVIRONMENTAL CONDITIONS
®
The temperature range for operating the Lavina 32G-X outdoors is between 41°F and 86°F or 5°C and 30°C. Never
®
use the Lavina 32G-X during rain or snow when working outdoors. When working indoors, always operate the machine
in well-ventilated areas.
VACUUM CONNECTION
®
A connection for a vacuum dust extractor is located on the carriage. The Lavina 32G-X does not include a vacuum
dust extractor. The customer must purchase the vacuum dust extractor separately. The hose of the vacuum extractor
must be Ø 76 mm/ 3 inch and can be glided over the three-way pipe. The vacuum dust extractor must be adapted for
3
floor grinders and have a minimum air displacement of 500 m /h with a negative vacuum of 21 kPa.
LAVINA® 32G-X
Kawasaki FX921V
999cc
61.0cu.in
23.1 kW
31 HP
600-1020 rpm
2000-3400 rpm
814 mm
32”
6 x 225 mm
6 x 9”
574 kg
1270 lbs
300; 380 kg
660; 850 lbs
*3 operating heads
wet and dry
76 mm
3”
Quick change for ¾” hose
46 l
12 gal
15.2 kg
33.5 lbs
Peripheral and front stream with pump
Option
2520x850x1350 mm
99.2”x34”x48.4”
1460x1000x1520 mm
58”x37”x60”

TECHNICAL DATA
Engine
Capacity of engine
Power
Tool holder rpm
Engine rpm
Working width
Tool holder diameter
Weight
Grinding pressure
Application
Vacuum hose port
Water attachment
Water tank capacity
Propane tank capacity
Water feed
Third wheel
Machine LxWxH
Packing crate LxWxH

* The machine can work with 3 OPERATING HEADS only when each working head alternates with a non working head
VIBRATIONS
The vibrations of the machine are within the limits of directives and harmonized standards from the European Union
®
when the Lavina 32G-X is operated with the recommended tools and in normal conditions.
NOISE EMISSIONS
The noise emissions are within the limits of directives and harmonized standards from the European Union when the
®
Lavina 32G-X is operated with the recommended tools and in normal conditions. However, as previously stated, the
operator must wear ear protectors.
LABEL DATA
The data on the label provides the correct voltage, kW and RPM (needed for operational purposes);
Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes).
CUSTOMER SERVICE
For customer assistance and technical support call your local distributor or call Superabrasive Inc. at
1-800-987-8403 or visit us at www.superabrasive.com , where you can download a copy of this manual.

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

2. SAFETY ISTRUCTIONS
RECOMMENDED USE
®
The Lavina
32G-X machine is designed and
manufactured to grind and polish concrete, terrazzo and
natural stone floors. It can be used for renovations as well
as for polishing. The machine is designed for dry or wet
use. When using it dry, use a vacuum of appropriate size.
For more information, please refer to the chapter on
handling the vacuum connection.
PROHIBITED USE
The machine MUST NOT be used:
For applications different from the ones stated in the
General Description chapter.
For not-suitable materials.
In environments which:
Possess risks of explosion
Possess high concentration of powders or oil substances
in the air
Possess risks of fire
Feature inclement conditions.
Possess electromagnetic radiation.
In nursing homes, hospitals, day-care centers, etc
In areas where loose tiles or other objects are preventing
proper use of the machine.
In rooms without proper ventilation
PREPARATION FOR WORK
Make sure that:
You have closed the work area, so that no person
unfamiliar with operating the machine can enter the area
The tool plate and tools are adjusted to the machine
properly
There are no missing parts of the machine
The machine is in upright working position
The protection devices are working properly.
PROTECTION DEVICES
The machine is equipped with several protection devices
including the following:
An emergency stop button
A protection skirt and a hood for protecting the tool plates.
These devices protect the operator and/or others persons
from potential injuries. Do not remove them. On contrary,
before using the machine, please ensure that all
protection devices are mounted and function properly.
ARREST FUNCTIONS
Functions of arresting of the
machine are following:
Switch to stop the engine
Button to stop the grinding movement
Close the propane tank
SAFE USE
®
The Lavina 32G-X is designed to eliminate all risks
correlated with its use. However, it is not possible to
eliminate the risks of an eventual accident with the
machine. Unskilled or uninstructed operator may cause
correlated residual risks. Such risks are:
Position Risks due to operator’s incorrect working
position
7

Tangling up Risks
due to wearing inappropriate
working clothes
Training Risks due to lack of operational training
NOTE: In order to reduce all consequences of the abovementioned risks, we advise that machine operators will
follow the instructions in the manual at all times.
PROPANE SAFETY
Propane is a flammable gas whose vapors are
heavier than air. As is the case with gasoline, propane can
explode if the proper cautions are not heeded. Propane is
odorized with an agent having a distinct odor that is
recognizable at very low concentrations. This helps in
identifying leaks, even when they are small.
Awareness and basic safety precautions are
required when working with propane. As long as these
precautions are followed, risk is negligible. Ignorance,
however, could pose needless risk.
The two greatest hazards with propane powered
floor care machines are:
- Carbon Monoxide Poisoning: This is the most
frequently reported incident associated with propane
powered floor care machines and is caused by excessive
exhaust emissions. The symptoms are headache,
dizziness and nausea. A major cause involves engines
with poor preventive maintenance practices, usually those
with dirty air filters and machines operated in confined
areas without adequate ventilation. Another cause may be
substandard, inexpensive machines with no emissions
control technology and improperly set carburetion.
- Overfilled Fuel Cylinders: Nearly all fire related
incidents reported result from bringing a cylinder into a
building without first checking for overfill. This action is
dangerous, unwise, and unnecessary.
FIRE SAFETY
Be aware of the potential dangers of fire or
explosion when using propane, and take normal fire-safety
precautions.
Fire: There is a possibility of fire from LPG vapor leaking
or venting from fuel cylinders or carburetion equipment.
Explosion: LPG vapor concentrated or confined to a
small, restricted space may explode or ignite.
Propane may experience a BLEVE, a boiling liquid
expanding vapor explosion.
EMISSIONS
All propane powered floor care machines produce
emissions. Most are harmless, but some are dangerous
and can be fatal. Carbon monoxide (CO) poses the
greatest risk, since CO can be lethal within as little as 30
minutes exposure at 3,000 parts per million (ppm)
concentration.
Carbon monoxide is an invisible, odorless,
colorless gas created when fossil fuels (such as gasoline,
wood, coal, propane, oil and methane) burn incompletely.

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

HAZARD COMMUNICATION

A Material Safety Data Sheet for propane
shall be posted in all buildings where propane
will be used.
Because propane is odorized, it is easily detected at
levels of just a few parts per million, which is much less
than the exposure limit of 1000 parts per million.
If you smell propane while operating a propane floor
care machine, do the following:
Stop the engine:
1. Pull the throttle to the stop position (if present) or
turn the key switch to the off position.
2. Shut off the service valve on the propane
cylinder.
3. Move the floor machine to a well-ventilated area.
4. Remove the cylinder from the machine and take it
outside the building.
5. If the cylinder is leaking, contact a DOT approved
repair shop to determine the cause of the leak
and have the shop, not you, repair it.
If a fire occurs while the machine is being operated,
do the following:
1. Stop the engine: pull the throttle to the stop
position (if present) or turn the key switch to the
off position.
2. Shut off the service valve on the propane cylinder
if possible. Be careful not to be burned.
3. Move the machine outside if possible. If not
possible, move it to a well-ventilated area away
from flammable materials.
4. Do not attempt to extinguish the flame from a gas
leak. If you do, the gas will build up in the area
and could re-ignite. Starve the fire by shutting off
the supply of gas.
5. Have the machine and cylinder inspected before
using them again.
LOCAL AGENCIES AND
REGULATIONS

NFPA
Operating a propane powered floor care machine
requires compliance with certain safety regulations. The
National Fire Protection Agency (NFPA) Standard for
Storage and Handling of LP Gas is the appropriate
authority for safe propane use. A copy of this publication
is available through the NPFA in Quincy, MA (1-800-3343555).
Among its regulations, NFPA #58 requires that all
personnel employed in the handling of propane gas be
trained in its proper handling and operating procedures. It
also requires them to carry a written certification from
their employer or training supervisor to attest to such
training. Although this is directed mainly to those who fill
and transport liquid propane gas, Onyx Environmental
Solutions recommends that operators of propane
powered floor care machines in public places be trained
and certified as well.
With regard to operation of propane powered floor care
equipment, even though NFPA 58 8-4.5 says “these
machines shall be permitted to be used in buildings
frequented by the public, including the times when such
buildings are occupied by the public,” Onyx
8

02/2017

Environmental Solutions suggests usage when occupancy
of a given work area is minimal.

