Harbor Freight 3 Ton Low Profile Steel Heavy Duty Floor Jack With Rapid Pump Product Manual

Manual for the 61282 3 ton Low Profile Steel Heavy Duty Floor Jack with Rapid Pump® 61282 3 ton Low Profile Steel Heavy Duty Floor Jack with Rapid Pump®

2015-05-27

: Harbor-Freight Harbor-Freight-3-Ton-Low-Profile-Steel-Heavy-Duty-Floor-Jack-With-Rapid-Pump-Product-Manual-723542 harbor-freight-3-ton-low-profile-steel-heavy-duty-floor-jack-with-rapid-pump-product-manual-723542 harbor-freight pdf

Open the PDF directly: View PDF PDF.
Page Count: 8

DownloadHarbor-Freight Harbor-Freight-3-Ton-Low-Profile-Steel-Heavy-Duty-Floor-Jack-With-Rapid-Pump-Product-Manual- Harbor-freight-3-ton-low-profile-steel-heavy-duty-floor-jack-with-rapid-pump-product-manual
Open PDF In BrowserView PDF
Table of contents
Safety ......................................................... 2
Setup .......................................................... 3
Operation .................................................... 4

Maintenance ............................................... 5
Parts List and Diagram ............................... 7
Warranty ..................................................... 8

SAFETy

WARNING SyMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

SETUp

Addresses practices not related to personal injury.

IMpORTANT SAFETy INFORMATION
Failure to heed these markings may result in personal injury and/or property damage.

OpERATION

1. Study, understand, and follow all instructions
before operating this device.

13. Lift vehicle only at manufacturer
recommended locations.

2. Do not exceed rated capacity.

14. Inspect before every use; do not use
if parts are loose or damaged.

3. Use only on hard, level surfaces.
4. Lifting device only. Immediately after lifting,
support the vehicle with appropriate means.
5. Do not move or dolly the vehicle while on the jack.
6. No alterations shall be made to this product.
7. Never work on, under or around a load
supported only by this device.
8. Do not adjust safety valve.

MAINTENANcE

9. Wear ANSI-approved safety goggles and
heavy-duty work gloves during use.
10. Keep clear of load while lifting and lowering.
11. Lower load slowly.
12. Apply parking brake and chock
tires before lifting vehicle.

15. Do not use for aircraft purposes.
16. The warnings, precautions, and instructions
discussed in this manual cannot cover all
possible conditions and situations that may occur.
The operator must understand that common sense
and caution are factors, which cannot be built into
this product, but must be supplied by the operator.
17. The brass components of this product contain lead,
a chemical known to the State of California to cause
cancer, birth defects (or other reproductive harm).
(California Health & Safety code § 25249.5, et seq.)
IMpORTANT! Before first use:
Check hydraulic fluid level and fill to 1/4″ below
the top of the Fill Port as needed - see instructions
on page 4. Thoroughly test the Jack for proper
operation. If it does not work properly, bleed air from the
hydraulic system - see instructions on on page 3.

SAVE THESE INSTRUcTIONS.
Page 2

For technical questions, please call 1-888-866-5797.

Item 61282

Setup - Before Use:
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

SAFETy

Note: For additional information regarding the parts listed in the following pages,
refer to Parts List and Diagram on page 7.

Tool Set Up
Attaching the Handle
1. Attach the Upper Handle to the Lower Handle.

3. Tighten the Set Screw.

2. Loosen the Set Screw and insert the
assembled Handle into the Handle Socket.

SETUp

Functions

Saddle

Lifting

cover plate
(remove
to access
Fill Screw)

Handle

Arm

Safety Valve
cover
DO NOT OpEN
OR ADJUST

Front

OpERATION

Fill
Screw

Wheel

Handle

Socket

Hydraulic
Unit

Set

Rear
caster

MAINTENANcE

Screw

Figure A

Item 61282

For technical questions, please call 1-888-866-5797.

Page 3

Operating Instructions

Bleeding
SAFETy

1. Remove the Cover Plate.

4. Pump the Handle up and down quickly several
times to purge air from the system.

2. Loosen the Fill Screw.
3. Turn the Handle counterclockwise
to open the Release Valve.

5. Check oil level and add as
explained below, if needed.
6. Tighten the Fill Screw and replace the Cover Plate.

Adding Oil
Note: Do not touch the Handle when
adding the hydraulic fluid.

