Harbor Freight 2 5 Ton Aluminum Racing Floor Jack With Rapidpump Product Manual

Manual for the 62309 2.5 Ton Aluminum Racing Floor Jack with Rapid Pump® 62309 2.5 Ton Aluminum Racing Floor Jack with Rapid Pump®

: Harbor-Freight Harbor-Freight-2-5-Ton-Aluminum-Racing-Floor-Jack-With-Rapidpump-Product-Manual-723543 harbor-freight-2-5-ton-aluminum-racing-floor-jack-with-rapidpump-product-manual-723543 harbor-freight pdf

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Page 2 For technical questions, please call 1-888-866-5797. Item 62309

SAFETY OPERATION MAINTENANCESETUP

Table of Contents

Safety ......................................................... 2

Setup .......................................................... 3

Operation .................................................... 4

Maintenance ............................................... 6

Parts List and Assembly Diagram............... 7

Warranty ..................................................... 8

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

Floor Jack Safety Warnings

1. Study, understand, and follow all instructions

before operating this device.

2. Do not exceed rated capacity.

3. Use only on hard, level surfaces.

4. Lifting device only. Immediately after lifting,

support the vehicle with appropriate means.

5. Do not move or dolly the vehicle while on the jack.

6. Failure to heed these markings may result in

personal injury and/or property damage.

7. Lift only areas of the vehicle as specified

by the vehicle manufacturer.

8. No alterations shall be made to this product.

9. Never work on, under or around a load

supported only by this device.

10. Do not adjust safety valve.

11. Wear ANSI-approved safety goggles and

heavy-duty work gloves during use.

12. Keep clear of load while lifting and lowering.

13. Lower load slowly.

14. Apply parking brake and chock

tires before lifting vehicle.

15. Lift vehicle only at manufacturer

recommended locations.

16. Inspect before every use; do not use

if parts are loose or damaged.

17. Do not use for aircraft purposes.

18. The warnings, precautions, and instructions

discussed in this manual cannot cover all

possible conditions and situations that may occur.

The operator must understand that common sense

and caution are factors, which cannot be built into

this product, but must be supplied by the operator.

19. The brass components of this product contain lead,

a chemical known to the State of California to cause

cancer, birth defects (or other reproductive harm).

(California Health & Safety code § 25249.5, et seq.)

IMPORTANT! Before first use:

Check hydraulic oil level and fill to 1/4″ below the fill port

as needed as stated on page 4. Thoroughly test the

Jack for proper operation. If it does not work properly,

bleed air from its hydraulic system as stated on page 4.

SAVE THESE INSTRUCTIONS.

Page 3For technical questions, please call 1-888-866-5797.Item 62309

SAFETYOPERATIONMAINTENANCE SETUP

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the parts listed in the following pages,

refer to Parts List and Assembly Diagram on page 7.

Tool Set Up

Attaching the Handle

1. Attach the Upper Handle to the Lower Handle.

2. Loosen the Set Screw and insert the assembled Handle into the Handle Socket.

3. Tighten the Set Screw.

Functions

Saddle Pad

Saddle

Handle

Handle Socket

Oil Fill Screw

(Not Shown)

Lifting Arm

Rear Caster

Carry Handle

Cover Screw for

Safety Valve.

Do not open

or adjust.

Fill Screw

U-Joint

Hydraulic Unit

Page 4 For technical questions, please call 1-888-866-5797. Item 62309

SAFETY OPERATION MAINTENANCESETUP

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Bleeding

BEFORE EACH USE OR IF JACK PERFORMANCE DECREASES,

check for excessive air and proper hydraulic fluid level in Jack. If Jack appears not to be working

properly, it may be necessary to purge its hydraulic system of excessive air as follows:

1. Loosen the Fill Screw.

2. Twist the Handle counterclockwise to open the Valve.

3. Check fluid level and, if necessary, top off

according to Adding Hydraulic Fluid below.

4. Twist the Handle clockwise to close the Valve,

then pump the Handle quickly several times.

5. Replace Fill Screw.

IMPORTANT: After bleeding the Jack, test the

Jack for proper operation prior to its actual use.

6. If, after bleeding, the Jack does not appear

to be working properly, do not use it until

repaired by a qualified service technician.

Adding Hydraulic Fluid

1. Remove the Fill Screw. Do not remove or

loosen Safety Valve Cover Screws.

2. Add high grade hydraulic fluid (sold separately)

slowly until the fluid reaches 1/4″

below the top of the Fill Port.

Note: Do not touch the Handle

when adding hydraulic fluid.

3. Replace Fill Screw.

Lifting

Park vehicle on a flat, level, solid, surface safely away from oncoming traffic. Turn off the

vehicle’s engine. Place the vehicle’s transmission in “PARK” (if automatic) or in its lowest gear

(if manual). Set the vehicle’s emergency brake. Then chock the wheels that are not being lifted.

1. Slowly twist the Handle counterclockwise

to lower the Jack. Once the Jack is fully

lowered, twist the Handle firmly clockwise.

2. Carefully position the Jack’s Saddle under the

vehicle manufacturer’s recommended lifting

point. (See vehicle manufacturer’s owner’s

manual for location of frame lifting point.)

3. Pump the Handle until the top of the Saddle has

nearly reached the vehicle’s lifting point. Position

the Saddle directly under the vehicle’s lifting point.

4. To lift the vehicle, pump the Handle.

Use smooth, full strokes.

5. Select matching jack stands (sold separately)

of appropriate capacity. Set the jack

stands to the same height according to

the manufacturer’s instructions, making

sure they lock securely into position.

6. Position the jack stands’ saddles under the vehicle

manufacturer’s recommended support points.

