HARRIS TR-0020-E M7100 UHF-L Mobile Radio User Manual MM102343V1 Ap1

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Document Description	Manual motorcycle installation
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Date Submitted	2004-03-11 00:00:00
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Installation Manual
MM102343V1
Rev. Ap1, Mar-04
M7100IP
Mobile Radio & Control Unit
Motorcycle Installation
REVISION HISTORY
REV
DATE
Mar. 2004
SUMMARY OF CHANGES
Initial release
CREDITS
EDACS is a registered trademark and PANTHER, M-PA, M-PD, MTL,
TPX, PCS, M-RK, LPE-200, and Prism are trademarks of M/A-COM,
Inc.
All other brand and product names are trademarks, registered trademarks,
or service marks of their respective holders.
NOTICE
The voice coding technology embodied in this product is protected by
intellectual property rights including patent rights, copyrights, and trade
secrets of Digital Voice Systems, Inc. The user of this technology is
explicitly prohibited from attempting to decompile, reverse engineer, or
disassemble the Object Code, or in any way convert the Object Code into
human-readable form.
NOTICE
Repairs to this equipment should be made only by an authorized service
technician or at a facility designated by the supplier. Any repairs, alterations
or substitutions of recommended parts made by the user to this equipment not
approved by the manufacturer could void the user’s authority to operate the
equipment in addition to the manufacturers warranty.
The software contained in this device is copyrighted by M/A-COM, Inc.
Unpublished rights are reserved under the copyright laws of the United
States.
This manual is published by M/A-COM, Inc., without any warranty. Improvements and changes
to this manual necessitated by typographical errors, inaccuracies of current information, or
improvements to programs and/or equipment, may be made by M/A-COM, Inc., at any time and
without notice. Such changes will be incorporated into new editions of this manual. No part of this
manual may be reproduced or transmitted in any form or by any means,. electronic or mechanical,
including photocopying and recording, for any purpose, without the express written permission of
M/A-COM, Inc.
Copyright© 2004 M/A-COM, Inc. All rights reserved.
TABLE OF CONTENTS
Page
SAFETY SYMBOL CONVENTIONS ................................................... 4
RF ENERGY EXPOSURE INFORMATION ....................................... 5
2.1 RF ENERGY EXPOSURE INFORMATION....................................... 5
2.1.1
Federal Communications Commission Regulations ................ 6
2.2 COMPLIANCE WITH RF EXPOSURE STANDARDS...................... 6
2.2.1
Mobile Antennas...................................................................... 7
2.2.2
Approved Accessories ............................................................. 7
2.2.3
Contact Information................................................................. 8
OPERATION SAFETY RECOMMENDATIONS................................ 9
3.1 TRANSMITTER HAZARDS ............................................................... 9
3.2 SAFE DRIVING RECOMMENDATIONS ........................................ 10
GENERAL INFORMATION ............................................................... 12
4.1 RELATED DOCUMENTATION ....................................................... 12
OPTIONS AND ACCESSORIES ......................................................... 13
5.1 VENDOR DROP SHIP OPTIONS ..................................................... 15
5.1.1
External Headset Options ...................................................... 15
5.2 HARDWARE KITS ............................................................................ 16
5.3 USER SUPPLIED EQUIPMENT ....................................................... 20
5.4 POWER CONSIDERATIONS............................................................ 20
5.4.1
RF Power Adjustments .......................................................... 20
INSTALLATION ................................................................................... 22
6.1 TOOLS REQUIRED........................................................................... 22
6.2 EQUIPMENT INSTALLATION ........................................................ 22
6.2.1
Weather Resistant Case Assembly and Installation ............... 22
6.2.2
Harley-Davidson Installation................................................. 25
6.3 RADIO MOUNTING BRACKETS .................................................... 25
CONTROL UNIT MOUNTING ........................................................... 27
7.1.1
Control Unit And Mic Hanger Installation ............................ 27
7.2 SPEAKER MOUNTING..................................................................... 28
7.3 CABLE ROUTING............................................................................. 30
7.3.1
Power and Control Cables ..................................................... 30
7.3.2
Option Cable.......................................................................... 30
7.3.3
Typical Harley-Davidson Installation.................................... 31
7.4 CABLE CONNECTIONS................................................................... 34
7.4.1
Power Cable........................................................................... 35
7.4.2
Control Cable......................................................................... 35
7.4.3
Ignition Switch Option .......................................................... 35
7.4.4
Accessory Cable .................................................................... 36
7.5 ANTENNA INSTALLATION............................................................ 36
7.5.1
General .................................................................................. 36
7.5.2
Typical Motorcycle Mount Antenna Installation................... 37
FINAL CHECKS AND CONNECTIONS............................................ 38
8.1 HEADSET INSTALLATION (OPTION)........................................... 38
8.1.1
Dual Radio Application ......................................................... 38
8.1.2
Headset Operation ................................................................. 39
1 SAFETY SYMBOL CONVENTIONS
The following conventions are used throughout this manual to alert the user to
general safety precautions that must be observed during all phases of
operation, service, and repair of this product. Failure to comply with these
precautions or with specific warnings elsewhere in this manual violates safety
standards of design, manufacture, and intended use of the product. M/ACOM, Inc. assumes no liability for the customer’s failure to comply with
these standards.
WARNING
The WARNING symbol calls attention to a procedure,
practice, or the like, which, if not correctly performed or
adhered to, could result in personal injury. Do not proceed
beyond a WARNING symbol until the conditions identified
are fully understood or met.
CAUTION
The CAUTION symbol calls attention to an operating
procedure, practice, or the like, which, if not performed
correctly or adhered to, could result in damage to the
equipment or severely degrade the equipment performance.
NOTE
The NOTE symbol calls attention to supplemental
information, which may improve system performance or
clarify a process or procedure.
The ESD symbol calls attention to procedures, practices, or
the like, which could expose equipment to the effects of
Electro-Static Discharge. Proper precautions must be taken to
prevent ESD when handling circuit modules.
2 RF ENERGY EXPOSURE INFORMATION
2.1
RF ENERGY EXPOSURE AWARENESS,
CONTROL INFORMATION, AND OPERATION
INSTRUCTIONS FOR FCC OCCUPATIONAL USE
REQUIREMENTS
BEFORE USING YOUR MOBILE TWO-WAY RADIO, READ THIS
IMPORTANT RF ENERGY AWARENESS AND CONTROL
INFORMATION AND OPERATIONAL INSTRUCTIONS TO
ENSURE COMPLIANCE WITH THE FCC’S RF EXPOSURE
GUIDELINES.
NOTICE: This radio is intended for use in occupational/controlled
conditions, where users have full knowledge of their exposure and can
exercise control over their exposure to meet FCC limits. This radio
device is NOT authorized for general population, consumer, or any other
use.
This two-way radio uses electromagnetic energy in the radio frequency (RF)
spectrum to provide communications between two or more users over a
distance. It uses RF energy or radio waves to send and receive calls. RF
energy is one form of electromagnetic energy. Other forms include, but are
not limited to, electric power, sunlight, and x-rays. RF energy, however,
should not be confused with these other forms of electromagnetic energy,
which, when used improperly, can cause biological damage. Very high levels
of x-rays, for example, can damage tissues and genetic material.
