HBC radiomatic E20004 Crane Remote Control Transmitter User Manual BE ECO L V2 1
HBC-radiomatic GmbH Crane Remote Control Transmitter BE ECO L V2 1
Contents
- 1. users manual
- 2. 1521 statement page
users manual
Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL HBC Page 1 / 16 – Radio Controls R a d io T r a n s m i t t e r e c o L HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 2 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL Before proceeding with the installation, operation or maintenance of the radio control equipment it is important that the installation, operating, and maintenance personnel read this bulletin carefully in order to ensure the safe and efficient use of the crane or machine. Also, it is strongly recommended that the personnel responsible for the operation, inspection, and servicing of the crane or machine on which this radio control is installed, read this manual carefully. If any instructions are unclear, contact the manufacturer or distributor of the radio control before attempting to install or use the radio controller on a crane or a machine. Note : Electrical wiring diagrams have been packed with this manual to ensure installations without any problems. If these items are missing, contact the manufacturer or distributor before attempting to install or use the radio control system to a machine. Manufacturer : HBC-radiomatic GmbH Haller Straße 49 - 53 D-74564 Crailsheim Tel. +49 ( 0 ) 79 51 – 3 93 - 0 Fax +49 ( 0 ) 79 51 – 3 93 - 50 Printing errors, omissions and mistakes excepted ! – All details are subject to change without notice. ™ radiomatic is a registered German trademark. © 2000 , HBC-radiomatic GmbH , D-74564 Crailsheim Any duplication of operating firmware and any duplication of this documentation or parts of it without written consent of HBC-radiomatic GmbH is prohibited. Radio Control System 28.07.2000 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL Page 3 / 16 Table of Contents Helpful Hints................................................................................. 4 Safety Regulations ....................................................................... 5 2.1 Warning Notes ................................................................................... 5 2.2 Safety Notes Regarding Operation ..................................................... 6 2.3 Safety Notes when Operating the Transmitter..................................... 6 2.3.1 2.4 Safety Notes Regarding Maintenance ................................................. 7 2.5 Certificates, Certifications ................................................................. 7 2.5.1 Nameplate............................................................................. 7 Description of the System and Application .................................. 8 3.1 Specification ..................................................................................... 8 3.1.1 Safety Notes Regarding Battery and Battery Charger ............. 6 Dimensions and Operating Elements of eco L ........................ 9 Operation.................................................................................... 10 Enabling of the Proportional Outputs ............................................... 11 Utilization of the START Key as "shift" Key ...................................... 11 4.1 Battery Charger ............................................................................... 12 4.2 Special Operating Modes (Options) .................................................. 13 Scanner .............................................................................. 13 4.2.2 tele-teach-in Battery TTB 05 ................................................ 13 Maintenance ............................................................................... 15 5.1 4.2.1 In Case of a Defect ........................................................................... 15 Trouble-Shooting........................................................................ 16 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 4 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL Helpful Hints Following symbols are used in the operating instructions at hand : Warnings This symbol will show situations that could be dangerous for people or machines. Pay particular attention in reading the parts of this manual. Be careful and try to avoid these situations. Notes This symbol will show important operating hints to guarantee a long working life to the apparatus. Do not forget to observe these notes. The radio control could become unreliable. This symbol will show general information. Others This symbol will show regulations, e.g. notes on local, regional and federal regulations on labor safety and accident prevention when operating a radio controlled system. This symbol will identify the "Operation" section. This symbol will give you helpful maintenance notes in the corresponding section. This symbol will identify the trouble-shooting section. Radio Control System 28.07.2000 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL Ø Ø Ø Ø Ø Ø Safety