HBC radiomatic MEC004 eco L Radio Transmitter User Manual BE ECO L V2 4 FCC
HBC-radiomatic GmbH eco L Radio Transmitter BE ECO L V2 4 FCC
manual
Operating Instructions
eco L Radio Transmitter
BE-ECO-L-V2-4(FCC).doc [ Word 2000 ] MB Page 1 / 20
HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
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for Mobile Hydraulic Applications
FCC ID: NO9MEC004
Operating Instructions
eco L Radio Transmitter
Page 2 / 20 BE-ECO-L-V2-4.DOC [ Word 2000 ] MB
HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2001-08-01 Information and specifications subject to change without notice.
Radio Control System
Manufacturer : HBC-radiomatic GmbH
Haller Strasse 49 - 53
74564 Crailsheim • GERMANY
Tel. +49 ( 0 ) 79 51 – 3 93 - 0
Fax +49 ( 0 ) 79 51 – 3 93 – 50
E-mail: info@radiomatic.com
http://www.hbc-radiomatic.com
HBC radiomatic GmbH is not liable for any misprints or errors! – All rights reserved.
™ radiomatic is a registered German trademark.
© 2003 – 02 , HBC-radiomatic GmbH , 74564 Crailsheim , GERMANY
No part of any software or of the present document may be reproduced in any manner whatsoever without the expressed
written permission of HBC-radiomatic GmbH.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
Table of Contents
1 Description .......................................................................4
2 Safety Instructions ...........................................................5
2.1 Pictographs.......................................................................... 5
2.2 General Safety Instructions ................................................. 6
2.3 Operator Safety Instructions ............................................... 7
3 Operation..........................................................................8
Automatic Switch-OFF ( APO Function ) .................................................9
Enabling of the Proportional Outputs ....................................................9
Utilization of the START Key as "shift" Key...........................................9
3.1 Special Operating Elements and Functions .......................10
3.1.1 "SCANNER" Rotary Switch ( Frequency Selector )...................10
3.1.2 "4 Speeds" Rotary Switch .......................................................10
3.2 Battery and Battery Charger ...............................................11
3.2.1 FuB 05 AA Transmitter Battery ...............................................11
3.2.2 FLG 105 Battery Charger.........................................................11
3.3 Special Operating Modes ( Optional )..................................12
3.3.1 Cable Control Option...............................................................12
3.3.2 tele-teach-in Battery TTB 05 Option........................................13
4 Fault Correction .............................................................15
5 Maintenance ...................................................................16
5.1 In the Event of a Fault.........................................................16
6 Technical Data................................................................17
6.1 Dimensions and Operator Controls of eco L ......................18
7 Certificates and Approvals.............................................19
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2001-08-01 Information and specifications subject to change without notice.
Radio Control System
1 Description
The eco L transmitter is designed to transmit command instructions for controlling small
and medium loading cranes, hoists and working machines in construction and industry.
Depending on the type and version selected, up to 6 control commands plus the
integrated STOP commands are available to the operator.
A non-interchangeable system address ensures the functional safety of the radio control
system when operating cranes or machines. This feature is particularly important when
several cranes or machines are in use, for example in halls and shops. The system
address is exclusively allocated to each HBC radio transmitter and its respective
receiver.
It is not possible to activate crane or machine functions using a radio control
system allocated to another crane or machine.
The radio control system consists of the eco L radio transmitter, two rechargeable NiCd
batteries, a battery charger and a receiver with external antenna.
The transmitter housing with integrated antenna is made of glass-fiber reinforced ABS
plastic.
The transmitter is powered by 2 rechargeable NiCd batteries. The batteries and memory
effect-free battery charger are included.
High-quality radio technology in compliance with the current European guidelines and
the relevant regulations regarding on-the-job safety and accident prevention as well as
the use of mature microprocessor-based technology guarantee optimal safety of
operation, high availability and a long service life.
In most European Union countries, the radio transmitter and accompanying receiver can
be operated free of charge – please observe the appropriate national regulations. To be
operated free of charge, the transmitter must be operated in the frequency ranges from
433,100 MHz to 434,750 MHz or 869 MHz to 870 MHz and with a transmitting power of,
typically, <5 to <10 mW. Operation in other frequency ranges and / or with a different
transmitting power is only allowed with the authorization of the responsible authorities.
Operating the radio transmitter using different frequency ranges or transmitting powers
requires the approval of the competent regulative authorities for telecommunication.
