Honda Bf250 Bbjj 1000001 7999999 Owners Manual BF250A AH OM表紙_31ZX2600

2014-11-13

: Honda Honda-Bf250-Bbjj-1000001-7999999-Owners-Manual-108242 honda-bf250-bbjj-1000001-7999999-owners-manual-108242 honda pdf

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PANTONE 288 CVC
DIC F101 BLACK BF250A_AH-OM表紙_31ZX2601BF250A_AH-OM表紙_31ZX2601BF250A_AH-OM表紙_31ZX2601背幅4mm背幅4mm背幅4mm
BF250A
Includes US and Canadian Models
N HCAH
EM3
31ZX2601
00X31-ZX2-6010
100.2012.04
Printed in China
Click to Save As
Keep this Owners Manual handy, so you can refer to it at any time. This Owners
Manual is considered a permanent part of the outboard motor and should remain with
the outboard motor if resold.
© 2013 Honda Motor Co., Ltd. – All Rights Reserved
The information and specifications included in this publication were in effect at the
time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to
discontinue or change specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be reproduced
without written permission.
The engine exhaust from this
product contains chemicals
known to the State of California to
cause cancer, birth defects, or
other reproductive harm.
31ZX26030.book 0 ページ 2013年9月17日 火曜日 午後4時58分
1
INTRODUCTION
Congratulations on your selection of
a Honda outboard motor. We are
certain you will be pleased with your
purchase of one of the finest outboard
motors on the market.
We want to help you get the best
results from your new outboard motor
and to operate it safely. This manual
contains information on how to do
that; please read it carefully.
As you read this manual you will find
information preceded by a
symbol. That information
is intended to help you avoid damage
to your outboard motor, other
property, or the environment.
We suggest you read the warranty
policy to fully understand its
coverage and your responsibilities of
ownership.
When your outboard motor needs
scheduled maintenance, keep in mind
that your Honda Marine dealer is
specially trained in servicing Honda
outboard motors. Your Honda Marine
dealer is dedicated to your
satisfaction and will be pleased to
answer your questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
31ZX26030.book 1 ページ 2013年9月17日 火曜日 午後4時58分
2
INTRODUCTION
A FEW WORDS ABOUT
SAFETY
Your safety and the safety of others
are very important. And using this
outboard motor safely is an important
responsibility.
To help you make informed decisions
about safety, we have provided
operating procedures and other
information on labels and in this
manual. This information alerts you
to potential hazards that could hurt
you or others.
Of course, it is not practical or
possible to warn you about all the
hazards associated with operating or
maintaining an outboard motor. You
must use your own good judgment.
You will find important safety information in a variety of forms, including:
•Safety Labels – on the outboard motor.
Safety Messages – preceded by a safety alert symbol and one of three
signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
Safety Headings – such as IMPORTANT SAFETY INFORMATION.
Safety Section – such as OUTBOARD MOTOR SAFETY.
Instructions – how to use this outboard motor correctly and safely.
This entire book is filled with important safety information – please read it
carefully.
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
31ZX26030.book 2 ページ 2013年9月17日 火曜日 午後4時58分
CONTENTS
3
OUTBOARD MOTOR SAFETY ................................... 7
IMPORTANT SAFETY INFORMATION .............. 7
SAFETY LABEL LOCATION ................................ 9
CONTROLS AND FEATURES ................................... 10
CONTROL AND FEATURE IDENTIFICATION
CODES ................................................................ 10
COMPONENT AND CONTROL LOCATIONS ... 11
CONTROLS ............................................................ 16
Side-Mount Type
Ignition Switch .................................................... 16
Emergency Stop Switch Clip and Emergency
Stop Switch ..................................................... 17
Gearshift/Throttle Control Lever ........................ 17
Fast Idle Lever ..................................................... 19
Panel-Mount Type
Ignition Switch .................................................... 19
Emergency Stop Switch Clip and Emergency
Stop Switch ..................................................... 20
Gearshift/Throttle Control Lever ........................ 21
Fast Idle Button ................................................... 22
Top-Mount Type
Ignition Switch ....................................................23
Emergency Stop Switch Clip and Emergency
Stop Switch ......................................................23
Gearshift/Throttle Control Lever .........................24
Fast Idle Button ...................................................25
Common Controls
Power Trim/Tilt Switch .......................................26
Power Tilt Switch ................................................27
Manual Relief Valve ............................................27
Tilt Lock Lever ....................................................27
Engine Cover Latch .............................................28
Trim Tab ..............................................................28
INSTRUMENTS .....................................................28
Trim Meter (optional equipment) ........................28
Tachometer (optional equipment) .......................29
NMEA Interface Coupler ....................................29
31ZX26030.book 3 ページ 2013年9月17日 火曜日 午後4時58分
CONTENTS
4
INDICATORS ......................................................... 30
Alternator (ACG) Indicator ................................. 30
Malfunction Indicator .......................................... 30
Oil Pressure Indicator .......................................... 31
Overheat Indicator ............................................... 31
Cooling System Indicator .................................... 32
OTHER FEATURES .............................................. 32
Water Separator Buzzer ...................................... 32
Rev Limiter ......................................................... 33
Anodes ................................................................. 33
Fuel Priming Bulb ............................................... 33
BEFORE OPERATION ................................................ 34
ARE YOU READY TO GET UNDERWAY? ....... 34
IS YOUR OUTBOARD MOTOR
READY TO GO? ................................................ 34
OPERATION .................................................................36
SAFE OPERATING PRECAUTIONS ...................36
BREAK-IN PROCEDURE .....................................36
FUEL PRIMING .....................................................37
INFREQUENT OR OCCASIONAL USE ..............37
STARTING THE ENGINE .....................................38
Side-Mount Type .................................................38
Panel-Mount Type ...............................................41
Top-Mount Type ..................................................43
STOPPING THE ENGINE ......................................46
Emergency Engine Stopping ...............................46
Normal Engine Stopping .....................................47
GEARSHIFT AND
THROTTLE OPERATION .............................48
Side-Mount Type .................................................48
Panel-Mount Type ...............................................48
Top-Mount Type ..................................................48
STEERING ..............................................................50
CRUISING ..............................................................50
SHALLOW WATER OPERATION .......................52
MOORING, BEACHING, LAUNCHING ..............53
MULTIPLE OUTBOARD MOTORS .....................54
31ZX26030.book 4 ページ 2013年9月17日 火曜日 午後4時58分
CONTENTS
5
SERVICING YOUR OUTBOARD MOTOR ............... 55
THE IMPORTANCE OF MAINTENANCE .......... 55
MAINTENANCE SAFETY ................................... 56
TOOL KIT and OWNER’S MANUAL .................. 57
SPARE EMERGENCY STOP SWITCH CLIP
(applicable types) ................................................ 57
MAINTENANCE SCHEDULE .............................. 58
TRIM TAB ADJUSTMENT ................................... 60
MANUAL RELIEF VALVE .................................. 61
ENGINE COVER REMOVAL AND
INSTALLATION ................................................ 61
Engine Oil Level Check ...................................... 62
Engine Oil Change .............................................. 64
Oil Filter Change ................................................. 65
Engine Oil Recommendations ............................. 66
Lubrication Points ............................................... 67
Spark Plug Service ...............................................68
REFUELING ...........................................................72
FUEL RECOMMENDATIONS ..............................73
Fuel Filter Inspection and Replacement ..............73
Water Separator Inspection and Service ..............77
Anode Replacement .............................................80
Propeller Replacement .........................................81
Inspect After Operating .......................................82
CLEANING AND FLUSHING .....................................83
Cleaning and Flushing .........................................83
STORAGE .....................................................................85
Fuel ......................................................................85
Engine Oil ............................................................87
HOISTING THE OUTBOARD MOTOR ...............88
STORAGE PRECAUTIONS ..................................88
REMOVAL FROM STORAGE ..............................89
31ZX26030.book 5 ページ 2013年9月17日 火曜日 午後4時58分
CONTENTS
6
TRANSPORTING ......................................................... 90
WITH OUTBOARD MOTOR
INSTALLED ON BOAT .................................... 90
WITH OUTBOARD MOTOR
REMOVED FROM BOAT ................................. 90
TAKING CARE OF UNEXPECTED PROBLEMS ..... 91
ENGINE WILL NOT START ................................ 91
HARD STARTING OR STALLS AFTER
STARTING ......................................................... 94
ENGINE OVERHEATS ......................................... 95
FUSES ..................................................................... 96
Electric Starter Will Not Operate ........................ 96
Battery Will Not Charge ..................................... 96
Fuse Replacement ............................................... 96
OIL PRESSURE INDICATOR GOES OFF AND
ENGINE SPEED IS LIMITED ........................... 99
OVERHEAT INDICATOR COMES ON AND
ENGINE SPEED IS LIMITED ......................... 100
WATER SEPARATOR BUZZER SOUNDS ....... 101
SUBMERGED OUTBOARD MOTOR ................ 102
TECHNICAL INFORMATION ..................................104
Serial Number Locations ...................................104
Battery ...............................................................105
Emission Control System Information ..............106
Star Label ...........................................................109
Specifications .....................................................111
CONSUMER INFORMATION ..................................113
Honda Publications ............................................113
Customer Service Information ...........................113
Warranty Statements ..........................................116
Distributor’s Limited Warranty .........................116
Emission Control System Warranty ..................121
Distributor’s Warranty .......................................125
INDEX .........................................................................128
31ZX26030.book 6 ページ 2013年9月17日 火曜日 午後4時58分
7
OUTBOARD MOTOR SAFETY
IMPORTANT SAFETY
INFORMATION
The Honda BF250A outboard motor
is designed for use with boats that
have a suitable manufacturers power
recommendation. Other uses can
result in injury to the operator or
damage to the outboard motor and
other property.
Most injuries or property damage can
be prevented if you follow all
instructions in this manual and on the
outboard motor. The most common
hazards are discussed in this chapter,
along with the best way to protect
yourself and others.
Operator Responsibility
It is the operators responsibility to
provide the necessary safeguards to
protect people and property. Know
how to stop the engine quickly in
case of emergency. Understand the
use of all controls.
Stop the engine immediately if
anyone falls overboard, and do not
run the engine while the boat is
near anyone in the water.
Always stop the engine if you must
leave the controls for any reason.
Attach the emergency stop switch
lanyard securely to the operator.
Always wear a PFD (Personal
Flotation Device) while on the
boat.
Familiarize yourself with all laws
and regulations relating to boating
and the use of outboard motors.
Be sure that anyone who operates
the outboard motor receives proper
instruction.
Be sure the outboard motor is
properly mounted on the boat.
Do not remove the engine cover
while the engine is running.
31ZX26030.book 7 ページ 2013年9月17日 火曜日 午後4時58分
8
OUTBOARD MOTOR SAFETY
Refuel With Care
Gasoline is extremely flammable,
and gasoline vapor can explode.
Refuel outdoors, in a
well-ventilated area, with the
engine stopped. Never smoke near
gasoline, and keep other flames and
sparks away.
Refuel carefully to avoid spilling
fuel. Avoid overfilling the fuel
tank.
After refueling, tighten the fuel
tank cap securely. If any fuel is
spilled, make sure the area is dry
before starting the engine.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon
monoxide, a colorless, odorless gas.
Breathing carbon monoxide can
cause loss of consciousness and may
lead to death.
If you run the engine in an area that is
confined, or even partly enclosed, the
air you breathe could contain a
dangerous amount of exhaust gas.
Never run your outboard inside a
garage or other enclosure.
31ZX26030.book 8 ページ 2013年9月17日 火曜日 午後4時58分
9
OUTBOARD MOTOR SAFETY
SAFETY LABEL LOCATION
(1) US, Puerto Rico, and US Virgin Islands Types
The label shown here contains important safety information. Please read it
carefully. This label is considered a permanent part of your outboard motor. If
the label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
Canadian Types
(2) Canadian Types only
*: Canadian types only
(1)
(2)*
Canadian Types
Honda outboard motor is
designed to give safe and
dependable service if operated
according to instructions.
Read and understand the
Owner’s Manual before
operating the outboard motor.
Failure to do so could result in
personal injury or equipment
damage.