Regulations Strictly observe and always adhere to the respective regulations on labor safety and accident prevention when operating a radio controlled system ! Retrofitting of a radio control to a crane or machine is considered to be a major modification. The crane or machine must therefore be subject to an approval inspection. The user of the crane or machine is responsible for a proper entry of this inspection in the crane’s or machine’s inspection record. The commissioning of the radio equipment is only possible if you dispose of a special authorization from the postal authorities. Before using the radio control, it is necessary to be familiarized with this system ! Therefore, only authorized and sufficiently instructed personnel who are familiar with the instructions should be allowed to use the radio control. In case of a defect, an emergency situation and whenever a malfunction occurs in the working area of the radio system, it is required that it be switched OFF immediately until the cause of the defect has been located and repaired ! − Take out the key from the transmitter’s key switch. − Disconnect the connecting cable from the receiver. Have defective radio systems repaired only by an expert. Use only original replacement parts of the manufacturer for any repair. 2.1 Ø Ø Ø Ø Page 5 / 16 Warning Notes The crane operator is required to control the crane in such a way that no danger may possibly occur, even if the radio transmission is interrupted so that no counteraction is possible anymore (e.g. for the turning of slewing tower cranes). If necessary, stops limiting the slewing range may have to be installed on the slewing tower crane in order to ensure that the crane may not be moved into a hazardous area. The remote control transmitter may be switched ON only as long as a visual contact exists with the crane. The minimum duration of the command and the response time are slightly increased by the radio control (cf. specifications of the radio control system). The radio control transmitter may only be connected to machines suitable for the installation of a radio control system via the appropriate cable connections. HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 6 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL 2.2 Ø Ø Ø Ø Ø Before using the radio control system for the first time, read these operating instructions completely and carefully. In case of a defect, an emergency situation and whenever a malfunction occurs in the working area of the radio system, it is required to de-energize the radio equipment immediately until the cause of the fault has been located and repaired ! − Switch OFF the transmitter via the key switch or the EMERGENCY-STOP pushbutton. − Disconnect the connecting cable from the receiver. During breaks and at the end of work, disconnect the transmitter by means of the key switch or the EMERGENCY-STOP pushbutton. Be cautious when working with the radio control. – When using the radio control, choose a stable location from which you can see the entire working area. Usage of radio remote control systems outside of manufacturer’s guidelines (section 3) may result in invalidity of the guarantee. 2.3 Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Safety Notes Regarding Battery and Battery Charger Operate the battery charger at about room temperature and protect it against overheating (e.g. direct sun radiation). Quick charging of NiCd batteries only in a temperature range between 50 °F and 104 °F (+10 °C and +40 °C). Protect the battery contacts against accidental shortening, i.e. do not store the batteries in a tool box or carry them loosely in your pockets. A bunch of keys is enough to shorten the battery. Use the protective caps delivered. Pay attention to correct polarity ! – After inserting the battery into the battery compartment of the battery charger, the nameplate must be visible. Operation of the transmitter will not be possible otherwise ! The NiCd batteries are charged in the factory. Due to longer storage times, however, the batteries may reach you partially charged or discharged. Therefore, they should be charged before the first use. To charge the battery, remove it from the transmitter and put it into the battery compartment of the battery charger. Radio Control System 2000-07-28 Safety Notes when Operating the Transmitter Before you start working, always verify the operation of the EMERGENCY-STOP pushbutton. It is not allowed to leave a connected transmitter and not supervise it. In case of an emergency and in case of all sorts of problems in the working range of the machinery or in case of a technical failure of the radio control, you must stop the machine by pressing the EMERGENCY-STOP pushbutton ! During breaks, disconnect the transmitter by means of the key switch or the EMERGENCY-STOP pushbutton. At the end of work, switch OFF the transmitter by means of the key switch, pull out the key and store it at a safe place. The operation of the transmitter is permissible only with the carrying set included with the transmitter (possibility of mixing up the controls) ! 