HBC radiomatic SNTU04 User Manual 19771
HBC-radiomatic GmbH 19771
8
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| Mirror Download [FCC.gov] | |
| Document ID | 19771 |
| Application ID | XUvaiT3LnPz3VoW7b34ElQ== |
| Document Description | 8 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 38.41kB (480096 bits) |
| Date Submitted | 1999-01-15 00:00:00 |
| Date Available | 1999-02-18 00:00:00 |
| Creation Date | 2001-07-05 21:04:12 |
| Producing Software | Acrobat Distiller 4.0 for Windows |
| Document Lastmod | 2001-07-05 21:04:25 |
| Document Title | 19771.pdf |
| Document Author: | VicodinES /CB /TNN |
REPORT NO: 98137540 FCC ID: NO95NTUO4 DATE: JULY 15, 1998
EUT: INDUSTRIAL WIRELESS RADIO REMOTE CONTROL TRANSMITTER
USER’S MANUAL
PAGE NO: ll OF 15
____—____.__—-—-_———
COMPLIANCE CERTIFICATION SERVICES. INC, DOCUMENT NOZCCSUP403IB
1366 BORDEAUX DRIVE, SUNNYVALE, CA 94089 TEL:(408)752-8166 FAX:(408)752-8168
1'er report shall not be reproduced accept in full, without the written appmval afCCS.
Operating Instructions
Radio Transmitter spectrum
nsrzcus Duct Ward 971 H. Page 1
Owner’s Manual
Installation , Operation and Maintenance
HBCvrldiomnlic , Foster Cily, CA 94404 , USA w
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Operating Instructions
Radio Transmitter spectrum
assracusbocl wind in I FL Page 2
Before proceeding with the installation, operation or maintenance of the radio control
equipment it is important that the installation, operating, and maintenance personnel read this
bulletin carefully in order to ensure the safe and efficient use of the hoist or crane.
Also, it is strongly recommended that the personnel responsible for the operation, inspection,
and servicing of the hoist or crane on which this radio controller is installed, read and follow
the Safety Standard ANSI 3301671993 (or current revised edition) covering Overhead Hoists
(underhung) as promulgated by the American National Standards Institute and published by the
American Society of Mechanical Engineers. Copies of this publication are available from the
Society at United Engineering Center, 345 East 47th SL. New York, NY 10017.
If any instructions are unclear, contact Ihe manufacturer or distributor of the radio controller
before attempting to install or use the radio controller on a hoist or crane.
Note :
Electrical wiring diagrams have been packed with this manual to ensure
installations without any problems.
If these items are missing, contact the manufacturer or distributor before
attempting to install or use the radio control system to a machine.
Manufactured by: HBC-electronic Funklechnik GmbH
Haller Strasse 49 - 53
D-74564 Crailsheim
Tcl.+49(0)7951—393-0
Fax+49(0)7951—393-50
Distributed by: HBC-radiomatic
1160 Chess Drive 2
Foster City, CA 94404, USA
Tel. 001 »(650)—394» 1055
FaxDOl-(650)—394- 18 12
No warranty for pmum. errors and lmllakex r. All tlntnili are subjecl to “will: without any unlice.
a HBC-mdimulic u a registered American trademark.
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Operating Instructions
Radio Transmitter spectrum
flESFECilLDHCi mm 97 I n. Page 3
Table of Contents
1 HelpfulHints.............................
2 SnfetyRegulations.... ..... ......
2.1 Warning Notes .......
2.2 Safety Notes Regarding Operat n
2.3 Safety Notes when Operating the Transmitter
Safety Note. on the Charging Unit and the Bnttery..
2.4 Safety Notes Regarding Maintenance..... ........
3 Description of the System .....
3.1 Application
3.2 Specification
Dimensions and Ope ting Elements of the spectrum 1
Dimensions and Operating Elements of the spectrum 1 I 5 .
Dimensions and Operating Elements of the spectrum 3...
