HARRIS M803M OpenSky M-803 Mobile Radio Systems User Manual WIRELESS
Harris Corporation OpenSky M-803 Mobile Radio Systems WIRELESS
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Contents
- 1. Dash Mount Installation Guide
- 2. Trunk Mount Installation Guide
- 3. Operators Manual
Trunk Mount Installation Guide
1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 1 of 13 OVERVIEW This document describes the procedure for installing the M/A-COM OpenSky® Model M-803 Trunk-Mount Mobile Radio in a vehicle, such as an automobile, truck, or van. This is a general guide only, and assumes that the installation will be performed by a professional radio installer. MATERIALS The M-803 Trunk-Mount Radio is designed to mount on the floor or on a tray in the trunk or unoccupied section of a vehicle. The installation kit (M/A-COM Part No. MAMROS0018) needed to install the radio is described below. The following table describes the different accessories that are included in the kit: Table I Item Qty Part Number Description 1000003678 1000005187-0001 1000005809-0002 1000005824-0002 1000005656-0001 AD00006 MAMROS00023 Base Bracket Unity Gain Antenna, Quarter-wave Fuse Kit, 15A DC Power Cable (3m) CAN Terminator, DB25M Pkg. of 4 Screws, #8-32 PAN HD, Black GPS Antenna Kit* * GPS Antenna Kit is only included if the corresponding radio is equipped with an optional GPS Unit. INSTRUCTIONS Upon removing all items from the box and verifying that all have been included, follow the following steps to install the M-803 Trunk-Mount Radio. Refer to Figure 1 for location of connectors on the Radio. COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WIRELESS SYSTEM BUSINESS UNIT WINST-0005 Rev A SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 2 of 13 GPS Antenna Connection Antenna Connections CAN Port Connection Speaker Connection Power Connection Figure 1 Rear Panel Actions 1. Plan the mounting locations of all components (Radio, Antenna, and Cables) and determine the routes for all wiring and cables. Notes Determine the customer’s preferences, if any, for location of components. Comply with these preferences insofar as they are consistent with safety, manufacturer specifications, and generally accepted professional practices. Make certain that drilling holes or inserting screws will not damage or interfere with any existing vehicle components or wiring. Follow all manufacturer requirements and guidelines for the location of components. 2. Mount the bracket in the interior of the vehicle. Mount the Base Bracket (Item 1) on top of the floor of the trunk according to the available space in the vehicle or on the surface of a trunk tray. Screws for mounting the bracket are not included, as all installations are different. The bracket must be firmly held to the surface in order to prevent unreasonable vibration from damaging the radio or loosening connections. 3. Mount the Radio onto the Bracket. Install the Mobile Radio into the bracket using the 6 screws (Item 8) and tighten with a screwdriver until the bracket is firm and flush to the surface of the radio. (Note: With 2 packages of 4 screws, there will be 2 extra screws.) 4. A CAN Terminator is needed to terminate the CAN Port. Install the CAN Terminator (Item 5) onto the front of the Radio and tighten the screws with a screwdriver. COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 3 of 13 Actions Notes 5. Mount the Antenna at a suitable location on the vehicle, and route the Antenna Cable inside the vehicle for connection to the Radio. NOTE Improper installation of the antenna may lead not only to poor radio performance, but to harmful exposure as well. See Antenna Mounting Configurations below. The Antenna (Item 2) that is included in the kit must be mounted by drilling a hole. The optimal position of the antenna is in the direct center of the roof of the vehicle. Refer to Antenna Mounting Configurations for requirements necessary to follow when selecting the proper mounting area for the antenna. Also, refer to the antenna manufacturer’s mounting and testing instructions included in the Antenna Assembly kit for installation guidance once the mounting area is determined. Route the cable from the Antenna (Item 2) to the rear of the Radio out of the way of casual contact. Install the Mini-UHF connector of the cable to the mating connector at the rear of the cable by tightening until finger-tight. It is important that this connector is tight to prevent RF leakage from occurring, but not too tight that damage occurs. Do not connect the antenna cable to the Radio until satisfactory completion of testing into a dummy load (refer to Testing Into a Dummy Load). 