The following radio receivers may be used in conjunction with the eco L transmitter :
FSE 717
Note :
Changes or modifications not expressly approved by the party responsible for
compliance could void the user´s authority to operate the equipment.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
2 Safety Instructions
2.1 Pictographs
The following pictographs will be used throughout the present operating instructions :
Indicates a possible shock hazard
Contacting components under voltage may lead to death. Housing (e. g. hoods and
lids) marked with this symbol may only be opened by qualified electricians after
having disconnected the device from the mains supply (supply voltage, operating
voltage or input terminal voltage).
Indicates safety relevant passages
You will find this pictograph as an indicator for occupational safety measures. The
neglecting of such measures poses a serious hazard.
Always observe the instructions and be particularly attentive and careful.
Avoid any situations that could at any time be a danger to persons or machines.
Indicates important information
This symbol brings your attention to important information on how to secure a long
serviceable life of the radio control system.
Pay attention to the comments and instructions given. Ignoring the information
provided may permanently impair the reliability and operability of the equipment.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
2.2 General Safety Instructions
Radio controls facilitate and increase the operating efficiency of construction cranes.
Nevertheless, the operator must thoroughly understand and be in a position to properly
use a radio control system !
Read the Operating Instructions Manual carefully and thoroughly before working with
the radio transmitter for the first time !
The operator undertakes to strictly adhere to the instructions and proceedings
described in this manual, as well as to follow the general rules and regulations for
worker safety and accident prevention. Ignoring any such instructions or regulations
could pose a fatal threat to the operator or others.
Keep this manual on location and readily available at all times !
Only authorized and properly trained personnel may operate the radio transmitter.
Anyone who is under the influence of drugs, alcohol or medication that has a
negative effect on a person's reactions may at no time commission, operate,
maintain or repair the radio transmitter.
Before switching the radio transmitter on ensure that no-one is or can be
endangered by the initiated operation.
With the first signs of any malfunction related to the operative safety and reliability
of the radio transmitter, the operator must immediately shut down or not activate the
transmitter. For the purpose of the present manual "shut down" implies :
– switching OFF the transmitter,
– storing the transmitter in a safe place and ensuring no unauthorized access,
– de-energizing the receiver and
– unplugging the connection cable on the receiver !
Defects must be repaired and objects of interference must be removed immediately !
Only qualified and competent personnel are permitted to repair a defective
transmitter. Use original HBC spare parts only ! The use of any other spares will
render the technical inspectorate approval invalid as well as substantially impede
operative safety.
Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions !
When using the eco L radio transmitter always observe the regulations and
instructions stipulated in the authoritative worker's safety and accident prevention
regulations (e. g. VBG 9).
– The eco L radio transmitter has been manufactured in accordance with the
regulations and guidelines stipulated in the German Trade Association's "Safety
and Accident Prevention Regulations for Operating Cranes by Radio Controls"
(VBG 9) and pr EN 12077-1.
– The eco L radio transmitter has been tested and approved in accordance with
EMC guidelines and complies with the authoritative standards for emitted
interference and interference immunity.
Use the transmitter carefully and solely for its intended use. In particular when using
a transmitter to radio control a crane for the first time.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
2.3 Operator Safety Instructions
Before beginning crane operation, position yourself so that you have a clear and
complete overview of the working radius of the crane or machine.
Use the enclosed belt-clip to carry the transmitter. To operate, hold the transmitter
securely in your hand. Use the optional wrist strap. Follow these instructions to
ensure personal safety.
Depending on your angle or position to the crane or machine, the transmitter control
commands “trolley left” and “trolley right” appear to interchange ! It is essential that
you take your bearings to the crane or machine into due consideration before
operating equipment.
In case of an emergency or any disturbances within the working range of the crane
or machine, switch the transmitter off immediately by pressing the STOP
pushbutton. Should the transmitter show signs of technical failure or breakdown,
disconnect the radio control system immediately !
Always switch OFF the transmitter during breaks and after finishing work to avoid
operating errors or any accidental actuation of operator controls.
– These precautions are particularly important whenever changing your position or
climbing over an obstacle.
Never leave an activated transmitter unattended. The operator undertakes to follow
and comply with the authoritative regulations for worker safety and accident
prevention (e. g. VBG 9).
