Heatmaster Gas Burner Users Manual Hm142000
Gas Burner to the manual 3e32febd-074e-4a86-8638-dd7f8b5015dd
2015-02-09
: Heatmaster Heatmaster-Gas-Burner-Users-Manual-564819 heatmaster-gas-burner-users-manual-564819 heatmaster pdf
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RHB SERIES GAS LOG BURNER for Champion and Radiance Log Sets INSTALLATION AND OPERATING INSTRUCTIONS FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS + + + + Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier. IMPORTANT: READ INSTRUCTIONS CAREFULLY BEFORE BEGINNING INSTALLATION OF LOG SET. NOTE: DAMPER MUST BE OPEN ACCORDING TO CHART ON PAGE 3 OF THESE INSTRUCTIONS OR FULLY OPEN WHEN LOG SET IS OPERATING. This burner unit must be installed only in a fully-vented, solid-fuel burning fireplace with a working flue and constructed of noncombustible material. The damper and chimney must be free of any obstructions. This log set is designed to burn with a smoky, yellow flame and must be vented for this reason. The fireplace chimney must have a permanent vent opening to the atmosphere of not less than the minimum square inches stated in Table 1 and Table 2 on page 3 of these instructions. If it is smaller, do not use this log set. IMPORTANT: Ensure that the chimney draft is adequate by holding a lit match or candle at the top edge of the fireplace opening. This will indicate if air movement is toward the fireplace. If draft is inadequate, do not operate logs until draft is adequate. If you smell fumes from the burner in the room when the damper is fully open, it indicates that the fireplace draft is insufficient. If the draft is insufficient, have the chimney inspected by a qualified chimney sweep. DO NOT OPERATE LOGS UNTIL THE FIREPLACE DRAFT IS CORRECTED. Do not burn solid fuels in a fireplace where a decorative appliance is installed. 14-2000 GENERAL INFORMATION + A fireplace screen must be in place when logs are operating and, unless other provisions for combustion air are provided, the screen must have an opening(s) for the introduction of combustion air. + If glass doors are used with this log set, open doors fully when unit is operating. + Open damper according to the chart on page 3 of these instructions (or fully open) and be sure damper stop clamp is installed. (See damper stop instructions listed on page 5.) Gas supply pipe must be 1/2” minimum I.D. or larger (3/4” if gas line is longer than 20 feet). The minimum inlet gas supply pressure for the purpose of input adjustment is 7 inches for natural gas and 11 inches for LP gas. The maximum inlet gas supply pressure is 10.5 inches for natural gas and 13 inches for LP gas. + Solid fuels shall not be burned in a fireplace where a decorative appliance is used. + The installation and provisions for combustion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1. + The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). + The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). + KEEP APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. + Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. VENTING SYSTEM MAINTENANCE An annual examination and cleaning of the venting system by a qualified person is recommended. CLEANING YOUR GAS LOG SET Periodically you may want to remove the soot build-up on the logs by lightly brushing the logs with a soft brush. Also, occasionally, visually inspect your burner pan and pilot for proper operation (Fig. 1 and Fig. 2 below). Fig. 1 Fig. 2 2 Minimum Permanent Free Opening, Square Inches for Masonry Built Fireplaces Chimney Height (Feet) 18” Log Set 24” Log Set Minimum Opening (Square Inches) 6 8 10 15 20 30 49.2 45.5 41.7 37.7 34.3 31.2 56.6 52.4 48.2 43.2 39.8 35.9 Table 1 Minimum Permanent Free Opening, Square Inches for Factory Built Fireplaces Chimney Height (Feet) 18” Log Set 24” Log Set Minimum Opening (Square Inches) 10 15 20 25 30 35 40 35.3 26.4 22.1 18.1 17.3 15.9 15.2 Table 2 3 44.2 32.2 26.4 22.9 20.4 18.9 18.1 HOW TO INSTALL YOUR GAS LOG SET This log set must be installed by a