31ZX26030.book 9 ページ 2013年9月17日 火曜日 午後4時58分
10
CONTROLS AND FEATURES
CONTROL AND FEATURE IDENTIFICATION CODES
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
Model BF250A
Type LA XA
XC
XCA
XCC
XXA
XXC XXCA
Transom Height
20.0 in (508 mm)
25.0 in (635 mm) • •
30.0 in (762 mm) • •
Standard Rotating Propeller Shaft • •
Counterrotating Propeller Shaft • •
Power Trim/Tilt • • • •
TYPE CODE (example)
LCA
Destination
A: American C: Canadian
Rotating direction of propeller shaft
C: Counterrotating propeller shaft
None: Standard rotating propeller shaft
Transom Height
L: 20.0 in (508 mm), XL: 25.0 in (635 mm), XXL: 30.0 in (762 mm)
31ZX26030.book 10 ページ 2013年9月17日 火曜日 午後4時58分
11
CONTROLS AND FEATURES
COMPONENT AND CONTROL LOCATIONS
ENGINE COVER
ENGINE COVER
LATCH
MANUAL
RELIEF
VA LV E
ANODE
COOLING WATER INTAKE PORT
(each side) PROPELLER
EXHAUST PORT/
WATER OUTLET
PORT
ANTIVENTILATION
PLATE
ANODE
IDLE PORT
POWER TILT SWITCH COOLING SYSTEM INDICATOR
TILT LOCK LEVER
PRODUCT
IDENTIFICATION
NUMBER
TRIM TAB
ANODE
ENGINE OIL
DRAIN BOLT
(inside cover)
FLUSH PORT
CONNECTOR
STERN
BRACKET
31ZX26030.book 11 ページ 2013年9月17日 火曜日 午後4時58分
12
CONTROLS AND FEATURES
SPARK PLUGS
(under coil)
OIL LEVEL DIPSTICK FUEL FILTER
(inside strainer cup)
NMEA INTERFACE COUPLER
JUNCTION BOX
(FUSES)
OIL FILLER CAP
WATER SEPARATOR
SPARK PLUGS
(under coil)
31ZX26030.book 12 ページ 2013年9月17日 火曜日 午後4時58分
13
CONTROLS AND FEATURES
Remote Controls (optional equipment)
(SIDE-MOUNT REMOTE CONTROL)
GEARSHIFT/THROTTLE
CONTROL LEVER
POWER TRIM/TILT
SWITCH
SPARE SWITCH
CLIP
BUZZER
(inside)
CONTROL LEVER
FRICTION ADJUSTER
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
IGNITION
SWITCH
FAST IDLE
LEVER
NEUTRAL RELEASE
LEVER
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
(PANEL-MOUNT REMOTE CONTROL)
GEARSHIFT/THROTTLE
CONTROL LEVER
POWER TRIM/TILT
SWITCH
FAST IDLE BUTTON
CONTROL PANEL
(for PANEL-MOUNT type)
BUZZER
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH CLIP
IGNITION
SWITCH
NEUTRAL RELEASE
LEVER
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
EMERGENCY
STOP SWITCH
31ZX26030.book 13 ページ 2013年9月17日 火曜日 午後4時58分
14
CONTROLS AND FEATURES
(SINGLE TOP-MOUNT REMOTE CONTROL)
GEARSHIFT/THROTTLE
CONTROL LEVER
POWER
TRIM/TILT
SWITCH
CONTROL PANEL
(for TOP-MOUNT SINGLE type)
BUZZER
IGNITION
SWITCH
POWER TRIM/TILT
SWITCH (LEFT)
GEARSHIFT/THROTTLE
CONTROL LEVERS
POWER TRIM/TILT
SWITCH (RIGHT)
(DUAL TOP-MOUNT REMOTE CONTROL)
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY
STOP SWITCH
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
FAST IDLE
BUTTON
(for TOP-MOUNT DUAL type)
FAST IDLE
BUTTON
31ZX26030.book 14 ページ 2013年9月17日 火曜日 午後4時58分
15
CONTROLS AND FEATURES
Tachometer
(optional equipment)
Trim Meter
(optional equipment)
31ZX26030.book 15 ページ 2013年9月17日 火曜日 午後4時58分
16
CONTROLS AND FEATURES
CONTROLS
Side-Mount Type
Ignition Switch
The ignition switch controls the
ignition system and the starter motor.
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p. 38) and
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
OFF
ON START
IGNITION
SWITCH
31ZX26030.book 16 ページ 2013年9月17日 火曜日 午後4時58分
17
CONTROLS AND FEATURES
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operators PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip is stored in a slot
in the control housing (optional
equipment).
Gearshift/Throttle Control
Lever
The gearshift/throttle control lever
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
CLIP
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY
STOP SWITCH
LANYARD SPARE SWITCH CLIP
GEARSHIFT/THROTTLE
CONTROL LEVER
NEUTRAL RELEASE
LEVER
31ZX26030.book 17 ページ 2013年9月17日 火曜日 午後4時58分
18
CONTROLS AND FEATURES
Moving the control lever 30° from N
(neutral) selects the gear, and further
movement increases engine speed.
The control lever automatically locks
itself in the N (neutral) position. To
move the lever out of the N (neutral)
position, you must squeeze the neutral
release lever on the underside of the
lever handle.
A friction adjuster near the base of the
control lever(s) adjusts the operating
resistance of the control lever(s).
Refer to p. 49.
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
MAXIMUM
F (FORWARD)
SHIFT
30°
N (NEUTRAL)
R (REVERSE)
GEARSHIFT/THROTTLE
CONTROL LEVER
THROTTLE OPENING
MINIMUM
30°
SHIFT
MINIMUM
THROTTLE OPENING
MAXIMUM
31ZX26030.book 18 ページ 2013年9月17日 火曜日 午後4時58分
19
CONTROLS AND FEATURES
Fast Idle Lever
Use the fast idle lever to accelerate
engine warm-up after starting the
engine. Do not use the fast idle lever
when starting the engine.
See page 40 for engine warm-up
instructions.
The fast idle lever allows you to
increase the idle speed only when the
control lever is in the N (neutral)
position. Place the fast idle lever in its
lowest position to cancel the fast idle
and return the control lever to normal
operation.
Panel-Mount Type
Ignition Switch
The ignition switch controls the
ignition system and the starter motor.
FAST IDLE LEVER
N (NEUTRAL) MAXIMUM
FAST IDLE
LOWEST
POSITION
FAST IDLE LEVER
IGNITION
SWITCH
OFF
ON START
31ZX26030.book 19 ページ 2013年9月17日 火曜日 午後4時58分
20
CONTROLS AND FEATURES
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p. 41) and
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operators PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip (optional
equipment) can be stored in the tool
bag.
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD SPARE SWITCH CLIP
(optional equipment)
31ZX26030.book 20 ページ 2013年9月17日 火曜日 午後4時58分
21
CONTROLS AND FEATURES
Gearshift/Throttle Control
Lever
The gearshift/throttle control lever
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears. Moving the control lever 35° from N
(neutral) selects the gear, and further
movement increases engine speed.
The control lever automatically locks
itself in the N (neutral) position. To
move the lever out of the N (neutral)
position, you must squeeze the
neutral release lever on the underside
of the lever handle.
A friction adjuster near the base of
the control lever adjusts the operating
resistance of the control lever. Refer
to p. 49.
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
GEARSHIFT/THROTTLE
CONTROL LEVER
NEUTRAL RELEASE
LEVER
MAXIMUM
F (FORWARD)
SHIFT
35°
N (NEUTRAL)
THROTTLE OPENING
MINIMUM
35° R (REVERSE)
SHIFT
MINIMUM
THROTTLE OPENING
MAXIMUM
GEARSHIFT/THROTTLE
CONTROL LEVER
31ZX26030.book 21 ページ 2013年9月17日 火曜日 午後4時58分
22
CONTROLS AND FEATURES
Fast Idle Button
Use the fast idle button to accelerate
engine warm-up after starting the
engine. Do not use the fast idle button
when starting the engine.
See page 42 for engine warm-up
instructions.
The fast idle button allows you to
increase the idle speed without
engaging the drive gears. Move the
control lever forward or reverse after
pushing in the fast idle button to
increase the idle speed.
It is necessary to position the control
lever in the N (neutral) position to
push in the fast idle button.
Return the control lever to N (neutral)
position to cancel the fast idle
operation.
FAST IDLE BUTTON
F (FORWARD)
N (NEUTRAL)
R (REVERSE)
NEUTRAL
RELEASE
LEVER
CONTROL
LEVER
Push
FAST IDLE BUTTON
Pull up
31ZX26030.book 22 ページ 2013年9月17日 火曜日 午後4時58分
23
CONTROLS AND FEATURES
Top-Mount Type
Ignition Switch
The ignition switch controls the
ignition system and the starter motor.
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p. 44) and
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operators PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip (optional
equipment) can be stored in the tool
bag.
OFF
ON START
IGNITION
SWITCH
EMERGENCY STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
SPARE SWITCH CLIP
(optional equipment)
31ZX26030.book 23 ページ 2013年9月17日 火曜日 午後4時58分
24
CONTROLS AND FEATURES
Gearshift/Throttle Control
Lever
The gearshift/throttle control lever(s)
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
Moving the control lever 35° from N
(neutral) selects the gear, and further
movement increases engine speed.
A friction adjuster inside the control
box adjusts the operating resistance
of the control lever(s). Refer to p. 49.
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
SINGLE TYPE
GEARSHIFT/
THROTTLE
CONTROL
LEVER
DUAL TYPE
GEARSHIFT/THROTTLE
CONTROL LEVERS
MAXIMUM
SHIFT
F (FORWARD)
35°
N (NEUTRAL)
R (REVERSE)
GEARSHIFT/THROTTLE
CONTROL LEVER
THROTTLE OPENING
MINIMUM
THROTTLE OPENING
MINIMUM
SHIFT
35°
MAXIMUM
31ZX26030.book 24 ページ 2013年9月17日 火曜日 午後4時58分
25
CONTROLS AND FEATURES
Fast Idle Button
Use the fast idle button to accelerate
engine warm-up after starting the
engine. Do not use the fast idle button
when starting the engine.
See page 45 for engine warm-up
instructions.
The fast idle button allows you to
increase the idle speed without
engaging the drive gears. Move the
control lever forward or reverse after
pushing in the fast idle button to
increase the idle speed.
It is necessary to position the control
lever in the N (neutral) position to
push in the fast idle button.
Return the control lever to N (neutral)
position to cancel the fast idle
operation.
FAST IDLE BUTTON
F (FORWARD)
N (NEUTRAL)
R (REVERSE)
CONTROL
LEVER
Push
FAST IDLE BUTTON
31ZX26030.book 25 ページ 2013年9月17日 火曜日 午後4時58分
26
CONTROLS AND FEATURES
Common Controls
Power Trim/Tilt Switch
(side-mount type)
POWER
TRIM/TILT
SWITCH
CONTROL
LEVER
(panel-mount type)
POWER TRIM/TILT SWITCH
CONTROL LEVER
DUAL TYPE
(top-mount type)
SINGLE TYPE
POWER TRIM/TILT SWITCH
CONTROL
LEVER
(LEFT)
POWER TRIM/TILT SWITCH
(RIGHT)
CONTROL
LEVERS
The power trim/tilt switch is located
on the control lever. It is a rocker
switch with UP and DN (down)
positions for changing the angle of
the outboard motor.
You can use the power trim/tilt switch
anytime whether the boat is
underway, stopped, or the ignition
switch is in the OFF position. It is
necessary for the ignition switch to be
in the ON position for the trim meter
to indicate the outboard motor angle.
Trim the outboard motor to obtain the
best performance and stability (p. 50).
Tilt the outboard motor for shallow
water operation, beaching, launching,
or mooring.
For dual mount outboard motors, tilt
them up at the same time.
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27
CONTROLS AND FEATURES
Power Tilt Switch
The power tilt switch is located on the
engine pan. It is a rocker switch with
UP and DN (down) positions for
changing the angle of the outboard
motor.
The power tilt switch will operate
without turning the ignition switch
ON.
This switch is used with the engine
stopped to raise the outboard motor
for mooring, trailering, or
maintenance.
Manual Relief Valve
The outboard motor can be tilted
manually after opening the manual
relief valve. This allows the outboard
motor to be tilted up or down when
no battery is connected.
Tilt Lock Lever
The tilt lock lever is used to support
the outboard motor in the fully-raised
position.
When the boat is to be moored for a
long time, tilt the outboard motor up
as far as it will go. Then move the tilt
lock lever to the LOCK position, and
gently lower the outboard motor until
the lever contacts the stern bracket.
POWER TILT SWITCH MANUAL RELIEF VALVE
POWER
(To fix)
MANUAL
(To release)
TILT LOCK LEVER
FREE
LOCK
31ZX26030.book 27 ページ 2013年9月17日 火曜日 午後4時58分
28
CONTROLS AND FEATURES
Engine Cover Latch
The engine cover latch fastens the
engine cover to the outboard motor.
Trim Tab
The trim tab compensates for ‘‘torque
steer,’’ which is a reaction of the
outboard motor to propeller rotation.
If uncompensated, torque steer would
make the outboard motor tend to turn
to one side.
When the trim tab is correctly
adjusted (p. 60), steering effort is
equal in either direction.
INSTRUMENTS
Trim Meter
(optional equipment)
The trim meter indicates the relative
trim angle of the outboard motor.
Refer to the trim meter when using
the power trim/tilt switch to achieve
the best performance from the boat.
UNLOCK
ENGINE COVER LATCH
TIGHTENING
BOLT
TRIM TAB
TRIM METER
31ZX26030.book 28 ページ 2013年9月17日 火曜日 午後4時58分
29
CONTROLS AND FEATURES
Tachometer
(optional equipment)
The tachometer shows engine speed
in revolutions per minute.
Refer to the tachometer when using
the throttle and power trim/tilt
controls to achieve the best
performance from the boat.
NMEA Interface Coupler
The NMEA2000® interface coupler
can provide information regarding
engine speed, fuel consumption, and
various warnings to an existing
NMEA2000 network via an optional
interface cable. Contact your dealer
for more information.
TACHOMETER
NMEA INTERFACE COUPLER
31ZX26030.book 29 ページ 2013年9月17日 火曜日 午後4時58分
30
CONTROLS AND FEATURES
INDICATORS
The indicator lights come on and the
buzzer sounds when you turn the
ignition switch ON, allowing you to
see that they are working. If an
indicator does not light during this
test, it cannot alert you if that system
develops a problem. Have your
Honda Marine dealer check for
burned-out bulbs or other problems.
Under normal conditions, the
following occur when the ignition
switch is turned ON:
1. The ACG, Malfunction, Oil
Pressure, and Overheat indicators
light.
2. The buzzer will beep twice.
3. The Malfunction, Oil Pressure, and
Overheat indicators will go out
after the second beep.
4. The ACG indicator will go out
after the engine starts.
5. The Oil Pressure indicator will
light again after the engine starts
and will stay lit to indicate the oil
pressure is normal.
