Hager Instr Roton ETW EMN 75009017 091715[3] Hinge With Electric Modifications And Instructions

User Manual: Hager Roton Hinge with Electric Modifications - ETW and EMN Instructions Installation Instructions

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Instructions ROTON Hinge with Electric Modifications – ETW and EMN

Rev. 09.17.15

ETW – Electric Through Wires
Door and Frame Preparation
For grout filled frame, install a Mortar Box (HAGER 430). Failure to do so will void the hinge warranty.
Refer to Fig. 1 for your particular ROTON Hinge model.
1. Drill a 1/2” (5/8” max) diameter access hole in both the frame rabbet and the door edge at the proper location for
the wire leads. (11 or 12-wire models will require two drilled holes in both the frame and door.)
2. After drilling, deburr the holes to prevent damage to the wire leads.

F

Frame
Leaf

D1

Door
Leaf

D2

HINGE
MODEL

F

D1

D2

780-111

15/16”

13/16”

-

780-112

15/16”

15/16”

-

780-124

15/16”

-

7/8”

780-224

15/16”

-

7/8”

780-226

15/16”

15/16”

-

Fig. 1
(4-wire shown)
Installation
Prepare the door and frame for installation using the standard installation instruction sheet furnished with the hinge, but do
not attach the hinge at this time.
1. Connect the system wires from the door to the appropriate leads of the hinge door leaf (as described in the
system wiring diagram). See Fig. 2. Insulate the bare end of any unused wires.
2. Carefully slide the wires back through the access hole in the door making sure they are placed so they will not be
cut or pinched as installation is completed. Attach the hinge to the door per the standard installation instruction
sheet supplied with the hinge.
3. Position the door at 90 degrees to the frame and connect the system wires from the frame to the appropriate
leads of the hinge frame leaf. See Fig. 2. Insulate the bare end of any unused wires.
4. Carefully slide the wires back through the access hole in the frame making sure they are placed so they will not
be cut or pinched as installation is completed. Attach the hinge to the frame per the standard installation
instruction sheet supplied with the hinge.

Red
Yellow
Violet
Grey
White w/Grey
White w/Red
White w/Violet
White w/Yellow
Blue
Brown
Orange
White w/Green

MAXIMUM ELECTRICAL
RATING CONTACT
Volts: 30V dc/ac
Amperes: 3.5A Continuous
16A Pulse (300ms)

Red
4
Yellow
Wire
Violet
6
Grey
8
Wire
White w/Grey
Wire 10
White w/Red
Wire
White w/Violet
White w/Yellow
Blue
Brown
Orange
12
White w/Green
Wire

Fig. 2
Recommended: For current ratings greater than 1.0A, use
two or more wires in parallel. Make sure same colored wires
are connected properly on both sides of hinge.

139 Victor Street ! St. Louis, MO 63104 ! (800 325 9995) ! www.hagerco.com

Part No.: 75009017

Instructions ROTON Hinge with Electric Modifications – ETW and EMN

Rev. 09.17.15

EMN – Concealed Magnetic Switch
Door and Frame Preparation
For grout filled frame, install a Mortar Box (HAGER 430). Failure to do so will void the hinge warranty.
Prepare the door and frame for installation using the standard installation instruction sheet furnished with the hinge, but do
not attach the hinge at this time.
1. Locate the wired switch assembly. Peel the adhesive liner from the face of the flange. Attach it in the
counterbore on the back of the hinge leaf that will be mounted to the frame. See Fig. 3.
2. Locate the magnet assembly. The magnet is preset from the factory to activate properly for a metal frame and a
metal square-edged door.
For the following conditions, the magnet assembly must be adjusted using a 5/32” hex key:
! Metal door with a beveled edge on the hinge side – turn the adjustment setscrew clockwise 1½ turn.
! Wooden door – turn the adjustment setscrew counter-clockwise 1½ turn.
Peel the adhesive liner from the face of the flange. Attach the magnet assembly in the counterbore on the back
of the hinge leaf that will be mounted to the door. See Fig. 3.
3. Drill a 3/4” diameter access hole in both the frame rabbet and the door edge at the proper location for the switch
and magnet.
If a shim is utilized in the installation of the hinge, drill a corresponding 3/4” diameter
access hole in the shim also. If there is a gap in the shim where the switch or magnet
is located, the gap must be no greater than 3/4” so as to provide support for the plastic
flange.
4. After drilling, deburr the holes to prevent damage to the wire leads.

Installation
1.
2.
3.
4.

Attach the hinge to the door per the standard installation instruction sheet supplied with the hinge.
Connect the system wiring to the appropriate leads of the switch. See Fig. 3. Insulate the bare end of any
unused wires.
Carefully slide the wires back through the access hole making sure they are placed so they will not be cut or
pinched as installation is completed. Attach the hinge to the frame per the standard installation instruction sheet
supplied with the hinge.
Certain factors (frame thickness, door thickness, reinforcements, door material) can slightly affect the sensitivity
of the reed switch after installation. Check the circuit to make certain the switch is opening and closing as
desired. If necessary, turn the adjustment setscrew in or out to overcome these factors (see Door and Frame
Preparation, Step 2). The door must be removed to adjust the magnet.

Magnet
assembly
installs in
door.

Locknuts

D1

F
Wired switch
assembly
installs in
frame.

Plastic
Flange

D2
Frame
Leaf

Adjustment
Setscrew

Door
Leaf

Fig. 3
HINGE
MODEL

CLOSED LOOP SECURE
(Use black and white switch wires.)
Closed Loop Secure hinges are wired so that
when the door is closed (secured) the EMN switch
is closed (passes current). When the door opens,
an open circuit is detected as an alarm.
OPEN LOOP SECURE
(Use blue and white switch wires.)
Open Loop Secure hinges are wired so that when
the door is closed (secured) the EMN switch is
open (does not pass current). When the door
opens, a closed circuit is detected as an alarm.
BLACK
(Closed Loop Secure)

F

D1

D2

780-111

1”

7/8”

780-112

7/8”

7/8”

-

780-124

15/16”

-

7/8”

780-224

15/16”

-

7/8”

780-226

1”

1”

-

BLUE
(Open Loop Secure)

139 Victor Street ! St. Louis, MO 63104 ! (800 325 9995) ! www.hagerco.com

WHITE
(Common)

SWITCH INFORMATION
Voltage Rating: 200VDC
Current Rating: 500mA
Switch Function: SPST-NO

Part No.: 75009017



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