2.3.1 Ø Safety Notes Regarding Operation HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL 2.4 Ø Ø Page 7 / 16 Safety Notes Regarding Maintenance Pay attention to smaller deficiencies. They are often the symptoms of a major defect and may result in severe malfunctions of the radio system. Have defective radio systems repaired only by an expert. Use only original replacement parts of the manufacturer for any repair. 2.5 Certificates, Certifications This system made by HBC-radiomatic GmbH corresponds to the CE standards and has an approval of the Federal Office for Homologations in the field of Telecommunications (Federal Republic of Germany). 2.5.1 Nameplate The nameplate indicates all important data of the radio equipment. Besides the service voltage and radio frequency of the system, this plate also indicates the production number which is necessary in case of possible further inquiries or spare part orders. It also contains the European control number for Homologation in the Telecommunication. Note : Please make sure that the nameplate is always clearly visible to allow for a verification by the authorities. HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 8 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL Description of the System and Application The system consists of a transmitter hosing with six linear levers, two selector switches, a key switch and an EMERGENCY-STOP pushbutton, a battery charger with two rechargeable NiCd batteries and a receiver with an antenna. The radio transmitter eco L enables – in combination with a corresponding receiver – control of small and medium loading cranes, hoists and working machines in construction and industry. The transmitter housing is made of glass-fiber reinforced ABS plastic with a built-in antenna. The system is equipped to control receivers with 6 operating commands and works within a 30 cm or 70 cm frequency band. State of the art radio technology complying with the latest guidelines of the regulations on labor safety and the use of highly developed microprocessor technology guarantees optimal operating safety, availability and longevity. Following radio receivers can be controlled by this transmitter type : FSE 707 PH 3.1 FSE 717 Specification General Technical Data System eco L Number of control commands Unique system address over 65,000 possibilities Transmitter Specific Technical Data Transmitting power (FuS 671/3 or 680/3) < 10 mW (synthesizer) Type of battery FuB 05 AA (orange) Voltage supply via NiCd battery 6 V DC / 600 mAh Max. duration of operation 16 h ( 50 % ON) 8 h (100 % ON) Housing material glass-fiber reinforced ABS plastic Weight (approx.) 2,0 kg (4.4 lb.) Operating temperature Protection class Radio Control System 2000-07-28 –25 °C ... +75 °C (–13 °F ... +167 °F) IP 55 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL 3.1.1 Page 9 / 16 Dimensions and Operating Elements of eco L Á Ä À 176 mm (6.9 ") À Å Å Â Â Ã File: ECO-L .C DR [ Co rel Dra w 6.0 ] 02-2 1-2 00 0 FL 202 mm (8.0 ") 88 mm (3.5 ") 216 mm (8.5 ") 126 mm (4.9 ") À 6 linear levers Á 2 selector switches  EMERGENCY-STOP pushbutton à Key switch "Transmitter ON" Ä Loop for carrying belt Å Roll-over bar HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 10 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL Operation Caution : The operation of the transmitter is permissible only with the carrying set included with the transmitter (possibility of mixing up the controls) ! 1. Prior to the first initial start-up or before you start working, a charged FuB 05 AA battery must be inserted into the battery compartment (item. À). The battery supplies the voltage required for the operation of the transmitter (6 V DC). Note : After inserting the battery, the nameplate must be visible. Operation of the transmitter will not be possible otherwise ! 2. 3. Unlock the EMERGENCY-STOP Á pushbutton (item Á) by turning it. Switch ON the radio transmitter via the key switch (item Â). The dual color LED flashes green, i.e. the transmitter is operational.  À Nameplate of battery A radio connection to the receiver is established when the red LED "HF/RF/H.F./HF" on the receiver will be extinguished and the green LED "Si1" is illuminated (see radio status panel of the receiver), i.e. the radio system is ready to operate and the control commands may be input via the transmitter. If the dual color LED on the transmitter flashes red and / or an acoustic signal comes, this indicates that the battery is almost fully discharged. Now, you must replace the discharged battery by a charged one and recharge the discharged battery (cf. "Battery Charger", section 4.1). Note : If the discharged battery is not replaced by a charged one, the transmitter will automatically be switched OFF after a few minutes. If the transmitter was deactivated – unintentionally or intentionally – via the EMERGENCY-STOP pushbutton following steps have to be carried out for further radio transmission : 1. Switch OFF the transmitter via the key switch. 2. Unlock the EMERGENCY-STOP pushbutton. 