Experts in science, engineering, medicine, health, and industry work with
organizations to develop standards for exposure to RF energy. These
standards provide recommended levels of RF exposure for both workers and
the general public. These recommended RF exposure levels include
substantial margins of protection. All two-way radios marketed in North
America are designed, manufactured, and tested to ensure they meet
government established RF exposure levels. In addition, manufacturers also
recommend specific operating instructions to users of two-way radios. These
instructions are important because they inform users about RF energy
exposure and provide simple procedures on how to control it. Please refer to
the following websites for more information on what RF energy exposure is
and how to control your exposure to assure compliance with established RF
exposure limits.
http://www.fcc.gov/oet/rfsafety/rf-faqs.html
http://www.osha.gov./SLTC/radiofrequencyradiation/index.html
2.1.1 Federal Communications Commission
Regulations
Your M/A-COM, Inc. M7100IP mobile two-way radio is designed and tested
to comply with the FCC RF energy exposure limits for mobile two-way radios
before it can be marketed in the United States. When two-way radios are
used as a consequence of employment, the FCC requires users to be fully
aware of and able to control their exposure to meet occupational
requirements. Exposure awareness can be facilitated by the use of a label
directing users to specific user awareness information. Your M/A-COM, Inc.
M7100IP two-way radio has an RF exposure product label. Also, your
M7100IP Installation and Operator’s Manuals include information and
operating instructions required to control your RF exposure and to satisfy
compliance requirements.
2.2
COMPLIANCE WITH RF EXPOSURE
STANDARDS
Your M/A-COM, Inc. M7100IP mobile two-way radio is designed and tested
to comply with a number of national and international standards and
guidelines (listed below) regarding human exposure to RF electromagnetic
energy. This radio complies with the IEEE and ICNIRP exposure limits for
occupational/controlled RF exposure environment at duty factors of up to
50% talk-50% listen and is authorized by the FCC for occupational use. In
terms of measuring RF energy for compliance with the FCC exposure
guidelines, your radio antenna radiates measurable RF energy only while it is
transmitting (talking), not when it is receiving (listening) or in standby mode.
Your M/A-COM, Inc. M7100IP mobile two-way radio complies with the
following RF energy exposure standards and guidelines:
•
United States Federal Communications Commission (FCC), Code of
Federal Regulations; 47 CFR §§ 2 sub-part J.
•
American National Standards Institute (ANSI)/Institute of Electrical
and Electronic Engineers (IEEE) C95.1-1992.
•
Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999.
NOTE – Table 1 lists the recommended minimum lateral distance for
bystanders in an uncontrolled and controlled environment, from transmitting
types of antennas (i.e., monopoles over a ground plane, or dipoles) at rated
radio power for mobile radios installed on a motorcycle.
Table 1: Rated Power and Recommended Minimum Lateral Distance
MOBILE
RADIO
FREQUENCY
SPLIT
RATED POWER OF
MOTORCYCLEINSTALLED MOBILE
TWO-WAY RADIO
RECOMMENDED
MINIMUM LATERAL
DISTANCE FROM
TRANSMITTING
ANTENNA
Controlled
Uncontrolled
UHF–L
@378 MHz
50 Watts
(Antenna P/N:
LE-OM406BKTNC)
74.87 cm
167.4 cm
UHF–L
@420 MHz
50 Watts
(Antenna P/N:
LE-OM420BKTNC)
71.03 cm
158.8 cm
2.2.1 Mobile Antennas
Install the radio’s antenna (part number LE-OM406BKTNC for UHF-L
(378MHz) radios or LE-OM420BKTNC for UHF-L (420 MHz)) on the end
of the motorcycle case farthest away from the driver. These mobile antenna
installation guidelines are limited to motorcycles fit with the motorcycle radio
case with integral antenna grounding plane. The antenna installation should
additionally be in accordance with the following.
1. The requirements of the antenna manufacturer/supplier included with the
antenna.
2. Instructions in the M7100IP Radio and Control Unit Motorcycle
Installation Manual, including minimum antenna cable lengths.
3. The installation manual providing specific information of how to install
the antennas to facilitate recommended operating distances to all
potentially exposed persons.
Use only the M/A-COM approved/supplied antenna(s) or approved
replacement antenna. Unauthorized antennas, modifications, or attachments
could damage the radio and may violate FCC regulations.
2.2.2 Approved Accessories
This radio has been tested and meets the FCC RF exposure guidelines when
used with the M/A-COM accessories supplied or designated for use with this
product. Use of other accessories may not ensure compliance with the FCC’s
RF exposure guidelines, and may violate FCC regulations.
For a list of M/A-COM approved accessories refer to the product manuals,
M/A-COM’s Products and Services Catalog, or contact M/A-COM at 1-8007
528-7711.
2.2.3 Contact Information
For additional information on exposure requirements or other information,
contact M/A-COM, Inc. at 1-800-528-7711 or at http://www.macomwireless.com.
3 OPERATION SAFETY RECOMMENDATIONS
3.1
TRANSMITTER HAZARDS
The operator of any mobile radio should be aware of
certain hazards common to the operation of radio
transmitters. A list of several possible hazards is given:
WARNING
•
Explosive Atmospheres – Just as it is dangerous to fuel a vehicle with
the motor running, similar hazards exist when operating a mobile radio.
Be sure to turn the radio off while fueling the motorcycle. Do not
transport containers of fuel.
Areas with potentially explosive atmosphere are often, but not
always, clearly marked. Turn OFF your radio when in any area with
a potentially explosive atmosphere. It is rare, but not impossible that
the radio or its accessories could generate sparks.
•
Interference to Vehicular Electronics Systems – Electronic fuel
injection systems, electronic anti-skid braking systems, electronic cruise
control systems, etc., are typical electronic systems that may malfunction
due to the lack of protection from radio frequency energy present when
transmitting. If the vehicle contains such equipment, consult the dealer
and enlist their aid in determining the expected performance of electronic
circuits when the radio is transmitting.
•
Electric Blasting Caps – To prevent accidental detonation of electric
blasting caps, DO NOT use two-way radios within 1000 feet of blasting
operations. Always obey the “Turn Off Two-Way Radios” signs posted
where electric blasting caps are being used. (OSHA Standard: 1926-900)
•
Liquefied Petroleum (LP) Gas Powered Vehicles – Mobile radio
installations in vehicles powered by liquefied petroleum gas with the LP
gas container in the trunk or other sealed-off space within the interior of
the vehicle must conform to the National Fire Protection Association
standard NFPA 58 requiring:
The space containing the radio equipment shall be isolated by a seal
from the space containing the LP gas container and its fittings.
Outside filling connections shall be used for the LP gas container.
The LP gas container shall be vented to the outside of the vehicle.
3.2
SAFE DRIVING RECOMMENDATIONS
(Recommended by AAA)
•
Read the literature on the safe operation of the radio.
•
Use both hands to steer and keep the microphone in its hanger whenever
the vehicle is in motion.
•
Place calls only when the vehicle is stopped.