3.3 Nameplate........... ...... .. ................................... ...............
4 Operation...................................
Transmitter Muting anction ( APO )
slewing Gear Rele-se ( on radio receivers FSE 735 I
4.1 Special Operating Modes (Options)
Scanner ..
infrakey
Catch — Rele e (CIR)
._ Tandem Operation
4.2 Battery Chargers.
‘\
5 Maintenance........ ..... ..... .....
5.1 in Case of a Defect
6 Trouble-Shooting.....................................................
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Operating Instructions
Radio Transmitter spectrum
resrscumncl mm 97 1 FL Page 4
E]
1 Helpful Hints
Following symbols are used in the operating instructions at hand :
Warnings
This symbol will show situations that could he dangerous for people or
machines.
Pay particular attention in reading the parts of this manual.
Be careful and try to avoid these situations.
Notes
This symbol will show important operating hints to guarantee a long working
life to the apparatus.
Do not forget to observe these notes. The radio control could become
unreliable.
This symbol will show general information.
Others
This symbol will show regulations, e.g. notes on local, regional and federal
regulations on labor safety and accident prevention when operating a radio
controlled system.
This symbol will identify the "Operation" section.
This symbol will give you helpful maintenance notes in the corresponding
section.
This symbol wlll Identify the trouble-shooting section.
in this section. possible troubles occurring when operating the radio remote
control system, their causes and remedies will be given.
HBOmdiomalic. Faster City, cA 94404 . USA M
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130198
Operating Instructions
Radio Transmitter spectrum
BEsPECIISJZOCI Ward 97 1 rt. Page 5
[Q 2 Safety Regulations
lb Strictly observe and always adhere to the respective regulations on labor safety
and accident prevention when operating a radio controlled system !
r:> Retrofitting of a radio control to a crane or machine is considered to be a
major modification. The crane or machine must therefore be subject to an
approval inspection. The user of the crane or machine is responsible for a
proper entry of this inspection in the crane's or machine's inspection record.
as The commissioning ofthe radio equipment is only possible if you dispose of a
special authorization from the postal authorities.
11> Before using the radio control, it is necessary to be familiarized with this
system ! Therefore, only authorized and sufficiently instructed personnel who
are familiar with the instructions should he allowed to use the radio control.
11> In case of a defect. an emergency situation and whenever a malfunction occurs
in the working area of the radio system, it is required that it be switched OFF
immediately until the cause ofthe defect has been located and repaired !
— Switch OFF the transmitter via the EMERGENCY-STOP push-button.
4 Disconnect the connecting cable from the receiver.
[9 Have defective radio systems repaired only by an expert. Use only original
replacement parts ofthe manufacturer for any repair.
2.1 Warning Notes
to The crane operator is required to control the crane in such a way that no
danger may possibly occur, even if the radio transmission is interrupted so that
no counteraction is possible anymore (e.g. for the turning of slewing tower
cranes). If necessary, stops limiting the slewing range may have to be installed
on the slewing tower crane in order to ensure that the crane may not be moved
into a hazardous area.
E? The remote control transmitter may he switched ON only as long as a visual
contact exists with the machine.
£9 The minimum duration of the command and the response time are slightly
increased by the radio control (of. specifications of the radio control system).
E? The radio control transmitter may only be connected to cranes suitable for the
installation of a radio control system via the appropriate cable connections.
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Operating Instructions
Radio Transmitter spectrum
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2.2 Safety Notes Regarding Operation
q)
to
Before using the radio control system for the first time, read these operating
instructions completely and carefully.
in case of a defect, an emergency situation and whenever a malfunction occurs
in the working area of the radio system, it is required to de-energize the radio
equipment immediately until the cause of the fault has been located and
repaired !
— Switch OFF the transmitter via the EMERGENCY-STOP push—button.
~ Disconnect the connecting cable from the receiver.
During breaks and at the end of work, disconnect the transmitter by means of
the key switch or the EMERGENCY-STOP push-button and disconnect the
receiver from mains supply.
Be cautious when working with the radio control. — When using the radio
control, choose a stable location from which you can see the entire working
area
Usage of radio remote control systems outside of manufacturer’s guidelines
(section 3.1 : "Application") may result in invalidity ofthe guarantee.