3. Switch the transmitter ON again via the key switch. Note : The transmitter must always be switched ON via the key switch and not via the EMERGENCY-STOP pushbutton. Since switching OFF the transmitter when it is not used is quite often forgotten, it is equipped with an automatic deactivation (auto OFF function). The transmitter will thus be switched OFF automatically about 15 minutes after the last control command has been input. The automatic transmitter deactivation also helps to save the energy of the rechargeable batteries. Radio Control System 2000-07-28 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL Page 11 / 16 Enabling of the Proportional Outputs The "START" key must be depressed after the system has been activated and enabled via S1 (at the receiver). It is not until this has been done that the functions of the compact joysticks at the receiver will be enabled. Utilization of the START Key as "shift" Key The "RPM+" and "RPM–" keys have a dual function. If the "START" key is kept depressed and the "RPM+" resp. "RPM–" key is also activated, the "motor start" resp. "motor stop" command will be output. HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 12 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL 4.1 Battery Charger Fig. left shows battery charger type FLG 105 that is suitable for one each of the battery types FuB 05 AA or FuB 3A (with adapter). Charge Battery 1. Connect the net cable of the battery charger to the mains (cf. nameplate of the battery charger). 2. Insert the battery into the battery compartment (item Á) (the nameplate of the battery must be visible from outside). => The red LED (item À) is illuminated. Ladung nur bei Zimmertemperatur ! À Akku einlegen . Dauerlicht: Akku wird geladen. Blinken: Akku entnehmen. Betriebsanleitung beachten ! For room temperature only ! Insert battery. Steady light: Charging . Blinking light: Remove battery. See operating instructions ! Á Display of the state of charge (red LED) LED illuminated : ......................... The battery is being charged. LED off or flashing : .................... The battery is charged, i.e. ready for operation. LED flashes when inserting the battery : ................... The Battery is exhausted or defective. Remarks : - A discharged FuB 05 AA battery is fully charged after about 4 hours. Overcharging of the battery is prevented by the electronic that will limit the charging process to a maximum of 5 hours. Quick charging of NiCd batteries only in a temperature range between 50 °F and 104 °F (+10 C and +40 C). Protect the battery contacts against accidental shortening, i.e. do not store the batteries in a tool box or carry them loosely in your pockets. A bunch of keys is enough to shorten the battery. Use the protective caps delivered. Operate the charging unit at about room temperature and protect it against overheating (e.g. direct sun radiation). Radio Control System 2000-07-28 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL 4.2 Page 13 / 16 Special Operating Modes (Options) In this section special operating modes are described. They are available as options with certain radio systems. If your radio system is not equipped with one of those operating modes (options) you can leave out the corresponding section. 4.2.1 Scanner With the option scanner, the transmitter and the receiver are equipped with 4 radio frequencies each (refer to wiring diagrams). If the radio channel used is currently occupied by another operator, another radio channel may be selected via a rotary switch. The scanner in the receiver will automatically follow the transmitter to the radio frequency selected. After switching ON the transmitter (key switch ON, EMERGENCY-STOP pushbutton unlocked) or after a frequency change during operation, it will last only a short time until the receiver has "followed" the transmitter to the frequency selected. 4.2.2 tele-teach-in Battery TTB 05 The eco L radio control features together with the FSE 717 radio receiver the so-called tele-teach-in option. This specific function allows you to input and store the minimum as well as maximum speeds assigned to the individual linear lever functions in a simple manner. The tele-teach-in option is available for all proportional functions (linear lever commands). Important note ! Your radio control system was already adapted to your specific crane by a retailer respectively the manufacturer. Should the crane movements nevertheless be executed in a jerky manner or too fast, then please contact your retailer or the manufacturer in order to have the settings adapted. In the following, the programming of the minimum and maximum speeds of the individual control functions will be described by means of tele-teach-in. The programming keys ("+" and "–") are located on the TTB 05 tele-teach-in battery (see fig. right). Note : Please read the instructions at hand completely and carefully before beginning with the programming ! HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 14 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL Programming 1. Switch OFF the transmitter. 