Alternator (ACG) Indicator
The ACG indicator turns on and the
buzzer sounds in one-second intervals
when the charging system is faulty.
Malfunction Indicator
When the engine control system
detects an engine control system
malfunction, the malfunction
indicator turns on and the buzzer
sounds at one-second intervals.
(side-mount type)
ACG INDICATOR
(RED)
BUZZER
(panel-mount/top-mount types)
ACG INDICATOR
(RED)
BUZZER
(side-mount type)
MALFUNCTION
INDICATOR
(RED)
BUZZER
(panel-mount/top-mount types)
MALFUNCTION
INDICATOR
(RED)
BUZZER
31ZX26030.book 30 ページ 2013年9月17日 火曜日 午後4時58分
31
CONTROLS AND FEATURES
Oil Pressure Indicator When the oil pressure indicator is lit,
oil pressure is OK.
If oil pressure becomes low, the
indicator will go off, and the engine
protection system will limit engine
speed. Refer to TAKING CARE OF
UNEXPECTED PROBLEMS, on
p. 99.
All models are equipped with a
buzzer that sounds continuously
when the oil pressure indicator goes
off.
Low oil pressure indicates that the
engine oil level is low or that there is
a problem with the engine lubrication
system.
Overheat Indicator
(side-mount type)
OIL PRESSURE
INDICATOR
(GREEN)
BUZZER
(panel-mount/top-mount types)
OIL PRESSURE
INDICATOR
(GREEN)
BUZZER
(side-mount type)
OVERHEAT
INDICATOR
(RED)
BUZZER
(panel-mount/top-mount types)
OVERHEAT
INDICATOR
(RED)
BUZZER
31ZX26030.book 31 ページ 2013年9月17日 火曜日 午後4時58分
32
CONTROLS AND FEATURES
When the alert triggers, the overheat
indicator comes on and the buzzer
sounds a steady tone as the engine
speed is reduced to 1,800 rpm. If the
condition persists for another 20
seconds, the engine shuts off. Refer to
TAKING CARE OF
UNEXPECTED PROBLEMS, on
p. 100.
All models are equipped with a
buzzer that sounds continuously
when the red light comes on.
Engine overheating may be the result
of clogged water intakes.
Cooling System Indicator
Water should flow from the cooling
system indicator while the engine is
running. This shows that water is
circulating through the cooling
system.
If water stops flowing while the
engine is running, it indicates a
cooling system problem, such as
clogged water intakes, which will
cause engine overheating.
OTHER FEATURES
Water Separator Buzzer
The water separator buzzer sounds a
rapid, repeating signal when water
has accumulated in the water
separator.
COOLING SYSTEM INDICATOR
WATER SEPARATOR
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33
CONTROLS AND FEATURES
Rev Limiter
The engine is equipped with a rev
limiter to prevent the possibility of
mechanical damage from excessive
engine speed.
The rev limiter may be activated
during operation, limiting engine
speed, if the outboard motor is
trimmed or tilted up excessively, or
when propeller ventilation occurs
during a sharp turn.
If the rev limiter is activated, check
the trim angle of the outboard motor.
Check to see if the correct propeller is
installed.
Anodes
The anodes are made of a sacrificial
material that helps to protect the
outboard motor from corrosion.
There are two anodes on the gear
case, one on the stern bracket and
four small anodes in the water
passages of the engine block.
Fuel Priming Bulb
A priming bulb is built into the fuel
hose that connects the fuel tank to the
outboard motor.
Before starting the engine, hold the
priming bulb up in the direction of the
arrow; then squeeze the priming bulb
until it feels firm. This will ensure
that fuel is supplied to the engine
(p. 37).
ANODE
(each side)
ANODE
(stern bracket)
UP
OUTLET END
(outboard motor side)
PRIMING BULB
INLET END (tank side)
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34
BEFORE OPERATION
ARE YOU READY TO GET
UNDERWAY?
Your safety is your responsibility. A
little time spent in preparation will
significantly reduce your risk of
injury.
Knowledge
Read and understand this manual.
Know what the controls do and how
to operate them.
Familiarize yourself with the
outboard motor and its operation
before you get underway. Know what
to do in case of an emergency.
Familiarize yourself with all laws and
regulations relating to boating and the
use of outboard motors.
Safety
Always wear a PFD (Personal
Flotation Device) while on the boat.
Attach the emergency stop switch
lanyard securely to the operator or to
the operators PFD.
IS YOUR OUTBOARD
MOTOR READY TO GO?
For your safety, and to maximize the
service life of your equipment, it is
very important to take a few moments
before you operate the outboard
motor to check its condition.
Be sure to take care of any problem
you find, or have your authorized
Honda Marine dealer correct it,
before you operate the outboard
motor.
Before beginning your pre-operation
checks, be sure the ignition switch is
in the OFF position.
Improperly maintaining this
outboard motor or failing to
correct a problem before
operation can cause a
malfunction in which you could
be seriously hurt or killed.
Always perform a pre-operation
inspection before each operation,
and correct any problem.
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35
BEFORE OPERATION
Safety Inspection
Before each use, look around and
underneath the engine for signs of
oil or gasoline leaks.
Check that the fuel hose is
undamaged and properly
connected.
Wipe up any spills before starting
the engine.
Check the stern bracket to be sure
the outboard motor is securely
installed.
Check that all controls are
operating properly.
Replace any damaged parts.
Check that all fasteners are in place
and securely tightened.
Check the emergency stop switch
for proper operation. Start the
engine (p. 17, 20 or 23). Make sure
the engine stops by pulling the
emergency stop switch clip from
the emergency stop switch.
Maintenance Inspection
Check the engine oil level (p. 62).
Running the engine with a low oil
level can cause engine damage.
Check to be sure the propeller is
undamaged and the castle nut is
secured with the cotter pin (p. 81).
Check that the anodes are securely
attached to the stern bracket and
the gear case (p. 80) and are not
excessively worn. The anodes help
protect the outboard motor from
corrosion.
Make sure the tool kit is onboard
(p. 57). Replace any missing items.
Check the fuel level in the fuel tank
(p. 72).
Check that the battery fluid is
between the upper and lower
levels, and the battery leads are
connected securely.
Check the fuel filter for water or
sediment accumulated (p. 74).
31ZX26030.book 35 ページ 2013年9月17日 火曜日 午後4時58分
36
OPERATION
SAFE OPERATING
PRECAUTIONS
To safely realize the full potential of
this outboard motor, you need a
complete understanding of its
operation and a certain amount of
practice with its controls.
Before operating the outboard motor
for the first time, please review the
IMPORTANT SAFETY
INFORMATION on page 7 and the
chapter titled BEFORE OPERATION.
For your safety, do not start or run the
engine in a confined or partly
enclosed area. Your engine’s exhaust
contains poisonous carbon monoxide,
a colorless, odorless gas that can
collect rapidly. Breathing carbon
monoxide can cause loss of
consciousness and may lead to death.
BREAK-IN PROCEDURE
Break-in period: 10 hours
Proper break-in operation allows the
moving parts to wear in smoothly for
best performance and long service
life. Avoid continuous operation at a
steady speed.
First 15 minutes:
Run the engine at trolling speed. Use
the minimum throttle opening
necessary to operate the boat at a safe
trolling speed.
Next 45 minutes:
Run the engine up to a maximum of
2,000 to 3,000 rpm, which is about
10% to 30% of maximum throttle
opening. Operating at maximum
2,000~3,000 rpm should be limited to
50% of the 45 minutes.
Next 60 minutes:
Run the engine up to a maximum of
4,000 to 5,000 rpm, which is about
50% to 80% of maximum throttle
opening. Operating at maximum
4,000~5,000 rpm should be limited to
50% of the 60 minutes.
30-second full-throttle bursts are OK,
but do not operate the engine
continuously at full throttle.
For boats that plane easily, bring the
boat up on plane, and then reduce the
throttle opening to the recommended
rpm range.
Next 8 hours:
Do not run the engine at full throttle
for more than 5 minutes at a time.
31ZX26030.book 36 ページ 2013年9月17日 火曜日 午後4時58分
37
OPERATION
FUEL PRIMING
Hold the priming bulb up in the
direction of the arrow; then squeeze
the priming bulb several times until it
feels firm, indicating that fuel has
reached the engine.
Check to be sure there are no fuel
leaks before starting the engine.
Do not touch the priming bulb with
the engine running or when tilting up
the outboard motor. The vapor
separator could overflow.
INFREQUENT OR
OCCASIONAL USE
If your outboard motor will be used
on an infrequent or intermittent basis,
please refer to the fuel section of the
STORAGE chapter (p. 85) for
additional information regarding fuel
deterioration.
UP
OUTLET END
(outboard motor side)
PRIMING BULB
INLET END
(tank side)
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
Stop the engine and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
31ZX26030.book 37 ページ 2013年9月17日 火曜日 午後4時58分
38
OPERATION
STARTING THE ENGINE
Control
Side-Mount Type .......................P. 38
Panel-Mount Type ..................... P. 41
Top-Mount Type ........................P. 43
Side-Mount Type
1. Put the emergency stop switch clip
in the emergency stop switch, and
attach the emergency stop switch
lanyard securely to the operator or
to the operators PFD (Personal
Flotation Device).
The engine will not start or run
unless the emergency stop switch
clip is in the emergency stop
switch.
The emergency stop switch clip
and emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away
from the controls while operating
the boat.
Always attach the emergency stop
switch lanyard securely to the
operator or to the operators PFD
before starting the engine.
2. Set the control lever in the N
(neutral) position.
The engine will not start if the F
(forward) or R (reverse) gears are
engaged.
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
N (NEUTRAL)
CONTROL
LEVER
31ZX26030.book 38 ページ 2013年9月17日 火曜日 午後4時58分
39
OPERATION
3. Leave the fast idle lever in the
OFF (fully lowered) position.
The fast idle lever cannot be raised
unless the control lever is in the N
(neutral) position.
The control lever cannot be moved
away from the N (neutral) position
unless the fast idle lever is lowered.
4. Turn the ignition switch key to the
ON position; the buzzer will sound
twice.
5. Turn the ignition switch key to the
START position and hold it there
until the engine starts.
When the engine starts, release the
key, allowing it to return to the ON
position.
If the engine fails to start within 5
seconds, release the key and wait at
least 10 seconds before operating
the starter again.
Using the electric starter for more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
Turning the ignition switch key to
the START position while the
engine is running can damage the
starter motor and flywheel.
LOWEST
POSITION
FAST IDLE LEVER
OFF
ON START
IGNITION SWITCH KEY
31ZX26030.book 39 ページ 2013年9月17日 火曜日 午後4時58分
40
OPERATION
6. Before getting underway, allow the
engine to warm-up sufficiently to
ensure good performance.
Above 41°F (5°C), warm-up the
engine for 2 or 3 minutes.
Below 41°F (5°C), warm-up the
engine for at least 10 minutes at
2,000 rpm. Raise the fast idle lever
to achieve approximately 2,000
rpm.
If the engine is not properly
warmed up before raising the
engine speed, the buzzer and
overheat indicator may activate
and the engine speed will be
automatically reduced.
The cooling system may freeze in
areas where the temperature
reaches 32°F (0°C) or below.
Cruising at high speed without
warming the engine up may cause
engine damage.
During the warm-up period, check
the oil pressure indicator (p. 31),
overheat indicator (p. 31), and
cooling system indicator (p. 32).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
TAKING CARE OF
UNEXPECTED PROBLEMS on
p. 91.
7. If the fast idle lever was used to
warm-up the engine, gradually
lower the lever as the engine
warms up.
When the fast idle lever is fully
lowered, the control lever can be
moved away from the N (neutral)
position.
MAXIMUM FAST IDLE
FAST IDLE
RANGE
31ZX26030.book 40 ページ 2013年9月17日 火曜日 午後4時58分
41
OPERATION
Panel-Mount Type
1. Put the emergency stop switch clip
in the emergency stop switch, and
attach the emergency stop switch
lanyard securely to the operator or
to the operators PFD (Personal
Flotation Device).
The engine will not start or run
unless the emergency stop switch
clip is in the emergency stop
switch.
The emergency stop switch clip
and emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away
from the controls while operating
the boat.
Always attach the emergency stop
switch lanyard securely to the
operator or to the operators PFD
before starting the engine.
2. Set the control lever in the N
(neutral) position.
The engine will not start if the F
(forward) or R (reverse) gears are
engaged.
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
N (NEUTRAL)
CONTROL
LEVER
31ZX26030.book 41 ページ 2013年9月17日 火曜日 午後4時58分
42
OPERATION
3. Turn the ignition switch key to the
ON position; the buzzer will sound
twice.
4. Turn the ignition switch key to the
START position and hold it there
until the engine starts.
When the engine starts, release the
key, allowing it to return to the ON
position.
If the engine fails to start within 5
seconds, release the key and wait at
least 10 seconds before operating
the starter again.
Using the electric starter for more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
Turning the ignition switch key to
the START position while the
engine is running can damage the
starter motor and flywheel. 5. Before getting underway, allow the
engine to warm-up sufficiently to
ensure good performance.
Above 41°F (5°C), warm-up the
engine for 2 or 3 minutes.
Below 41°F (5°C), warm-up the
engine for at least 10 minutes at
2,000 rpm. Push the fast idle
button, and then move the control
lever forward or reverse to open the
throttle and achieve approximately
2,000 rpm.
ON
OFF
START
IGNITION
SWITCH
KEY
N (NEUTRAL)
CONTROL
LEVER
FAST IDLE BUTTON
31ZX26030.book 42 ページ 2013年9月17日 火曜日 午後4時58分
43
OPERATION
If the engine is not properly
warmed up before raising the
engine speed, the buzzer and
overheat indicator may activate
and the engine speed will be
automatically reduced.