Note :
– In the event of an interruption of the radio link during a working cycle – what can
occasionally happen – both transmitter and receiver automatically shut down (so-
called "compulsory switch-off").
To reactivate the system release all operator controls, such as pushbuttons or
momentary contacts, and allow the control elements to return to their zero
position. Press the "ON/Horn" pushbutton. The system must be reactivated before
the crane or machine can react to control commands ! This feature hinders any
uncontrolled or unwanted crane or machine movement, should the radio link be
interrupted.
– When operating a crane by means of a radio control system for the first time, you
may miss the physical contact to the crane that you were used to in the operating
stand. As you are no longer in the crane and can no longer sense the starting of
the crane movements as distinctly, crane reactions will appear sluggish or dull.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
3 Operation
Caution :
The operation of the transmitter is permissible only with the carrying set included with
the transmitter (possibility of mixing up the controls) !
1. Before commissioning the
transmitter or initial operation, insert
the fully charged battery (inscription
must be visible) into battery
compartment (pos. ) at the bottom
of the transmitter. The battery
supplies the voltage required for the
operation of the transmitter (6 V
DC).
2. Turn STOP pushbutton (pos. ) to
unlock.
3. Turn key switch (pos. ) to the right
(position "1").
4. Switch ON transmitter and crane or
machine with "ON" pushbutton.
The dual color LED flashes green,
i.e. the transmitter is operable.
Important Information :
After switching ON the transmitter and before operating the crane or machine you
must always :
– trigger the acoustic signal by pressing the "Horn" pushbutton. This warns all
colleagues that the crane or machine is about to move;
– test the operativeness of the STOP pushbutton.
A radio connection to the receiver is established when the red LED "HF/RF/H.F./HF" on
the receiver will be extinguished and the green LED "Si1" is illuminated (refer to radio
status panel of the receiver), i.e. the radio system is ready to operate and the control
commands may be input via the operator controls of the transmitter.
If the dual color LED on the transmitter flashes red and / or an acoustic signal comes,
this indicates that the battery is almost fully discharged. Now, you must replace the
discharged battery by a charged one and recharge the discharged battery (refer to
chapter "Battery and Battery Charger").
Note :
If the discharged battery is not replaced by a charged one, the transmitter will be
automatically switched OFF after a few minutes.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
Should the operator – intentionally or unintentionally – switch OFF the transmitter with
the STOP pushbutton, following steps have to be carried out for further radio
transmission :
1. Switch OFF the transmitter via the key switch (switch position "0").
2. Unlock the STOP pushbutton by turning.
3. Switch the transmitter ON again via the key switch (switch position "1").
4. Switch ON transmitter and crane or machine with "ON" pushbutton.
Note :
Always use the key switch to switch the transmitter ON or OFF. Do not use the
STOP pushbutton !
Automatic Switch-OFF ( APO Function )
For safety reasons we have equipped the transmitter with an automatic switch-OFF
(APO = Automatic Power Off function). The transmitter is automatically put out of circuit
after 15 minutes of non-use.
The automatic switch-OFF also saves battery power.
Note :
The automatic switch-OFF (APO function) does not relieve the operator of his
responsibility to turn OFF the transmitter when not in use !
The transmitter can be reactivated by means of the "ON“ pushbutton.
Enabling of the Proportional Outputs
The "START" key must be depressed after the system has been activated and enabled
via S1 (at the receiver). It is not until this has been done that the functions of the
compact joysticks at the receiver will be enabled.
Utilization of the START Key as "shift" Key
The "RPM+" and "RPM–" keys have a dual function.
If the "START" key is kept depressed and the "RPM+" resp. "RPM–" key is also
activated, the "motor start" resp. "motor stop" command will be output.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
3.1 Special Operating Elements and Functions
3.1.1 "SCANNER" Rotary Switch ( Frequency Selector )
The transmitter and receiver are equipped with a "Scanner"
(frequency selector) operating mode with 4 radio
frequencies (refer to wiring diagrams).
In the event that the momentarily used radio channel is
being used by another operator, the transmitter can be
switched over to a different channel by means of the rotary
switch SCANNER (fig. right, pos. ). The receiver scanner
automatically adjusts the receiver to the selected radio
frequency.
After turning ON the transmitter (set key switch to "ON"
position and do not forget to unlock STOP pushbutton), the
receiver automatically resets the system to the new
frequency selected in less than a second.