•
When talking from a moving vehicle is unavoidable, drive in the slower
lane. Keep conversations brief.
•
If a conversation requires taking notes or complex thought, stop the
vehicle in a safe place and continue the call.
•
Whenever using a mobile radio, exercise caution.
10
Figure 3-1: Typical M7100IP Motorcycle Installation
11
4 GENERAL INFORMATION
This manual contains instructions for installing the M7100IP mobile radio,
M7100IP control unit, and associated hardware on a motorcycle. The
instructions in this manual are typical installation instructions, and are not
intended to cover all makes and models of motorcycles.
Final installation of the radio equipment is left to the discretion of the radio
installer.
To simplify installation and minimize difficulties, it is suggested that the
installer read the entire manual prior to installation. Figure 3-1 shows a
typical motorcycle installation.
NOTE
4.1
M/A-COM, Inc. does not assume liability for possible
degradation of the radio or motorcycle performance due to
mounting procedures.
RELATED DOCUMENTATION
M7100IP Mobile Radio Operator’s Manual,
Scan & System................................................................. MM102341V1
M7100IP Mobile Radio Installation Manual,
Scan & System................................................................. MM102342V1
M7100IP Mobile Radio Motorcycle Installation Manual,
(50W TX and Below) ...................................................... MM102343V1
M7100IP Mobile Radio Maintenance Manual
UHF (378-430 MHz and 450-512 MHz)......................... MM102346V1
VHF (136-174 MHz) ....................................................... MM102345V1
800 MHz (806-870 MHz)................................................ MM102345V1
12
5 OPTIONS AND ACCESSORIES
Available options and accessories applicable to motorcycle installations are
defined below. NOTE: The M7100IP mobile radio, control unit, accessory
kits and microphone are ordered separately, then modified for motorcycle
applications. Applicable hardware is included with each option.
13
Table 2: M7100IP Motorcycle Mounted Option and Accessory Kits
OPTION
DESCRIPTION
ANTENNAS
LE-OM406BKTNC Antenna, ¼ Wave, Vertical, TNC, 378-430 MHz
LE-OM420BKTNC Antenna, ¼ Wave, Vertical, TNC, 378-430 MHz
REMOTE MOUNT ACCESSORIES, MOTORCYCLE
MAHG-ZN6D
Includes remote mount radio front cover, front cover logo label,
motorcycle accessory cable, motorcycle control cable, motorcycle power
cable, microphone hanger kit, motorcycle radio mounting kit, motorcycle
control unit mounting kit (includes special mic hanger), motorcycle radio
case, power filter, motorcycle radio case bracket, antenna mounting
bracket, 3 hardware kits, TX power turn down label, and motorcycle
installation manual.
REMOTE MOUNT ACCESSORIES, MOTORCYCLE W/O ACCESSORY CABLE
MAHG-ZN6E
Same as MAHG-ZN6D above except omit the motorcycle accessory
cable.
HAND HELD CONTROLLER (WITHOUT SIREN) ACCESSORIES, REMOTE MOUNT
MOTORCYCLE
MAHG-ZN6F
Includes Hand Held Controller (HHC) with mounting bracket, HHC
interface cable, remote radio front cover, front cover logo label,
motorcycle accessory cable, motorcycle control cable, motorcycle power
cable, motorcycle radio mounting kit, mobile speaker, motorcycle radio
case, power filter, motorcycle radio case bracket, antenna mounting
bracket, 3 hardware kits, TX power turn down label, accessory connector
cover, motorcycle installation manual, and HHC operator and installation
manuals.
HAND HELD CONTROLLER (WITHOUT SIREN) ACCESSORIES, REMOTE MOUNT
MOTORCYCLE WITH NO ACCESSORY CABLE
MAHG-ZN6G
Same as MAHG-ZN6F above without the motorcycle accessory cable.
HAND HELD CONTROLLER (WITH SIREN) ACCESSORIES, REMOTE MOUNT
MOTORCYCLE
MAHG-ZN6H
Includes Hand Held Controller (HHC) with mounting bracket, HHC
interface cable (for siren), remote radio front cover, front cover logo label,
motorcycle accessory cable, motorcycle control cable, motorcycle power
cable, motorcycle radio mounting kit, mobile speaker, motorcycle radio
case, power filter, motorcycle radio case bracket, antenna mounting
bracket, 3 hardware kits, TX power turn down label, accessory connector
cover, motorcycle installation manual, and HHC operator and installation
manuals.
FIELD UPGRADE OPTION: MOTORCYCLE CONVERSION, FIELD UPGRADE, REMOTE MOUNT
RADIO
MAHG-ZN6R
Includes motorcycle accessory cable, motorcycle control cable,
motorcycle power cable, motorcycle radio mounting kit, motorcycle
control unit mounting kit (includes special mic hanger), motorcycle radio
case, power filter, motorcycle radio case bracket, antenna mounting
bracket, 3 hardware kits, and motorcycle installation manual.
Refer to M/A-COM’s Products and Services Catalog for the full line of options and accessories
available for use with the M7100IP mobile radio.
14
5.1
VENDOR DROP SHIP OPTIONS
The following is a list of available Vendor drop-ship options.
5.1.1 External Headset Options
There are two different applications for the Headset. One is for use with just
the M7100IP mobile radio and the other is for use with the M7100IP mobile
radio and a portable radio.
KA-13
Helmet Kit: Bell BT400 with speaker and noise canceling
microphone
KA-23
Helmet Kit: Bell BT400 with dual speakers and noise
canceling microphone (see NOTE on page 36)
KA-13
Helmet Kit: SHOE1 TJ101 with speaker and noise
canceling microphone
KA-23
Helmet Kit: SHOE1 TJ101 with dual speakers and noise
canceling microphone (see NOTE on page 36)
MCH-71GT
Helmet Kit Interface Cable (pushbutton switch with PTT
function; interfaces with KA-13 and KA-23 helmet kits;
Harley-Davidson)
MCH-72GT
Helmet Kit Interface Cable (rocker switch with PTT and
CG decode disable functions; interfaces with KA-13 and
KA-23 helmet kits; Harley-Davidson)
25-694
Extender Cable Assembly Interface.
The following Belt Box Assembly Interfaces are for use with the dual
application that allows the headset to be used with the M7100IP mobile radio
and a portable radio:
CA-3G3:
Dual Radio Belt Box for PANTHER™ 400P, 600P, 625P.
CA-3G5:
Dual Radio Belt Box for JAGUAR 700P.
CA-3GK:
Dual Radio Belt Box for M-PA™, M-PD™, MTL™,
TPX™.
CA-3GP:
Dual Radio Belt Box for PCS™.
CA-3GV:
Dual Radio Belt Box for M-RK™.
CA-3GY:
Dual Radio Belt Box for LPE-200™, Prism™.
15
5.2
HARDWARE KITS
The typical motorcycle mount application requirements are shown in Figure
5-1 (radio, control unit, microphone, and antenna are all ordered separately).
Hardware Kits 350A1396G1-G4 are shown in Figure 5-2 and Figure 5-3.
Hardware kit 350A1396G1 is used to factory-install the radio mounting
bracket and alternator whine reject filter to the weather-resistant case.
