Harbor Freight 60581 Owner S Manual

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Page 2 For technical questions, please call 1-800-444-3353. Item 60581

SAFETY OPERATION MAINTENANCESPECIFICATIONS

Table of Contents

Safety ......................................................... 2

Specifications ............................................. 6

Operation .................................................... 6

Maintenance .............................................. 11

Warranty .................................................... 12

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

Canadian Standards Association

Underwriters Laboratories, Inc.

V~ Volts Alternating Current

AAmperes

CCA Cold Cranking Amps

RC Reserve Capacity

Ah Ampere-hours

WARNING marking

concerning Risk of Eye Injury.

Wear ANSI-approved

splash-resistant safety goggles.

Read the manual before

set-up and/or use.

WARNING marking

concerning Risk of Fire.

Follow connection procedure.

Page 3For technical questions, please call 1-800-444-3353.Item 60581

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

IMPORTANT SAFETY INSTRUCTIONS

1. SAVE THESE INSTRUCTIONS –

This manual contains important safety and

operating instructions for this battery charger.

2. Do not expose charger to rain or snow.

3. Use of an attachment not recommended or sold

by the battery charger manufacturer may result in

a risk of fire, electric shock, or injury to persons.

4. To reduce risk of damage to electric

plug and cord, pull by plug rather than

cord when disconnecting charger.

5. An extension cord should not be used unless

absolutely necessary. Use of improper extension

cord could result in a risk of fire and electric shock.

If an extension cord must be used, make sure:

a. That pins on plug of extension cord

are the same number, size, and shape

as those of plug on charger;

b. That extension cord is properly wired

and in good electrical condition; and

c. That wire size is large enough for AC ampere

rating of charger as specified in Table A.

Table A: Recommended minimum AWG size

for extension cords for battery chargers

AC input rating, amperes* AWG size of cord

Length of cord, feet

Equal to or

greater than

But less

than 25 50 100 150

0 2 18 18 18 16

2 3 18 18 16 14

3 4 18 18 16 14

4 5 18 18 14 12

5 6 18 16 14 12

6 8 18 16 12 10

8 10 18 14 12 10

10 12 16 14 10 8

12 14 16 12 10 8

14 16 16 12 10 8

16 18 14 12 8 8

18 20 14 12 8 6

* If the input rating of a charger is given in watts rather than in

amperes, the corresponding ampere rating is to be determined by

dividing the wattage rating by the voltage rating – for example:

1250 watts/125 volts = 10 amperes

6. Do not operate charger with damaged cord or plug

– replace the cord or plug immediately.

7. Do not operate charger if it has received a sharp

blow, been dropped, or otherwise damaged in

any way; take it to a qualified serviceman.

8. Do not disassemble charger; take it to a

qualified serviceman when service or repair

is required. Incorrect reassembly may

result in a risk of electric shock or fire.

9. To reduce risk of electric shock, unplug charger

from outlet before attempting any maintenance or

cleaning. Turning off controls will not reduce this risk.

10. WARNING – RISK OF EXPLOSIVE GASES.

a. WORKING IN VICINITY OF A LEAD-ACID

BATTERY IS DANGEROUS. BATTERIES

GENERATE EXPLOSIVE GASES DURING

NORMAL BATTERY OPERATION. FOR THIS

REASON, IT IS OF UTMOST IMPORTANCE

THAT YOU FOLLOW THE INSTRUCTIONS

EACH TIME YOU USE THE CHARGER.

b. To reduce risk of battery explosion, follow

these instructions and those published by

battery manufacturer and manufacturer of

any equipment you intend to use in vicinity

of battery. Review cautionary marking

on these products and on engine.

11. PERSONAL PRECAUTIONS

a. Consider having someone close

enough by to come to your aid when

you work near a lead-acid battery.

b. Have plenty of fresh water and soap nearby in

case battery acid contacts skin, clothing, or eyes.

c. Wear complete eye protection and

clothing protection. Avoid touching

eyes while working near battery.

d. If battery acid contacts skin or clothing,

wash immediately with soap and water.

