Harbor Freight 15 Gallon Spot Sprayer 12 Volt Product Manual
Manual for the 61263 12 Volt 15 Gallon Spot Sprayer 61263 15 Gallon Spot Sprayer 12 Volt
2015-05-27
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Page Count: 12
Page 2 For technical questions, please call 1-800-444-3353. Item 61263
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Work Area
1. Keep your work area clean and well lit.
Cluttered dark areas invite accidents.
2. The work area should have adequate
drainage to reduce the possibility of
a fall due to slippery surfaces.
3. Keep bystanders, children, and visitors
away while operating the Sprayer.
Distractions can cause you to lose control.
Electrical Safety
1. Connect to breaker/fuse protected,
switch-controlled circuit if permanently
installing pump. Do not use with longer
or thinner wires than those provided.
2. Do not connect when wet or while
standing on damp/wet ground.
3. Make sure the Harness is disconnected
from the Pump Wiring before connecting
to the 12VDC power supply.
4. Connect to 12VDC power supply only.
Different voltage may cause motor/wiring
damage, fire, or electric shock.
Page 3For technical questions, please call 1-800-444-3353.Item 61263
Personal Safety
1. Follow all guidelines regarding
chemicals sprayed, including MSDS
instructions and EPA regulations.
2. If battery acid contacts skin or clothing,
wash immediately with soap and water. If
acid enters eye, immediately flood eye with
running cold water for a minimum of 10 minutes
and get medical attention immediately.
3. Stay alert. Watch what you are doing and use
common sense when operating the Sprayer.
Do not use the Sprayer while tired or under
the influence of drugs, alcohol, or medication.
A moment of inattention while operating the
Sprayer may result in serious personal injury.
4. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
5. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enable better
control of the tool in unexpected situations.
6. Always wear eye protection.
Wear ANSI-approved safety goggles while
connecting battery and during operation.
Use
1. Use only for water or water-based fertilizers,
herbicides, pesticides and sealers. Do not use
to spray combustible or corrosive chemicals.
2. Do not point the Sprayer at yourself,
other people or animals.
3. Industrial applications must follow
OSHA requirements.
4. Make sure the liquid used in the
Sprayer is not dirty or sandy.
5. This product is not a toy. Do not allow
children to play with or near this item.
6. Use as intended only.
7. Inspect before every use; do not use
if parts are loose or damaged.
8. Maintain product labels and nameplates.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
9. WARNING: The brass components of this
product contain lead, a chemical known to
the State of California to cause birth defects
(or other reproductive harm). (California
Health & Safety code § 25249.5, et seq.)
10. The warnings and cautions discussed in this
manual cannot cover all possible conditions
and situations that may occur. The operator
must understand that common sense and
caution are factors that cannot be built into this
product, but must be supplied by the operator.
Service
1. Have your Sprayer serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of
the tool is maintained.
2. Store idle tools and equipment out of
reach of children and other untrained
people. Tools and equipment are dangerous
in the hands of untrained users.
3. Maintain the Sprayer with care. Keep this product
clean. A properly maintained Sprayer is easier to
control.
SAVE THESE INSTRUCTIONS.
Page 4 For technical questions, please call 1-800-444-3353. Item 61263
Specifications
Pump 12VDC / 2A Diaphragm
Maximum Spray Output 1 GPM, 40 PSI
Tank Capacity 15 gallons
Weight 160 lb (with full tank)
Mounting Hardware 4x Ø5/16" x 1/2" bolts and Ø5/16" washers (not included)
Components and Controls
Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near
the end of this manual.
Tank Lid
Wand
Clip
Wand
Clip
Wand
HoseTank
Drain
Cap
Trigger
Nozzle
Battery Clamps
(not shown)
Trigger
Safety
Lock
Pump
Figure A:
Page 5For technical questions, please call 1-800-444-3353.Item 61263
Assembly and Installation Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document
including all text under subheadings therein before set up or use of this product.
Assembly
1. Attach Wand Clips with Screws (14).
Wand
Clips
Screws
Figure B
2. Attach one end of Hose to Pump Discharge
Port using Hose Clamp (11).
3. Attach the other end of Hose to Wand
assembly using Hose Clamp.
Hose
Clamp
Pump
Discharge
Port
Wand
Assembly
Hose
Hose
Clamp
Figure C
4. Push Washer (17) into Drain Cap.
5. Push large ring of Drain Cap Tether (16)
over drain tube as far as it will go.
6. Thread Drain Cap onto drain tube.
7. Push small ring of Tether over nub on Drain Cap.
Drain
Cap
Washer
Tether
Nub
Drain
Tube
Figure D
8. Push the pointed end of the Lid Tether
(2) up through the Tank Lid.
9. Thread Tank Lid onto Tank.
10. Push the pointed end of Tether through
the Tether Hole, then pull back on
Tether to make sure it is secure.
Tank
Lid
Tether
Tether
Hole
Figure E
Page 6 For technical questions, please call 1-800-444-3353. Item 61263
Installation
WARNING! Refer to mounting vehicle’s owner’s
manual for vehicle load rating and safety instructions
regarding driving while carrying a load.
1. Before filling with liquid, mount the Sprayer to
the vehicle’s rack, making sure that the Battery
Clamps can reach the 12VDC source.