CARB / EPA
The California Air Resource Board (CARB) and
Environmental Protection Agency (EPA) also set limits for
propane-powered engines used outdoors, but CARB/EPA
approval does not signify that the engine is safe to use
indoors.

CGA
The Canadian Gas Association (CGA) has set a limit of
1500 ppm CO in exhaust flow.

OSHA
For propane powered machines used indoors, the
Occupational Health and Safety Administration (OSHA)
has established a limit of 50 ppm CO for 8-hour time
weighted average (TWA) in ambient air and is considering
a limit of 800 ppm CO in exhaust flow.

DOT
The Department of Transportation (DOT) has established
regulations regarding the safety of fuel cylinders including
the ones used on propane powered floor care machines.

Local Agencies
Local law enforcement agencies such as the local Fire
Marshall also rely on independent testing labs such as UL
and CGA before giving their approval of the use of some
equipment. These labs thoroughly test equipment and
submit their stamp of approval only after rigorous testing.
While not being required by all law enforcement agencies,
the stamp of approval by these agencies further assures
the operator that he or she is working with and around
safe equipment.
NOTE: In order to reduce all consequences of the abovementioned risks, we advise that machine operators will
follow the instructions in the manual at all times.
RESIDUAL RISKS
During the normal operating and maintenance cycles, the
operator is exposed to few residual risks, which cannot be
eliminated due to the nature of the operations.
BEFORE YOU BEGIN
Working area must be clear from any debris or objects.
A first-time operator must always read the manual and pay
attention to all safety instructions.
All propane connections and cables must be inspected for
potential damages.
Ground wire system of the power supply must be also
inspected.
Perform general daily inspections of the machine and
inspect the machine before each use.
Always inspect the safety devices:
The emergency break must be clear and working
The tool protector must be working
The machine must be clean
Never operate the machine in the rain!
Confirm that there are no missing parts especially after
transportation, repair or maintenance.
Before filling the water tank with water make sure the
machine is not working and the main switch is turned off.
Before turning on the machine make sure that the base is
placed on the floor, the machine MUST NOT be in an
upright position when turned on!

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

OPERATING MACHINE
Never work with the machine without visual contact with
it.
Never run the machine when you are situated between
the handles of the wheel
®
When operating the Lavina 32G-X, make certain that
there is no one, but you around the machine.
Never leave the machine unattended while working.
The water hose must move freely and must be damagefree.
Check if the floor, you work on, is not too uneven. If this is
the case, it may damage the machine.
AFTER WORK IS COMPLETED
Clean the machine and its surroundings properly
Empty and clean the water tank
Store the machine in a safe place
Place the Propane bottle outside in its storage



THE WORK AREA
Make certain that people or vehicles do not enter the
work area.
Avoid cables and hoses being in the way.
Always check the floor for debris
PERSONAL
PROTECTIVE
EQUIPMENT (PPE)
Always wear safety shoes when working with the
machine.
All personnel in the immediate work area must wear
safety glasses with side shields.
Always wear safety gloves when changing the tools.
Always wear clothes suitable for the work environment.
Always wear Carbon Monoxide Indicator badges as an
extra precaution.
The plastic indicator contains a colored indicator button
that darkens in the presence of Carbon Monoxide. The
relative darkness of the indicator button indicates the
level of CO in the ambient atmosphere. Most indicator
badges have a useful life of 30 days, depending on the
concentration of contaminants, humidity, and
temperature.
TESTING
There are a great number of instruments offered
on the market to test for toxic gases. Only those designed
to read carbon monoxide resulting from combustion
engines is considered acceptable for testing exhaust
emissions from propane powered floor machines.
Some instruments are used to read “ambient air”
and may be damaged if used to take readings in the
muffler or tail pipe. Selecting the proper instrument is an
important part of meeting the testing requirements.
Generally speaking, units capable of reading in
ppm, (parts per million), at ranges from 0 to 1000 are
adequate for checking ambient air (air in the breathing
zone of the operator). Instruments capable of testing
carbon monoxide in the exhaust should be able to read
from 0 to at least 2000 ppm and should be certified by the
manufacturer for that purpose.
Some instruments and systems used for these
purposes are:
1) AMBIENT AIR MONITORING
9

02/2017

DRAGER Model 190: Manufactured by National
Drager.
SENSIDYNE gas sampling system with YB-11038
Sensidyne dectector tubes
DRAGER gas sampling system with YB-4620
Drager detective tubes
GAS-TECH Model CO-95
ENERAC POCKET 60: Manufactured by Energy
Efficiency System
2) ENGINE EXHUAST ANALYZERS
HORIBA GAS ANALYZER
ENERAC 2000 COMBUSTION ANALYZER
ENERAC POCKET 60
3) DATA LOGGERS
INDUSTRIAL SCIENTIFIC CORP. MODEL STX-70
CO MONITOR, Data-Logger
BIOSYSTEMS INC. “TEXILOG” Data-Logger
All instruments used for testing must be calibrated at
intervals recommended by the manufacturer. The
monitor, model number and date of calibration will be
recorded with all test results.

OPERATOR
The operator Lavina® 32G-X machine must have an
adequate technical knowledge and preparation.
The operator must know the machine’s work environment.
Only one operator at a time can work with the machine.
The operator must be properly trained and well instructed
prior operating the machine.
The operator must understand all the instructions in this
manual.
The operator must understand and interpret all the
drawings and designs in manual.
The operator must know all sanitation and safety
regulations pertaining to the operation of
The operator must have floor grinding experience.
The operator must know what to do in case of emergency
The operator is expected to operate their equipment safely
and responsibly. They are responsible for the proper
handling and storage of propane cylinders, identifying
potential hazards associated with his job and avoiding
these hazards at all times.
PROPANE CYLINDERS
The Propane cylinders are constructed of either
aluminum or steel. We recommend aluminum because it
is lighter and guards against rusting. The cylinder used on
propane powered floor machines is classified as a 4E240
cylinder. Its rated capacity is 33.5 lbs. and this designation
refers to the model of the cylinder. Actual propane
capacity achieved during filling can be less than, equal to,
or slightly more than 33.5 lbs. Use only UL, CTC/DOT
listed cylinders.
The propane cylinder used on the floor machine is
a motor fuel cylinder as listed by the Department of
Transportation. Unlike the common 33.5-lb propane
outdoor grill cylinders (which are not legal for use on
propane floor machines), the motor fuel cylinder has a
number of safety systems designed into it to ensure your
safety at all times.
There are two types of 33.5 lb. motor fuel
cylinders.
Liquid draw

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Vapor draw
The liquid draw cylinder is used on larger
vehicles like forklifts. These machines have special
vaporizing carburetors to allow the propane to change
from a liquid to a gas before being burned in the
combustion chamber.
The vapor draw cylinder is used on small
machines like the propane powered floor care machines.
The vacuum generated by the engine draws up the
Propane gas vapor through the fuel system. The propane
powered floor care machine does not have an
evaporating system and will freeze up if liquid propane is
introduced to it. It is necessary that special attention be
paid to ensure that neither the liquid nor the vapor draw
cylinders be overfilled.

cabinet may be located next to the building but with at
least five feet (1.5 m) of space between the cabinet and
the nearest building opening (door or window), also away
from heat and direct sunlight.
Do not install the cabinet near a stairway or street
elevator as vented propane gas will seek a lower level
since it is heavier than air and could find its way into the
basement of the building. Do not store cylinders full or
empty inside a building or inside a vehicle. Although it is
unlikely that propane will vent from a stored cylinder, if it
should, the vapor could come in contact with an ignition
source such as a spark from a power tool or other
appliance and create a flash fire.
Do not smoke or use a device with an open flame
when handling or transporting propane cylinders.