If acid enters eye, immediately flood eye with

running cold water for at least 10 minutes

and get medical attention immediately.

e. NEVER smoke or allow a spark or flame

in vicinity of battery or engine.

f. Be extra cautious to reduce risk of dropping

a metal tool onto battery. It might spark

or short-circuit battery or other electrical

part that may cause explosion.

g. Remove personal metal items such as rings,

bracelets, necklaces, and watches when working

with a lead-acid battery. A lead-acid battery can

produce a short-circuit current high enough to weld

a ring or the like to metal, causing a severe burn.

Page 4 For technical questions, please call 1-800-444-3353. Item 60581

SAFETY OPERATION MAINTENANCESPECIFICATIONS

h. Use charger for charging a LEAD-ACID battery

only. It is not intended to supply power to a

low voltage electrical system other than in a

starter-motor application. Do not use battery

charger for charging dry-cell batteries that

are commonly used with home appliances.

These batteries may burst and cause injury

to persons and damage to property.

i. NEVER charge a frozen battery.

12. PREPARING TO CHARGE

a. If necessary to remove battery from vehicle

to charge, always remove grounded terminal

from battery first. Make sure all accessories in

the vehicle are off, so as not to cause an arc.

b. Be sure area around battery is well

ventilated while battery is being charged.

c. Clean battery terminals. Be careful to keep

corrosion from coming in contact with eyes.

d. Add distilled water in each cell until battery

acid reaches level specified by battery

manufacturer. Do not overfill. For a battery

without removable cell caps, such as valve

regulated lead acid batteries, carefully follow

manufacturer’s recharging instructions.

e. Study all battery manufacturer’s

specific precautions while charging and

recommended rates of charge.

f. Charge battery initially at lowest rate.

13. CHARGER LOCATION

a. Locate charger as far away from

battery as DC cables permit.

b. Never place charger directly above

battery being charged; gases from battery

will corrode and damage charger.

c. Never allow battery acid to drip on charger when

reading electrolyte specific gravity or filling battery.

d. Do not operate charger in a closed-in

area or restrict ventilation in any way.

e. Do not set a battery on top of charger.

14. DC CONNECTION PRECAUTIONS

a. Connect and disconnect DC output clips only

after removing AC cord from electric outlet.

Never allow clips to touch each other.

b. Attach clips to battery and chassis as indicated

in 15(e), 15(f), and 16(b) through 16(d).

15. FOLLOW THESE STEPS WHEN BATTERY

IS INSTALLED IN VEHICLE. A SPARK NEAR

BATTERY MAY CAUSE BATTERY EXPLOSION.

TO REDUCE RISK OF A SPARK NEAR BATTERY:

a. Position AC and DC cables to reduce risk of

damage by hood, door, or moving engine part.

b. Stay clear of fan blades, belts, pulleys, and

other parts that can cause injury to persons.

c. Check polarity of battery posts. POSITIVE

(POS, P, +) battery post usually has larger

diameter than NEGATIVE (NEG, N,–) post.

d. Determine which post of battery is grounded

(connected) to the chassis. If negative post is

grounded to chassis (as in most vehicles), see (e).

If positive post is grounded to the chassis, see (f).

e. For negative-grounded vehicle, connect

POSITIVE (RED) clip from battery charger to

POSITIVE (POS, P, +) ungrounded post of

battery. Connect NEGATIVE (BLACK) clip to

vehicle chassis or engine block away from battery.

Do not connect clip to carburetor, fuel lines, or

sheet-metal body parts. Connect to a heavy

gauge metal part of the frame or engine block.

f. For positive-grounded vehicle, connect

NEGATIVE (BLACK) clip from battery charger

to NEGATIVE (NEG, N, –) ungrounded post of

battery. Connect POSITIVE (RED) clip to vehicle

chassis or engine block away from battery.

Do not connect clip to carburetor, fuel lines, or

sheet-metal body parts. Connect to a heavy

gauge metal part of the frame or engine block.

g. When disconnecting charger, disconnect AC cord,

remove clip from vehicle chassis, and

then remove clip from battery terminal.

h. See operating instructions for

length of charge information.

16. FOLLOW THESE STEPS WHEN BATTERY

IS OUTSIDE VEHICLE. A SPARK NEAR THE

BATTERY MAY CAUSE BATTERY EXPLOSION.