The cooling system may freeze in
areas where the temperature
reaches 32°F (0°C) or below.
Cruising at high speed without
warming the engine up may cause
engine damage.
During the warm-up period, check
the oil pressure indicator (p. 31),
overheat indicator (p. 31), and
cooling system indicator (p. 32).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
TAKING CARE OF
UNEXPECTED PROBLEMS on
p. 91.
6. If the fast idle control was used to
warm-up the engine, gradually
return the control lever to the N
(neutral) position as the engine
warms up.
Top-Mount Type
1. Put the emergency stop switch clip
in the emergency stop switch, and
attach the emergency stop switch
lanyard securely to the operator or
to the operators PFD (Personal
Flotation Device).
EMERGENCY STOP
SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
31ZX26030.book 43 ページ 2013年9月17日 火曜日 午後4時58分
44
OPERATION
The engine will not start or run unless
the emergency stop switch clip is in
the emergency stop switch.
The emergency stop switch clip and
emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away from
the controls while operating the boat.
Always attach the emergency stop
switch lanyard securely to the
operator or to the operators PFD
before starting the engine. 2. Set the control lever in the N
(neutral) position.
The engine will not start if the F
(forward) or R (reverse) gears are
engaged.
3. Turn the ignition switch key to the
ON position; the buzzer will sound
twice.
4. Turn the ignition switch key to the
START position and hold it there
until the engine starts.
When the engine starts, release the
key, allowing it to return to the ON
position.
N (NEUTRAL)
CONTROL
LEVER IGNITION
SWITCH
KEY
OFF
ON
START
31ZX26030.book 44 ページ 2013年9月17日 火曜日 午後4時58分
45
OPERATION
If the engine fails to start within 5
seconds, release the key and wait at
least 10 seconds before operating
the starter again.
Using the electric starter for more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
Turning the ignition switch key to
the START position while the
engine is running can damage the
starter motor and flywheel. 5. Before getting underway, allow the
engine to warm-up sufficiently to
ensure good performance.
Above 41°F (5°C), warm-up the
engine for 2 or 3 minutes.
Below 41°F (5°C), warm-up the
engine for at least 10 minutes at
2,000 rpm. Push the fast idle
button, and then move the control
lever forward or reverse to open the
throttle and achieve approximately
2,000 rpm.
If the engine is not properly
warmed up before raising the
engine speed, the buzzer and
overheat indicator may activate
and the engine speed will be
automatically reduced.
The cooling system may freeze in
areas where the temperature
reaches 32°F (0°C) or below.
Cruising at high speed without
warming the engine up may cause
engine damage.
N (NEUTRAL)
CONTROL
LEVER
FAST IDLE BUTTON
31ZX26030.book 45 ページ 2013年9月17日 火曜日 午後4時58分
46
OPERATION
During the warm-up period, check
the oil pressure indicator (p. 31),
overheat indicator (p. 31), and
cooling system indicator (p. 32).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
TAKING CARE OF
UNEXPECTED PROBLEMS on
p. 91.
6. If the fast idle control was used to
warm-up the engine, gradually
return the control lever to the N
(neutral) position as the engine
warms up.
STOPPING THE ENGINE
Emergency Engine Stopping
Side-Mount Type
To stop the engine in an emergency,
pull the emergency stop switch clip
out of the emergency stop switch by
pulling the emergency stop switch
lanyard.
We suggest that you stop the engine
this way occasionally to verify that
the engine and emergency stop switch
are operating properly.
EMERGENCY
STOP SWITCH EMERGENCY
STOP SWITCH
LANYARD
PULL
EMERGENCY
STOP SWITCH
CLIP
Panel-Mount/Top-Mount Types
EMERGENCY
STOP SWITCH CONTROL PANEL
EMERGENCY
STOP SWITCH
LANYARD
PULL
EMERGENCY STOP
SWITCH CLIP
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47
OPERATION
Normal Engine Stopping
Side-Mount Type
Top-Mount Type
1. Move the control lever(s) to the N
(neutral) position.
After cruising at full throttle, cool
down the engine by idling for a few
minutes before stopping the engine.
Side-Mount Type
N (NEUTRAL)
CONTROL
LEVER
Panel-Mount Type
N (NEUTRAL)
CONTROL
LEVER
N (NEUTRAL)
CONTROL
LEVER
IGNITION SWITCH KEY
Panel-Mount/Top-Mount Types
OFF
IGNITION SWITCH KEY
OFF
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48
OPERATION
2. Turn the ignition switch key to the
OFF position to stop the engine.
In the event that the engine does
not stop when the ignition switch
key is turned to the OFF position,
pull the emergency stop switch clip
out of the emergency stop switch
by pulling the emergency stop
switch lanyard (p. 46).
3. When the boat is not in use, remove
and store the ignition switch key
and the emergency stop switch clip
and lanyard.
GEARSHIFT AND
THROTTLE OPERATION
Side-Mount Type
Panel-Mount Type
CONTROL LEVER
NEUTRAL
RELEASE LEVER
N (NEUTRAL)
F (FORWARD)
R (REVERSE)
N (NEUTRAL)
F (FORWARD) R (REVERSE)
NEUTRAL
RELEASE
LEVER
CONTROL
LEVER
Top-Mount Type
N (NEUTRAL)
F (FORWARD) R (REVERSE)
CONTROL
LEVER
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49
OPERATION
To shift gears, move the control lever
to select the F (forward), N (neutral),
or R (reverse) gear.
The control lever cannot be moved
from the N (neutral) position unless
the neutral release lever is squeezed
(side-mount/panel-mount types).
Moving the control lever beyond the
gear selection range increases engine
speed.
Side-Mount Type Top-Mount Type
Adjust the control lever friction
adjuster so the control lever will hold
a constant throttle setting while
cruising.
TO INCREASE
FRICTION
TO DECREASE
FRICTION
CONTROL LEVER
FRICTION ADJUSTER
Panel-Mount Type
CONTROL LEVER
FRICTION ADJUSTER
TO DECREASE
FRICTION
TO INCREASE
FRICTION
TO INCREASE
FRICTION
TO DECREASE
FRICTION
CONTROL LEVER
FRICTION ADJUSTER
31ZX26030.book 49 ページ 2013年9月17日 火曜日 午後4時58分
50
OPERATION
STEERING
Steer the boat in the same manner as
an automobile.
CRUISING
Engine Speed
For best fuel economy, limit the
throttle opening to 80%. Use the
throttle friction control (p. 49) to help
you hold a steady speed.
For rough water conditions or large
waves, slow down to prevent the
propeller from rising out of the water.
The engine is equipped with a rev
limiter to prevent the possibility of
mechanical damage from excessive
engine speed.
If, for example, the outboard motor is
tilted excessively or propeller
ventilation occurs during a sharp turn,
the engine may overrev, activating
the rev limiter.
If engine speed becomes unstable at
high speed due to activation of the rev
limiter, reduce speed and check the
trim angle of the outboard motor.
Trim
Use the power trim/tilt switch to trim
the outboard motor for the best
performance and stability.
You can use the power trim/tilt switch
at any time, whether the boat is
underway or stopped.
Press the UP or DN (down) side of
the switch to adjust the angle of the
outboard motor.
Refer to the trim meter (p. 28) for an
indication of whether the outboard
motor is trimmed high or low.
It is necessary to trim the angle of the
outboard motor to compensate for
changes in boat load, weight
distribution, water conditions, or
propeller selection.
31ZX26030.book 50 ページ 2013年9月17日 火曜日 午後4時58分
51
OPERATION
Under normal conditions, the boat
will perform best when the
antiventilation plate is level with the
water surface.
When cruising into a high wind, trim
the outboard motor down slightly to
level the boat and improve stability.
With a tail wind, trim the outboard
motor up slightly.
Excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage.
Side-Mount Type Top-Mount Type
POWER TRIM/TILT SWITCH
Panel-Mount Type
POWER TRIM/TILT SWITCH
(single type)
POWER TRIM/TILT SWITCH
(dual type)
POWER TRIM/TILT SWITCH
(LEFT) (RIGHT)
31ZX26030.book 51 ページ 2013年9月17日 火曜日 午後4時58分
52
OPERATION
If steering effort is not equal in both
directions, adjust the trim tab to
compensate for ‘‘torque steer,’’ which
is the reaction of the outboard motor
to propeller rotation.
Adjust the trim tab with the engine
stopped. Loosen the bolt above the
trim tab, turn the trim tab, and then
tighten the bolt securely.
When the trim tab is correctly
adjusted, steering effort will be equal
in both directions.
Refer to TRIM TAB ADJUSTMENT
on p. 60.
SHALLOW WATER
OPERATION
When operating in shallow water, use
the power trim/tilt switch (p. 5051)
to tilt the outboard motor so that the
propeller and gear case won’t hit the
bottom.
Proceed at low speed, and monitor
water flow from the cooling system
indicator (p. 32) to be sure the
outboard motor is not tilted so high
that the water intakes are out of the
water.
An excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage is
not covered by the Distributors
Limited Warranty (p. 116).
OUTBOARD
MOTOR
TRIMMED TOO
LOW
OUTBOARD
MOTOR
TRIMMED TOO
HIGH
OUTBOARD MOTOR
TRIMMED CORRECTLY
BOW TOO LOW DUE TO
1. LOAD IN THE FRONT
2. OUTBOARD MOTOR TRIMMED
TOO LOW
BOW TOO HIGH DUE TO
1. LOAD IN THE REAR
2. OUTBOARD MOTOR TRIMMED
TOO HIGH
TRIM TAB BOLT
TRIM TAB
31ZX26030.book 52 ページ 2013年9月17日 火曜日 午後4時58分
53
OPERATION
MOORING, BEACHING,
LAUNCHING
Before tilting up, leave the outboard
motor in the running position for one
minute after stopping the engine to
drain the water from inside the
engine.
Stop the engine and disconnect the
fuel hose from the outboard motor
before tilting the outboard motor.
To raise the outboard motor out of the
water while the engine is stopped and
the boat is moored, or for maximum
clearance when beaching or
launching, use the power tilt switch
on the engine pan to tilt the outboard
motor up as far as it will go.
Move the tilt lock lever to the LOCK
position, and then gently lower the
outboard motor until the lever
contacts the stern bracket. Use the
power tilt switch to fully shorten the
trim rods.
If more clearance is needed to swing
the tilt lock lever into the LOCK
position, rock the outboard motor
forward slightly by pulling on the
engine cover grip.
To lower the outboard motor, tilt up,
move the tilt lock lever to the FREE
position, and then lower the outboard
motor to the desired position.
TRIM RODS POWER TILT SWITCH
TILT LOCK LEVER
(Lock position)
STERN BRACKET
FREE
LOCK
31ZX26030.book 53 ページ 2013年9月17日 火曜日 午後4時58分
54
OPERATION
Do not attempt to use the power tilt
switch to tilt the outboard motor
down while the tilt lock lever is in the
LOCK position. Damage to the power
tilt system may occur.
The outboard motor can also be tilted
manually after opening the manual
relief valve. This feature enables the
outboard motor to be tilted up or
down when no battery is connected.
For manual tilting, use a screwdriver
to turn the valve counterclockwise 1
or 2 turns. Close the valve firmly
after positioning the engine.
Be sure the valve is closed before
operating the outboard motor. If the
valve is not closed, the outboard
motor will tilt up when operated in
reverse.
Check that nobody is under the
outboard motor before opening the
manual relief valve. If the manual
relief valve is loosened (turned
counterclockwise) when the outboard
motor is tilted up, the outboard motor
will suddenly tilt down.
MULTIPLE OUTBOARD
MOTORS
On boats equipped with more than
one outboard motor, all motors
normally operate at the same time.
If one or more motor(s) is stopped
while the other(s) is running, put the
stopped motor in ‘‘N’’ (neutral) and
tilt it up so its propeller is above the
waters surface.
If the propeller of the stopped motor
is left in the water, it may turn as the
boat moves through the water,
causing a reverse flow of water from
the exhaust side. This reverse flow
will happen if the stopped engine’s
propeller is in the water, its gearshift
is in ‘‘R’’ (reverse), and the boat is
moving forward. Reverse flow can
cause an engine malfunction.
MANUAL RELIEF VALVE
POWER
(To fix)
MANUAL
(To release)
31ZX26030.book 54 ページ 2013年9月17日 火曜日 午後4時58分
55
SERVICING YOUR OUTBOARD MOTOR
THE IMPORTANCE OF
MAINTENANCE
Proper maintenance is essential for
safe, economical, and trouble-free
operation. It will also help reduce air
pollution.
To help you properly care for your
outboard motor, the following pages
include a maintenance schedule,
routine inspection procedures, and
simple maintenance procedures using
basic hand tools. Other service tasks
that are more difficult or require
special tools are best handled by
professionals and are normally
performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to
normal operating conditions. If you
operate your outboard motor under
unusual conditions, consult an
authorized Honda Marine dealer for
recommendations applicable to your
individual needs and use.
Remember that your authorized
Honda Marine dealer knows your
outboard motor best and is fully
equipped to maintain and repair it.
To ensure the best quality and
reliability, use only new, Honda
Genuine parts or their equivalents for
repair and replacement.
Maintenance, replacement, or
repair of the emission control
devices and systems may be
performed by any marine engine
repair establishment or individual,
using parts that are ‘‘certified’’ to
EPA standards.
Improperly maintaining this
outboard motor or failure to
correct a problem before
operation can cause a
malfunction in which you could
be seriously hurt or killed.