REFUELLING CYLINDERS
The proper filling of propane cylinders is a subject
so important that it warrants special attention. Propane
cylinders should only be filled by qualified propane
dealers.
Most important, propane cylinders should be filled
no more than 80% of their rated capacity. The other 20%
is called the vapor space or headspace. This vapor can
be compressed without causing the pressure relief valve
to open and vent gas to the area around the cylinder. If
there is no headspace to allow for fuel expansion, the
pressure relief valve will open, releasing propane gas into
the atmosphere. This is a very dangerous and volatile
situation as there is always the possibility that enough of
the vented gas could find its way down to the floor and
come in contact with a pilot light from a furnace, hot water
heater, or other source of ignition. Propane changes into
a gas, is -44º F (-42º C). Exposing unprotected skin to
propane gas or liquid could result in frostbite injury.
All new cylinders should be vented and purged of
air per manufacturer’s instructions before use. Never
bleed propane cylinders indoors.

TRANSPORTING CYLINDERS
When transporting cylinders to a propane dealer
or to a job, make sure the cylinders are securely fastened
and standing in an upright position with the service valve
closed.
A cylinder rattling around in the back of a vehicle
and banging into other objects constitutes a hazard. Avoid
dropping or banging cylinders against sharp objects.
The propane cylinders are sturdily constructed but
a series of hard jolts could cause damage.
Please note that any cylinder that has been filled
is always considered full, no matter how little propane gas
remains in it. This is because even when all liquid has
evaporated into vapor there is still some propane gas
vapor left in the cylinder. Because this remaining fuel is
flammable, an empty cylinder should be treated with the
same careful procedures as one that is filled to the 80%
level with liquid propane. The only time that a cylinder is
considered empty is when it is new, before it has been
filled with propane.
When transporting a propane powered floor
machine, the propane cylinder may be strapped onto the
machine as long as the machine itself is firmly secured in
the vehicle.
Of course, spare cylinders should always be secured in an
upright position

STORAGE CYLINDERS
When not in use, propane cylinders always
should be stored outside in an upright position in a
secure, tamperproof, steel mesh storage cabinet. This

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3. HANDLING AND TRANSPORTATION
POSITIONING THE HANDLE

Figure 3.2

Figure 3.1

Figure 3.3

USING THE STEERING BRACKET
By loosening the swivel bolt (Fig. 3.1-2), one can turn the steering bracket (Fig.
3.1-3) to a new position. To turn the steering bracket down (Fig. 3.3) you have to
loosen the swivel bolt (Fig. 3.1-2) and push it in, for security reasons.

Figure 3.4

Figure 3.5

Figure 3.7

Figure 3.6

Figure 3.8

The handle can be positioned in three positions:
Transport position to store or to transport or to hoist the machine (fig. 3.5)
Working position (fig. 3.6) and Flipping position (fig. 3.7)
To change the handle positions pull the knob (Fig. 3.1-1, Fig. 3.4), and move the handle up or down.
To choose the transport-position pull the additional the
security pin (Fig. 3.9, Fig. 3.10) out and replace it when
the handle is in position. Never lift the machine by the
handle without mounting this pin.

FLIPPING THE MACHINE UP
To change the tools, put the handle in the flipping
(upright) position (Fig. 3.7), grab the steering bracket and
pull the machine down using all bodyweight (one foot on
Figure 3.9
Figure 3.10
the control box can help). Put the bracket down on the
floor (Fig. 3.8) and change tools. One foot on the control box can help again while putting the machine down.

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LIFTING
Lifting the machine by crane is possible by using the
hoisting ring mounted on the carriage (see Fig.3.12). Do
not lift any other loads on the machine. Always use
hoisting equipment rated for 600 kg (1300 lbs). Make
sure the security pin (Fig. 3.10, Fig. 3.11) is mounted
before lifting.
Figure 3.11

Figure 3.26

Figure 3.25

Figure 3.27

Figure 3.28

STORAGE
®

Always store and transport the Lavina 32G-X in a dry place. Never transport the Lavina 32G-X unprotected; it may be
damaged if transported unprotected during rain or snow.

When the temperature may fall to 32F (0 C) or less during the storage of the machine, water should be emptied from the
system using the following steps:
-Pull out the hose of the tank (Fig.3.25)
-Using compressed air, blow out excess water from the system at each position of the lever (Fig. 3.26, Fig. 3.27)

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4. OPERATION

Figure 4.1

Figure 4.2

Figure 4.3

Figure 4.4

PRELIMINARY CONTROLS
Inspect the working area as explained in the safety instructions. For wet use, fill in the water tank. Connect the vacuum
extractor and ensure that the vacuum hose is clear and it will follow the machine easily.
CONTROL OF THE WATERFLOW
Using the valve (Fig.4.2-2) the operator can choose from where the water will spray:
- when the handle of the tap is in vertical position the water will spray in front of the machine (fig.4.1),
- when the handle is in the horizontal position the water will spray under the cover of the machine.
The flow regulating valve located on the tank (Fig.4.3) is increasing or reducing the waterflow to the working area – in
front of the machine or under the main head cover of the machine.
The valves (Fig. 4.2-1 and Fig. 4.2-3) are controlling the flow of an external water supply. A ¾” water tube can be
attached to the quick connection (Fig. 4.2-4).

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ADJUSTING AND MOUNTING TOOLS
The Holder A41 in the LAVINA® X can work with either 3 or 6 rubber buffers, which
will alter its elasticity (3
will be more flexible
than 6). You can make
the
change
after
dismounting the holder
as per the instructions
in
TROUBLESHOOTING.
In the Lavina 32G-X,
the holder is initially
Figure 4.5
Figure 4.6
mounted
with
6
buffers.

Figre 4.7

Mount the tools only after ensuring that there is enough diamond bond material left. Be sure that the plates are always
clean before mounting.
WARNING: Always secure the “Quickchange” pads with the security plate (Fig.4.5) and lock with the tool holder key
(Fig.5.3). Diamond tools with Velcro are attached on six 9-inch foam plates (Fig.4.6).
The foam plates are mounted on the key lock (butterfly).
Always use the tool holder key (Fig.5.3).
The machine can work with 3 operating heads by operating every other head as shown in Fig.4.7. For the inactive
heads, remove the holders only (not adaptors), and screw the bolts mounting the holders into the free thread holes of
the adaptors in order to protect them.(Fig.4.7)

Figure 4.6

ALARM
EnviroGard employs a sensor (Fig. 4.6) in the exhaust path between the engine and the
catalytic muffler to detect the oxygen content of the exhaust before it is passed through the
catalyst. The oxygen sensor does not react to nor does it measure the CO content of the
exhaust. It responds only to oxygen content.
The Control Module is set to ignore the readings from the oxygen sensor during the first three
minutes
the engine is running. This period allows: The sensor to reach a stable operating temperature.
The catalyst in the muffler to reach the temperature necessary to reduce the levels of CO,
nitrogen oxides (NOx) and hydrocarbons (HC) in the exhaust.

The most common event in which the Control Module shuts down an engine is when the air filter becomes dirty enough to restrict
the air intake flow, which changes the air-fuel ratio such that the oxygen sensor signal is outside the control limits. Once the air
filter is properly cleaned, operation of the machine can be resumed.

