Harbor Freight 69696 Owner S Manual
2014-07-05
: Harbor-Freight Harbor-Freight-69696-Owner-S-Manual harbor-freight-69696-owner-s-manual harbor-freight pdf
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Table of Contents Safetye��������������������������������������������������������� 2 Maintenancei���������������������������������������������� 12 Specifications.............................................. 8 Parts List and Diagram............................... 14 Setup........................................................... 9 Warranty..................................................... 16 Safety Operationa��������������������������������������������������� 10 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Setup Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. Operation IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool. Maintenance Work area safety 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Page 2 3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. For technical questions, please call 1-800-444-3353. Item 69696 4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. 5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. 6. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Personal safety 2. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. 3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. 6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust‑related hazards. 8. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI‑approved and breathing protection must be NIOSH‑approved for the specific hazards in the work area. Maintenance 4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Operation 1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Setup 1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Safety Electrical safety Item 69696 For technical questions, please call 1-800-444-3353. Page 3 Power tool use and care Safety 1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. 2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Setup 4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. 5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. 7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Service Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Safety Warnings Common for Sanding and Polishing Operations Operation 1. This power tool is intended to function as a sander or polisher. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. 2. Operations such as grinding, wire brushing, or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury. Maintenance 3. Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. 4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their RATED SPEED can break and fly apart. Page 4 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. 6. The arbor size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. For technical questions, please call 1-800-444-3353. Item 69696 11. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. 12. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. 13. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 14. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 15. Do not operate the power tool near flammable materials. Sparks could ignite these materials. 16. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not depress the spindle lock when starting or during operation. Item 69696 22. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should: • Avoid operating alone. • Do not use with power switch locked on. • Properly maintain and inspect to avoid electrical shock. • Properly ground power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock. 23. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • Crystalline silica from bricks and cement or other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.) Safety 21. This product is not a toy. Keep it out of reach of children. Setup 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a ″live″ wire may make exposed metal parts of the power tool ″live″ and shock the operator. 20. Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury. Operation 9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. 19. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving. 24. WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.) 25. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. For technical questions, please call 1-800-444-3353. Page 5 Maintenance 8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. Safety For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. 1. Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken. Setup 2. Never place your hand near the rotating accessory. Accessory may kickback over your hand. 3. Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. 4. Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. 5. Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control. Safety Warnings Specific for Sanding Operations Do not use excessively oversized sanding disc paper. Follow manufacturer’s recommendations when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback. Operation Safety Warnings Specific for Polishing Operations Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece. Vibration Safety This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury: Maintenance 1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check‑ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration effects on the user. 4. Use tools with the lowest vibration when there is a choice between different processes. 5. Include vibration-free periods each day of work. 6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. 7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately. SAVE THESE INSTRUCTIONS. Page 6 For technical questions, please call 1-800-444-3353. Item 69696 TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Safety Grounding 1. Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.) Double Insulated Tools: Tools with Two Prong Plugs 1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code. Outlets for 2-Prong Plug Item 69696 2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.) For technical questions, please call 1-800-444-3353. Page 7 Operation 3-Prong Plug and Outlet 3. The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong Plug and Outlet.) Maintenance 2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug and Outlet.) Setup Grounded Tools: Tools with Three Prong Plugs Extension Cords 1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. Safety 2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Table A.) 3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.) 4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.) Setup 5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.) 6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use. 7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. 8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas. Table A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT) NAMEPLATE AMPERES (at full load) EXTENSION CORD LENGTH 25´ 50´ 75´ 100´ 150´ 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 12 10 - 12.1 – 16.0 14 12 10 - - 16.1 – 20.0 12 10 - - - * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. Symbology Operation WARNING marking concerning Risk of Eye Injury. Wear ANSI‑approved safety goggles with side shields. Double Insulated Canadian Standards Association Read the manual before set-up and/or use. Underwriters Laboratories, Inc. V~ A WARNING marking concerning Risk of Fire. Do not cover ventilation ducts. Keep flammable objects away. WARNING marking concerning Risk of Electric Shock. Properly connect power cord to appropriate outlet. Volts Alternating Current Amperes n0 xxxx/min. No Load Revolutions per Minute (RPM) Maintenance Specifications Page 8 Electrical Rating 120V~ / 60Hz / 10A No Load Speed 1,500 - 4,000 RPM Spindle Thread 5/8″ x 11 TPI Max. Accessory Diameter 7″ (178 mm) For technical questions, please call 1-800-444-3353. Item 69696 Setup - Before Use: Safety Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Make sure that the Power Switch is in the off‑position and unplug the tool from its electrical outlet before performing any procedure in this section. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Assembly Installing the Backing Pad 1. Press the Spindle Lock (22) in and hold it down. 3. Release the Spindle Lock. Setup 2. Thread the Backing Pad (2) firmly onto the Spindle (3). Installing the D‑Handle D-Handle TO PREVENT SERIOUS INJURY: Do not operate this tool with one hand only or without the Auxiliary Handle properly installed. 2. Slide the Hex Key through the hole in the D‑Handle to access the Bolt on the long side of the D‑Handle. Bolt Washer Gearbox Washer Figure A: D-Handle Installation Bolt Functions D-Handle Control Panel (see detail, right) Decelerate Backing Pad Speed Display Accelerate Speed is displayed in 100 RPM increments. Example: 25 means 2500 RPM. For technical questions, please call 1-800-444-3353. Page 9 Maintenance Power Switch Spindle Lock Item 69696 Operation 1. Attach the D‑Handle (18) to the sides of the Gearbox (24), using the Hex Key (38) and two Bolts (19) and Washers (20). Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Safety Tool Set Up TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Make sure that the Power Switch is in the off‑position and unplug the tool from its electrical outlet before performing any procedure in this section. Installing a Backing Pad Setup 1. The accessory MUST be: • rated to at least 4,000 RPM. • no larger than 7″ (178 mm) in diameter. • fitted with a threaded opening of 5/8″ x 11 TPI. • undamaged. • a backing pad. 2. Press in and hold the Spindle Lock to prevent the Spindle from turning. 3. Thread backing pad firmly onto the Spindle. Workpiece and Work Area Set Up 1. Designate a work area that is clean and well‑lit. The work area must not allow access by children or pets to prevent distraction and injury. Operation 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working. 3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working. 4. There must not be hazardous objects, such as utility lines or foreign objects, nearby that will present a hazard while working. 5. You must use personal safety equipment including, but not limited to, ANSI‑approved eye and hearing protection. Polishing Instructions TO PREVENT SERIOUS INJURY: Grip the tool firmly in both hands. 1. Wash the work surface thoroughly, and make sure it is free of dust, dirt, oil, grease, etc. WARNING! To prevent electric shock, keep electrical connections off ground. 2. Place a clean Foam Pad (sold separately) securely onto the Backing Pad. CAUTION! Start and stop the tool only while it is held firmly against the surface of the vehicle. Failure to do so may result in the Foam Pad or Polishing Bonnet being thrown from the Polishing Pad. 2. Apply about two tablespoons of wax (not included) evenly on the clean Foam Pad. Maintenance NOTICE: Do not apply the wax directly to the surface of the vehicle. The amount of wax needed will vary according to the size of the vehicle being waxed. NOTICE: Only use slower speeds for polishing. Otherwise, damage may occur to the paint being polished. Harbor Freight Tools is not responsible for damage to the vehicle’s finish due to improper use of this tool. 3. Make sure that the Switch is in the off‑position, then plug in the tool. Page 10 4. To start, position the unit on the area to be polished, grip the tool firmly with both hands and turn the Power Switch to “1”. Turn the Power Switch to “0” to stop. 5. Use the buttons on the control panel to adjust the speed as desired. 6. Keep pressure off of the tool when operating. The Foam Pad should LIGHTLY contact the polishing surface. For technical questions, please call 1-800-444-3353. Item 69696 Note: The most common error when waxing/ polishing a vehicle is applying too much wax. If the Foam Pad becomes saturated with wax, applying wax will be more difficult and will take longer. Applying too much wax may also reduce the life of the Foam Pad. If the Foam Pad continually comes off the Backing Pad during use, too much wax may have been applied. 