Always follow the inspection and
maintenance recommendations
and schedules in this Owners
Manual.
31ZX26030.book 55 ページ 2013年9月17日 火曜日 午後4時58分
56
SERVICING YOUR OUTBOARD MOTOR
MAINTENANCE SAFETY
Some of the most important safety
precautions follow. However, we
cannot warn you of every conceivable
hazard that can arise in performing
maintenance. Only you can decide
whether or not you should perform a
given task.
Safety Precautions
Make sure the engine is off before
you begin any maintenance or
repairs. This will eliminate several
potential hazards:
Carbon monoxide poisoning
from engine exhaust.
Do not start or run the engine in
a confined or partly enclosed
area.
Burns from hot parts.
Let the engine and exhaust
system cool before touching.
Injury from moving parts.
Do not run the engine unless
instructed to do so.
Read the instructions before you
begin, and make sure you have the
tools and skills required.
To reduce the possibility of fire or
explosion, be careful when
working around gasoline. Use only
a nonflammable solvent, not
gasoline, to clean parts. Keep
cigarettes, sparks, and flames away
from all fuel-related parts.
Wear gloves when handling the
propeller to protect your hands
from sharp edges.
Failure to properly follow
maintenance instructions and
precautions can cause you to be
seriously hurt or killed.
Always follow the procedures
and precautions in the Owners
Manual.
31ZX26030.book 56 ページ 2013年9月17日 火曜日 午後4時58分
57
SERVICING YOUR OUTBOARD MOTOR
TOOL KIT and OWNER’S MANUAL
(Tool kit does not come with Counter Rotation Types)
The tool kit can be used for simple maintenance procedures and emergency
repairs. Keep these items on the boat so that they will always be available if you
need them.
If your tool kit needs replacement, it is not available as a kit and each item must
be ordered individually.
10 mm BOX WRENCH
FLAT SCREWDRIVER
19 mm EYE WRENCH
GRIP SPARK PLUG WRENCH
6 mm HEX. WRENCH
TOOL BAG
OWNER’S MANUAL
SPARE EMERGENCY STOP
SWITCH CLIP
(applicable types)
Always carry a spare emergency stop
switch clip onboard. The spare clip
may either be stored in the tool bag or
in an easily accessible location on the
boat.
31ZX26030.book 57 ページ 2013年9月17日 火曜日 午後4時58分
58
SERVICING YOUR OUTBOARD MOTOR
MAINTENANCE SCHEDULE
Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim for
warranty coverage will not be denied simply because the maintenance schedule for your outboard motor was not
followed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance,
would not be covered under the Distributors Limited Warranty.
(1) Lubricate more frequently when used in salt water.
(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda Shop Manual
for service procedures. See “Honda Publications” on page 113 for ordering information.
(3) For professional commercial use, log hours of operation to determine proper maintenance intervals.
(6) Replace the anodes when they have been reduced to about two-thirds of their original size, or if they are crumbling.
Each use After use
First month
or
20 hrs.
Every
6 months
or
100 hrs.
Every year
or
200 hrs.
Every
2 years
or
400 hrs.
Every
6 years
or
1,200 hrs.
Engine oil Check level o
Change o o
Engine oil filter Replace o (2)
Gear case oil Change o (2) o (2)
Timing belt Check-adjust o (2)
ACG belt Check-adjust o (2)
Throttle linkage Check-adjust o (2) o (2)
Valve clearance Check-adjust o (2)
Spark plug Check-clean/Replace o
(Optional iridium plug) Check o
(Optional iridium plug) Replace o
Propeller and cotter pin Check o
Anode metal (Outside engine) Check o
Anode metal (Inside engine) Sleeve Check o (2)
Exhaust manifold Check o (2)
(6) V bank bottom Replace o (2)
Idle speed Check-adjust o (2) o (2)
Lubrication Grease o (1) o (1)
REGULAR SERVICE PERIOD (3)
Perform at every indicated month or operating
hour interval, whichever comes first.
ITEM
31ZX26030.book 58 ページ 2013年9月17日 火曜日 午後4時58分
59
SERVICING YOUR OUTBOARD MOTOR
(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda Shop Manual
for service procedures. See “Honda Publications” on page 113 for ordering information.
(3) For professional commercial use, log hours of operation to determine proper maintenance intervals.
(4) When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.
(5) Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.
(7) Check the fuel line for leaks, cracks, or damage. If it is leaking, cracked, or damaged, take it to your servicing dealer for replacement before using your
outboard.
(8) Replace the fuel line if there are signs of leaks, cracks, or damage.
Each use After use
First month
or
20 hrs.
Every
6 months
or
100 hrs.
Every year
or
200 hrs.
Every
2 years
or
400 hrs.
Every
6 years
or
1,200 hrs.
Water separator Check o
Fuel filter Check o o
Replace o
Fuel filter
(High pressure type)
Check o (2)
Replace o (2)
Thermostat and thermostat cover Check o (2)
Fuel line Check o (7)
Replace Every 2 years (If necessary) (2) (8)
Battery and cable connection Check level-tightness o
Bolts and nuts Check-tightness o (2) o (2)
Crankcase breather tube Check o (2)
Cooling water passages Clean o (4) o (4)
Coolant leak Check o
Water pump Check o (2)
Housing, Impeller Check o (2)
Emergency stop switch Check o
Engine oil leak Check o
Each operation part Check o
Engine condition (5) Check o
Power Trim/Tilt Check o (2)
Shift Cable Check-adjust o (2)
REGULAR SERVICE PERIOD (3)
Perform at every indicated month or operating
hour interval, whichever comes first.
ITEM
31ZX26030.book 59 ページ 2013年9月17日 火曜日 午後4時58分
60
SERVICING YOUR OUTBOARD MOTOR
TRIM TAB ADJUSTMENT
The trim tab compensates for ‘‘torque
steer,’’ which is a reaction of the
outboard motor to propeller rotation.
If uncompensated, torque steer would
make the outboard motor tend to turn
to one side.
When the trim tab is correctly
adjusted, steering effort is equal in
either direction.
If steering effort is unequal, loosen
the trim tab bolt and adjust the angle
of the trim tab. Retighten the trim tab
bolt securely. If less effort is required to make left
turns, move the back of the trim tab
left.
If less effort is required to make right
turns, move the back of the trim tab
right.
Adjust the trim tab in small
increments, and retest steering effort
with the boat evenly loaded and
running at cruising speed.
TRIM TAB BOLT
TRIM TAB
LEFT
TRIM TAB BOLT
TRIM TAB
RIGHT
31ZX26030.book 60 ページ 2013年9月17日 火曜日 午後4時58分
61
SERVICING YOUR OUTBOARD MOTOR
MANUAL RELIEF VALVE
The outboard motor can be tilted
manually after opening the manual
relief valve. This feature enables the
outboard motor to be tilted up or
down when no battery is connected.
For manual tilting, use a screwdriver
to turn the valve counterclockwise 1
or 2 turns. Close the valve firmly
after positioning the outboard motor.
Be sure the valve is closed before
operating the outboard motor. If the
valve is not closed, the outboard
motor will tilt up when operated in
reverse.
ENGINE COVER REMOVAL
AND INSTALLATION
Removal
1. Pull the engine cover latch.
2. Remove the engine cover by lifting
it straight up from the outboard
motor.
Installation
1. Place the engine cover on the main
body.
2. Slide the engine cover so that the
cover lock on the cover aligns with
the lock in the main body.
MANUAL RELIEF VALVE
POWER
(To fix)
MANUAL
(To release)
ENGINE COVER LATCH
COVER SIDE COVER LOCKS
MAIN BODY SIDE
31ZX26030.book 61 ページ 2013年9月17日 火曜日 午後4時58分
62
SERVICING YOUR OUTBOARD MOTOR
3. While pulling the handle on the
engine cover toward you, push the
front end of the engine cover down
until you hear a click (1), and then
push the rear end down until you
hear a click (2).
Lubricate the engine cover rubber
sealing ring with silicone spray to
make installation easier.
The cover should be tight at the
mid-case point. If the cover is loose
or difficult to secure, an adjustment
may be necessary. Please see the shop
manual or your Honda Marine dealer
for adjustment.
Engine Oil Level Check
Check the engine oil level with the
engine stopped and the outboard
motor in the vertical position.
1. Unlock and remove the engine
cover (p. 61).
2. Remove the dipstick and wipe it
clean.
3. Insert the dipstick all the way in,
then remove it and check the oil
level shown on the dipstick.
4. If the oil level is low, remove the
oil filler cap, and add oil to reach
the upper limit mark shown on the
dipstick. Use the oil recommended
on p. 66.
Running the engine with a low oil
level can cause engine damage.
5. Install the oil filler cap and tighten
it securely. Do not overtighten.
6. Install and lock the engine cover
(p. 61).
HANDLE
OIL LEVEL DIPSTICK
UPPER
LIMIT
LOWER
LIMIT
OIL FILLER CAP
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63
SERVICING YOUR OUTBOARD MOTOR
When you check the oil level with the dipstick, you might notice the engine oil
appears milky or the oil level has increased. If you notice either condition,
change the engine oil. See the following table for an explanation of these
conditions.
Operating Method Result Effect
Running the engine below
3,000 rpm for more than 30%
of the time so the engine does
not warm up.
Water condenses in the
engine and mixes with the oil,
resulting in a milky
appearance.
Unburned fuel mixes with the
oil, increasing the volume of
oil.
The engine oil deteriorates,
becomes less efficient as a
lubricant, and causes an
engine malfunction.
Frequent starting and stopping
without allowing the engine to
warm up.
31ZX26030.book 63 ページ 2013年9月17日 火曜日 午後4時58分
64
SERVICING YOUR OUTBOARD MOTOR
Engine Oil Change
An engine oil evacuation/filling
device may be used to remove/add
the engine oil.
Drain the used oil while the engine is
warm. Warm oil drains quickly and
completely.
1. Unlock and remove the engine
cover (p. 61).
2. Remove the screw from the drain
bolt cover, and remove the cover.
3. Set the drain bolt cover under the
oil drain guide.
4. Place a suitable container below the
oil drain guide to catch the used oil,
and then remove the oil filler cap,
drain bolt, and sealing washer.
5. Allow the used oil to drain
completely. Use a new sealing
washer, and then reinstall the
engine oil drain bolt and washer.
Tighten the drain bolt securely.
Improper disposal of engine oil can
be harmful to the environment.
If you change your own oil, please
dispose of the used oil properly.
Put it in a sealed container, and
take it to a recycling center. Do not
throw it in the trash, pour it on the
ground or down a drain.
6. Install the drain bolt cover and
secure it with the screw.
7. With the outboard motor in a
vertical position, fill to the upper
limit mark on the dipstick (p. 62)
with the recommended oil.
Engine oil refill capacity:
Without oil filter change:
8.0 US qt (7.6 L)
With oil filter change:
8.2 US qt (7.8 L)
8. Install the oil filler cap and tighten
it securely.
DRAIN BOLT
SCREW
DRAIN BOLT COVER
SEALING WASHER
OIL DRAIN
GUIDE
DRAIN BOLT COVER DRAIN BOLT
31ZX26030.book 64 ページ 2013年9月17日 火曜日 午後4時58分
65
SERVICING YOUR OUTBOARD MOTOR
9. Install and lock the engine cover
(p. 61).
Oil Filter Change
1. Drain the engine oil, and reinstall
the drain bolt, washer, and drain
bolt cover (see Engine Oil Change
on p. 64).
2. Tilt the outboard motor, and place a
suitable container below the oil
drain guide to catch the used oil.
3. Use a suitable tool to remove the
oil filter, and thoroughly drain the
filter into the used oil container.
4. Clean the oil filter mounting base,
and coat the rubber seal of the new
oil filter with clean engine oil.
Use only a Honda Genuine oil
filter or a filter of equivalent
quality specified for your model.
Using the wrong filter, or a
non-Honda filter which is not of
equivalent quality, may cause
engine damage.
5. Screw on the new filter by hand
until it contacts the engine, then use
a suitable tool to tighten the filter
an additional 7/8 turn.
OIL FILTER TIGHTENING
TORQUE:
9 lbf·ft (12 N·m, 1.2 kgf·m)
6. Return the outboard motor to the
vertical position, and fill the
crankcase with the specified
amount (p. 64) of the
recommended oil.
USE A SUITABLE TOOL
OIL FILTER
OIL DRAIN GUIDE
RUBBER SEAL
31ZX26030.book 65 ページ 2013年9月17日 火曜日 午後4時58分
66
SERVICING YOUR OUTBOARD MOTOR
7. Start the engine and check for
leaks.
Running the engine without water
can cause serious engine damage.
If you are changing the oil filter
while the outboard motor is out of
the water, use commercially
available Ear-muffs and a hose to
supply water.
8. Stop the engine, and check the oil
level as described on page 62. If
necessary, add oil to bring the oil
level to the upper limit mark on the
dipstick.
Engine Oil Recommendations
Oil is a major factor affecting
performance and service life. Use
4-stroke detergent oil.
Honda 10W-30 FC-W® outboard
motor oil is recommended for general
use.
FC-W® is a registered trademark of
the National Marine Manufacturers
Association.
If Honda 10W-30 FC-W oil is not
available, Honda recommends that
you use API service category SG, SH
or SJ oil. The SAE oil viscosity and
service category are in the API label
on the oil container.
AMBIENT TEMPERATURE
31ZX26030.book 66 ページ 2013年9月17日 火曜日 午後4時58分
67
SERVICING YOUR OUTBOARD MOTOR
Apply corrosion inhibitor to all areas under the engine cover and any exposed metal surfaces except the belts.