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CONTROL BOARD

Figure 4.5

1 Start/Stop Engine switch Turn key
fully to the right (make contact) to ignite
the engine. Fully to the left will arrest the
engine.
2
Start/Stop
clutch
Start
will
electronically activate the grinding plates
to spin; stop will disconnect engine from
grinding heads
3 Throttle Push forward to accelerate.
4 Digital Tachometer/workings hours
indicator When running, it indicates the
revolutions per minute of the motor (see
the conversion table to know the rpm of
the tools). When not running, it indicates
the worked hours.
The hour meter will blink between 48-52

hours as a reminder for oil change.
5 Fuse 30 Amp fuse for the electrical system.
6 Water pump switch Lights orange when the water pump is running.

rpm
engine
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600

rpm
tools
600
630
660
690
720
750
780
810
840
870
900
830
960
990
1020
1050
1080

.
STARTING THE MACHINE
First, follow the directions in the chapter on Safety Devices and Safety Instructions. Check oil level. Open the service
valve on the propane tank about one and a half (counterclockwise) turns. Next, make sure the Start/Stop Clutch rocker
(2) is in stop position and check that the throttle (3) in the IDLE position. This creates the necessary vacuum to open
the lock‐ off valve inside the regulator. Actuation of the throttle lever will keep the lock‐ off valve from opening and the
engine from getting fuel so the engine will not start. Proper maintenance will insure easy starting. Engage starter (1)
for a MAXIMUM of 5 to 6 seconds or until the engine fires. Serious starter damage will result if this is exceeded and
the warranty may not apply. Operate the engine at half throttle for approximately two minutes to properly warm engine.
Then advance to full throttle for best results. If working wet, add water to the floor surface. If working dry, instead
switch on the vacuum unit. Finally, hold the machine firmly and push the start of the Start/Stop clutch button (2).
OPERATING THE MACHINE
Guide the machine in straight lines across the floor, slightly overlapping the previously completed surface with each new
line. Work at a constant speed, allowing the tools time to work at a speed appropriate for the tools’ grit size. Avoid
vibrations. Do not stop the machine while tools are still running as they will mark the surface of the floor. When working
wet, select the destination of the water feed with the water tap (fig. 4.2-1) and periodically run the pump (fig. 4.10-11) to
release water onto the floor surface. Starting the pump is possible only if the machine motor is on. When working dry,
check the floor surface periodically for dust accumulation. Check regularly to see if your vacuum works properly.
STOPPING THE MACHINE
The stopping of the machine must be done gradually until the motor stops. Do not stop moving the machine before
the motor comes to rest, as the tools could damage the surface. To stop, push the Stop clutch rocker (2), then close
(clockwise) the service valve on the propane tank. ALWAYS allow the engine to run until it stops from lack of fuel.
• In case of emergency ONLY press the "stop" position on the Start/Stop Engine switch (1) and disconnect the fuel
line from the tank.
When finished with the machine, store the propane tank outside the building, in a SECURE place away from heat
or direct sunlight.

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5. TOOLS AND ACCESSORIES

TOOL HOLDER KEY
The tool holder key (Fig. 5.1) is used for adjusting,
mounting and dismounting of the tools. Always use the key
for mounting.
Item number is A03.00.00.00
Figure 5.1
Figure 5.2

FOAM PLATE
Diamond tools with Velcro are mounted on the foam plate 9“(Fig.5.2).
The foam plate is mounted on the flexible backer plate.
Item number is LV-9-FP-S
SECURITY PLATE FOR QUICKCHANGE PADS
Plate (Fig.5.3) used to secure the “Quickchange” pads.
Item number is A38.00.01
Figure 5.3
19

THIRD WHEEL
With the Lavina® 32GX, it is possible to install a third
wheel to allow better handling. It is purchased as a full
assembly - item number L32S-04.00.00 (shown on
fig.5.4)
Mounting/dismounting with pin assembly (see fig. 5.41).
While working the operator can turn the wheel support
90º (fig.5.4-7). Pull out the handle, turn it 90°and fix it
again.

Figure 5.4

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6. POPULAR TOOLS
RECOMMENDED TOOLS

QuickChange System and Tooling feature extremely fast and convenient tool
changes, and a long tool life, providing for great long‐ term cost savings. The
QuickChange pads are produced in four different bonds for super hard, hard,
medium and soft concrete, in a variety of grit sizes. They are offered with
1 or 2 buttons or rectangular segments, which allows you to customize the
aggressiveness of the cut.

Calibra grinding discs: our popular ceramic bond discs are designed for the
removal of difficult scratches and they save you valuable time by eliminating the
need for multiple passes with metal tools. They can be used wet or dry, and are best
for hard concrete applications.
They are 3-inch, with included Velcro back attachment.

NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique
design with wide channels allowing for work on a cleaner surface and ensuring a quality polish. Available in 3 and
4 in sizes. They are with included Velcro attachment.

V-HARR Premium Polishing Pads are designed for mechanically polishing and restoring concrete; also ideal
for terrazzo and hard stone floors. V-HARR® pads are offered in a wide variety of diameters and grit sizes to
accommodate many applications. Dry use is strongly recommended.

Shine Pro are high quality diamond-integrated pads for floor maintenance. Available in a variety of sizes, and are
great for daily use. When used wet, they require only water (no wax or chemicals needed), making them an
environmentally friendly solution for maintaining floors.

Use only Superabrasive’s recommended tools. For more tooling options, visit www.superabrasive.com

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7. MAINTENANCE AND INSPECTION
REMARK

Tampering w/Emission Control System Prohibited
Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering
inoperative by any person other than far purposes of maintenance, repair, or replacement, of any device or element at
design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or (2) the use of the engine after such device or element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute tampering, involve the parts/systems listed below:

Carburetor and internal parts

Air cleaner elements

Spark plugs

Crankcase

Magneto or electronic ignition system

Cylinder heads

Fuel filter element

Breather chamber and internal parts

Intake pipe and tube

CLEANING
Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before
they cause damage to the machine. Most importantly, check and clean the tool plate connections, power cord and
plugs, vacuum hoses and water tank.
CHECK DAILY
After operating the Lavina® 32-X/32-X-HV, the operator should conduct a visual
inspection of the machine. Any defect should be solved immediately. Pay attention to
power cords, plugs and vacuum hoses loose bolts or screws.
Tool holders: Buffers and elastic element are consumables and must be visually checked
daily and replaced if needed. The key lock holders (butterflies) on the tool holders should
be also checked.
Check the rubber buffers and make sure the holders are secure. The flange
holding the buffers (Fig.7.1-1) has to be firmly secured to the unit. A gap seen here
indicates loose screws securing the holder. The screws have to be tightened immediately
to safely operate the machine. Working with loose screws could cause serious damage to
the machine. The tightening force on the screws should be 22-25N.m (16-18lbf.ft).
It is very important to regularly check the screws that secure the “QuickChange” holder to
the safety part (Fig.7.1- 2), so that the holder will not fly away if the buffers get damaged.
Figure 7.1
The “QuickChange” should also be cleaned.
CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS
Replace the oil in the engine after the first 8 hours work, according to the instructions of the engine manufacturer.

Always use 30HD or 10W30 engine oil with all of the following ratings: SF, SG, and CC
CHECK AND REPLACE EVERY 50 WORKING HOURS
Change engine oil, while changing check for leakage of engine oil at the various seals. The hour meter will blink
between 48-52 hours as a reminder /"Engine Oil Capacity" is 1.5L(1.6US.qt) when oil filter is not removed;
1.7L(1.8US.qt) when oil filter is removed/.
Recommended Oil Change Intervals
Do not exceed the 50-hour oil change interval. Oil changes more frequent than 25 hours will give even longer engine
life. In any case, always use 30HD or 10W30 engine oil with all of the following ratings: SF, SG, and CC. make sure the
oil level is maintained at the "FULL" level.
CHECK EVERY 200 WORKING HOURS
Every 200 working hours, the operator should inspect all parts of the machine carefully. Most importantly, inspect and
clean the tool plate connections, plugs, vacuum hoses and water tank and filter. Also, check the water flow of the pump.
Check the guard assembly. Make certain the wheels are clean and rotate properly. Inspect the control buttons. If there
are defective control parts, they should be replaced immediately. Replace worn vacuum- and water hoses.
Carefully inspect the seal rings and bearings of the grinding units, and replace any showing signs of excessive wear.
For more information, refer to chapter troubleshooting below. Open the service cover on the motor base Figure 9.7.2
to check of the planetary chain. Lubricate the chain with chain lubricant and correct the sag if needed.

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Return machine to authorized service center for overall checkup of the Engine. For Propane safety, have
the machine serviced by a Certified Technician, including emission check.
CHECK EVERY 400 WORKING HOURS
In addition to checks made every 200 working hours, replace sealer and V-rings as described in chapter
“DISMOUNTING TOOL HOLDERS TO CHANGE V-RINGS AND FELT-RINGS”.
Remove the protective covers under the generator. Check the belt that runs the generator. If necessary, tighten it,
making sure not to “over tension.” Replace it if necessary.
Return machine to authorized service center for overall checkup of the Engine. For Propane safety, have the
machine serviced by a Certified Technician, including emission check.
VACUUM
As stated previously, frequently check hoses and other parts for clogging.
WATER LEAKS
Replace any leaking parts immediately as the water could damage your machine
ELECTRICAL SYSTEM
Dust should not enter the control box, as it will destroy the contacts. Remove (blow out) any dust present.

