HARRIS TR-0035-E M7100 VHF Mobile, 8-50W User Manual MM102343V1RevBp2 FCC

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Installation Manual
MM102343V1
Rev. B, Mar-05
M7100IP
Mobile Radio & Control Unit
Motorcycle Installation
REVISION HISTORY
REV
DATE
SUMMARY OF CHANGES
May 2004
Initial release
Mar. 2005
Add MPE and FCC information for 50W VHF mobile
radio.
M/A-COM Technical Publications would particularly appreciate feedback on any errors found in this document
and suggestions on how the document could be improved. Submit your comments and suggestions to:
Wireless Systems Business Unit
or fax your comments to: (434) 455-6851
M/A-COM, Inc.
Technical Publications
or e-mail us at: techpubs@tycoelectronics.com
221 Jefferson Ridge Parkway
Lynchburg, VA 24501
CREDITS
EDACS is a registered trademark and PANTHER, M-PA, M-PD, MTL, TPX, PCS, M-RK,
LPE-200, and Prism are trademarks of M/A-COM, Inc.
Kawasaki is a registered trademark of Kawasaki Motors Corporation, U.S.A.
Harley-Davidson is a registered trademark of Harley-Davidson, Inc.
All other brand and product names are trademarks, registered trademarks, or service marks
of their respective holders.
NOTICE
The voice coding technology embodied in this product is protected by intellectual property rights
including patent rights, copyrights, and trade secrets of Digital Voice Systems, Inc. The user of
this technology is explicitly prohibited from attempting to decompile, reverse engineer, or
disassemble the Object Code, or in any way convert the Object Code into human-readable form.
NOTICE
Repairs to this equipment should be made only by an authorized service technician or at a facility
designated by the supplier. Any repairs, alterations or substitutions of recommended parts made
by the user to this equipment not approved by the manufacturer could void the user’s authority to
operate the equipment in addition to the manufacturers warranty.
The software contained in this device is copyrighted by M/A-COM, Inc. Unpublished rights are
reserved under the copyright laws of the United States.
This manual is published by M/A-COM, Inc., without any warranty. Improvements and changes
to this manual necessitated by typographical errors, inaccuracies of current information, or
improvements to programs and/or equipment, may be made by M/A-COM, Inc., at any time and
without notice. Such changes will be incorporated into new editions of this manual. No part of this
manual may be reproduced or transmitted in any form or by any means,. electronic or mechanical,
including photocopying and recording, for any purpose, without the express written permission of
M/A-COM, Inc.
Copyright© 2004 M/A-COM, Inc. All rights reserved.
TABLE OF CONTENTS
Page
SAFETY SYMBOL CONVENTIONS ................................................... 4
RF ENERGY EXPOSURE INFORMATION ....................................... 5
2.1 RF ENERGY EXPOSURE INFORMATION....................................... 5
2.1.1
Federal Communications Commission Regulations ................ 6
2.2 COMPLIANCE WITH RF EXPOSURE STANDARDS...................... 6
2.2.1
Mobile Antennas...................................................................... 8
2.2.2
Approved Accessories ............................................................. 8
2.2.3
Contact Information................................................................. 8
OPERATION SAFETY RECOMMENDATIONS................................ 9
3.1 TRANSMITTER HAZARDS ............................................................... 9
3.2 SAFE DRIVING RECOMMENDATIONS ........................................ 10
GENERAL INFORMATION ............................................................... 12
4.1 RELATED DOCUMENTATION ....................................................... 12
OPTIONS AND ACCESSORIES ......................................................... 13
5.1 VENDOR DROP SHIP OPTIONS ..................................................... 15
5.1.1
External Headset Options ...................................................... 15
5.2 HARDWARE KITS ............................................................................ 15
5.3 USER SUPPLIED EQUIPMENT ....................................................... 19
5.4 POWER CONSIDERATIONS............................................................ 19
5.4.1
RF Power Adjustments .......................................................... 19
INSTALLATION ................................................................................... 21
6.1 TOOLS REQUIRED........................................................................... 21
6.2 EQUIPMENT INSTALLATION ........................................................ 21
6.2.1
Weather Resistant Case Assembly and Installation ............... 21
6.2.2
Harley-Davidson Installation................................................. 24
6.3 RADIO MOUNTING BRACKETS .................................................... 24
CONTROL UNIT MOUNTING ........................................................... 26
7.1.1
Control Unit and Mic Hanger Installation ............................. 27
7.2 SPEAKER MOUNTING..................................................................... 29
7.3 CABLE ROUTING............................................................................. 29
7.3.1
Power and Control Cables ..................................................... 29
7.3.2
Option Cable.......................................................................... 30
7.3.3
Typical Harley-Davidson Installation.................................... 30
7.4 CABLE CONNECTIONS................................................................... 33
7.4.1
Power Cable........................................................................... 34
7.4.2
Control Cable......................................................................... 34
7.4.3
Ignition Switch Option .......................................................... 34
7.4.4
Accessory Cable .................................................................... 35
7.5 ANTENNA INSTALLATION............................................................ 35
7.5.1
General .................................................................................. 35
7.5.2
Typical Motorcycle Mount Antenna Installation................... 36
FINAL CHECKS AND CONNECTIONS............................................ 37
8.1 HEADSET INSTALLATION (OPTION)........................................... 37
8.1.1
Dual Radio Application (Mobile with Portable).................... 38
8.1.2
Headset Operation ................................................................. 41
WARRANTY.......................................................................................... 56
1 SAFETY SYMBOL CONVENTIONS
The following conventions are used throughout this manual to alert the user to
general safety precautions that must be observed during all phases of
operation, service, and repair of this product. Failure to comply with these
precautions or with specific warnings elsewhere in this manual violates safety
standards of design, manufacture, and intended use of the product. M/ACOM, Inc. assumes no liability for the customer’s failure to comply with
these standards.
WARNING
The WARNING symbol calls attention to a procedure,
practice, or the like, which, if not correctly performed or
adhered to, could result in personal injury. Do not proceed
beyond a WARNING symbol until the conditions identified
are fully understood or met.
CAUTION
The CAUTION symbol calls attention to an operating
procedure, practice, or the like, which, if not performed
correctly or adhered to, could result in damage to the
equipment or severely degrade the equipment performance.
NOTE
The NOTE symbol calls attention to supplemental
information, which may improve system performance or
clarify a process or procedure.
The ESD symbol calls attention to procedures, practices, or
the like, which could expose equipment to the effects of
Electro-Static Discharge. Proper precautions must be taken
to prevent ESD when handling circuit modules.
2 RF ENERGY EXPOSURE INFORMATION
2.1
RF ENERGY EXPOSURE AWARENESS,
CONTROL INFORMATION, AND OPERATION
INSTRUCTIONS FOR FCC OCCUPATIONAL USE
REQUIREMENTS
BEFORE USING YOUR MOBILE TWO-WAY RADIO, READ THIS
IMPORTANT RF ENERGY AWARENESS AND CONTROL
INFORMATION AND OPERATIONAL INSTRUCTIONS TO
ENSURE COMPLIANCE WITH THE FCC’S RF EXPOSURE
GUIDELINES.
NOTICE: This radio is intended for use in occupational/controlled
conditions, where users have full knowledge of their exposure and can
exercise control over their exposure to meet FCC limits. This radio
device is NOT authorized for general population, consumer, or any other
use.
Changes or modifications not expressly approved by M/ACOM, Inc. could void the user's authority to operate the
equipment.
