Harbor Freight Predator Generators 4000 Watt Portable Owners Manual ManualsLib Makes It Easy To Find Manuals Online!
2014-12-11
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Table of Contents Safety ......................................................... 2 Maintenance .............................................. 15 Setup .......................................................... 6 Parts List and Diagram .............................. 21 Specifications ............................................. 6 Warranty .................................................... 23 SAFETY Operation .................................................... 9 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. SETUP Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. OPERATION IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS WARNING – When using tools, basic precautions should always be followed, including the following: Set up Precautions 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby. MAINTENANCE 2. Have multiple ABC class fire extinguishers nearby. 3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. 4. Set up and use only on a flat, level, well-ventilated surface. Page 2 5. All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. 6. Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. 7. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up. For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 8. Use only lubricants and fuel recommended in this manual. 9. Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company and a qualified electrician if intending to use the generator for back up power. 10. Do not operate the Generator before grounding. The Generator must be earth-grounded in accordance with all relevant electrical codes and standards before operation. SAFETY Set up Precautions (cont.) 7. Fire Hazard! Do not fill gas tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine. Do not operate near pilot light or open flame. 8. Do not touch engine during use. Let engine cool down before service or storage. 9. Never store fuel or other flammable materials near the engine. NEVER use inside a home or garage, EVEN IF doors and windows are open. 10. If the plugged in product operates abnormally or unusually slow, immediately stop using the generator as a power source. Always read and adhere to the instruction manual of the product to be powered, to make sure that it can be safely and efficiently powered by a portable generator. 11. Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. Only use OUTSIDE and far away from windows, doors, and vents. 2. Never use a generator indoors, including in garages, basements, crawl spaces and sheds. Opening doors and windows or using fans will NOT prevent carbon monoxide build up in the home. 3. When using generators, keep them outdoors and far away from open doors, windows, and vents to avoid toxic levels of carbon monoxide from building up indoors. 4. If you start to feel sick, dizzy, or weak while using a generator, get to fresh air right away. The carbon monoxide from generators can quickly lead to full incapacitation and death. 5. Keep children away from the equipment, especially while it is operating. 6. Keep all spectators at least six feet from the Engine during operation. Item 69728 / 69729 12. Do not exceed the maximum power rating of the generator. Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of the generator. Check that the startup surge will not be beyond the limit of the Generator. Power levels between rated and maximum may be used for no more than 30 minutes. 13. Avoid substantially overloading which will trip the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF, but will shorten the service life of the generator. 14. Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground. 15. Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object. For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 3 OPERATION CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. MAINTENANCE 1. SETUP Operating Precautions Operating Precautions (cont.) 16. Connect the Generator only to a load or electrical system (120 volt or 240 volt) that is compatible with the electrical characteristics and rated capacities of the Generator. SAFETY 17. Insulate all connections and disconnected wires. 29. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication. 18. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. 30. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 19. Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the generator. 31. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. 20. Secure the Generator on transport vehicles to prevent the tool from rolling, slipping, and tilting. 21. Industrial applications must follow OSHA requirements. SETUP 22. Do not leave the Generator unattended when it is running. Turn off the Generator (and remove safety keys, if available) before leaving the work area. 23. The Generator engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ear protection when operating or working around the gas engine while it is operating. 24. Wear ANSI-approved safety glasses and hearing protection during use. OPERATION 25. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter. 26. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment. 27. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes. MAINTENANCE 28. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. Page 4 32. Do not cover the generator or its engine during operation. 