Lubrication Points
Apply Honda Marine waterproof grease to the parts
shown below:
Lubrication interval:
After the first 20 hours or 1 month, then every 100
hours or 6 months (refer to the MAINTENANCE
SCHEDULE on page 58).
A
pply anticorrosion oil to pivot
s
urfaces where grease cannot
p
enetrate.
PTT THRUST
RECEIVER
(each side)
SWIVEL PROPELLER
SHAFT
TILT LOCK LEVER/
SHAFT CAM
SHIFT ARM/
CLICK
ROLLER/
NEUTRAL
SWITCH
TILT SHAFT
THROTTLE ARM/
SHIFT ARM SHAFT
THROTTLE
REEL
ENGINE
COVER
LATCH/LOCK
(each side)
31ZX26030.book 67 ページ 2013年9月17日 火曜日 午後4時58分
68
SERVICING YOUR OUTBOARD MOTOR
Spark Plug Service
<Standard Spark Plug>
RECOMMENDED SPARK PLUGS:
ZFR6K-11E (NGK)
Incorrect spark plugs can cause
engine damage.
See page 71 for instructions of
handling the Iridium spark plugs
(optional parts).
1. Disconnect the battery negative (–)
terminal.
2. Unlock and remove the engine
cover (p. 61).
3. Remove the 6 × 22 mm special bolt
and remove the plug maintenance
cover.
4. Disconnect the wire connector
from the ignition coil by pushing
on the lock tab and pulling on the
connector. Pull on the plastic
connector, not the wires.
5. Remove the bolt with a 10 mm
wrench. Remove the ignition coil
by pulling it up slightly.
Do not strike or drop the ignition coil,
or it may be damaged and require
replacement.
6 × 22 mm
SPECIAL BOLT
PLUG MAINTENANCE COVER
WIRE CONNECTOR
BOLT
IGNITION COIL
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69
SERVICING YOUR OUTBOARD MOTOR
6. Remove the spark plugs with a
spark plug wrench and 19 mm eye
wrench.
7. Inspect the spark plugs. Replace
them if the electrodes are worn, or
if the insulators are cracked or
chipped.
8. Measure the spark plug electrode
gap with a wire-type feeler gauge.
Correct the gap, if necessary, by
carefully bending the side
electrode.
The gap should be:
0.039 – 0.043 in (1.0 – 1.1 mm)
SPARK PLUG WRENCH
19 mm EYE
WRENCH
New plug Plug needing
replacement
SIDE ELECTRODE
SEALING
WA S H E R
INSULATOR
0.039 – 0.043 in
(1.0 – 1.1 mm)
31ZX26030.book 69 ページ 2013年9月17日 火曜日 午後4時58分
70
SERVICING YOUR OUTBOARD MOTOR
9. Install the spark plugs carefully, by
hand, to avoid cross-threading.
10. After each spark plug seats,
tighten with the spark plug
wrench supplied in the tool kit to
compress the sealing washer.
If reinstalling used spark plugs,
tighten 1/8 – 1/4 turn after the
spark plugs seat.
If installing new spark plugs,
tighten 1/2 turn after the spark
plugs seat.
Loose spark plugs can overheat
and damage the engine.
Overtightening the spark plugs
can damage the threads in the
cylinder head.
11. Install the ignition coil. Reinstall
the bolt.
12. Push the wire connector onto the
ignition coil. Make sure it locks in
place.
13. Repeat this procedure for the
other five spark plugs.
14. Reinstall the covers. When
reinstalling the covers, make sure
not to jam the wire harnesses
between the covers and engine
case.
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71
SERVICING YOUR OUTBOARD MOTOR
<Optional Parts : Iridium Spark
Plug>
RECOMMENDED SPARK PLUGS:
IZFR6K-11E (NGK)
Incorrect spark plugs can cause
engine damage.
Installation and removal procedure of
the Iridium spark plugs are the same
as the standard spark plugs.
These spark plugs have an iridium
coated center electrode.
Be sure to observe the following
when servicing iridium spark plugs.
Do not clean the spark plugs. If an
electrode is contaminated with
accumulated objects or dirt, replace
the spark plug with a new one.
Use only a ‘‘wire-type feeler
gauge’’ to check the spark plug gap
if necessary. To prevent damaging
the iridium coating of the center
electrode, never use a ‘‘leaf-type
feeler gauge.’
The gap should be 0.039 – 0.051
inches (1.0 – 1.3 mm).
Do not adjust the spark plug gap.
If the gap is out of specification,
replace the spark plug with a new
one.
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72
SERVICING YOUR OUTBOARD MOTOR
REFUELING
If you do not anticipate cycling
through at least one complete tank of
fuel within a 30 day period, we
recommend adding Honda Marine
Fuel Stabilizer each time you refuel.
Check the fuel level and refill if
necessary. Do not fill the fuel tank
above the UPPER LIMIT. Refer to
the boat manufacturer’s instructions.
Never refill the fuel tank inside a
building where gasoline fumes may
reach flames or sparks. Keep gasoline
away from appliance pilot lights,
barbecues, electric appliances, power
tools, etc.
Spilled fuel is not only a fire hazard,
it causes environmental damage.
Wipe up spills immediately.
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
Stop the engine and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
31ZX26030.book 72 ページ 2013年9月17日 火曜日 午後4時58分
73
SERVICING YOUR OUTBOARD MOTOR
FUEL RECOMMENDATIONS
Use unleaded gasoline with a pump
octane rating of 86 or higher.
Your outboard motor is certified to
operate on unleaded gasoline.
Unleaded gasoline produces fewer
engine and spark plug deposits and
extends exhaust system life.
Never use stale or contaminated
gasoline or an oil/gasoline mixture.
Avoid getting dirt or water in the fuel
tank.
You may use unleaded gasoline
containing no more than 10% ethanol
(E10) or 5% methanol by volume. In
addition, methanol must contain
cosolvents and corrosion inhibitors.
Use of fuels with content of ethanol
or methanol greater than shown
above may cause starting and/or
performance problems. It may also
damage metal, rubber, and plastic
parts of the fuel system.
Engine damage or performance
problems that result from using a fuel
with percentages of ethanol or
methanol greater than shown above
are not covered under warranty.
If your outboard motor will be used
on an infrequent or intermittent basis,
please refer to the fuel section of the
STORAGE chapter (p. 85) for
additional information regarding fuel
deterioration.
Fuel Filter Inspection and
Replacement
The fuel filter (inside the strainer cup)
is located beside the oil level dipstick.
Water or sediment accumulation in
the filter can cause loss of power or
hard starting. To prevent engine
malfunction, inspect the filter and
replace when necessary.
31ZX26030.book 73 ページ 2013年9月17日 火曜日 午後4時58分
74
SERVICING YOUR OUTBOARD MOTOR
<Inspection>
1. Remove the engine cover (p. 61).
2. Looking through the translucent
strainer cup, check the fuel filter
for water accumulation or
sediment.
If the fuel filter is clogged, refer to
fuel filter replacement procedure
(p. 75) to remove the filter and clean
it.
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
Stop the engine and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
ENGINE COVER LATCH
FUEL FILTER (inside strainer cup)
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75
SERVICING YOUR OUTBOARD MOTOR
If water is present in the fuel filter,
refer to fuel filter replacement
procedure (p. 75) to remove the
strainer cup and empty the water from
the inside of the cup. Then drain the
water as follows:
1. Remove the drain hose from the
clamp on the cylinder head cover
and place the tip of the hose into a
suitable container.
2. Loosen the drain screw with a flat
tip screwdriver.
3. Squeeze the priming bulb (p. 37) to
force water out of the drain hose.
Stop squeezing the priming bulb
when gasoline starts to flow.
(Five time may be required to drain
the water.)
4. When the gasoline stops flowing,
tighten the drain screw and secure
the drain hose in the clamp on the
cylinder head cover.
5. Check for fuel leaks while
squeezing the priming bulb.
<Replacement>
1. Remove the strainer assembly. If it
is difficult to remove the strainer
assembly by yourself, consult an
authorized Honda Marine dealer.
Remove the suspension strap from
the fuel filter bracket, and then
remove the strap from the fuel filter
assembly.
DRAIN SCREW UNDER COVER
DRAIN HOSE
CLAMP
STRAINER ASSEMBLY
FUEL FILTER
BRACKET
SUSPENSION
STRAP
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76
SERVICING YOUR OUTBOARD MOTOR
2. Before removing the fuel filter, to
prevent fuel leakage, place
commercially available fuel hose
clips on the fuel hoses on each side
of the fuel filter.
3. Disconnect the fuel hoses from the
strainer body.
4. Unscrew the strainer cup from the
strainer body.
5. Thoroughly clean the strainer cup,
and install a new fuel filter.
6. Reassemble the strainer body and
the cup using new O-rings.
STRAINER TIGHTENING
TORQUE:
1.8 lbf·ft (2.5 N·m, 0.25 kgf·m)
7. Install the suspension strap to the
fuel filter assembly.
8. Connect the fuel hoses to the fuel
filter assembly with the hose
clamps. Remove the fuel hose clips
used to close the fuel hoses.
9. Align the center of the two fuel
hoses and the arrow of the
suspension strap rib.
10. Reinstall the fuel filter assembly
to the fuel filter bracket.
11. Prime the engine using the
priming bulb (p. 37). Check for
fuel leaks.
Repair any fuel leaks if necessary.
If loss of power or hard starting are
found to be caused by excessive
water or sediment accumulation in
the fuel filter, inspect the fuel tank.
Clean the fuel tank and tank filter if
necessary. It may be necessary to
drain the fuel tank completely and
refill with fresh gasoline.
FUEL FILTER BRACKET
SUSPENSION STRAP
FLOAT
FUEL
FILTER
STRAINER
CUP
O-RINGS
(Replace)
STRAINER BODY
FUEL HOSES
FUEL
HOSE
CLIPS
ARROW
SUSPENSION STRAP RIB
FUEL HOSES
31ZX26030.book 76 ページ 2013年9月17日 火曜日 午後4時58分
77
SERVICING YOUR OUTBOARD MOTOR
Water Separator Inspection and
Service
The water separator is located under
No. 6 cylinder ignition coil. Water
accumulation in the water separator
can cause loss of power or hard
starting. Check the water separator
periodically. Clean it or consult with
an authorized Honda Marine dealer
for cleaning.
<Cleaning>
1. Remove the engine cover (p. 61).
2. Remove the plug maintenance
cover (p. 68).
3. Remove the cover under the idle
port.
4. Remove the left under cover by
removing the 6 × 17 mm special
bolts.
No.6 CYLINDER IGNITION COIL
WATER SEPARATOR
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
Stop the engine and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
6 × 17 mm SPECIAL BOLTS
6 × 17 mm
SPECIAL BOLTS
IDLE
PORT
LEFT UNDER
COVER
COVER
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78
SERVICING YOUR OUTBOARD MOTOR
5. Disconnect the 2 pin coupler
(blue).
6. Remove the suspension strap from
the water separator bracket, and
then remove the suspension strap
from the water separator.
7. Bind the two fuel hoses with hose
clips to prevent fuel leakage, and
disconnect the fuel hoses.
8. Bind the drain hose with the hose
clip, and disconnect the hose from
drain valve.
9. Remove the three screws holding
the water separator, empty the
water or deposits from the inside of
the cup.
10. Reassemble the water separator in
the reverse order of removal. Use
a new O-ring.
TIGHTENING TORQUE:
2.5 lbf·ft (3.4 N·m, 0.35 kgf·m)
WATER SEPARATOR CUP
SCREWS
O-RING (Replace)
2 PIN COUPLER (BLUE)
FUEL HOSES
WATER SEPARATOR BRACKET SUSPENSION STRAP
WATER
SEPARATOR
HOSE CLIP
DRAIN HOSE
HOSE CLIPS
DRAIN VALVE
31ZX26030.book 78 ページ 2013年9月17日 火曜日 午後4時58分
79
SERVICING YOUR OUTBOARD MOTOR
11. Position the aligning mark as
shown in the figure when
installing the suspension strap on
the water separator.
12. The drain joint should be
positioned within the protruded
portion of the suspension strap as
shown in the figure.
13. Prime the engine using the
priming bulb (p.37). Check for
fuel leaks. Repair any fuel leaks if
necessary.
If the buzzer sounds or water or
sediment accumulation is found in the
fuel filter, inspect the fuel tank.
Clean the fuel tank and tank filter if
necessary. It may be necessary to
drain the fuel tank completely and
refill with fresh gasoline.
WATER SEPARATOR
ALIGNING
MARK
SUSPENSION
STRAP
SUSPENSION STRAP
PROTRUDED PORTION
DRAIN JOINT
31ZX26030.book 79 ページ 2013年9月17日 火曜日 午後4時58分
80
SERVICING YOUR OUTBOARD MOTOR
Anode Replacement
The anodes are located on each side
of the gear case. They are made of a
sacrificial material that helps to
protect the outboard motor from
corrosion.
Replace the anodes when they have
been reduced to about two-thirds of
their original size, or if they are
crumbling.
Painting or coating the anodes will
def eat their purpose and will lead to
rust and corrosion damage to the
outboard motor. The anodes must be
exposed to the water in order to
protect the outboard motor.
ANODE
(each side)
ANODE
(stern bracket)
31ZX26030.book 80 ページ 2013年9月17日 火曜日 午後4時58分
81
SERVICING YOUR OUTBOARD MOTOR
Propeller Replacement
Before replacing the propeller,
remove the emergency stop switch
clip from the emergency stop switch
to prevent any possibility of the
engine being started while you are
working with the propeller.
