Heat Controller Tgrg Series For R 410A Quick Start Guide 92 21916 34 Rev. 02 TGRGC 13 And TGRGD 14 Seer Gas/Electric Package Unit Installation Instructions

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92-21916-34-02

SUPERSEDES 92-21916-34-01

PACKAGE GAS ELECTRIC

FEATURING EARTH-FRIENDLY R-410A REFRIGERANT

TGRG**C/TGRG**E (2-5 TONS)

TGRG**D- 14 SEER (2-5 TONS)

INSTALLATION INSTRUCTIONS

ISO 9001:2008

U.L. recognized fuel gas and CO (carbon monoxide) detectors are recommended in all

applications, and their installation should be in accordance with the manufacturer’s

recommendations and/or local laws, rules, regulations, or customs.

refrigerant

(14 SEER &

ABOVE)

Seasonal Energy Efficiency Ratio (SEER)

Annual Fuel Utilization Efficiency - AFUE

HIGHMID

13.0 14.0

80.0%

RRNL RRPL

THIS MODEL

10.6 —

Uses least energy

➞

16.05

78% 82% 88% 97%

TABLE OF CONTENTS

I. Safety Information .................................................................................................3

II. Introduction............................................................................................................6

III. Checking Product Received ..................................................................................6

IV. Specifications ........................................................................................................6

A. General .............................................................................................................6

B. Major Components............................................................................................6

C. R-410A Refrigerant ...........................................................................................6

V. Unit Dimensions ....................................................................................................8

VI. Installation ...........................................................................................................10

A. General ...........................................................................................................10

1. Pre-Installation Check ................................................................................10

2. Location Considerations.............................................................................10

B. Outside Installation..........................................................................................10

C. Attaching Exhaust and Combustion Air Inlet Hoods .......................................11

D. Cover Panel Installation/Conversion Procedure .............................................12

1. Horizontal to Downflow ...............................................................................12

2. Downflow to Horizontal ...............................................................................12

E. Clearances ......................................................................................................12

F. Rooftop Installation .........................................................................................14

G. Ductwork .........................................................................................................14

H. Return Air ........................................................................................................16

I. Filters ..............................................................................................................17

VII. Gas Supply, Condensate Drain and Piping .........................................................19

A. Gas Connection ..............................................................................................19

B. LP Conversion.................................................................................................20

C. NOx Models ....................................................................................................21

D. Adjusting or Checking Furnace Input ..............................................................21

E. Condensate Drain ...........................................................................................22

VIII. Wiring ..................................................................................................................22

A. Power Supply ..................................................................................................22

B. Hook Up ..........................................................................................................24

C. Internal Wiring .................................................................................................24

D. Thermostat ......................................................................................................24

IX. Furnace Section Controls and Ignition System ...................................................25

A. Normal Furnace Operating Sequence ............................................................25

B. Operating Instructions .....................................................................................26

C. Burners............................................................................................................27

D. Manual Reset Overtemperature Control .........................................................27

E. Pressure Switch ..............................................................................................27

F. Limit Control ....................................................................................................27

X. System Operating Information.............................................................................27

A. Advise the Customer.......................................................................................27

B. Furnace Section Maintenance ........................................................................28

C. Lubrication.......................................................................................................29

D. Cooling Section Maintenance .........................................................................29

E. Replacement Parts..........................................................................................30

F. Charging..........................................................................................................30

G. Blower Motor Speed Adjustments...................................................................30

XI. General Data ..................................................................................................33-38

XII. Miscellaneous.................................................................................................39-42

XIII. Airflow Performance Data ..............................................................................43-46

XIV. Wiring Diagrams.............................................................................................47-51

XV. Charge Charts ................................................................................................52-59

XVI. Troubleshooting..............................................................................................60-61

I. SAFETY INFORMATION

!WARNING

THE MANUFACTURER’S WARRANTY DOES NOT COVER ANY DAMAGE OR

DEFECT TO THE AIR CONDITIONER CAUSED BY THE ATTACHMENT OR USE

OF ANY COMPONENTS, ACCESSORIES OR DEVICES (OTHER THAN THOSE

AUTHORIZED BY THE MANUFACTURER) INTO, ONTO OR IN CONJUNCTION

WITH THE AIR CONDITIONER. YOU SHOULD BE AWARE THAT THE USE OF

UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES MAY

ADVERSELY AFFECT THE OPERATION OF THE AIR CONDITIONER AND MAY

ALSO ENDANGER LIFE AND PROPERTY. THE MANUFACTURER DISCLAIMS

ANY RESPONSIBILITY FOR SUCH LOSS OR INJURY RESULTING FROM THE

USE OF SUCH UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES.

!WARNING

UNITS ARE NOT DESIGN CERTIFIED TO BE INSTALLED INSIDE THE STRUC-

TURE. DOING SO CAN CAUSE INADEQUATE UNIT PERFORMANCE AS WELL

AS PROPERTY DAMAGE AND CARBON MONOXIDE POISONING RESULTING

IN PERSONAL INJURY OR DEATH.

!WARNING

DISCONNECT ALL POWER TO UNIT BEFORE STARTING MAINTENANCE.

FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PER-

SONAL INJURY OR DEATH.

!WARNING

THESE UNITS ARE DESIGNED CERTIFIED FOR OUTDOOR INSTALLATION

ONLY. INSTALLATION INSIDE ANY PART OF A STRUCTURE CAN RESULT IN

INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE.

INSTALLATION INSIDE CAN ALSO CAUSE RECIRCULATION OF FLUE PROD-

UCTS INTO THE CONDITIONED SPACE RESULTING IN PERSONAL INJURY

OR DEATH.

!WARNING

THIS UNIT MUST NOT BE INSTALLED DIRECTLY ON WOOD FLOORING, CLASS

A, CLASS B OR CLASS C ROOF COVERING MATERIALS, OR ANY OTHER COM-

BUSTIBLE STRUCTURE EXCEPT AS SPECIFIED IN FIGURE 13. FAILURE TO

ADHERE TO THIS WARNING CAN CAUSE A FIRE OR EXPLOSION RESULTING

IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

!WARNING

DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO

ANY OTHER HEAT PRODUCING DEVICE SUCH AS FIREPLACE INSERT,

STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE,

CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, OR

PROPERTY DAMAGE.

!WARNING

PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION.

RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF

CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE

CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE

STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUC-

TIVE HARM.

!WARNING

NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO

ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY.

ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED

TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. ALL

OTHER DUCT JOINTS MUST BE SECURED WITH APPROVED CONNECTIONS

AND SEALED AIRTIGHT.

FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCU-

LATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS

CONDITIONS, INCLUDING CAROBON MONOXIDE POISONING THAT COULD

RESULT IN PERSONAL INJURY OR DEATH.

!WARNING

DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. THE USE OF AN OPEN

FLAME CAN RESULT IN FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH.

!WARNING

THIS UNIT IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY.

CONVERSION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DIS-

TRIBUTOR OR MANUFACTURER. MAILING ADDRESSES ARE LISTED ON THE

FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE

THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POI-

SONING, EXPLOSION, PERSONAL INJURY, PROPERTY DAMAGE OR DEATH.

!WARNING

TURN OFF THE MAIN ELECTRICAL POWER AT THE BRANCH CIRCUIT DISCON-

NECT CLOSEST TO THE UNIT BEFORE ATTEMPTING ANY WIRING. FAILURE

TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL

INJURY OR DEATH.

!WARNING

DO NOT ATTEMPT TO MANUALLY LIGHT THIS FURNACE WITH A MATCH OR

ANY OPEN FLAME. ATTEMPTING TO DO SO CAN CAUSE AN EXPLOSION OR

FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

!WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL

INJURY OR LOSS OF LIFE.

!WARNING

THE SPARK IGNITOR AND IGNITION LEAD FROM THE IGNITION CONTROL

ARE HIGH VOLTAGE. KEEP HANDS OR TOOLS AWAY TO PREVENT ELEC-

TRICAL SHOCK. SHUT OFF ELECTRICAL POWER BEFORE SERVICING ANY

OF THE CONTROLS. FAILURE TO ADHERE TO THIS WARNING CAN RESULT

IN PERSONAL INJURY OR DEATH.

!WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF,

SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUT-

TING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN

AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSON-

AL INJURY OR DEATH!

!WARNING

DO NOT JUMPER THIS DEVICE! DO NOT reset the overtemperature control

without taking corrective action to assure that an adequate supply of combus-

tion air is maintained under all conditions of operation. Failure to do so can

result in carbon monoxide poisoning or death. Replace this control only with

the identical replacement part.

!WARNING

HOLES IN THE EXHAUST TRANSITION OR HEAT EXCHANGER CAN CAUSE

TOXIC FUMES TO ENTER THE HOME. THE EXHAUST TRANSITION OR HEAT

EXCHANGER MUST BE REPLACED IF THEY HAVE HOLES OR CRACKS IN

THEM. FAILURE TO DO SO CAN CAUSE CARBON MONOXIDE POISONING

RESULTING IN PERSONAL NJURY OR DEATH.

!WARNING

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT-

ING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL

SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

!WARNING

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CON-

TROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPER-

ATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PER-

SONAL INJURY OR DEATH.

!WARNING

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE UNIT.

WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION

RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, SEVERE

PERSONAL INJURY OR DEATH.

!WARNING

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT-

ING TO CHANGE BLOWER SPEEDS. FAILURE TO DO SO MAY RESULT IN

ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

!WARNING

DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY

BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELEC-

TRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

CAUTION

R-410A systems operate at higher pressures than R-22 systems. Do not use

R-22 service equipment or components on R-410A equipment.

II. INTRODUCTION

This booklet contains the installation and operating instructions for your combination gas

heating/electric cooling unit. There are some precautions that should be taken to derive

maximum satisfaction from it. Improper installation can result in unsatisfactory operation

or dangerous conditions.

Read this booklet and any instructions packaged with separate equipment required to

make up the system prior to installation. Give this booklet to the owner and explain its

provisions. The owner should retain this booklet for future reference.

III. CHECKING PRODUCT RECEIVED

Upon receiving the unit, inspect it for any damage from shipment. Claims for damage,

either shipping or concealed, should be filed immediately with the shipping company.

IMPORTANT: Check the unit model number, heating size, electrical characteristics, and

accessories to determine if they are correct.

IV. SPECIFICATIONS

A. GENERAL

The Combination Gas Heating/Electric Cooling Rooftop is available in 40,60, 80 and 100

BTU/Hr. heating inputs and cooling capacities of 2, 21⁄2, 3, 31⁄2, 4 and 5 nominal tons of

cooling. Units are convertible from end supply and return to bottom supply and return by

relocation of supply and return air access panels. See cover installation detail.

The units are weatherized for mounting outside of the building.

The information on the rating plate is in compliance with the FTC and DOE rating for sin-

gle phase units. The following information is for three phase units which are not covered

under the DOE certification program.

1. The energy consumption of the ignition system used with this unit is 9 watts.

2. The efficiency rating of this unit is a product thermal efficiency rating determined

under continuous operating conditions independent of any installed system.

B. MAJOR COMPONENTS

The unit includes a hermetically-sealed refrigerating system (consisting of a compressor,

condenser coil, evaporator coil with thermostatic expansion valve), a circulation air blow-

er, a condenser fan, a heat exchanger assembly, gas burner and control assembly,

combustion air motor and fan, and all necessary internal electrical wiring. The cooling

system of these units is factory-evacuated, charged with R-410A refrigerant and perfor-

mance tested. Refrigerant amount is indicated on rating plate.

C. R410A REFRIGERANT

All units are factory charged with R-410A refrigerant.

1. Specification of R-410A:

Application: R-410A is not a drop-in replacement for R-22; equipment designs must

accommodate its higher pressures. It cannot be retrofitted into R-22 units.

Pressure: The pressure of R-410A is approximately 60% (1.6 times) greater than R-

22. Recovery and recycle equipment, pumps, hoses and the like need to have design

pressure ratings appropriate for R-410A. Manifold sets need to range up to 800 psig

high-side and 250 psig low-side with a 550 psig low-side retard. Hoses need to have a

service pressure rating of 800 psig. Recovery cylinders need to have a 400 psig service

pressure rating. DOT 4BA400 or DOT BW400.

Combustibility: At pressures above 1 atmosphere, mixture of R-410A and air can

become combustible. R-410A and air should never be mixed in tanks or supply

lines, or be allowed to accumulate in storage tanks. Leak checking should never

be done with a mixture of R-410A and air. Leak checking can be performed safely

with nitrogen or a mixture of R-410A and nitrogen.

!WARNING

IMPORTANT: ALL MANUFACTUR-

ER PRODUCTS MEET CURRENT

FEDERAL OSHA GUIDELINES FOR

SAFETY. CALIFORNIA

PROPOSITION 65 WARNINGS ARE

REQUIRED FOR CERTAIN PROD-

UCTS, WHICH ARE NOT COVERED

BY THE OSHA STANDARDS.

CALIFORNIA'S PROPOSITION 65

REQUIRES WARNINGS FOR PROD-

UCTS SOLD IN CALIFORNIA THAT

CONTAIN, OR PRODUCE, ANY OF

OVER 600 LISTED CHEMICALS

KNOWN TO THE STATE OF

CALIFORNIA TO CAUSE CANCER

OR BIRTH DEFECTS SUCH AS

FIBERGLASS INSULATION, LEAD

IN BRASS, AND COMBUSTION

PRODUCTS FROM NATURAL GAS.

ALL “NEW EQUIPMENT” SHIPPED

FOR SALE IN CALIFORNIA WILL

HAVE LABELS STATING THAT THE

PRODUCT CONTAINS AND/OR

PRODUCES PROPOSITION 65

CHEMICALS. ALTHOUGH WE HAVE

NOT CHANGED OUR PROCESSES,

HAVING THE SAME LABEL ON ALL

OUR PRODUCTS FACILITATES

MANUFACTURING AND SHIPPING.

WE CANNOT ALWAYS KNOW

“WHEN, OR IF” PRODUCTS WILL

BE SOLD IN THE CALIFORNIA

MARKET.

YOU MAY RECEIVE INQUIRIES

FROM CUSTOMERS ABOUT CHEMI-

CALS FOUND IN, OR PRODUCED

BY, SOME OF OUR HEATING AND

AIR-CONDITIONING EQUIPMENT,

OR FOUND IN NATURAL GAS USED

WITH SOME OF OUR PRODUCTS.

LISTED BELOW ARE THOSE CHEM-

ICALS AND SUBSTANCES COM-

MONLY ASSOCIATED WITH SIMI-

LAR EQUIPMENT IN OUR INDUS-

TRY AND OTHER MANUFACTUR-

ERS.

• GLASS WOOL (FIBERGLASS)

INSULATION

• CARBON MONOXIDE (CO)

• FORMALDEHYDE

• BENZENE

MORE DETAILS ARE AVAILABLE

AT THE WEBSITES FOR OSHA

(OCCUPATIONAL SAFETY AND

HEALTH ADMINISTRATION), AT

WWW.OSHA.GOV AND THE STATE

OF CALIFORNIA'S OEHHA (OFFICE

OF ENVIRONMENTAL HEALTH

HAZARD ASSESSMENT), AT

WWW.OEHHA.ORG. CONSUMER

EDUCATION IS IMPORTANT SINCE

THE CHEMICALS AND SUB-

STANCES ON THE LIST ARE

FOUND IN OUR DAILY LIVES. MOST

CONSUMERS ARE AWARE THAT

PRODUCTS PRESENT SAFETY AND

HEALTH RISKS, WHEN IMPROPER-

LY USED, HANDLED AND MAIN-

TAINED.