3.1.2 "4 Speeds" Rotary Switch
4 maximum speeds of the crane may be adjusted using
the rotary switch (fig. right, pos. ).
The symbols for the speed adaptation have the following
meanings :
= maximum speed , 100 %
= maximum speed , limited to 75 %
= maximum speed , limited to 50 %
= maximum speed , limited to 25 %
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
3.2 Battery and Battery Charger
3.2.1 FuB 05 AA Transmitter Battery
The age and ambient temperature are decisive for
the length of the battery applications. Older batteries
lose capacity over time. Temperatures under zero
also have a negative effect on battery charge.
The length of serviceable battery life depends on
how the battery is treated. When handled properly
the FuB 05 AA battery can exceed 500 charging
cycles. Do not totally discharge or short-circuit
contacts as this can permanently destroy the battery.
We recommend recharging the battery only when it is empty, i.e. when the dual color
LED on the transmitter flashes red or an acoustic signal sounds.
Always store rechargeable batteries at room temperature (20 °C or 68 °F).
3.2.2 FLG 105 Battery Charger
Recharging batteries
1. Connect battery charger to mains (refer to nameplate on battery
charger for details).
2. Insert battery with the nameplate facing up into the battery
compartment (pos. ➁).
Charging indicator (red LED ; pos. ➀)
LED lit : .............................. battery charging.
LED off or flashing : ............ battery full, i.e. operable.
LED flashes when
inserting battery : ................ battery totally discharged
or defective.
Notes :
– A discharged FuB 05 AA battery recharges in approx. 4
hours. Electronics in the battery charger ensure that
charging does not exceed 5 hours.
– The quick charging of NiCd batteries should only take place
at temperatures between +10 °C and +40 °C (50 °F and
104 °F).
– Protect battery contacts against short circuits. Never store
batteries in a tool box or trouser pockets. A bunch of keys is
enough to short the battery. Always use the protective cap
included.
– Use the charger at room temperature (20 °C or 68 °F) and
protect it from extreme heat (direct sun).
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
3.3 Special Operating Modes ( Optional )
Note :
This chapter describes special operating modes that are not available with all radio
control systems.
If your radio control system is not equipped with the features described, you may
ignore the following and continue with the next chapter.
3.3.1 Cable Control Option
With the cable control option the operator can also
control his crane or machine without using radio
control
He merely has to connect the receiver mounted on
his crane or machine to the cable control connection
(fig. on the right, pos. ) on the transmitter via a
cable (standard length 20 m to max. 100 m).
The cable connection between the transmitter and
receiver can be made when the radio system is
active. After the transmitter has been connected to
the receiver via the cable, the transmitter must be
restarted by pressing the “START” pushbutton
Note :
If the transmitter is connected with the receiver
via cable, the transmitter module in the
transmitter automatically switches off.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
3.3.2 tele-teach-in Battery TTB 05 Option
The eco L radio control features together with the FSE 717 radio receiver the so-called
tele-teach-in option.
This specific function allows you to input and store the minimum as well as maximum
speeds assigned to the individual linear lever functions in a simple manner.
The tele-teach-in option is available for all proportional functions (linear lever
commands).
Important note :
Your radio control system was already adapted to your specific crane by a retailer
respectively the manufacturer.
Should the crane movements nevertheless be executed in a jerky manner or too fast,
then please contact your retailer or the manufacturer in order to have the settings
adapted.
In the following, the programming of the minimum and
maximum speeds of the individual control functions will be
described by means of tele-teach-in.
The programming keys ("+" and "–") are located on the
TTB 05 tele-teach-in battery (see fig. right).
Note :
Please read the instructions at hand completely and
carefully before beginning with the programming !
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
Programming
1. Switch OFF the transmitter.
2. Insert a charged TTB 05 tele-teach-in battery into the transmitter.
3. Depress the programming keys "+" and "–" simultaneously and then switch ON the
transmitter. Keep the programming keys depressed until the green service LED of
the transmitter starts flashing quickly. Now, the control is in the tele-teach-in mode.
4. Setting the minimum speed (fig. right)
Push the linear lever toward the desired function.
Note :
Do not move the linear lever beyond 50 % of the maximum lever travel.
Then adjust the minimum speed by means of the "+" and "–" keys, i.e. by looking for
the minimum point when the hydraulic valve begins to react. It will be helpful to
observe the way the function is carried out as well as the movement of the lever of
the hydraulic valve.
