Hobart D300 Users Manual F 18816 I&O Mixer

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IN

STR

UC

TION

S

701 S. RIDGE AVENUE

TROY, OHIO 45374-0001

937 332-3000

www.hobartcorp.com

FORM 18816 Rev. A (Feb. 2000)

D300 MIXER

D300 MIXERS

ML - 104421, 104423

– 2 –

© HOBART CORPORATION, 1994

Model D300 Mixer

– 3 –

Installation, Operation, and Care of

MODEL D300 MIXERS

SAVE THESE INSTRUCTIONS

GENERAL

The D300 Mixer (30 quart) features a 3/4 horsepower motor, a timer, and a #12 attachment hub as standard

equipment. The standard 30 quart mixer bowl can be equipped with a variety of agitators. A 20 quart bowl,

bowl adapter, and agitators are available options on the D300.

Bowl Guard is standard equipment on all D300 models.

Programmable Timer Controller is optional on D300 models.

These mixers can be ordered with deluxe finish, which includes a chrome plated transmission case, base,

bowl support, and pedestal.

A variety of attachments and accessories are available for all mixers. These are described in a separate

Use and Applications Handbook

which is furnished with each mixer.

INSTALLATION

UNPACKING

Immediately after unpacking the mixer, check for possible shipping damage. If this machine is found to

be damaged, save the packaging material and contact the carrier within 15 days of delivery.

Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine

data plate.

LOCATION

Place the mixer in its operating location. There should be adequate space around the mixer for the user

to operate the controls and install and remove bowls.

A Deck Plate Kit is available from Hobart and holes are provided in the base for permanent bolting to the

floor, although this is not necessary in normal installations. Four plastic plugs are supplied with the mixer

to plug these holes if they are not used.

– 4 –

ELECTRICAL CONNECTION

WARNING: ELECTRICAL AND GROUNDING CONNECTION MUST COMPLY WITH THE

APPLICABLE PORTION OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL

ELECTRICAL CODES.

WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE

DISCONNECT SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT.

ELECTRICAL DATA

Models Volts / Hz / Ph Rated Amps Circuit Size

(Amps)

Fuse Size *

(Amps)

60°C Copper

Wire Size

Circuit Size

(Amps)

Circuit Breaker **

(Amps)

60°C Copper

Wire Size

D300 115 / 60 / 1 10.2 15 15 14 20 20 12

D300 200 / 60 / 1 5.6 15 6 14 15 10 14

D300 230 / 60 / 1 5.1 15 6 14 15 10 14

D300 200 / 60 / 3 2.1 15 3 14 15 3 14

D300 230 / 60 / 3 2.0 15 3 14 15 3 14

D300 460 / 60 / 3 1.0 15 1 14 15 1 14

* Dual Element

Time-Delay Fuse

** Inverse Time

Circuit Breaker

Circuit Size (Minimum) & Fuse / Circuit Breaker Size (Maximum) compiled in accordance with the National Electrical Code (ANSI/NFPA 70), 1993 Edition.

A hole for 3⁄4" trade size conduit is located at the

bottom of the pedestal (Fig. 1). Make electrical

connections to the pigtail leads per the wiring

diagram supplied with the mixer.

Fig. 1

Check Rotation (Three-Phase Machines Only)

Three-phase machines must be connected so the planetary rotates in the direction of the arrow on the Drip

Cup. To check rotation:

Set the gear shift lever on 1.

Apply power to the mixer, set the Electro-Mechanical Timer on HOLD; or, if equipped with a

Programmable Timer Controller, set it on [ -- : -- ]. With the Bowl Support all the way up, momentarily

run the machine by pushing the START and then STOP buttons.

If rotation is incorrect, DISCONNECT ELECTRICAL POWER SUPPLY and interchange any two of

the incoming power supply leads.

– 5 –

PL-40143-1

Start Button

Timer

Stop Button

Gear Shift Lever

OPERATION

WARNING: MOVING BEATER IN BOWL, KEEP HANDS, CLOTHING, AND UTENSILS OUT WHILE IN

OPERATION, DO NOT USE WITHOUT INTERLOCKED GUARD.

Every D300 mixer is equipped with either an Electro-Mechanical Timer Control (described at the bottom

of this page) or a Programmable Timer Controller (described on pages 6 – 8). Also, become familiar with

the other operating parts (Fig. 2) and their functions, which are referenced throughout the

OPERATION

section (pages 5 – 11).

The Bowl Guard must be in position or the mixer will not operate. Refer to page 10.