9. After the wax has been applied to the vehicle’s surface, turn off the tool. Unplug the Power Cord from the extension cord. 7. Begin using the tool to apply wax to the vehicle. Apply the wax to all flat surfaces with broad, sweeping strokes in a crisscross pattern. Apply the wax evenly over the surface of the vehicle. 8. Add additional wax to the Polishing Pad as needed. To add additional wax: a. Stop the tool and allow the tool to come to a complete stop. b. Add a small amount of wax evenly over the pad surface. c. Avoid using too much wax. For additional applications of wax to Foam Pad, reduce the amount of wax. The Foam Pad will not absorb as much wax in subsequent applications. d. Resume operation. 10. Remove the Foam Pad from the Backing Pad and with your hand and the Foam Pad, apply wax to any hard to reach areas of the vehicle such as around lights, door handles, under bumpers, etc. 11. Allow sufficient time for the wax to dry. 12. Place a clean Polishing Bonnet (sold separately) securely onto the Backing Pad. CAUTION! Tightly pull the string to secure the Polishing Bonnet. Secure the string and keep it out of the way by tying several knots. Setup Figure B: Polishing Angle Safety NOTICE: To prevent damage to the foam pad, polishing bonnet, and vehicle finish: Only apply the pad/bonnet flat against the surface, see below. CAUTION! Start and stop the tool only while it is held firmly against the surface of the vehicle. Failure to do so may result in the Bonnet being thrown from the Backing Pad. 13. Start the tool and begin buffing off the dried wax. 14. When as much wax as possible has been removed with the tool, turn off the tool. Unplug the tool. 16. Remove the Polishing Bonnet from Backing Pad. Using the Polishing Bonnet, remove the wax from all hard to reach areas of the vehicle. 17. Clean, then store the tool indoors out of children’s reach. Sanding Instructions Operation 15. WARNING! Allow the tool to come to a complete stop before setting it down. TO PREVENT SERIOUS INJURY: Grip the tool firmly in both hands. 2. Attach the desired grit Sanding Disk (sold separately) onto the Backing Pad. 3. Make sure that the Switch is in the off‑position, then plug in the tool. 4. To start, grip the tool firmly with both hands and turn the Power Switch to “1”. Turn the Power Switch to “0” to stop. 5. Use the buttons on the control panel to adjust the speed as desired. Item 69696 6. Wait until the tool has reached full speed, then gently contact the surface. 7. Keep heavy pressure off of the tool when operating. Allow the tool to do the work. 8. Move the tool in a uniform pattern up and down or side to side while sanding to ensure even sanding. 9. Periodically, stop the tool and check for disc wear. Replace worn sanding discs as needed. 10. TO PREVENT ACCIDENTS, AFTER USE: Turn off the tool. WARNING! Allow the tool to come to a complete stop before setting it down. Unplug the tool. Clean, then store the tool indoors out of children’s reach. For technical questions, please call 1-800-444-3353. Page 11 Maintenance 1. Wipe the work surface clean of all dirt and debris, especially that of previous coarser sanding sessions, which will scratch the surface of a finer grit sanding session. Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. Safety TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Make sure that the Power Switch is in the off‑position and unplug the tool from its electrical outlet before performing any procedure in this section. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Cleaning, Maintenance, and Lubrication 1. BEFORE EACH USE, inspect the general condition of the tool. Check for: Setup • loose hardware, • misalignment or binding of moving parts, • damaged cord/electrical wiring, • cracked or broken parts, and • any other condition that may affect its safe operation. 