CAUTION
This two-way radio uses electromagnetic energy in the radio frequency (RF)
spectrum to provide communications between two or more users over a
distance. It uses RF energy or radio waves to send and receive calls. RF
energy is one form of electromagnetic energy. Other forms include, but are
not limited to, electric power, sunlight, and x-rays. RF energy, however,
should not be confused with these other forms of electromagnetic energy,
which, when used improperly, can cause biological damage. Very high levels
of x-rays, for example, can damage tissues and genetic material.
Experts in science, engineering, medicine, health, and industry work with
organizations to develop standards for exposure to RF energy. These
standards provide recommended levels of RF exposure for both workers and
the general public. These recommended RF exposure levels include
substantial margins of protection. All two-way radios marketed in North
America are designed, manufactured, and tested to ensure they meet
government established RF exposure levels. In addition, manufacturers also
recommend specific operating instructions to users of two-way radios. These
instructions are important because they inform users about RF energy
exposure and provide simple procedures on how to control it. Please refer to
the following websites for more information on what RF energy exposure is
and how to control your exposure to assure compliance with established RF
exposure limits.
http://www.fcc.gov/oet/rfsafety/rf-faqs.html
http://www.osha.gov./SLTC/radiofrequencyradiation/index.html
2.1.1 Federal Communications Commission
Regulations
Your M/A-COM, Inc. M7100IP mobile two-way radio is designed and tested
to comply with the FCC RF energy exposure limits for mobile two-way radios
before it can be marketed in the United States. When two-way radios are
used as a consequence of employment, the FCC requires users to be fully
aware of and able to control their exposure to meet occupational
requirements. Exposure awareness can be facilitated by the use of a label
directing users to specific user awareness information. Your M/A-COM, Inc.
M7100IP two-way radio has an RF exposure product label. Also, your
M7100IP Installation and Operator’s Manuals include information and
operating instructions required to control your RF exposure and to satisfy
compliance requirements.
2.2
COMPLIANCE WITH RF EXPOSURE
STANDARDS
Your M/A-COM, Inc. M7100IP mobile two-way radio is designed and tested
to comply with a number of national and international standards and
guidelines (listed below) regarding human exposure to RF electromagnetic
energy. This radio complies with the IEEE and ICNIRP exposure limits for
occupational/controlled RF exposure environment at duty factors of up to
50% talk-50% listen and is authorized by the FCC for occupational use. In
terms of measuring RF energy for compliance with the FCC exposure
guidelines, your radio antenna radiates measurable RF energy only while it is
transmitting (talking), not when it is receiving (listening) or in standby mode.
Your M/A-COM, Inc. M7100IP mobile two-way radio complies with the
following RF energy exposure standards and guidelines:
•
United States Federal Communications Commission (FCC), Code of
Federal Regulations; 47 CFR §§ 2 sub-part J.
•
American National Standards Institute (ANSI)/Institute of Electrical
and Electronic Engineers (IEEE) C95.1-1992.
•
Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999.
CAUTION
CAUTION
Radios intended for motorcycle installations are factoryconfigured at 25 watts. It is important that radios not
intended for motorcycle installations are not substituted for
motorcycle radio units.
Table 2-1 lists the recommended minimum lateral distance
for a controlled environment and for unaware bystanders in
an uncontrolled environment, from transmitting types of
antennas (i.e., monopoles over a ground plane, or dipoles)
at rated radio power for mobile radios installed on a
motorcycle. Transmit only when unaware bystanders are at
least the uncontrolled recommended minimum lateral
distance away from the transmitting antenna.
Table 2-1: Rated Power and Recommended Minimum Lateral Distance
RATED POWER OF
RECOMMENDED MINIMUM LATERAL
MOBILE RADIO
DISTANCE FROM TRANSMITTING
FREQUENCY MOTORCYCLE-INSTALLED
MOBILE TWO-WAY RADIO
ANTENNA
SPLIT
CONTROLLED
UNCONTROLLED
VHF
25 Watts, (136 MHz, Antenna
P/N: SM-LE-OM150K.125/TNC)
54.27 cm
121.35 cm
UHF–L
50 Watts, (378 MHz, Antenna
P/N: LE-OM406BKTNC)
85.23 cm
190.60 cm
50 Watts, (378 MHz, Antenna
P/N: LE-OM420BKTNC)
85.23 cm
190.60 cm
50 Watts, (450 MHz, Antenna
P/N: LE-OM440BKTNC)
68.62 cm
153.43 cm
50 Watts, (450 MHz, Antenna
P/N: LE-OM450BKTNC)
68.62 cm
153.43 cm
50 Watts, (450 MHz, Antenna
P/N: LE-OM470BKTNC)
68.62 cm
153.43 cm
50 Watts, (450 MHz, Antenna
P/N: LE-OM490BKTNC)
68.62 cm
153.43 cm
35 Watts, (806 MHz, Antenna
P/N: LE-OM806DBKTNCDS)
47.90 cm
107.20 cm
UHF-H
800 MHz
2.2.1 Mobile Antennas – Motorcycle Installation
NOTE
This device must not be co-located or operating in conjunction
with any other antenna or transmitter.
Install the radio’s antenna (refer to Table 2-1 for frequencies and
corresponding part numbers of recommended antennas) on the end of the
motorcycle case farthest away from the driver. These mobile antenna
installation guidelines are limited to motorcycles fit with the motorcycle radio
case with integral antenna grounding plane. The antenna installation should
additionally be in accordance with the following.
•
The requirements of the antenna manufacturer/supplier included with the
antenna.
•
Instructions in the M7100IP Radio and Control Unit Motorcycle
Installation Manual, including minimum antenna cable lengths.
•
The installation manual providing specific information of how to install
the antennas to facilitate recommended operating distances to all
potentially exposed persons.
Use only the M/A-COM approved/supplied antenna(s) or approved
replacement antenna(s).
Unauthorized antennas, modifications, or
attachments could damage the radio and may violate FCC regulations.
2.2.2 Approved Accessories
This radio has been tested and meets the FCC RF guidelines when used with
the M/A-COM accessories supplied or designated for use with this product.
Use of other accessories may not ensure compliance with the FCC’s RF
exposure guidelines, and may violate FCC regulations.
For a list of M/A-COM approved accessories refer to the product manuals,
M/A-COM’s Products and Services Catalog, or contact M/A-COM at 1-800528-7711.
2.2.3 Contact Information
For additional information on exposure requirements or other information,
contact M/A-COM, Inc. at 1-800-528-7711 or at http://www.macomwireless.com.
3 OPERATION SAFETY RECOMMENDATIONS
3.1
TRANSMITTER HAZARDS
The operator of any mobile radio should be aware of
certain hazards common to the operation of radio
transmitters. A list of several possible hazards is given:
WARNING
•
Explosive Atmospheres – Just as it is dangerous to fuel a vehicle with
the motor running, similar hazards exist when operating a mobile radio.
Be sure to turn the radio off while fueling the motorcycle. Do not
transport containers of fuel.
Areas with potentially explosive atmosphere are often, but not
always, clearly marked. Turn OFF your radio when in any area with
a potentially explosive atmosphere. It is rare, but not impossible that
the radio or its accessories could generate sparks.
•
Interference to Vehicular Electronics Systems – Electronic fuel
injection systems, electronic anti-skid braking systems, electronic cruise
control systems, etc., are typical electronic systems that may malfunction
due to the lack of protection from radio frequency energy present when
transmitting. If the vehicle contains such equipment, consult the dealer
and enlist their aid in determining the expected performance of electronic
circuits when the radio is transmitting.