TO REDUCE RISK OF A SPARK NEAR BATTERY:

a. Check polarity of battery posts. POSITIVE

(POS, P, +) battery post usually has a larger

diameter than NEGATIVE (NEG, N, –) post.

b. Attach at least a 24-inch-long 6-gauge

(AWG) insulated battery cable to

NEGATIVE (NEG, N, –) battery post.

c. Connect POSITIVE (RED) charger clip to

POSITIVE (POS, P, +) post of battery.

d. Position yourself and free end of cable

as far away from battery as possible

– then connect NEGATIVE (BLACK)

charger clip to free end of cable.

e. Do not face battery when making final connection.

Page 5For technical questions, please call 1-800-444-3353.Item 60581

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

f. When disconnecting charger,

always do so in reverse sequence of connecting

procedure and break first connection while

as far away from battery as practical.

g. A marine (boat) battery must be removed and

charged on shore. To charge it on board requires

equipment specially designed for marine use.

17. Wear ANSI-approved splash-resistant

safety goggles and heavy-duty rubber

work gloves whenever connecting,

disconnecting, or working near battery.

Battery acid can cause

permanent blindness.

18. Maintain labels and nameplates on the charger.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

19. This product is not a toy.

Keep it out of reach of children.

20. Unplug the Battery Charger from its

electrical outlet before connecting its cables

to a battery, or performing any inspection,

maintenance, or cleaning procedures.

21. Although this Charger has an automatic cut off;

do NOT depend solely on automatic cut off.

Leaving Charger unattended can result

in fire and property damage.

22. Use this Charger with flooded lead-acid or

AGM batteries only.

When charging a maintenance-free battery,

always monitor the progress of

the charge by viewing the ammeter.

Do not overcharge a maintenance-free battery.

DO NOT USE WITH GEL BATTERIES.

23. Do not attempt to charge non-rechargeable

or defective batteries.

24. Do not charge more than one battery at one time.

25. Have your charger serviced by a qualified repair

person using only identical replacement parts.

This will ensure that the safety of

the charger is maintained.

26. Do not use charger while you are tired or under

the influence of drugs, alcohol or medication.

A moment of inattention while operating charger

may result in serious personal injury.

27. Before moving charger, disconnect power supply

and battery, then allow charger to cool.

28. People with pacemakers should consult their

physician(s) before use. Electromagnetic fields in

close proximity to heart pacemaker could cause

pacemaker interference or pacemaker failure.

In addition, people with pacemakers should:

• Avoid operating alone.

• Properly maintain and inspect

to avoid electrical shock.

• Properly ground power cord. Ground Fault Circuit

Interrupter (GFCI) should also be implemented

– it prevents sustained electrical shock.

29. WARNING: Handling the cord on this product will

expose you to lead, a chemical known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

(California Health & Safety Code § 25249.5, et seq.)

30. The warnings, precautions, and instructions

discussed in this instruction manual cannot

cover all possible conditions and situations

that may occur. It must be understood by the

operator that common sense and caution are

factors which cannot be built into this product,

but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Grounding and AC Power Cord Connection Instructions

Charger should be grounded to reduce risk of electric

shock. Charger is equipped with an electric cord

having an equipment-grounding conductor and a

grounding plug. The plug must be plugged into an

outlet that is properly installed and grounded in

accordance with all local codes and ordinances.

DANGER – Never alter AC cord or plug provided

– if it will not fit outlet, have proper outlet installed

by a qualified electrician. Improper connection

can result in a risk of an electric shock.

CAUTION – Risk of Fire or Electric Shock.

Connect battery charger directly to grounding

receptacle (three-prong). An adapter should

not be used with battery charger.

Page 6 For technical questions, please call 1-800-444-3353. Item 60581

SAFETY OPERATION MAINTENANCESPECIFICATIONS

Specifications

Input 120V~, 60Hz, 2.2A

Output 12 VDC - 10* A

12 VDC - 2* A

12 VDC Engine Start - 50 A

E252983

# 12081

*Amperage is only present when the unit is

connected to a battery or in START mode.

Operation Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

TO PREVENT SERIOUS INJURY:

DO NOT PLUG IN CHARGER UNTIL DIRECTED TO DO SO.