!WARNING

UNITS ARE NOT DESIGN CERTIFIED TO BE INSTALLED INSIDE THE STRUC-

TURE. DOING SO CAN CAUSE INADEQUATE UNIT PERFORMANCE AS WELL

AS PROPERTY DAMAGE AND CARBON MONOXIDE POISONING RESULTING

IN PERSONAL INJURY OR DEATH.

2. Quick Reference Guide For R-410A

• R-410A refrigerant operates at approximately 60% higher pressure (1.6 times) than R-

22. Ensure that servicing equipment is designed to operate with R-410A.

• R-410A refrigerant cylinders are pink.

• R-410A, as with other HFC’s is only compatible with POE oils.

• Vacuum pumps will not remove moisture from POE oil.

• R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R-

410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for

equipment charging. Post March 1999 cylinders do not have a dip tube and should

be inverted to ensure liquid charging of the equipment.

•Do not install a suction line filter drier in the liquid line.

• A liquid line filter drier is standard on every unit.

• Desiccant (drying agent) must be compatible for POE oils and R-410A

3. Evaporator Coil / TXV

The thermostatic expansion valve is specifically designed to operate with R-410A. DO

NOT use an R-22 TXV. The existing evaporator must be replaced with the factory

specified TXV evaporator specifically designed for R-410A.

4. Tools Required For Installing & Servicing R-410A Models

Manifold Sets:

-Up to 800 PSIG High side

-Up to 250 PSIG Low Side

-550 PSIG Low Side Retard

Manifold Hoses:

-Service Pressure Rating of 800 PSIG

Recovery Cylinders:

-400 PSIG Pressure Rating

-Dept. of Transportation 4BA400 or BW400

CAUTION

R-410A systems operate at higher pressures than R-22 systems. Do not use

R-22 service equipment or components on R-410A equipment.

V. UNIT DIMENSIONS

FOR CLEARANCES

SEE FIGURE 9.

OUTDOOR COIL

PROTECTIVE GRILLE

OUTDOOR FAN GRILLE

AND COMPRESSOR ACCESS

FIELD CONTROL

WIRE ENTRANCE

FLUE EXHAUST

HOOD

COMBUSTION AIR

INLET HOOD

BOTTOM

RETURN

DUCT

OPENING

BOTTOM

SUPPLY

DUCT

OPENING

OUTDOOR FAN

GRILLE & COMPRESSOR

ACCESS

BLOWER/EVAPORATOR

ACCESS PANEL SIDE SUPPLY DUCT

OPENING

SIDE

RETURN

DUCT

OPENING

FLUE

EXHAUST

FIELD POWER

WIRE ENTRANCE

LIQUID PRESSURE

SERVICE PORT

THREADED

PVC CONDENSATE

DRAIN CONNECTION

(3/4 NPT)

SUCTION PRESSURE

SERVICE PORT

TOP VIEW BOTTOM VIEW

FIGURE 1

479⁄16”

5013⁄16”

313⁄16”

49⁄10”

33⁄16”

497⁄16”

INSIDE

11⁄2”

TYP.

141⁄4”

TYP.

13⁄16”

TYP.

451⁄16”

INSIDE

191⁄2”153⁄8”

30% ± 2%

29% ± 2%

20% ± 2%

21% ± 2%

CORNER WEIGHTS

% OF TOTAL UNIT

WEIGHT

FILTER ACCESS PANEL

(FOR UNIT MOUNTED FILTER

ACCESSORY)

SIDE

SUPPLY

DUCT

OPENING

SIDE

RETURN

DUCT

OPENING

OUTDOOR

COIL PROTECTIVE

GRILLE

FLUE

EXHAUST

HOOD

GAS

SUPPLY

ENTRANCE

BLOWER/

EVAPORATOR

ACCESS PANEL

SIDE VIEW

FRONT VIEW BACK VIEW

SIDE VIEW

FIGURE 1 (CONTINUED)

MODELS

TGRG**C/

TGRG**E

024, 030,

036

042, 048,

060, 060

MODEL

TGRG**D

024

036, 048,

060

“A”

HEIGHT

SHOWN WITH DUCT COVERS REMOVED.

207⁄8”

227⁄8”

1315⁄16”

75⁄16”

2211⁄16”

471⁄2”

3515⁄16”

39⁄16”

3515⁄16”

131⁄4”

21⁄2”

47⁄16”

81⁄2”

TYP.

143⁄16”

TYP.

133⁄4”

TYP.

47⁄8”

191⁄8”

15”

1015⁄16”

111⁄16”

527⁄16”

VI. INSTALLATION

A. GENERAL

1. PRE-INSTALLATION CHECK-POINTS — Before attempting any installation, care-

fully consider the following points:

Structural strength of supporting members

(Rooftop Installation)

Clearances and provision for servicing

Power supply and wiring

Gas supply and piping

Air duct connections and sizing

Drain facilities and connections

Location for minimum noise and vibration

2. LOCATION CONSIDERATIONS (CORROSIVE ENVIRONMENT)

The metal parts of this unit may be subject to rust or deterioration if exposed to a

corrosive environment. This oxidation could shorten the equipment’s useful life.

Corrosive elements include, but are not limited to, salt spray, fog or mist in seacoast

areas, sulphur or chlorine from lawn watering systems, and various chemical conta-

minants from industries such as paper mills and petroleum refineries.

If the unit is to be installed in an area where contaminants are likely to be a

problem, give special attention to the equipment location and exposure.

1. Avoid having lawn sprinkler heads spray directly on the unit cabinet.

2. In coastal areas locate the unit on the side of the building away from the water-

front.

3. Shielding by a fence or shrubs may give some protection.

1. Frequent washing of the cabinet, fan blade and coil with fresh water will remove

most of the salt or other contaminants that build up on the unit.

2. Regular cleaning and waxing of the cabinet with a good automobile polish will pro-

vide some protection.

3. Use a good liquid cleaner several times a year to remove matter that will not wash

off with water.

Several different types of protective coatings are offered in some areas. These coatings

may provide some benefit, but the effectiveness of such coating materials cannot be ver-

ified by the equipment manufacturer.

The best protection is frequent cleaning, maintenance and minimal exposure to

contaminants.

B. OUTSIDE INSTALLATION

(Typical outdoor slab installation is shown in Figure 2.)

1. Select a location where external water drainage cannot collect around unit.

!WARNING

DISCONNECT ALL POWER TO UNIT BEFORE STARTING MAINTENANCE.

FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PER-

SONAL INJURY OR DEATH.

!WARNING

THESE UNITS ARE DESIGNED CERTIFIED FOR OUTDOOR INSTALLATION

ONLY. INSTALLATION INSIDE ANY PART OF A STRUCTURE CAN RESULT IN

INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE.

INSTALLATION INSIDE CAN ALSO CAUSE RECIRCULATION OF FLUE PROD-

UCTS INTO THE CONDITIONED SPACE RESULTING IN PERSONAL INJURY

OR DEATH.

2. Provide a slab sufficiently high enough above grade to prevent surface water from

entering the unit. Where snowfall is anticipated, mount the unit above the anticipat-

ed maximum snow depth for your area. Do not locate unit in an area where exces-

sive snow drifting may block combustion air inlet.

3. Pitch the slab approximately 1⁄2” so that the unit will be pitched toward the drain. See

Figure 3.

4. The location of the unit should be such as to provide proper access for inspection

and servicing as shown in Figure 9.

5. Locate unit where operating sounds will not disturb owner or neighbors. The slab

should be isolated from the foundation wall.

6. Locate unit so roof runoff water does not pour directly on the unit. Provide gutter or

other shielding at roof level.

C. ATTACHING EXHAUST AND COMBUSTION AIR INLET HOODS

IMPORTANT: Do not operate this unit without the exhaust and combustion air inlet

hood properly installed. These hoods are shipped in a carton in the return air compart-

ment inside the unit and must be attached when the unit is installed. See Figure 4.

To attach exhaust and combustion air inlet hood:

1. Remove 3 screws securing filter access panel and remove filter access panel. For loca-

tion of filter access panel, see Figure 1.

2. Remove both exhaust and combustion air inlet hoods from their carton, located inside

the return air compartment.

3. Attach filter access panel.

4. Attach the combustion air inlet hood and the exhaust hood each with 4 screws as shown

in Figure 4. Screws are in parts bag shipped in the burner compartment.

5. Vent the unit using the flue exhaust hood, as supplied from the factory, without alteration

or addition. The only exception is with factory approved additions. Consult your local util-

ity or other authority having jurisdiction for accepted venting techniques.

FIGURE 2

OUTSIDE SLAB INSTALLATION. CLOSET DISTRIBUTION SYSTEM. SLAB FLOOR

CONSTRUCTION

D. COVER PANEL INSTALLATION/CONVERSION PROCEDURE

1. HORIZONTAL TO DOWNFLOW

a. Remove screws and covers from the supply and return bottom sections. NOTE:

Rotate the supply cover 90° and remove.

b. Install gasket (supplied with parts bag) around perimeter of cover on the insulated

side. See Figure 6.

c. Secure covers to the side of the unit using existing screws and those supplied in

the parts bag.

2. DOWNFLOW TO HORIZONTAL

a. Remove screws and covers from the supply and return bottom sections.

b. Install gasket (supplied with parts bag) around perimeter of cover as illustrated in

Figure 5.

c. Install covers in the unit bottom with the insulated side up. NOTE: Supply cover

must be inserted through supply opening with narrow side toward unit. Once

cover is through opening, rotate 90° and slip back flange of cover under tab at the

back of bottom duct opening. See Figure 8.

d. Secure supply cover to base of unit with 2 screws, engaging prepunched holes in

raised duct opening flange.

e. Secure return covers to base of unit with screws engaging prepunched holes in

raised duct opening flange.

E. CLEARANCES

The following minimum clearances must be observed for proper unit performance and

serviceability. See Figure 9.

1. Provide 48” minimum clearance at front of the unit. Provide 24” minimum clearance

on right side of unit. If economizer is used, a 24” minimum clearance is required on

EXHAUST

HOOD W/(4)

SCREWS

COMBUSTION

AIR INLET

HOOD W/(4)

SCREWS

!WARNING

THIS UNIT MUST NOT BE INSTALLED DIRECTLY ON WOOD FLOORING, CLASS

A, CLASS B OR CLASS C ROOF COVERING MATERIALS, OR ANY OTHER COM-

BUSTIBLE STRUCTURE EXCEPT AS SPECIFIED IN FIGURE 13. FAILURE TO

ADHERE TO THIS WARNING CAN CAUSE A FIRE OR EXPLOSION RESULTING

IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

FIGURE 3

PITCHING UNIT TO INSURE PROPER CONDENSATE DRAINAGE.

I655

FIGURE 4

COMBUSTION AIR INLET HOOD & EXHAUST HOOD

INSTALLATION

FIGURE 5

COVER GASKET DETAIL FOR UNITS SHIPPED FOR DOWNFLOW

APPLICATION BEING CONVERTED TO SIDE DISCHARGE

TAPE

AROUND FLANGE

SUPPLY/RETURN

AIR COVER

FIGURE 6

COVER GASKET DETAIL FOR UNITS SHIPPED FOR SIDE DISCHARGE

APPLICATION BEING CONVERTED TO DOWNFLOW

TAPE

AROUND FLANGE

SUPPLY/RETURN

AIR COVER

I654

FIGURE 7

DUCT COVER INSTALLATION SIDE MOUNTING

I264

RETURN

DUCT COVER

(ATTACH WITH 6 SCREWS)

SUPPLY

DUCT COVER

(ATTACH WITH 6 SCREWS)

FIGURE 8

DUCT COVER INSTALLATION BASE PAN MOUNTING

I265

BASE PAN

SUPPLY DUCT

COVER *

(INSULATION

SIDE UP),

ATTACH WITH

TWO SCREWS.

RETURN

DUCT

COVER

(INSULATION

SIDE UP,

ATTACH

WITH 4

SCREWS)

SUPPLY DUCT

COVER

*ROTATE SUPPLY COVER 90° AFTER IT IS INSERTED

THROUGH OPENING. SLIP FLANGE OF COVER

UNDER LANCE AT BACK OF BOTTOM SUPPLY DUCT

OPENING. SEE DETAIL AT LEFT. THEN SECURE

COVER BY INSTALLING 2 SCREWS USING HOLE

NEAREST THE OUTSIDE OF UNIT.

LANCE AT BACK OF BOTTOM

SUPPLY DUCT OPENING

FIGURE 5

COVER GASKET DETAIL FOR UNITS SHIPPED FOR DOWNFLOW

APPLICATION BEING CONVERTED TO SIDE DISCHARGE

FIGURE 6

COVER GASKET DETAIL FOR UNITS SHIPPED FOR SIDE DISCHARGE

APPLICATION BEING CONVERTED TO DOWNFLOW

FIGURE 7

DUCT COVER INSTALLATION SIDE MOUNTING

FIGURE 8

DUCT COVER INSTALLATION BASE PAN MOUNTING

left side of unit. (See Figure 9.) If no economizer is required, then a 12” clearance

is required on left side of unit.

2. Provide 60” minimum clearance between top of unit and maximum 3 foot overhang.

3. Unit is design certified for 2” minimum clearance between supply duct and a com-

bustible structure for the first 3 feet of duct. 0” clearance is allowed after 3 feet.

F. ROOFTOP INSTALLATION

1. Before locating the unit on the roof, make sure that the roof structure is adequate to

support the weight involved. (See electrical & physical tables in this book for weight

of unit.) THIS IS VERY IMPORTANT AND THE INSTALLER’S RESPONSIBILITY.

2. For rigging and roofcurb details, see Figures 14, 15, and 16.

3. The location of the unit on the roof should be such as to provide proper access for

inspection and servicing.

IMPORTANT: If unit will not be put into service immediately, block off supply and return

air openings to prevent excessive condensation.

G. DUCTWORK

The installing contractor should fabricate ductwork in accordance with local codes. Use

industry manuals as a guide when sizing and designing the duct system. Contact Air

Conditioning Contractors of America, 1513 16th St. N.W., Washington, D.C. 20036.

!WARNING

DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO

ANY OTHER HEAT PRODUCING DEVICE SUCH AS FIREPLACE INSERT,

STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE,

CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, OR

PROPERTY DAMAGE.

FIGURE 9

CLEARANCES

FIGURE 10

EXCEPTION TO NON-COMBUSTIBLE FLOORING REQUIREMENT

I458

BOTH ENDS

MUST BE

OPEN FOR

DOWNFLOW

OR SIDEFLOW

DUCTWORK

TO PROVIDE

VENTILATION

COMBUSTIBLE

STRUCTURE

1” MIN.

NOMINAL

4x4TIMBER

(SIDES ONLY)

SIDEFLOW

SUPPLY

PLENUM

CONNECTION

SUPPLY

PLENUM

(DOWNFLOW)

RETURN PLENUM

(DOWNFLOW)

SIDEFLOW

RETURN PLENUM

CONNECTION

3-1/2” MIN.

FIGURE 10

EXCEPTION TO NON-COMBUSTIBLE FLOORING REQUIREMENT

FIGURE 11

FLAT ROOFTOP INSTALLATION, ATTIC OR DROP CEILING DISTRIBUTING SYSTEM. MOUNTED ON

ROOFCURB, PITCH UNIT TOWARD DRAIN.