6. If an optional GPS unit is included in the Radio, the GPS Antenna needs to be connected to the Radio. Connect the SMA connector of the GPS Antenna (Item 11) cable to the SMA connector on the rear of the Radio and route the cable out of the way of casual contact. The GPS Antenna is to be mounted on the roof of the vehicle with one of the 3 mounting configurations: Show-Mount, No Show-Mount, and Magnetic Mount. The Antenna must be kept at least 1 foot from any other antenna mounted on the vehicle and have at least 6 inches of ground plane beneath it. 7. Prepare for connecting the power to the Radio through the vehicle’s firewall. Plan the cable route carefully, using an existing access hole through the engine firewall if possible. Alternatively, drill a new hole approximately 3/8" in diameter and install a rubber grommet to protect the cable. COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 4 of 13 Actions Notes 8. The Fuse for Radio power must be installed in-line with raw battery voltage. Strip one end of the wire included in the Fuse Kit (Item 3) and crimp the terminal lug onto it. Cut the wire to a length of about 6 inches and strip the end to a length indicated by the gauge on the fuse holder. Insert this end into the fuse holder until the wire cannot go any further and crimp the connection to the fuse holder. Use heat-shrink tubing to protect the connection from foreign materials. Connect the remaining wire in a similar fashion to the other end of the fuse holder. Connect the terminal to the vehicle’s battery in the engine compartment. Route the wire through a wire loom and pass it through the firewall using a grommet to ensure the wire is not damaged. 9. Prepare the ground and sense connections prior to applying power to the Radio. Connect the DC Power Cable (Item 4) to the 3pin connector at the rear of the Radio. Locate a chassis ground close to the Radio and strip back any jacket insulation around the wires to allow for the shortest distance of the black wire. Cut the negative (black) wire as short as possible, strip it, and crimp the terminal to it. Screw it into the chassis ground, ensuring a reliable metal-tometal contact. Connect the sense (white) wire of the DC Power Cable (Item 4) to an appropriate terminal to connect to a fused ignition sense in the fuse box and route the excess wire out of the way of casual contact. 10. Apply the DC power connection to the Radio. NOTE Using a pigtail, butt-splice, or solder-sleeve, connect the positive (red) wire of the DC Power Cable (Item 4) to the fuse wire (Item 3) and route the excess wire out of the way of casual contact. Unlike many mobile radios, the OpenSky® Mobile Radio powers up immediately upon application of DC power. 11. Test the output of the installed Radio into a dummy load to verify that it meets specifications. COPYRIGHT ©2001 Refer to Testing Into a Dummy Load under Testing below for the procedure. Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 5 of 13 Actions Notes 12. Connect the Antenna and test the Radio’s forward and reflected power to verify transmission performance. Refer to Testing With the Antenna under Testing below for the procedure. 13. Complete the installation by organizing, securing, and checking all cables and components. Take whatever steps are practical to make the installation neat and functional for the Radio’s user. Organize and secure all cables; make sure all connections are tight. TESTING This section sets forth procedures to verify the performance of the installed radio. Testing uses a wattmeter (or, alternatively, a VSWR meter) to measure RF power. There are three procedures in this section: Changing Operating Modes, Testing Into a Dummy Load, and Testing With the Antenna. Note that while the radio’s normal operating mode for voice or data communications is OpenSky® Trunking Protocol (OTP), the radio must be operating in OpenSky® Conventional FM (OCF) mode for testing. Follow the procedure under Changing Operating Modes to switch between the OCF and OTP modes. Note also that the accuracy of test results depends on a radio power source in the range of 13.8–16 volts DC at greater than 8 amps. Make sure the vehicle’s battery is fully charged by running the engine for a few minutes before the test, and keep the engine running during the test procedures. Test Equipment Comments Wattmeter Bird Electronic Corporation Model 43 or equivalent, with N-Series female connectors on both the input and output sides As an alternative to using a wattmeter, a Voltage Standing Wave Ratio (VSWR) meter, Bird Electronic Corporation Model 4391A or equivalent, can be used to carry out the required RF (radio frequency) power testing. Slug COPYRIGHT ©2001 For use with the wattmeter; rated power of 25 watts and frequency range appropriate to the 800 MHz output of the OpenSky® radio (Bird Electronics Element APM-25E (25 watts, 400– 1000 MHz) or equivalent) Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WIRELESS SYSTEM BUSINESS UNIT WINST-0005 Rev A SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 6 of 13 Coaxial Cable Jumper Cable with Mini-UHF male connector on one end and N-Series male connector on the other end, approximately three feet in length (Pasternack Enterprises PE3282-36 or equivalent) N-Series to Mini-UHF Adapter N-Series male to Mini-UHF female (Pasternack Enterprises PE9064 or equivalent) Dummy Load RF terminator rated at 50 ohms resistance and greater than 50 watts power, with N-Series male connector (Pasternack Enterprises PE6106 or equivalent) Antenna See the following section. Antenna Mounting Configurations This radio has been tested and complies with the FCC RF exposure limits for Uncontrolled Exposure and Occupational exposure. The difference is in the minimum safe distance that people must be away from the