•
Electric Blasting Caps – To prevent accidental detonation of electric
blasting caps, DO NOT use two-way radios within 1000 feet of blasting
operations. Always obey the “Turn Off Two-Way Radios” signs posted
where electric blasting caps are being used. (OSHA Standard: 1926-900)
•
Liquefied Petroleum (LP) Gas Powered Vehicles – Mobile radio
installations in vehicles powered by liquefied petroleum gas with the LP
gas container in the trunk or other sealed-off space within the interior of
the vehicle must conform to the National Fire Protection Association
standard NFPA 58 requiring:
¾
The space containing the radio equipment shall be isolated by a seal
from the space containing the LP gas container and its fittings.
¾
Outside filling connections shall be used for the LP gas container.
¾
The LP gas container shall be vented to the outside of the vehicle.
3.2
SAFE DRIVING RECOMMENDATIONS
(Recommended by AAA)
•
Read the literature on the safe operation of the radio.
•
Use both hands to steer and keep the microphone in its hanger whenever
the vehicle is in motion.
•
Place calls only when the vehicle is stopped.
•
When talking from a moving vehicle is unavoidable, drive in the slower
lane. Keep conversations brief.
•
If a conversation requires taking notes or complex thought, stop the
vehicle in a safe place and continue the call.
•
Whenever using a mobile radio, exercise caution.
10
Figure 3-1: Typical M7100IP Motorcycle Installation
11
4 GENERAL INFORMATION
This manual contains instructions for installing the M7100IP mobile radio,
M7100IP control unit, and associated hardware on a motorcycle. The
instructions in this manual are typical installation instructions, and are not
intended to cover all makes and models of motorcycles.
Final installation of the radio equipment is left to the discretion of the radio
installer.
To simplify installation and minimize difficulties, it is suggested that the
installer read the entire manual prior to installation. Figure 3-1 shows a
typical motorcycle installation.
NOTE
4.1
M/A-COM, Inc. does not assume liability for possible
degradation of the radio or motorcycle performance due to
mounting procedures.
RELATED DOCUMENTATION
M7100IP Mobile Radio Operator’s Manual,
Scan & System................................................................. MM102341V1
M7100IP Mobile Radio Installation Manual,
Scan & System................................................................. MM102342V1
M7100IP Mobile Radio Motorcycle Installation Manual,
(50W TX and Below) ...................................................... MM102343V1
M7100IP Mobile Radio Maintenance Manual
UHF (378-430 MHz and 450-512 MHz)......................... MM102346V1
VHF (136-174 MHz) ....................................................... MM102345V1
800 MHz (806-870 MHz)................................................ MM102347V1
12
5 OPTIONS AND ACCESSORIES
Some of the options and accessories applicable to motorcycle installations are
defined below in Table 5-1. NOTE: The M7100IP mobile radio, control unit,
accessory kits and microphone are ordered separately and then modified for
motorcycle applications. Applicable hardware is included with each option.
Refer to M/A-COM’s Products and Services Catalog for the full line of
options and accessories.
Table 5-1: M7100IP Motorcycle Mounted Option and Accessory Kits
OPTION
DESCRIPTION
ANTENNAS
SM-LE-OM150K.125/TNC Antenna, ½ Wave, Vertical, TNC, 136-174 MHz
LE-OM406BK/TNC
Antenna, ¼ Wave, Vertical, TNC, 403-420 MHz
LE-OM420BK/TNC
Antenna, ¼ Wave, Vertical, TNC, 420-440 MHz
LE-OM440BK/TNC
Antenna, ¼ Wave, Vertical, TNC, 440-450 MHz
LE-OM450BK/TNC
Antenna, ¼ Wave, Vertical, TNC, 450-470 MHz
LE-OM470BK/TNC
Antenna, ¼ Wave, Vertical, TNC, 470-490 MHz
LE-OM490BK/TNC
Antenna, ¼ Wave, Vertical, TNC, 490-512 MHz
LE-OM806DBKTNCDS
Whip Antenna, Stranded Coax (800 MHz)
REMOTE MOUNT ACCESSORIES, MOTORCYCLE
MAHG-ZN6D
Includes remote mount radio front cover, front cover logo
label, motorcycle accessory cable, motorcycle control cable,
motorcycle power cable, microphone hanger kit, motorcycle
radio mounting kit, motorcycle control unit mounting kit
(includes special mic hanger), motorcycle radio case, power
filter, motorcycle radio case bracket, antenna mounting
bracket, 3 hardware kits, TX power turn down label, and
motorcycle installation manual.
REMOTE MOUNT ACCESSORIES, MOTORCYCLE W/O ACCESSORY CABLE
MAHG-ZN6E
Same as MAHG-ZN6D above except omit the motorcycle
accessory cable.
HAND HELD CONTROLLER (WITHOUT SIREN) ACCESSORIES, REMOTE MOUNT
MOTORCYCLE
MAHG-ZN6F
Includes Hand Held Controller (HHC) with mounting
bracket, HHC interface cable, remote radio front cover, front
cover logo label, motorcycle accessory cable, motorcycle
control cable, motorcycle power cable, motorcycle radio
mounting kit, mobile speaker, motorcycle radio case, power
filter, motorcycle radio case bracket, antenna mounting
bracket, 3 hardware kits, TX power turn down label,
accessory connector cover, motorcycle installation manual,
and HHC operator and installation manuals.
HAND HELD CONTROLLER (WITHOUT SIREN) ACCESSORIES, REMOTE MOUNT
MOTORCYCLE WITH NO ACCESSORY CABLE
MAHG-ZN6G
Same as MAHG-ZN6F above without the motorcycle
accessory cable.
13
OPTION
DESCRIPTION
HAND HELD CONTROLLER (WITH SIREN) ACCESSORIES, REMOTE MOUNT
MOTORCYCLE
MAHG-ZN6H
Includes Hand Held Controller (HHC) with mounting
bracket, HHC interface cable (for siren), remote radio front
cover, front cover logo label, motorcycle accessory cable,
motorcycle control cable, motorcycle power cable,
motorcycle radio mounting kit, mobile speaker, motorcycle
radio case, power filter, motorcycle radio case bracket,
antenna mounting bracket, 3 hardware kits, TX power turn
down label, accessory connector cover, motorcycle
installation manual, and HHC operator and installation
manuals.
FIELD UPGRADE OPTION: MOTORCYCLE CONVERSION, FIELD UPGRADE, REMOTE MOUNT
RADIO
MAHG-ZN6R
Includes motorcycle accessory cable, motorcycle control
cable, motorcycle power cable, motorcycle radio mounting
kit, motorcycle control unit mounting kit (includes special
mic hanger), motorcycle radio case, power filter, motorcycle
radio case bracket, antenna mounting bracket, 3 hardware
kits, and motorcycle installation manual.