2. AFTER USE, wipe external surfaces of the tool with clean cloth. Operation 3. Periodically blow dust and grit out of the motor vents using dry compressed air. Wear ANSI‑approved safety goggles and NIOSH‑approved breathing protection while doing this. 4. Periodically recheck all nuts, bolts, and screws for tightness. 5. Remove Foam Pad from Backing Pad when Polisher/Sander is not in use. This will allow Backing Pad to dry and retain its original shape. Wash with mild soap and water before storing. 6. The Polishing Bonnet may be machine washed in cold water with mild detergent. Do not put in the dryer. 7. Use only a clean cloth and mild detergent to clean the body of the Polisher. Do not use solvents. Do not immerse any part of the tool in liquid. 8. WARNING! If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician. Maintenance Page 12 For technical questions, please call 1-800-444-3353. Item 69696 Troubleshooting Performance decreases over time. Excessive noise or rattling. Overheating. Tool does not grind, sand or brush effectively. Carbon brushes worn or damaged. Safety 3. Tool’s thermal reset breaker tripped (if equipped). 4. Internal damage or wear. (Carbon brushes or switch, for example.) Tool operates slowly. 1. Excess pressure applied to workpiece. 2. Power being reduced by long or small diameter extension cord. Likely Solutions 1. Check that cord is plugged in. 2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads. 3. Turn off tool and allow to cool. Press reset button on tool. 4. Have technician service tool. 1. Decrease pressure, allow tool to do the work. 2. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in GROUNDING section. Have qualified technician replace brushes. Internal damage or wear. Have technician service tool. (Carbon brushes or bearings, for example.) 1. Forcing tool to work too fast. 1. Allow tool to work at its own rate. 2. Blocked motor housing vents. 2. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air. 3. Motor being strained by long or 3. Eliminate use of extension cord. small diameter extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in GROUNDING section. 1. Accessory loose. 1. Confirm accessory arbor is correct and Outer Flange/Arbor Nut is tight. 2. Accessory damaged, worn or 2. Check condition and type of disc accessory. wrong type for the material. Use only proper type of disc accessory in good condition. Maintenance Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service. Setup Possible Causes 1. Cord not connected. 2. No power at outlet. Operation Problem Tool will not start. Item 69696 For technical questions, please call 1-800-444-3353. Page 13 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY Safety THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Parts List Setup Part Operation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Description Bonnet Backing Pad Spindle Key 3X10 Bolt M4x14 Washer 4 Washer 4 Head Cover Bearing 6201 Bearing Cover Screw M4x12 Output Gear Spring Baffle 11 Washer 11 Needle Bearing hk0810 Retaining Ring 5 Screw ST3.9x22 D-Handle Bolt M8x20 Part 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description Washer Screw ST3.9x16 Spindle Lock Spindle Lock Spring Gearbox Retaining Ring 10 Bearing 6010 Bearing Cover Washer 5 Bolt M5x12 Rotor Bearing 602 Bearing Sleeve Cover Wind Shield Ring Screw ST3.9x70 Stator Housing Hex Key (not shown) Part 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Description Carbon Brush Holder Carbon Brush Screw ST2.9x10 Power Switch Control Panel Screen Deceleration Button Acceleration Button Right Handle Screw ST2.9x16 Sensor Holder Cord Clamp Power Cord Cord Sleeve Left Handle Speed Control Circuit Board Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Maintenance Page 14 For technical questions, please call 1-800-444-3353. Item 69696 Maintenance Operation Setup Safety Assembly Diagram Item 69696 For technical questions, please call 1-800-444-3353. Page 15 