antenna when transmitting RF energy. To assure optimal radio performance and that human exposure to RF electromagnetic energy is within the guidelines, transmit only when people are at least the minimum distance away from a properly installed antenna. Table II lists the minimal distances. Table II - M-803 Mobile Radio Minimum Safe Distances Rated Power of OpenSky M-803 Mobile Radio Antenna Gain M/A-COM Recommended Antenna 45 dBm max, 43 dBm nominal 0 dB 45 dBm max, 43 dBm nominal 3 dB Maxrad #Z322 Unity Gain, Quarter-Wave, Rooftop Antenna Specialists #ASPA1860M 3dB, Rooftop; #ASP915 3dB, Elevated-Feed, Various Mounts COPYRIGHT ©2001 Minimum Distance from Transmitting Antenna for Uncontrolled Exposure 68.5 cm (27 inches) Minimum Distance from Transmitting Antenna for Occupational Exposure 30.6 cm (12 inches) 97.6 cm (38.4 inches) 43.2 cm (17 inches) Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 7 of 13 There are various vehicles that have various physical dimensions that are not standard, so selection of an antenna location is not trivial. Using Table II as a guide for determining the best possible mounting configuration in order to reduce human exposure, there are three possible locations on a vehicle where the antenna can be mounted, described as follows: Rooftop Center (Items 1 and 2 above) The center of the roof of a vehicle is the optimal location for the rooftop antenna. The mounting area under the antenna must be a flat, metallized ground plane, and it must be located directly in the center of the roof. If other obstructions, such as a light bar or another antenna, prevent the antenna from being mounted in the direct center of the roof, the antenna should be mounted, preferably, a minimum of one foot away from the obstruction, but in the middle of the roof with respect to the left and right sides of the vehicle. Trunk-Lid Center (Items 1, 2, and 3 above) Certain vehicles do not allow for the antenna to be placed in the center of the roof. In this case, the next optimal location for the antenna is in the center of the trunk lid. Again, the mounting area under the antenna must be a flat, metallized ground plane, and it must be located directly in the center of the trunk lid. There are no other preferable solutions for mounting this antenna if other obstructions prevent the antenna from being mounted in the direct center of the trunk lid. Trunk-Lip Center (Items 3 above only) Only the third choice of antennas above allows for a configuration for a trunk-lip mount for the antenna. In this case, the antenna is mounted on the top lip and in the direct center of the trunk lid. Again, there are no other preferable solutions for mounting this antenna if other obstructions prevent the antenna from being mounted in the direct top center of the trunk lid. Changing Operating Modes (Preliminary) Actions Notes 1. Press the UP ARROW button on the navigation pad repeatedly until the message “MODE” appears on the unit’s display, then press the SELECT button. The buttons controlling the radio’s operating parameters are on the left side of the front of the radio. 2. Press the RIGHT ARROW button on the navigation pad repeatedly until the message “OCF” appears, then hit the SELECT button. Select the desired operating mode, where the mode is one of the following: COPYRIGHT ©2001 • “OCF”—To perform testing • “OTP”—To operate the radio for normal voice or data communications Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 8 of 13 Actions 3. Press the RIGHT ARROW button once to confirm the selection, then press the SELECT button to select the mode. Notes The radio is now in OCF mode. Testing Into a Dummy Load Actions Notes 1. Connect the wattmeter to the radio for testing according to Figure 2, using the dummy load in place of the antenna. The dummy load connects to the output side of the wattmeter, in place of the antenna cable (see Figure 2). 2. Apply power to the radio and switch to OCF mode, if necessary. The radio must be operating in OCF mode in order to continue with the testing procedure. If the radio does not display “OCF” during startup indicating that it is initializing in OCF mode, use the procedure under Changing Operating Modes above. 3. Position the slug to measure forward RF power output. Rotate the slug, if necessary. The arrow on the face of the slug must point from the radio toward the dummy load to measure forward power. 4. Measure the radio’s RF power output. Key the microphone and note the wattmeter reading. De-key the microphone. 5. Compare the wattmeter reading with the target RF power output range specified in the Notes column, opposite. 