Controls

Wiring

Connection

Setting

switch

Type

switch

Ammeter Charge

Status

Figure A: Controls

Wiring Connection:

This indicates that the cables are connected improperly.

Immediately disconnect the cables and connect

them properly to prevent damage to the battery.

Charge Status:

This will light up red when the power is connected.

This will light up green when the battery is fully charged.

This is disabled in start mode.

Setting switch:

Use this to switch between charging and start modes

and change the output amperage.

Battery Type switch:

Use this to set the battery type:

• Set to Regular for flooded and maintenance-free batteries.

• Set to AGM for Absorbed Glass Mat batteries.

WARNING! TO PREVENT EXPLOSION:

DO NOT USE WITH GEL BATTERIES.

Ammeter:

The ammeter indicates amount of current measured

in amperes that is drawn from battery.

For example, in 40 amp charge rate a typical discharged

battery will initially draw approximately 40 amps.

As battery continues to charge, current will taper to

15 to 20 amps at full charge. When cranking an engine,

starter motor draws up to 50 amps. The meter needle

will register to extreme left side during 2 amp charge

rate, indicating minimal activity because the meter

doesn’t have the resolution to display such low rates.

When a battery is close to being dead or has a

very low charge, it will want to draw more current.

When a dead or low battery is charged, the charger’s

ammeter will register at high end. As the battery charges,

the reading will move down toward the low end,

resting on zero when battery is fully charged.

Do not depend on reading ammeter to approximate

how long charging will take. Even at full charge,

ammeter will still provide as much as 50% of charger’s

output rating. Sometimes conditions such as a cold

battery, a sulfated battery, or a deeply discharged

Lead Calcium battery may cause ammeter to read near

a full charge when charging process is only beginning.

Note: The ammeter shows the amount of current being

drawn from the charger. It does not show what the

charger is capable of delivering. When the battery is

fully charged and registering zero on the ammeter,

a small charge will continue to move from the charger

to the battery. If the charger is not disconnected

from the battery, eventually heat build up will

cause the battery acid to boil and damage the battery.

Monitor battery charging progress constantly and

if battery gets warm, stop charging it immediately.

Page 7For technical questions, please call 1-800-444-3353.Item 60581

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

Preparing to Charge

Use this charger only on flooded lead-acid batteries.

Other batteries may be damaged or may overheat, leak, or catch fire.

TO PREVENT SERIOUS INJURY:

Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves

whenever connecting, disconnecting, or working near battery.

Battery acid can cause permanent blindness.

1. If necessary to remove battery from vehicle to

charge, always remove grounded terminal from

battery first. Make sure all accessories in the

vehicle are off, so as not to cause an arc.

2. Make sure area around battery is well

ventilated while battery is being charged.

3. Clean battery terminals. Be careful to keep

corrosion from coming in contact with eyes.

4. Add distilled water in each cell until battery acid

reaches level specified by battery manufacturer.

Do not overfill. For a battery without

removable cell caps, such as valve

regulated lead acid batteries, carefully follow

manufacturer’s recharging instructions.

5. Study all battery manufacturer’s specific precautions

while charging and recommended rates of charge.

6. Charge battery initially at lowest rate.

7. A marine (boat) battery must be removed and

charged on shore. To charge it on board requires

equipment specially designed for marine use.

SHORTED BATTERIES - will read on ammeter as

a high end peg at beginning of charging process.

If after 5-10 minutes, needle does not move off

high end, the battery probably has a short circuit.

Unplug charger and discontinue use.

Have battery checked by a qualified technician.

COLD BATTERIES - begin charging at a low rate,

increase as battery reaches a normal temperature,

then rate will decrease normally.

DO NOT CHARGE A FROZEN BATTERY.

BATTERIES WITH HYDROMETER EYE: Do not depend

on hydrometer eye to determine battery charge level.

Charger Location

1. Locate charger as far away from

battery as DC cables permit.

2. Never place charger directly above battery

being charged; gases from battery will

corrode and damage charger.

3. Never allow battery acid to drip on charger when

reading electrolyte specific gravity or filling battery.

4. Do not operate charger in a closed-in area

or restrict ventilation in any way.