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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xmp.iid:308CBE490E2068118083C95ED2C458CC, xmp.iid:318CBE490E2068118083C95ED2C458CC, xmp.iid:338CBE490E2068118083C95ED2C458CC, xmp.iid:358CBE490E2068118083C95ED2C458CC, xmp.iid:378CBE490E2068118083C95ED2C458CC, xmp.iid:201E10CC102068118083C95ED2C458CC, xmp.iid:221E10CC102068118083C95ED2C458CC, xmp.iid:241E10CC102068118083C95ED2C458CC, xmp.iid:261E10CC102068118083C95ED2C458CC, xmp.iid:281E10CC102068118083C95ED2C458CC, xmp.iid:2A1E10CC102068118083C95ED2C458CC, xmp.iid:072AEC10122068118083C95ED2C458CC, xmp.iid:092AEC10122068118083C95ED2C458CC, xmp.iid:0B2AEC10122068118083C95ED2C458CC, xmp.iid:0D2AEC10122068118083C95ED2C458CC, xmp.iid:0F2AEC10122068118083C95ED2C458CC, xmp.iid:A266358A122068118083C95ED2C458CC, xmp.iid:D5D9D329132068118083C95ED2C458CC, xmp.iid:D7D9D329132068118083C95ED2C458CC, xmp.iid:D9D9D329132068118083C95ED2C458CC, xmp.iid:DBD9D329132068118083C95ED2C458CC, xmp.iid:86B28E71152068118083C95ED2C458CC, xmp.iid:88B28E71152068118083C95ED2C458CC, xmp.iid:8AB28E71152068118083C95ED2C458CC, xmp.iid:8CB28E71152068118083C95ED2C458CC, xmp.iid:8DB28E71152068118083C95ED2C458CC, xmp.iid:8FB28E71152068118083C95ED2C458CC, xmp.iid:D00C9E381A2068118083C95ED2C458CC, xmp.iid:D20C9E381A2068118083C95ED2C458CC, xmp.iid:D30C9E381A2068118083C95ED2C458CC, xmp.iid:F2601E3D1E2068118083C95ED2C458CC, xmp.iid:F4601E3D1E2068118083C95ED2C458CC, xmp.iid:F6601E3D1E2068118083C95ED2C458CC, xmp.iid:F77F1174072068118C14FA4ADF48AFCF, xmp.iid:F97F1174072068118C14FA4ADF48AFCF, xmp.iid:FD7F1174072068118C14FA4ADF48AFCF, xmp.iid:FF7F1174072068118C14FA4ADF48AFCF, xmp.iid:468A3F36082068118C14FA4ADF48AFCF, xmp.iid:478A3F36082068118C14FA4ADF48AFCF, xmp.iid:498A3F36082068118C14FA4ADF48AFCF, xmp.iid:35B1DF3E342068118083C658FFE32BDF, xmp.iid:C310E5F3362068118083FC0FE3623C87, xmp.iid:618178FE382068118083FC0FE3623C87, xmp.iid:C4CB83D1412068118083FC0FE3623C87, xmp.iid:C7CB83D1412068118083FC0FE3623C87, xmp.iid:809286E6412068118083FC0FE3623C87, xmp.iid:F97F1174072068118083E47349933C0F, xmp.iid:FA7F1174072068118083E47349933C0F, xmp.iid:E5810A580A2068118083E47349933C0F, xmp.iid:E6810A580A2068118083E47349933C0F, xmp.iid:E9810A580A2068118083E47349933C0F, xmp.iid:EC810A580A2068118083E47349933C0F, xmp.iid:CCD9CC450B2068118083E47349933C0F, xmp.iid:CFD9CC450B2068118083E47349933C0F, xmp.iid:D2D9CC450B2068118083E47349933C0F, xmp.iid:CC68A4450C2068118083E47349933C0F, xmp.iid:CF68A4450C2068118083E47349933C0F, xmp.iid:D268A4450C2068118083E47349933C0F, xmp.iid:D568A4450C2068118083E47349933C0F, xmp.iid:85E8B2D60C2068118083E47349933C0F, xmp.iid:88E8B2D60C2068118083E47349933C0F, xmp.iid:8BE8B2D60C2068118083E47349933C0F, xmp.iid:8EE8B2D60C2068118083E47349933C0F, xmp.iid:357F8DE30D2068118083E47349933C0F, xmp.iid:397F8DE30D2068118083E47349933C0F, xmp.iid:709EB6020E2068118083E47349933C0F, xmp.iid:749EB6020E2068118083E47349933C0F, xmp.iid:789EB6020E2068118083E47349933C0F, xmp.iid:715EDD6A0F2068118083E47349933C0F, 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xmp.iid:6B485336132068118083E47349933C0F, xmp.iid:CFE45569132068118083E47349933C0F, xmp.iid:D4E45569132068118083E47349933C0F, xmp.iid:808B957A142068118083E47349933C0F, xmp.iid:858B957A142068118083E47349933C0F, xmp.iid:8A8B957A142068118083E47349933C0F, xmp.iid:8ACE9ADB142068118083E47349933C0F, xmp.iid:8FCE9ADB142068118083E47349933C0F, xmp.iid:FD737712152068118083E47349933C0F, xmp.iid:02747712152068118083E47349933C0F, xmp.iid:8CE65C25152068118083E47349933C0F, xmp.iid:91E65C25152068118083E47349933C0F, xmp.iid:92E65C25152068118083E47349933C0F, xmp.iid:42943494152068118083E47349933C0F, xmp.iid:47943494152068118083E47349933C0F, xmp.iid:48943494152068118083E47349933C0F, xmp.iid:6D835AE1152068118083E47349933C0F, xmp.iid:6E835AE1152068118083E47349933C0F, xmp.iid:74835AE1152068118083E47349933C0F, xmp.iid:F2C1AC81172068118083E47349933C0F, xmp.iid:5C44AAE8172068118083E47349933C0F, xmp.iid:6344AAE8172068118083E47349933C0F, xmp.iid:5D3CBFAF182068118083E47349933C0F, xmp.iid:DF4532B7182068118083E47349933C0F, xmp.iid:E64532B7182068118083E47349933C0F, xmp.iid:062D16F0182068118083E47349933C0F, xmp.iid:5645C128192068118083E47349933C0F, xmp.iid:5D45C128192068118083E47349933C0F, xmp.iid:ADE21475192068118083E47349933C0F, xmp.iid:B4E21475192068118083E47349933C0F, xmp.iid:66C91A9F192068118083E47349933C0F, xmp.iid:CE24B52D0F2068118083A8A7458CC47F, xmp.iid:D524B52D0F2068118083A8A7458CC47F, xmp.iid:755749783020681180838AAECF1A7460, xmp.iid:765749783020681180838AAECF1A7460 