33. Keep the generator, its engine, and surrounding area clean at all times. 34. Use the generator, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation. 35. Do not operate the generator with known leaks in the engine’s fuel system. 36. This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 37. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container. 38. Keep hands and feet away from moving parts. Do not reach over or across generator while operating. 39. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained equipment. 40. Use the correct generator for the application. Do not modify the generator or its engine, and do not use the generator for a purpose for which it is not intended. For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 b. Turn the engine switch to its “OFF” position. c. Allow the engine to completely cool. d. Then, remove the spark plug cap from the spark plug. 2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. 3. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. 4. Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed. 5. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service. 6. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 8. Store equipment out of the reach of children. 9. Follow scheduled engine and equipment maintenance. Refueling: 1. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling. 2. Do not refill the fuel tank while the engine is running or hot. 3. TO PREVENT FUEL LEAKAGE AND FIRE HAZARD, Do not overfill with fuel. Fill with fuel according to the Fuel Level information below the Specification chart for your model. SETUP a. Unplug all devices from the generator. 7. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly. 4. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. 5. Refuel in a well-ventilated area only. 6. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. OPERATION 1. Before service, maintenance, or cleaning: SAFETY Service Precautions MAINTENANCE SAVE THESE INSTRUCTIONS. Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 5 Functional Description Specifications SAFETY Rated Output Generator Phase Electrical Receptacle Displacement Engine Type Cooling System Type Capacity Fuel Engine Engine Oil Type SAE SETUP Capacity Run Time @ 50% load Spark Plug Operational Volume Available accessories 120/240V~, 60Hz 3,200 Watts (4,000 max) Single Two 3-Prong, duplex NEMA #5-15 120V One 4-Prong, NEMA #L14-30 twistlock 120V/240V One DC Outlet 12VDC 212cc Horizontal Single Cylinder 4 stroke OHV Forced air cooled 87+ octane unleaded gasoline 4 Gallons (15L) 10W-30 above 32° F 5W-30 at 32° F or below .6 Quart (.6L) 10 hr. Torch® F6TC or equivalent / 0.7-0.8mm gap 70 dB Wheel kit (sold separately) Item 69728 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual. Item 69729 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual. Components and Controls OPERATION DC Receptacle DC Circuit Breaker Fuel Cap AC Circuit Breaker Fuel Valve Choke AC Receptacles MAINTENANCE Air Filter Frame Ground Terminal Starter Handle Power Switch Low Oil Indicator Page 6 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 Components and Controls (cont.) I O ON OFF 3. Circuit Breakers: The circuit breaker protects the Generator from overloading. The rating of the breaker and the load it protects are marked near the breaker. Should any of the Circuit Breakers trip, the Generator will stop the electricity output. If this happens, unplug all loads from the Generator. Allow the Generator to cool down. Then, press the tripped Circuit Breaker, restart the Engine, and re-attach loads. SAFETY The following are descriptions of the controls on the power panel. Your generator has sockets to power your products with circuit breakers to protect the voltage flow. 1. Engine Switch: Used to start and stop the Engine. 2. AC Receptacles: The Generator contains several AC Receptacles to power tools and equipment. a. 3-Prong, duplex 120 volt AC Receptacle (NEMA #5-15) 5. Grounding Terminal: Prior to each use, set up the ground wire (not included) connection to the Grounding Terminal to properly ground the Generator. See Set up instructions to properly ground the Generator. OPERATION b. 4-Prong, twistlock 120/240 volt AC Receptacle (NEMA #L14-30) SETUP 4. DC Outlet Receptacle: 12 VDC outlet receptacle set provides a power source for 12 volt DC items. MAINTENANCE WARNING! Connect tools and equipment only to the AC Receptacle that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used. Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 7 Initial Tool Set Up/Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. High Altitude Operation Above 3000 feet WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Follow instructions in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke. SETUP NOTICE Warranty void if necessary adjustments are not made for high altitude use. At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product. The fuel system on this engine may be influenced by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft. above sea level. At elevations above 8000 ft, the engine may experience decreased performance, even with the proper main jet. Operating this engine without the proper altitude kit installed may increase the engine’s emissions and decrease fuel economy and performance. The kit should be installed by a qualified mechanic. 1. Turn off the engine. 