HAKO Soldering Iron Manual L0010022
User Manual: HAKO HAKO Soldering Iron Manual HAKO Soldering Iron Owner's Manual, HAKO Soldering Iron installation guides
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HAK(O HANKT_ATIOON Please read th_ HAKKO this instruction 9P+6 9 manual 2 thoroughly before G operating 1 Specification • Station Power Consumption 60W Output Voltage AC24V Temperature 200~480°C/392-896°F Temperature Control Outer Dimensions Control accuracy of setting at idling temperature. :/-0.5°C (+0.9°F) 125(W) x 120(H) x 200(D) mm 4.9(W) x 4.7(H) x 8.1(D) in. (without Cord & Holder Part) Approx 1.5 kg (3.3 lb) (without Cord & Holder Part) Weight • Iron HAKKO 900M-type Part No. 900M 900M-ESD HAKKO 900 L-type 900L 900L-ESD Power Consumption AC24V Insulation Over 300M ohm at 400°C/750°F by DC500V insulation tester. [50M ohm at 480cC (896°F)] Resistance 50W Leak Voltage under 0.6mV (between Tip and Ground) Heating Element Ceramic Heater Cord Asse'y 5 wire burn-proof silicone cord, 1.2m (4ft.)with Connecting Plug Connecting Plug Length (w/o cord) Weight 5 pin inter-lock system 190ram (7.4 in) 210ram (8.2 in) 45g (0.09 lb) 55g (0.12 lb) 4r The specifications writtenhere may be subject to change without notice. Accessories $ Holder Part (consists of : Iron Base, receptacle, Thumb Iron Holder Body, Holder Mounting Screw) • Cleaning Sponge • Tip& Sponge Tray Part Name Nut Handle Cover Nipple Temperature Handle Control Knob L.E,D. Heater Lamp Power Switch Holder Part Holder Body Thumb Screw Cord Asse'y Tip Enclosure Tip tonReceptacle Connecting Plug . Tip & Sponge Tray CleaningSponge Base Precautions 1) Ceramic Iron Heating against Element work-bench 2 Make 3 Use exclusive 4 Operate sure Tips in lower force. Never strike Soldering surface. the Tip Enclosure is properly tightened. tip temperature. thermal setting thereby 5 Power off when 6 Never file the specially protecting recovery sensitive replace allows a lower components the tip. Or Heating plated temperature and extending Element tip life. or Tip may be damaged. tip. Instruction Up the Holder 1 Attach the Holder 2 Holder Mounting Part. Part Base to Station Re-position necessary to the drawing. refer of the Holder by loosing Thumb with is located side of Station. Angle excessive for 900 only. high Operating stand or solid the Nut securing Exceptionally • Set cannot Part Thumb Screw. on right to left side if may be adjusted Screw. • Connection Insert 5 - pin Connecting on the Station,and the outside Warning ring of plug : Connect plug into • Cleaning Dampen Special • Set or disconnect properly Cord may grounded Asse'y after power off. Or Control PWB be damaged. A.C. Outlet. Sponge coted Tip Sponge may the Temperature on the Power soldering clockwise. of the Station Cleaning temperature the Receptacle lock it by turning inside Then, Plug into Switch. reaches work. with water. be damaged Control L.E.D. if cleaned Knob Heater to the figure in dry condition. to your desired Lamp you set. comes temperature and turn on and off when Tip Now you can start the Replacement Tip • Caution Temp, compansion with the standard tip. (At 480°C, 896°F) _9M 900M-T-1,6D 1 ) Use exclusive _.=_ 2 ) The M-T-2.4O .... _ ,,_.o%.,, set temperature according "CAL" 1450"C, 896_F) 900M-T-LB should 900 only. be adjusted to the tip configuration. If required, 900M-T-B tips for HAKKO adjust the temperature potentiometer tion when changing The temperature with on bottom of sta- tip configurations. '_ is increased by turning 14 ?'O'C. 878"FI "CAL" 900M-T-1CF* i H80_C 900M-T-2CF* 900M-T-2C 0 900M-T-3C 0 P_96"F) 3 ) When using ously loosen o !_-_ (4_0,C, 896"_) L: 900M-T-3CF* clockwise. o o o This 0 !i-_ 900M-T-K _ __ Tip Iron and remove continu- oxide once a week. ."