FIGURE 12

PITCHED ROOFTOP INSTALLATION, ON ANGLE-IRON STAND, SIDE FLOW DUCTWORK,

ATTIC OR DROP CEILING

DISTRIBUTING SYSTEM.

PITCH UNIT TOWARD DRAIN.

Place the unit as close to the conditioned space as possible allowing clearances as indi-

cated. Run ducts as directly as possible to supply and return outlets. Use of non-flam-

mable weatherproof flexible connectors on both supply and return connections at unit to

reduce noise transmission is recommended.

On ductwork exposed to outside temperature and humidity, use a minimum of 2” of

insulation and a vapor barrier. Distribution system in attic, furred space or crawl space

should be insulated with at least 2” of insulation. 1⁄2” to 1” thick insulation is usually suffi-

cient for ductwork inside the air conditioned space.

Provide balancing dampers for each branch duct in the supply system. Properly support

ductwork from the structure.

IMPORTANT: In the event that the return air ducts must be run through an “unconfined”

space containing other fuel burning equipment, it is imperative that the user/homeowner

must be informed against future changes in construction which might change this to a

“confined space.” Also, caution the user/homeowner against any future installation of

additional equipment (such as power ventilators, clothes dryers, etc., within the existing

unconfined and/or confined space which might create a negative pressure within the

vicinity of other solid, liquid, or gas fueled appliances.

H. RETURN AIR

!WARNING

NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO

ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY.

ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED

TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. ALL

OTHER DUCT JOINTS MUST BE SECURED WITH APPROVED CONNECTIONS

AND SEALED AIRTIGHT.

FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCU-

LATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS

CONDITIONS, INCLUDING CAROBON MONOXIDE POISONING THAT COULD

RESULT IN PERSONAL INJURY OR DEATH.

FIGURE 13

PITCHED ROOFTOP INSTALLATION, ON ROOFJACK, DOWNFLOW DUCTWORK, ATTIC OR

DROP CEILING DISTRIBUTING SYSTEM. PITCH UNIT TOWARD DRAIN.

. FILTERS

The installer must install field supplied filters in the return air duct. A field installed filter

grille is recommended for easy and convenient access to the filters for periodic inspec-

tion and cleaning. Filters must have adequate face area for the rated air quantity of the

unit. See air delivery tables for recommended filter size. A field installed internal filter kit

RXRY-B01 is available.

FIGURE 14

LIFTING DETAIL.

I342

RETURN PLENUM

161/2

MAX.

201/2MAX.

163/8MAX.

INSULATION

PANELS

NAILING

STRIP

CAULK ALL

JOINTS

WATERTIGHT

SUPPLY

PLENUM

DUCT

FLANGE

(NOT TO

EXCEED 1()

ROOFCURB

FIGURE 15

ROOFCURB

I255

**BY CONTRACTOR

**FOR INSTALLATION OF DUCT AS SHOWN, USE RECOMMENDED

DUCT SIZES FROM ROOFCURB INSTALLATION INSTRUCTIONS. FOR

DUCT FLANGE ATTACHMENT TO UNIT, SEE UNIT INSTALLATION

INSTRUCTIONS (FIGURE 1) FOR SIZE OF DUCT OPENINGS.

ROOFTOP UNIT

TIE DOWN SCREW *

ROOFCURB

ROOF FLASHING *

ROOFING *

CANT STRIP *

ROOF DECK *

GASKET

NAILING STRIP

INSULATION *

** DUCT *

FIGURE 16

ROOFCURB

FIGURE 15

ROOFCURB FIGURE 16

ROOFCURB

FIGURE 18

RESIDENTIAL ROOFTOP DUCTWORK INSTALLATION DETAIL.

FIGURE 17

DUCTWORK COVER INSTALLATION DETAIL

VII.GAS SUPPLY, CONDENSATE DRAIN AND

VII.PIPING

A. GAS CONNECTION

IMPORTANT: Connect this unit only to gas supplied by a commercial utility.

1. Install gas piping in accordance with local codes and regulations of the local utility

company. In the absence of local codes, the installation must conform to the specifi-

cations of the National Fuel Gas Code, ANSI Z223.1 - latest edition.

NOTE: The use of flexible gas connectors is not permitted.

NOTE: The Commonwealth of Massachusetts requires the gas shut-off valve to be

a T-handle gas cock.

2. Connect the gas line to the gas pipe inlet opening provided into the 1/2” inlet valve.

See Figure 2 for typical piping.

3. Size the gas line to the furnace adequate enough to prevent undue pressure drop

and never less than 1/2”.

4. Install a drip leg or sediment trap in the gas supply line as close to the unit as possi-

ble.

5. Install an outside ground joint union to connect the gas supply to the control assem-

bly at the burner tray.

6. Gas valves have been factory installed. Install a manual gas valve where local codes

specify a shut-off valve outside the unit casing. (See Figure 19.)

7. Make sure piping is tight. A pipe compound resistant to the action of liquefied

petroleum gases must be used at all threaded pipe connections.

8. IMPORTANT: Any additions, changes or conversions required for the furnace to sat-

isfactorily meet the application should be made by a qualified installer, service

agency or the gas supplier, using factory-specified or approved parts. In the com-

monwealth of Massachusetts, installation must be performed by a licensed plumber

or gas fitter for appropriate fuel.

IMPORTANT: Disconnect the furnace and its individual shutoff valve from the gas sup-

ply piping during any pressure testing of that system at test pressures in excess of 1/2

psig or isolate the system from the gas supply piping system by closing its individual

manual shutoff valve during any pressure testing of this gas supply system at pressures

equal to or less than 1/2 PSIG.

FIGURE 19

SUGGESTED GAS PIPING

FROM GAS

METER

*Factory supplied grommet must be utilized.

MANUAL GAS

SHUT-OFF

VALVE

UNIT GAS SUPPLY

CONNECTION *

ROOF OR GROUND LEVEL INSTALLATION

Nominal

Iron Pipe

Size,

Inches

Equivalent Length of Pipe, Feet

10 20 30 40 50 60 70 80

1/2132 92 73 63 56 50 46 43

3/4278 190 152 130 115 105 96 90

1 520 350 285 245 215 195 180 170

11/41,050 730 590 500 440 400 370 350

11/21,600 1,100 890 760 670 610 560 530

TABLE 1

GAS PIPE CAPACITY TABLE (CU. FT./HR.)

FIGURE 19

SUGGESTED GAS PIPING

TO CHECK FOR GAS LEAKS, USE A SOAP AND WATER SOLUTION OR OTHER

APPROVED METHOD. DO NOT USE AN OPEN FLAME.

IMPORTANT: Check the rating plate to make certain the appliance is equipped to burn

the type of gas supplied. Care should be taken after installation of this equipment that

the gas control valve not be subjected to high gas supply line pressure.

In making gas connections, avoid strains as they may cause noise and damage the con-

trols. A backup wrench is required to be used on the valve to avoid damage.

The capacities of gas pipe of different diameters and lengths in cu. ft. per hr. with pres-

sure drop of 0.5 in. and specific gravity of 0.60 (natural gas) are shown in Table 2.

After determining the pipe length, select the pipe size which will provide the minimum

cubic feet per hour required for the gas input rating of the furnace. By formula:

Gas Input of Furnace

(BTU/HR)

Cu. Ft. Per Hr. Required = Heating Value of Gas

(BTU/FT3)

The gas input of the furnace is marked on the furnace rating plate. The heating value of

the gas (BTU/FT3) may be determined by consulting the local natural gas utility or the

L.P. gas supplier.

B. LP CONVERSION

Convert the valve to use liquefied petroleum (LP) gas by replacing the pressure regulator

spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the

proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit.

See Figure 20.

NOTE: Order the correct LP conversion kit from the furnace manufacturer. See

Conversion Kit Index shipped with unit for proper LP kit number. Furnace conver-

sion to LP gas must be performed by a qualified technician.

!WARNING

DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. THE USE OF AN OPEN

FLAME CAN RESULT IN FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH.

!WARNING

THIS UNIT IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY.

CONVERSION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DIS-

TRIBUTOR OR MANUFACTURER. MAILING ADDRESSES ARE LISTED ON THE

FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE

THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POI-

SONING, EXPLOSION, PERSONAL INJURY, PROPERTY DAMAGE OR DEATH.

FIGURE 20

C. NOx MODELS

When converting units equipped with NOx inserts to LP gas, the stainless steel mesh

inserts in the entrance of the tubular exchangers are not required to meet SCAQMD NOx

emission levels. Carefully remove these inserts before firing this furnace on LP gas. This

furnace is not designed to operate on LP gas with the NOx inserts in place.

Step by step instructions on removing the NOx inserts and retaining rod are included in the

Conversion Kit Installation Instructions.

D. ADJUSTING OR CHECKING FURNACE INPUT

– Natural Gas Line Pressure 5” - 10.5” W.C.

– LP Gas Line Pressure 11” - 13” W.C.

– Natural Gas Manifold Pressure 3.5” W.C

– LP Gas Manifold Pressure - 10” W.C.

Supply and manifold pressure taps are located on the gas valve body 1/8” N.P.T.

Use a properly calibrated manometer gauge for accurate gas pressure readings.

Only small variations in the gas flow should be made by means of the pressure regulator

adjustment. Furnaces functioning on LP gas must be set by means of the tank or branch

supply regulators. The furnace manifold pressure should be set at 10” W.C. at the gas con-

trol valve.

To adjust the pressure regulator, remove the regulator cap and turn the adjustment screw

clockwise to increase pressure or counterclockwise to decrease pressure. Then replace

the regulator cap securely.

Any necessary major changes in the gas flow rate should be made by changing the size of

the burner orifices. To change orifice spuds, shut off the manual main gas valve and

remove the gas manifold.

For elevations up to 2,000 feet, rating plate input ratings apply. For high altitudes (elevations

over 2,000 ft.), see conversion kit index 92-21519-XX for derating and orifice spud sizes.

Check of input is important to prevent over-firing of the furnace beyond its design-

rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. Use

the following table or formula to determine input rate.

Heating Value of Gas

(BTU/Cu. Ft.) x 3600

Cu. Ft. Per Hr. Required = Time in Seconds

(for 1 Cu. Ft.) of Gas

Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum

gases (at 11 inches water column inlet pressure).

(Based on a Pressure Drop of 0.5 Inch Water Column)

TABLE 2

LP GAS PIPE CAPACITY TABLE (CU. FT./HR.)

Nominal

Iron Pipe

Size, Inches 10 20 30 40 50 60 70 80 90 100 125 150

275 189 152 129 114 103 96 89 83 78 69 63

567 393 315 267 237 217 196 182 173 162 146 132

1,071 732 590 504 448 409 378 346 322 307 275 252

2,205 1,496 1,212 1,039 913 834 771 724 677 630 567 511

3,307 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 976 866 787

6,221 4,331 3,465 2,992 2,646 2,394 2,205 2,047 1,921 1,811 1,606 1,496

1/2

3/4

1-1/4

1-1/2

Length of Pipe, Feet

Example (LP): Input BTU requirement of unit, 150,000

Equivalent length of pipe, 60 ft. = 3/4”IPS required.

Start the furnace and measure the time required to burn one cubic foot of gas. Prior to

checking the furnace input, make certain that all other gas appliances are shut off, with

the exception of pilot burners. Time the meter with only the furnace in operation.

IMPORTANT NOTE FOR ALTITUDES ABOVE 2,000 FEET (610 METERS): The main

burner orifices in your furnace and in these kits are sized for the nameplate input and

intended for installations at elevations up to 2,000 feet in the USA or Canada, or for ele-

vations of 2,000 - 4,500 feet (610 -1,373 meters) in Canada if the unit has been derated

at the factory. For elevations above 2,000 feet (610 meters) IN THE USA ONLY (see

ANSI-Z223.1), the burner orifices must be sized to reduce the input 4% for each 1,000

feet (305 meters) above sea level.

NOTICE: DERATING OF THE HEATING INPUT FOR HIGH ALTITUDE IN THE FIELD

IS UNLAWFUL IN CANADA (REFER TO CAN/CGA 2.17). UNITS INSTALLED IN

ALTITUDES GREATER THAN 2,000 FEET (610 METERS) MUST BE SHIPPED FROM

THE FACTORY OR FROM A FACTORY AUTHORIZED CONVERSION STATION

WITH THE HEATING INPUT DERATED BY 10% SO AS TO OPERATE PROPERLY IN

ALTITUDES FROM 2,000 - 4,500 FEET (610 - 1,373 METERS).

E. CONDENSATE DRAIN

The evaporator coil condensate drain ends with a threaded 3/4” nominal PVC stub. A

trap is built in for proper condensate drainage and to prevent debris from being drawn

into the unit. Do not connect the drain to a closed sewer line. Connection to a vented

sewer line is allowed. It is recommended that a PVC cement not be used so that the

drain line can be easily cleaned in the future.

IMPORTANT: DO NOT INSTALL AN EXTERNAL TRAP. DOING SO CAN CAUSE

IMPROPER DRAINAGE OF THE CONDENSATE AND RESULT IN FLOODING WITH-

IN THE UNIT.

VIII.WIRING

A. POWER SUPPLY

!WARNING

TURN OFF THE MAIN ELECTRICAL POWER AT THE BRANCH CIRCUIT DISCON-

NECT CLOSEST TO THE UNIT BEFORE ATTEMPTING ANY WIRING. FAILURE

TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL

INJURY OR DEATH.

ONE 1 21 1 30 1 34 1 39 3 45

40,000 TEN 13 30 15 0 15 36 16 30 37 30

ONE 0 54 1 0 1 3 1 6 2 30

60,000 TEN 9 0 10 0 10 24 11 0 25 0

ONE 0 41 0 45 0 47 0 50 1 53

80,000 TEN 6 45 7 30 7 48 8 15 18 45

ONE 0 33 0 36 0 38 0 40 1 30

100,000 TEN 5 24 6 0 6 15 6 36 15 0

METER TIME IN MINUTES AND SECONDS FOR NORMAL

INPUT RATING OF FURNACES EQUIPPED FOR NATURAL

OR LP GAS

INPUT

BTU/HR

METER

SIZE

CU. FT.

HEATING VALUE OF GAS BTU PER CU. FT.

900 1000 1040 1100 2500

MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC.

TABLE 3

1. All wiring should be made in accordance with the National Electrical Code.

Consult the local power company to determine the availability of sufficient power to

operate the unit. Check the voltage at power supply to make sure it corresponds to

the unit’s RATED VOLTAGE REQUIREMENT. Install a branch circuit disconnect

near the rooftop, in accordance with the N.E.C., C.E.C. or local codes.

2. It is important that proper electrical power is available at the unit. Voltage should not

vary more than 10% from that stamped on the unit nameplate. On three phase units,

phases must be balanced within 3%.

3. For branch circuit wiring (main power supply to unit disconnect), the minimum wire size

for the length of run can be determined from Table 4 using the circuit ampacity found on

the unit rating plate. Use the smallest wire size allowable in Table 4 from the unit dis-

connect to unit. The disconnect must be in sight and readily accessible of the unit.

NOTES:

1. Wire size based on 60°C rated wire insulation and 30°C Ambient Temp. (86°F).

2. For more than 3 conductors in a raceway or cable, see the N.E.C. for derating the

ampacity of each conductor.

When installed, the unit must be electrically grounded in accordance with local

codes or, in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70, if an external electrical source is utilized.