If the Bowl Support is not all the way up, the mixer will not operate unless the START button is held in.

Fig. 2

ELECTRO-MECHANICAL TIMER CONTROLS (when equipped)

The START button is used to start the mixer.

The STOP button is used to stop the mixer.

The TIMER is used in conjunction with the START

button for timed mixing operations and will stop the

mixer when a preset time has elapsed.

For non-timed mixing — Set the timer on HOLD

and use the STOP button to stop the mixer.

Fig. 3

PL-40132-1

Controls

Drip Cup

Bowl Handle

Bowl Lift Handle

Alignment Pin

Bowl Clamp

Bowl Support

Attachment Hub

Bowl Guard

Agitator

Bowl

– 6 –

PROGRAMMABLE TIMER CONTROLLER (when equipped)

At Idle, the timer display

[ – – : – – ]

shows that no time has been set (Fig. 4).

Fig. 4

Timer Keys Programming Function (if the mixer is not mixing).

P1 Contains up to four preset times. Displays each preset time sequentially.

P2 Contains up to four additional preset times. Displays each preset time sequentially.

Knob Changes the time as indicated by the display.

Save Replaces the preset time with the indicated time.

Clear Returns to Idle from a programming function.

For Continuous Mixing . . .

START and STOP buttons control mixing operation.

Beginning from the Idle display

[ – – : – – ]

, press START to begin mixing. The M/C

indicator will be lit, and the total mixing time will be indicated (minutes and seconds).

Press STOP when mixing is done; the M/C indicator light goes off; and the Idle display

[––:– – ]

returns.

Using the Dial Timer to set the Mixing Time . . .

Beginning from the Idle display

[ – – : – – ]

, turn the KNOB to set the mixing time. The

M/C indicator will be lit.

START and STOP buttons control mixing operation.

Press START to begin mixing: The timer will countdown from the set time to

[ 00 : 00 ].

If STOP is pressed, both mixing and timer countdown will be interrupted. After

pressing STOP . . . Press START to resume both mixing and timer countdown;

or, press CLEAR to return to the Idle display.

When the timer reaches [ 00 : 00 ] the mixer stops; M/C indicator goes off; a beep tone

sounds for two seconds; and the Idle display

[ – – : – – ]

returns.

Time Display

Save Key

Clear Key

Knob

➤

Start

Button

Stop

Button

➤

➤

➤

➤

TIMER

CONTROLLER

1 2 3 4

TIME

P1

P2

M/C

SAVE

CLEAR

3

1

2

➜

STOP MIXER

BEFORE

CHANGING SPEEDS

START STOP

➤

P2

Key

P1

Key

M/C

Indicator

▼▼

➤

Gear

Shift

Lever

▼

– 7 –

PROGRAMMABLE TIMER CONTROLLER (when equipped) continued

Using the Preset Keys, P1 or P2, to set the Mixing Time . . .

Each preset key has four time settings. The indicator above the number 1, 2, 3, or 4 and the P1 or P2

indicator light identify which preset time is being displayed. The chart below shows the default settings;

the next page shows how to revise these preset times. The Dial Timer KNOB can be used to adjust the

mixing time if the knob is turned prior to pressing START.

Beginning from the Idle display

[ – – : – – ]

, press P1 or P2 to display the #1 preset mixing

time. (Pressing P1 or P2 again will display the next preset time, etc.)

☛ The Dial Timer KNOB can adjust the time.

START and STOP buttons control mixing operation.

Press START to begin mixing: The timer will countdown from the set time to [ 00 : 00 ].

If STOP is pressed, both mixing and timer countdown will be interrupted. After

pressing STOP . . . Press START to resume both mixing and timer countdown;

or, press CLEAR to return to the Idle display.

When the mixer is stopped, you may perform any appropriate task, such as the

following: Add ingredients, change speed, reset the timer, continue mixing, or unload.

When the timer reaches [ 00 : 00 ] the mixer stops; a beep tone sounds for two seconds;

and the next preset mixing time displays. When the last preset time reaches [ 00 : 00 ],

the P1 or P2 indicator goes off; and the Idle display

[ – – : – – ]

returns. Repeat from ☛

to complete four preset times.

The timer reverts to the Factory Programmed Preset Times after any power interruption:

Factory Programmed Preset Times

Preset Key Indicator

1 2 3 4

P1 01:00 02:00 10:00 00:00

P2 02:00 01:00 05:00 03:00

-

P1

-

P2

01:00

- - - -

1 2 3 4

Indicators above P1

and 1 indicate the

first preset time

contained in P1.