2.3 Safety Notes when Operating the Transmitter
Ki) Before you start working, always verify the operation of the EMERGENCY-
STOP push-button.
it is not allowed to leave a connected transmitter and not supervise it.
In case of an emergency and in case of all sorts of problems in the working
range of the machinery or in case of a technical failure of the radio control.
you must stop the crane or machine by pressing the EMERGENCY-STOP
push-button !
During breaks, disconnect the transmitter by means of the key switch or the
EMERGENCY—STOP push-button.
At the end of work, switch OFF the transmitter by means of the key switch,
pull out the key and store it at a safe place.
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Operating Instructions
Radio Transmitter spectrum
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Safety Notes on the Charging Unit and the Battery
¢> Operate the charging unit at about room temperature and protect it against
overheating (eg. direct sun radiation).
11> Boost charging of NiCd batteries only in a temperature range between between
50 °F and 104 “F (10 “C and 40 °C).
11> Protect the battEry contacts against accidental shortening! — Use the protective
caps delivered.
no Do not store the batteries in a tool box or carry them loosely in your pocket. - A
bunch of keys for example is enough to shorten the battery.
I9 Pay attention to the correct polarity ! — After inserting the battery into the
charging duet ofthe charging unit, the nameplate must be visible. Operation of
the transmitter will not be possible otherwise i
go The NiCd batteries are shipped from the factory uncharged and must be charged
before use. It is normally necessary to remove the battery from the transmitter
for charging processes.
2.4 Safety Notes Regarding Maintenance
<> Pay attention to smaller deficiencies. They are often the symptoms of a major
defect and may result in severe malfunctions of the radio system.
<> Have defective radio systems repaired only by an expert. Use only original
replacement parts of the manufacturer for any repair.
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Operating Instructions
Radio Transmitter spectrum
lESPECUSfioCI Wunl W I n Page B
3 Description of the System
HBC-radiomatics , HBC-lechnmp or i-IBC-radiabus0 are radio systems to control
cranes and hoists.
The system consists of a joystick transmitter with either two or three Z-step
joysticks for three motions and a selector switch, one key switch and an
EMERGENCY-STOP push-button, a battery charger with two rechargeable
batteries and a receiver with an antenna. The transmitter housings (1-156 190 for
spectrum I. HSG 230 for spectrum 2 and spectrum 5. HSG 290 for spectrum 3) are
made of ABS plastic with a built-in antenna each.
3.1 Application
The radio transmitter spectrum 1 . spectrum 2 / 5, spectrum 3 enables — in
combination with a corresponding receiver — control of cranes and other machines
in construction and industry.
State of the art radio technology complying with the latest guidelines of the FCC
and the use of highly developed microprocessor technology guarantees optimal
operating safety, availability and longevity.
The radio transmitter spectrum 1 / 2 I 3 / 5 — suitable for construction, industry and
mobile cranes — is equipped to control receivers with I6 up to 32 operating
commands and work within a 30 cm or 70 cm frequency band.
Following radio receivers can be controlled by this transmitter type :
FSE 716 FSE 722 FSE 730 FSE 735 FSE 740 FSE 760
3.2 Specification
General chlmlcal Data _]
s stem s ectrum l s ectrum 2/5 5 ectrum 3
Number of control commands 16 12 16 12 16
Exclusive system address 65.000 65,000 65 000
Special Technical Data L‘
TransmittinquuS 671/3 10 mW (_s£tt_hesizer)
spectrum 1/2/3: 6 V DC/ 1200 mAh
s ectrum 5: 6V DC/ 600 mAh
16/8h(501100%0N
4.4 lb (2 kg) 4.4 lb (2 kg! |6.6 lb (3 kg)
—13 “F +167 “F (—25 +75 “C!