IMPORTANT: THIS UNIT IS APPROVED FOR USE WITH COPPER CONDUCTORS

ONLY CONNECTED TO UNIT CONTACTOR.

WARRANTY MAY BE JEOPARDIZED IF ALUMINUM WIRE IS CONNECTED TO

UNIT CONTACTOR.

Special instructions apply for power wiring with aluminum conductors: Warranty

is void if connections are not made per instructions.

Attach a length (6” or more) of recommended size copper wire to the unit contactor ter-

minals L1 and L3 for single phase, L1, L2 and L3 for three phase.

Select the equivalent aluminum wire size from the tabulation below:

Splice copper wire pigtails to aluminum wire with U.L. recognized connectors for copper-

aluminum splices. Please exercise the following instructions very carefully to obtain a

positive and lasting connection:

1. Strip insulation from aluminum conductor.

2. Coat the stripped end of the aluminum wire with the recommended inhibitor, and

wire brush the aluminum surface through inhibitor. INHIBITORS: Brundy-Pentex “A”;

Alcoa-No. 2EJC; T & B-KPOR Shield.

3. Clean and recoat aluminum conductor with inhibitor.

4. Make the splice using the above listed wire nuts or split bolt connectors.

5. Coat the entire connection with inhibitor and wrap with electrical insulating tape.

200 6 4 4 4 3 3 2 2

150 8 6 6 4 4 4 3 3

100 10 8 8 6 6 6 4 4

50 14 12 10 10 8 8 6 6

15 20 25 30 35 40 45 50

TABLE 4

BRANCH CIRCUIT COPPER WIRE SIZE

(BASED ON 1% VOLTAGE DROP)*

SUPPLY WIRE

LENGTH-FEET

*Taken from National Electric Code

BRANCH CIRCUIT AMPACITY

AWG Copper AWG Aluminum Connector Type and Size

Wire Size Wire Size (or equivalent)

#12 #10 T & B Wire Nut PT2

#10 # 8 T & B Wire Nut PT3

# 8 # 6 Sherman Split Bolt TSP6

# 6 # 4 Sherman Split Bolt TSP4

# 4 # 2 Sherman Split Bolt TSP2

TABLE 5

B. HOOK-UP

To wire unit, refer to the following hook-up diagram (see Figure 21).

Refer to Figure 1 for location of wiring entrances.

Wiring to be done in the field between the unit and devices not attached to the unit, or

between separate devices which are field installed and located, shall conform with the

temperature limitation for Type T wire [63°F rise (35°C)] when installed in accordance

with the manufacturer’s instructions.

C. INTERNAL WIRING

IMPORTANT: Some single phase units are equipped with a single pole contactor.

Caution must be exercised when servicing as only one leg of the power supply is broken

with the contactor.

A diagram of the internal wiring of this unit is located under the electrical box cover and

in this manual. If any of the original wire as supplied with the appliance must be

replaced, the wire gauge and insulation must be same as original wiring.

Transformer is factory wired for 230 volts on 208/230 volt models and must be changed

for 208 volt applications. See unit wiring diagram for 208 volt wiring.

D. THERMOSTAT

The room thermostat must be compatible with the spark ignition control on the unit.

Generally, all thermostats that are not of the “current robbing” type are compatible with

the integrated furnace control. Two stage units (5 ton) require use of a thermostat capa-

ble of 2 stages of cooling. (See Section IV.) See chart below for recommendations. The

low voltage wiring should be sized as shown in Table 6.

Install the room thermostat in accordance with the instruction sheet packed in the box

with the thermostat. Never install the thermostat on an outside wall or where it will be

influenced by drafts, concealed hot or cold water pipes or ducts, lighting fixtures, radia-

tion from fireplace, sun rays, lamps, televisions, radios or air streams from registers.

Refer to instructions packed with the thermostat for “heater” selection or adjustment.

FOR INTERNAL WIRING SEE WIRING LABEL ATTACHED TO UNIT

CONTACTOR

HIGH VOLTAGE

DISCONNECT

SWITCH

CHASSIS GROUND

THERMOSTAT

Y - COOLING (LOW STAGE IN 2 STAGE SYSTEMS)

G - FAN ONLY

R- 24V

W - HEATING

C - COMMON

Y2 - HIGH STAGE COOLING (TWO STAGE ONLY)

L - ALERT CODES (OPTIONAL WITH COMFORT ALERT

L - AND COMPATIBLE THERMOSTAT)

ODD - ON-DEMAND DEHUMIDIFICATION

*L2 connection 3Phase only

LOW VOLTAGE

WIRE LEADS

YGRWCY2 L

YGRWC Y2 L

ODD

FIGURE 21

WIRE HOOK-UP DIAGRAM

IX. FURNACE SECTION CONTROLS AND

IGNITION SYSTEM

A. NORMAL FURNACE OPERATING SEQUENCE

This unit is equipped with an integrated direct spark ignition control.

1. The thermostat calls for heat.

2. The control board will run a self check to verify that the limit control and manual reset

overtemperature control are closed and that the pressure switch is open. If so, the

induced draft blower (inducer) begins a prepurge cycle.

3. The air proving negative pressure switch closes.

4. 15 seconds after the pressure switch closes, the gas valve opens and the spark is

initiated for a 7 second trial for ignition.

5. Burners ignite and flame sensor proves all burners have lit.

6. The circulating air blower is energized after 30 seconds.

7. The control board enters a normal operation loop in which all safety controls are moni-

tored continuously.

8. Thermostat is satisfied and opens.

9. The gas valve is de-energized and closes, shutting down the burner flame.

10. The control board will de-energize the inducer after a five second post purge.

11. The circulating air blower is de-energized after 90 seconds.

• The integrated control board has a three ignition system.

• After a total of three trials for ignition without sensing main burner flame, the system

goes into a 100% lockout mode.

• After one hour, the ignition control repeats the prepurge and ignition cycles for 3 tries

and then goes into 100% lockout mode again.

• It continues this sequence of cycles and lockout each hour until ignition is successful or

power is interrupted.

• During the lockout mode, neither the spark ignition control or gas valve will be energized

until the system is reset by turning the thermostat to the “OFF” position or interrupting

the electrical power to the unit for 3 seconds or longer.

• The induced draft blower and main burner will shut off when the thermostat is satisfied.

• The circulating air blower will start and run on the heating speed if the thermostat fan

switch is in the “ON” position.

The integrated furnace control is equipped with diagnostic LED. The LED is lit continuously

when there is power to the control, with or without a call for heat. If the LED is not lit, there

is either no power to the control or there is an internal component failure within the control,

and the control should be replaced.

FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS

SOLID COPPER WIRE - AWG.

3.0 16 14 12 10 10 10

2.5 16 14 12 12 12 10

2.0 18 16 14 12 12 10

50 100 150 200 250 300

Length of Run – Feet (1)

Thermostat Load - Amps

TABLE 6

(1) The total wire length is the distance from the furnace to the

thermostat and back to the furnace.

NOTE: DO NOT USE CONTROL WIRING SMALLER THAN NO. 18

AWG.

TABLE 6

If the control detects the following failures, the LED will flash on for approximately 1/4 sec-

ond, then off for 3/4 second for designated failure detections.

1 Flash: Failed to detect flame within the three tries for ignition.

2 Flash: Pressure switch or induced draft blower problem detected.

3 Flash: High limit or auxiliary limit open.

4 Flash: Flame sensed and gas valve not energized or flame sensed with no “W” signal.

5 Flash: Overtemperature switch open.

B. OPERATING INSTRUCTIONS

This appliance is equipped with a direct spark intermittent ignition device. This device

lights the main burners each time the room thermostat (closes) calls for heat. See operat-

ing instructions on the back of the furnace/controls access panel.

TO START THE FURNACE

1. STOP! Read the safety information on the Operating Instructions Label located on this

appliance.

2. Set the thermostat to its lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance does not have a pilot. It is equipped with an ignition device which auto-

matically lights the burner. Do NOT try to light the burner by hand.

5. Remove control door/access panel.

6. Move switch to the “OFF” position.

7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor.

If you smell gas, STOP!

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

•instructions.

• If you cannot reach your gas supplier, call the fire department.

If you don’t smell gas, go to the next step.

8. Move the switch from “OFF” position to “ON” position.

9. Replace the control door.

10. Turn on all electric power to the appliance.

11. Set the thermostat to the desired setting.

12. If the appliance will not operate, follow the instructions below on how to shut down the

furnace.

!WARNING

DO NOT ATTEMPT TO MANUALLY LIGHT THIS FURNACE WITH A MATCH OR

ANY OPEN FLAME. ATTEMPTING TO DO SO CAN CAUSE AN EXPLOSION OR

FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

!WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL

INJURY OR LOSS OF LIFE.

The initial start-up on a new installation may require the control system to be energized for

some time until any air has bled through the system and fuel gas is available at the burn-

ers.

TO SHUT DOWN FURNACE

1. Set the thermostat to the lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Remove control door.

4. Move switch to the “OFF” position.

5. Replace control door.

C. BURNERS

Burners for these units have been designed so that field adjustment is not required.

Burners are tray-mounted and accessible for easy cleaning when required.

D. MANUAL RESET OVERTEMPERATURE CONTROL

A manual reset overtemperature control is located on the burner shield. This device sens-

es blockage in the heat exchanger or insufficient combustion air. This shuts off the main

burners if excessive temperatures occur in the burner compartment.

Operation of this control indicates an abnormal condition. Therefore, the unit should be

examined by a qualified installer, service agency, or the gas supplier before being placed

back into operation.

E. PRESSURE SWITCH

This furnace has a pressure switch for sensing a blocked exhaust or a failed induced draft

blower. It is normally open and closes when the induced draft blower starts, indicating air

flow through the combustion chamber.

F. LIMIT CONTROL

The supply air high temperature limit cut-off is set at the factory and cannot be adjusted. It

is calibrated to prevent the air temperature leaving the furnace from exceeding the maxi-

mum outlet air temperature. WARNING: DO NOT JUMPER THIS DEVICE! Replace

this control only with the identical replacement part.

X. SYSTEM OPERATING INFORMATION

A. ADVISE THE CUSTOMER

1. Keep the air filters clean. The heating system operates better, more efficiently and

more economically.

2. Arrange the furniture and drapes so that the supply air registers and the return air

grilles are unobstructed.

3. Close doors and windows. This reduces the heating load on the system.

!WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF,

SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUT-

TING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN

AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSON-

AL INJURY OR DEATH!

!WARNING

DO NOT JUMPER THIS DEVICE! DO NOT reset the overtemperature control

without taking corrective action to assure that an adequate supply of combus-

tion air is maintained under all conditions of operation. Failure to do so can

result in carbon monoxide poisoning or death. Replace this control only with

the identical replacement part.

!WARNING

THE SPARK IGNITOR AND IGNITION LEAD FROM THE IGNITION CONTROL

ARE HIGH VOLTAGE. KEEP HANDS OR TOOLS AWAY TO PREVENT ELEC-

TRICAL SHOCK. SHUT OFF ELECTRICAL POWER BEFORE SERVICING ANY

OF THE CONTROLS. FAILURE TO ADHERE TO THIS WARNING CAN RESULT

IN PERSONAL INJURY OR DEATH.

4. Avoid excessive use of exhaust fans.

5. Do not permit the heat generated by television, lamps or radios to influence the ther-

mostat operation.

6. Except for the mounting platform, keep all combustible articles three feet from the unit

and exhaust system.

7. IMPORTANT: Replace all blower doors and compartment cover after servicing the

unit. Do not operate the unit without all panels and doors securely in place.

8. Do not allow snow or other debris to accumulate in the vicinity of the appliance.

B. FURNACE SECTION MAINTENANCE

The unit’s furnace should operate for many years without excessive scale build-up in flue

passageways; however, it is recommended that a qualified installer, service agency, or the

gas supplier annually inspect the flue passageways, the exhaust system and the burners

for continued safe operation, paying particular attention to deterioration from corrosion or

other sources.

If during inspection the flue passageways and exhaust system are determined to require

cleaning, the following procedures should be followed (by a qualified installer, service

agency, or gas supplier):

1. Turn off the electrical power to the unit and set the thermostat to the lowest tem-

perature.

2. Shut off the gas supply to the unit either at the meter or at manual valve in the

supply piping.

3. Remove the furnace controls access panel and the control box cover.

4. Disconnect the gas supply piping from the gas valve.

5. Disconnect the wiring to the induced draft blower motor, gas valve, flame sensor, and

flame roll-out control, and ignitor cable. Mark all wires disconnected for proper

reconnection.

6. Remove the screws (4) connecting the burner tray to the heat exchanger mounting

panel.

7. Remove the burner tray and the manifold assembly from the unit.

8. Remove the screws (4) connecting the induced draft blower to the collector box and

screws (16) connecting the collector box to the heat exchanger mounting panel.

Remove the induced draft blower and the collector box from the unit.

9. Remove the turbulators from inside the heat exchangers by inserting the blade of a

screwdriver under the locking tabs. Pop the tabs out of the expanded grooves of the

heat exchanger. Slide the turbulators out of the heat exchangers.

10. Direct a water hose into the outlet of the heat exchanger top. Flush the inside of each

heat exchanger tube with water. Blow out each tube with air to remove excessive

moisture.

11. Reassemble (steps 1 through 10 in reverse order). Be careful not to strip out the

screw holes used to mount the collector box and inducer blower. Replace induc-

er blower gasket and collector box gasket with factory replacements if dam-

aged.

The manufacturer recommends that a qualified installer, service agency or the gas suppli-

er visually inspect the burner flames for the desired flame appearance at the beginning of

the heating season and approximately midway in heating season.

The manufacturer also recommends that a qualified installer, service agency or the gas

supplier clean the flame sensor with steel wool at the beginning of the heating season.

!WARNING

HOLES IN THE EXHAUST TRANSITION OR HEAT EXCHANGER CAN CAUSE

TOXIC FUMES TO ENTER THE HOME. THE EXHAUST TRANSITION OR HEAT

EXCHANGER MUST BE REPLACED IF THEY HAVE HOLES OR CRACKS IN

THEM. FAILURE TO DO SO CAN CAUSE CARBON MONOXIDE POISONING

RESULTING IN PERSONAL NJURY OR DEATH.

!WARNING

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CON-

TROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPER-

ATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PER-

SONAL INJURY OR DEATH.

C. LUBRICATION

IMPORTANT: DO NOT attempt to lubricate the bearings on the blower motor or the

induced draft blower motor. Addition of lubricants can reduce the motor life and void the

warranty.

The blower motor and induced draft blower motor are prelubricated by the manufacturer

and do not require further attention.

A qualified installer, service agency or the gas supplier must periodically clean the

motors to prevent the possibility of overheating due to an accumulation of dust and dirt

on the windings or on the motor exterior. And, as suggested elsewhere in these instruc-

tions, the air filters should be kept clean because dirty filters can restrict air flow and the

motor depends upon sufficient air flowing across and through it to prevent overheating.

D. COOLING SECTION MAINTENANCE

It is recommended that at the beginning of each cooling season a qualified installer or

service agency inspect and clean the cooling section of this unit. The following areas

should be addressed: evaporator coil, condenser coil, condenser fan motor and venturi

area.

To inspect the evaporator coil:

1. Remove the filter access panel and the blower/evaporator coil access panel.

2. Unplug the wires from the circulating air blower and the limit control. Remove the

two screws and slide the blower out of the unit sideways.

3. Shine a flashlight on the evaporator coil (both sides) and inspect for accumulation of

lint, insulation, etc.