Hardware kits, 350A1396G2-G4, are used by the customer in the field to
mount the case and control head to the motorcycle (and may require the
optional Harley-Davidson adapter bracket).
•
MIL-STD weather-resistant locking M7100IP radio case with integral
antenna ground plane
•
Motorcycle Case hardware kit
•
Motorcycle Radio Mounting bracket and hardware
•
Case/Antenna bracket
•
Case/Antenna Mount hardware kit
•
Control Unit Mount hardware kit
•
Case Adapter bracket (for Harley-Davidson motorcycles)
•
Case Adapter Mount hardware kit
•
RF Interface filter
•
MIL-STD weatherproof speaker
•
Radio-to-Control Unit Motorcycle cable
•
Motorcycle Accessory cable
•
Power/Control cable
16
Figure 5-1: Typical Motorcycle Kit
17
Hardware Application Kit 350A1396G1
Case/Antenna Assembly Hardware Kit 350A1396G2
Figure 5-2: Hardware Installation Kits for Harley-Davidson Motorcycles
18
Control Unit/Microphone Hardware Kit 350A1396G3
Motorcycle Adapter Mounting Kit 350A1396G4
Figure 5-3: Hardware Kits for Harley-Davidson Motorcycles
19
5.3
•
USER SUPPLIED EQUIPMENT
Motorcycle Bracket (Motorcycle’s interface with this Motorcycle Radio
Case and associated hardware. Refer to  and  in Figure 6-1 and
Figure 6-2.)
5.4
POWER CONSIDERATIONS
The motorcycle may be equipped with additional lights, light flashers, sirens,
PA systems, etc. Therefore, consideration must be given to the total system
current drain. It is recommended that the radios be set to not exceed the
applicable rated RF power output and current drain shown in Table 5-3 for all
M7100IP motorcycle applications.
CAUTION
Do NOT use a M7100IP mobile radio with power exceeding
the power limits shown in Table 5-3 for motorcycle
applications. To do so will result in damage to the
motorcycle alternator, battery, and all circuits. Also, the
possibility of interference is increased if the proper RF
power level is not used. As a final note, RF power may not
be set to exceed the maximum regulatory RF power
specified by that country’s regulatory agency.
5.4.1 RF Power Adjustments
For factory installed options the maximum RF power levels are factory preset
and should only require verification in the field. See Table 5-3.
For field installed options, the RF power of previously purchased M7100IP
mobile radios in the field must be appropriately set via modification of the
maximum RF power tracking data fields. The tracking data numbers are
adjusted to produce RF power as specified in the actual “M7100IP Motorcycle
Radio RF Power” column in Table 5-3.
5.4.1.1 Setting RF Power in the Field
800 MHz Band:
•
20
Adjust the RF Power Level Tracking Data
1.
Using ProGrammer, read the personality from the radio. (Refer to
ProGrammer On-Line Help for detailed instructions.)
2.
Click on the “Systems” tab, then double click on “System Setup.”
3.
Select the “General” tab and choose the System Name that needs to
be adjusted.
4.
Enter “20” (for 20 watts rated power) in the “Power Level” control
box. Click OK. In addition, an RF Power of 10 or 15 watts can be
set by entering “10” or “15” respectively, in the “Power Level”
control field (refer to Table 5-3).
5.
Write the new personality to radio.
The 800 MHz RF power tracking data settings are listed in the M7100IP
Mobile Radio Maintenance Manual ?? under the sections for TRACKING
DATA, TEST FREQUENCIES, & SETTING TRACKING DATA.
Table 5-3: RF Power Versus Current Setting
STANDARD M7100IP
MOBILE RADIO RF
POWER
M7100IP MOBILE RADIO RF
POWER (MOTORCYCLE
INSTALLATION)
RF PWR
CURRENT
RF PWR
(Rated)
(Typical)
(Rated)
RF POWER
SETTING
(Typical)
CURRENT
(Typical)
Repeater Input Band
806-825 MHz
806-825 MHz
35W
15A
20W
20W
9A
N/A
N/A
15W
14.7W
8A
10W
7A
10W
10.2W
7A
Talkaround Band
851-870 MHz
851-870 MHz
30W
15A
20W
20W
8A
N/A
N/A
15W
14W
7A
10W
7A
10W
10W
6A
21
6 INSTALLATION
Installation of the M7100IP mobile radio and control unit consists of:
•
Assembling and installing the weather resistant motorcycle case
assembly, including the adapter bracket, case/antenna mounting bracket,
and bottom case (previously assembled) to the existing interfacing
bracket on the motorcycle (user supplied).
•
Installing the radio in the radio mounting bracket located inside the
weather-resistant case.
•
Installing the control unit, microphone, and speaker.
•
Installing the antenna.
•
Routing the power, control, and option cables.
•
Connecting all cables, including power, control, and option cables.
•
Installing the Headset Option.
•
Performing an operational check
All mounting hardware consists of stainless steel screws, locknuts, nuts, and
lockwashers to resist corrosion.
6.1
TOOLS REQUIRED
•
Socket wrench set U.S./metric with 3" extender
•
Open end wrench, adjustable
•
Wire clippers
•
TORX® BIT set, small metric
6.2
EQUIPMENT INSTALLATION
6.2.1 Weather Resistant Case Assembly and
Installation
The motorcycle Weather Resistant Case Assembly may be installed on almost
any motorcycle. Installation instructions provided here include information
for the Harley-Davidson Dyna and Road King models. Figure 6-1 and Figure
6-2 illustrate installation on Harley-Davidson motorcycles. Refer to these
diagrams during installation. Installation on other motorcycles is at the
discretion of the installer.
22
Figure 6-1: Radio Installation
(188D6803, Sh. 1A, Rev. 3)
23
Figure 6-2: Radio Installation
(188D6803, Sh. 1B, Rev. 3)
24
6.2.2 Harley-Davidson Installation
1.
Unpack the weather resistant motorcycle case, remove the key taped to
the top cover and open the case.
2.
Refer to Figure 6-1 and Figure 6-2 and verify all components shown in
the diagrams are available.
3.
Mount the adapter bracket to the existing Dyna or Road King (interface)
bracket on the motorcycle (user supplied) using the 1/4-20 x 5/8 screws
provided.
NOTE
The interface radio mounting bracket (user supplied) for the
Dyna and Road King models are different and require a
different mounting hole configuration. See Figure 6-1 and
Figure 6-2.
4.
Insert the power, control, and antenna cables through the square hole in
the case/antenna mounting bracket and then through the bottom case
assembly.
5.
Mount the case mounting bracket and bottom case assembly onto the 4
resilient mounts using the serrated flange nuts and flat washers included
inside the case. Refer to Figure 6-3.
6.
Refer to Figure 6-4and connect the power cable to the radio. (Refer to
Cable Connections.)
7.
Position the radio, fins up, inside the bracket in the bottom case assembly
and slide onto the arms. Lock in place using the TORX head screws and
lock washers (taped to the radio bracket).
8.
Refer to Figure 6-4: Radio Connections and connect the antenna and
control cables to the radio. (Refer to Antenna Installation.)