The propeller blades may have sharp
edges, so wear heavy gloves to
protect your hands.
Operating the outboard motor at
higher altitudes will reduce available
power. This may require decreasing
the propeller pitch to maintain correct
engine RPM.
Removal
1. Remove the cotter pin, unscrew the
castle nut, remove the washer, and
then remove the propeller and
thrust washer.
2. Inspect the propeller shaft for any
fishing line or debris.
Installation
Some propeller brands require
specific mounting hardware. Refer to
your specific propeller
manufacturers instructions for
proper installation.
1. Apply marine grade grease to the
propeller shaft.
2. Install the thrust washer with the
grooved side toward the gear case.
3. Install the propeller.
4. Install the washer as shown on the
next page.
5. Lightly tighten the castle nut by
hand or wrench until the propeller
has no free play.
6. Tighten the castle nut using a
torque wrench.
CASTLE NUT TIGHTENING
TORQUE:
0.7 lbf·ft (1.0 N·m, 0.1 kgf·m)
7. Then, using a torque wrench,
tighten the castle nut until the first
available groove in the castle nut
aligns with the cotter pin hole. Do
not tighten past the first alignment
of the castle nut groove and the
cotter pin hole.
TIGHTENING TORQUE LIMIT:
33 lbf·ft (44 N·m, 4.5 kgf·m)
Do not tighten the castle nut above
the TIGHTENING TORQUE LIMIT,
or the propeller and shaft may be
damaged.
8. Be sure to replace the cotter pin
with a new one.
Use a Honda Genuine stainless
steel cotter pin or equivalent
cotter pin and bend the pin ends
as shown on next page.
31ZX26030.book 81 ページ 2013年9月17日 火曜日 午後4時58分
82
SERVICING YOUR OUTBOARD MOTOR
Note that the castle nut wrench is not included with the tool set that comes with
the outboard motor. Contact your authorized Honda Marine dealer for
additional tool information.
MARINE
GREASE
THRUST WASHER
CASTLE NUT
WA S H E R
PROPELLER
COTTER PIN
Inspect After Operating
1. Stop the engine and remove the
engine cover (p. 61).
2. Confirm that there is no cooling
water leakage from the engine.
31ZX26030.book 82 ページ 2013年9月17日 火曜日 午後4時58分
83
CLEANING AND FLUSHING
Cleaning and Flushing
After each use in salt water or dirty
water, thoroughly clean and flush the
outboard motor with fresh water.
Touch up any damaged paint, and
coat areas that may rust with Honda
Corrosion Inhibitor, or equivalent.
Lubricate controls with a silicone
spray lubricant.
Do not apply water or corrosion
inhibitor directly to the electrical
components under the engine cover,
such as the AC generator, HO2S
sensor, the AC generator belt, or
timing belt. If water or corrosion
inhibitor penetrates these
components, they may be damaged.
Before applying a corrosion inhibitor,
cover the AC generator, belt and
HO2S sensor with a protective
material to prevent damage.
Cleaning
Wash the outside of the outboard
motor with clean, fresh water, and
flush the cooling system as follows.
Flushing With a Garden Hose
Do not run the engine when flushing
the outboard motor with a garden
hose or the outboard motor may be
damaged.
For safety, remove the emergency
stop switch clip so the engine cannot
be started while you are standing near
the propeller.
1. Disconnect the fuel hose connector
from the outboard motor.
2. Tilt down the outboard motor.
3. Disconnect the flush port
connector.
FLUSH PORT CONNECTOR
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84
CLEANING AND FLUSHING
4. Screw the flush port connector onto
the garden hose.
5. Turn on the fresh water supply and
flush the outboard motor for at
least 10 minutes.
6. After flushing, disconnect the
garden hose and reconnect the flush
port connector.
7. Tilt up the outboard motor and
move the tilt lock lever to the
LOCK position.
GARDEN HOSE
FLUSH PORT
CONNECTOR
EXHAUST PORT
31ZX26030.book 84 ページ 2013年9月17日 火曜日 午後4時58分
85
STORAGE
Fuel
Depending on the region where you
operate your outboard, fuel
formulations may deteriorate and
oxidize rapidly. Fuel deterioration
and oxidation can occur in as little as
15 days and may cause damage to the
fuel system. Please check with your
servicing dealer for local storage
recommendations.
Gasoline will oxidize and deteriorate
in storage. Old gasoline will cause
hard starting, and it leaves gum
deposits that clog the fuel system. If
the gasoline in your fuel tank and
vapor separator deteriorates during
storage, you may need to have the
vapor separator and other fuel system
components serviced or replaced.
The length of time that gasoline can
be left in your fuel tank and vapor
separator without causing functional
problems will vary with such factors
as gasoline blend, your storage
temperatures, and whether the fuel
tank is partially or completely filled.
The air in a partially filled fuel tank
promotes fuel deterioration. Very
warm storage temperatures accelerate
fuel deterioration. Fuel deterioration
problems may occur in less than 15
days, if the gasoline was not fresh
when you filled the fuel tank.
You can extend fuel storage life by
adding a gasoline stabilizer that is
formulated for that purpose, or you
can avoid fuel deterioration problems
by draining all the fuel from the fuel
tank and vapor separator.
The Distributors Limited Warranty
(p. 116) does not cover fuel system
damage or engine performance
problems resulting from neglected
storage preparation.
Adding a Fuel Stabilizer
When adding a fuel stabilizer, fill the
fuel tank with fresh gasoline. If only
partially filled, air in the tank will
promote fuel deterioration during
storage. If you keep an additional
container of gasoline for refueling, be
sure that it contains only fresh
gasoline.
1. Drain the vapor separator before
adding fuel stabilizer.
31ZX26030.book 85 ページ 2013年9月17日 火曜日 午後4時58分
86
STORAGE
2. Add Honda Marine fuel stabilizer
following the instructions on the
label.
3. After adding a fuel stabilizer, run
the engine in water for 10 minutes
to be sure that the treated gasoline
has replaced the untreated gasoline
in the vapor separator.
4. Turn the engine OFF.
Draining the Fuel System
You can avoid fuel deterioration
problems by draining the fuel tank
and vapor separator.
Drain the fuel into an approved fuel
container.
1. Unhook the drain hose from the
clip on the lower left of the head
cover.
2. Set the end of the hose toward the
outside of the engine undercase and
below the level of the vapor
separator drain screw.
VA P O R
SEPARATOR
DRAIN
HOSE CLIP
DRAIN SCREW
31ZX26030.book 86 ページ 2013年9月17日 火曜日 午後4時58分
87
STORAGE
3. Loosen the vapor separator drain
screw by using a commercially
available flat tip screwdriver.
4. With the outboard motor turned to
the starboard side, tilt the outboard
motor up. Keep the end of the drain
hose below the level of the vapor
separator drain screw, and watch
for the fuel to start flowing out the
drain hose.
5. After the fuel starts flowing out the
drain hose, tilt the outboard motor
down and allow the vapor separator
to finish draining.
6. After draining thoroughly, tighten
the drain screw securely.
7. Clip the drain hose on the head
cover.
8. Drain the fuel tank into an
approved gasoline container, or if
you need to store fuel in the fuel
tank, you can extend fuel storage
life by filling the fuel tank with
fresh gasoline and adding Honda
Marine fuel stabilizer following the
directions on the container.
Engine Oil
1. Change the engine oil and the oil
filter (p. 6466).
2. Remove the spark plugs (p. 68),
and remove the emergency stop
switch clip from the emergency
stop switch.
3. Pour 1 – 2 teaspoons (5 – 10 cm3)
of clean engine oil into each
cylinder.
4. Rotate the engine a few revolutions
to distribute the oil in the cylinders.
5. Reinstall the spark plugs (p. 70).
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
Stop the engine and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
31ZX26030.book 87 ページ 2013年9月17日 火曜日 午後4時58分
88
STORAGE
HOISTING THE OUTBOARD
MOTOR
1. Unlock and remove the engine
cover (p. 61).
2. Attach the hoist hooks to the
engine hangers.
3. Disconnect the outboard motor
from the boat, hoist the outboard
motor, and move it to the storage
area.
4. After the outboard motor is placed
in storage and disconnected from
the hoist, install the engine cover
(p. 61).
STORAGE PRECAUTIONS
Select a well-ventilated storage area.
If possible, avoid storage areas with
high humidity.
If storing a container of gasoline,
store it away from any appliance that
operates with a flame, such as a
furnace, water heater, or clothes
dryer. Also avoid any area with a
spark producing electric motor, or
where power tools are operated.
ENGINE COVER LATCH
HOIST HOOKS
31ZX26030.book 88 ページ 2013年9月17日 火曜日 午後4時58分
89
STORAGE
If the outboard motor will be
removed from the boat for storage,
we recommend storing it vertically by
mounting it on a commercially
available stand.
If it is necessary to store the outboard
motor horizontally, drain the vapor
separator (p. 8687), and drain the
engine oil (p. 64), before removing
the outboard motor from the boat.
Rest the outboard motor on a cushion
of protective material.
Cover the outboard motor to keep out
dust. Do not use plastic sheet as a
dust cover. A nonporous cover will
trap moisture, promoting rust and
corrosion.
REMOVAL FROM STORAGE
Check your outboard motor as
described in the BEFORE
OPERATION chapter of this manual.
If the cylinders were coated with oil
during storage preparation, the engine
may smoke briefly at startup.
This is normal.
OUTBOARD MOTOR STAND PROTECTOR
31ZX26030.book 89 ページ 2013年9月17日 火曜日 午後4時58分
90
TRANSPORTING
WITH OUTBOARD MOTOR
INSTALLED ON BOAT
When trailering a boat with the
outboard motor attached, always
disconnect the fuel line from the fuel
tank.
Use an outboard motor support bar to
prevent the outboard motor from
moving while trailering the boat.
Refer to the manufacturers
instructions for using an outboard
motor support bar.
The preferred method is to leave the
engine in the normal running
position, but if there is insufficient
road clearance, you can tilt the
outboard motor using a commercially
available outboard motor support bar
available through your dealer. Refer
to the manufacturers instructions for
using an outboard motor support bar.
WITH OUTBOARD MOTOR
REMOVED FROM BOAT
Secure the outboard motor in either
the vertical or horizontal position
shown on p. 89.
OUTBOARD MOTOR SUPPORT BAR
(commercially available)
31ZX26030.book 90 ページ 2013年9月17日 火曜日 午後4時58分
91
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Clip not inserted in emergency stop switch. Insert clip in emergency stop switch.
Control lever not in neutral position. Shift to neutral.
Fast idle lever raised (side-mount type). Leave fast idle lever OFF (p. 39).
31ZX26030.book 91 ページ 2013年9月17日 火曜日 午後4時58分
92
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Out of fuel. Refuel (p. 72).
Fuel hose not primed. Squeeze priming bulb (p. 37).
Fuel filter or fuel tank filter clogged. Replace fuel filters (p. 73).
Bad fuel; outboard motor stored without treating or
draining gasoline, or refueled with bad gasoline.
Drain fuel tank and vapor separator (p. 8687).
Refill with fresh gasoline (p. 72).
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93
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Battery connections loose or corroded. Clean and tighten battery connections.
Battery discharged. Recharge battery.
Fuse(s) blown. Replace fuse(s) (p. 96).
Spark plugs faulty, fouled, or improperly gapped. Gap or replace spark plugs (p. 68).
Spark plugs wet with fuel (flooded engine). Dry and reinstall spark plugs. Start engine with the throttle
open.
Fuel system malfunction, fuel pump failure, ignition
malfunction, stuck valves, starter malfunction, switch
malfunction, or electrical problem in the starting circuit,
etc.
Use starting procedure (p. 38, 41, 43); if engine still will
not start, then take outboard motor to an authorized Honda
Marine dealer, or refer to the shop manual.
31ZX26030.book 93 ページ 2013年9月17日 火曜日 午後4時58分
94
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS AFTER STARTING
Possible Cause Correction
Fast idle lever raised (side-mount type). Leave fast idle lever OFF (p. 39).
Fuel hose not primed. Squeeze priming bulb (p. 37).
Fuel filter or fuel tank clogged. Replace fuel filters (p. 73).
Bad fuel; outboard motor stored without treating or
draining gasoline, or refueled with bad fuel.
Drain fuel tank and vapor separator (p. 8687).
Refill with fresh gasoline (p. 72).
31ZX26030.book 94 ページ 2013年9月17日 火曜日 午後4時58分
95
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS AFTER STARTING
ENGINE OVERHEATS
Possible Cause Correction
Spark plugs faulty, fouled, or improperly gapped. Gap or replace spark plugs (p. 68).
Fuel system malfunction, fuel pump failure, ignition
malfunction, etc.
Take outboard motor to an authorized Honda Marine
dealer, or refer to the shop manual.
Possible Cause Correction
Water intake screens clogged. Clean water intake screens.
Faulty thermostat or water pump. Take outboard motor to an authorized Honda Marine
dealer, or refer to the shop manual.
31ZX26030.book 95 ページ 2013年9月17日 火曜日 午後4時58分
96
TAKING CARE OF UNEXPECTED PROBLEMS
FUSES
Electric Starter Will Not
Operate
The 10 A, 15 A, and 30 A main fuses
protect the electric starter relay and
related circuits.
The 30 A main fuse protects the
ignition switch and related circuits. If
this fuse blows, the engine will not
start or run.
Battery Will Not Charge
A 150 A ACG fuse protects the
alternator circuit. If the ACG fuse
blows, the engine will not charge the
battery. Refer to ACG Fuse (p. 98).