IP 55
Power supply afNiCd battery
Approx. Duration ofogemtion
A rax. Weight qftransmr'tter
O crating temperature range
Protection c'lasr
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Operating Instructions
Radio Transmitter spectrum
Page 9
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Dimensions and Operating Elements of the spectrum 1
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Dimensions and Operating Elements of the spectrum 2 / S
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Operating Instructions
Radio Transmitter spectrum
BESPECIIS uacl Mm: v7: n Page lo
Dimensions and Operating Elements of the spectrum 3
“mm-n- "mm-a
a) Emlrpency—Slm push-human a comp-a mm
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3.3 Nameplate
The nameplate indicates all important data of the radio equipment. Besides the
service voltage, radio frequency and the address of the system, this plate also
indicates the production number which is necessary in case of possible further
inquiries or spare part orders‘ It also contains the European control number for
Homologation in the Telecommunicationr
Note: Please make sure that the nameplnte is always clearly visible to
allow for a Verification by the authorities
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Operating Instructions
Radio Transmitter spectrum
respect/spam Ward 971 n. Page 1 1
4 Operation
1. Before you start working, insert a charged battery into the battery
compartment (item. ®). The battery supplies the voltage required for the
operation of the transmitter (6 V DC).
Note: After inserting the battery, the nameplate must be visible.
Operation of the transmitter will not be possible otherwise !
2. Unlock the EMERGENCY-STOP push-button (item (9) by turning it.
3. Switch ON the radio transmitter via the key switch (item ®) Operating voltage
is now present at the transmitter.
a)
A radio connection to the receiver is
established when the red LED "RF" on
the receiver will be extinguished and the
39 green LED "Sil" is illuminated, i.e. the
radio system is ready to operate and the
control commands may be input via the
transmitter.
Fig. left slums radia transmitter spectrum 2 with
battery type FuB IO AA.
M‘
if the red LED on the transmitter (see transmitter layout) flashes and I or an
acoustic signal comes, this indicates that the battery is almost fully discharged.
Then proceed as follows :
- Replace the discharged battery by a charged one.
— Recharge the discharged battery (cf, "Battery Chargers").
Note: If the discharged battery is nor replaced by a charged one, the
transmitter will automatically he switched OFF after a few
minutes.
Since switching OFF the transmitter when it is not used is quite often forgotten. it
is equipped with an automatic deactivation (auto OFF function). The transmitter
will thus be switched OFF automatically about 15 minutes after the last control
command has been input.
The automatic transmitter deactivation offers a positive side effect : it helps to
save the energy of the rechargeable batteries.
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Operating Instructions
Radio Transmitter spectrum
essrecusvnncz mm: 97 t FL Page 12
Transmitter Muting Function ( APO )
The transmitter features an auto muting function (APO = Auto Power Off) for
current saving reasons. Whenever the transmitter APO function is activated, the
radio transmitter will automatically be switched OFF about 15 minutes afier the
last move command has been input.
Fig. left shows radio transmlttcr spectrum 2.
The transmitter APO function is activated respectively deactivated via the right-
hand compact joysticki The switch positions ® and ® (flgi above) have the
following functions :
Deactivate the transmitter APO function ( ® )
1. Switch OFF the transmitter
2. Move the compact joystick forward to the first switch position (away from the
operator)
3. Switch ON the transmitter
4. Release the compact joystick
Activate the transmitter APO function ( (21 )
1. Switch OFF the transmitter via the key switch
2. Move the compact joystick backwards to the first switch position (towards the
operator)
3. Switch ON the transmitter
4. Release the compact joystick
Reactive“: the transmitter
For reactivating the transmitter, ie. after the APO time has elapsed :
— either switch OFF and then ON again the transmitter
— or depress the "crane ON" key (if so equipped)
All standard-transmitter functions will then again be available.
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Operating instructions
Radio Transmitter spectrum
nESrBL‘I/S nocl Ward 97 I FL Page Is
Slewing Gear Release ( on radio receivers FSE 735 1740 / 760 )
Whenever the command "slewing gear release“ is actuated by means of the remote
control, it is important that the respective check be made.
Due to the above, a clearly visible indicator lamp should be installed on the crane
— possibly a flashing one.