MECHANICAL PARTS
Parts such as the belt, seal rings, cap rings, spiders and buffers and guard assembly are subject to wear and should be
replaced as needed.

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8. TROUBLESHOOTING
INDEX OF PROBLEMS AND SOLUTIONS
8.1 ENGINE
When troubles occur, be sure to check the simple causes which may at first seem too obvious to be considered. For
example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened
service valve. If you do not check for this, starter burnout could result.
Some Troubles and solutions:
Surging idle
To smooth out the engines' idle characteristics, adjustment is provided by an idle screw on the lower left side of the
carburetor as viewed from the operator's position. The screw is bright steel and 1/4" in diameter with a Phillips head on
it. Rotating the screw clockwise will increase the idle speed and this should cure the "surging idle". If it does not, call our
customer service.
Engine starts and idles, but will quit as the throttle is advanced
It is possible that the propane tank's service valve is faulty. To check for this, close the valve completely and then
reopen very slowly while you listen for a "click" when the gas begins to travel through the valve. If you hear this very
slight noise, the valve is only partially opening. This allows enough gas through to start and idle the engine, but not
enough for full throttle operation. As the throttle is increased, allowing more air to enter the intake, the engine will quit
from fuel starvation. Call your dealer or the factory for instructions on where to have the service valve replaced.
Meanwhile, to get by, you can continue to open the service valve until you do not hear a “click" and then the engine will
run normally. If it does not, call your customer service.
Starter barely turns the engine over or the solenoid just clicks
The battery is likely low in charge. This can be remedied by recharging the battery using a 12 Volt battery charger at
4.12 amperes. The battery is under the control box. The positive post is the one with the RED cable attached to it.
Follow the instructions that came with the battery charger. REMINDER: this will continue to happen unless your engine
is run for sufficient time between starts to recharge the battery.
8.2 CHECKING AND CHANGING OIL

Figure 8.2.2

Figure 8.2.1

Check the engine oil level; do not screw the dipstick in to get reading. While changing engine oil, check for leakage of
engine oil at the various seals. The hour meter will blink between 48-52 hours as a reminder.
Recommended Oil Change Intervals
Do not exceed the 50-hour oil change interval. Oil changes more frequent than 25 hours will give even longer engine
life. In any case, always use 30HD or 10W30 engine oil with all of the following ratings: SF, SG, and CC. make sure the
oil level is maintained at the "FULL" level.
8.3 SEPARATING THE HEAD FROM THE CARRAGE
Please note that the propane cylinder has to be removed (Fig. 8.3.1) and stored outside before any maintenance or
reparation is done.

Figure 8.3.1

Figure 8.3.2

Figure 8.3.3

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Figure 8.3.4

Figure 8.3.5

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Figure 8.3.7

Figure 8.3.6

Pull the connector of the battery (Fig. 8.3.2), pull out the propane hose (Fig.
8.3.3), pull out the connectors of the LP Fuel Lockoff valve (Fig. 8.3.4).
Disconnect the water hose from the main head (Fig.8.3.5) (Fig. 8.3.6). Release
the vacuum hose from the carriage (Fig. 8.3.7) (Fig. 8.3.8).

Figure 8.3.8

Dismount the control board (Fig. 8.3.9; Fig. 8.3.10 ) and release the cable ( Fig. 8.3.11; Fig. 8.3.12;
Fig. 8.3.13).

Figure 8.3.9

Figure 8.3.10

Figure 8.3.11

Figure 8.3.12

Figure 8.3.13

Unscrew the nuts (Fig. 8.3.14 and Fig. 8.3.15)
Unscrew the bolts holding the head to the
carriage and separate the carriage from the
main head.

Figure 8.3.14

Figure 8.3.15

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8.4 DISMOUNTING/MOUNTING THE ENGINE AND CHANGE BELT

Figure 8.4.2

Figure 8.4.1

Separate the head from the carriage
(see previous chapter). Remove the
front and back belt protectors (Fig.
8.4.1-7) (Fig. 8.4.1-6). Loosen the
motor base plate (Fig. 8.4.2_5) and
release the tensioner assembly (Fig.
8.4.3_4). Take off the engine with the
motor base plate.
Reassemble in the same manner. (Fig.
8.4.5), Tension the belt with bolt (4) on
(fig. 8.4.4). The belt tension can be
tested with a Frequency tension Tester
Optibelt 3 TT. The readings should be
195...205 Hz. If you do not have a
Frequency tension Tester, use the
already set limit of the movement of
the motor base plate
ATTENTION:
NEVER “OVER” TENSION THE
BELT,
THE
BELT
WILL
BE
DESTROYED AND IT WILL NEVER
RECOVER ITS ORIGINAL TENSION

Figure 8.4.3

Figure 8.4.4

8.5 REPLACING THE CLUTCH
To replace the electric clutch, remove the engine (see previous chapter) and lay it on its side with the oil drainage
up (Fig. 8.5.1) and loosen the front nut to dismount the clutch (Fig. 8.5.2 and Fig. 8.5.3).
Reassemble in the same manner. Do not forget to mount the washer back on the shaft
(Fig. 8.5.4). The torque on the front nut (Fig. 8.5.3) to mount the pulley and
clutch should be 70 Nm or 52 lbf.ft (Fig. 8.5.2 and Fig. 8.5.3).

Figure 8.5.3

Figure 8.5.1
Figure 8.5.2

Figure 8.5.4

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8.6 DISMOUTING TOOL HOLDERS TO CHANGING V-RINGS AND FELT RINGS

Figure 8.6.2

Figure 8.6.1

Figure 8.6.3

Figure 8.6.4

Figure 8.6.5

Figure 8.6.6

Figure 8.6.7

Figure 8.6.8

To check or replace the buffers and the elastic elements, the tool holders have to be dismounted.
You will need a 13mm deep metric socket with an outside diameter of no more than 3/4in to unscrew the four bolts
(Fig.8.6.1) and remove the holder (Fig.8.6.2) When the tool holder is dismounted, you can change the sealers (V-Ring
and Felt-Ring).
By loosening four Hex cap flange bolts (Fig.8.6.3) the adaptor comes loose. Unscrew the six screws of the cap
(Fig.8.6.4) holding the felt-ring. Take out the Felt-Ring, adaptor and V-Ring.
Mount the V-Ring with the smallest lip of the V to the inside (Fig.8.6.5) - simply push the V-Ring so the top is on the
same level as the pulley top (Fig.8.6.6). Then take the adaptor and push the V-Ring down with the adaptor (Fig.8.6.7).
The lowest lip of the V-Ring should only barely touch its gliding surface. Mount the adaptor and the Felt-Ring on top
(Fig.8.6.7). Close the sealers with the cap (Fig.8.6.8) and screw the bolts. Always use the original bolts. Do not push the
V-ring down with fingers.

When the tool holder and adapter are dismounted, you
can change the top key transmitting the movement to
the planetary chain.

Figure 8.6.9

Figure 8.6.10

8.7 DISASSEMBLING AND MOUNTING TOOL HOLDERS TO CHANGING BUFFERS AND ELASTIC ELEMENT
When the TOOL HOLDER is disassembled you can change defective parts – elastic element, buffers, etc.
Lift the locking pin (Fig.8.7.1) to dismount the retaining washer (Fig.8.7.2). Take out the screws on the buffers and the nuts of the
elastic element (Fig.8.7.3; Fig.8.7.4). Remove the elastic element from the QC plate (Fig.8.7.5). While the holder is dismounted
(Fig.8.7.6; Fig.8.7.7), clean the parts and replace any defective ones with new ones. Assemble the holder with new buffers, new
screws, and new elastic element. Replace the retaining washer (Fig.8.7.8) and push the locking pin (Fig.8.7.9). This will prevent the
washer from falling while mounting the holder on the machine.