4. If coil requires cleaning, follow the steps shown below.

Cleaning Evaporator Coil

1. Remove screws from condenser fan grille assembly and lay grille over on the unit

top panel.

2. Remove the controls access panel and the control box cover.

3. Disconnect the outdoor fan motor wiring from the compressor contactor and capaci-

tor. Remove the strain relief in the bulkhead and pull the fan motor wires through.

Set grille assembly to the side.

4. Remove the screws that secure the unit top to the unit. Remove the top and set the

unit top to the side.

5. The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacu-

um it with a soft brush attachment. Be careful not to bend the coil fins.

6. If the coil is coated with oil or grease, clean it with a mild detergent-and-water solu-

tion. Rinse the coil thoroughly with water. IMPORTANT: Do not use excessive water

pressure. Excessive water pressure can bend the fins and tubing of the coil and lead

to inadequate unit performance. Be careful not to splash water excessively into unit.

7. Go to next section for cleaning the condenser coil.

Cleaning Condenser Coil, Drain Pan, Condensate Drain, Condenser Fan,

Circulation Air Blower and Venturi

1. Remove the screws from the condenser coil protective grille and remove the grille

from the unit. Ensure the filter access panel is still removed to access all of the

screws securing the grille.

2. The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacuum

it with a soft brush attachment. Be careful not to bend the coil fins.

!WARNING

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE UNIT.

WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION

RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, SEVERE

PERSONAL INJURY OR DEATH.

!WARNING

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT-

ING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL

SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

!WARNING

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT-

ING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL

SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

3. If the coil is coated with oil or grease, clean it with a mild detergent-and-water solu-

tion. Rinse the coil thoroughly with water. IMPORTANT: Do not use excessive water

pressure. Excessive water pressure can bend the fins and tubing of the coil and lead

to inadequate unit performance. Be careful not to splash water excessively into unit.

4. Inspect the drain pan and condensate drain at the same time the condenser coil is

checked. Clean the drain pan by flushing with water and removing any matters of

obstructions which may be present.

5. Flush the drain tube with water. If the drain tube is blocked, it can usually be cleared

wth high pressure water.

6. Inspect the circulating air blower wheel and motor for accumulation of lint, dirt or

other obstruction and clean if necessary. Inspect the blower motor mounts and the

blower housing for loose mounts or other damage. Repair or replace if necessary.

Re-assembly

1. Place the condenser coil protective grille back on unit and replace all screws.

2. Place top panel back on unit and replace all screws.

3. Set condenser fan grille assembly on top of the unit with the fan on top and the

motor wires on the venturi side. Run the fan motor wires through the bulkhead and

pull wires through the hole on the bottom of the control box on the left side and into

the control box. Reconnect fan motor wires per the wiring diagram attached to the

back of the control box cover.

4. Replace wire strain relief in bulkhead after the slack is pulled out of the wires on the

fan side. This will assure wires will not be damaged by the fan during unit operation.

5. Turn the condenser fan grille assembly over and into the recess in the unit top.

Secure the grille to the unit with the four screws removed earlier.

6. Replace the circulating air blower, making sure that all wires are properly reconnect-

ed per the unit wiring diagram.

7. Replace the filter and blower/evaporator coil access panels.

8. Replace the control box cover and controls access panel.

9. Restore electrical power to the unit and check for proper operation, especially the

condenser fan motor.

E. REPLACEMENT PARTS

Contact your local distributor for a complete parts list.

F. CHARGING

Refer to the appropriate charge chart included in this manual.

G. TGRG**C/TGRG**D/TGRG**E BLOWER MOTOR SPEED ADJUSTMENTS

Note: These instructions to be used in conjunction with airflow data tables.

After determining necessary CFM and speed tap, follow the steps below to change

speeds.

Units with PSC Blower Motors:

1. Remove the furnace/control access panel.

2. Remove the control box cover. See Figure 22 for location of the furnace control

board.

3. Reference Figure 23 for the proper location of the wires on the speed tap block and

on the furnace control board to obtain the speed tap you have chosen.

Note: 460V units have dedicated heating and cooling speeds and should not be

adjusted.

4. After adjusting the wires accordingly, attach the control box cover, furnace control

access panel and the blower access panel to the unit.

Units with X-13 Motors

1. Remove blower access panel.

2. Locate wire terminals on the motor. Numbered terminals are 24V blower taps (See

airflow tables for corresponding speed). The C terminal is 24V common. L, N, and G

terminals are high voltage and must remain unchanged.

!WARNING

DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT-

ING TO CHANGE BLOWER SPEEDS. FAILURE TO DO SO MAY RESULT IN

ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH.

FIGURE 23

208/230 Volt PSC Motor 208/230 Volt X-13 Motor

NOTE: 460 Volt motors have dedicated speeds and are not adjustable.

FIGURE 21

INTEGRATED FURNACE CONTROL BOARD

FIGURE 22

INTEGRATED FURNACE CONTROL BOARD

2, 2.5, 3, 3.5, 4 TON MODELS

COOLING SPEED MAY BE ADJUSTED TO LOW

COOL BY MOVING BLUE WIRE TO TAP 2.

HEAT SPEED IS DEDICATED AND SHOULD

NOT BE ADJUSTED.

COOL

HEAT

5 TON MODELS

SECOND STAGE COOLING SPEED MAY BE

ADJUSTED TO LOW COOL BY MOVING YELLOW

WITH BLUE STRIPE WIRE TO TAP 3. FIRST

STAGE COOLING SPEED IS DEDICATED AND

SHOULD NOT BE ADJUSTED. HEAT SPEED IS

DEDICATED AND SHOULD NOT BE ADJUSTED

2ND STAGE COOL

1ST STAGE COOL

HEAT

Y/BL

FIGURE 24

FACTORY SET BLOWER SPEEDS

MODEL PSC MOTOR

COOL HEAT COOL HEAT

X-13 MOTOR

2.0 TON W/40K HEAT HIGH LOW HIGH (Tap 3) DEDICATED (Tap 1)

2.0 TON W/60K HEAT HIGH HEAT HIGH (Tap 3) DEDICATED (Tap 1)

2.0 TON W/80K HEAT HIGH HEAT HIGH (Tap 3) DEDICATED (Tap 1)

2.5 TON ALL HEAT INPUTS LOW LOW HIGH (Tap 3) DEDICATED (Tap 1)

3.0 TON ALL HEAT INPUTS MED LOW HIGH (Tap 3) DEDICATED (Tap 1)

3.5 TON ALL HEAT INPUTS HIGH LOW HIGH (Tap 3) DEDICATED (Tap 1)

4.0 TON ALL HEAT INPUTS HIGH LOW HIGH (Tap 3) DEDICATED (Tap 1)

1st Stage - DEDICATED (Tap 2) DEDICATED (Tap 1)5.0 TON ALL HEAT INPUTS N/A N/A 2nd Stage - HIGH (Tap 4)

*460 volt units: Do not adjust from factory speed.

3. Cooling speeds can be adjusted as noted in Figure 23 by moving appropriate wire

between taps at the blower (Do not connect wires to unspecified speed taps).

Note: Heat speed is dedicated and should not be changed. The first stage cooling

speed on 5-ton models is dedicated and should not be changed.

4. Replace blower access panel.

XI. GENERAL DATA - TGRG**C/TGRG**E MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is

net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner

Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards.

Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

Model TGR- Series G24C-1K-40 G24C-1K-60 G24C-1K-80 G30C-1K-60

Cooling Performance1

Gross Cooling Capacity Btu [kW] 24,400 [7.15] 24,400 [7.15] 24,400 [7.15] 29,800 [8.73]

EER, SEER211.1/13 11.1/13 11.1/13 11.1/13

Nominal CFM/ARI Rated CFM [L/s] 787/800 [371/378] 787/800 [371/378] 787/800 [371/378] 953/1000 [450/472]

ARI Net Cooling Capacity Btu [kW] 23,600 [6.91] 23,600 [6.91] 23,600 [6.91] 28,600 [8.38]

Net Sensible Capacity Btu [kW] 17,340 [5.08] 17,340 [5.08] 17,340 [5.08] 20,810 [6.1]

Net Latent Capacity Btu [kW] 6,260 [1.83] 6,260 [1.83] 6,260 [1.83] 7,790 [2.28]

Net System Power kW 2.12 2.12 2.12 2.58

Heating Performance (Gas)4

Heating Input Btu [kW] 40,000 [11.72] 60,000 [17.58] 80,000 [23.44] 60,000 [17.58]

Heating Output Btu [kW] 31,000 [9.08] 47,000 [13.77] 62,000 [18.17] 47,000 [13.77]

Temperature Rise Range °F [°C] 30-60 [16.7/33.3] 40-70 [22.2/38.9] 55-85 [30.6/47.2] 30-60 [16.7/33.3]

AFUE % 80 80 80 80

Steady State Efficiency (%) 81 81 81 81

No. Burners 2343

No. Stages 1111

Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

Outdoor Sound Rating (dB)576 76 76 76

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98]

Rows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7] 1 / 18 [7] 1 / 18 [7]

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51]

Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6]

Refrigerant Control TX Valves TX Valves TX Valves TX Valves

Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8]

Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1

CFM [L/s] 2500 [1180] 2500 [1180] 2500 [1180] 2500 [1180]

No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP

Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/9x7 [229x178] 1/9x7 [229x178] 1/9x7 [229x178] 1/10x9 [254x229]

Drive Type/No. Speeds Direct/2 Direct/2 Direct/2 Direct/3

No. Motors 1111

Motor HP 1/4 1/4 1/4 1/2

Motor RPM 1075 1075 1075 1075

Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No

(NO.) Size Recommended in. [mm x mm x mm] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 77.8 [2206] 77.8 [2206] 77.8 [2206] 76.8 [2177]

Weights

Net Weight lbs. [kg] 381 [173] 385 [175] 390 [177] 404 [183]

Ship Weight lbs. [kg] 421 [191] 425 [193] 430 [195] 444 [201]

Continued ->

GENERAL DATA - TGRG**C/TGRG**E MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is

net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner

Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards.

Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

Model TGR- Series G30C-1K-80 G30C-1K-100 G36C-1K-80 G36C-1K-100

Cooling Performance1

Gross Cooling Capacity Btu [kW] 29,800 [8.73] 29,800 [8.73] 37,000 [10.84] 37,000 [10.84]

EER, SEER211.1/13 11.1/13 11.1/13 11.1/13

Nominal CFM/ARI Rated CFM [L/s] 953/1000 [450/472] 953/1000 [450/472] 1187/1200 [560/566] 1187/1200 [560/566]

ARI Net Cooling Capacity Btu [kW] 28,600 [8.38] 28,600 [8.38] 35,600 [10.43] 35,600 [10.43]

Net Sensible Capacity Btu [kW] 20,810 [6.1] 20,810 [6.1] 26,390 [7.73] 26,390 [7.73]

Net Latent Capacity Btu [kW] 7,790 [2.28] 7,790 [2.28] 9,210 [2.7] 9,210 [2.7]

Net System Power kW 2.58 2.58 3.15 3.15

Heating Performance (Gas)4

Heating Input Btu [kW] 80,000 [23.44] 100,000 [29.3] 80,000 [23.44] 100,000 [29.3]

Heating Output Btu [kW] 62,000 [18.17] 77,000 [22.56] 62,000 [18.17] 77,000 [22.56]

Temperature Rise Range °F [°C] 40-70 [22.2/38.9] 45-85 [25/47.2] 40-70 [22.2/38.9] 45-85 [25/47.2]

AFUE % 80 80 80 80

Steady State Efficiency (%) 81 81 81 81

No. Burners 4545

No. Stages 1111

Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

Outdoor Sound Rating (dB)576 76 76 76

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 14.8 [1.37] 14.8 [1.37]

Rows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7] 1 / 22 [9] 1 / 22 [9]

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51]

Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6]

Refrigerant Control TX Valves TX Valves TX Valves TX Valves

Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8]

Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1

CFM [L/s] 2500 [1180] 2500 [1180] 2700 [1274] 2700 [1274]

No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP

Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229]

Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 Direct/3

No. Motors 1111

Motor HP 1/2 1/2 1/2 1/2

Motor RPM 1075 1075 1075 1075

Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No

(NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 76.8 [2177] 76.8 [2177] 92.8 [2631] 92.8 [2631]

Weights

Net Weight lbs. [kg] 409 [186] 414 [188] 422 [191] 426 [193]

Ship Weight lbs. [kg] 449 [204] 454 [206] 462 [210] 466 [211]

Continued ->

GENERAL DATA - TGRG**C/TGRG**E MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is

net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner

Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards.

Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

Model TGR- Series G42C-1K-100 G48C-1K-100 G60E-1K-100

Cooling Performance1

Gross Cooling Capacity Btu [kW] 44,000 [12.89] 50,000 [14.65] 59,500 [17.43]

EER, SEER211.2/13 11.2/13 10.5/13

Nominal CFM/ARI Rated CFM [L/s] 1400/1400 [661/661] 1600/1600 [755/755] 1900/1850 [897/873]

ARI Net Cooling Capacity Btu [kW] 42,000 [12.31] 48,000 [14.06] 57,500 [16.85]

Net Sensible Capacity Btu [kW] 30,510 [8.94] 33,990 [9.96] 40,460 [11.85]

Net Latent Capacity Btu [kW] 11,490 [3.37] 14.010 [4.1] 17,040 [4.99]

Net System Power kW 3.73 4.28 5.48

Heating Performance (Gas)4

Heating Input Btu [kW] 100,000 [29.3] 100,000 [29.3] 100,000 [29.3]

Heating Output Btu [kW] 77,000 [22.56] 77,000 [22.56] 77,000 [22.56]

Temperature Rise Range °F [°C] 45-85 [25/47.2] 45-85 [25/47.2] 45-85 [25/47.2]

AFUE % 80 80 80

Steady State Efficiency (%) 81 81 81

No. Burners 555

No. Stages 111

Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll

Outdoor Sound Rating (dB)576 78 78

Outdoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled

Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 16.65 [1.55] 16.23 [1.51] 16.23 [1.51]

Rows / FPI [FPcm] 1 / 22 [9] 2 / 22 [9] 2 / 22 [9]

Indoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled

Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 7.39 [0.69] 7.39 [0.69] 7.39 [0.69]

Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6]

Refrigerant Control TX Valves TX Valves TX Valves

Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8]

Drive Type/No. Speeds Direct/1 Direct/1 Direct/1

CFM [L/s] 3500 [1652] 3300 [1557] 3300 [1557]

No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP

Motor RPM 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/12x9 [305x229]

Drive Type/No. Speeds Direct/3 Direct/3 Direct/3

No. Motors 111

Motor HP 1/2 3/4 1

Motor RPM 1075 1075 1075

Motor Frame Size 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied

Furnished No No No

(NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x30 [25x610x762]

Refrigerant Charge Oz. [g] 112 [3175] 161.2 [4570] 172.8 [4899]

Weights

Net Weight lbs. [kg] 437 [198] 471 [214] 532 [241]

Ship Weight lbs. [kg] 477 [216] 511 [262] 577 [262]

Continued ->

GENERAL DATA - TGRG**D MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is

net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner

Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards.

Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

Model TGR- Series G24D-1K-40 G24D-1K-60 G24D-1K-80 G30D-1K-60

Cooling Performance1

Gross Cooling Capacity Btu [kW] 24,400 [7.15] 24,400 [7.15] 24,400 [7.15] 29,600 [8.67]

EER, SEER212/14 12/14 12/14 12/14

Nominal CFM/ARI Rated CFM [L/s] 800/800 [378/378] 800/800 [378/378] 800/800 [378/378] 967/1000 [456/472]

ARI Net Cooling Capacity Btu [kW] 24,000 [7.03] 24,000 [7.03] 24,000 [7.03] 29,200 [8.56]

Net Sensible Capacity Btu [kW] 17,790 [5.21] 17,790 [5.21] 17,790 [5.21] 21,700 [6.36]

Net Latent Capacity Btu [kW] 6,210 [1.82] 6,210 [1.82] 6,210 [1.82] 7,500 [2.2]

Net System Power kW 2.01 2.01 2.01 2.43

Heating Performance (Gas)4

Heating Input Btu [kW] 40,000 [11.72] 60,000 [17.58] 80,000 [23.44] 60,000 [17.58]

Heating Output Btu [kW] 31,000 [9.08] 47,000 [13.77] 62,000 [18.17] 47,000 [13.77]

Temperature Rise Range °F [°C] 30-60 [16.7/33.3] 40-70 [22.2/38.9] 55-85 [30.6/47.2] 30-60 [16.7/33.3]

AFUE % 80 80 80 80

Steady State Efficiency (%) 81 81 81 81

No. Burners 2343

No. Stages 1111

Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

Outdoor Sound Rating (dB)576 76 76 76

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98] 10.56 [0.98]

Rows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7 ] 1 / 18 [7] 1 / 18 [7]

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51]

Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6]

Refrigerant Control TX Valves TX Valves TX Valves TX Valves

Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8]

Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1

CFM [L/s] 2500 [1180] 2500 [1180] 2500 [1180] 2500 [1180]

No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP

Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/9x7 [229x178] 1/9x7 [229x178] 1/9x7 [229x178] 1/10x9 [254x229]

Drive Type/No. Speeds Direct/2 Direct/2 Direct/2 Direct/3

No. Motors 1111

Motor HP 1/3 1/3 1/3 1/2

Motor RPM 1075 1075 1075 1075

Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No

(NO.) Size Recommended in. [mm x mm x mm] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x20x20 [25x508x508] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 77.8 [2206] 77.8 [2206] 77.8 [2206] 76.8 [2177]

Weights

Net Weight lbs. [kg] 381 [173] 385 [175] 390 [177] 404 [183]

Ship Weight lbs. [kg] 421 [191] 425 [193] 430 [195] 444 [201]

Continued ->

GENERAL DATA - TGRG**D MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is

net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner

Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards.

Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

Model TGR- Series G30D-1K-80 G30D-1K-100 G36D-1K-80 G36D-1K-100

Cooling Performance1

Gross Cooling Capacity Btu [kW] 29,600 [8.67] 29,600 [8.67] 36,800 [10.78] 36,800 [10.78]

EER, SEER212/14 12/14 12/14 12/14

Nominal CFM/ARI Rated CFM [L/s] 967/1000 [456/472] 967/1000 [456/472] 1200/1200 [566/566] 1200/1200 [566/566]

ARI Net Cooling Capacity Btu [kW] 29,200 [8.56] 29,200 [8.56] 36,000 [10.55] 36,000 [10.55]

Net Sensible Capacity Btu [kW] 21,700 [6.36] 21,700 [6.36] 26,420 [7.74] 26,420 [7.74]

Net Latent Capacity Btu [kW] 7,500 [2.2] 7,500 [2.2] 9,580 [2.81] 9,580 [2.81]

Net System Power kW 2.43 2.43 33

Heating Performance (Gas)4

Heating Input Btu [kW] 80,000 [23.44] 80,000 [23.44] 80,000 [23.44] 100,000 [29.3]

Heating Output Btu [kW] 62,000 [18.17] 77,000 [22.56] 62,000 [18.17] 77,000 [22.56]

Temperature Rise Range °F [°C] 40-70 [22.2/38.9] 45-85 [25/47.2] 40-70 [22.2/38.9] 45-85 [25/47.2]

AFUE % 80 80 80 80

Steady State Efficiency (%) 81 81 81 81

No. Burners 4545

No. Stages 1111

Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll 1/Scroll

Outdoor Sound Rating (dB)576 76 76 76

Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 10.56 [0.98] 10.56 [0.98] 14.8 [1.37] 14.8 [1.37]

Rows / FPI [FPcm] 1 / 18 [7] 1 / 18 [7 ] 1 / 22 [9] 1 / 22 [9]

Indoor Coil - Fin Type Louvered Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled Rifled

Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51] 5.54 [0.51]

Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6]

Refrigerant Control TX Valves TX Valves TX Valves TX Valves

Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8]

Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1

CFM [L/s] 2500 [1180] 2500 [1180] 2700 [1274] 2700 [1274]

No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP

Motor RPM 1075 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229]

Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 Direct/3

No. Motors 1111

Motor HP 1/2 1/2 1/2 1/2

Motor RPM 1075 1075 1075 1075

Motor Frame Size 48 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied Field Supplied

Furnished No No No No

(NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610]

Refrigerant Charge Oz. [g] 76.8 [2177] 76.8 [2177] 92.8 [2631] 92.8 [2631]

Weights

Net Weight lbs. [kg] 409 [186] 414 [188] 422 [191] 426 [193]

Ship Weight lbs. [kg] 449 [204] 454 [206] 462 [210] 466 [211]

Continued ->

GENERAL DATA - TGRG**D MODELS

NOMINAL SIZES 2-5 TONS [7-15.8 kW]

NOTES:

1. Cooling Performance is rated at 95°F ambient, 80°F entering dry bulb, 67°F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is

net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner

Equipment certification program, which is based on ARI Standard 210/240 or 360.

2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures.

3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards.

Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

4. APUE is rated in accordance with DOE test procedures.

5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270.

Model TGR- Series G42D-1K-100 G48D-1K-100 G48D-1K-100

Cooling Performance1

Gross Cooling Capacity Btu [kW] 44,000 [12.89] 50,500 [14.8] 59,500 [17.43]

EER, SEER212/14 12/14 10.8/14

Nominal CFM/ARI Rated CFM [L/s] 1400/1400 [661/661] 1600/1600 [755/755] 2000/1850 [944/873]

ARI Net Cooling Capacity Btu [kW] 43,000 [12.6] 49,000 [14.36] 57,500 [16.85]

Net Sensible Capacity Btu [kW] 31,270 [9.16] 34,990 [10.25] 40,460 [11.85]

Net Latent Capacity Btu [kW] 11,730 [3.44] 14,010 [4.1] 17,040 [4.99]

Net System Power kW 3.58 4.08 5.32

Heating Performance (Gas)4

Heating Input Btu [kW] 100,000 [29.3] 100,000 [29.3] 100,000 [29.3]

Heating Output Btu [kW] 77,000 [22.56] 77,000 [22.56] 77,000 [22.56]

Temperature Rise Range °F [°C] 45-85 [25/47.2] 45-85 [25/47.2] 45-85 [25/47.2]

AFUE % 80 80 80

Steady State Efficiency (%) 81 81 81

No. Burners 555

No. Stages 111

Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7]

Compressor

No/Type 1/Scroll 1/Scroll 1/Scroll

Outdoor Sound Rating (dB)576 76 76

Outdoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled

Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 16.65 [1.55] 16.23 [1.51] 16.23 [1.51]

Rows / FPI [FPcm] 1 / 22 [9] 2 / 22 [9] 2 / 22 [9]

Indoor Coil - Fin Type Louvered Louvered Louvered

Tube Type Rifled Rifled Rifled

Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5]

Face Area sq. ft. [sq. m] 7.39 [0.69] 7.39 [0.69] 7.39 [0.69]

Rows / FPI [FPcm] 2 / 15 [6] 2 / 15 [6] 2 / 15 [6]

Refrigerant Control TX Valves TX Valves TX Valves

Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05]

Outdoor Fan - Type Propeller Propeller Propeller

No. Used/Diameter in. [mm] 1/22 [558.8] 1/22 [558.8] 1/22 [558.8]

Drive Type/No. Speeds Direct/1 Direct/1 Direct/1

CFM [L/s] 3500 [1652] 3300 [1557] 3300 [1557]

No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP

Motor RPM 1075 1075 1075

Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal

No. Used/Diameter in. [mm] 1/10x9 [254x229] 1/10x9 [254x229] 1/10x9 [254x229]

Drive Type/No. Speeds Direct/3 Direct/3 Direct/3

No. Motors 111

Motor HP 1/2 3/4 1

Motor RPM 1075 1075 1075

Motor Frame Size 48 48 48

Filter - Type Field Supplied Field Supplied Field Supplied

Furnished No No No

(NO.) Size Recommended in. [mm x mm x mm] (1)1x24x24 [25x610x610] (1)1x24x24 [25x610x610] (1)1x24x30 [25x610x762]

Refrigerant Charge Oz. [g] 112 [3175] 161.2 [4570] 172.8 [4899]

Weights

Net Weight lbs. [kg] 437 [198] 471 [214] 532 [241]

Ship Weight lbs. [kg] 477 [216] 511 [232] 577 [262]

XII. MISCELLANEOUS

187-253 187-253 187-253 187-253 187-253 187-253 187-253 187-253 187-253

19/19 19/19 19/19 22/22 22/22 22/22 25/25 25/25 27/27

20/20 20/20 20/20 25/25 25/25 25/25 25/25 25/25 30/30

30/30 30/30 30/30 35/35 35/35 35/35 40/40 40/40 40/40

111 111 1 11

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 11

2 1/6 2 1/6 2 1/6 2 2/3 2 2/3 2 2/3 3 1/3 3 1/3 3 1/2

3450 3450 3450 3450 3450 3450 3450 3450 3450

12.8/12.8 12.8/12.8 12.8/12.8 14.1/14.1 14.1/14.1 14.1/14.1 16.7/16.7 16.7/16.7 17.9/17.9

58.3/58.3 58.3/58.3 58.3/58.3 73/73 73/37 73/73 79/79 79/79 112/112

111 111 1 11

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 11

1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 2

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 3.9

111 111 1 11

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 11

1/4 1/4 1/4 1/2 1/2 1/2 1/2 1/2 1/2

1.3 1.3 1.3 2.4 2.4 2.4 2.4 2.4 2.4

2.3 2.3 2.3 5.1 5.1 5.1 5.1 5.1 5.1

Unit Information

Compressor Motor

Condenser Motor

Evaporator Fan

ELECTRICAL DATA – TGRG**C/TGRG**E SERIES

G24C-1K-40 G24C-1K-60 G24C-1K-80 G30C-1K-60 G30C-1K-80 G30C-1K-100 G36C-1K-80 G36C-1K-100 G42C-1K-100

Unit Operating

Voltage Range

Minimum Circuit

Ampacity

Minimum Overcurrent

Protection Device Size

Maximum Overcurrent

Protection Device Size

No.

Volts

Phase

RPM

Amps (RLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

187-253 187-253

34/34 43/43

35/35 45/45

50/50 60/60

208/230 208/230

3450 3450

21.8/21.8 26.4/26.4

117/117 134/134

208/230 208/230

1/3 1/3

3.9 3.9

208/230 208/230

3/4 1

4.4 7.6

9.5 0

Unit Information

Compressor MotorCondenser MotorEvaporator Fan

ELECTRICAL DATA – TGRG**C/TGRG**E SERIES

G48C-1K-100 G60E-1K-100

Unit Operating

Voltage Range

Minimum Circuit

Ampacity

Minimum Overcurrent

Protection Device Size

Maximum Overcurrent

Protection Device Size

No.

Volts

Phase

RPM

Amps (RLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

187-253 187-253 187-253 187-253 187-253 187-253 187-253 187-253

21/21 21/21 21/21 24/24 24/24 24/24 27/27 27/27

25/25 25/25 25/25 25/25 25/25 25/25 30/30 30/30

30/30 30/30 30/30 35/35 35/35 35/35 40/40 40/40

111 111 1 1

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 1

21/6 2 1/6 2 1/6 2 2/3 2 2/3 2 2/3 3 1/3 3 1/3

3450 3450 3450 3450 3450 3450 3450 3450

12.8/12.8 12.8/12.8 12.8/12.8 14.1/14.1 14.1/14.1 14.1/14.1 16.7/16.7 16.7/16.7

58.3/58.3 58.3/58.3 58.3/58.3 73/73 73/73 73/73 79/79 79/79

111 111 1 1

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 1

1/3 1/3 1/3 1/3 1/3 1/3 1/3 1/3

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

111 111 1 1

208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230

111 111 1 1

1/3 1/3 1/3 1/2 1/2 1/2 1/2 1/2

2.8 2.8 2.8 4.1 4.1 4.1 4.1 4.1

000 000 0 0

Unit Information

Compressor Motor

Condenser Motor

Evaporator Fan

ELECTRICAL DATA – TGRG**D SERIES

G24D-1K-40 G24D-1K-60 G24D-1K-80 G30D-1K-60 G30D-1K-80 G30D-1K-100 G36D-1K-80 G36D-1K-100

Unit Operating

Voltage Range

Minimum Circuit

Ampacity

Minimum Overcurrent

Protection Device Size

Maximum Overcurrent

Protection Device Size

No.

Volts

Phase

RPM

Amps (RLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

187-253 187-253 187-253

29/29 36/36 42/42

30/30 40/40 45/45

45/45 50/50 60/60

111

208/230 208/230 208/230

111

31/2 45

3450 3450 3450

17.9/17.9 21.8/21.8 25.6/25.6

112/112 117/117 118/118

111

208/230 208/230 208/230

111

1/3 1/3 1/3

222

3.9 3.9 3.9

111

208/230 208/230 208/230

111

1/2 3/4 1

4.1 6 7.6

000

Unit Information

Compressor Motor

Condenser Motor

Evaporator Fan

ELECTRICAL DATA – TGRG**D SERIES

G42D-1K-100 G48D-1K-100 G48D-1K-100

Unit Operating

Voltage Range

Minimum Circuit

Ampacity

Minimum Overcurrent

Protection Device Size

Maximum Overcurrent

Protection Device Size

No.

Volts

Phase

RPM

Amps (RLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

No.

Volts

Phase

Amps (FLA)

Amps (LRA)

1. Horsepower per Compressor

2. Amp Draw Per Motor. Multiply Value by Number of Motors to Determine Total Amps.

XIII. AIRFLOW PERFORMANCE DATA

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**C/TGRG**E

DIRECT DRIVE

DOWN DISCHARGE PRESSURE DROP (ADD TO EXTERNAL STATIC PRESSURE)

CFM [L/s] 600 [283] 800 [378] 1000 [472] 1200 [566] 1440 [661] 1600 [755] 1800 [850] 2000 [944]

Pressure Drop—Inches W.C. [kPa] .00 .01 [.002] .02 [.005] .03 [.007] .05 [.012] .07 [.017] .08 [.019] .09 [.022]

MINIMUM RECOMMENDED FILTER SIZES

Nominal Cooling Capacity Tons [kW] 2.0 [7.03] 2.5 [8.79] – 4.0 [14.07] 5.0 [17.59]

Minimum Filter Size—Inches [mm] 20 x 20 x 1 [508 x 508 x 25] 24 x 24 x 1 [610 x 610 x 25] 24 x 30 x 1 [610 x 762 x 1]

NOTES:

5 ton cooling speed must be changed to low cool for ARI testing.

