Herutu Electronics TWF600T Pokayoke Transmitter User Manual

Herutu Electronics Corporation Pokayoke Transmitter

User Manual

POKAYOKE TRANSMITTER 【TWF‐600T】 Users Manual V1.02
i Safety concerns (Be sure to read) To prevent human injury of user or damage in property from occurring, be sure to observe the precautions shown below. ■ The degree in safety hazard and damage generated by the wrong usage while ignoring the descriptions is classified by the following displays. Using in an improper way while ignoring this pictorial symbol might cause a death or serious human injury. Using in an improper way while ignoring this pictorial symbol might cause a human injury or property damage. ■The type of descriptions you should observe is classified by the following pictorial symbols. This pictorial symbol indicates a “Reminder” to attract an attention. This pictorial symbol indicates a “Prohibition” to prohibit a certain action. ■ For the usage to be commonly applied in all the models: ●Avoid using in a place with a plenty of humidity or dust. Otherwise, absorbing a dust or water contents may cause machine trouble, fire or electrical shock. ■For handling this machine: ●This is the electronic devise or wireless radios composed of the precision parts. Do not overhaul/remodel. It may cause accident or machine trouble. ■ For handling this machine: ●Do not use this product for the application needing the high reliability related to human lives. ●Do not use this product in a place where it is uncertain about whether or not radio waves reach. Warning ! Caution ! ! ! Warning !
ii ■For handling the power source: Be sure to observe the following precautions to prevent the AC adapter and Power cord from being heated, damaged, or ignited. ●Do not approximate the AC adapter and Power cord to a fire, or do not put them into a fire. The AC adapter and Power cord can be broken or ignited, resulting in an accident. ●You can use the AC adapter and main body only with the specified power voltage to protect them from the damage and fire accident. ●Do not use the AC adapter and main body in a wettable atmosphere. It may cause accidents or troubles such as heating, igniting or electrical shock. ●Do not touch the AC adapter, main body, Power cord and Plug outlet with wet hands. It may cause an accident such as electrical shock, etc. ●Do not damage the Power cord. A short-circuit or heating may cause a fire or electrical shock. ●Do not use the Power plug with dust being adhered. A short-circuit or heating may cause a fire or electrical shock. ●Do not give a strong impact onto the AC adapter. It may cause an accident or machine failure. ●If you find out deformed AC adapter, do not use it. It may cause an accident or machine failure. ●Do not charge this equipment in a place where flammable gas can be generated. It may cause a fire accident. ●Never overhaul the AC adapter. It may cause an accident or machine failure. ■When trouble happens during use: Since it may cause a fire or electrical shock, disconnect a power plug, and immediately ask outlet store or our company to repair. ●When smoke or abnormal odors are generated, stop using, immediately disconnect a power plug, and ask outlet store or our company to repair. ●Once the Power cord is damaged, do not use it. Using it as is may cause a fire or electrical shock. ！ Warning !
iii CAUTION INFORMATION ABOUT FCC STANDARD FCC WARNING! CHANGE OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE MANUFACTURE FOR COMPLIANCE COULD VOID THE USER’S AUTHORITY TOOPERATE THE EQUIPMENT THE FOLLOWNG APPLIES ONLY IN THE U.S.A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interface, and (2) This device must accept any interface received, including interface that may cause undesired operation: TO REDUCE THE ELECTRIC SHOCK, DO NOT REMOVE SCREWS. NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
Contents 1.General descriptions..............................................................................................................1 2.Specifications ..........................................................................................................................2 3.Dimensional drawing .............................................................................................................3 4.To install on the Torque wrench..........................................................................................6 4-1.Preparation for installation...................................................................................................6 4-2.Installation.............................................................................................................................8 5.How to use Radio Transmitter...........................................................................................10 5-1.Checking the battery...........................................................................................................10 5-2.Operating timing .................................................................................................................10 5-3. Replacing the battery.........................................................................................................11 6.Registering ID ........................................................................................................................12 7. Precautions during use............................................................................................................13 8. Troubleshooting .......................................................................................................................14 9.Guarantee................................................................................................................................15
1 1.General descriptions This operation manual contains the instructions necessary for using the “POKAYOKE Transmitter TWF-600T” (hereinafter specified as “TWF-600T”). Thoroughly read through this manual before use to correctly operate. Once the TWF-600T is mounted on the Torque wrench a tool of others with Limit switch (LS), the tightening completion signal of Torque wrench can be transmitted to each series of our TWF-600R. <Features> ● This Transmitter consists of compact design using the coin battery type power supply. ● Noiseless weak radio wave of 426MHz-band is used. ● The antenna-built-in type is superior in handling (controllability). ● The Polycarbonate resin case mounted enables the dust & oil mist proof.