History When : 2010:10:05 09:17:29-07:00, 2010:10:05 09:17:29-07:00, 2010:10:05 09:24:08-07:00, 2010:10:05 09:24:08-07:00, 2011:03:18 13:42:07-07:00, 2011:03:18 13:42:07-07:00, 2011:03:18 13:44:11-07:00, 2011:03:18 13:47:19-07:00, 2011:03:18 13:47:45-07:00, 2011:03:18 13:51:08-07:00, 2011:03:18 14:03:53-07:00, 2011:03:18 14:15:31-07:00, 2011:03:18 14:22:33-07:00, 2011:03:18 14:23:55-07:00, 2011:03:18 14:34:17-07:00, 2011:03:18 14:41:30-07:00, 2011:03:18 15:17:12-07:00, 2011:03:18 15:44:03-07:00, 2011:03:18 15:44:12-07:00, 2011:03:18 15:44:18-07:00, 2011:03:18 15:44:18-07:00, 2011:05:19 12:40:53-07:00, 2011:05:19 12:40:59-07:00, 2011:05:19 12:40:59-07:00, 2011:06:14 13:24:43-07:00, 2011:06:28 08:34:13-07:00, 2011:06:28 08:34:13-07:00, 2011:08:08 11:30:31-07:00, 2011:08:15 10:01:55-07:00, 2011:08:22 10:48:54-07:00, 2011:08:23 08:13:58-07:00, 2011:08:23 08:13:58-07:00, 2011:08:23 15:14:22-07:00, 2011:08:23 15:16:49-07:00, 2011:08:23 15:17:08-07:00, 2011:08:23 15:17:43-07:00, 2011:08:23 15:18:36-07:00, 2011:08:23 15:19:10-07:00, 2011:08:23 15:19:24-07:00, 2011:08:23 15:19:37-07:00, 2011:08:23 15:19:45-07:00, 2011:08:23 15:20:05-07:00, 2011:08:23 15:21-07:00, 2011:08:23 15:25:22-07:00, 2011:08:23 15:28:06-07:00, 2011:08:23 15:30:27-07:00, 2011:08:23 15:31:08-07:00, 2011:08:23 15:31:30-07:00, 2011:08:23 15:31:52-07:00, 2011:08:23 15:32:28-07:00, 2011:08:23 15:33:12-07:00, 2011:08:23 15:33:24-07:00, 2011:08:23 15:33:44-07:00, 2011:08:23 15:34:08-07:00, 2011:08:23 15:34:59-07:00, 2011:08:23 15:36-07:00, 2011:08:23 15:37:36-07:00, 2011:08:23 15:38:18-07:00, 2011:08:23 15:38:54-07:00, 2011:08:23 15:39:43-07:00, 2011:08:23 15:40:35-07:00, 2011:08:23 15:40:51-07:00, 2011:08:23 15:41:02-07:00, 2011:08:23 15:41:15-07:00, 2011:08:23 15:41:23-07:00, 2011:08:23 15:42:19-07:00, 2011:08:23 15:42:35-07:00, 2011:08:23 15:42:59-07:00, 2011:08:23 15:42:59-07:00, 2011:08:23 15:43:10-07:00, 2011:08:23 15:43:50-07:00, 2011:08:23 15:44:50-07:00, 2011:08:25 14:08:58-07:00, 2011:08:25 14:09:24-07:00, 2011:08:25 14:10:28-07:00, 2011:08:25 15:14:36-07:00, 2011:08:25 15:15:11-07:00, 2011:08:25 15:15:20-07:00, 2011:08:25 15:16:02-07:00, 2011:08:25 15:16:27-07:00, 2011:08:25 15:17:01-07:00, 2011:08:25 15:18:09-07:00, 2011:08:25 15:18:47-07:00, 2011:09:05 15:32:09-07:00, 2011:09:05 15:32:35-07:00, 2011:09:05 15:34:10-07:00, 2011:09:05 15:35:29-07:00, 2011:09:05 15:35:54-07:00, 2011:09:05 15:36:05-07:00, 2011:09:05 15:36:16-07:00, 2011:09:05 15:36:56-07:00, 2011:09:05 15:37:22-07:00, 2011:09:05 15:37:43-07:00, 2011:09:05 15:38:32-07:00, 2011:09:05 15:39:30-07:00, 2011:09:05 15:39:44-07:00, 2011:09:05 15:40:13-07:00, 2011:09:05 15:40:20-07:00, 2011:09:05 15:41:02-07:00, 2011:09:05 15:41:14-07:00, 2011:09:05 15:41:28-07:00, 2011:09:05 15:41:48-07:00, 2011:09:05 15:42:13-07:00, 2011:09:05 15:44:47-07:00, 2011:09:05 15:45-07:00, 2011:09:05 15:45:48-07:00, 2011:09:05 15:46:20-07:00, 2011:09:05 15:46:39-07:00, 2011:09:05 15:51:14-07:00, 2011:09:05 15:51:37-07:00, 2011:09:05 15:54:33-07:00, 2011:09:05 15:54:50-07:00, 2011:09:05 15:55:32-07:00, 2011:09:05 15:56:24-07:00, 2011:09:05 15:56:40-07:00, 2011:09:05 15:57:20-07:00, 2011:09:05 15:58:35-07:00, 2011:09:05 15:59:25-07:00, 2011:09:05 16:00:03-07:00, 2011:09:05 16:01:07-07:00, 2011:09:05 16:01:33-07:00, 2011:09:05 16:02:34-07:00, 2011:09:05 16:05:36-07:00, 2011:09:05 16:05:36-07:00, 2011:09:05 16:06:34-07:00, 2011:09:05 16:06:48-07:00, 2011:09:05 16:07:32-07:00, 2011:09:05 16:08:11-07:00, 2011:09:05 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