2. Close the fuel valve. 3. Place a bowl under the fuel cup to catch any spilled fuel. CAUTION! Carburetor bowl may have gas in it which will leak upon removing the bolt. OPERATION 4. Unthread the bolt holding the fuel cup. 5. Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the body of the carburetor assembly. A carburetor screwdriver (not included) is needed to remove and install the Main Jet. Note: The mixing tube is held in place by the Main Jet and might fall out when it is removed. If it falls out, replace it in the same orientation before replacing the Main Jet. 6. Replace the Main Jet with the replacement Main Jet needed for your altitude range (part 1a or 2a). Note: The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit. Carburetor Assembly Fuel Cup Seal Mixing Tube MAINTENANCE 7. Replace the Fuel Cup Seal (4a), fuel cup, Bolt Seal (3a), and bolt. Tighten in place. (might remain inside carburetor) CAUTION: Do not cross thread bolt when tightening. Finger tighten first and then use a wrench to make sure the bolt is properly threaded. Main Jet 8. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. Fuel Cup Bolt Seal High Altitude Kit Parts List - A Part 1a 2a 3a 4a Page 8 Description Main Jet 3000-6000 ft. Main Jet 6000-8000 ft. Bolt Seal Fuel Cup Seal Qty 1 1 1 1 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Bolt Item 69728 / 69729 Grounding To ground the Generator, connect a #6 AWG grounding wire (not included) from the Grounding Terminal on the Control Panel to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the Generator. CAUTION: This generator is not intended to power sensitive electronic equipment without the addition of an appropriate line conditioner and surge protector (both not included). Sensitive electronic equipment includes, but is not limited to, audio/video equipment, some television sets, computers, and printers. Sensitive electronic equipment should be operated on approved inverter type generators or pure sine wave generators. SAFETY The Generator must be properly grounded before use. Have the unit grounded by a qualified electrician if you are not qualified to do so. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. SETUP Note: Wheel Kit, item # 68531 (sold separately) can be used with this generator. Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired. OPERATION Generator Pre-Start Checks Inspect engine and equipment, looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly. Checking and Filling Engine Oil 1. Make sure the engine is stopped and is level. 2. Close the Fuel Valve. 3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag. Full level Full level 4. Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above. 5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W-30 oil is recommended for general use. (The SAE Viscosity Grade chart on page 16 in the Service section shows other viscosities to use in different average temperatures.) 6. Thread the dipstick back in clockwise. CAUTION! Do not run the engine with too little oil. The engine will be permanently damaged. Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 9 MAINTENANCE CAUTION! Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before each use. Before each use, check the oil level. Do not run the engine with low or no engine oil. Running the engine with no or low engine oil WILL permanently damage the engine. Generator Pre-Start Checks (cont.) Checking and Filling Fuel SAFETY WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 1. Clean the Fuel Cap and the area around it. 2. Unscrew and remove the Fuel Cap. 3. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, effecting engine performance and/or causing damage. 4. Then, replace the Fuel Cap. 5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. SETUP Using the Generator Before Starting the Generator Engine Before starting the engine: a. Follow the Set Up Instructions to prepare the Generator. b. Unplug all loads from the Generator. c. Inspect the Generator and engine. d. Fill the engine with the proper amount and type of both fuel and oil. Basic Generator Use Procedure See following pages for specific instructions 1. Check that the generator can handle the wattage needed to power your products. 2. Start the Engine, and allow the Engine and Generator to run and warm up for five minutes after starting with no electrical load. 3. Plug in products. 4. When finished using the Generator, disconnect all electrical loads. OPERATION Note: Do not allow generator to run out of fuel with loads attached. 5. Turn off the Engine. 6. Allow the Generator and its Engine to completely cool. Then store the unit in a clean, dry, safe location out of reach of children and other unauthorized people. IMPORTANT: After starting the engine, allow it to run at no load for five minutes with no load after each start-up so that the engine can stabilize. 7. Break-in Period: a. Breaking-in the engine will help to ensure proper equipment and engine operation. b. The operational break-in period will last about 3 hours of use. During this period: MAINTENANCE • Do not apply a heavy load to the equipment. c. The maintenance break-in period will last about 20 hours of use. After this period: • Change the engine oil. Under normal operating conditions subsequent maintenance follows the schedule explained in the SERVICE section. Page 10 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 Starting the Engine SAFETY 1. To start a cold engine, move the Choke to the CHOKE position. To restart a warm engine, leave the Choke in the RUN position. SETUP 2. Open the Fuel Valve. I ON O OPERATION 3. Turn the Engine Switch to ON. MAINTENANCE 4. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly. Repeat until the engine starts. Note: Do not let the Starter Handle snap back against the engine. Hold it as it recoils so it doesn’t hit the engine. 5. Allow the Engine to run for several seconds. Then, if the Choke lever is in the CHOKE position, move the Choke Lever very slowly to its RUN position. NOTE: Moving the Choke Lever too fast could stall the engine. IMPORTANT: Allow the engine to run at no load for five minutes with no load after each start-up so that the engine can stabilize. Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 11 Connecting Electrical Loads Familiarize yourself with the engine controls, power panel and how to start the engine before using the generator. Calculate the wattage of the products you will use with the generator and verify that the generator can handle the 0 1,00 0 total load. 0 4 t SAFETY WARNING! Connect only properly wired plugs to the generator. A plug that is spliced onto a different cord may be hazardous. Only a qualified electrician should wire a plug onto a cord. CAUTION Never exceed the rated capacity for this Generator, as serious damage to the Generator and/or appliances, tools, and equipment could result from an overload. Starting and running wattage requirements should always be calculated when matching this Generator’s wattage capacity to the appliance, tool, or equipment. 0) 200 600 ) ) 600 , tts 2 Wa 0) 0 ng nni an 3,2 tts u al R th Wa s Tot e less t-up d r loa st b al Sta r all ,000) u fo an 4 (m ition d e h d eed ss t Ad est atts n be le W ust p u m t ( 200 600 0 2,80 Use the DC12V Receptacle to power 12VDC equipment. WARNING! Do not charge batteries without a proper charge controller. Do not overcharge. a. Connect the items that require the most wattage first. SETUP b. Connect “inductive” load appliances, tools, and equipment next. Inductive loads are small hand tools and some small appliances. c. Connect any lights next. d. Voltage sensitive appliances, tools, and equipment should be the last to be connected to the Generator. Plug voltage sensitive items such as TV’s, DVD players, microwaves, and cordless telephones into a UL® Listed voltage surge protector (not included). Then, connect the surge protector into the Generator. IMPORTANT! Failure to connect and operate appliances, tools, and equipment in this sequence can cause damage to the Generator, appliances, tools, and equipment and will void the Warranty of this Generator. NOTE: If Engine speed or voltage fluctuates with a load below the Generator’s rated watts, move the Engine Choke Lever to the “HALF-CHOKE” position. OPERATION IF ANY CIRCUIT BREAKERS TRIP CHECK THE FOLLOWING: 1. Make sure that ALL circuit breakers are reset before starting the generator again. Evenly distributed over outlets: 2. Adjust the plugs so the loads are shared across outlet circuits. MAINTENANCE To achieve rated output from the generator, distribute loads over outlets. Page 12 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 Calculating Total Wattage of Devices Used with the Generator Note: Wattages listed below are estimates for that type of equipment only. Check nameplate wattages on all loads before connecting to Generator. EMERGENCY To use the table: Running Watts Equipment Refrigerator/Freezer Radio 700 100 Additional Start-up Watts 1500 0 JOB SITE Running Watts Device Air Compressor - 1/2 HP Table Saw - 10" Belt Sander - 3" Hand Drill - 1/2" Halogen Work Light Recipricating Saw 1000 1700 1200 600 1000 900 Additional Start-up Watts 1000 1300 1200 600 0 900 RECREATION Running Watts Device Total Running Watts (must be less than 3,200) AM/FM Radio Electric Grill Inflator Pump CD/DVD Player Box Fan - 20" Coffee Maker 100 1700 50 100 200 600 Largest Additional Start-up Watts Example Equipment Microwave (1,000 +200) Television (400 + 0) Box Fan (200 + 200) Hand Drill (600 + 600) Total Running Watts (must be less than 3,200) Largest Additional Start-up Watts Total Startup Watts needed for all loads (must be less than 4,000) 1,000 400 200 600 2,200 600 2,800 A generator that is rated more than the minimum required peak watts will last much longer than a generator that only supplies the exact watts needed. To Calculate Wattage Volts and amps can be multiplied together to get watts (volts x amps = watts). To Calculate Additional Start-Up Watts (If They Are Not Listed) For equipment with a motor: Use the rated watts amount as an estimate of additional Start-up Watts. For most lights or heaters: there are no additional start-up watts. Item 69728 / 69729 Running Watts Device Running Watts Additional Start-up Watts 0 0 100 0 200 0 HOUSEHOLD Total Startup Watts needed for all loads (must be less than 4,000) Computer w/ Monitor Electric Clothes Dryer Electric Range Electric Water Heater Light Bulb - 100 watts Microwave - 1000 watts Sump Pump - 1/2 HP Television Washing Machine Well Pump - 1/2 HP 800 5500 2100 2000 100 1000 1000 400 1100 1000 SETUP Wattage Calculation Table Running Watts Device Additional Start-up Watts 0 500 0 0 0 200 1100 0 1100 1000 OPERATION 1. Add up the Running Watts for all items you would like to use at any given time 2. Make sure that this total is under the 3200 rated wattage of the generator. 