qualified person and instructions must be followed exactly to ensure safe operation. Your log set is packaged in three (3) boxes. The complete burner assembly is packaged in one box and the logs are packaged in separate boxes. GENERAL INSTALLATION These logs require a minimum permanent free opening as stated in the chart on page 3 of these instructions, that must be provided by either the fireplace chimney or the fireplace damper to vent the gases. The chimney damper must be fixed in a manner which will maintain the minimum permanent vent opening at all times. This may be accomplished by installing a screw bolt in the edge of the damper to prevent its closing or by a hole(s) in the damper. These logs must be installed only in a vented fireplace with a working flue and constructed of noncombustible material. The minimum size fireplace in which these logs are to be installed is: Log Set Size Depth Height Front Opening Width 18” 24” 14” 14” 18” 18” 25” 36” BURNER ASSEMBLY AND INSTALLATION 1. Turn off gas supply to fireplace. 2. Ensure that fireplace is clean. 3. Remove complete burner assembly from box and place complete burner assembly on floor of fireplace with the open side of the bottom pan facing the front of the fireplace. 4. Position the burner assembly centered from side to side and as far toward the back of the fireplace as possible. The fireplace will draft better with the burner unit toward the back of the fireplace. (Never place the burner assembly more toward the front in larger fireplaces.) 5. Remove logs from log box and place on burner assembly as described on page 5 under Log Placement. 6. Visually inspect the position of gas log set in the fireplace as described above. 7. After you have visually inspected the position of the log set in the fireplace, remove logs from burner assembly and proceed to connect gas supply. CONNECTING GAS SUPPLY There is a 3/8 flared fitting installed on your gas log set at the factory. Be sure fittings are the appropriate size on any tubing that is to be connected to your gas log set. If using tubing that has to be cut and shaped, be sure to use the proper tubing cutter and flaring tool. Also, be careful not to crimp the tubing when it is being bent to hook up the log set. A crimp in this line could restrict the gas flow to the log set. If a crimp does occur, do not use the gas line. Gas resistant pipe compound must be used on all threaded male connections, except brass to brass. NOTE: During the first 2 to 3 hours of burning, the flame burning against the glowing log will appear to be orange in color. After this burn in period this flame will turn completely blue and almost invisible. You will then see mostly glow and no flame on the face of this glowing log, which enhances the glow appearance. 4 SAND AND GLOWING EMBER PLACEMENT (NATURAL GAS) 1. Open the bag of sand and pour over the pipe filling the pan of the back pan burner. 2. Pour the sand over the pipe, filling the bottom pan, following the contour of the pan. 3. Open the bag of glowing ember material and disperse it on top of the sand on the back and bottom pan burner. VERMICULITE AND GLOWING EMBER PLACEMENT (LP GAS) 1. Open the bag of vermiculite and pour over the pipe filling the pan of the back pan burner. 2. Pour the vermiculite over the pipe, filling the bottom pan, following the contour of the pan. 3. Open the bag of glowing ember material and disperse it on top of the vermiculite on the back and bottom pan burner. LOG PLACEMENT 1. Remove the fiber log and place it in the middle of the burner unit, with the charred face of the log facing the room. Line up the two holes in the bottom of this log with the two 3/8” pegs and gently slide the log over the pegs until it rests on the grate. (Do not force.) 