VENDOR DROP SHIP OPTIONS
MOTORCYCLE HEADSET OPTIONS - MOBILE RADIO (REQUIRES EXTENDED OPTION CABLE)
SM-KA-13
Helmet Kit, External mount with Speaker and Noise
Canceling Microphone
SM-KA-23
Helmet Kit, External Mount with Two Speakers and Noise
Canceling Microphone
SM-KA11-FG
Half Helmet Kit, Seer 1608, with Speaker and Noise
Canceling Microphone
SM-KA21-FG
Half Helmet Kit, Seer 1608, with Two Speakers and Noise
Canceling Microphone
HEADSET KIT INTERFACE CABLE OPTIONS (INTERFACE TO MOTORCYCLE)
SM-MCK-71GT
Helmet Kit Interface Cable with Pushbutton PTT
®
(Kawasaki )
SM-MCK-72GT
Helmet Kit Interface Cable with Rocker PTT Switch and
Channel Guard Disable (Kawasaki)
SM-MCH-71GT
Helmet Kit Interface Cable with Pushbutton PTT (Harley®
Davidson )
SM-MCH-72GT
Helmet Kit Interface Cable with Rocker PTT Switch and
Channel Guard Disable (Harley-Davidson)
SM-MCH-73GT
Helmet Kit Interface Cable with Rocker/PTT/PA Switch and
Channel Guard Disable (Harley-Davidson)
HEADSET KIT INTERFACE CABLE OPTIONS (MOBILE/PORTABLE RADIO CONFIGURATION)
SM-25-0694
Extender Cable, Helmet to Harness
SM-CA-3G5
Cable, Belt Box, JAGUAR™ 700P/Pi and P7100
SM-CA-3GY
Cable, Belt Box, LPE-200™
SM-CA-3GV
Cable, Belt Box, M-RK™
IP
Refer to M/A-COM’s Products and Services Catalog for the full line of options and
IP
accessories available for use with the M7100 mobile radio.
14
5.1
VENDOR DROP SHIP OPTIONS
There are external headsets available through M/A-COM vendors (refer to the
Options and Accessories list in Table 5-1).
5.1.1 External Headset Options
There are two different applications for the Headset. One is for use with just
the M7100IP mobile radio and the other is for use with the M7100IP mobile
radio and a portable radio. See Section 8.1.
In addition, Belt Box Assembly Interfaces are available for use with the dual
application that allows the headset to be used with the M7100IP mobile radio
and a portable radio.
5.2
HARDWARE KITS
The typical motorcycle mount application requirements are shown in Figure
5-1 (radio, control unit, microphone, and antenna are all ordered separately).
Hardware Kits 350A1396G1-G4 are shown in Figure 5-2 and Figure 5-3.
Hardware kit 350A1396G1 is used to factory-install the radio mounting
bracket and alternator whine reject filter to the weather-resistant case.
Hardware kits, 350A1396G2-G4, are used by the customer in the field to
mount the case and control head to the motorcycle (and may require the
optional Harley-Davidson adapter bracket).
•
MIL-STD weather-resistant locking M7100IP radio case with integral
antenna ground plane
•
Motorcycle Case hardware kit
•
Motorcycle Radio Mounting bracket and hardware
•
Case/Antenna bracket
•
Case/Antenna Mount hardware kit
•
Control Unit Mount hardware kit
•
Case Adapter bracket (for Harley-Davidson motorcycles)
•
Case Adapter Mount hardware kit
•
RF Interface filter
•
MIL-STD weatherproof speaker
•
Radio-to-Control Unit Motorcycle cable
•
Motorcycle Accessory cable
•
Power/Control cable
15
Figure 5-1: Typical Motorcycle Kit
16
Hardware Application Kit 350A1396G1
Case/Antenna Assembly Hardware Kit 350A1396G2
Figure 5-2: Hardware Installation Kits for Harley-Davidson Motorcycles
17
Control Unit/Microphone Hardware Kit 350A1396G3
Motorcycle Adapter Mounting Kit 350A1396G4
Figure 5-3: Hardware Kits for Harley-Davidson Motorcycles
18
5.3
•
USER SUPPLIED EQUIPMENT
Motorcycle Bracket (Motorcycle’s interface with this Motorcycle Radio
Case and associated hardware. Refer to  and  in Figure 6-1 and
Figure 6-2.)
5.4
POWER CONSIDERATIONS
The motorcycle may be equipped with additional lights, light flashers, sirens,
PA systems, etc. Therefore, consideration must be given to the total system
current drain. It is recommended that the radios be set to not exceed the
applicable rated RF power output and current drain shown in Table 5-2 for all
M7100IP motorcycle applications.
CAUTION
Do NOT use a M7100IP mobile radio with power exceeding
the power limits shown in Table 5-2 for motorcycle
applications. To do so will result in damage to the
motorcycle alternator, battery, and all circuits. Also, the
possibility of interference is increased if the proper RF
power level is not used. As a final note, RF power may not
be set to exceed the maximum regulatory RF power
specified by that country’s regulatory agency.
5.4.1 RF Power Adjustments
For factory installed options, the maximum RF power levels are factory preset
and should only require verification in the field. See Table 5-2.
For field installed options, the RF power of previously purchased M7100IP
mobile radios in the field must be appropriately set via modification of the
maximum RF power tracking data fields. The tracking data numbers are
adjusted to produce RF power as specified in the “actual” column in Table
5-2.
5.4.1.1 Setting RF Power in the Field
Perform the following steps to adjust the RF power level tracking data.
1.
Using ProGrammer, read the personality from the radio. (Refer to
ProGrammer On-Line Help for detailed instructions.)
2.
Click on the “Systems” tab, then double click on “System Setup.”
3.
Select the “General” tab and choose the System Name that needs to
be adjusted.
19
4.
Enter the appropriate value corresponding to the rated power in the
“Power Level” control box (for example: 8 for low power in the
UHF bands; 15 for mid-power in the 800 MHz band). Refer to
Table 5-2. Click OK.
5.
Write the new personality to radio.
Typical RF power tracking data settings are listed in the M7100IP Mobile
Radio Maintenance Manuals in the programming sections.
Table 5-2: RF Power Versus Current Setting
M7100IP MOBILE
RF POWER
(Standard Application)
RF PWR
(Rated)
M7100IP MOBILE
RF POWER
(Motorcycle Application)
CURRENT
(Typical)
RF POWER
(Rated)
RF POWER
(Actual)
CURRENT
(Typical)
50W
12A
25W
27 ±0.5W
8A
30W
9A
20W
19.5 ±0.5W
7A
50W
12A
25W
27 ±0.5W
8A
30W
9A
20W
19.5 ±0.5W
7A
378-430 MHz
450-512 MHz
800 MHz (Repeater Input Band 806-825 MHz)
35W
9A
25W
27 ±0.5W
7A
12W
5A
12W
13.0 ±0.5W
5A
800 MHz (Talkaround Band 851-870 MHz)
20
30W
8A
25W
27 ±0.5W
7A
12W
5A
12W
13.0 ±0.5W
5A
6 INSTALLATION
Installation of the M7100IP mobile radio and control unit consists of:
•
Assembling and installing the weather resistant motorcycle case
assembly, including the adapter bracket, case/antenna mounting bracket,
and bottom case (previously assembled) to the existing interface bracket
(user supplied) on the motorcycle.
•
Installing the radio in the radio mounting bracket located inside the
weather-resistant case.
•
Installing the control unit, microphone, and speaker.
•
Installing the antenna.
•
Routing the power, control, and option cables.
•
Connecting all cables, including power, control, and option cables.
•
Installing the Headset Option.
•
Performing an operational check
All mounting hardware consists of stainless steel screws, locknuts, nuts, and
lockwashers to resist corrosion.
6.1
TOOLS REQUIRED
•
Socket wrench set U.S./metric with 3" extender
•
Open end wrench, adjustable
•
Wire clippers
•
TORX® BIT set, small metric
6.2
EQUIPMENT INSTALLATION
6.2.1 Weather Resistant Case Assembly and
Installation
The motorcycle Weather Resistant Case Assembly may be installed on almost
any motorcycle. Installation instructions provided here include information
for the Harley-Davidson® Dyna® and Road King® models. Figure 6-1 and
Figure 6-2 illustrate installation on Harley-Davidson motorcycles. Refer to
these diagrams during installation. Installation on other motorcycles is at the
discretion of the installer.