2. Attach Tank Bottom Mounts to rack with mounting
hardware (sold separately) from Specifications chart.
3. Then, secure with two 1" wide ratchet
straps (sold separately).
Ratchet
Strap
Locations
Tank
Bottom
Mounts
(Not visible)
Figure F
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Page 7For technical questions, please call 1-800-444-3353.Item 61263
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document
including all text under subheadings therein before set up or use of this product.
WARNING! Follow all guidelines regarding
chemicals sprayed, including MSDS
instructions and EPA regulations.
Note: Before first use, spray half a tank
full of water through the Sprayer.
1. Remove Tank Lid and fill Tank, through
a strainer (sold separately), no higher
than top fill line. Replace Tank Lid.
WARNING! Connect to breaker/fuse protected,
switch-controlled circuit if permanently installing pump.
Do not use with longer or thinner
wires than those provided.
Do not connect when wet or while
standing on damp/wet ground.
2. Make sure the Harness is disconnected
from the Pump Wiring.
3. Connect the Battery Clamps to the 12VDC source.
Connect the red Clamp to the positive (+) post and
connect the black Clamp to the negative (-) post.
4. Connect the Harness to the Pump wiring.
Harness Pump
Wiring
Figure G
5. Note: The pump operates on demand; it
will run while the Trigger is depressed and
stop when the Trigger is released.
6. Disengage the Trigger Safety Lock by collapsing
it into the Trigger. Its purpose is to prevent the
Trigger from being depressed accidentally.
Trigger
Safety
Lock
Figure H
7. Point the Nozzle toward the area to be sprayed,
then depress the Trigger to begin spraying.
Note: Stop spraying, then turn Nozzle
to adjust spray pattern.
8. When finished spraying:
a. Engage the Trigger Safety Lock by swinging it
into the groove in the Handle. (See Figure H.)
b. Disconnect the Harness from the Pump Wiring.
c. Disconnect the Battery Clamps
from the 12VDC source.
d. Dispose of liquid according to
manufacturer guidelines.
e. Clean the Sprayer according to
Maintenance Instructions.
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Page 8 For technical questions, please call 1-800-444-3353. Item 61263
Inspection, Maintenance, and Cleaning
Procedures not specifically explained in this manual must be performed only by a
qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Disconnect Battery Clamps before performing any procedure in this section.
Do not use damaged equipment. If abnormal noise, vibration, or
leaking air occurs, have the problem corrected before further use.
Follow all guidelines regarding chemicals sprayed, including MSDS instructions and EPA regulations.
1. BEFORE EACH USE, inspect the general
condition of the Sprayer. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts, and
• any other condition that may
affect its safe operation.
2. AFTER EVERY USE, clean the Sprayer:
a. Open Drain Cap to drain liquid from tank.
b. Flush Sprayer with water.
c. Clean Nozzle and Inlet Filter (7).
d. Rinse with water and allow to air-dry.
3. Store the Sprayer in a safe, dry, clean location
out of reach of children and out of sunlight.
Note: When storing the Sprayer for an extended
period of time, anti-freeze added to the rinse water
will leave a rust inhibiting film in the Sprayer.
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Page 9For technical questions, please call 1-800-444-3353.Item 61263
Troubleshooting
Problem Possible Causes Likely Solutions
Unit does not spray
1. Power not connected.
2. Internal Hose (8) detached.
3. Not enough liquid in tank.
4. Spray fluid contains particles
or sand.
5. Nozzle and/or Inlet Filter
clogged with mineral buildup.
1. Connect power.
2. Reattach Hose.
3. Add liquid to tank.
4. Disassemble, clean, then reassemble Nozzle
and/or Inlet Filter (7). Empty, clean, then
refill Tank with properly strained fluid.
5. Disassemble, clean, then reassemble
Nozzle and/or Inlet Filter.
Spray pattern is uneven
1. Nozzle needs adjustment.
2. Spray fluid contains particles
or sand.
3. Nozzle and/or Inlet Filter
clogged with mineral buildup.
1. Adjust Nozzle.
2. Disassemble, clean, then reassemble
Nozzle and/or Inlet Filter. Empty, clean,
then refill Tank with properly strained fluid.
3. Disassemble, clean, then reassemble
Nozzle and/or Inlet Filter.
Follow all safety precautions whenever diagnosing or servicing the Sprayer.
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Page 10 For technical questions, please call 1-800-444-3353. Item 61263
Parts List and Diagram
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List
Part Description Qty
1 Harness 1
2Lid Tether 1
3 Tank 1
4 Filter 1
5 Washer 1
6 Tank Lid 1
7 Inlet Filter 1
8 Hose 1
9 Screw M5x20 4
Part Description Qty
10 12VDC Diaphragm Pump 1
11 Hose Clamp 3
12 Hose 1
13 Wand Assembly 1
14 Screw M5x16 2
15 Wand Clip 2
16 Drain Cap Tether 1
17 Washer 1
18 Drain Cap 1
Record Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and
are not available individually as replacement parts.
Page 11For technical questions, please call 1-800-444-3353.Item 61263
Assembly Diagram
1
8
15
14
15
14
13
12
11 11
10
9
99
9
7
3
16
17
18
2
6
5
5
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
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