2. Insert a charged TTB 05 tele-teach-in battery into the transmitter. 3. Depress the programming keys "+" and "–" simultaneously and then switch ON the transmitter. Keep the programming keys depressed until the green service LED of the transmitter starts flashing quickly. Now, the control is in the tele-teach-in mode. 4. Setting the minimum speed (fig. 2) Push the linear lever toward the desired function. Note : Do not move the linear lever beyond 50 % of the maximum lever travel. Then adjust the minimum speed by means of the "+" and "–" keys, i.e. by looking for the minimum point when the hydraulic valve begins to react. It will be helpful to observe the way the function is carried out as well as the movement of the lever of the hydraulic valve (fig. 2). 5. Setting the maximum speed (fig. 3) Push the linear lever toward the desired function by moving it to its end position. Then adjust the maximum speed by means of the "+" and "–" keys, i.e. by looking for the maximum point when the hydraulic valve begins to react. In order to make use of the full lever travel of the linear lever, do not actuate the "+" key any longer after the hydraulic valve has reached its maximum travel (fig. 3). Note : In the tele-teach-in mode, only execute one single function at the time, not all linear levers in a diagonal way, as it is only possible to program one single function at the time. For all further linear lever functions, please repeat the steps beginning with item 3. In order to verify the programmed settings, switch OFF the transmitter and then switch it ON afterwards. Now, the transmitter is again in the normal operating mode. In case of systems that offer creeping function, all the functions will have to be programmed again in the creeping mode (switch set to the snail symbol). Radio Control System 2000-07-28 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Operating Instructions Radio Transmitter eco L BE-ECO-L-V2-1.DOC [ Word 97 ] FL Page 15 / 16 Maintenance The radio system is largely maintenance-free. The following items should nevertheless be taken into account : Ø Ø Ø Ø Make sure that the EMERGENCY-STOP pushbutton moves easily. Mortar residue and dirt may interfere with the operation of the switch or even render it impossible. Inspect the rubber bellows of the linear levers regularly for leak-tightness. Replace immediately if cracks appear since the penetration of dirt and humidity may damage the function of the linear levers. The batteries of the transmitter should be completely discharged and charged again on a regular basis. Never "clean" the transmitter with a pressure or with a steam cleaner. If necessary, clean it with a fine brush or soft cloth, please. Note : Should any problems occur with the radio system contact your local dealer or the manufacturer. 5.1 In Case of a Defect Caution : It is not permissible to use a defective radio system ! Ø Ø Never try to carry out any repair on the electronic components of the radio system. This would result in a rejection of possible warranty claims. − It is recommended to have the unit sent to the manufacturer as fast as possible. The unit will then be in the hands of an expert, an expert who is familiar with the system and who has the required special replacement parts at his disposal. − Always send in the transmitter and receiver together and enclose a detailed description of the defect. − Do not forget to state your phone number in addition to your address. This will allow us to contact you directly, should we have any inquiries. In order to prevent any transport damages from occurring, please use the specifically molded two-way packaging in which the unit was shipped to you from the factory or pack the unit in a way so that it is protected against shocks. Please send the unit to the following address, freight prepaid : HBC-radiomatic GmbH Haller Straße 49 - 53 • D-74564 Crailsheim Ø Should you decide to personally return a defective radio system to the factory or to your local dealer, then please make an appointment first. HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice. Radio Control System 2000-07-28 Operating Instructions Radio Transmitter eco L Page 16 / 16 BE-ECO-L-V2-1.DOC [ Word 97 ] FL Trouble-Shooting Note : Check the functions with the cabin or the cable control unit first ! Trouble Possible Cause No reaction whenever the transmitter is switched ON. No operating voltage present. Remedy − Charge battery or insert a charged battery. − Check battery contacts for damage or contamination. Low battery detection output already after a short period of operation, i.e. the dual color LED on the transmitter illuminates red − Battery not charged or − Battery defective − Charge battery fully. − Check if charging process is executed properly. − Check battery contacts. − Verify operation with a functional battery. Radio Control System 2000-07-28 HBC-radiomatic GmbH • D-74564 Crailsheim • GERMANY All rights reserved through HBC-radiomatic GmbH. Technical changes made without notice.
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