2. Remove the longest log and place on the grate in front of the fiber log. The bark side should be facing the room. 3. Remove the next longest log and place it on the back of the grate behind the top pan burner. The bark side should be facing the room. 4. Remove the rest of the logs and place on top of the back log and fiber log as shown in the diagram on page 6. Please refer to the log photos on page 6. Your logs should be placed in the same position as those shown for your corresponding log set. DAMPER STOP When log set is operating, damper must be fully open or as per the chart on page 3 of this manual. Included in the burner assembly box is a damper stop clamp which attaches to the damper as shown in Figure 5. Install it on the damper blade and tighten with a wrench. Fig. 5 5 LOG PLACEMENT PHOTOS 380 260 337 200 260 275 19 275 285 19 107 106 363 381 RAD-18 287 RAD-24 200 280 280 287 380 179 19 179 264 313 19 105 104 364 382 CHML-18 CHML-24 LOG PARTS LIST FOR CHML-18 & 24 and RAD-18 & 24 KEY LETTER PART NO. A Log Log Log Log # # # # 381 363 382 364 B Log # CF LOG 106 Log # CF LOG 107 Log # CF LOG 104 Log # CF LOG 105 C D E Log Log Log Log Log Log Log Log Log Log Log Log # # # # # # # # # # # # 380 200 380 200 260 260 287 287 275 275 179 179 KEY LETTER DESCRIPTION Front Log - RAD-18 Front Log - RAD-24 Front Log - CHML-18 Front Log - CHML-24 Glow Middle Log - RAD-18 Glow Middle Log - RAD-24 Glow Middle Log - CHML-18 Glow Middle Log - CHML-24 Back Log - RAD-18 Back Log - RAD-24 Back Log - CHML-18 Back Log - CHML-24 Left Middle Log - RAD-18 Left Middle Log - RAD-24 Left Middle Log - CHML-18 Left Middle Log - CHML-24 Right Middle Log - RAD-18 Right Middle Log - RAD-24 Right Middle Log - CHML-18 Right Middle Log - CHML-24 F G H 6 PART NO. Log Log Log Log Log Log Log Log Log Log # # # # # # # # # # 19 285 313 19 337 19 19 264 280 280 DESCRIPTION Left Top Log - RAD-18 Left Top Log - RAD-24 Left Top Log - CHML-18 Left Top Log - CHML-24 Right Top Log - RAD-18 Right Top Log - RAD-24 Right Top Log - CHML-18 Right Top Log - CHML-24 Middle Top Log - CHML-18 Middle Top Log - CHML-24 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS + Do not try to light any appliance. + Do not touch any electrical switch; do not use any phone in your building. + Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. + If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control handle, Never use tools. If the handle will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. LIGHTING INSTRUCTIONS SAFETY PILOT VALVE 1. STOP! Read the safety information previously listed above. 2. Turn gas control handle clockwise to the “OFF” position. 3. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step. 4. Locate pilot (Fig. 8) in the center behind the middle stainless steel burner underneath the middle log. 5. Turn control handle counterclockwise to the “PILOT” position (Fig. 7). 6. Place a lit match at the pilot burner and simultaneously push in the control handle. This should ignite the pilot. 7. Once the pilot lights continue to depress the control handle for one (1) minute. 8. After one minute slowly release the control handle and it will pop back out. Pilot should remain lit. It it goes out, repeat steps 1 thru 8. + If the handle does not pop out when released, stop and immediately call your service technician or gas supplier. + If the pilot will not stay lit after several tries, turn the gas control handle to “OFF” and call your service technician or gas supplier. 9. Turn control handle counterclockwise to “ON”. TO TURN OFF GAS TO APPLIANCE Turn control handle clockwise to the “OFF” position. Do not force. Fig. 7 Fig. 8 7 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS + Do not try to light any appliance. + Do not touch any electrical switch; do not use any phone in your building. + Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. + If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control handle, Never use tools. If the handle will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. LIGHTING INSTRUCTIONS MANUAL VALVE 1. STOP! Read the safety information previously listed above. 2. Turn the gas control handle clockwise to the “OFF” position. 3. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step. 4. Place a lit match on the pan burner fill material close to the back center of the bottom pan. 5. Slowly open the gas valve by rotating the control handle counterclockwise . 6. This should ignite the burner. 7. Once the burner is ignited adjust the control handle to the desired flame height. TO TURN OFF GAS TO APPLIANCE Turn control handle clockwise to the “OFF” position. Do not force. Fig. 7 8 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS + Do not try to light any appliance. + Do not touch any electrical switch; do not use any phone in your building. + Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. + If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control handle, Never use tools. If the handle will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. LIGHTING INSTRUCTIONS ROTARY CONTROL VALVE 1. STOP! Read the safety information previously listed above. 2. Turn the (MAIN) gas control handle clockwise to the “OFF” position. 3. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step. 4. Locate pilot (Fig. 8) - located in the center behind the middle stainless steel burner underneath the middle log. 5. Turn (MAIN) control handle counterclockwise to the “PILOT” position (Fig. 7). 6. Place a lit match at the pilot burner, and simultaneously push in on the(MAIN) control knob. This should ignite the pilot. 7. Once the pilot lights, continue to depress the(MAIN) control knob for one (1) minute. 8. After one minute, slowly release (MAIN) control knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 1 thru 8. + If the handle does not pop out when released, stop and immediately call your service technician or gas supplier. + If the pilot will not stay lit after several tries, turn the (MAIN) control knob to “OFF” and call your service technician or gas supplier. 9. Turn bottom (MAIN) control knob counterclockwise to “ON”. (NOTE: Refer to page 10 of these instructions for operation of remote control or wall switch.) TO TURN OFF GAS TO APPLIANCE Turn control handle clockwise to the “OFF” position. Do not force. DUAL FLAME ADJUSTMENT Fig. 8 Fig. 7 ON PILOT BOTTOM (MAIN) CONTROL KNOB OFF 9 INSTALLATION INSTRUCTIONS FOR INSTALLING A ROTARY VALVE UNIT REMOTE CONTROL 1. Refer to pages 4 and 5 of these instructions for installation of the burner unit and logs. 2. The remote control package has a hand held transmitter and a receiver with wires attached to it. NOTE: The receiver requires 4 AA batteries (not included) and the transmitter requires one 9 volt transistor battery (not included). Do not install the batteries until all hookups are completed. 3. Remove the receiver and locate the two female terminals on the end of the wires. One of these terminals is smaller than the other one. 4. Locate the two male terminals on the top right front of the valve. 5. Plug the small female terminal from the receiver on the small male terminal of the valve. 6. Plug the larger female terminal from the receiver on the larger male terminal of the valve. 7. It is best to place the receiver in the fireplace as far away from the burner unit as possible to protect it from heat. Make sure the receiver eye is facing the room so it can receive the signal from the transmitter. 8. Install batteries in the receiver by removing the back of the receiver where the wires go in. 9. Install the battery in the hand held transmitter by removing the back of the unit. 10. Follow LIGHTING INSTRUCTIONS on page 9 to light the pilot on your log set, and then follow item 6 under LIGHTING INSTRUCTIONS on page 9 to turn on your main control knob. CAUTION: Your log set may come on when you complete this step. 11. You can now operate your log set with the hand-held transmitter. 12. Push and hold the "ON" button of the transmitter to turn on the log set. 13. Push and hold the "OFF" button of the transmitter to turn off the log set. WALL SWITCH 1. Refer to pages 4 and 5 of these instructions for installation of the burner unit and logs. 2. It is recommended that a qualified electrician do the installation. 