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.20]

CFM[L/s] 675 [319] 657 [310] 634 [299] 602 [284] 560 [264] 505 [238] 435 [205]

RPM 695 785 870 905 940 980 1020

Watts 221 214 203 191 171 193 149

CFM[L/s] 898 [424] 861 [406] 822 [388] 777 [367] 721 [340] 651 [307] 562 [265]

RPM 940 965 995 1020 1045 1070 1090

Watts 292 278 266 253 239 221 199

CFM[L/s] 1076 [508] 1059 [500] 1032 [490] 996 [470] 950 [448] 896 [423] 832 [393]

RPM 730 775 820 865 905 940 975

Watts 356 349 341 331 320 305 287

CFM[L/s] 1222 [577] 1197 [565] 1179 [556] 1162 [548] 1137 [537] 1097 [518] 1033 [488]

RPM 765 810 855 890 920 960 995

Watts 423 415 407 397 386 370 351

CFM[L/s] 1514 [715] 1461 [670[ 1415 [668] 1370 [647] 1322 [624] 1266 [597] 1197 [565]

RPM 895 930 965 985 1005 1025 1045

Watts 538 514 493 473 454 434 412

CFM[L/s] 1204 [568] 1202 [567] 1191 [562] 1171 [553] 1143 [539] 1107 [522] 1065 [503]

RPM 734 810 886 923 959 988 1016

Watts 476 468 450 427 403 380 363

CFM[L/s] 1674 [790] 1620 [765] 1566 [739] 1511 [713] 1451 [685] 1384 [653] 1305 [616]

RPM 997 1019 1040 1058 1076 1088 1100

Watts 625 596 567 539 512 484 455

CFM[L/s] 1843[870] 1763[832] 1693 [799] 1627 [768] 1560 [736] 1485 [701] 1398 [660]

RPM 1085 1094 1102 1110 1118 1126 1134

Watts 699 663 632 604 576 548 517

CFM[L/s] 1418 [669] 1386 [654] 1352 [638] 1307 [617] 1270 [599] 1221 [576] 1180 [557] 1117 [527]

RPM 774 794 829 860 892 922 955 1015

Watts 267 273 287 295 308 316 328 343

CFM[L/s] 1858 [877] 1821 [859] 1782 [841] 1752 [827] 1714 [809] 1678 [792] 1640 [774] 1607 [758]

RPM 944 968 994 1019 1041 1072 1089 1111

Watts 541 555 564 578 586 598 611 617

CFM[L/s] 2017 [952] 1985 [937] 1949 [920] 1909 [901] 1879 [887] 1843 [870] 1792 [846] 1737 [820]

RPM 1018 1033 1070 1076 1112 1124 1147 1152

Watts 690 701 711 723 735 741 742 728

External Static Pressure — Inches W.C. [kPa]

Side Discharge — Wet Coil

Nominal

Cooling

Capacity

Tons [kW]

Motor Speed

From Factory Heating

Input

BTU/HR [kW]

Blower Size/

Motor HP [W] &

# of Speeds

Motor

Speed

INDOOR AIRFLOW PERFORMANCE — 208 VOLTS

Cool Heat

Low

High

Med

High

Med Low

Low

High

Low Low

2.0 [7.03]

2.5 [8.79]

3.0 [10.55]

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

All

Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

All

Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

9 x 7 Blower

1/4 HP [186W]

2 Speed

( PSC Motor)

10 x 9 Blower

1/2 HP [373W]

3 Speed

(PSC Motor)

10 x 9 Blower

3/4 HP [559W]

3 Speed

(PSC Motor)

12 x 9 Blower

1 HP [746W]

3 Speed

( X13 Motor)

High

High Low

3.5 [12.31]

Low

High

(See

Note

Below)

Low

Heat

(Tap 1)

4.0 [14.07] Med

High

Low

(Tap 2)

High

(Tap 3)

Heat

Dedicated

(Tap 1)

High

(See

Note

Below)

5.0 [17.59]

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**C/TGRG**E

DIRECT DRIVE

NOTES: 5 ton cooling speed must be changed to low cool for ARI testing.

0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.20]

CFM[L/s] 771 [364] 751 [354] 725 [342] 691 [326] 654 [304] 584 [276] 546 [258]

RPM 825 870 910 950 985 1010 1030

Watts 253 242 230 217 204 189 181

CFM[L/s] 946 [446] 922 [435] 882 [416] 830 [392] 769 [363] 701 [331] 630 [298]

RPM 990 1015 1035 1055 1070 1085 1100

Watts 315 303 288 273 257 241 226

CFM[L/s] 1206 [569] 1182 [558] 1157 [546] 1128 [532] 1091 [515] 1044 [493] 983 [464]

RPM 760 815 870 910 950 975 1000

Watts 419 406 394 381 368 353 334

CFM[L/s] 1411 [666] 1368 [646] 1327 [626] 1285 [606] 1238 [584] 1183 [558] 1116 [527]

RPM 865 900 935 970 1000 1020 1035

Watts 498 481 464 447 430 411 391

CFM[L/s] 1641 [774] 1577 [744] 1515 [715] 1455 [687] 1393 [657] 1329 [627] 1262 [596]

RPM 980 1000 1020 1035 1050 1065 1080

Watts 589 565 543 523 503 481 456

CFM[L/s] 1412 [666] 1395 [658] 1371 [647] 1339 [632] 1296 [612] 1242 [586] 1176 [555]

RPM 859 905 951 981 1011 1034 1057

Watts 557 530 506 483 461 437 409

CFM[L/s] 1793[846] 1731[817] 1665 [786] 1594 [752] 1519 [717] 1440 [680] 1356 [640]

RPM 1053 1067 1080 1091 1101 1110 1119

Watts 667 637 606 574 543 512 483

CFM[L/s] 1889[892] 1826[862] 1753[827] 1672 [789] 1586 [749] 1499 [707] 1413 [667]

RPM 1110 1117 1124 1129 1133 1139 1144

Watts 736 715 683 646 608 574 551

CFM[L/s] 1423 [672] 1390 [656] 1357 [640] 1311 [619] 1377 [603] 1233 [582] 1192 [563] 1137 [537]

RPM 776 796 830 861 895 927 958 999

Watts 272 278 292 300 315 326 337 352

CFM[L/s] 1872 [883] 1847 [872] 1808 [853] 1772 [836] 1743 [823] 1703 [804] 1670 [788] 1639 [774]

RPM 956 973 1010 1023 1057 1085 1110 1146

Watts 562 572 584 598 613 622 636 646

CFM[L/s] 2046 [966] 2010 [949] 1980 [934] 1942 [917] 1904 [899] 1867 [881] 1822 [860] 1758 [839]

RPM 1035 1046 1079 1086 1114 1141 1171 1163

Watts 721 731 743 754 770 777 770 751

External Static Pressure — Inches W.C. [kPa]

Side Discharge — Wet Coil

Nominal

Cooling

Capacity

Tons [kW]

Motor Speed

From Factory Heating

Input

BTU/HR [kW]

Blower Size/

Motor HP [W] &

# of Speeds

Motor

Speed

INDOOR AIRFLOW PERFORMANCE — 230 VOLTS

Cool Heat

Low

High

Med

Med Low

Low Low

2.0 [7.03]

2.5 [8.79]

3.0 [10.55]

All

Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

All

Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

High

High Low

3.5 [12.31]

Low

High

(See

Note

Below)

Low

Heat

(Tap 1)

4.0 [14.07] Med

High

Low

(Tap 2)

High

(Tap 3)

Heat

Dedicated

(Tap 1)

High

(See

Note

Below)

5.0 [17.59]

High Low

High High

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

9 x 7 Blower

1/4 HP [186W]

2 Speed

(PSC Motor)

10 x 9 Blower

1/2 HP [373W]

3 Speed

(PSC Motor)

10 x 9 Blower

3/4 HP [559W]

3 Speed

(PSC Motor)

12 x 9 Blower

1 HP [746W]

3 Speed

(X13 Motor)

Cool Heat 0.1

[

.02

]

0.2

[

.05

]

0.3

[

.07

]

0.4

[

.10

]

0.5

[

.12

]

0.6

[

.15

]

0.7

[

.17

]

0.8

[

.20

]

CFM [l/s] 821 [387] 799 [377] 775 [366] 742 [350] 706 [333] 681 [321] 641 [303] 611 [288]

RPM 878 903 953 996 1032 1075 1119 1176

Watts 131 134 142 145 147 154 156 161

CFM [l/s] 843 [398] 820 [387] 786 [371] 760 [359] 726 [343] 699 [330] 662 [312] 608 [287]

RPM 896 924 961 1015 1045 1092 1125 1172

Watts 141 144 147 155 157 163 165 164

CFM [l/s] 896 [423] 884 [417] 847 [400] 825 [389] 789 [372] 752 [355] 720 [340] 642 [303]

RPM 935 966 1008 1047 1084 1118 1154 1176

Watts 165 171 175 182 184 186 189 174

CFM [l/s] 1153 [544] 1126 [531] 1087 [513] 1042 [492] 1002 [473] 966 [456] 903 [426] 856 [404]

RPM 866 887 930 966 1010 1038 1082 1121

Watts 207 210 220 226 234 241 246 251

CFM [l/s] 1030 [486] 1010 [477] 967 [456] 922 [435] 868 [410] 825 [389] 763 [360] 709 [335]

RPM 794 829 868 912 956 1002 1040 1093

Watts 155 164 169 178 183 192 195 203

CFM [l/s] 1242 [586] 1213 [572] 1173 [554] 1132 [534] 1086 [513] 1044 [493] 1003 [473] 952 [449]

RPM 912 934 972 1012 1055 1081 1109 1146

Watts 249 252 262 271 275 282 283 288

CFM [l/s] 1153 [544] 1126 [531] 1087 [513] 1042 [492] 1002 [473] 966 [456] 903 [426] 856 [404]

RPM 866 887 930 966 1010 1038 1082 1121

Watts 207 210 220 226 234 241 246 251

CFM [l/s] 1242 [586] 1213 [572] 1173 [554] 1132 [534] 1086 [513] 1044 [493] 1003 [473] 952 [449]

RPM 912 934 972 1012 1055 1081 1109 1146

Watts 249 252 262 271 275 282 283 288

CFM [l/s] 1338 [631] 1309 [618] 1278 [603] 1234 [582] 1182 [558] 1135 [536] 1087 [513] 1007 [475]

RPM 963 983 1016 1049 1096 1121 1142 1159

Watts 304 307 316 321 328 332 330 315

CFM [l/s] 1228 [580] 1187 [560] 1140 [538] 1105 [522] 1062 [501] 1008 [476] 959 [453] 911 [430]

RPM 761 808 841 884 920 960 999 1038

Watts 150 170 180 183 185 190 195 215

CFM [l/s] 1454 [686] 1433 [676] 1392 [657] 1354 [639] 1322 [624] 1283 [606] 1238 [584] 1192 [563]

RPM 923 946 976 1015 1044 1085 1126 1146

Watts 301 309 316 327 337 348 356 363

CFM [l/s] 1544 [729] 1531 [723] 1473 [695] 1440 [680] 1398 [660] 1361 [642] 1317 [622] 1263 [596]

RPM 958 973 1025 1046 1078 1109 1147 1163

Watts 343 350 364 371 382 391 401 396

CFM [l/s] 1454 [686] 1433 [676] 1392 [657] 1354 [639] 1322 [624] 1283 [606] 1238 [584] 1192 [563]

RPM 923 946 976 1015 1044 1085 1126 1146

Watts 301 309 316 327 337 348 356 363

CFM [l/s] 1642 [775] 1621 [765] 1584 [748] 1542 [728] 1496 [706] 1451 [685] 1396 [659] 1299 [613]

RPM 1006 1022 1064 1090 1114 1151 1160 1172

Watts 405 412 422 435 442 449 440 414

CFM [l/s] 1896 [895] 1863 [879] 1776 [838] 1694 [799] 1603 [757] 1528 [721] 1424 [672] 1316 [621]

RPM 1146 1147 1159 1171 1173 1180 1188 1195

Watts 624 614 583 554 522 497 467 432

CFM [l/s] 1418 [669] 1386 [654] 1352 [638] 1307 [617] 1270 [599] 1221 [576] 1180 [557] 1117 [527]

RPM 774 794 829 860 892 922 955 1015

Watts 267 273 287 295 308 316 328 343

CFM [l/s] 1310 [618] 1288 [608] 1238 [584] 1204 [568] 1149 [542] 1104 [521] 1035 [488] 971 [458]

RPM 731 757 789 826 857 894 937 993

Watts 218 229 237 250 258 270 280 294

CFM [l/s] 1858 [877] 1821 [859] 1782 [841] 1752 [827] 1714 [809] 1678 [792] 1640 [774] 1607 [758]

RPM 944 968 994 1019 1041 1072 1089 1111

Watts 541 555 564 578 586 598 611 617

CFM [l/s] 2017 [952] 1985 [937] 1949 [920] 1909 [901] 1879 [887] 1843 [870] 1792 [846] 1737 [820]

RPM 1018 1033 1070 1076 1112 1124 1147 1152

Watts 690 701 711 723 735 741 742 728

Notes: (1) Do not operate 2 ton models below 700 CFM. (2) Do not operate 2-1/2 or 3 ton models below 875 CFM. (3) Cooling speed must be changed to Low Cool to achieve ARI performance (all models).