9.
Mount the antenna to the case/antenna mounting bracket using the M3 x
16 mm pan head screws provided. Refer to Figure 6-3.
6.3
RADIO MOUNTING BRACKETS
Radio mounting brackets are not available from M/A-COM for all models of
bikes. Should a special application arise for a custom-made radio mounting
bracket, it must be made using 0.125" steel (minimum). When designing and
mounting the bracket, corners/edges should be rounded to the maximum
extent possible.
25
Figure 6-3: Case Mounting Bracket and Case Assembly
Figure 6-4: Radio Connections
26
7 CONTROL UNIT MOUNTING
Mount the control unit within convenient reach of the operator, and where it
will not interfere with the safe operation of the motorcycle. Figure 7-1 shows
a typical installation of the control unit and microphone. Note also, the
location of the option switch for the Headset Option.
Due to the large number of different makes and models of motorcycles, it is
up to the installer to decide how to mount the control unit and optional
equipment. Mounting brackets for all makes and models are not available
from the factory, making it necessary to obtain a custom made bracket.
When designing and mounting the control unit bracket, the following
guidelines should be considered.
•
The installation must NOT interfere with steering or operation of the
motorcycle.
•
Mounting locations must NOT interfere with the driver or with
instrument visibility.
•
The installation should provide easy access to the radio operating
controls.
•
Rounded corners/edges should be employed to the maximum extent
possible.
CAUTION
Be careful to avoid damaging some vital part of the
motorcycle if it becomes necessary to drill mounting holes.
Also, always check to see how far the mounting screws will
extend below the mounting surface before installing.
Caution must be exercised to not drill through the gasoline
tank.
7.1.1 Control Unit And Mic Hanger Installation
Refer to Figure 7-2 for a detailed mechanical drawing of the control unit and
microphone mounting assembly. The mounting bracket shown mates with the
Harley-Davidson Road King hardware. For all other models, an additional
adapter bracket is required.
1.
Using the hardware supplied, (part of Hardware Kit 350A1396G3) mount
the control unit bracket to the motorcycle.
NOTE
A special spacer may be required between the control unit
bracket and the motorcycle to raise the level of the control unit
bracket. This spacer, if needed, must be constructed locally.
27
2.
Mount the control unit and mic hanger to the mounting bracket.
After installing the control unit, do not make any cable connections until all
cables have been run and secured. Speaker and option connectors are shown
on the Interconnection Diagrams listed in the Table of Contents.
7.2
SPEAKER MOUNTING
Mount the speaker where the operator can hear it, and where it does not
interfere with the safe operation of the motorcycle. On some motorcycles, the
speaker can be attached to the windshield bracket using existing bolts to
secure the speaker mounting bracket (see Figure 7-3).
Figure 7-1: Typical Control Unit Installation
28
Figure 7-2: Control Unit Mounting Assembly
(188D6804, Sh. 1, Rev. 2)
29
Figure 7-3: Typical Speaker Mounting
7.3
CABLE ROUTING
7.3.1 Power and Control Cables
Cable routing consists of planning and routing the cable runs between the
radio, control unit, and battery. The cables should be routed away from
exhaust pipes, mufflers, and moving parts, or where mechanical damage may
result. Secure all cables with black cable ties to provide a clean installation.
The power and control cables, red and black, exit the radio case assembly
through the square hole in the front of the box and are routed to the area
beneath the saddle. The fused power cables (19B802622P2 or
19B802554P25) from the radio terminate here and are connected to the
battery. The control cable is routed through the triangular frame assembly to
the rear of the control unit.
7.3.2 Option Cable
The option cable is routed from the option connector on the rear of the control
unit CG/PTT disable switch mounted on the left handlebar.
30
7.3.3 Typical Harley-Davidson Installation
1.
Disconnect gas line from tank and drain gas into an approved container.
2.
Remove cowling, gas tank, and fairing, if required, to gain access to the
triangular frame assembly, beneath the gas tank, to permit cable routing.
3.
Push saddle support springs forward to release the saddle and tilt it
forward to gain access to the area beneath the saddle.
NOTE
The power cable is designed for negative ground systems
only. The power and control cable consists of three separate
cables: RED (positive), BLACK (negative), and a control
cable.
4.
Pass the power and control cables through the square hole in the bottom
of the radio case assembly to the area beneath the saddle. See Figure 6-4
which shows cable routing under the center of the case assembly. Figure
7-4 shows the cabling underneath the saddle area. (Note the location of
the option cable and connector, not being used.)
5.
Refer to Figure 7-5 and route the cables through the center of the
triangular frame assembly to the area at the rear of the control unit. The
cable may be routed along side existing cables and secured to them with
cable ties.
NOTE
It may be necessary to notch a portion of the cowling at the
control unit end and at the saddle area to provide entrance
and exit holes for the cable. The entrance and exit cutaway
holes are required to permit the cowling to be remounted
flush to the gas tank.
6.
Route the control cable to the rear of the control unit and make the
connection to the right rear of the control unit as shown in Figure 7-6.
Any excess cable will reside beneath the saddle area. (The option and
accessory cable is shown connected to the left rear of the control unit).
7.
Re-examine cable routing and be sure that all cables are neatly routed and
secured with cable ties.
8.
Install a cable clamp on saddle mounting bracket (left side) and secure
the power and control cables from the radio case assembly.
9.
Route speaker leads from the control cable underneath the handlebar to
the rear of the instrument panel assembly in the vicinity of the speaker.
Secure to headlight cabling with cable ties. Excess cable should be
bundled and secured with cable ties behind the instrument panel
assembly.
31
NOTE
Refer to HEADSET INSTALLATION (OPTION) for
accessory cable routing instructions.
10. Connect speaker leads from accessory cable to speaker cable.
11. Connect negative power lead to the battery negative (-) terminal.
12. Connect positive power lead to the battery positive (+) terminal.
13. Reinstall gas tank, cowling, and secure saddle.
14. Verify all electrical connections: radio, control unit, antenna, option
switch, speaker, and battery.
15. Close and lock radio case assembly.
Figure 7-4: Option Cable Stored Beneath Saddle Area
32
Figure 7-5: Triangular Frame Assembly
Figure 7-6: Control Unit Connections
33
7.3.3.1 For Motorcycle Models Equipped with Gas Tank Fairing
The cable may be routed from the saddle area, under the fairing, around the
left side of the gas tank filler pipe, and up to the area of the control unit. The
fairing may have to be notched to provide entrance and exit space. Run the
control cable as directed in Steps 1 through 3.
1.
Remove all the screws securing the fairing. Next, unscrew and remove
the gas tank cap and lift off the fairing. Replace the gas cap immediately.
WARNING
2.
Run the cables from the saddle area up the left side of the gas tank to the
area of the control unit.
NOTE
3.
Always replace the gas cap as soon as the fairing is
replaced/removed. This is necessary to reduce the
possibility of an explosion as well as to prevent drill
shavings or other debris from getting into the gas tank.
It may be necessary to notch a portion of the fairing at the
control unit end and at the saddle area to provide entrance
and exit holes for the cable. The entrance and exit cutaway
holes are required to permit the fairing to be remounted
flush to the gas tank.