5. Setting the maximum speed (fig. right)
Push the linear lever toward the desired function by moving it to
its end position. Then adjust the maximum speed by means of
the "+" and "–" keys, i.e. by looking for the maximum point when
the hydraulic valve begins to react. In order to make use of the
full lever travel of the linear lever, do not actuate the "+" key any longer after the
hydraulic valve has reached its maximum travel.
Note :
In the tele-teach-in mode, only execute one single function at the time, not all linear
levers in a diagonal way, as it is only possible to program one single function at the
time.
For all further linear lever functions, please repeat the steps beginning with item 3.
In order to verify the programmed settings, switch OFF the transmitter and then switch it
ON afterwards. Now, the transmitter is again in the normal operating mode.
In case of systems that offer creeping function, all the functions will have to be
programmed again in the creeping mode (switch set to the snail symbol).
min.
max.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
4 Fault Correction
Note :
Please check the transmitter functions using the cabin or cable controls first !
Problem Possible Cause Remedy
The transmitter does not
react when switched on.
− There is no power. − Check the battery
contacts for damage or
contamination.
− Insert a fully charged
battery into the battery
compartment.
− Recharge the battery.
Low-power indication after
minimal operating time,
i.e. the dual color LED on
the radio transmitter
illuminates red.
− The battery contacts are
contaminated or
damaged.
− The battery is not
charged.
− The battery is defective.
− Check the battery
contacts for damage or
contamination.
− Fully recharge the
battery.
− Ensure that the
recharging process runs
correctly.
− Check the transmitter
functions using a fully
charged or replacement
battery.
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
5 Maintenance
The radio control system is virtually maintenance-free. The following points, however,
should be taken into consideration :
Ensure that the STOP pushbutton works smoothly.
Mortar residue and contaminants of any kind can reduce or fully block the switch
function.
Inspect the rubber bellows of the linear levers regularly for leak-tightness.
Replace immediately if cracks appear since the penetration of dirt and humidity may
damage the function of the linear levers.
Charge and discharge transmitter batteries regularly.
Never use a high-pressure cleaner or steam jet cleaner to "clean" the transmitter.
Use a soft brush or cloth only !
Note :
Should you have any problems with your radio control system, contact your local
distributor or HBC-radiomatic GmbH.
5.1 In the Event of a Fault
Warning :
Never operate a crane or machine with a faulty or defective radio control system !
Never try to repair the transmitter electronics ! Opening the transmitter housing
terminates the manufacturer guarantee.
– Send any defective or faulty equipment to you local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
– Always send both transmitter and receiver and enclose a detailed description of
the problem.
– Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address :
HBC-radiomatic GmbH
Haller Strasse 49 – 53
74564 Crailsheim • GERMANY
Should you chose to deliver a defective radio control system personally to your
distributor or our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
– Customer Services / Repair Service –
Tel.: +49 ( 0 ) 79 51 – 3 93 - 816
Operating Instructions
eco L Radio Transmitter
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Information and specifications subject to change without notice. 2003-02-12
Radio Control System
6 Technical Data
General Technical Data
System radio transmitter
Type of system eco L
Max. number of control commands 6
Unique system address over 65,000 combinations
Transmitter Specific Technical Data
Transmitting power with FuS 671/3:
or FuS 680/3:
< 10 mW ( synthesizer )
< 5 mW ( synthesizer )
Transmitter antenna internal
Battery type standard :
with tele-teach-in :
FuB 05 AA ( orange )
TTB 05 ( orange )
Power supply with NiCd battery 6 V DC / 600 mAh
Battery charge at 50 % duty cycle :
100 % duty cycle :
8 hours
4 hours
Operating temperature range –25 °C ... +75 °C ( –13 °F ... +167 °F )
Housing material glass-fiber reinforced ABS plastic
Housing color lower part :
roll-over bar :
orange
blue
Dimensions 216 x 126 x 176 mm ( 8.5 x 4.9 x 6.9 " )
Weight approx. 2,0 kg ( 4.4 lb. )
Protection class IP 55
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System
6.1 Dimensions and Operator Controls of eco L
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
Information and specifications subject to change without notice. 2003-02-12
Radio Control System
7 Certificates and Approvals
Operating Instructions
eco L Radio Transmitter
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HBC-radiomatic GmbH • 74564 Crailsheim • GERMANY
2003-02-12 Information and specifications subject to change without notice.
Radio Control System