21
Figure 6-1: Radio Installation
(188D6803, Sh. 1A, Rev. 4)
22
Figure 6-2: Radio Installation
(188D6803, Sh. 1B, Rev. 4)
23
6.2.2 Harley-Davidson Installation
1.
Unpack the weather resistant motorcycle case, remove the key taped to
the top cover and open the case.
2.
Refer to Figure 6-1 and Figure 6-2 and verify all components shown in
the diagrams are available.
3.
Mount the adapter bracket to the existing Dyna or Road King (interface)
bracket on the motorcycle (user supplied) using the 1/4-20 x 5/8 screws
provided.
NOTE
The interface radio mounting bracket (user supplied) for the
Dyna and Road King models are different and require a
different mounting hole configuration. See Figure 6-1 and
Figure 6-2.
4.
Insert the power, control, and antenna cables through the square hole in
the case/antenna mounting bracket and then through the bottom case
assembly.
5.
Mount the case mounting bracket and bottom case assembly onto the 4
resilient mounts using the serrated flange nuts and flat washers included
inside the case. Refer to Figure 6-3.
6.
Refer to Figure 6-4 and connect the power cable to the radio. (Refer to
Cable Connections.)
7.
Position the radio, fins up, inside the bracket in the bottom case assembly
and slide onto the arms. Lock in place using the TORX head screws and
lock washers (taped to the radio bracket).
8.
Refer to Figure 6-4 and connect the antenna and control cables to the
radio. (Refer to Antenna Installation.)
9.
Mount the antenna to the case/antenna mounting bracket using the M3 x
16 mm pan head screws provided. Refer to Figure 6-3.
6.3
RADIO MOUNTING BRACKETS
Radio mounting brackets are not available from M/A-COM for all models of
bikes. Should a special application arise for a custom-made radio mounting
bracket, it must be made using 0.125" steel (minimum). When designing and
mounting the bracket, corners/edges should be rounded to the maximum
extent possible.
24
Figure 6-3: Case Mounting Bracket and Case Assembly
Figure 6-4: Radio Connections
25
7 CONTROL UNIT MOUNTING
Mount the control unit within convenient reach of the operator, and where it
will not interfere with the safe operation of the motorcycle. Figure 7-1 shows
a typical installation of the control unit and microphone. Note also, the
location of the option switch for the Headset Option.
Due to the large number of different makes and models of motorcycles, it is
up to the installer to decide how to mount the control unit and optional
equipment. Mounting brackets for all makes and models are not available
from the factory, making it necessary to obtain a custom made bracket.
When designing and mounting the control unit bracket, the following
guidelines should be considered.
•
The installation must NOT interfere with steering or operation of the
motorcycle.
•
Mounting locations must NOT interfere with the driver or with
instrument visibility.
•
The installation should provide easy access to the radio operating
controls.
•
Rounded corners/edges should be employed to the maximum extent
possible.
CAUTION
26
Be careful to avoid damaging some vital part of the
motorcycle if it becomes necessary to drill mounting holes.
Also, always check to see how far the mounting screws will
extend below the mounting surface before installing.
Caution must be exercised to not drill through the gasoline
tank.
Figure 7-1: Typical Control Unit Installation
7.1.1 Control Unit and Mic Hanger Installation
Refer to Figure 7-2 for a detailed mechanical drawing of the control unit and
microphone mounting assembly. The mounting bracket shown mates with the
Harley-Davidson Road King hardware. For all other models, an additional
adapter bracket is required.
27
Figure 7-2: Control Unit Mounting Assembly
(188D6804, Sh. 1, Rev. 2)
1.
Using the hardware supplied, (part of Hardware Kit 350A1396G3) mount
the control unit bracket to the motorcycle.
NOTE
2.
A special spacer may be required between the control unit
bracket and the motorcycle to raise the level of the control unit
bracket. This spacer, if needed, must be constructed locally.
Mount the control unit and mic hanger to the mounting bracket.
After installing the control unit, do not make any cable connections until all
cables have been run and secured. Speaker and option connectors are shown
on the Interconnection Diagrams listed in the Table of Contents.
28
7.2
SPEAKER MOUNTING
Mount the speaker where the operator can hear it, and where it does not
interfere with the safe operation of the motorcycle. On some motorcycles, the
speaker can be attached to the windshield bracket using existing bolts to
secure the speaker mounting bracket (see Figure 7-3).
Figure 7-3: Typical Speaker Mounting
7.3
CABLE ROUTING
7.3.1 Power and Control Cables
Cable routing consists of planning and routing the cable runs between the
radio, control unit, and battery. The cables should be routed away from
exhaust pipes, mufflers, and moving parts, or where mechanical damage may
result. Secure all cables with black cable ties to provide a clean installation.
The power and control cables, red and black, exit the radio case assembly
through the square hole in the front of the box and are routed to the area
beneath the saddle. The fused power cables (19B802622P2 or
19B802554P25) from the radio terminate here and are connected to the
battery. The control cable is routed through the triangular frame assembly to
the rear of the control unit.
29
7.3.2 Option Cable
The option cable is routed from the option connector on the rear of the control
unit CG/PTT disable switch mounted on the left handlebar.
7.3.3 Typical Harley-Davidson Installation
1.
Disconnect gas line from tank and drain gas into an approved container.
2.
Remove cowling, gas tank, and fairing, if required, to gain access to the
triangular frame assembly, beneath the gas tank, to permit cable routing.
3.
Push saddle support springs forward to release the saddle and tilt it
forward to gain access to the area beneath the saddle.
NOTE
The power cable is designed for negative ground systems
only. The power and control cable consists of three separate
cables: RED (positive), BLACK (negative), and a control
cable.
4.
Pass the power and control cables through the square hole in the bottom
of the radio case assembly to the area beneath the saddle. See Figure 6-4
which shows cable routing under the center of the case assembly. Figure
7-4 shows the cabling underneath the saddle area. (Note the location of
the option cable and connector, not being used.)
5.
Refer to Figure 7-5 and route the cables through the center of the
triangular frame assembly to the area at the rear of the control unit. The
cable may be routed along side existing cables and secured to them with
cable ties.
NOTE
It may be necessary to notch a portion of the cowling at the
control unit end and at the saddle area to provide entrance
and exit holes for the cable. The entrance and exit cutaway
holes are required to permit the cowling to be remounted
flush to the gas tank.
6.
Route the control cable to the rear of the control unit and make the
connection to the right rear of the control unit as shown in Figure 7-6.
Any excess cable will reside beneath the saddle area. (The option and
accessory cable is shown connected to the left rear of the control unit).
7.
Re-examine cable routing and be sure that all cables are neatly routed and
secured with cable ties.
8.
Install a cable clamp on saddle mounting bracket (left side) and secure
the power and control cables from the radio case assembly.
30
9.
Route speaker leads from the control cable underneath the handlebar to
the rear of the instrument panel assembly in the vicinity of the speaker.
Secure to headlight cabling with cable ties. Excess cable should be
bundled and secured with cable ties behind the instrument panel
assembly.
NOTE
Refer to Section 8.1 for accessory cable routing
instructions.
10. Connect speaker leads from accessory cable to speaker cable.
11. Connect negative power lead to the battery negative (-) terminal.
12. Connect positive power lead to the battery positive (+) terminal.
13. Reinstall gas tank, cowling, and secure saddle.
14. Verify all electrical connections: radio, control unit, antenna, option
switch, speaker, and battery.
