Harbor Freight English Wheel Kit With Stand Product Manual

Manual for the 68385 English Wheel Kit with Stand 68385 English Wheel Kit with Stand

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English Wheel

Item 68385

INSTRUCTIONS AND PRECAUTIONS

Visit our website at:

http://www.harborfreight.com

Read this material before

using this product.

Failure to do so can result

in serious injury.

SAVE THIS MANUAL.

When unpacking, make sure

that the product is intact and

undamaged.

If any parts are missing or broken,

please call 1-800-444-3353

as soon as possible.

Copyright© 2011 by Harbor Freight Tools®. All rights reserved. No

portion of this document or any artwork contained herein may

be reproduced in any shape or form without the express written

consent of Harbor Freight Tools. Diagrams within this document

may not be drawn proportionally. Due to continuing improvements,

actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

For technical questions or replacement

parts, please call 1-800-444-3353.

Specications

Upper Wheel Size 8" radius x 2" W

Lower Wheel Included 3” curved radius x 2" W

Throat Size 27-3/4"

Stock Applications

16 gauge sheet metal,

14 (1/8") soft aluminum

and copper

Features Lower Wheel Rack

Quick-Adjust Lower Bracket

Important Safety Information

1. Wear ANSI-approved safety goggles and

heavy-duty work gloves during setup and use.

Wear a durable long-sleeved shirt or coat

when working with large workpieces.

2. Wheel may crush and injure hands! Keep hands out of

line of wheel during use. Do not use too tight a pinch,

it will increase the amount of force used and increase

the chance of accidentally crushing your nger.

3. Assemble only according to these instructions.

Improper assembly can create hazards.

4. Keep assembly area clean and well lit.

5. Keep bystanders out of the area during assembly.

6. Do not assemble when tired or when under the

inuence of alcohol, drugs or medication.

7. This product is not a toy. Do not allow

children to play with or near this item.

8. Use as intended only.

9. Inspect before every use; do not use

if parts are loose or damaged.

10. To improve stability, bolt to oor before use.

Verify that installation surface has no hidden

utility lines before drilling or driving screws.

11. Maintain product labels and nameplates. These carry

important safety information. If unreadable or missing,

contact Harbor Freight Tools for a replacement.

REV 12a

Page 2 For technical questions, please call 1-800-444-3353. SKU 68385

Assembly Instructions

Read the ENTIRE IMPORTANT SAFETY

INFORMATION section at the beginning

of this document including all text

under subheadings therein before

set up or use of this product.

Note: For additional information regarding the

parts listed in the following pages, refer to the

Assembly Diagram near the end of this manual.

Unpack the English Wheel components and lay

out on the oor where the unit will be located and

mounted. The oor must be able to support the

weight of the English Wheel and the work pieces.

1.

a

bc

Figure 1

To attach the legs and footing:

a. Using two Bolts (25), and Washers (26) attach

the Back Leg (27) to the Connecting Brace (24).

b. Attach the other end of the Connecting Brace

(24) to the Front Footing (22) with the remaining

two Bolts (25) and two of the Washers.

c. Attach the Front Leg (28) to the top of the Front

Footing (22) with four Bolts (23) and Washers (26).

2.

Figure 2

With the help of at least two other people, lift the

Frame (1) and place it on the assembled legs and feet,

aligning the bracket holes. Bolt in place with the four

Bolts (29), eight Washers, and four Nuts (30).Check

that the Frame is square, then securely tighten all bolts.

Page 3For technical questions, please call 1-800-444-3353.SKU 68385

3.

Figure 3Figure 3

Bolt the Upper Wheel Bracket (3) to the Main Frame (1)

using two Bolts (9) and Washers (8).

4.

Figure 4

Slide the Upper Wheel Shaft (2) through one side of the

Bracket (3), a Washer (7), Bearing (6), Upper Wheel

(5), Bearing (6), Washer (7) and through the other side

of the Bracket. Secure in place with the Circlips (4) at

each end.

5. Slide the Adjustable Shaft (16) into the top of

the channel of the Main Frame. Thread the

Locking Nut (32) onto the Guide Bolt (31). Align

the slot in the Shaft with the Bolt hole, and nger

tighten the Bolt. Make sure the Shaft will not

turn but can still slide up and down freely, then

secure bolt in place with the Locking Nut.