Before replacing the fairing, the control cable and any option cables may
be run under the fairing also. Replace the fairing by removing the gas
cap, repositioning the fairing, then replacing the gas cap and the screws
that secure the fairing.
7.3.3.2 For Motorcycles Not Equipped With A Gas Tank Fairing
After making power connections, run the control cables up the left side of the
motorcycle to the control unit and secure the cables with the cable ties. Note:
All cables connect to the back of the control unit.
7.4
CABLE CONNECTIONS
Cable connections consist of connecting the power and control cables
(individual red + and black -), the radio control cable, and the antenna cable.
Verify that all cables have been connected and are secure.
Refer to control cable assembly drawings 19B802554 and Interconnection
Drawings (188D6783) for electrical and mechanical application details.
34
7.4.1 Power Cable
As shipped from the factory, the power cable (19B802622P2) is equipped
with a 12 amp in-line fuse (installed) and ring terminals. The power cable
supplies power from the battery to the radio. Refer to Figure 6-4.
1.
Connect the red lead (+) to the battery terminal on the alternator whine
filter and the black lead (-) to ground on the alternator whine filter.
2.
Route the cables to the battery and then connect the black (-) and the red
lead (+) to the battery terminals.
7.4.2 Control Cable
The control cable (remote mount, extended option) is routed between the
control unit and the motorcycle radio case. In addition to the main cable, the
cable assembly contains a pair of black speaker leads and a single yellow wire
for ignition switch standby control. Normally, the ignition switch standby
control feature is not used in motorcycle applications and the yellow fuse
assembly provided is discarded and the wire terminated. However, at the
customer’s discretion, the ignition switch standby control feature may be
used.
The plug connections include the microphone, speaker, option cable, and the
control cable. Refer to the interconnection diagram 188D6783 and to diagram
19B802554P23 for cable identification.
1.
Plug the black speaker leads from the control cable into the speaker
cable.
2.
Plug the control cable into the right rear receptacle of the control unit.
7.4.3 Ignition Switch Option
NOTE
The M7100IP radio, as shipped from the factory, has the
“ignition sense” feature disabled. As such, the radio is
powered ON or OFF as determined by the front panel ONOFF/VOLUME control only (assuming A+ and A- are
connected). If the “ignition sense” feature is to be enabled,
open the top cover of the radio and remove the shield from
the logic PWB. Slide switch SW601 from position 3-2 to 12. Replace shield and top cover. Be sure to apply the correct
torque to the screws holding the top cover in place. Refer to
the M7100IP Maintenance Manual for installation
instructions.
35
7.4.4 Accessory Cable
The accessory cable (19B802554P24) provides connections for the external
headset, DES keyloader, and other options (i.e., data terminal, external
encoder/decoder, etc). Refer to “HEADSET INSTALLATION (OPTION).”
7.5
ANTENNA INSTALLATION
7.5.1 General
The M/A-COM M7100IP motorcycle options for the UHF (378-430 MHz)
land mobile radio band are designed for use with two antennas (part number
LE-OM406BKTNC for 378-420 MHz or LE-OM420BKTNC for 420-430
MHz). With this antenna, a ground plane is no longer necessary. This antenna
is an end-fed high-impedance antenna that provides the proper VSWR and
radiation pattern without the use of a ground plane. Typical antenna gain
without a ground plane is 0 dB.
The case/antenna mounting plate (188D6437P1) was designed to fit the hole
mounting pattern for either of the two antenna mounts.
CAUTION
Since the two antennas are high impedance, voltage fed
antennas, the length of the coaxial cable from the antennas
to the M7100IP RF port is critical. It cannot be just any
arbitrary length. To prevent possible extraneous radiation,
RFI feedback from the antenna to the radio, high VSWR, or
antenna ground currents, select an antenna coaxial cable
length that is close to a multiple of an odd quarterwavelength.
To properly use a thru-line wattmeter, one of the following two conditions
must be met:
•
If the wattmeter is installed right at the M7100IP RF port and the odd
multiple of a quarter-wavelength of coax to the antenna is used, correct
readings will result. Any other length of coax will result in improper
readings.
•
If a length of coax equal to a multiple of a half-wave length is installed
between the M7100IP RF port and the thru-line wattmeter and an odd
multiple of a quarter-wavelength of coax to the antenna is used, correct
readings will also result. Any other length of coax will result in improper
readings.
To calculate the proper cable length of the antenna coaxial cable, proceed as
follows:
36
1.
Determine the center frequency of the majority of programmed transmit
channel frequencies.
2.
Use the formula:
¼λ in =
2805
F(MHz)
Example 1: Assume the customer has an 800 MHz M7100IP with most of the
transmit frequencies between 816-821 MHz. Therefore, center frequency is
818.5 MHz. Applying the above formula results in:
¼λ in = 2805 = 3.43 inches
818.5
½λ wavelength (in inches)= 6.85 inches
The cable length should be 3.43 + n x 6.85 inches. Since the installer will
need a length of the coax from the antenna to the radio to be at least 22 inches
long to physically connect the antenna to the radio, he must calculate a length
of coax that will meet the odd quarter-wavelength requirement and be greater
than 22 inches.
Choose n=3. Coaxial cable length is 3.43 + 3 x 6.85= 23.99 inches.
Example 2: Assume the center frequency is 155 MHz. Applying the formula:
¼λ = 18.10 inches; ½ wavelength = 36.19 inches; n=1.
Coaxial cable length is 18.10 + 1 x 36.19= 54.29 inches.
7.5.2 Typical Motorcycle Mount Antenna Installation
The typical motorcycle mounting of an antenna is only applicable when the
installation provides at least 20 centimeters (8 inches) between the antenna
and operators/bystanders. This distance recommendation is made using a 50%
duty cycle.
1.
After the proper length of coax cable has been calculated, cut the coax
cable so that when the TNC crimp style connector is installed the overall
length will equal the calculated length.
2.
Route the assembled proper length coax from the antenna, under the
antenna bracket, and into the weather-resistant case.
3.
Connect the antenna cable to the RF port on the M7100IP radio.
WARNING
See the “RF ENERGY EXPOSURE INFORMATION”
section at the beginning of this manual for further
information regarding Maximum Permissible Exposure
(MPE) limits of RF radiation absorption set by the FCC.
37
8 FINAL CHECKS AND CONNECTIONS
After the weather resistant case is installed, all cables run, and the radio,
control unit, speaker, and microphone installed, refer to the interconnection
diagrams and verify that all connections have been made and the equipment is
properly grounded. Make a final check of all cables to make sure they are
properly connected and dressed away from all moving parts and exhaust
pipes, and secured with cable ties. Then recheck all electrical connections and
radio mounting hardware.
8.1
HEADSET INSTALLATION (OPTION)
NOTE
To enable the PTT switch on the handlebar switch for
external headset options, the M7100IP mobile radio must be
programmed so that INP2 is defined to be “PTT” or
“EXTPTT”. Without this software addition, the headset
options will not transmit.