1. Remove the Cover Plate.
2. Remove the Fill Screw.

SETUp

3. Add high grade hydraulic fluid slowly until the
oil reaches 1/4″ below the top of the Fill Port.

4. Replace the Fill Screw and replace the Cover Plate.

Lifting
park vehicle on a flat, level, solid, surface safely away from oncoming traffic. Turn off the vehicle’s
engine. place the vehicle’s transmission in “pARK” (if automatic) or in its lowest gear (if manual).
Set the vehicle’s emergency brake. Then, chock the wheels that are not being lifted.

OpERATION

1. Slowly turn the Handle counterclockwise
to lower the Jack. Once the Jack is fully
lowered, turn the Handle firmly clockwise.

6. Position the saddles of the jack stands
under the vehicle manufacturer’s
recommended support points.

2. Carefully position the Saddle of the Jack under
the vehicle manufacturer’s recommended lifting
point. (See vehicle manufacturer’s owner’s
manual for location of frame lifting point.)

WARNING! Ensure that the vehicle support
points are fully seated in the saddles of both
jack stands. Use a matched pair of jack stands
per vehicle to support one end only.

3. Pump the Handle until the top of the Saddle has
nearly reached the vehicle’s lifting point. Position
the Saddle directly under the vehicle’s lifting point.

7. Slowly turn the Release Knob counterclockwise to
lower the vehicle onto the saddles of the jack stands.

4. To lift the vehicle, pump the Handle.
Use smooth, full strokes.
5. Select jack stands (not included) of appropriate
capacity. Set the jack stands to the same height
according to the manufacturer’s instructions,
making sure they lock securely into position.

8. Once the vehicle is fully seated on the
jack stands, continue slowly lowering the
Jack until it is completely lowered.
9. Remove the Jack and store safely out of the way.

MAINTENANcE

Lowering
1. Carefully remove all tools, parts, etc.
from under the vehicle.

4. Slowly turn the Handle counterclockwise
to lower the vehicle onto the ground.

2. Position the Saddle under the lifting point.
Turn the Handle firmly clockwise and raise the
vehicle high enough to clear the jack stands.

5. Lower the Jack completely. Store the
Jack indoors out of children’s reach.

3. Carefully remove the jack stands.

Page 4

For technical questions, please call 1-888-866-5797.

Item 61282

Maintenance and Servicing

SAFETy

procedures not specifically explained in this manual must
be performed only by a qualified technician.

TO pREVENT SERIOUS INJURy FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

2. Before each use, thoroughly test the Jack
for proper operation prior to its actual use.
If the Jack appears not to be working properly,
follow Bleeding instructions on page 34.
3. Change the hydraulic fluid at least
once every three years:

c. With the Jack upright, completely fill the
Hydraulic Unit with high grade hydraulic fluid
until the oil is 1/4″ below the top of the Fill Port.
d. Turn the Handle counterclockwise
to open the Release Valve.
e. Pump the Handle up and down quickly
several times to purge air from the system.
f. Recheck fluid level and re-fill as needed.
g. Replace the Fill Screw and Cover Plate.
4. Wipe dry with a clean cloth. Store the
Jack indoors out of children’s reach.

MAINTENANcE

OpERATION

a. With the Jack fully lowered, remove the
Cover Plate and the Fill Screw.

b. Tip the Jack over to allow the old hydraulic fluid to
drain out completely. Dispose of the old hydraulic
fluid in accordance with local regulations.

SETUp

1. Before each use, inspect the general condition
of the Jack. Check for broken, cracked, or bent
parts, loose or missing parts, and any condition
that may affect the proper operation of the tool.
If a problem occurs, have the problem corrected
before further use.
Do not use damaged equipment.

Item 61282

For technical questions, please call 1-888-866-5797.

Page 5

Troubleshooting

SAFETy

TO pREVENT SERIOUS INJURy:
Use caution when troubleshooting a malfunctioning jack. Stay well clear of the supported load.
completely resolve all problems before use. If the solutions presented in the Troubleshooting guide
do not solve the problem, have a qualified technician inspect and repair the jack before use.
After the jack is repaired: Test it carefully without a load by raising and lowering it fully,
checking for proper operation, BEFORE RETURNING THE JAcK TO OpERATION.