3. Find the single highest starting watts for the selected items and add to the total. 4. Make sure that this total is under the 4000 maximum rated wattage of the generator. 5. Plug in and turn on products from largest wattage to smallest. SAFETY Wattage Estimate Charts LAWN & GARDEN Running Watts Device Hedge Trimmer Pressure Washer Lawn Mower Edger 400 1200 1200 1000 Additional Start-up Watts 400 1200 1200 1000 HEATING & COOLING Device Running Watts Central AC - 10,000 BTU Furnace Fan - 1/2 HP Space Heater Window AC - 10,000 BTU For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. 1500 900 1800 1200 Additional Start-up Watts 1500 1400 0 600 Page 13 MAINTENANCE Before using the Generator, check that the products you want to plug into the unit are below the rated and maximum wattage ratings of the Generator. Use the Wattage Calculation Table below, and the watts listed on your products, to help calculate multiple wattage totals. Stopping the Engine in an Emergency To stop the engine in an emergency, turn the Engine Switch off. I SAFETY NOTICE: Generator shut-off under load may damage the generator and attached equipment. O OFF Stopping the Engine Under Normal Conditions 1. Before turning off the Engine, turn off all electrical loads, then unplug them. SETUP 2. Turn the Engine Switch off. I O OFF OPERATION 3. Close the Fuel Valve. MAINTENANCE Page 14 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 User-Maintenance Instructions TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. SAFETY Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use. Follow all service instructions in this manual. The engine may fail critically if not serviced properly. SETUP Many maintenance procedures, including any not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead. Cleaning, Maintenance, and Lubrication Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors. Note: The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment. Before Each Use Procedure Monthly or Every 3 mo. or Every 6 mo. or every 20 50 hr. of use 100 hr. of use hr. of use Yearly or every 300 hr. of use Every 2 Years OPERATION Brush off outside of engine Check engine oil level Check air cleaner Check deposit cup Change engine oil Clean/replace air cleaner Check and clean spark plug 1. Check/adjust idle speed * 2. Check/adjust valve clearance 4. Clean carbon build-up from combustion chamber Replace fuel line if necessary ** ** ** *Service more frequently when used in dusty areas. **These items should be serviced by a qualified technician. Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 15 MAINTENANCE 3. Clean fuel tank, strainer and carburetor Checking and Filling Fuel SAFETY WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. 1. Clean the Fuel Cap and the area around it. 4. Replace the Fuel Cap. 2. Unscrew and remove the Fuel Cap. 5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. 3. If needed, fill the Fuel Tank with 87 octane or higher unleaded gasoline. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, effecting engine performance and/or causing damage. Engine Oil Change SETUP CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil. 1. Make sure the engine is stopped and is level. Full level Full level 2. Close the Fuel Valve. 3. Place a drain pan (not included) underneath the crankcase’s drain plug. 4. Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out. Recycle used oil. 5. Replace the drain plug and tighten it. OPERATION 6. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag. 7. Add the appropriate type of oil until the oil level is at the full level. SAE 10W-30 oil is recommended for general use. Note: Do not thread the dipstick in when checking the oil level. The SAE Viscosity Grade chart shows other viscosities to use in different average temperatures. SAE Viscosity Grades 30 10W-30 5W-30 -20 0 20 40 60 80 Average outdoor temperature 100°F 8. Thread the dipstick back in clockwise. MAINTENANCE CAUTION! Do not run the engine with too little oil. The engine will be permanently damaged. Page 16 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 1. Remove the air filter cover and the air filter elements and check for dirt. Clean or replace as described below. 2. Cleaning: • For “paper” filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH-approved dust mask/respirator, and heavy-duty work gloves. In a well-ventilated area away from bystanders, use pressurized air to blow dust out of the air filter. If this does not get the filter clean, replace it. • For foam filter elements: Wash the element in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil. 3. Install the new filter or the cleaned filter. Secure the Air Cleaner Cover before use. SAFETY Air Filter Element Maintenance 2. Using a spark plug wrench, remove the spark plug. Spark Plug 3. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If Cylinder the electrode has Assembly deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. 5. Install the new spark plug or the cleaned spark plug into the engine. Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then about 1/2-2/3 turn more. Non-gasket-style: Finger-tighten until the plug contacts the head, then about 1/16 turn more. NOTICE: Tighten the spark plug properly. If loose, the spark plug will cause the engine to overheat. If overtightened, the threads in the engine block will be damaged. 