5. Do not set a battery on top of charger.

Page 8 For technical questions, please call 1-800-444-3353. Item 60581

SAFETY OPERATION MAINTENANCESPECIFICATIONS

Charging Battery Installed in Vehicle

A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION.

TO REDUCE RISK OF A SPARK NEAR BATTERY FOLLOW THESE INSTRUCTIONS EXACTLY.

TO PREVENT SERIOUS INJURY:

Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves

whenever connecting, disconnecting, or working near battery.

Battery acid can cause permanent blindness.

1. Position AC and DC cables to reduce risk of

damage by hood, door, or moving engine part.

2. Stay clear of fan blades, belts, pulleys, and

other parts that can cause injury to persons.

3. Check polarity of battery posts. POSITIVE

(POS, P, +) battery post usually has larger

diameter than NEGATIVE (NEG, N,–) post.

4. Determine which post of battery is grounded

(connected) to the chassis. If negative post is

grounded to chassis (as in most vehicles), see 5.

If positive post is grounded to the chassis, see 6.

5. For negative-grounded vehicle, connect

POSITIVE (RED) clip from battery charger to

POSITIVE (POS, P, +) ungrounded post of battery.

Connect NEGATIVE (BLACK) clip to vehicle

chassis or engine block away from battery.

Do not connect clip to carburetor, fuel lines, or

sheet-metal body parts. Connect to a heavy

gauge metal part of the frame or engine block.

NOTICE: If the Reverse Connection indicator lights,

the cables are connected improperly.

Immediately disconnect the cables and connect

them properly to prevent damage to the battery.

6. For positive-grounded vehicle, connect

NEGATIVE (BLACK) clip from battery charger

to NEGATIVE (NEG, N, –) ungrounded post of

battery. Connect POSITIVE (RED) clip to vehicle

chassis or engine block away from battery.

Do not connect clip to carburetor, fuel lines, or

sheet-metal body parts. Connect to a heavy

gauge metal part of the frame or engine block.

7. Set Battery Type switch according to battery type:

• Set to Regular for flooded and

maintenance-free batteries.

• Set to AGM for Absorbed Glass Mat batteries.

WARNING! TO PREVENT EXPLOSION:

DO NOT USE WITH GEL BATTERIES.

8. Set Setting switch to desired charge amperage.

9. After switches are set, plug in charger.

10. Monitor the charging process.

The Charge Complete indicator will light up

and blink when the battery is fully charged.

11. When disconnecting charger, disconnect AC cord,

remove clip from vehicle chassis, and then

remove clip from battery terminal.

12. After use clean, then store the charger

indoors out of children’s reach.

Page 9For technical questions, please call 1-800-444-3353.Item 60581

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

Charging Battery Outside Vehicle

A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION.

TO REDUCE RISK OF A SPARK NEAR BATTERY FOLLOW THESE INSTRUCTIONS EXACTLY.

TO PREVENT SERIOUS INJURY:

Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves

whenever connecting, disconnecting, or working near battery.

Battery acid can cause permanent blindness.

1. Check polarity of battery posts. POSITIVE

(POS, P, +) battery post usually has a larger

diameter than NEGATIVE (NEG, N, –) post.

2. Attach at least a 24-inch-long 6-gauge

(AWG) insulated battery cable to

NEGATIVE (NEG, N, –) battery post.

3. Connect POSITIVE (RED) charger clip to

POSITIVE (POS, P, +) post of battery.

4. Position yourself and free end of cable as far away

from battery as possible – then connect NEGATIVE

(BLACK) charger clip to free end of cable.

5. Do not face battery when making final connection.

NOTICE: If the Reverse Connection indicator lights,

the cables are connected improperly.

Immediately disconnect the cables and connect

them properly to prevent damage to the battery.

6. Set Battery Type switch according to battery type:

• Set to Regular for flooded and

maintenance-free batteries.

• Set to AGM for Absorbed Glass Mat batteries.

WARNING! TO PREVENT EXPLOSION:

DO NOT USE WITH GEL BATTERIES.

7. Set Setting switch to desired charge amperage.

8. After switches are set, plug in charger.

9. Monitor the charging process.

The Charge Complete indicator will light up

and blink when the battery is fully charged.