15. Close and lock radio case assembly.
Figure 7-4: Option Cable Stored Beneath Saddle Area
31
Figure 7-5: Triangular Frame Assembly
Figure 7-6: Control Unit Connections
32
7.3.3.1 For Motorcycle Models Equipped with Gas Tank Fairing
The cable may be routed from the saddle area, under the fairing, around the
left side of the gas tank filler pipe, and up to the area of the control unit. The
fairing may have to be notched to provide entrance and exit space. Run the
control cable as directed in Steps 1 through 3.
1.
Remove all the screws securing the fairing. Next, unscrew and remove
the gas tank cap and lift off the fairing. Replace the gas cap immediately.
WARNING
2.
Run the cables from the saddle area up the left side of the gas tank to the
area of the control unit.
NOTE
3.
Always replace the gas cap as soon as the fairing is
replaced/removed. This is necessary to reduce the
possibility of an explosion as well as to prevent drill
shavings or other debris from getting into the gas tank.
It may be necessary to notch a portion of the fairing at the
control unit end and at the saddle area to provide entrance
and exit holes for the cable. The entrance and exit cutaway
holes are required to permit the fairing to be remounted
flush to the gas tank.
Before replacing the fairing, the control cable and any option cables may
be run under the fairing also. Replace the fairing by removing the gas
cap, repositioning the fairing, then replacing the gas cap and the screws
that secure the fairing.
7.3.3.2 For Motorcycles Not Equipped with a Gas Tank Fairing
After making power connections, run the control cables up the left side of the
motorcycle to the control unit and secure the cables with the cable ties. Note:
All cables connect to the back of the control unit.
7.4
CABLE CONNECTIONS
Cable connections consist of connecting the power and control cables
(individual red + and black -), the radio control cable, and the antenna cable.
Verify that all cables have been connected and are secure.
Refer to control cable assembly drawings 19B802554 and Interconnection
Drawings (188D6783) for electrical and mechanical application details.
33
7.4.1 Power Cable
As shipped from the factory, the power cable (19B802622P2) is equipped
with a 12 amp in-line fuse (installed) and ring terminals. The power cable
supplies power from the battery to the radio. Refer to Figure 6-4.
1.
Connect the red lead (+) to the battery terminal on the alternator whine
filter and the black lead (-) to ground on the alternator whine filter.
2.
Route the cables to the battery and then connect the black (-) and the red
lead (+) to the battery terminals.
7.4.2 Control Cable
The control cable (remote mount, extended option) is routed between the
control unit and the motorcycle radio case. In addition to the main cable, the
cable assembly contains a pair of black speaker leads and a single yellow wire
for ignition switch standby control. Normally, the ignition switch standby
control feature is not used in motorcycle applications and the yellow fuse
assembly provided is discarded and the wire terminated. However, at the
customer’s discretion, the ignition switch standby control feature may be
used.
The plug connections include the microphone, speaker, option cable, and the
control cable. Refer to the interconnection diagram 188D6783 and to diagram
19B802554P23 for cable identification.
1.
Plug the black speaker leads from the control cable into the speaker
cable.
2.
Plug the control cable into the right rear receptacle of the control unit.
7.4.3 Ignition Switch Option
NOTE
34
The M7100IP radio, as shipped from the factory, has the
“ignition sense” feature disabled. As such, the radio is
powered ON or OFF as determined by the front panel ONOFF/VOLUME control only (assuming A+ and A- are
connected). If the “ignition sense” feature is to be enabled,
open the top cover of the radio and remove the shield from
the logic PWB. Slide switch SW601 from position 3-2 to 12. Replace shield and top cover. Be sure to apply the correct
torque to the screws holding the top cover in place. Refer to
the M7100IP Maintenance Manual for configuration
instructions.
7.4.4 Accessory Cable
The accessory cable (19B802554P24) provides connections for the external
headset, DES keyloader, and other options (i.e., data terminal, external
encoder/decoder, etc).
7.5
ANTENNA INSTALLATION
7.5.1 General
The M/A-COM M7100IP motorcycle options are designed for use with the
antennas listed in Table 2-1 and Table 5-1. With these antennas, a ground
plane is no longer necessary. These antennas are end-fed high-impedance
antennas that provide the proper VSWR and radiation pattern without the use
of a ground plane. Typical antenna gain without a ground plane is 0 dB.
The case/antenna mounting plate (188D6437P1) was designed to fit the hole
mounting pattern for all these antenna mounts.
CAUTION
Since the antennas are high impedance, voltage fed
antennas, the length of the coaxial cable from the antennas
to the M7100IP RF port is critical. It cannot be just any
arbitrary length. To prevent possible extraneous radiation,
RFI feedback from the antenna to the radio, high VSWR, or
antenna ground currents, select an antenna coaxial cable
length that is close to a multiple of an odd quarterwavelength.
To properly use a thru-line wattmeter, one of the following two conditions
must be met:
•
If the wattmeter is installed right at the M7100IP RF port and the odd
multiple of a quarter-wavelength of coax to the antenna is used, correct
readings will result. Any other length of coax will result in improper
readings.
•
If a length of coax equal to a multiple of a half-wave length is installed
between the M7100IP RF port and the thru-line wattmeter and an odd
multiple of a quarter-wavelength of coax to the antenna is used, correct
readings will also result. Any other length of coax will result in improper
readings.
To calculate the proper cable length of the antenna coaxial cable, proceed as
follows:
1.
Determine the center frequency of the majority of programmed transmit
channel frequencies.
35
2.
Use the formula:
¼λ in =
2805
F(MHz)
Example 1: Assume the customer has an 800 MHz M7100IP with most of the
transmit frequencies between 816-821 MHz. Therefore, center frequency is
818.5 MHz. Applying the above formula results in:
¼λ in = 2805 = 3.43 inches
818.5
½λ wavelength (in inches)= 6.85 inches
The cable length should be 3.43 + n x 6.85 inches. Since the installer will
need a length of the coax from the antenna to the radio to be at least 22 inches
long to physically connect the antenna to the radio, he must calculate a length
of coax that will meet the odd quarter-wavelength requirement and be greater
than 22 inches.
Choose n=3. Coaxial cable length is 3.43 + 3 x 6.85= 23.99 inches.
Example 2: Assume the center frequency is 155 MHz. Applying the formula:
¼λ = 18.10 inches; ½ wavelength = 36.19 inches; n=1.
Coaxial cable length is 18.10 + 1 x 36.19= 54.29 inches.
7.5.2 Typical Motorcycle Mount Antenna Installation
It is important to refer to the minimum lateral distance recommendations
when installing your antenna (see Table 2-1). The minimum lateral distances
are calculated using a 50% duty cycle.
1.
After the proper length of coax cable has been calculated, cut the coax
cable so that when the TNC crimp style connector is installed the overall
length will equal the calculated length.
2.
Route the assembled proper length coax from the antenna, under the
antenna bracket, and into the weather-resistant case.
3.
Connect the antenna cable to the RF port on the M7100IP radio.
WARNING
36
See
Section
2,
RF
ENERGY
EXPOSURE
INFORMATION, at the beginning of this manual for
further information regarding Maximum Permissible
Exposure (MPE) limits set by the FCC.
8 FINAL CHECKS AND CONNECTIONS
After the weather resistant case is installed, all cables run, and the radio,
control unit, speaker, and microphone installed, refer to the interconnection
diagrams and verify that all connections have been made and the equipment is
properly grounded. Make a final check of all cables to make sure they are
properly connected and dressed away from all moving parts and exhaust
pipes, and secured with cable ties. Then recheck all electrical connections and
radio mounting hardware.