4.1 Special Operating Modes (Options)
Scanner
with the option (auto) scanner, the transmitter is equipped with 4 radio
frequencies (refer to wiring diagrams).
if the radio channel used is currently occupied by another operator, another radio
channel may be selected via a rotary switch. The (auto) scanner in the receiver will
automatically follow the transmitter to the radio frequency selected.
After switching ON the transmitter (key switch ON, EMERGENCY-STOP push-
button unlocked) or after a frequency change during operation, it will last only a
few seconds until the receiver has "followed" the transmitter to the frequency
selected.
Changing the radio frequency : -
~ Set the new radio frequency by means of the rotary switch,
— Switch OFF and then ON again the transmitter.
After a few seconds, the receiver will be ready to receive.
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Operating Instructions
Radio Transmitter spectrum
usescuwoc: mm W 1 n. Page I4
Infrakey
lnfrakey is an option that uses an infrared sensor to control the main contactnr of
the crane. The crane can only he started if the operator is in the field of the
infrared sensor and not more than max, 66 feel (max. 20 melers) from the crane.
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lnfrakey uses an additional infrared module on both the transmitter and the
receiver. Crane activation vie infrared link it increases the safety of operation by
preventing accidental starting.
The range of the infrared beam is max. max. 66 feet (max. 20 meters) and the
angle ofrndiation is 8“.
To activate infrakey, press the “Crane On" key on the transmitter. A green LED
near the IR, sensor lights to indicate that the cmne has received the start signal.
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Operating Instructions
Radio Transmitter spectrum
Barren/5.1mm Ward 971 FL Page 15
Catch - Release (CIR)
In the operating mode "catch — release" two or more crane operators may use one
radio transmitter each to operate one and the same crane. The possibility also
exists to couple multiple transmitters with multiple receivers
The crane is equipped with a radio receiver which is capable of receiving and
monitoring both radio frequencies.
After the crane receiver has been switched ON, both radio transmitters at first have
equal access.
The first radio transmitter is
""“"""""‘ switched ON in order to take
over the crane and the command
"catch" via a selector switch is
input. After the own transmitter
is switched OFF, the right of
access will remain with the
'takeover' transmitter.
if the crane is to be handed over
I to the second radio transmitter,
the command "release" must be
input via the selector switch first
and then the first transmitter
mm! switched OFF. The right of
access of the first transmitter to
the crane is thus canceledt
The second radio transmitter may now start to operate by inputting the command
"catch” and control the crane. The right of access will now remain with the second
transmitter until it is again transferred to the first by means of the "release"
command.
Nnte :
— In the event of voltage loss, the crane receiver will automatically go back to
starting condition. The crane receiver is now able to respond to any
transmitter, or the crane receiver has to receive the catch command again.
— if the operator forgets to input the command "release" and disables his own
transmitter (or if the transmitter fails to operate due to a defect), then the
second transmitter will have no right of access. It is required to switch OFF the
receiver supply voltage in order to recreate the aforementioned start
conditions.
— Due to the above, the commands "catch" and "release" should be assigned
either to keys or a rotary switch. An indicator lamp on the crane furthermore
shows when the receiver is occupied (occupied display).
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Operating Instructions
Radio Transmitter spectrum
usrzcurpac: Ward 971 ii. Page 16
Tandem Operation
Tandem option Tl allows two cranes to be operated in tandem (crnne l or crane 2
or both) using only one transmitter.
Tandem option T2 includes two complete radio control sets for two cranes.
Tandem operation is enabled using keys. If the key from transmitter l is inserted
into transmitter 2, then transmitter 2 can control either crane, or both. Transmitter
l is inactivate when its key is out. Similarly, the key from transmitter 2 can be
inserted into transmitter l to allow transmitter I to have tandem control.