10. When disconnecting charger, always do

so in reverse sequence of connecting

procedure and break first connection while

as far away from battery as practical.

11. After use clean, then store the charger

indoors out of children’s reach.

Page 10 For technical questions, please call 1-800-444-3353. Item 60581

SAFETY OPERATION MAINTENANCESPECIFICATIONS

12V Engine Starting

Some vehicles with onboard computers may be damaged from the high-current starting output.

Thoroughly read the vehicle service manual before using this procedure.

Note: During extremely cold weather or when battery

is severely exhausted, charge the battery for about

five minutes before attempting to turn on engine.

1. Unplug the Charger AC power

cord from the AC outlet.

2. For negative-grounded vehicle, connect

POSITIVE (RED) clip from battery charger to

POSITIVE (POS, P, +) ungrounded post of battery.

Connect NEGATIVE (BLACK) clip to vehicle

chassis or engine block away from battery.

Do not connect clip to carburetor, fuel lines, or

sheet-metal body parts. Connect to a heavy gauge

metal part of the frame or engine block.

NOTICE: If the Reverse Connection indicator lights,

the cables are connected improperly.

Immediately disconnect the cables and connect

them properly to prevent damage to the battery.

3. Position AC and DC cables to reduce risk of

damage by hood, door, or moving engine part.

4. Set Battery Type switch according to battery type:

• Set to Regular for flooded and

maintenance-free batteries.

• Set to AGM for Absorbed Glass Mat batteries.

WARNING! TO PREVENT EXPLOSION:

DO NOT USE WITH GEL BATTERIES.

5. Set Setting switch to 50A Emergency Engine Start.

6. After switches are set, plug in charger.

7. WARNING! TO PREVENT SERIOUS INJURY, FIRE,

AND DAMAGE TO CHARGER AND BATTERY,

follow 5 second maximum with 4 minute

minimum rest duty cycle for the Start mode.

8. To start the engine, turn ignition key.

ONLY KEEP CHARGER IN START MODE

UP TO 5 SECONDS AT A TIME.

9. If engine fails to start, charge battery for an

additional five minutes before attempting to start.

10. After the engine starts, unplug the power cord from

outlet before disconnecting the DC cable clamps.

Page 11For technical questions, please call 1-800-444-3353.Item 60581

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Internal parts are not user-serviceable. Replacement parts are not available.

Maintenance Instructions

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY: Unplug the charger, disconnect any battery, and allow charger

to cool completely before performing any inspection, maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM CHARGER FAILURE:

Do not use damaged equipment. If abnormal noise or vibration occurs,

have the problem corrected before further use.

1. BEFORE EACH USE, inspect the general

condition of the charger. Check for:

• loose hardware,

• cracked or broken parts,

• damaged electrical wiring or cable insulation, and

• any other condition that may

affect its safe operation.

2. AFTER USE, wipe external surfaces

of the charger with clean cloth.

3. WARNING! If the supply cord of this

charger is damaged, it must be replaced

only by a qualified service technician.

DO NOT OPEN CHARGER HOUSING,

NO USER-SERVICEABLE PARTS INSIDE.

Troubleshooting

Problem Possible Causes Likely Solutions

Charger will not start. 1. Cord not connected.

2. No power at outlet.

3. Clamps are not securely

connected to battery terminals.

1. Check that cord is plugged in.

2. Check power at outlet.

If outlet is unpowered, turn off charger and

check circuit breaker.

If breaker is tripped,

make sure circuit is right capacity for

charger and circuit has no other loads.

3. Unplug charger and check that the clamps are

securely connected to the battery terminals.

Red Reverse Connection

LED turns on.

Clamps are attached to

wrong battery terminals.

Unplug charger if it is plugged in

and reverse the connections.

Ammeter stays at high

end of dial for more

than 5-10 minutes.

Battery has a short circuit. Unplug the charger and discontinue use.

Have the battery checked by a qualified technician.

Charger will not

start vehicle.

Setting switch is set to Charge. Change the Setting switch to Start.

Follow all safety precautions whenever diagnosing or servicing the charger.

Disconnect power supply before service.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.