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

Figure 8.7.1

Figure 8.7.2

Figure 8.7.3

Figure 8.7.4

Figure 8.7.5

Figure 8.7.6

Figure 8.7.7

Figure 8.7.8

Figure 8.7.9

02/2017

Make sure the four bolts holding the adaptor
(Fig.8.7.12) are reliably tightened. Mount the
holder on the machine using the same socket
as in 8.6 (Fig.8.7.10; Fig.8.7.11). The retaining
washer fits into the central hole C of adaptor
and the four bolts into the thread holes Т
(Fig.8.7.12). The holder is centered on the
outside diameter of the adaptor. Ensure the
T
C
holder is properly connected to the plate of the
adaptor and then tight evenly the four bolts.
Figure 8.7.12
Figure 8.7.11
Tightening force on the bolts has to be Figure 8.7.10
22...25N.m(16...18 lbf.ft). Mounting the holder
without retaining washer (Fig.8.7.2) is INADMISSIBLE because the security system preventing the separation of part of
the holder in case of broken buffers and elastic element will not function! You can change the butterfly of the holder
without dismounting the holder of the machine.
Fig.8.7.13 is 3-d section view of the
holder, showing its parts. The
numbering is the same as in Spare
parts.

Figure 8.7.13

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

8.8 CORRECTING SAG OF USED PLANETARY CHAIN
Unscrew the bolts of the maintenance window (see Fig.8.8.1)
from the right side of the main head (Fig.8.8.2) (Fig.8.8.3)
and lift the machine into tool-changing position. Manually turn
the holders in order to turn the main head, stop when the
chain link and the chain tensioner can be seen through the
window.
Loosen two bolts of the chain tensioner a quarter to a half
revolution (Fig.8.8.5). The tensioner should turn with
minimum clearance, without inclination, and then unscrew
the inner nut (Fig.8.8.6). To tension the chain screw, tighten
the outer nut (Fig.8.8.7). The tensioner of the planetary chain
should allow chain sagging of 3...5mm (1/8...3/16 in)
measured in span X (Fig.8.8.7). When the tension is set,
screw the two nuts (Fig.8.8.6) (Fig.8.8.7) and the two bolts Figure 8.8.1
(Fig.8.8.4) (Fig.8.8.5).

ATTENTION: NEVER “OVER” TENSION THE CHAIN, THE CHAIN WILL BE DAMAGED

Figure 8.8.2

Figure 8.8.5

Figure 8.8.3

Figure 8.8.6

Figure 8.8.4

Figure 8.8.7

8.9 MOUNTING NEW PLANETARY CHAIN
The planetary chain is replaced with new one when the step/drive of the chain tensioner is finished or there is a loss of
integrity of the chain. Take off the maintenence window (see Fig.8.8.1) from the right side of the main head (Fig.8.8.2)
(Fig.8.8.3) and lift the machine into tool-changing position. Manually turn the holders in order to turn the main head,
stop when the chain link and the chain tensioner can be seen through the window.
Seperate the main head from the carriage as described in the paragraph “Splitting the carriage from the main head”,
Dismount the top cover. Unscrew the eight bolts (Fig.8.9.1) and take off the top cover (Fig.8.9.2) (Fig.8.9.3).

Figure 8.9.1

Figure 8.9.2

Figure 8.9.3

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

Pull out the split pin (Fig.8.9.6) and the
chain link pin (Fig.8.9.7) Remove the
chain, and install the new chain in the
same manner, then insert the chain link
pin and the split pin (Fig.8.9.8) (Fig.8.9.7)
To tension the chain, screw the outer nut
(Fig.8.8.8). The tensioner of the planetary
chain should allow chain sag of 3...5mm
(1/8...3/16 in) measured in span X
Figure 8.9.4
(Fig.8.8.8). With tension set, screw the
two nuts (Fig.8.8.7) (Fig.8.8.8) and the two bolts (Fig.8.8.5) (Fig.8.8.6).

Figure 8.9.5

ATTENTION: NEVER “OVER” TENSION THE CHAIN, THE CHAIN WILL BE DAMAGED

Figure 8.9.6

Figure 8.9.8

Figure 8.9.7

8.10 TENSIONING AND REPLACING THE BELTS

Figure 8.10.1

Figure 8.10.2

Figure 8.10.3

The transmission of the machine has two timing belts. To change the belts, you have to remove all holders and
dismount their adaptors. Dismount the sealing. Carefully check the friction surface (flanges of the lower cover and the
outside diameter of the adaptors) for wear and replace if necessary. To remove the bottom cover, unscrew the bolts
around the edge and the three bolts of the spacer (Fig. 8.6.1). Under the cover, a sealer lines the edge, and the
spacers have O-Rings. When changing belts, it is recommended that all of these are replaced.

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

Fig. 8.10.4 shows the scheme of belts location. To mount the new belts, first unscrew nuts (7), (8), and (9) such that it
is possible to rotate the tensioners (4) and (5) around central axle. Clean the washers and surrounding area, and
check all bearings of pulley units/tensioners for too much clearance or rolling noise. Rotating the tensioner will allow
the centre distance to be reduced in such a way that the timing belt may be fitted without any applied force. Installation
with the use of force is NOT permissible at any time as this can damage the high quality, low-stretch tension cord and
other components. This damage is often not visible.
Arrange the belts in pos.10 as per the
scheme, paying attention for their correct
orientation at every pulley. Loosen the nuts (7) to
the end of the bolt, and loosen the nuts on the half
moon (8), allowing the rotation of the tensioners
with minimal force.
Using nuts (7) tighten the belt, verifying again the
correct position of the two belts, and the correct
gearing in every pulley. Rotate the gear while
tensioning to allow for regular tension distribution
along the belt. Control the tension using Frequency
tension Tester (Optibelt 3 TT) (Fig. 8.10.3). Tension
in the span А of the belt should be 115-120Hz.
It is possible to use the pre-installed
supports (11) as a reference to stop the tensioner
at the desired belt tension, provided that the
supports have not been moved from their factory
position.

Figure 8.10.4

8.11 REPLACING THE PULLEYS
Fully loosen the belt and remove (see the previous section).
After removing the belts, unscrew the four bolts of the pulleys on
Figure 8.11.1
top of the disc (Fig. 8.11.1) and replace.

8.12 REPLAING THE FRONT KEY JOINT OF THE PLANETARY PULLEY
Find the driving pulley unit of the planetary movement. Dismount the holder (Fig.8.10-11) and the adaptor underneath
(Fig.8.10-11), this will clear the accees to the front key joint.Fig. 8.11.1)
.

Figure 8.12.1

Figure 8.12.2

Figure 8.12.3

Figure 8.12.4

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

8.13 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL CHAIN WHEEL AND PLANETARY
TENSIONER

Unscrew the bolt and remove the old gear. Put grease in the safety cap (Fig.8.13.1-3) of the new gear and mount to
the shaft. Fold the safety washer as shown on Fig.8.13.1, and
screw the bolt, using the “blue” thread locking adhesive.
Tightening force on the bolts should be 22...25N.m (16...18 lbf.ft).
Screw the safety washer as shown on (Fig.8.13.1).
The central gear consists of two halves, which are replaceable by
unscrewing the bolts on fig.8.13.2

Figure 8.13.1

Figure 8.13.2

When dismounting the chain, unscrew
the nuts (1) on the pin. Unscrew the
bolts (2) and lift the tensioning
assembly. Unscrew the bolts (3) and
replace the tensioner with a new one.
Mount the new tensioner, replace the
chain and tension the chain.

Figure 8.13.4

2
Figure 8.13.3

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

9. DISPOSAL
If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local
distributor, where a professional disposal complying with the environment laws and directives is guaranteed.

10. MANUFACTURER’S CONTACTS
If you need to contact Superabrasive Inc. with technical support questions, below is the contact information.
Address;
9411 Jackson Trail Road, Hoshton GA 30548, USA
Email:
info@superabrasive.us
Tel.:
706 658 1122
Fax:
706 658 0357
Website:
www.superabrasive.com

Owner’s Manual Original Language – Lavina ®32G-X

Superabrasive

11. SPARE PARTS
ASSEMBLY AND PARTS SPECIFICATIONS
11.1 LAVINA®32G-X GENERAL PARTS
Item No.

Description

L32GX-10.00.00

Main Head

Pc
s.
1

A41.00.00

Tool Holder A41

L32-00.00.00.00.02-K

Bolt with Nut Assembly

3.1

L32-00.00.00.00.02

Bolt

3.2

M12DIN127B

Spring Washer

3.3

M12DIN934

Nut

L32GX-42.00.00

Regulator set

L32X-02.00.00

Guard Assembly

L32GX-06.00.00

Air Duct Three-Way
L32GX

L32GX-41.00.00

Control board Assembly

W2505

No.