....... _ _ 900M-T-4CF* 904]M-T-4C the Soldering helps of Tip 4 ) Tin prevent seizure and reduction temperature. the tip daily as follows ; 1510"C 511_F] 900M-T-R © _,_ _OM-T-RT 0 iq_ 900M-T-I (4_%;. _°F (4_-C. g7B.F) I _, 1. Clean 2. Set the temperature 3. Melt 5 ) For " heavy commends the Tip. the solder at 200°C (3920F). gradually at the tip. duty soldering, HAKKO The 900L Iron with re- heavier tips. 9QOM-T-1.8H _ _, _ _"*/_, .,_..,,., i_= a_ • 90_ (470"C, 87e,F) 1ip C_I Dram _ • 5 The tip temperature may vary depending 9_OL 900L-T-B-_._,_ @ o (480"C, e96"F) 900L-T-2B _) "__ o (480,C, _"F) 900L-T-24D .... _ <,=-c%w,_ 900L-T-3.2D[_) _=___ (,t_'C, 900L-T-2C 9_OL-T-2CF* _ 2ff_. _ 1_6"F) 31PF (,_o.c,e_o._) _L-T-_C @_o_ 900L-T-3CF* _'-,_ I-- 900L-T-4C _=__ 900L-T-4CF* _ 900L-T-5C _)_'_E 900L-T-5CF* 9OOL-T-I (_ o (480_C, B9_,F) o (,,so.c, e_.r) _ "_.__ g(]OL'T'K (_ _.____._ • 900L T@ Out I_am e85 _r These tips are tinned fiat only. o (,mo_. _6"FI .z,o"c.._ ÷_o_:.._ on the figure. quick Refer and temporary to the left chart adjustment. for the Trouble Shooting Problem Guide : Turn the power Condition : The power CheckPoint switch lamp on, but Tip does doesn't : The CheckPoints heating. light up. fuse is blown. : 1. Is the inside of the iron 2. Is the grounding 3. Is the Heating Condition : The CheckPoints power lamp Condition Power 2. Is the Cord : The Tip heats touching Lead the Heating twisted Plug connected Element Asse'y and short-circuited? Heater Lamp doesntt blink. correctly? Lead broken? LED Heater Element Element? Lamp lights up. broken? broken? up intermittently. : 1. Is the Cord : The Tip doesn't CheckPoints short-circuited? up but the LED Lamp and The : 1. Is the Heating CheckPoint Element : 1. Is the Connecting : The CheckPoints spring lights 2. ls the Heating Problem up or over : Is the fuse blown? Condition Problem not heat : 1. Is the Tip Asse'y almost broken? wet. temperature too high? 2. Is the Tip cleaned? Problem : The Tip doesn't CheckPoint Problem have desired " Is the iron calibrated : The Tip can not be pulled CheckPoints : 1. Is the Tip correctly? off. seisured? 2. Is the Tip expanded NOTE: temperature. by deterioration. When repairs are needed, please send both the Soldering Iron and the station to your sales agent. • How to check the breakage of Heating Disconnect value 3 the Connecting between a pins Element (2) of "a" (Sensor) If the value remove or steel pin 1 & pin 2 (Sensor) is different have contact above value, replace the Heating pin 3 and tip (Grounding) lightly points is over shown above as under value, with wool. your Tip unsolved after check Nipple in the Soldering Iron,the Station may is higher by adjusting is oxidized 1 .Clean nearest representative. than desired. "CAL" on the bottom up with Cleaning Sponge. at 250°C (482°F), and clean wool. • Never file or rub excessively specially i 3 .Melt of the Station. or dirty, 2 .Set the Tip temperature steel HAKKO wet. temperature Recalibrate • Tip : Under 10 ohm from film by rubbing remains If the tip doesn't • Tip as follows a problem. Please • the resistance Asse'y. Tip Enclosure • If the problem Plug 43_58 ohm (Normal) -- between the oxidizatipn sand-paper of Connecting Between "b" or Cord of "c" Plug and measure Between pin 3 & Tip (Grounding) & Asse'y. 2.5_-3.5 ohm (Normal) c If the value and Cord Between pin 4 & pin 5 (Heating Element) b (I) Element the solder gradually at the tip. plated tip. oxidized or dirty Tip with Recalibrating After of Iron Temperature replacing the Heating of the Soldering 1 ) Connect the Plug Station of Soldering Control the Power 4 ) Adjust or replacing the tip, recalibrate the temperature Iron. 2 ) Set Temperature 3 ) Turn Element Switch to the