2 2.Specifications Items Specifications Remarks Reference standard FCC Part15.231 Mode of operation Simplex Transmit frequency 426.1MHz Emission designation F1D Type of modulation FSK Transmission data rate 1000bps Transmit system Crystal oscillation frequency multiply system Antenna type Built to the foundation ID 65526(16bit) exclusive, unique ID Assigned before shipment Comm.distance Approx. 30m radial ※1 Indicator Power voltage reduction alert LED Power source Coin-type lithium battery CR2032(3V 220mh) Battery life Approx. 150,000 times or more As measured at one second interval Power consumption 12mA or less Ta25℃ Operating temperature range 0℃ to 50℃ Outside dimensions W32.0×D71.0×H17.5mm Weight 40g Including base and battery ※1 Communication may be disabled in a place with large radiant noise such as noise from electric welding machines
3 3.Dimensional drawing Label Case fixing screw Battery check window Seat fixing screw Limit switch (SS-01GL)
4 3.Dimensional drawing Silicon caulking for fixing board Battery case Battery (CR203) Packing Seat(Case holder) Battery holder Seat
5 3.Dimensional drawing ３4mm 71mm 17.5mm 61mm ３２mm 16.3mm Lead wire lengthapprox.20mm 34mm 26mm 18mm 12.2mm 30.8mm 8mm 5mm 54mm 71mm 5.6mm M3 Battery holder approx.φ13×5.8 2−φ4.5mm 2−φ4.5×8mm 10mm 55mm 4mm
6 4.To install on the Torque wrench 4-1.Preparation for installation １） Check the parts necessary for installation. Torque wrench with Limit SW(LS) （User shall prepare） Note）Depending on the type of Torque wrench, transmitter may not be installed. Contact our sales office. Transmitter and a set of accessories Seat ×１ （with Battery holder） Transmitter body×１ （with Limit SW） Battery×１ Fixing screw×４ Set screw×１ ＣＲ２０３２ （３Ｖ） （Ｍ４×Ｌ５） （Ｍ３×Ｌ７） ２） Tools necessary for installation ・Allen wrench ： Size １．５ｍｍ ・Phillips screwdriver ： Size ＃２ ・Screw locking agent ・ Prick punch (sharp edge)
7 4.To install on the Torque wrench ３） Remove the Cover and Limit SW. ② Remove two hexagon socket head bolts（※1）, and remove the Limit SW. ① Remove four fixing screws, and remove the cover. ※１ Since two hexagon socket head bolts(with washer) should be used later, do not lose them. Because the limit SW mounted with Torque wrench as standard has the different current capacity, do not use it. Weld bead ③ Verify that the Seat of Torque wrench is flat. If the weld bead is protruded from the Seat, grind it.
8 4.To install on the Torque wrench 4-2.Installation １） To install the Seat ・ Fix the Seat with four fixing screws. ・ For the application with heavy oil mist, fill up the caulking agent between Wrench seat and Seat and also between Wrench shaft and Wrench seat to protect the internal board. Apply the screw locking agent onto the 2 to 3 threads of screw edge. 2) Fix the Transmitter Limit SW with two hexagon socket head bolts(which was removed). ・ Verify that the moving range of wrench lever is well suited for the movement range of switch during the wrench in movement. The hexagon socket head bolt requires a washer. Apply the screw locking agent on 2 to 3 threads of hexagon socket head bolt. Wrench lever
9 4.To install on the Torque wrench ４） Hook the Transmitter on the Case holder of Seat, set it with an attention being paid not to bite the cord, and fix it with the set screw as firmly pushing the case. Case holder
10 5.How to use Radio Transmitter 5-1.Checking the battery The transmitter has a battery voltage checking LED. It lights up when the voltage of the battery in use is running low to alert the battery replacing time. The LED lights up when the battery voltage lowers below 2.3V(but does not light up during transmission) Check if the LED is lit 5-2.Operating timing ・The following figure shows the operating timing of Limit switch/Transmitter. <Limit switch> Set the Limit switch ON time at 10mS or over. Keep 10ms or over in shot interval. 500ms or over（※1） <Transmitter> Electric wave is emitted for about 142ms. ※１ This interval time should be more than the double counting prevention time of Receiver. The Receiver has the double count prevention function to avoid the double counting. For detail of double counting prevention time, see the operation manual of each receiver.