Down Dischar

e Pressure Drop

(

Add to External Static Pressure

)

CFM [L/s] 600 [283] 800 [378] 1000 [472] 1200 [566] 1400 [661] 1600 [755] 1800 [849] 2000 [944]

Pressure Drop - Inches W.C. [kPa] 0 .02 [.005] .05 [.012] .07 [.017] .1 [.025] .12 [.030] .15 [.037] .17 [.042]

12 x 9 Blower

1 HP [746W]

4 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

1st Stage Cool

Dedicated

(Tap 2)

2nd Stage

Low Cool

(Tap 3)

2nd Stage

High Cool

(Tap 4)

5.0

[17.59]

1st Stage

Cool

(Tap 2)

--------

2nd Stage

High Cool

(Tap 4)

Heat

(Tap 1) 100,000 [29.31]

10 x 9 Blower

3/4 HP [559W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

4.0

[14.07]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.5

[12.31]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.0

[10.55]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

High Cool

(Tap 3)

2.5

[8.79]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

Motor Speed

External Static Pressure - Inches W.C. [kPa]

(Side Discharge-Wet Coil)

2.0

[7.03]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

9 x 7 Blower

1/3 HP [249 W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

Nominal

Cooling

Capacity

Tons

[

]

Motor Speed

from

Factory

Heating

Input

BTU/Hr [kW]

Blower Size/

Motor HP [W] &

# of Speeds

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**D

DIRECT DRIVE

Indoor Airflow Performance - 208 Volts

Cool Heat 0.1

[

.02

]

0.2

[

.05

]

0.3

[

.07

]

0.4

[

.10

]

0.5

[

.12

]

0.6

[

.15

]

0.7

[

.17

]

0.8

[

.20

]

CFM [l/s] 829 [391] 808 [381] 789 [372] 756 [357] 737 [348] 697 [329] 668 [315] 615 [290]

RPM 890 915 961 1000 1046 1089 1121 1173

Watts 137 139 148 151 160 163 166 167

CFM [l/s] 853 [403] 832 [393] 804 [379] 779 [368] 745 [352] 724 [342] 688 [325] 630 [297]

RPM 901 928 984 1013 1054 1099 1137 1185

Watts 146 149 159 161 165 173 176 173

CFM [l/s] 912 [430] 896 [423] 863 [407] 839 [396] 815 [385] 787 [371] 736 [347] 656 [310]

RPM 940 977 1017 1062 1088 1139 1165 1181

Watts 171 179 183 192 194 203 199 182

CFM [l/s] 1169 [552] 1140 [538] 1111 [524] 1068 [504] 1030 [486] 995 [470] 949 [448] 895 [422]

RPM 868 893 932 978 1010 1048 1086 1129

Watts 213 217 228 239 244 254 258 268

CFM [l/s] 1039 [490] 1021 [482] 971 [458] 932 [440] 887 [419] 839 [396] 797 [376] 735 [347]

RPM 798 833 878 922 955 1011 1061 1093

Watts 159 168 175 185 189 200 210 213

CFM [l/s] 1256 [593] 1231 [581] 1201 [567] 1161 [548] 1115 [526] 1076 [508] 1043 [492] 999 [471]

RPM 921 942 976 1018 1053 1093 1131 1149

Watts 259 263 272 284 290 299 309 307

CFM [l/s] 1169 [552] 1140 [538] 1111 [524] 1068 [504] 1030 [486] 995 [470] 949 [448] 895 [422]

RPM 868 893 932 978 1010 1048 1086 1129

Watts 213 217 228 239 244 254 258 268

CFM [l/s] 1256 [593] 1231 [581] 1201 [567] 1161 [548] 1115 [526] 1076 [508] 1043 [492] 999 [471]

RPM 921 942 976 1018 1053 1093 1131 1149

Watts 259 263 272 284 290 299 309 307

CFM [l/s] 1357 [640] 1330 [628] 1292 [610] 1262 [596] 1225 [578] 1178 [556] 1110 [524] 1033 [488]

RPM 974 1003 1036 1071 1103 1134 1153 1169

Watts 318 323 333 343 347 356 345 328

CFM [l/s] 1241 [586] 1203 [568] 1155 [545] 1119 [528] 1082 [511] 1032 [487] 994 [469] 950 [448]

RPM 771 815 848 886 932 965 1004 1044

Watts 155 162 170 182 193 200 210 220

CFM [l/s] 1459 [689] 1438 [679] 1409 [665] 1371 [647] 1337 [631] 1296 [612] 1258 [594] 1223 [577]

RPM 931 958 993 1031 1058 1097 1133 1158

Watts 308 319 331 339 349 362 373 381

CFM [l/s] 1562 [737] 1538 [726] 1500 [708] 1456 [687] 1434 [677] 1383 [653] 1339 [632] 1270 [599]

RPM 960 991 1017 1055 1089 1121 1154 1169

Watts 353 364 375 388 398 408 418 405

CFM [l/s] 1459 [689] 1438 [679] 1409 [665] 1371 [647] 1337 [631] 1296 [612] 1258 [594] 1223 [577]

RPM 931 958 993 1031 1058 1097 1133 1158

Watts 308 319 331 339 349 362 373 381

CFM [l/s] 1662 [784] 1648 [778] 1607 [758] 1579 [745] 1538 [726] 1477 [697] 1392 [657] 1305 [616]

RPM 1016 1037 1072 1098 1129 1156 1169 1179

Watts 421 429 443 453 465 465 446 420

CFM [l/s] 1910 [901] 1873 [884] 1798 [849] 1715 [809] 1621 [765] 1536 [725] 1422 [671] 1323 [624]

RPM 1149 1160 1163 1169 1175 1187 1184 1205

Watts 638 625 601 571 536 506 469 440

CFM [l/s] 1423 [672] 1390 [656] 1357 [640] 1311 [619] 1277 [603] 1233 [582] 1192 [563] 1137 [537]

RPM 776 796 830 861 895 927 958 999

Watts 272 278 292 300 315 326 337 352

CFM [l/s] 1319 [622] 1289 [608] 1242 [586] 1201 [567] 1148 [542] 1111 [524] 1047 [494] 985 [465]

RPM 728 760 790 832 859 894 939 992

Watts 222 234 241 256 263 276 287 304

CFM [l/s] 1872 [883] 1847 [872] 1808 [853] 1772 [836] 1743 [823] 1703 [804] 1670 [788] 1639 [774]

RPM 956 973 1010 1023 1057 1085 1110 1146

Watts 562 572 584 598 613 622 636 646

CFM [l/s] 2046 [966] 2010 [949] 1980 [934] 1942 [917] 1904 [899] 1867 [881] 1822 [860] 1758 [830]

RPM 1035 1046 1079 1086 1114 1141 1171 1163

Watts 721 731 743 754 770 777 770 751

Notes: (1) Do not operate 2 ton models below 700 CFM. (2) Do not operate 2-1/2 or 3 ton models below 875 CFM. (3) Cooling speed must be changed to Low Cool to achieve ARI performance (all models).

Down Dischar

e Pressure Drop

(

Add to External Static Pressure

)

CFM [L/s] 600 [283] 800 [378] 1000 [472] 1200 [566] 1400 [661] 1600 [755] 1800 [849] 2000 [944]

Pressure Drop - Inches W.C. [kPa] 0 .02 [.005] .05 [.012] .07 [.017] .1 [.025] .12 [.030] .15 [.037] .17 [.042]

12 x 9 Blower

1 HP [746W]

4 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

1st Stage Cool

Dedicated

(Tap 2)

2nd Stage

Low Cool

(Tap 3)

2nd Stage

High Cool

(Tap 4)

5.0

[17.59]

1st Stage

Cool

(Tap 2)

--------

2nd Stage

High Cool

(Tap 4)

Heat

(Tap 1) 100,000 [29.31]

10 x 9 Blower

3/4 HP [559W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

4.0

[14.07]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.5

[12.31]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

3.0

[10.55]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

High Cool

(Tap 3)

2.5

[8.79]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

100,000 [29.31]

10 x 9 Blower

1/2 HP [373W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

High Cool

(Tap 3)

Motor Speed

External Static Pressure - Inches W.C. [kPa]

(Side Discharge-Wet Coil)

2.0

[7.03]

High

Cool

(Tap 3)

Heat

(Tap 1)

All Inputs

40,000 [11.72]

60,000 [17.58]

80,000 [23.45]

9 x 7 Blower

1/3 HP [249 W]

3 Speed

X13 Motor

Heat

Dedicated

(Tap 1)

Low Cool

(Tap 2)

Nominal

Cooling

Capacity

Tons

[

]

Motor Speed

from

Factory

Heating

Input

BTU/Hr [kW]

Blower Size/

Motor HP [W] &

# of Speeds

INDOOR AIRFLOW PERFORMANCE FOR 2-5 TON PACKAGE GAS ELECTRIC UNITS–TGRG**D

DIRECT DRIVE

Indoor Airflow Performance - 230 Volts

FIGURE 25

WIRING DIAGRAM

XIV. WIRING DIAGRAMS

FIGURE 26

WIRING DIAGRAM

FIGURE 27

WIRING DIAGRAM

5 TON

4 TON

LOW HEAT

HIGH COOL

3 TON

LOW - HEAT

MED - COOL

FIGURE 28

WIRING DIAGRAM

FIGURE 29

WIRING DIAGRAM

FIGURE 30

SYSTEM CHARGE CHARTS

XV. CHARGE CHARTS

TGRG**C/TGRG**E – 2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

FIGURE 31

SYSTEM CHARGE CHARTS

92-22904- 41 -02

OUTDOOR AMBIENT (°F DB)

105

115

175

200

225

250

275

300

325

350

375

400

425

450

475

500

525

120 125 130 135 140 145 150 155 160 165 170

PRESSURE AT LIQUID SERVICE PORT - PSIG

CONNECT PRESSURE GAUGES TO SUCTION AND LIQUID PORTS ON UNIT.

MEASURE AIR TEMPERATURE TO OUTDOOR COIL.

PLACE AN "X" ON THE APPROPRI ATE CHART WHERE THE SUCTION AND LIQUID PRESSURES CROSS.

IF "X" IS BELOW AMBIENT TEMPERATURE LINE, ADD CHARGE AND REPEAT STEP 3.

IF "X" IS ABOVE AMBIEN T TEMPERATURE LINE, RECOVER EXCESS CHARGE AND REPEAT STEP 3.

Pressure at Suction Service Port (psig)

2 1/2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

BEFORE FINAL REFRIGERANT CHECK, INDOOR RETURN AIR TEMPERATURE SHOULD BE AT COMFORT

CONDITIONS FOR MOST ACCURATE RESULTS.

TGRG**C/TGRG**E – 2 1/2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

FIGURE 32

SYSTEM CHARGE CHARTS

TGRG**C/TGRG**E – 3 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

FIGURE 33

SYSTEM CHARGE CHARTS

TGRG**C/TGRG**E – 3 1/2 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

FIGURE 34

SYSTEM CHARGE CHARTS

TGRG**C/TGRG**E – 4 TON COOLING

SYSTEM CHARGE CHART - REFRIGERANT 410A

FIGURE 35

SYSTEM CHARGE CHARTS

92-22904-57-01

INSTRUCTIONS:

1. CONNECT PRESSURE GUAGES TO SUCTION AND LIQUID PORTS AT OUTDOOR UNIT.

2. MEASURE AIR TEMPERATURE TO THE UNIT (OUTDOOR DRY BULB AMBIENT).

3. PLACE AN “X” ON THE CHART WHERE THE SUCTION AND LIQUID PRESSURE CROSS.

4. IF “X” IS BELOW OUTDOOR TEMPERATURE LINE, ADD CHARGE AND REPEAT 3.

5. IF “X” IS ABOVE OUTDOOR TEMPERATURE LINE, RECOVER CHARGE AND REPEAT.

150

175

200

225

250

275

300

325

350

375

400

425

450

475

500

525

550

100 110 120 130 140 150 160 170 180 190 200 210 220

115

105

TGRG**C/TGRG**E – 5 TON COOLING

FIGURE 36

SYSTEM CHARGE CHARTS

TGRG**D – 5 TON COOLING

1st (LOW) STAGE CHARGE CHART

R-410A REFRIGERANT

FIGURE 37

SYSTEM CHARGE CHARTS

TGRG**D – 5 TON COOLING

2nd (HIGH) STAGE CHARGE CHART

R-410A REFRIGERANT

104

WARNING

DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE

TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

YDEMERESUAC ELBISSOPMOTPMYS

Unit will not run•Power off or loose electrical connection•Check for correct voltage at compressor contactor in control

box

• Thermostat out of calibration-set too high•Reset

era stcatnoc fi ecalper - lioc rotcatnoc ta stlov 42 rof kcehC•rotcatnoc deliaF•

open

sesuf ecalpeR•sesuf nwolB•

remrofsnart ecalper-gniriw kcehC•evitcefed remrofsnarT•

• High pressure control open (if provided)•Reset-also see high head pressure remedy-The high pressure

control opens at 610 PSIG

• Interconnecting low voltage wiring damaged•Replace thermostat wiring

Condenser fan runs, compressor•Run or start capacitor failed (single phase only)•Replace

doesn’t•Start relay defective 9single phase only)•Replace

- rosserpmoc ta egatlov tcerroc rof kcehC•noitcennoc esooL•

check & tighten all connections

• Compressor stuck, grounded or open motor winding•Wait at least 2 hours for overload to reset.

.rosserpmoc eht ecalper ,nepo llits fI.daolrevo lanretni nepo

gnitar fo %01 nihtiw eb tsum egatlov ,slanimret rosserpmoc tAnoitidnoc egatlov woL•

plate volts when unit is operating.

tnenopmoc tik trats ddA•noitidnoc egatlov woL•

aol etaluclaceR•tinu dezis ylreporpmI•gnilooc tneiciffusnI

not rep MFC 004 yletamixorppa eb dluohs - kcehC•wolfria reporpmI•

.lenap ecivres tinu ot dehcatta erudecorp rep egrahC•egrahc tnaregirfer tcerrocnI•

• Air, non-condensibles or moisture in system•Recover refrigerant, evacuate & recharge, add filter drier

gnitar fo %01 nihtiw eb tsum egatlov ,slanimret rosserpmoc tA•egatlov tcerrocnI•

plate volts when unit is operating.

fo %01 ± eb tsum egatlov ,slanimret rosserpmoc tA•egatlov tcerrocnI•selcyc trohs rosserpmoC

nameplate marking when unit is operating.

egatlov tcerroc rof kcehc - ecalpeR•rotcetorp daolrevo evitcefeD•

tnaregirfer ddA•egrahcrednu tnaregirfeR•

ria ecalper - noitcirtser ecuder ro rewolb fo deeps esaercnI•wolfria rotaropave woL•taews sretsigeR

filter

High head-low vapor pressures•Restriction in liquid line, expansion device or filter drier•Remove or replace defective component

notsip ezis tcerroc ot egnahC•llams oot ezis notsip kcehc wolF•

ylbmessa lioc egnahC•sebut yrallipac tcerrocnI•

VXT ecalpeR•nepo ton seod VXT•

lioc naelC•lioc resnednoc ytriD•ropav lamron ro hgih-daeh hgiH

egrahc metsys tcerroC•egrahcrevo tnaregirfeR•edom gnilooC - erusserp

ecalper ro riapeR•gninnur ton naf resnednoC•

egrahcer & etaucave ,tnaregirfer revoceR•metsys ni selbisnednoc-non ro riA•

rosserpmoc ecalpeR•sevlav rosserpmoC evitcefeD•serusserp ropav hgih-daeh woL

ylbmessa lioc ecalpeR•sebut yrallipac tcerrocnI•

ria ecalper - noitcirtser ecuder ro rewolb fo deeps esaercnI•wolfria rotaropave woL•- rosserpmoc looc - ropav woL

iced evaporator coil filter

tiK tneibmA woL ddA•sroodtuo F°56 woleb gnitarepO•

reird retlif dda - egrahcer & etaucave - tnaregirfer revoceR•metsys ni erutsioM•

noitaluclac daol kcehceR•daol evissecxE•erusserp ropav hgiH

ecalpeR•rosserpmoc evitcefeD•

ecalper - lioc no noitubirtsid ria kcehc - pmalc blub VXT kcehC•gnitnuh VXT•ropav & daeh gnitautculF

pressures TXV

egrahcer & etaucave ,tnaregirfer revoceR•metsys ni selbisnednoc-non ro riA•

egrahcer & etaucave ,tnaregirfer revoceR•metsys ni selbisnednoc-non ro riA•ta esion gnislup ro elgruG

expansion device or liquid line

Circulating air blower & inducer•Manual reset overtemperature control•Reset or replace

run continuously, • tripped

gniriw kcehC•tiucric timil ni esool eriW•trats ton lliw rosserpmoc

COOLING TROUBLE SHOOTING CHART

XVII. TROUBLESHOOTING

FIGURE 59

COOLING TROUBLE SHOOTING CHART

XVI. TROUBLESHOOTING

FIGURE 38

15 SECOND PREPURGE

FIGURE 39

CM 0110

Heat Controller Tgrg Series For R 410A Quick Start Guide 92 21916 34 Rev. 02 TGRGC 13 And TGRGD 14 Seer Gas/Electric Package Unit Installation Instructions

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Heat Controller Tgrg Series For R 410A Quick Start Guide 92 21916 34 Rev. 02 TGRG**C 13 And TGRG**D 14 Seer Gas/Electric Package Unit Installation Instructions

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Heat Controller Tgrg Series For R 410A Quick Start Guide 92 21916 34 Rev. 02 TGRGC 13 And TGRGD 14 Seer Gas/Electric Package Unit Installation Instructions