8.1
NOTE
HEADSET INSTALLATION (OPTION)
To enable the PTT switch on the handlebar switch for external
headset options, the M7100IP mobile radio must be
programmed so that INP2 is defined to be “PTT” or
“EXTPTT”. Without this software addition, the headset
options will not transmit.
37
8.1.1 Dual Radio Application (Mobile with Portable)
The Headset Option includes the helmet-mounted noise canceling microphone
with single (or dual) speakers, the belt box assembly (with internal amplifier),
and the Helmet Kit Interface Cable.
Figure 8-1: Headset Option with M7100IP Mobile Radio with
Portable Radio (P7100IP shown)
1.
Install the noise-canceling microphone and single (or dual) speakers in
the helmet per instructions provided by the vendor.
2.
Remove the plug 19B802554P26 from the option connector on the back
of the M7100IP radio control unit. Connect the accessory cable
19B802554P24 to the option connector.
38
3.
Install the Helmet Kit Interface Cable (SM-MCH-71GT, etc.) containing
the PTT only pushbutton switch or the PTT/CG disable switch to the left
handlebar, insuring that freedom of motion is not compromised. Route
the eight pin waterproof connector over to and mate it with the eight pin
waterproof connector that is part of accessory cable 19B802554P24.
4.
Route the long end of the Helmet Kit Interface Cable containing the four
position quick disconnect plug along the bike and bring it out near the
location of the driver’s hip.
5.
The long end of the accessory cable 19B802554P24 which contains the
25 pin D-subminiature receptacle connector is to also be routed along the
bike and any excess is to be coiled up and left under the seat.
6.
The driver takes the belt boxes (listed in Table 5-1) and attaches it to his
belt. The helmet kit quick disconnect plug is mated to the belt box quick
disconnect connector.
7.
Finally, the other quick disconnect connector of the belt box is mated to
the Helmet Kit Interface Cable quick disconnect connector.
39
8.1.1.1 M7100IP Mobile Radio Only Application
This Headset Option includes the helmet-mounted noise canceling
microphone with single (or dual) speakers, the extender cable assembly, and
the Helmet Kit Interface Cable.
Figure 8-2: Headset Option with Mobile Radio Only Application
40
1.
Follow steps 1-5 of the “Dual Radio Application.”
2.
The helmet kit quick disconnect plug is mated to the extender cable
SM-25-0694 (no need for a belt box).
3.
Finally, the other quick disconnect connector of the extender cable is
mated to the Helmet Kit Interface Cable quick disconnect connector.
NOTE
NOTE
The headset option speakers are a nominal 24 ohms. Use of
other impedance value speakers will result in non-optimum
sound performance from the speaker(s). The SM-KA-23
dual speaker helmet kit has the two speakers wired in
parallel. They must be re-wired in series to perform
properly.
The Helmet Kit Interface Cables SM-MCH-71GT and SMMCK-71GT have a pushbutton switch that only supports
the PTT function. The Interface Cables SM-MCH-72GT,
SM-MCK-72GT, and SM-MCH-73GT have a threeposition rocker switch that supports both the PTT and CG
Decode Disable functions.
8.1.2 Headset Operation
1.
If the motorcycle is equipped with the SM-MCH-71GT or SM-MCK71GT Motorcycle Interface cable, simply press and hold the PTT button
(and talk into the noise-canceling mic) to transmit. Release the PTT
button to receive. Adjust the volume switch on the control head for the
desired level.
2.
If the motorcycle is equipped with the SM-MCH-72GT, SM-MCH73GT, or SM-MCK-72GT Motorcycle Interface cable, press and hold the
three position toggle switch to the momentary (PTT) position (and talk
into the noise-canceling mic) to transmit. Release the toggle switch to its
center position to receive. In this center position, the user is in
MONITOR mode because any programmed decoder has been
deactivated. To be in receive mode with any programmed decoders
activated, press the toggle switch to the latched position. Adjust the
volume control on the control head for the desired level.
41
Interconnection Diagram
(188D6783, Sh. 1, Rev. 3)
42
Interconnection Diagram
(188D6783, Sh. 1, Rev. 3)
43
Remote Mount, Motorcycle Extended
(19B802554P23, Sh. 23, Rev. 27)
44
Motorcycle Accessory Cable
(19B802554P24, Sh. 24, Rev. 27)
45
Power Control Cable
(19B802622P2, Sh. 1, Rev. 6)
46
Power Control Cable
(19B802622P2, Sh. 2, Rev. 6)
47
Power Control Cable
(19B802622P2, Sh. 3, Rev. 6)
48
Motorcycle Radio Case Assembly
(188D6465, Rev.5, Part 1)
49
Motorcycle Radio Case Assembly
(188D6465, Rev.5, Part 2)
50
PARTS LISTS
Option MAHG-CP7W: Scan Control Unit, KRY 101 1632/12
PART NUMBER
DESCRIPTION
NP101411V1
Nameplate
KRY 101 1632/12
M7100IP Control Unit, Scan model
Option MAHG-CP7X: System Control Unit, KRY 101 1632/14
PART NUMBER
DESCRIPTION
NP101411V1
Nameplate
KRY 101 1632/14
M7100 Control Unit, System model
IP
Option MAHG-ZN6R: Motorcycle Field Upgrade Kit
(M7100IP Radio Conversion)
PART NUMBER
DESCRIPTION
19A703965P2
Alternator Filter
19B802554P23
Control Cable
19B802554P24
Accessory Cable
19B802622P2
Power Cable
188D6464P1
Motorcycle Case (Black)
188D6437P1
Case/Antenna Bracket
KT101533V4
Motorcycle Radio Mounting Bracket And Hardware
Kit
188D6438P1
Adapter Bracket (For Harley-Davidson Motorcycles)
350A1396G1
Hardware Kit For Motorcycle Case
350A1396G2
Hardware Kit For Case/Antenna Bracket
350A1396G3
Hardware Kit For Control Unit Mounting Bracket
350A1396G4
Hardware Kit For Adapter Bracket (For HarleyDavidson Motorcycles)
51
Option MAHG-ZN6D: Motorcycle Accessories (Remote Mount)
Option MAHG-ZN6E: Motorcycle Accessories (Remote Mount) w/o
Motorcycle Accessory Cable
PART NUMBER
DESCRIPTION
19B802671P1
Front Cover, Remote Radio
344A3723P11
Label, Power Set
350A1396G1
Motorcycle Case Hardware Kit
350A1396G2
Case/Antenna Mount Hardware Kit
350A1396G3
Control Unit Mounting Hardware Kit
350A1396G4
Case Adapter Mounting Hardware Kit
188D6437P1
Case/Antenna Bracket
188D6438P1
Case Adapter Bracket
188D6464P1
Radio Mount (Black) Case
LS102824V1
Mobile Speaker, MIL STD, 4 ohm
19A703965P2
RF Interface Filter
19B802554P23
Remote Mount Motorcycle Extended Option Cable
19B802554P24
Motorcycle Accessory Cable (not included with Option
MAHG-ZN6E)
19B802622P2
Motorcycle Power Cable
KT101533V14
Motorcycle Radio Mounting Bracket and Hardware Kit
19B235310P6
Nameplate; Blank
NP101410V2
Nameplate, M7100IP Mobile
52
Motorcycle Radio Mount Case and Hardware
PART NO.