DO NOT USE A DAMAGED OR MALFUNcTIONING JAcK!
pOSSIBLE SyMpTOMS
Handle
Saddle
Jack will Saddle Pump
moves
Oil
will
not lift at lowers stroke
up when leaking
not lift
its weight under
feels
jack is from filler
all the
capacity
load
spongy
under
plug
way
load

SETUp

X

X

X

X

X

X
X

X

pROBABLE SOLUTION
(Make certain that the Jack is not supporting a load
while attempting a solution.)
Check that Release Valve is fully closed.
Jack may require bleeding - see instructions on page 4.
Valves may be blocked and may not close fully. To flush the valves:
1. Lower the Saddle and securely close the Release Valve.
2. Manually lift the saddle several inches.
3. Open the release valve by turning the Handle counterclockwise.
and force the saddle down as quickly as possible.
Jack may be low on hydraulic fluid. Check the fluid level
and refill if needed - see instructions on page 4.
Jack may require bleeding - see instructions on page 4.

X

Unit may have too much hydraulic fluid inside, check fluid
level and adjust if needed - see instructions on page 4.

OpERATION

pLEASE READ THE FOLLOWING cAREFULLy

MAINTENANcE

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Record product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 6

For technical questions, please call 1-888-866-5797.

Item 61282

parts List and Diagram

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Description

Qty

Retaining Ring 19
Washer
Front Wheel
Side Plate Assembly
Rear Caster
Spring Washer 10
Screw (M10x20)
Spring Washer 16
Nut M16
Locking Nut M16
Tie Rod
Bolt (M8x20)
Spring Washer 8
Bolt
Spring Washer 18
Retaining Ring 25
Bushing
Cover Plate
Screw (ST4.8x13)
Lift Arm Shaft

part

2
2
2
1
2
4
4
4
2
2
2
4
4
2
2
2
2
1

21
22
23
24
25
26
27
28
29
30
31
32
33

34
35
36
37
38
39
40

4
1

Description

Qty
2
2

Bolt
Long Linkage
Lift Arm Assembly
Retaining Ring 16
Saddle
Saddle Screw
Retaining Ring 22
Hydraulic Adaptor
Spring
Split Pin (4x45)
Hydraulic Unit
Retaining Ring 12
Handle Socket
Spindle
Roller
Handle Bolt
Lower Handle
Bolt (M6x35)
Upper Handle
Foam Handle Bumper

SAFETy

1

1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1

SETUp

part

38

29

OpERATION

39

31

30

27
19 18
28

16

27

20
17

26

32

40

33

36
35

11

37
34

16

21
22

25

15

23

1

2 3

12

8

24

6
2
1

4

14
11

10
7

MAINTENANcE

13

8

9

13

12

5

3

Item 61282

For technical questions, please call 1-888-866-5797.

Page 7

Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, cA 93011 • (888) 866-5797
Source Exif Data: 
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.6
Linearized                      : No
Create Date                     : 2013:11:14 16:28:17-08:00
Creator                         : Adobe InDesign CC (Macintosh)
Modify Date                     : 2013:11:14 16:28:42-08:00
Has XFA                         : No
Tagged PDF                      : Yes
XMP Toolkit                     : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03
Instance ID                     : uuid:a0ac13bd-8456-a848-936e-978e7d3b6e6b
Original Document ID            : adobe:docid:indd:2947f79c-bab0-11df-a4dc-d1b6dbadcc65
Document ID                     : xmp.id:2312a47c-a5a9-4998-b796-7f7f4adf641c
Rendition Class                 : proof:pdf
Derived From Instance ID        : xmp.iid:b219266a-14f8-43a1-bbd3-74d7f4d7cd58
Derived From Document ID        : xmp.did:FC7F1174072068118083866283B196CC
Derived From Original Document ID: adobe:docid:indd:2947f79c-bab0-11df-a4dc-d1b6dbadcc65
Derived From Rendition Class    : default
History Action                  : converted
History Parameters              : from application/x-indesign to application/pdf
History Software Agent          : Adobe InDesign CC (Macintosh)
History Changed                 : /
History When                    : 2013:11:14 16:28:17-08:00
Metadata Date                   : 2013:11:14 16:28:42-08:00
Creator Tool                    : Adobe InDesign CC (Macintosh)
Format                          : application/pdf
Producer                        : Adobe PDF Library 10.0.1
Trapped                         : False
Page Count                      : 8
EXIF Metadata provided by EXIF.tools

Navigation menu