Tandem option T2 can also be set up so that one transmitter is a master and the
other is a slave, only the master transmitter has tandem controlr
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Operating Instructions
Radio Transmitter spectrum
DESPECUSJ10C1 Wind 97 l FL Page 17
4.2 Battery Chargers
Fig. left shows battery charger. type
FLG 105 that is suitable for one
each afthe battery type: Fat? 05 AA
or Full 3A (with aduper).
rig. right shows battery charger,
type FLG 102 which is suitable In!
two each of the battery type: Full
10 AA. FuB 05 AA and FuB 3A
{with adapter) or mixed.
Charge battery
Insert (push) the battery into
the battery compartment (item
(23) : The red LED (item ®) is
illuminated.
Note :
— Pay attention to the correct polarity !
— The nameplate ofthe battery must be visible after it has been inserted !
Display of the state of charge (red LED)
LED illuminated ‘ . The battery is being charged.
LED off or flashin . The battery is charged (ready for operation).
LED flashes when inserting the buttery : The Buttery is exhausted or defective.
Remarks :
V A discharged FuB 05 AA battery is fully charged after about 4 or 5 hours.
overcharging of the battery is prevented by the integrated electronic that will
limit the charging process to a maximum of 5 hours.
— Boost charging of NiCd batteries only in a temperature range between 50 “F
and 104 “F (+l0 C and +40 C).
— Protect the battery contacts against accidental shortening ! Use the protective
caps delivered.
— Do not store the batteries in a tool box or carry them loosely in your pockets.
A bunch of keys is enough to shorten the battery.
- Operate the charging unit at about room temperature and protect it against
overheating (e.g. direct sun radiation).
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Operating Instructions
Radio Transmitter spectrum
retract/s out I mm w r n. Page 18
Maintenance
The radio system is largely maintenance-free. The following items should
nevertheless be taken into account :
ti) Make sure that the EMERGENCYSTOP push-button moves easily. Mortar
residue and dirt may interfere with the operation of the switch or even render
it impossible.
PD Inspect the rubber bellows of Ihe compact joysticks regularly for leak-
tightness, Replace immediately if cracks appear since the penetration of dirt
and humidity may damage the function ofthe compact joysticks.
f:> The batteries of the transmitter should be completely discharged and charged
again on a regular basis.
¢> Never "clean" the transmitter with a pressure or with a steam cleaner.
Note : Should any problems occur with the radio system contact your local
dealer.
5.1 In Case of a Defect
Caution : It is not permissible to use a defective radio system !
to
Never try to carry out any repair on the electronic components of the radio
system, This would result in a rejection of possible warranty claims.
- It is recommended to have the unit sent to the manufacturer as fast as
possible. The unit will then be in the hands of an expert, an expert who is
familiar with the system and who has the required special replacement
parts at his disposal.
— Always send in the transmitter and receiver together and enclose a
detailed description of the defect.
— Do not forget to state your phone number in addition to your address. This
will allow us to contact you directly, should we have any inquiries.
In order to prevent any transport damages from occurring, please use the
specifically molded two-way packaging in which the unit was shipped to you
from the factory or pack the unit in a way so that it is protected against
shocks. Please send the unit to the following address, freight prepaid :
BBC-electronic Funktechnik GmbH
Haller StraBe 49 - S3 0 D-74564 Crailsheim
Postfach l561 - D-74555 Crailsheim
Telephone:+49(0)79 51—393—00Fax:+49(0)79 51 —393-50
Railroad station : 13774564 Crailsheim
Should you decide to personally return a defective radio system to the factory
or to your local dealer. then please make an appointment first.
HBCAradiomltic . Foster City. CA 94404 . USA m
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Operating Instructions
Radio Transmitter spectrum
Page 19
azrrzcus Doc 1 want 07 I FL
6 Trouble-Shooting
Check the functions with the cabin or the cable control unit first !
Note :
Remedy
Trouble Possible Cause
No reaction whenever the
transmitter is switched
ON,
— Charge battery or insert
No operating voltage
a charged battery.
present.
— Check battery contacts
for damage or
contamination.
— Battery not charged or — Charge buttery fully.
Undervollnge warning
— Battery defective
output already after a
short period ofoperation
- Check if charging
process is executed
properly.
~ Check battery contacts
— Verify operation with
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