6. Apply spark plug boot protector to the end of the spark plug and reattach the wire securely. MAINTENANCE NOTICE: Using an incorrect spark plug may damage the engine. See the Specifications chart for your Generator for the type and gap required. 4. When installing a new spark plug, adjust the plug’s gap to the specification on the Specifications chart. Do not pry against the electrode, the spark plug can be damaged. OPERATION 1. Disconnect spark plug cap from end of plug. Clean out debris from around spark plug. SETUP Spark Plug Maintenance Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 17 Storage When the equipment is to remain idle for longer than 20 days, prepare the engine for storage as follows: SAFETY 1. CLEANING: Wait for engine to cool, then clean engine with dry cloth. NOTICE: Do not clean using water. The water will gradually enter the engine and cause rust damage. Apply a thin coat of rust preventive oil to all metal parts. c. Open the fuel valve. After all fuel has drained, reinstall the drain bolt and sediment cup (if equipped). Tighten securely. 3. LUBRICATION: a. Change engine oil. b. Clean out area around spark plug. Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole. c. Replace spark plug, but leave spark plug cap disconnected. 2. FUEL: SETUP WARNING! TO PREVENT SERIOUS INJURY FROM FIRE: Drain the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before draining fuel. Do not smoke. Air Filter Assembly d. Pull Starter Handle to distribute oil in cylinder. Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance). 4. BATTERY: Disconnect battery cables (if equipped). Recharge batteries monthly while in storage. 5. STORAGE AREA: Cover and store in a dry, level, well-ventilated area out of reach of children. Storage area should also be away from ignition sources, such as water heaters, clothes dryers, and furnaces. Cylinder Assembly Drain Plug a. Place a funnel leading to a proper gasoline container below the carburetor. OPERATION b. Remove the drain bolt from the bottom of the carburetor bowl and allow the fuel to drain. 6. AFTER STORAGE: Before starting the engine after storage, keep in mind that untreated gasoline will deteriorate quickly. Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the engine does not start. If present on your model, remove the small sediment cup next to the bowl and allow the fuel to drain from there as well. MAINTENANCE Page 18 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 Troubleshooting FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank and open fuel valve. 2. Choke not in CHOKE position, cold engine. 2. Move Choke to CHOKE position. 3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged (E15, E20, E85, etc.) by ethanol. Use fresh 87+ octane unleaded gasoline only. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Carburetor not primed. 5. Pull on Starter Handle to prime. 6. Dirty fuel passageways. 6. Clean out passageways using fuel additive. Heavy deposits may require further cleaning. 7. Carburetor needle stuck. Fuel can be smelled in the air. 7. Gently tap side of carburetor float chamber with screwdriver handle. 8. Too much fuel in chamber. This can be caused by the carburetor needle sticking. 8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to CHOKE position. 9. Clogged Fuel Filter. 9. Replace Fuel Filter. IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED: 1. Spark plug cap not connected securely. 1. Connect spark plug cap properly. 2. Spark plug electrode wet or dirty. 2. Clean spark plug. 3. Incorrect spark plug gap. 3. Correct spark plug gap. 4. Spark plug cap broken. 4. Replace spark plug cap. 5. Circuit breaker tripped (electric start models only). 5. Reset circuit breaker. Check wiring and starter motor if breaker continues to trip. 6. Incorrect spark timing or faulty ignition system. 6. Have qualified technician diagnose/ repair ignition system. COMPRESSION RELATED: COMPRESSION RELATED: 1. Cylinder not lubricated. Problem after long storage periods. 1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again. SAFETY Probable Solutions SETUP Engine will not start Possible Causes OPERATION Problem 2. Loose or broken spark plug. (Hissing noise 2. Tighten spark plug. If that does not work, replace spark plug. If problem persists, will occur when trying to start.) may have head gasket problem, see #3. 3. Tighten head. If that does not remedy problem, replace head gasket. 4. Engine valves or tappets mis-adjusted or stuck. 4. Have qualified technician diagnose/ repair ignition system. MAINTENANCE 3. Loose cylinder head or damaged head gasket. (Hissing noise will occur when trying to start.) Follow all safety precautions whenever diagnosing or servicing the equipment or engine. Item 69728 / 69729 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 19 Troubleshooting (cont.) Problem SAFETY Engine misfires SETUP Engine stops suddenly Engine stops when under heavy load Engine knocks Possible Causes Probable Solutions OPERATION 1. Spark plug cap loose. 1. Check wire connections. 2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4. Old or low quality gasoline. 4. Use only fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will not start: COMPRESSION RELATED section.) 1. Low oil shutdown. 1. Fill engine oil to proper level. Check engine oil before EVERY use. 2. Fuel tank empty or full of impure or low quality gasoline. 2. Fill fuel tank with fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 3. Defective fuel tank cap creating vacuum, preventing proper fuel flow. 3. Test/replace fuel tank cap. 4. Faulty magneto. 