– 8 –

PROGRAMMABLE TIMER CONTROLLER (when equipped) continued

To Revise the Preset Mixing Times contained in P1 or P2 . . .

Each preset key has four preset time settings. The indicator above the number 1, 2, 3, or 4 and the P1 or

P2 indicator light identify which preset time is being displayed.

Beginning from the Idle display

[ – – : – – ]

, press P1 or P2 to display the #1 preset mixing

time. ( Pressing P1 or P2 again will display the next preset time, etc.)

☞ Turn the KNOB to change the time for the indicated preset.

• Press SAVE to retain the revised time and move to the next preset time.

Repeat from ☞ for each preset time (1, 2, 3, and 4 contained in P1 or P2).

Pressing CLEAR will retain the saved times and return to the Idle display

[ – – : – – ]

.

The timer reverts to the Factory Programmed Preset Times after any power interruption:

Factory Programmed Preset Times

Preset Key Indicator

1 2 3 4

P1 01:00 02:00 10:00 00:00

P2 02:00 01:00 05:00 03:00

-

P1

-

P2

01:00

- - - -

1 2 3 4

Indicators above P1

and 1 indicate the

first preset time

contained in P1.

– 9 –

CHANGING SPEEDS

The GEAR SHIFT LEVER is used to change speeds. Always stop the mixer before changing speeds. To

change speeds, push the STOP button, move the gear shift lever to the desired speed, and restart the

mixer by pushing the START button.

Mixer Speeds

Speed 1 (Low) — This speed is for heavy mixtures such as bread dough, heavy batters, and potatoes.

Speed 2 (Medium) — This speed is for light dough which must rise quickly, cake batters, and some

whipping operations.

Speed 3 (High) — This is a fast speed for light work, such as whipping cream, beating eggs, and mixing

thin batters.

BOWL LIFT HANDLE

The BOWL LIFT HANDLE is used to raise and lower the bowl. To raise the bowl, rotate the Handle

downward; to lower the bowl, rotate the Handle upward.

MIXING

This section explains operation of the mixer and how to install bowls, agitators, and attachments. A

separate

Use and Applications Handbook

is provided with the mixer which contains information on mixing

procedures and outlines specific uses for agitators, attachments, and accessories.

Bowl

New mixer bowls and agitators (beaters, whips, and dough arms) should be thoroughly washed with hot

water and a mild soap solution, rinsed with either a mild soda or vinegar solution, and thoroughly rinsed

with clear water BEFORE being used. This cleaning procedure should also be followed for bowls and

agitators before whipping egg whites or whole eggs.

The bowl must be installed before the agitator.

To install the bowl, fully lower the bowl support. Position the bowl so the alignment bracket on the back

of the bowl is in the bowl retainer on the bowl support and the alignment pins on the front of the bowl support

fit in the holes in the bowl. Lock the bowl in place by rotating the bowl clamps over the ears of the bowl.

If a bowl adapter is required, install it on the bowl support as you would the bowl and then install the bowl

on the adapter.

Agitator

To install an agitator, the bowl must be installed and fully lowered. Place the agitator in the bowl, push

it up on the agitator shaft, and turn it clockwise to seat the shaft pin in the slot of the agitator shank.

To Raise the Bowl While Mixing

To raise the bowl while the agitator is mixing the product (when required by recipe or when using the Bowl

Scraper Attachment): Load ingredients. Close Wire Cage Assembly. Select Low speed. To begin mixing,

press and hold the Start button; then raise the bowl.

– 10 –

Bowl Guard (Fig. 5)

The Wire Cage Assembly on the Bowl Guard can be rotated out-of-the-way to add ingredients or access

the bowl and agitator.

To rotate the Wire Cage Assembly to the rear . . .

Push the Latch in to release the Centering Pin from the Centering Ramp. Note how the grooves on the

nylon Retainers allow the Wire Cage to ride around the circular Ridge of the planetary Drip Cup. The Wire

Cage can rotate 360°; left or right. When the Wire Cage returns to the front and center position, the

Centering Pin is captured and held by the Centering Ramp, restricting rotation of the Wire Cage until the

Latch is pressed again.

The Wire Cage must be in the front-center position for the mixer to operate.

To remove the Wire Cage Assembly for cleaning . . .

Lower the Bowl. Rotate the Wire Cage to the rear. Remove both Agitator and Bowl. Return the Wire Cage

to the front.