11 5.How to use Radio Transmitter 5-3. Replacing the battery Pull out the fixing screw from Transmitter, and disassemble it from the Seat. Take out the battery in the direction of ② while pushing it in the direction of ①. Insert the battery from the direction of ①, push it in the direction of ②, return it in the direction of ③, and then mount it. It is no need to remove the Limit switch. Use a care not to break the cord. ※When new battery is fixed, radio wave may be emitted by one shot. ① ①② ② ③
12 6.Registering ID An exclusive, unique ID is assigned to each device before shipment. The data sent from this device is composed of 2 Frames, each frame having the fixed length equivalent to 8 blocks and 66 bits. For an ID, 24 bits in one data frame are used. Normally, 16bits out of 24 bit are used to assign 65536 different Ids. Confirm the ID of your receiver and set the ID on the receiver(TWF-600R) accordinary. When you want to know the details about TWF-600R, please read instruction manual [TWF-600R].
13 7. Precautions during use ■This machine is the precision equipment covered with plastic frame. Do not give an excessive impact. ■Use a care during setting as the Dip Switch for setting ID can be easily damaged. Carefully make setting using the edged tool like Prick punch. ■Shift the battery to the arrow mark side before disconnecting the battery. ■Do not use the edged tool like prick punch when pressing the Test switch. （Use an extreme care not to damage the Pawl of Battery holder during replacement of battery.） ■Use a care not to bite the cable of Limit switch when replacing a battery or changing the ID setting.
14 8. Troubleshooting 〔Normal communication does not run〕 ■Is the battery used up? →Depress the test SW to check if battery check LED lights on. ■Are “Radio frequency and ID” different from those of Receiver? →Check the Receive for its channel and ID. ■Is this machine used outside the radio wave access range? →Use this machine within the radio wave access range. ■Is the moving range of wrench lever is out of the movable range of limit switch during operation of wrench? →Verify the Limit switch for its installation. ■Is a noise generated? →If communication does not run during a given time zone or due to the operation of the specific device, noise might be generated.
15 9.Guarantee This product passed it by our close product inspection. When it broke down under the normal use of a visitor by any chance, we will repair a trouble point according to a rule, please report to a store of purchase. However we are limited to hardware of this product. In addition, we become charged repair in the case of next even if I put it before a term of a guarantee. 1. In the case of trouble / the damage that occurred because the handling was not reasonable of a visitor such as a fall at the time of the transportation / movement by a visitor, a shock. 2. In the case of trouble by the resolution and remodeling of the main body by a visitor. 3. In the case of natural calamities in heaven and earth such as a fire / an earthquake / a flood and trouble / the damage by abnormal voltage. 4. In the case of trouble / the damage due to trouble of machinery except our designated machinery connected to this product. 5. Accessories (AC adapter, an antenna, a connection cable) except the main body do not include it. 6. In the case of the trouble that occurred by the handling against usage mentioned in this instruction manual and instructions. ●The guarantee certificate is attached on this product. Confirm the prescribed contents, and carefully keep it. ●The guarantee period is one year.( The guarantee certificate is not attached on this product.) We will repair during the guarantee period according to the guarantee provisions without charge. ●For the repair after guarantee period, consult the outlet store through which you purchased or our sales office. If the function can be preserved by the repair, we will repair it at some costs on the customer request. ●As a principle, regardless of the guarantee period, the defect product should be brought into our company because the measuring instrument is required for adjustment during repair. Besides, the customer shall bear the transportation cost incurred during transferring to our company. If you need official trip repair or replacement machine during guarantee period, consult the outlet store through which you purchased or our sales office. ●If you have unclear points for the repair or after service during the guarantee period, consult the outlet store through which you purchased or our sales office.
16 9.Guarantee ● The contents in this manual are subject to change without prior notice. ● We take all possible measures for the contents stated in this manual, however, if it contains doubtful points, contact our sales office. ● We shall not be responsible for any influences resulting from use of this machine regardless of aforementioned provisions. ● The product specification and appearance are subject to change for further improvement without prior notice.
V20070510 <CONTACT US> HERUTU ELECTRONICS CORPORATION 62-1 Toyooka-cho, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 433-8103 Japan Tel.81-53-438-3555 Fax.81-53-438-3411 URL: http://www.herutu.co.jp Mail: webmaster@herutu.co.jp

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