4. Have qualified technician service magneto. 5. Disconnected or improperly connected spark plug cap. 5. Secure spark plug cap. 1. Dirty air filter. 1. Clean or replace element. 2. Engine running cold. 2. Allow engine to warm up prior to operating equipment. 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Engine overloaded. 2. Do not exceed equipment’s load rating. 3. Incorrect spark timing, deposit buildup, 3. Have qualified technician diagnose worn engine, or other mechanical problems. and service engine. Engine backfires MAINTENANCE Product doesn’t have power Product begins to operate abnormally 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Engine too cold. 2. Use cold weather fuel and oil additives to prevent backfiring. 3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine. 4. Incorrect timing. 4. Check engine timing. 1. Product not plugged in properly. 1. Turn off and unplug the product, then plug it back in again and turn on. 2. Circuit Breaker tripped. 2. Turn off and unplug product, Reset Circuit Breaker. Plug in product and turn on. 3. Product needs service. 3. Have product repaired. 1. Problem with appliance. 1. Immediately unplug appliance. Have appliance repaired by a qualified technician, or replace appliance. 2. Rated load capacity exceeded. 2. Lower the number of items plugged into the generator to stay within the rated capacity, or use a more powerful generator. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. Page 20 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Item 69728 / 69729 Parts List and Diagram Qty 1 1 1 1 4 2 2 2 4 1 1 1 1 1 1 2 2 1 1 3 1 2 1 1 1 1 2 1 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2 2 1 Part 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Description Bolt Shroud Shroud, Cylinder Body Shield,Lower Protector, Oil Bolt Bolt Bolt Collar Bolt Carburetor Assy. Gasket, Air Cleaner Gasket, Carburetor Plate, Carburetor Insulator Gasket, Carburetor Insulator Nut Cleaner, Air Nut, Flywheel Pulley,Starter Impeller Flywheel Sub. Bolt Coil, Ignition Support Sub, Governor Nut Bolt, Governor Support Spring, Governor Rod, Governor Spring, Throttle Valve Returning Control Assy, Throttle Bolt Muffler Assy. Cover, Muffler Outer Bracket,Muffler Bolt Bolt Bolt Gasket, Exhaust Outlet Bolt Nut Tank, Fuel Sleeve, Fuel Tank Rubber Bush Washer Bolt Cover, Fuel Tank Fuel Strainer Screw Leveler Assy, Oil Cock Assy, Fuel Collar Tube, Fuel Frame Assy, Engine Qty 3 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 5 1 2 2 1 4 4 4 4 1 1 2 1 1 2 1 1 Part Description Qty 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Nut Cushion, Engine Frame Right Cushion, Engine Frame Nut Seat, Frame Shock Absorption Bolt Bolt Crosspiece Sub. Socket Sub, Power Supply Socket Sub, Power Supply Protector, Overcurrent Protector, Overcurrent Terminal Sub, Grounding Socket Sub, DC Switch Sub. Case, Panel Rear Panel Sub, Control Motor Assy. Bracket, Motor Stator Bolt Washer Rotor Bolt Regulator, Voltage Bolt Brush Sub, Carbon Bolt Cover, Motor Tail Bolt Band Bolt 8 2 2 4 4 4 2 1 1 2 1 2 1 1 1 1 1 1 1 4 1 1 1 2 1 1 1 2 1 1 137 138 139 140 141 142 143 144 145 Valve, One Way Clamp Clamp Hose, Air Cleaner Rubber Hose, Fuel Steam Rubber Clamp Clamp Collector, Fuel Steam Bolt 1 1 1 1 1 1 1 1 2 137A 138A 139A 140A 141A 142A 143A 144A Valve, One Way Gasket, Rubber Flat Cover Clamp Hose, Fuel Steam Rubber Clamp Clip Bolt 1 2 1 1 1 1 1 2 The following parts are only on Item 69728 (EPA/CARB version) The following parts are only on Item 69729 (EPA version) Record Product's Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Item 69728 / 69729 SETUP Description Gasket, Cylinder Head Cover Sub, Cylinder Head Gasket, Cylinder Head Cover Tube, Breather Bolt, Cylinder Head Stud Stud Pin Bolt, Cylinder Head Plug, Spark Head Sub, Cylinder Crankcase Sub.. Sensor, Engine Oil Gear Assy, Governor Arm, Governor Bolt, Drain Plug Washer Bearing Seal, Oil Washer Pin Bolt Cover, Crankcase Bearing Seal, Oil Gasket, Crankcase Pin Dipstick Sub, Oil Bolt Crankshaft Assy. Ring Set, Oil Clip, Piston Pin Piston Pin, Piston Rod, Connecting Ring, The First Ring, The Second Camshaft Assy. Valve, Exhaust Valve, Intake Seat, Valve Spring Exhaust Valve Retainer Rotator, Valve Guide, Seal Tappet, Valve Lifter, Valve Plate Sub, Lifter Stopper Bolt, Valve Adjusting Rocker, Valve Valve Adjusting Nut Nut, Valve Lock Spring, Valve Starter Assy, Recoil OPERATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 21 MAINTENANCE Part SAFETY Parts List Page 22 5 5 For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. 