Horizontal Aluminium
Propane Tank

CC01-25968

12V Battery & Wire
Connector

9.1

W4359

12V Battery

9.2

TAG-SA-12VBA-32B-32R
TAG-SA-12VBA-16R-10B

Wire Connectors

Carriage

L32GX-20.00.00

D50L1300

Vacuum Hose

SGBW156-59

Clamp

11.2 LAVINA®32G-X BOTTOM COVER ASSSEMBLY PARTS
No.

Item No.

Description

Pcs.

L32X-18.00.00

Bottom Cover Assembly

D4x2-2500

Seal

D6X2

O-Ring

M6X16DIN6921

Bolt

М6х10DIN7991

Screw

L25LS-14.00.03

Outer Cover

110x90x8.5

Felt Ring

A42.03.00

Adaptor

TWVA00800

V-Ring Type A

L32S-10.02.02

Flange

02/2017

Owner’s Manual Original Language – Lavina ®32G-X

Superabrasive

02/2017

11.3 LAVINA 32 G-X TOP COVER PARTS
No.

Item No.

1
1.1

Description

Pcs.

L32GX-19.00.00

Top Cover Assembly

L32GX-19.10.00

Top Cover

А29.30.00

Spray Unit

2.1

M6X16DIN913

Screw

2.2

H766-21

Knob Bolt

M5x20DIN933

Bolt

M5DIN125A

Washer

M5DIN985

Nut

M5DIN9021A

Washer

L32D.01.01.00

Vacuum Port

M5X16DIN84A

Screw

L32S-01.01.00

Vacuum Port

L32X-19.20.00

Water Fitting

M12DIN125A

Washer

M12DIN985

Nut

L25X-15.00.02

Ring

M6X25DIN603

Screw

M8x20DIN6921

Bolt

L38GRX-10.10.02

Carrier

M6DIN9021

Washer

M6DIN985

Nut

11.4 LAVINA®32G-X TRANSMISSION BELT PARTS
No.

Item No.

Description

Pcs.

No.

Item No.

Description

Pcs.

L32X-10.00.17

Distance Bolt

M10DIN934

Nut

L32GX-15.00.00

Tension Roller Bottom

L25L-10.00.08

Washer

L32X-10.00.13

Sector 3

L32GX-16.00.00

Tension Roller Top

L32X-10.00.11

Sector 1

L32D.10.00.24

Washer

L32X-10.00.12

Sector 2

HL24008MHL50

Timing Belt

M8DIN127B

Spring washer

L32X-10.00.14

Sector 4

M8DIN934

Nut

L32X-10.00.15

Sector 5

L32X-10.00.18

Support Plate 2

L32C.14.20.04

Nut

L25L-10.00.07

Support Plate

Owner’s Manual Original Language – Lavina ®32G-X

Superabrasive

02/2017

11.5 LAVINA®32G-X TOP COVER AND MOTOR SUPPORT
PARTS
No.

11.6 LAVINA®32G-X PULLEY UNITS PARTS
No.

Item No.

1
2
3
4
4.1
5

Description

Pcs.

L32X-14.00.00

Pulley Top Belt

L32X-12.00.00

Pulley Bottom Belt

L32GX-13.00.00

Driving Pulley Unit

L32GX-17.00.00

Planetary Tensioning Unit

L32GX-17.21.00-K

Planetary chain ring assembly

08B-2-120

Chain

Item No.

Description

Pcs.

FX921V-BS00-S

Kawasaki Engine

L32GX-10.00.45

Clutch Washer

L32GX-10.00.67

Key

IXR-14537D

Electric Clutch

L32GX-10.00.44

Bearing retainer

SAB-3/8-16X1-1/4

Bolt

F13107-F33622

Bolt with Spring Washer

HL8248MHL30

Timing Belt

M6X16DIN6921

Bolt

L32GX-10.00.50

Rear Guard

M8X16DIN6921

Bolt

L25X-15.00.02

Plate Ring

L32GX-19.30.02

Rear Top Cover Base

L32GX-19.30.01

Front Top Cover Base

L32GX-10.06.00

Front Guard

M8X45DIN912

Bolt

M8X35DIN912

L32GX-10.00.43

M8DIN6923

Bolt
Tensioning Device
Support
Nut

L32GX-19.30.03

Inspection Cover

M6X12DIN6921

Bolt

М8X25DIN6921

Bolt

1
1

L32GX-10.00.42

Base plate assembly

23.1

L32GX-10.00.48

Cover 1

23.2

L32GX-10.00.51

Cover 2

23.3

L32GX-10.00.49

Cover 3

M6X25DIN6921

Bolt

Owner’s Manual Original Language – Lavina ®32G-X

Superabrasive

11.7 LAVINA®32G-X

DRIVING PULLEY UNIT PARTS

No.

Item No.

Description

Pcs.

M8X55DIN933

Bolt М8х55

L32X-13.00.25

Security washer

L32GX-13.30.00

Drive chain pulley

6205

Bearing 6205

L32GX-13.00.09

Shaft

6X6X36DIN6885А

Key

L32GX-13.00.12

Cap

TRAA00350

Seal ring

А52DIN472

Circlip А52

M5X8DIN914

Screw M5x8

D21x2

O-Ring

11.8 LAVINA®32G-X CENTRAL SHAFT BEARING PARTS
No.

Item No.

Description

Pcs.

M16X35DIN933

Bolt M16x35

M16DIN127B

Spring Washer

M16DIN125A

Washer

L32GX-11.40.00

Motor support assembly

L32X-11.00.10

Washer End

L32GX-11.00.35

Pulley unit

L32GX-11.00.33

V-Ring Support

TWVA00800

V-Ring Type A

6211

Roller Assembly

L32GX-11.00.05

Shaft

L32GX-11.20.00

Disc Assembly

TWVL01700

V-Seal

M6x16DIN7991

Screw

L32D.11.00.03

Cap

6019

Roller Assembly

L32X-11.00.04

Spacer

L32GX-11.10.00-K

Housing

L32GX-11.00.06-K

Disc

M6x16DIN7991

Screw

B95DIN471

Retaining Ring

3208

Roller Assembly

A80DIN472

Retaining Ring

L32X-11.01.00

Gear Pulley 1

L32X-11.00.08

Spacer

L32X-11.02.00

Gear Pulley 2

DIN6885A12x8x100

Key

M8X35DIN6921

Bolt

L32X-11.30.00

Planetary Chain ring Set

DIN6885A12x8x50

Key

L32X-11.00.34

Fork plate

L32GX-11.00.01

Fork

M8X35DIN6921

Bolt

L32GX-11.00.32

Cap flange VLC L32GX

02/2017

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

11.9 LAVINA®32G-X GUARD ASSEMBLY PARTS
No.
1

Item No.
L32X-02.01.00

Description
Ring

Pcs.

L32X-02.00.02

Guard

L32X-02.00.05

PVC Sheet

1
1
1

M4DIN9021A

Washer

D4X10DIN7337LF12

Rivet

D4X16DIN7337

Rivet

11.10 LAVINA®32G-X WATER TANK ASSEMBLY PARTS
No.
1
2

Item No.
1/2"
A29.50.00

Description
Filter
Regulator

Pcs.
1
1

11.11 LAVINA®32G-X TOOL HOLDER PARTS
/see also fig.8.7.13/
(pos.1 include pos.1.1;1.2;1.3/pos.1.3 include pos.1.3.1 AND ETC.)
No.
Item No.
Description
1

A41.10.00

Quick Change Assembly

1.1

A31.12.00

Key lock Set

1.2

A41.11.00

Quick Change plate

1.3
2
2.1
2.2

A41.12.00

Security set

1.3.1

A41.00.05

Washer A41

A25.00.10-K

Buffer with two screw

M8X12DIN7991

Screw

A25.00.10

Buffer

A41.20.03-K

Driving Set A41

A41.20.03

Elastic Element

3.2

M6DIN985

Self Locking Nut

3.3

M6X40DIN7991

Screw

3.4

M6X30DIN7991

Screw

3
3.1

3.5

Pcs.