WARNING! Ensure that the vehicle support

points are fully seated in the saddles of both

jack stands. Use a matched pair of jack stands

per vehicle to support one end only.

7. Slowly twist the Handle counterclockwise to

lower the vehicle onto the jack stands’ saddles.

8. Once the vehicle is fully seated on the

jack stands, continue slowly lowering the

Jack until it is completely lowered.

9. Remove the Jack and store safely out of the way.

Lowering

1. Carefully remove all tools, parts, etc.,

from under the vehicle.

2. Position the Jack’s Saddle under the lifting

point. Turn the Handle firmly clockwise and raise

vehicle high enough to clear the jack stands.

3. Carefully remove the jack stands.

4. Slowly turn the Handle counterclockwise

to lower the vehicle onto the ground.

5. Lower the Jack completely. Store the

Jack indoors out of children’s reach.

Page 5For technical questions, please call 1-888-866-5797.Item 62309

SAFETYOPERATIONMAINTENANCE SETUP

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If abnormal noise or vibration

occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general

condition of the Jack. Check for:

• loose hardware,

• misalignment or binding of moving parts,

• cracked or broken parts,

• any condition that may affect its safe operation.

2. BEFORE EACH USE, thoroughly test the Jack

for proper operation prior to its actual use.

If the Jack appears not to be working properly,

follow Bleeding instructions on page 4.

3. AT LEAST ONCE EVERY THREE YEARS,

change the hydraulic fluid:

a. With the Jack fully lowered,

remove the Fill Screw.

b. Tip the Jack over to allow the old hydraulic fluid to

drain out completely. Dispose of the old hydraulic

fluid in accordance with local regulations.

c. With the Jack upright, completely fill the

Hydraulic Unit with high grade hydraulic fluid until

the fluid is 1/4″ below the top of the Fill Port.

d. Turn the Handle counterclockwise

to open the Release Valve.

e. Pump the Handle up and down quickly

several times to purge air from the system.

f. Recheck fluid level and re-fill as needed.

g. Replace the Fill Screw.

4. AFTER EACH USE, wipe with a clean cloth.

Store the Jack indoors out of children’s reach.

Page 6 For technical questions, please call 1-888-866-5797. Item 62309

SAFETY OPERATION MAINTENANCESETUP

Troubleshooting

TO PREVENT SERIOUS INJURY:

Use caution when troubleshooting a malfunctioning jack. Stay well clear of the supported load.

Completely resolve all problems before use. If the solutions presented in the Troubleshooting guide

do not solve the problem, have a qualified technician inspect and repair the jack before use.

After the jack is repaired: Test it carefully without a load by raising and lowering it fully,

checking for proper operation, BEFORE RETURNING THE JACK TO OPERATION.

DO NOT USE A DAMAGED OR MALFUNCTIONING JACK!

POSSIBLE SYMPTOMS

PROBABLE SOLUTION

(Make certain that the Jack is not supporting a load

while attempting a solution.)

Jack will

not lift at

its weight

capacity

Saddle

lowers

under

load

Pump

stroke

feels

spongy

Saddle

will

not lift

all the

way

Handle

moves

up when

jack is

under

load

Fluid

leaking

from fill

plug

X X Check that Release Valve is fully closed.

Jack may require bleeding - see instructions on page 4.

X X X

Valves may be blocked and may not close fully. To flush the valves:

1. Lower the Saddle and securely close the Release Valve.

2. Manually lift the saddle several inches.

3. Open the release valve by turning the Handle counterclockwise.

and force the saddle down as quickly as possible.

X X X

Jack may be low on hydraulic fluid. Check fluid level

and refill if needed - see instructions on page 4.

Jack may require bleeding - see instructions on page 4.

XUnit may have too much hydraulic fluid inside. Check fluid

level and adjust if needed - see instructions on page 4.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

Page 7For technical questions, please call 1-888-866-5797.Item 62309

SAFETYOPERATIONMAINTENANCE SETUP

Parts List and Diagram

Part Description Qty

1 Rubber Pad 1

2 Saddle Screw 1

3 Saddle 1

4 Saddle Base 1

5 Pin 1

6 Retaining Ring 16 2

7Front Wheel Axle 1

8 Side Plate 2

9 Front Wheel Bushing 2

10 Front Wheel 2

11 Front Wheel Washer 2

12 Nut M12 4

13 Carry Handle 2

14 Screw M6x25 2

15 Washer 6 2

16 Screw M8x25 14

17 Pivot Support Rod 2

18 Screw 2

19 Stop Rod 1

20 Pin 1

21 Link Member 1

22 Arm Side Plate 2

23 Pivot Support

Rod Screw

2

24 Washer 10 2

25 Washer 10 12

26 Screw M10x20 4

27 Nut M18 2

28 Screw M10x35 2

Part Description Qty

29 Screw M10x25 6

30 Screw M8x25 6

31 Lock Washer 8 6

32 Washer 10 2

33 Rear Caster 2

34 Rear Caster Bracket 2

35 Screw M6x25 2

36 Return Spring 2

37 Retaining Ring 19 2

38 Short Pivot Plate 2

39 Hydraulic Unit 1

40 Handle Bumper 1

41 Upper Handle 1

42 Lower Handle 1

43 Handle Retaining

Screw

1

44 Retaining Ring 12 1

45 Roller 1

46 Roller Pin 1

47 Handle Yoke 1

48 Handle Yoke Bolt 2

49 Tie Rod 1

50 Lift Arm Shaft 1

51 Rubber Bumper 2

52 Pin 4X45 1

53 Hydraulic Unit Link 1

54 Short Pivot Plate Bolt 2

55 Link Block 1

56 Link Block Pin 1

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.