51 51 49 50 49 50 4 9 9 9 48 48 9 10 92 92 91 86 90 47 93 93 43 11 7 25 7 29 6 85 41 5244 42 52 23 29 133 134 6 1 90 24 8 66 46 22 89 64 45 89 38 46 40 45 39 67 68 8 87 88 26 27 30 126 126 127 363731 22 13 126 126 128 27 135 130 129 28 132 131 130 32 125 65 33 34 17 32 16 12 18 35 14 15 21 20 124 69 69 19 76 17 16 84 70 75 75 82 74 81 83 73 80 79 84 78 71 60 72 60 144 145 145 77 117 56 140 97 96 95 98 121 57 62 104 141 142 116 139 116 101 101 59 59 59 99 123 100 114 113 97 96 95 98 118 118 137 59 55 58 61 104 103 63 105 143 138 102 120 119 115 98 97 96 95 141A 53 113 94 98 97 96 95 142A 143A 112 111 110 107 108 137A 54 54 111 110 107 112 54 138A 111 112 110 107 109 107 107 109 107 112 111 110 107 108 107 Note: Parts 137A - 144A are only on Item 69728 (EPA/Carb version) 5 5 2 3 90 90 90 29 29 29 29 MAINTENANCE 136 OPERATION 134 SETUP 122 140A 144A SAFETY 139A 106 Assembly Diagram Item 69728 / 69729 Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. SAFETY Limited 90 Day Warranty To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. For Item 69728 (EPA/CARB version) For both item numbers California and United States Emission Control Defects Warranty Statement Manufacturer’s Warranty Coverage The 2013 and later engines are warranted for two (2) years. If any emission-related part on your engine is defective, the part will be repaired or replaced by HFT. Harbor Freight Tools Emission Control Defects Warranty Coverage Owner’s Warranty Responsibilities Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies. • As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. HFT recommends that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. • As the engine owner, you should, however, be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications. • You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists. Contact the HFT Customer Service department at the number below to make shipping arrangements. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor. For Item 69729 (EPA version) United States Emission Control Defects Warranty Statement The United States Environmental Protection Agency (herein EPA) and Harbor Freight Tools (herein HFT) are pleased to explain the emission control system warranty on your 2013 and later Small Off-Road Engine (herein engine). Within the United States, new off-road, spark-ignition engines certified for model year 2013 and later, must be designed, built and equipped to meet the stringent anti-smog standards set forth by the EPA. HFT must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-444-3353. Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies. 1. Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor. Item 69728 / 69729 Harbor Freight Tools Emission Control Defects Warranty Provisions Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser. For Generator technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882. Page 23 OPERATION Engines are warranted for a period of two (2) years relative to emission control parts defects, subject to the provisions set forth below. If any emission related part on your engine is defective, the part will be repaired or replaced by HFT. MAINTENANCE The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EPA), and Harbor Freight Tools (herein HFT) are pleased to explain the emission control system warranty on your 2013 and later Small Off-Road Engine (herein engine). In California, the engine must be designed, built and equipped to meet the State’s stringent anti-smog standards. Elsewhere within the United States, new off-road, spark-ignition engines certified for model year 2013 and later, must meet similar standards set forth by the EPA. HFT must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine. SETUP Emission Control System Warranty 2. No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT. For emissions warranty service, contact the HFT Customer Service Department at 1-800-444-3353. 3. 1) 2) Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page. HFT shall not be liable for any loss of use of the engine, for any alternative usage, for any damage to goods, loss of time, or inconvenience. Warranty coverage shall also be excluded for any part which fails, malfunctions, or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner’s Manual including, but not limited to: a) Use of parts which are not authorized by HFT b) Improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c) Failure to follow recommendations on fuel use contained in the Owner’s Manual d) Improper or inadequate maintenance of any warranted parts e) Repairs performed outside of the authorized warranty service dealers f) Alterations by changing, adding to or removing parts from the engine. 5. Warranted Parts Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty. 4. 6. Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of “repair or replace as necessary” are warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part. Any replacement part, provided it is equivalent in durability and performance, may be used in performance of maintenance or repairs. The owner is responsible for commissioning a qualified technician/mechanic to perform all required maintenance, as outlined in the Inspection, Cleaning, and Maintenance section in this manual. 3) 4) 5) 6) 7) Fuel Metering System i) Carburetor and its internal parts. ii) Air/fuel ratio feedback and control system. iii) Cold start enrichment system. iv) Fuel Tank. Air Induction System i) Controlled hot air intake system. ii) Intake manifold. iii) Air filter. Ignition System i) Spark Plugs. ii) Magneto or electronic ignition system. iii) Spark advance/retard system. Exhaust Gas Recirculation (EGR) System (if so equipped) i) EGR valve body, and carburetor spacer. ii) EGR rate feedback and control system. Air Injection System i) Air pump or pulse valve. ii) Valves affecting distribution of flow. iii) Distribution manifold. Catalyst or Thermal Reactor System (if so equipped) i) Catalytic converter. ii) Thermal reactor. iii) Exhaust manifold. Particulate Controls Traps, filters, precipitators, and any other device used to capture particulate emissions. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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