While holding the Wire Cage securely with both hands, use your thumb to push down on the Black Release

Knob. Lower and remove the Wire Cage. Wash it in a sink or dishwasher; rinse with clear water; and dry

with a clean cloth.

The stainless steel Splash Guard can be wiped-off or washed easily with a cloth or sponge and warm

soapy water. Rinse with clear water. Dry with a clean cloth.

To reinstall the Wire Cage Assembly . . .

Hold the Wire Cage so its top ring is positioned around the planetary Drip Cup with the grooves in both

nylon Rear Retainers straddling the Ridge on the Drip Cup. Push-in the Front-Center Retainer until it stays

in and so that it's grooves also straddle the Ridge on the Drip Cup. The Wire Cage is properly assembled

when all three Retainers straddle the Ridge on the Drip Cup in the three opposed locations.

Rotate the Wire Cage out-of-the-way to install or remove the Agitator and Bowl or to add ingredients.

Return the Wire Cage to its front and center position to operate the mixer.

Latch

Rear Retainers

Ridge on Drip Cup

Wire Cage

Front-Center Retainer

Splash Guard

Centering Pin

Centering Ramp

Black Release Knob

Fig. 5

PL-40071-1

Wire Cage Rotated Left Latch Ridge On Drip Cup

Rear Retainer

Splash Guard

Wire Cage Front-Center Position

Front-Center

Retainer

Centering Ramp

Black Release Knob

Centering Pin

– 11 –

Attachments

To install an attachment, loosen the attachment hub thumb screw and remove the plug. Insert the

attachment into the attachment hub, making certain that the square shank of the attachment is in the

square driver of the mixer. Secure the attachment by tightening the thumb screw.

Move the gear shift lever to the desired speed. With the bowl support all the way up and the wire cage

in the front-center position, start the mixer to operate the attachment.

The meat and food chopper attachment should be operated in second or third speed. If material in the

cylinder stalls the mixer, push the STOP button at once. DO NOT attempt to restart the mixer in a lower

speed — remove the adjusting ring, knife, plate, and worm and clear any obstruction. THIS ATTACHMENT

MUST NOT BE USED TO CHOP BREAD CRUMBS.

NOTE: Do not use attachment hub while mixing.

Bowl Scraper Attachment

The Mixer Bowl Scraper Attachment (when ordered) is provided with a separate instruction manual

covering its installation, operation, use and care.

CLEANING

WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT

SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT BEFORE BEGINNING ANY

CLEANING PROCEDURE.

The mixer should be thoroughly cleaned daily.

A flat scraper and a brush are furnished to aid in cleaning bowls and agitators. Bowls and agitators should

be removed and cleaned in a sink.

DO NOT use a hose to clean the mixer — it should be washed with a clean damp cloth. The apron may

be removed by loosening the thumb screws.

The base allows ample room for cleaning under the mixer.

The Drip Cup-Splash Guard (which is secured by three screws) should be removed periodically and wiped

clean.

For cleaning the Bowl Guard (including both Wire Cage Assembly and Splash Guard), refer to page 10.

MAINTENANCE

WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE

DISCONNECT SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT BEFORE

BEGINNING ANY MAINTENANCE PROCEDURE.

LUBRICATION

Bowl Clamps

The bowl clamp area of the bowl support should be lubricated twice a year. Lightly coat with Lubriplate

630AA (supplied).

– 12 –

Bowl Lift

The bowl lift mechanism should be lubricated twice a year. Loosen the knob and remove the bowl lift

access cover from the rear of the pedestal. Lightly coat moving parts (Fig. 6) with Lubriplate 630AA

(supplied). Replace access cover and tighten knob.

Bowl Lift Slideways

The slideways (Fig. 7) should be lubricated once each month. Remove the apron (secured by two thumb

screws) from the front of the pedestal. Lightly coat both slideways with Lubriplate 630AA (supplied).

Replace the apron and thumbscrews.

Fig. 6 Fig. 7

TROUBLESHOOTING

SYMPTOMS POSSIBLE CAUSES

Mixer will not start. 1. Gear shift lever between gears (not fully engaged).

2. Circuit protector in open position — check fuse or

disconnect switch.

3. Mixer or attachment overloaded.

4. Bowl not all the way up.

5. Wire Cage Assembly is not in the front-center position.

FORM 18816 Rev. A (Feb. 2000) PRINTED IN U.S.A.

SERVICE

If service is needed on this equipment, contact your local Hobart Service Office.

PL-40171-1

Bowl Lift Mechanism

PL-40170-1

Bowl Lift Slideways