6. Thread the Ball Handle (15) onto the Release Handle

(14) and the Handle into the bar on the Lower Wheel

Bracket (13). Place the Bracket on top of the Shaft (16).

Page 4 For technical questions, please call 1-800-444-3353. SKU 68385

7.

Figure 7

Main Frame

- Adjustable Shaft (16)

inside

Thread the Ball Handles (15) into the three Height

Handles (18) and the Handles into the bar on the

Adjustable Threaded Shaft (17). Slide the Shaft into

the bottom of the channel on the Main Frame (1)

and secure to the Adjustable Shaft (16) inside the

channel with the Key (19), Washer (20) and Bolt (21).

8.

Figure 8

36

27

33

34

35

Attach the Rack (36) to the Back Leg (27) with the two

Screws (33), Spring Washers (34) and Washers (35).

9.

Figure 9

Lower Wheel (10)

Assemble the Lower Wheel (10) by placing a

Bearing (6) on either side of a wheel, then sliding

a Shaft Pin (12) through the bearings and wheel.

Place on the Bracket for the Lower Wheel.

Page 5For technical questions, please call 1-800-444-3353.SKU 68385

Operation Instructions

Read the ENTIRE IMPORTANT SAFETY

INFORMATION section at the beginning

of this document including all text

under subheadings therein before

set up or use of this product.

WARNING! Metal edges can be very sharp. Avoid

injuries by wearing ANSI approved safety

goggles and heavy duty work gloves whenever

working, and wear a durable long-sleeved shirt

or coat when working with large workpieces..

1. Use the included Lower Wheel or select a

different lower wheel (sold separately) from the

Rack, and place on the Bracket for the Lower

Wheel. When selecting the Wheel, consider the

type and hardness of the metal being formed,

as well as the desired curvature of the metal.

Note: Measurements on lower wheels are the

radius of their curvature. The smaller the

measurement, the more severe the curve.

2. Insert the work piece in between the

Upper and Lower Wheels.

3. Turn the Bracket Height Handle to raise or lower

the Lower Wheel for appropriate clearance (or

pinching) of the metal between the two wheels.

It is recommended to have a looser pinch than

a tighter one. A tighter pinch will make it harder

to push the metal through (increasing the risk of

crushing your nger) and may cause unwanted

creasing. A looser pinch makes it easier to push the

metal through, and with more accuracy. However,

it may take more passes to form the metal.

4. Begin forming the metal by pushing and

pulling it over the dies carefully. KEEP

YOUR HANDS CLEAR OF THE DIES.

5. Use the Release Handle to separate the wheels for

removal or repositioning of the workpiece.

Maintenance Instructions

Read the ENTIRE IMPORTANT

SAFETY INFORMATION section at the

beginning of this document including

all text under subheadings therein

before servicing this product.

Regularly lubricate all Shafts (2 and 12), all exposed

metal surfaces and the inside of part 13.

Page 6 For technical questions, please call 1-800-444-3353. SKU 68385

Parts List and Assembly Diagram

Part Description Qty

1 Main Frame 1

2 Upper Wheel Shaft 1

3 Upper Wheel Bracket 1

4 Circlip 2

5 Upper Wheel 1

6 Bearing 4

7 Washer 2

8 Flat Washer 2

9 Hex Bolt 2

10 3” Lower Wheel 1

11 Grease Fitting 1

12 Lower Wheel Shaft 1

13 Lower Wheel Bracket 1

14 Release Handle 1

15 Handle Ball 4

16 Adjustable Shaft 1

17 Adjustable Threaded Shaft 1

18 Height Handle 3

Part Description Qty

19 Key 1

20 Washer 1

21 Hex Bolt 4

22 Front Footing 1

23 Hex Bolt 4

24 Connecting Brace 1

25 Hex Bolt 4

26 Flat Washer 16

27 Back Leg 1

28 Front Leg 1

29 Hex Bolt 4

30 Nut 4

31 Guide Bolt 1

32 Locking Nut 1

33 Screw 2

34 Spring Washer 2

35 Flat Washer 2

36 Rack 1

Record Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and

are not available individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Page 7For technical questions, please call 1-800-444-3353.SKU 68385

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability

standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship

for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or

indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,

improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,

injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use

of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If

our inspection veries the defect, we will either repair or replace the product at our election or we may elect

to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return

repaired products at our expense, but if we determine there is no defect, or that the defect resulted from

causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specic legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353