8.1.1 Dual Radio (i.e., M7100IP Mobile and Portable
Radio) Application
The Headset Option includes the helmet-mounted noise canceling microphone
with single (or dual) speakers, the belt box assembly (with internal amplifier),
and the Helmet Kit Interface Cable.
1.
Install the noise-canceling microphone and single (or dual) speakers in
the helmet per instructions provided by the vendor.
2.
Remove the plug 19B802554P26 from the option connector on the back
of the M7100IP radio control unit. Connect the accessory cable
19B802554P24 to the option connector.
3.
Install the Helmet Kit Interface Cable (MCH-71GT, etc.) containing the
PTT only pushbutton switch or the PTT/CG disable switch to the left
handlebar, insuring that freedom of motion is not compromised. Route
the eight pin waterproof connector over to and mate it with the eight pin
waterproof connector that is part of accessory cable 19B802554P24.
4.
Route the long end of the Helmet Kit Interface Cable containing the four
position quick disconnect plug along the bike and bring it out near the
location of the driver’s hip.
5.
The long end of the accessory cable 19B802554P24 which contains the
25 pin D-subminiature receptacle connector is to also be routed along the
bike and any excess is to be coiled up and left under the seat.
6.
The driver takes the belt boxes (listed on page 10) and attaches it to his
belt. The helmet kit quick disconnect plug is mated to the belt box quick
disconnect connector.
38
7.
Finally, the other quick disconnect connector of the belt box is mated to
the Helmet Kit Interface Cable quick disconnect connector.
Orion Mobile Radio Only Appllication
This Headset Option includes the helmet-mounted noise canceling
microphone with single (or dual) speakers, the extender cable assembly, and
the Helmet Kit Interface Cable.
1.
Follow steps 1-5 of the “Dual Radio Application.”
2.
The helmet kit quick disconnect plug is mated to the extender cable
25-0694 (no need for a belt box).
3.
Finally, the other quick disconnect connector of the extender cable is
mated to the Helmet Kit Interface Cable quick disconnect connector.
NOTE
NOTE
The headset option speakers are a nominal 24 ohms. Use of
other impedance vale speakers will result in non-optimum
sound performance from the speaker(s). The KA-23 dual
speaker helmet kit has the two speakers wired in parallel.
They must be re-wired in series to perform properly.
The Helmet Kit Interface Cables MCH-71GT and MCK71GT have a pushbutton switch that only supports the PTT
function. The Interface Cables MCH-72GT and MCK72GT have a three-position rocker switch that supports both
the PTT and CG Decode Disable functions.
8.1.2 Headset Operation
1.
If the motorcycle is equipped with the MCH-71GT or MCK-71GT
Motorcycle Interface cable, simply press and hold the PTT button (and
talk into the noise-canceling mic) to transmit. Release the PTT button to
receive. Adjust the volume switch on the control head for the desired
level.
2.
If the motorcycle is equipped with the MCH-72GT or MCK-72GT
Motorcycle Interface cable, press and hold the three position toggle
switch to the momentary (PTT) position (and talk into the noisecanceling mic) to transmit. Release the toggle switch to its center
position to receive. In this center position, the user is in MONITOR
mode because any programmed decoder has been deactivated. To be in
receive mode with any programmed decoders activated, press the toggle
switch to the latched position. Adjust the volume control on the control
head for the desired level.
39
Interconnection Diagram
(188D6783, Sh. 1, Rev. 3)
40
Interconnection Diagram
(188D6783, Sh. 1, Rev. 3)
41
Remote Mount, Motorcycle Extended
(19B802554P23, Sh. 23, Rev. 25)
42
Motorcycle Accessory Cable
(19B802554P24, Sh. 24, Rev. 25)
43
Power Control Cable
(19B802622P2, Sh. 2, Rev. 6)
44
Motorcycle Radio Case Assembly
(188D6465, Rev.4, Part 1)
45
Motorcycle Radio Case Assembly
(188D6465, Rev.4, Part 2)
46
PARTS LISTS
Option HBCP7W: Scan Control Unit, KRY 101 1632/12
PART NUMBER
DESCRIPTION
NP101411V1
Nameplate
KRY 101 1632/12
M7100 Control Unit, Scan model
IP
Option HBCP7X: System Control Unit, KRY 101 1632/14
PART NUMBER
DESCRIPTION
NP101411V1
Nameplate
KRY 101 1632/14
M7100 Control Unit, Scan model
IP
Option MAHG-ZN6R: Motorcycle Field Upgrade Kit
(M7100IP Radio Conversion)
PART NUMBER
DESCRIPTION
19A703965P2
Alternator Filter
19B802554P23
Control Cable
19B802554P24
Accessory Cable
19B802622P2
Power Cable
188D6464P1
Motorcycle Case (Black)
188D6437P1
Case/Antenna Bracket
KT101533V4
Motorcycle Radio Mounting Bracket and Hardware Kit
188D6438P1
Adapter Bracket (for Harley-Davidson Motorcycles)
350A1396G1
Hardware Kit For Motorcycle Case
350A1396G2
Hardware Kit For Case/Antenna Bracket
350A1396G3
Hardware Kit For Control Unit Mounting Bracket
350A1396G4
Hardware Kit For Adapter Bracket (For Harley-Davidson
Motorcycles)
47
Option MAHG-ZN6D: Motorcycle Accessories (Remote Mount)
Option MAHG-ZN6E: Motorcycle Accessories (Remote Mount) w/o
Motorcycle Accessory Cable
PART NUMBER
DESCRIPTION
19B802671P1
Front Cover, Remote Radio
344A3723P11
Label, Power Set
350A1396G1
Motorcycle Case Hardware Kit
350A1396G2
Case/Antenna Mount Hardware Kit
350A1396G3
Control Unit Mounting Hardware Kit
350A1396G4
Case Adapter Mounting Hardware Kit
188D6437P1
Case/Antenna Bracket
188D6438P1
Case Adapter Bracket
188D6464P1
Radio Mount (Black) Case
LS102824V1
Mobile Speaker, MIL STD, 4 ohm
19A703965P2
RF Interface Filter
19B802554P23
Remote Mount Motorcycle Extended Option Cable
19B802554P24
Motorcycle Accessory Cable (not included with Option MAHGZN6E)
19B802622P2
Motorcycle Power Cable
KT101533V14
Motorcycle Radio Mounting Bracket and Hardware Kit
19B235310P6
Nameplate; Blank
NP101410V2
Nameplate, M7100 Mobile
48
IP
Motorcycle Radio Mount Case and Hardware
DESCRIPTION
Motorcycle Radio Case – 188D6464P1
188D6215P1
Case Top
188D6221P1
Case Bottom
19B804433P1
Hinge (top & bottom)
350A1341P1
Gasket
19B804263P1
Catch Assembly
EMKA 1048-U14
Lock Assembly (lock, tumbler, mounting nut, bolt and key)
19B804711P1
Lock Stop
EMKA 1109-SU10
Key; unmolded
EMKA 1108-U35 or
19B804717P2
Key
19B804715P2
Friction Washer
19B804429P2
Hooked Cam
SBA 123 030/0060
Cap screw (used to secure hinge)
19A149819P1
Thread Locker (Loctite® 425)
19A115204P1
Cam Lubricant (Lubriplate® 130A)
344A1396G1
Motorcycle Case Hardware Kit
L14BP15014
Screw, Hex Head, Mach (Qty. 4)
Control Unit/Microphone Mounting Bracket and Hardware Kit
PART NO.