A41.21.00

Set of plates

М8х16DIN6921

Bolt

A41.20.01

Flange

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

11.12 LAVINA® 32G-X CONTROL BOARD PARTS
No.

Item No.

Description

Pcs.

1
2
3
4
5

W1301
W1330
109894
W4313
6х30_30А

Start/Stop Switch
Clutch Switch
Throttle cable 96 in
Hour Meter
Fuse

1
1
1
1
1

W9999

Pump switch

11.13 LAVINA®32G-X CARRIAGE PARTS
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Item No.
L32GX-21.00.00
L32-02.01.00.00-01
L32D.20.00.03
M10X16DIN7991
M12x60DIN931
L32GX-20.00.39
L32GX-20.00.38
M12DIN985
L32GX-20.00.34-K
L32GX-20.40.00
MAR8.140
MAR8.70
L32MX-20.01.00
M8X25DIN6921
L32GX-24.00.00
L32GX-02.05.00
M12X45DIN931
L32X-22.00.00
M12DIN125A
M12DIN127B
M12DIN934

Description
Frame
Wheel
Wheel Cap
Screw
Bolt
Washer
Bushing
Nut
Bracket with bolt
Weight
Tube
Tube
Water Connection
Bolt
Propane tank holder
Pin assembly
Bolt
Handle Positioner
Washer
Spring Washer
Nut

Pcs.
1
2
2
2
2
4
2
2
2
2
1
1
1
4
1
1
4
1
4
4
4

No.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Item No.
L32-02.00.00.00.02
M8DIN9021A
M8DIN127B
M8DIN1587
L32GX-23.00.00
A36.10.00
L32S-20.00.11
M6DIN125A
M6DIN7980
M6x12DIN933
MAR8.130
MAR8.80
MAR8.40
10-16DIN3017
M5DIN9021A
M5X20DIN933
M5DIN985

1040
L25SPS-01.00.00.00-G

M10DIN985

Description
Pin
Washer
Spring Washer
Nut
Handle Assembly
Tank assembly
Upper Bracket
Washer
Spring Washer
Bolt
Tube
Tube
Tube
Clamp
Washer
Bolt
Nut
Water Pump
Lamp Unit Incl. Cable
Nut

Pcs.
1
2
2
2
1
1
1
1
2
2
1
1
1
5
4
1
4
1
4
4

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

11.14 LAVINA®32G-X STEERING BRACKET PARTS
No.

Item No.

Description

Pcs.

No.

Item No.

Description

Pcs.

L32B-02.03.00.00.01-01

Sprocket

L32-02.03.00.00.02

Teflon Washer

L32C.02.03.02.00.00

Left Bracket

M6X16DIN6921

Bolt

L32C.02.03.03.00.00

Right Bracket

M6X25DIN912

Screw

L32C.23.00.06

Screw

M6DIN7980

Spring Washer

GN212.3-28-M12-E

Swivel Bolt

L32GX-23.10.00-K

Lever base L32GX

M12DIN125A

Washer

FLEXICON21

Clamp

L32B-02.03.00.00.02

Spring

L32GX-23.00.22

Clamp support 1

L32C.23.00.21

Housing

M5X12DIN6921

Bolt

BO751-107-25M08

Knob

M6X12DIN6921

Bolt

L32-02.03.00.00.01

Washer

L32GX-23.00.23

Clamp support 2

11.15 LAVINA® 32G-X PROPANE TANK HOLDER
No.

Item No.

Description

Pcs.

L32GX-24.00.01

Right base plate

L32GX-24.00.02

Left base plate

L32GX-24.11.00

Battery box

L32GX-24.50.00

Battery cover

L32GX-24.00.06

Rubber support 1

L32GX-24.00.05

Rubber support 2

L32GX-24.00.04

Spring hook

L32GX-24.00.03

Spring

L32GX-24.30.00

Propane tank back lock

L38GRX-26.20.00

Strap

M8X20DIN6921

Bolt M8x20

L38GRX-26.00.03

Link

L32GX-24.00.07

Rubber support 3

L32GX-24.20.00-K

Propane tank stopper

М6DIN985

Nut М6

M6X20DIN933

Bolt M6x20

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

11.16 LAVINA® 32G-X ENGINE PARTS
No.

Item No.

Description

Pcs.

Kawasaki FX921V-BS00-S

Retaining clamps

11011-7050

Cap - AIR FILTER

11011-7047

Case-AIR FILTER

11013-7044

Primary Element -AIR FILTER

11013-7045

Secondary Element -AIR FILTER

11065-7008

Cap

FX 921V-11.00.00

Cat Muffler Assy.

49065-7010

Oil Filter

W1325

Oil Pressure Switch

K59071-7004

Joint

FE17409029909

Oil Drain Valve

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

12.EMISSION CONTROL WARRANTY STATEMENT
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Superabrasive Inc. are pleased to explain the emissions control system
warranty on your 2016 small off-road engine (SORE). In California, new SORE must be designed, built and equipped to
meet the State’s stringent anti-smog standards. Superabrasive Inc. must warrant the emission control system on your
SORE for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your
SORE.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other
associated emission-related components.
Where a warrantable condition exists, Superabrasive Inc. will repair your SORE at no cost to you including diagnosis,
parts and labor.
MANUFACTURER'S WARRANTY COVERAGE
The emission control system is warranted for 2 years. If any emission-related part on your equipment is defective, the
part will be repaired or replaced by Superabrasive Inc.
OWNER'S WARRANTY RESPONSIBILITIES
As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed
in your owner's manual. Superabrasive Inc. recommends that you retain all receipts covering maintenance of your
SORE engine, but Superabrasive Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure
the performance of all scheduled maintenance.
As the SORE owner you should however be aware that Superabrasive Inc. may deny your warranty if your SORE or its
part has failed due to abuse, neglect, improper maintenance or unapproved modification.
You are responsible for presenting your utility equipment engine to a Superabrasive Inc. distribution center as soon as
the problem exists. The warranty repairs should be completed within a reasonable amount of time, not to exceed 30
days. If you have any questions regarding your warranty rights and responsibilities, you should contact Superabrasive
Inc. at 1-(800)-987-8403 or by e-mail at info@superabrasive.us
Superabrasive Inc
9411 Jackson trail Rd
Hoschton, GA
USA, 30548
GENERAL EMISSIONS WARRANTY COVERAGE
Superabrasive Inc. warrants to the ultimate purchaser and each subsequent purchaser that the equipment is:
Designed, built and equipped so as to conform with all applicable regulations; and
Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material
respects to that part as described in Superabrasive Inc. application for certification.
The warranty period begins on the date the equipment is delivered to an ultimate purchaser or first placed into service.
The warranty period is two years.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
(1)Any warranted part that is not scheduled for replacement as required maintenance in the written instructions
supplied, is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the
part will be repaired or replaced by Superabrasive Inc. according to subsection (4) below. Any such part repaired or
replaced under warranty will be warranted for the remainder of the period.
(2)Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for
the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining
warranty period.
(3)Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is
warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first
scheduled replacement, the part will be repaired or replaced by Superabrasive Inc. according to subsection (4) below.
Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first
scheduled replacement point for the part.
(4)Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty
station at no charge to the owner.
(5)Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers
that are franchised to service the subject engines or equipment.
(6)The SORE owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective,
emission-related warranted part, provided that such diagnostic work is performed at a warranty station.
(7)Superabrasive Inc. is liable for damages to other engine or equipment components proximately caused by a failure
under warranty of any warranted part.
(8)Throughout the SORE warranty period stated above, Superabrasive Inc. will maintain a supply of warranted parts
sufficient to meet the expected demand for such parts.
39

Superabrasive

Owner’s Manual Original Language – Lavina ®32G-X

02/2017

(9)Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided
without charge to the owner. Such use will not reduce the warranty obligations of Superabrasive Inc.
(10)Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any nonexempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims.
Superabrasive Inc. will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on
or modified part.
WARRANTED PARTS
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such
warranty coverage if Superabrasive Inc. demonstrates that the SORE has been abused, neglected, or improperly
maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or
replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly
operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts are
covered:
(1)Catalytic converter
(2)Fuel system: Carburetor, pressure regulator and fuel lock off
(3)Ignition system
(4)Intake system including pre-filter
(5)Exhaust manifold

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Superabrasive Ltd L32G X V2 R

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