Station and lock it. Dial at 400"C (752°F). on and wait till the L.E.D. Heater the temperature using Iron of Tip at 400"C (752"F) Lamp by "CAL" comes on and off. on the bottom of the thermometer. Conditions of Measurement • Tip Temperature The tip temperature • Insulation was measured using HAKKO 191 thermometer. Resistance The insulation Element using resistance was measured between the tip and the lead of the Heating a 500V DC insulation resistance meter. Caution insulation : The power Element) plug resistance as the cannot transformer and the primary part be measured between acts the between secondary as an insulator. the tip and part the (Heating g Heating Element IP O Nut O Tip Enclosure O Tip D-Sleeve , "J' , -- O Nipple O Grounding Spring Heating Element _ Heating Element Lead (Red) Terminal Board _ Turn the 2 ) Turn the Nipple 3) Pull _ Handle Nut O counterclockwise the Element tip of the Iron). (toward the 4 ) Pull Grounding 5 ) Measure the the and remove O counterclockwise Heating Spring resistance Glass Tube Sensor Lead (Blue) _ Cord Asse'y 1) both _ and remove _ _ and the out of the value the Tip at the Cord it from Asse'y Element Sensor resistance value is not normal, replace • If the resistance value is normal, the Cord Element Leads. • In the the above Heating Item the Tip 0. Iron. _ out of the Handle and Heating Element of the Terminal. Resistance Element Value of Heating 2.5_3.5fl ] Resistance Value of Sensor 43_58Q in normal condition Sensor • If the 6 ) Desolder O, D-Sleeve. Measure Heating Enclosure 5 & 6, be careful the Heating Asse'y Element. may be broken. not to damage the leads with soldering iron. 64mm I (2.52in) Straighten 7) Solder the Element • There new Leads the Spring (red) 9 ) Pull the 10) Turn 11) Replace the Element. on the between Spring D-sleeve on the Power Nipple the Terminal into fix the and secure the the Tip same Leads as above (blue) and Heating drawing. color. Element. Heating Heating Sensor _ Heating of the and _, the side two Board of the Cord Nipple 1 Solder leads Grounding and 1 th Heating is no polarity 8 ) Insert I And connect Element Element the Grounding Leads. in the Handle to prevent rolling. Handle. _, the Tip Enclosure O and secure the Nut O. i ll Replacement Parts No. Name/Specifications 900M-H Heating Element for 900M Ceramic 24V 50W B1784 Nut for 900M B1786 Tip Enclosure for 900M 900M-044 Nipple for 900M 900M-044S Nipple for 900M (ESD Type) 900M-036 Grounding 900L-H Heating Element for 900L, Ceramic 24V 50W B1794 Nut for 900L B1787 Tip Enclosure for 900L 900L-044 Nipple for 900L 900L-044S Nipple for 900L (ESD Type) 900L-036 Grounding 900-039 Cord Asse'y for 900M and 900L 900-039S Cord Asse'y for 900M and 900L (ESD Type) 926-029 Cleaning Sponge 926-022 Holder Part 609-041 Iron Receptacle Spring for 900M Spring for 900L CORPOR ION HEAD OFFICE 4-5 SHIOKUSA 2-CHONE, NANIWAKI OSAKA, 556 JAPAN TEL: (06) 561-3225 FAX: (06) 561-8466 TLX: HAKKOOSA J65274 OVERSEAS PHILIPPINES: NAKKO PHILS TRADING CO., INC. NO 415 WINDSOR TOWER CONDOMINIUM, 163 LEGASPI ST., LEGASPI VILLAGE MAKATL METRO MANILA, PHILIPPINES TEL: 2-810-76-49 FAX: 2-810-76-49 AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC. CORPORATE OFFICE 25072 ANZA DR SANTA CLARITA CA 91355 U.SA. TEL: (805) 294-0090 FAX:f,805) 294-0096 S'PORE: HAKKO PRODUCTS PTE., LTD. 1, GENTING LINK #02-04, PERFECT INDUSTRIAL S)NGAPORE 1334 HONG KONG: HAKKO DEVELOPMENT CO., LTD. ROOM 804, EASTERN HARBOUR CENTRE, 28 HOI CHAK STREET, QUARRY SAY, HONG KONG TEL: 2811-5588 FAX: 2590-0217 BUILDING, MALAYSIA: NAKKO PRODUCTS SDN BHD MALAYSIA HEAD OFFICE: PETALING JAYA LOT 35/1 THE HIGHWAY CENTRE JALAN 51/205 46050 PETALING JAYA WEST MALAYSIA
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