188D6530P1
DESCRIPTION
Control Unit Bracket (Qty. 1)
350A1408P1
Washer, Breakaway (Qty. 2)
19B802554P26
Plug, DB25 (Qty. 1)
19B802871P2
Cover, Microphone, Connector (Qty. 1)
19A115409P4
Washer, Lock (Qty. 2)
N24P21010
Screw, Cap Hex head, SS (Qty. 2)
N24P23014
Screw, Hex head HD, 5-16x7 - 8 (Qty. 2)
4031458G2
Spring
SBA123040/0080
Screw, Mach., SS
4031457G1
Bracket, Mounting with holes
19B804356P1
Bracket, Microphone Hanger
Microphone Hanger Kit (188D6556G1)
49
Motorcycle Radio Case Adapter Bracket Mounting Kit
PART NO.
DESCRIPTION
188D6438P1
Bracket, Case Adapter
Case Adapter Bracket Mounting Hardware Kit 350A1396G4
19A134763P3
Mount, Rubber
Motorcycle Case Hardware Kit 350A1396G1
PART NO.
N415P25
DESCRIPTION
Washer, Lock (Qty. 4)
N400P35
Washer, Flat (Qty. 4)
SBA123030/0080
Screw, SS (Qty. 4)
SBA123040/0120
Screw, Pan Head, Torx SS (Qty. 4)
N415P11
Washer, Metal, Lock (Qty. 4)
N415P16
Washer, Lock, SS (Qty. 4)
L14BP15014
Screw, Hex Head, Mach (Qty. 4)
Option MAHG-ZN6F: Hand Held Controller (without Siren)
Option MAHG-ZN6G: Hand Held Controller (without Siren and no
accessory cable)
Option MAHG-ZN6H: Hand Held Controller (with Siren)
Mounting Hardware Kit (Less Bracket) 350A1396G2 & G4
PART NO.
DESCRIPTION
N400AP42
Washer, Metal, Lock (Qty. 4)
N415P25
Washer, Metal, Lock (Qty. 4)
N400P35
Washer, Metal, Lock (Qty. 3)
SBA123030/0140
Screw, Mach, Torx, SS (Qty. 3)
N279AP23B6
Nut, Serrated, 5/16” (Qty. 8)
N400P41
Washer, Flat (Qty. 4)
N24P21010
Screw, Cap, Hex Head, SS (Qty. 4)
N24P23014
Screw, Hex Head, Mach, SS (Qty. 4)
CA101619V1*
Hand Held Controller Interface cable (without Siren Interface)
CA101619V5**
Hand Held Controller Interface cable (with Siren Interface)
CU101239V1
Control Unit
*Only for Options MAHG-ZN6F and MAHG-ZN6G.
**Only for Option MAHG-ZN6H
50
Motorcycle Radio Mounting Bracket (KT101533V4)
PART NO.
DESCRIPTION
Photo not available.
N402P9B17
Washer, Flat, 0.203ID/0.406OD, Black
FM102906V1
Bracket, Motorcycle Radio Mount
L14P14010B17
Screw, Hex, M5x10, Black
L401P25B17
Washer, Lock, Split, M5, Black
51
9 WARRANTY
A.
M/A-COM, Inc. (hereinafter "Seller") warrants to the original purchaser for use (hereinafter "Buyer") that
Equipment manufactured by or for the Seller shall be free from defects in material and workmanship,
and shall conform to its published specifications. With respect to all non-M/A-COM Equipment, Seller
gives no warranty, and only the warranty, if any, given by the manufacturer shall apply. Rechargeable
batteries are excluded from this warranty but are warranted under a separate Rechargeable Battery
Warranty (ECR-7048).
B.
Seller’s obligations set forth in Paragraph C below shall apply only to failures to meet the above
warranties occurring within the following periods of time from date of sale to the Buyer and are
conditioned on Buyer’s giving written notice to Seller within thirty (30) days of such occurrence:
1.
for fuses and non-rechargeable batteries, operable on arrival only.
2.
for parts and accessories (except as noted in B.1) sold by Seller’s Service Parts Operation, ninety
(90) days.
3.
for PANTHER™ series handportable and mobile radios, two (2) years.
4.
for all other equipment of Seller’s manufacture, one (1) year.
C.
If any Equipment fails to meet the foregoing warranties, Seller shall correct the failure at its option (i) by
repairing any defective or damaged part or parts thereof, (ii) by making available at Seller’s factory any
necessary repaired or replacement parts, or (iii) by replacing the failed Equipment with equivalent new
or refurbished Equipment. Any repaired or replacement part furnished hereunder shall be warranted for
the remainder of the warranty period of the Equipment in which it is installed. Where such failure cannot
be corrected by Seller’s reasonable efforts, the parties will negotiate an equitable adjustment in price.
Labor to perform warranty service will be provided at no charge during the warranty period only for the
Equipment covered under Paragraph B.3 and B.4. To be eligible for no-charge labor, service must be
performed at a M/A-COM factory, by an Authorized Service Center (ASC) or other Servicer approved
for these purposes either at its place of business during normal business hours, for mobile or personal
equipment, or at the Buyer’s location, for fixed location equipment. Service on fixed location equipment
more than thirty (30) miles from the Service Center or other approved Servicer’s place of business will
include a charge for transportation.
D.
Seller’s obligations under Paragraph C shall not apply to any Equipment, or part thereof, which (i) has
been modified or otherwise altered other than pursuant to Seller’s written instructions or written
approval or, (ii) is normally consumed in operation or, (iii) has a normal life inherently shorter than the
warranty periods specified in Paragraph B, or (iv) is not properly stored, installed, used, maintained or
repaired, or, (v) has been subjected to any other kind of misuse or detrimental exposure, or has been
involved in an accident.
E.
The preceding paragraphs set forth the exclusive remedies for claims based upon defects in or
nonconformity of the Equipment, whether the claim is in contract, warranty, tort (including negligence),
strict liability or otherwise, and however instituted. Upon the expiration of the warranty period, all such
liability shall terminate. The foregoing warranties are exclusive and in lieu of all other warranties,
whether oral, written, expressed, implied or statutory. NO IMPLIED OR STATUTORY WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT
SHALL THE SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT
OR EXEMPLARY DAMAGES.
This warranty applies only within the United States.
M/A-COM, Inc.
1011 Pawtucket Blvd.
Lowell, MA 01853
1-877-OPENSKY
52
M/A-COM, Inc.
221 Jefferson Ridge Parkway
Lynchburg, VA 24501
1-800-528-7711
ECR-7047C
NOTES
53
NOTES
54
55
M/A-COM Wireless Systems
221 Jefferson Ridge Parkway
Lynchburg, Virginia 24501
(Outside USA, 434-385-2400) Toll Free 800-528-7711
www.macom-wireless.com
Printed in U.S.A.

---

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