15–21 watts TARGET VALUE RANGE 6. Record the wattmeter reading for RF power output into a dummy load, or take remedial action and measure the output again. If the wattmeter reading is within the target range, record the value in the appropriate space on the data collection sheet at the end of this guide. If the wattmeter reading is outside the target range, recheck the power source and all connections and measure the RF COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WIRELESS SYSTEM BUSINESS UNIT WINST-0005 Rev A SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 9 of 13 Actions Notes output power again. If this fails to produce a reading within the target range, replace the radio and repeat this procedure. Antenna OpenSky™ Mobile Radio Mini-UHF to N-Series Coaxial Jumper N-Series to MiniUHF Adaptor PWR – Ground Vehicle Battery Slug (25 W, 400– 1000 MHz) Dummy Load Wattmeter Figure 2—Wattmeter Connection COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 10 of 13 Testing With the Antenna Actions Notes 1. Connect the wattmeter to the radio and antenna for testing according to Figure 2. Remove the dummy load, if necessary, and connect the antenna lead to the output side of the wattmeter (see Figure 2). 2. Apply power to the radio and switch to OCF mode, if necessary. The radio must be operating in OCF mode in order to continue with the testing procedure. If the radio does not display “OCF” during startup indicating that it is initializing in OCF mode, use the procedure under Changing Operating Modes above. 3. Position the slug to measure forward RF power output. Rotate the slug, if necessary. The arrow on the face of the slug must point from the radio toward the antenna to measure forward power. 4. Measure the radio’s forward RF power output. Key the microphone and note the wattmeter reading. De-key the microphone. 5. Compare the wattmeter reading with the target RF power output range specified in the Notes column, opposite. 15–21 watts TARGET VALUE RANGE 6. Record the wattmeter reading for forward power, or take remedial action and measure the output again. If the wattmeter reading is within the target range, record the value in the appropriate space on the data collection sheet below. If the wattmeter reading is outside the target range, verify that the radio’s operating voltage is within the specified range, recheck all connections, and measure the forward power again. If this fails to produce a reading within the target range, check all cabling and connections, and repeat the testing procedure to this point. In the event the COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 11 of 13 Actions Notes wattmeter reading still falls outside the target range, replace the antenna, make sure all connections are seated firmly, and repeat the testing procedure. 7. Position the slug to measure reverse, or reflected, RF power. Rotate the slug. The arrow on the face of the slug must point from the antenna toward the radio to measure reverse, or reflected, power. 8. Measure the reverse, or reflected, RF power. Key the microphone and note the wattmeter reading. De-key the microphone. 9. Compare the wattmeter reading with the target RF power output range specified in the Notes column, opposite. 10. Record the wattmeter reading for reverse power, or take remedial action and measure the output again. 2 watts or less TARGET VALUE RANGE If the wattmeter reading is within the target range, record the value in the appropriate space on the data collection sheet at the end of this guide. If the wattmeter reading is outside the target range, make sure the antenna installed is consistent with the radio’s specified frequency range. Recheck all antenna connections, and measure the reverse power again. If this fails to produce a reading within the target range, replace the antenna and repeat the entire testing procedure. Any value exceeding the maximum allowable reflected power value will result in a diminished radio output The standard measure for comparing forward and reflected power is the Voltage Standing Wave Ratio (VSWR). Use the values recorded for the installed radio’s forward and reflected power to compute the VSWR, if desired, using the following formula: VSWR = 1 + PR PF , where PR = reverse power and PF = forward power. This value is expressed as a ratio to the ideal value of 1, for instance, 1.2:1. COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WINST-0005 Rev A WIRELESS SYSTEM BUSINESS UNIT SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 12 of 13 Actions Notes signal.* 11. Return the radio to OTP mode for normal communications. Use the procedure under Changing Operating Modes above. The radio is now ready for normal communications. Copyright © 2001 M/A-COM. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from M/A-COM. The information furnished herein is believed to be accurate and reliable. However, no responsibility is assumed by M/A-COM for its use, or for any infringements of patents or other rights of third parties resulting from its use. All trademarks are the property of their respective owners COPYRIGHT ©2001 Printed in U.S.A. M/A-COM 1011 Pawtucket Boulevard Lowell, MA 01853 1-877-OPENSKY (1-877-673-6759) 1-877-OPENSKY WIRELESS SYSTEM BUSINESS UNIT WINST-0005 Rev A SUBJECT: M-803 Trunk-Mount Installation Instructions DATE: August 16, 2001 Page 13 of 13 Clip Here Enter the information requested on this data collection sheet. Clip this form and file it as a permanent record of the tested performance of the installed radio. Rev Mobile Radio Serial Number Date of Test (mm/dd/yyyy) Mobile Radio Model and Rev Company Performing Installation watts Power Into a Dummy Load Antenna Make and Model Technician Performing Test watts Forward Power With Antenna watts Reflected Power With Antenna
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