3. The wall switch kit has a wall switch and cover and is designed to be installed in a standard wall switch box. NOTE: The wall switch requires 4 AA batteries (not included). Do not install the batteries until all hookups are completed. 4. There must be two wires run from the switch box to the interior of the fireplace. If the wire furnished with the wall switch is not long enough, an electrician must run the correct length of wire. 5. It is very important to connect the wires correctly between the wall switch and the valve. There is a small male terminal and a large male terminal located on the valve and there are two terminals on the back of the wall switch. (NOTE: The terminals on the wall switch are labeled 1/4” and 3/16”.) Connect the wires from the small male terminal on the valve to the terminal marked 3/16” on the wall switch, and the large male terminal on the valve to the terminal marked 1/4” on the wall switch. It is very important not to get the wires crossed when making this connection. 6. After all connections are made, install the batteries and secure the switch and cover at the wall switch box. 7. Follow LIGHTING INSTRUCTIONS on page 9 to light the pilot on your log set, and then follow item 6 under LIGHTING INSTRUCTIONS on page 9 to turn on your main control knob. CAUTION: Your log set may come on when you complete this step. 8. You can now operate your log set with the wall switch. 9. Push and hold the "up arrow" on the wall switch to turn on the log set. 10. Push and hold the "down arrow" on the the wall switch to turn off the log set. OPERATION OF THE REMOTE CONTROL AND WALL SWITCH The remote control and wall switch only operates when you are holding the "ON" or "OFF" button down. You can turn the log set up and down or turn the log set on and off. When you are depressing the "ON" and"OFF" button, watch the flame on your log set and release the button when the log set is at the desired flame height. 10 PARTS LIST KEY NO. A B C D E F G H I J K L M N O P Q R S T U V PART NO. DESCRIPTION 14-2018 14-2024 11-1350 01-1080 01-1095 07-1009 11-2135 14-3018 14-3024 01-1080 BPO-2 AM-2 08-910 14-3000 14-3001 14-2010 10-1160 07-1001 BPO-2 AM-2 14-4018 14-4024 14-3002 11-1300 14-1017 14-1019 08-905 KEY NO. Burner Pan (Top) 18” Burner Pan (Top) 24” Pilot Mounting Bracket Screw 10-32 X 1/2” Nut 10-32 Thermocouple Street Elbow Black 90 1/2 18” Grate Assembly 24” Grate Assembly Screw 10-32 X 1/2” Orifice (Natural Gas) Bottom Orifice (Propane Gas) Bottom V W X Y Z AA BB Brass Adapter 3/8FPT X 3/8 Flare Gas Line with Flare Nuts 3.5” Gas Line with Flare Nuts 9.5” Brass Tee Black Tee Brass Adapter 3/8FTP X 3/8MPT Orifice (Natural Gas) Bottom Orifice (Propane Gas) Bottom Burner Pan (Bottom) 18” Burner Pan (Bottom) 24” Gas Line (Main) 17”(18),19.25(24) Brass Elbow Handle Tube Assembly 4.75” Rod Handle 5.5” Gas Control Valve (Manual) Parts may be ordered from your local retailer or from: HEATMASTER, INC. Route 2, Box 48 Angier, NC 27501 (919) 639-4568 When ordering, please include complete part number, part name and gas type. 11 CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU PART NO. DESCRIPTION 07-1025 13-1200 07-1020 11-1170 11-1765 14-1010 IW-1 14-1018 14-1024 14-1012 14-1011 14-1013 14-1201 11-1300 04-1009 08-910 14-1202 11-2002 11-2091 14-1015 04-1009 01-1004 14-1021 01-1004 01-1078 06-1029 F-EMBERS F-SAND F-VERMIC Gas Control Valve (Safety) Gas Control Valve (Rotary) 3/8 Black Street Elbow Screw 10-32 X 2 1/2” Square Nut (1/4 X 20) Valve Mounting Bracket Insulating Washer Burner (Stainless Glow) Burner (Stainless Glow) Valve Handle Bracket Insulating Mounting Bracket Insulation 4 X 10 Valve Adapter Knob (Rotary) Brass Elbow Screw Brass Adapter 3/8FPT X 3/8 Flare Knob (Outer Rotary Rod) Rod Handle Tip Cover Plug (Plastic) Valve Mounting Bracket (Manual) Screw Brass Fitting 3/8MPT X 3/8 Flare Rod Handle (Rotary Control) Brass Fitting 3/8MPT X 3/8 Flare Cotter Pin Nipple (Black) 3/8 X 1.5” Glowing Ember Sand (Natural Gas) Vermiculite (Propane Gas)
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