DESCRIPTION
Motorcycle Radio Case – 188D6464P1
188D6215P1
Case Top
188D6221P1
Case Bottom
19B804433P1
Hinge (top & bottom)
350A1341P1
Gasket
19B804263P1
Catch Assembly
EMKA 1048-U14
Lock Assembly (lock, tumbler, mounting nut, bolt and key)
19B804711P1
Lock Stop
EMKA 1109-SU10
Key; unmolded
EMKA 1108-U35 or
19B804717P2
Key
19B804715P2
Friction Washer
19B804429P2
Hooked Cam
SBA 123 030/0060
Cap screw (used to secure hinge)
19A149819P1
Thread Locker (Loctite® 425)
19A115204P1
Cam Lubricant (Lubriplate® 130A)
344A1396G1
Motorcycle Case Hardware Kit
L14BP15014
Screw, Hex Head, Mach (Qty. 4)
Control Unit/Microphone Mounting Bracket and Hardware Kit
PART NO.
DESCRIPTION
188D6530P1
Control Unit Bracket (Qty. 1)
350A1408P1
Washer, Breakaway (Qty. 2)
19B802554P26
Plug, DB25 (Qty. 1)
19B802871P2
Cover, Microphone, Connector (Qty. 1)
19A115409P4
Washer, Lock (Qty. 2)
N24P21010
Screw, Cap Hex head, SS (Qty. 2)
N24P23014
Screw, Hex head HD, 5-16x7 - 8 (Qty. 2)
4031458G2
Spring
SBA123040/0080
Screw, Mach., SS
4031457G1
Bracket, Mounting with holes
19B804356P1
Bracket, Microphone Hanger
Microphone Hanger Kit (188D6556G1)
53
Motorcycle Radio Case Adapter Bracket Mounting Kit
PART NO.
188D6438P1
DESCRIPTION
Bracket, Case Adapter
Case Adapter Bracket Mounting Hardware Kit 350A1396G4
19A134763P3
Mount, Rubber
Motorcycle Case Hardware Kit 350A1396G1
PART NO.
N415P25
DESCRIPTION
Washer, Lock (Qty. 4)
N400P35
Washer, Flat (Qty. 4)
SBA123030/0080
Screw, SS (Qty. 4)
SBA123040/0120
Screw, Pan Head, Torx SS (Qty. 4)
N415P11
Washer, Metal, Lock (Qty. 4)
N415P16
Washer, Lock, SS (Qty. 4)
L14BP15014
Screw, Hex Head, Mach (Qty. 4)
Option MAHG-ZN6F: Hand Held Controller (without Siren)
Option MAHG-ZN6G: Hand Held Controller (without Siren and no
accessory cable)
Option MAHG-ZN6H: Hand Held Controller (with Siren)
Mounting Hardware Kit (Less Bracket) 350A1396G2 & G4
PART NO.
DESCRIPTION
N400AP42
Washer, Metal, Lock (Qty. 4)
N415P25
Washer, Metal, Lock (Qty. 4)
N400P35
Washer, Metal, Lock (Qty. 3)
SBA123030/0140
Screw, Mach, Torx, SS (Qty. 3)
N279AP23B6
Nut, Serrated, 5/16” (Qty. 8)
N400P41
Washer, Flat (Qty. 4)
N24P21010
Screw, Cap, Hex Head, SS (Qty. 4)
N24P23014
Screw, Hex Head, Mach, SS (Qty. 4)
CA101619V1*
Hand Held Controller Interface cable (without Siren Interface)
CA101619V5**
Hand Held Controller Interface cable (with Siren Interface)
CU101239V1
Control Unit
*Only for Options MAHG-ZN6F and MAHG-ZN6G.
**Only for Option MAHG-ZN6H
54
Motorcycle Radio Mounting Bracket (KT101533V4)
PART NO.
DESCRIPTION
Photo not available.
N402P9B17
Washer, Flat, 0.203ID/0.406OD, Black
FM102906V1
Bracket, Motorcycle Radio Mount
L14P14010B17
Screw, Hex, M5x10, Black
L401P25B17
Washer, Lock, Split, M5, Black
55
9 WARRANTY
A.
M/A-COM, Inc. (hereinafter "Seller") warrants to the original purchaser for use (hereinafter
"Buyer") that Equipment manufactured by or for the Seller shall be free from defects in
material and workmanship, and shall conform to its published specifications. With respect to
all non-M/A-COM Equipment, Seller gives no warranty, and only the warranty, if any, given
by the manufacturer shall apply. Rechargeable batteries are excluded from this warranty
but are warranted under a separate Rechargeable Battery Warranty (ECR-7048).
B.
Seller’s obligations set forth in Paragraph C below shall apply only to failures to meet the
above warranties occurring within the following periods of time from date of sale to the
Buyer and are conditioned on Buyer’s giving written notice to Seller within thirty (30) days of
such occurrence:
1.
2.
3.
4.
for fuses and non-rechargeable batteries, operable on arrival only.
for parts and accessories (except as noted in B.1) sold by Seller’s Service Parts
Operation, ninety (90) days.
for PANTHER™ Series handportable and mobile radios, two (2) years.
for all other equipment of Seller’s manufacture, one (1) year.
C.
If any Equipment fails to meet the foregoing warranties, Seller shall correct the failure at its
option (i) by repairing any defective or damaged part or parts thereof, (ii) by making
available at Seller’s factory any necessary repaired or replacement parts, or (iii) by replacing
the failed Equipment with equivalent new or refurbished Equipment. Any repaired or
replacement part furnished hereunder shall be warranted for the remainder of the warranty
period of the Equipment in which it is installed. Where such failure cannot be corrected by
Seller’s reasonable efforts, the parties will negotiate an equitable adjustment in price. Labor
to perform warranty service will be provided at no charge during the warranty period only for
the Equipment covered under Paragraph B.3 and B.4. To be eligible for no-charge labor,
service must be performed at a M/A-COM factory, by an Authorized Service Center (ASC)
or other Servicer approved for these purposes either at its place of business during normal
business hours, for mobile or personal equipment, or at the Buyer’s location, for fixed
location equipment. Service on fixed location equipment more than thirty (30) miles from the
Service Center or other approved Servicer’s place of business will include a charge for
transportation.
D.
Seller’s obligations under Paragraph C shall not apply to any Equipment, or part thereof,
which (i) has been modified or otherwise altered other than pursuant to Seller’s written
instructions or written approval or, (ii) is normally consumed in operation or, (iii) has a
normal life inherently shorter than the warranty periods specified in Paragraph B, or (iv) is
not properly stored, installed, used, maintained or repaired, or, (v) has been subjected to
any other kind of misuse or detrimental exposure, or has been involved in an accident.
E.
The preceding paragraphs set forth the exclusive remedies for claims based upon defects in
or nonconformity of the Equipment, whether the claim is in contract, warranty, tort (including
negligence), strict liability or otherwise, and however instituted. Upon the expiration of the
warranty period, all such liability shall terminate. The foregoing warranties are exclusive and
in lieu of all other warranties, whether oral, written, expressed, implied or statutory. NO
IMPLIED OR STATUTORY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT SHALL THE SELLER BE LIABLE
FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR EXEMPLARY
DAMAGES.
This warranty applies only within the United States.
M/A-COM, Inc.
1011 Pawtucket Blvd.
Lowell, MA 01853
1-877-OPENSKY
M/A-COM, Inc.
221 Jefferson Ridge Parkway
Lynchburg, VA 24501
1-800-528-7711
ECR-7047C
56
NOTES
57
NOTES
58
NOTES
59
M/A-COM Wireless Systems
221 Jefferson Ridge Parkway
Lynchburg, Virginia 24501
(Outside USA, 434-385-2400) Toll Free 800-528-7711
www.macom-wireless.com
Printed in U.S.A.

---

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