Harbor Freight 30 In 5 Drawer 704 Lb Capacity Glossy Red Tool Cart Product Manual

Manual for the 61427 30 in. 5 Drawer Glossy Red Tool Cart 61427 30 in. 5 Drawer Glossy Red Tool Cart

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REV 14g

ITEM 61427

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference.

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

Copyright© 2006 by Harbor Freight Tools®. All rights reserved.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 For technical questions, please call 1-888-866-5797. Item 61427

Specifications

Component Size Weight Capacity

Top Compartment 25-1/2″ W x 19″ L x 4-3/4″ H 176 lb

Top Left Drawer (x2) 12-1/2″ W x 17-3/4″ L x 2-1/2″ H 44 lb each

Top Right Drawer 12-1/2″ W x 17-3/4″ L x 5″ H 88 lb

Middle Drawer 25-1/2″ W x 17-3/4″ L x 3″ H 88 lb

Bottom Drawer 25-1/2″ W x 17-3/4″ L x 5″ H 88 lb

Bottom Shelf 29-1/2″ W x 18-1/2″ L x 3-1/2″ H 176 lb

Total Combined Weight Capacity

(Evenly distributed from bottom up.) 704 lb

Page 3For technical questions, please call 1-888-866-5797.Item 61427

IMPORTANT SAFETY INFORMATION

Assembly Precautions

1. Assemble only according to these instructions.

Improper assembly can create hazards.

2. Wear ANSI-approved safety goggles and

heavy-duty work gloves during assembly.

3. Keep assembly area clean and well lit.

4. Keep bystanders out of the area during assembly.

5. Do not assemble when tired or when under the

influence of alcohol, drugs or medication.

6. Weight capacity and other product capabilities apply

to properly and completely assembled product only.

7. Assemble on a flat, level, hard and smooth surface

capable of safely supporting a fully loaded Cart.

Use Precautions

TO PREVENT SERIOUS INJURY AND DEATH FROM TIPPING:

1. DO NOT SIT, STAND OR CLIMB ON THIS ITEM.

2. This product is not a toy nor a toy chest.

Do not allow children to play with or near this item.

3. Do not exceed weight capacities,

evenly distributed from bottom up.

Be aware of dynamic loading!

Sudden load movement may briefly create

excess load causing product failure.

4. Do not open more than one Drawer at once.

Lid must be open for Drawers to be unlocked.

5. Close and lock Drawers before moving.

6. Use only on a flat, level, hard and smooth surface

capable of safely supporting a fully loaded Cart.

Do not roll Cart over concrete seams

or other rough/uneven surfaces.

7. Do not lift using handle(s).

Do not lift while loaded.

8. Lock Swivel Casters after moving.

9. Do not mount on truck bed or

any other moving object.

10. Use as intended only.

11. Inspect before every use;

do not use if parts are loose or damaged.

12. Maintain product labels and nameplates.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

Page 4 For technical questions, please call 1-888-866-5797. Item 61427

Assembly Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document

including all text under subheadings therein before set up or use of this product.

Note: Finger tighten hardware until

assembly is complete.

1. Assemble on a flat, level, hard and smooth surface

capable of safely supporting a fully loaded Cart.

2. Attach two Fixed Casters (10) to one side

of the Bottom Shelf (8), using eight sets of

Bolts (11), Washers (12) and Nuts (13).

3. Attach two Locking Swivel Casters (9) to the other

side, using eight sets of Bolts (11), Washers (12) and

Nuts (13).

Fixed

Caster

Locking

Swivel Caster

Bottom

Shelf

Nut

Washer

Bolt

Figure A

4. Attach Posts (18) to the outside corners of the Bottom

Shelf, using sixteen sets of Bolts (14) and Nuts (15).

Note: Make sure the bolt holes on the upper ends

of Posts measure 1-3/8" from the top and the

lower holes measure 1" from the bottom ends.

Bolt

Nut

Post

1"

1-3/8"

Figure B

5. Attach Front/Back Cross Supports (6) to the inside

of Posts using four sets of Bolts (14) and Nuts (15).

6. On the same side as Swivel Casters, attach

Tray (16) to the outside, and a Side Cross

Support (7) to the inside of Posts using

two sets of Bolts (14) and Nuts (15).

7. On the other side, attach the remaining Side

Cross Support to the inside of Posts using

two sets of Bolts (14) and Nuts (15).

Bolt

Front

Cross

Support

Back

Cross

Support

Tray

Side

Cross

Support

Side

Cross

Support

Nut

Figure C

WARNING! The chest is heavy; do not attempt to lift

and lower onto Cross Supports without assistance.

8. With assistance, lift up the chest, then lower

it carefully between the Posts until its bottom

edges rest on the Cross Supports.

Chest

Figure D

Page 5For technical questions, please call 1-888-866-5797.Item 61427

9. Attach Side Handle (17) to lower holes on

same side as Locking Swivel Casters, using

two sets of Bolts (14) and Nuts (15).

10. Attach Lid Handle (21) using two Screws (22).

11. Place one Bracket (19) in each corner of

Chest. Attach Posts to chest using fourteen

sets of Bolts (14) and Nuts (15).

12. Attach Gas Struts (20) using four Nuts (13).

Bracket

Lid

Handle

Screws

Gas

Struts

Bolt

Nut

Nut

Nut

Side

Handle

Bolt

Bolt Nut

Nut

Figure E

13. Tighten all hardware, starting at the bottom.

Operation Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document

including all text under subheadings therein before set up or use of this product.

1. Unlock Drawers and fill Cart evenly, from bottom

to top. Do not exceed weight capacities.

2. Close all Drawers and lock them.

3. Unlock Swivel Casters.

4. Roll Cart to a flat, level, hard and smooth

surface capable of safely supporting a fully

loaded Cart. Do not roll Cart over concrete

seams or other rough/uneven surfaces.

5. Lock Swivel Casters.

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If any part becomes damaged,

have the problem corrected before further use.

1. PERIODICALLY, inspect the general

condition of the Cart. Check for:

• loose hardware,

• misalignment or binding of moving parts,

• brake operation,

• caster swivel function and movement,

• cracked or broken parts,

• any other condition that may

affect its safe operation.

2. Wipe external surfaces of the Cart with clean cloth.

3. Lubricate Drawer Slides as needed.

Page 6 For technical questions, please call 1-888-866-5797. Item 61427

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List and Diagram

Parts List

Record Serial Number Here:

Note: If product has no serial number,

record month and year of purchase instead.

Note: Some parts are listed and shown for

illustration purposes only, and are not available

individually as replacement parts.

Part Description Qty

1Lid 1

2 Chest 1

3a Top Left Drawer 2

3b Top Right Drawer 1

3c Middle Drawer 1

3d Bottom Drawer 1

4 Drawer Slide 10

5 Rail 10

6 Front/Back Cross Support 2

7 Side Cross Support 2

8 Bottom Shelf 1

9Locking Swivel Caster 2

10 Fixed Caster 2

Part Description Qty

11 Caster Bolt (M8x20) 16

12 Washer (Ø8) 16

13 Nut (M8) 20

14 Bolt (M8x16) 40

15 Nut (M8) 40

16 Tray 1

17 Side Handle 1

18 Post 4

19 Bracket 4

20 Gas Strut 2

21 Lid Handle 1

22 Screw (M4x6) 2

Page 7For technical questions, please call 1-888-866-5797.Item 61427

1

2

3b 4

5

6

21

22

20

13

19

18

17

7

16

14

15

10

9

11

12

8

13

14

15

14

15

14

15

13

3c

3d

3a

Assembly Diagram

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.