Fuse Replacement
Disconnect the battery cable at the
battery negative (–) terminal before
replacing the f use.
Failure to do so may cause a short
circuit.
Main Fuse
1. Stop the engine.
2. Disconnect the battery.
3. Remove the engine cover (p. 61).
4. Open the junction box cover.
JUNCTION
BOX
COVER
SPARE FUSES
(10 A, 15 A, 30 A)
MAIN FUSES
(10 A, 15 A, 30 A)
FUSE PULLER
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97
TAKING CARE OF UNEXPECTED PROBLEMS
Fuse No. Amps. Component (s) or Circuit (s) Protected
1150 A ACG, Battery
430 A No. 9, 10, 11 Fuse
510 A Power tilt relay, Warning buzzer, Indicator, Meter
810 A Fuel pump
915 A ECU, Injector
10 10 A SVS, DLC, O2 Sensor heater
11 15 A PHC
5. Pull the old fuse out of the clip with
the fuse puller supplied in the
junction box.
6. Push a new fuse into the clips.
MAIN FUSE RATINGS:
10 A, 15 A, 30 A
FUSE PULLER
BLOWN
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98
TAKING CARE OF UNEXPECTED PROBLEMS
7. Close the junction box cover and
reinstall the engine cover (p. 61).
8. Reconnect the battery.
Never use a fuse with a rating greater
than specified. Serious damage to the
electrical system could result.
If a blown fuse is found, try to
determine and correct the electrical
problem that caused the blown fuse.
An uncorrected electrical problem
may cause the fuse to blow again.
If fuses continue to blow, take the
outboard motor to an authorized
Honda Marine dealer for inspection
and service, or refer to the shop
manual.
ACG Fuse Replacement
1. Stop the engine.
2. Disconnect the battery.
3. Remove the engine cover (p. 61).
4. Open the junction box cover.
5. Remove the old fuse by removing
two 5 mm screws.
6. Install a new fuse by tightening two
5 mm screws.
ACG FUSE: 150 A
7. After finishing replacement, close
the junction box cover.
8. Install the engine cover (p. 61).
9. Reconnect the battery.
JUNCTION
BOX COVER
5 mm SCREWS
ACG FUSE
(150 A)
SPARE FUSE (150 A)
PAWLS
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TAKING CARE OF UNEXPECTED PROBLEMS
A spare fuse is located on the junction
box.
Push two pawls, then pull out the
spare fuse.
OIL PRESSURE INDICATOR
GOES OFF AND ENGINE
SPEED IS LIMITED
If oil pressure becomes low, the oil
pressure indicator will go off, and the
engine protection system limits
engine speed. If you are at cruising
speed, engine speed will decrease
automatically.
The oil pressure indicator is also
equipped with a buzzer that sounds
when the oil pressure indicator goes
off.
Low oil pressure may be the result of
a low engine oil level, or there may
be a problem with the engine
lubrication system.
BUZZER
BUZZER
OIL PRESSURE
INDICATOR
(GREEN)
OIL PRESSURE
INDICATOR
(GREEN)
P
anel-Mount/Top-Mount Types
S
ide-Mount Type
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100
TAKING CARE OF UNEXPECTED PROBLEMS
If the throttle is closed suddenly after
full throttle operation, engine speed
may drop below the specified idle
rpm, and that could activate the
engine protection system
momentarily.
If low oil pressure activates the
engine protection system, stop the
engine, check the engine oil level
(p. 62), and add oil if needed.
With the engine oil at the
recommended level, restart the
engine. If the lubrication system is
OK, the oil pressure indicator should
come on within 30 seconds, and the
engine will respond normally to
throttle control lever operation.
If the engine protection system
remains activated after 30 seconds,
return to the nearest boat landing, and
have the outboard motor inspected by
an authorized Honda Marine dealer.
OVERHEAT INDICATOR
COMES ON AND ENGINE
SPEED IS LIMITED
If the engine overheats, the overheat
indicator will come on, and the
engine will stop in 20 seconds after
the engine protection system limits
engine speed. If you are at cruising
speed, engine speed will decrease
automatically.
All types are equipped with a buzzer
that sounds when the overheat
indicator comes on.
Engine overheating may be the result
of restricted water intake screens, or
there may be a problem with the
cooling system thermostat or water
pump.
BUZZER
BUZZER
OVERHEAT
INDICATOR
(RED)
OVERHEAT
INDICATOR
(RED)
P
anel-Mount/Top-Mount Types
Side-Mount Type
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101
TAKING CARE OF UNEXPECTED PROBLEMS
If the engine is stopped after running
at full throttle, and then restarted soon
afterward, that could activate the
engine protection system
momentarily.
If overheating activates the engine
protection system, idle the engine in
neutral, and check the cooling system
indicator.
If water is flowing from the cooling
system indicator, continue idling for
30 seconds. If the cooling system is
OK, the overheat indicator should go
off within 30 seconds, and the engine
will respond normally to throttle
control lever operation.
If there is no water flowing from the
cooling system indicator, stop the
engine and check the discharge port
first then tilt the outboard motor to
inspect the water intake screens. If
clogged, clean the water intake
screens, return the outboard motor to
the running position, restart the
engine, and check the cooling system
indicator again.
If there is still no water flowing from
the cooling system indicator, or if the
engine protection system remains
activated after 30 seconds, return to
the nearest boat landing, and have the
outboard motor inspected by an
authorized Honda Marine dealer.
WATER SEPARATOR
BUZZER SOUNDS
When the water separator buzzer
sounds (a rapid, repeating signal):
Check the water separator for water
contamination. If water is present,
stop the engine, and clean the water
separator following the instructions
on page 77, or consult with an
authorized Honda Marine dealer.
COOLING SYSTEM INDICATOR
WATER SEPARATOR
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102
TAKING CARE OF UNEXPECTED PROBLEMS
SUBMERGED OUTBOARD
MOTOR
A submerged outboard motor must be
serviced immediately after it is
recovered from the water in order to
minimize corrosion.
If there is a Honda Marine dealership
nearby, take the outboard motor to the
dealer immediately. If you are far
from a dealership, proceed as
follows:
1. Remove the engine cover (p. 61),
and rinse the outboard motor with
fresh water to remove salt water,
sand, mud, etc.
2. Drain the vapor separator as
described on p. 8687.
3. Change the engine oil and oil filter
as described on p. 6466. If there
was water in the engine crankcase,
or if the used engine oil showed
signs of water contamination, then
a second engine oil change should
be performed after running the
engine for half an hour.
4. Remove the spark plugs (p. 68).
Operate the starter to expel water
from the engine’s cylinder.
5. Put a teaspoon of engine oil into
each spark plug hole to lubricate
the inside of the cylinders.
Reinstall the spark plugs.
If the engine was running when it
submerged, there may be
mechanical damage, such as bent
connecting rods. If the engine binds
when cranked, do not attempt to
run the engine until it has been
repaired.
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TAKING CARE OF UNEXPECTED PROBLEMS
6. Attempt to start the engine. Be sure
the water level is at least 2 inches
(5 cm) above the antiventilation
plate.
Running the outboard motor without
sufficient cooling water will damage
the water pump and overheat the
engine.
If the engine fails to start, remove
the spark plugs and dry them, then
reinstall the spark plugs and
attempt to start the engine again.
If the engine starts, and no
mechanical damage is evident,
continue to run the engine for a half
hour or longer. Be sure the water
level is at least 2 inches (5 cm)
above the antiventilation plate to
avoid overheating and water pump
damage.
7. As soon as possible, take the
outboard motor to an authorized
Honda Marine dealer for inspection
and service.
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104
TECHNICAL INFORMATION
Serial Number Locations
Record the product identification
number, the engine serial number,
and the date of purchase in the space
provided on this page. You will need
these numbers when ordering parts,
and when making technical or
warranty inquiries (p. 113).
The product identification number is
stamped on a plate attached on the
left side of the stern bracket.
Product identification number:
Date of purchase:
The engine serial number is stamped
on the upper right side of the engine.
Engine serial number:
PRODUCT IDENTIFICATION
NUMBER
ENGINE SERIAL NUMBER
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105
TECHNICAL INFORMATION
Battery
For complete information, refer to the
battery manufacturers instructions.
Minimum Requirements
12 V – 92 Ah/5 HR (110 Ah/20 HR)
(CCA800)
Be careful to avoid connecting the
battery in reverse polarity, as this
will damage the battery-charging
system in the outboard motor.
Do not disconnect the battery
cables while the engine is running.
Disconnecting the cables while the
engine is running will damage the
outboard motors electrical system.
Battery cable extension: Extending
the original battery cable will
cause the battery voltage to drop
due to the increased length of the
cable and number of connections.
This voltage drop may cause the
buzzer to sound momentarily when
engaging the starter motor and
may prevent the engine from
starting. If the engine starts and the
buzzer sounds momentarily, there
may be barely sufficient voltage
reaching the engine.
WARNING: Battery posts,
terminals, and related accessories
contain lead and lead compounds.
Wash your hands after handling.
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106
TECHNICAL INFORMATION
Emission Control System
Information
Source of Emissions
The combustion process produces
carbon monoxide, oxides of nitrogen,
and hydrocarbons. Control of
hydrocarbons and oxides of nitrogen
is very important because, under
certain conditions, they react to form
photochemical smog when subjected
to sunlight. Carbon monoxide does
not react in the same way, but it is
toxic.
Honda utilizes appropriate air/fuel
ratios and other emissions control
systems to reduce the emissions of
carbon monoxide, oxides of nitrogen,
and hydrocarbons.
Ignition Timing Control System
The system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
PGM-FI System
The PGM-FI system uses sequential
multiport fuel injection. It has three
subsystems: Air Intake, Engine
Control, and Fuel Control. The
Engine Control Module (ECM) uses
various sensors to determine how
much air is going into the engine. It
then controls how much fuel to inject
under all operating conditions.
The U.S., California Clean Air
Acts, and Environment Canada
EPA, California, and Canadian
regulations require all manufacturers
to furnish written instructions
describing the operation and
maintenance of emission control
systems.
The following instructions and
procedures must be followed in order
to keep the emissions from your
Honda engine within the emission
standards.
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107
TECHNICAL INFORMATION
Tampering and Altering
Tampering is a violation of Federal
and California law.
Tampering with or altering the
emission control system may increase
emissions beyond the legal limit.
Among those acts that constitute
tampering are:
Removal or alteration of any part
of the intake, fuel, or exhaust
systems.
Alterations that would cause the
engine to operate outside its design
parameters.
Problems That May Affect
Emissions
If you are aware of any of the
following symptoms, have your
engine inspected and repaired by your
servicing dealer.
Hard starting or stalling after
starting.
Rough idle.
Misfiring or backfiring under load.
Afterburning (backfiring).
Black exhaust smoke or high fuel
consumption.
Replacement Parts
The emission control systems on your
Honda engine were designed, built,
and certified to conform with EPA
and California emission regulations.
We recommend the use of Honda
Genuine parts whenever you have
maintenance done. These
original-design replacement parts are
manufactured to the same standards
as the original parts, so you can be
confident of their performance. The
use of replacement parts that are not
of the original design and quality may
impair the effectiveness of your
emission control system.
A manufacturer of an aftermarket part
assumes the responsibility that the
part will not adversely affect
emission performance. The
manufacturer or rebuilder of the part
must certify that use of the part will
not result in a failure of the engine to
comply with emission regulations.
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108
TECHNICAL INFORMATION
Maintenance
Follow the MAINTENANCE
SCHEDULE on p. 5859.
Remember that this schedule is based
on the assumption that your machine
will be used for its designed purpose.
Sustained high-load operation, or use
in unusual conditions, will require
more frequent service.
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109
TECHNICAL INFORMATION
Star Label
US, Puerto Rico, and US Virgin
Islands
A Star label was applied to this
outboard motor in accordance with
the requirements of the California Air
Resources Board.
The Star Label means Cleaner Marine Engine
The Symbol for Cleaner Marine Engines:
Cleaner Air and Water - for healthier lifestyle and environment.
Better Fuel Economy - burns up to 30 - 40 percent less gas and oil than
conventional carbureted two-stroke engines, saving money and resources.
Longer Emission Warranty - protects consumer for worry-free operation.
This engine has been certified as a:
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TECHNICAL INFORMATION
One Star
Low
Emission
Two Stars
Very Low
Emission
Three Stars
Ultra Low
Emission
Four Stars
Super Ultra
Low Emission
The one-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2001 exhaust emission
standards. Engines meeting these standards have 75% lower emissions than
conventional carbureted two-stroke engines. These engines are equivalent to
the U.S. EPAs 2006 standards for marine engines.
The two-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2004 exhaust emission
standards. Engines meeting these standards have 20% lower emissions than
One Star-Low Emission engines.
The three-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2008 exhaust emission
standards or the Sterndrive and Inboard marine engine 2003-2008 exhaust
emission standards. Engines meeting these standards have 65% lower
emissions than One Star-Low Emission engines.
The four-star label identifies engines that meet the Air Resources Board’s
Sterndrive and Inboard marine engine 2009 exhaust emission standards.
Personal Watercraft and Outboard marine engines may also comply with these
standards. Engines meeting these standards have 90% lower emissions than
One Star-Low Emission engines.
Cleaner Watercraft - Get the Facts
1-800-END-SMOG
www.arb.ca.gov
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111
TECHNICAL INFORMATION
MODEL BF250A
Description code BBJJ
Type LA XA
XC
XCA
XCC
XXA
XXC
XXCA
Overall length 36.2 in (920 mm)
Overall width 24.6 in (625 mm)
Overall height 69.3 in
(1,760 mm)
74.3 in
(1,887 mm)
79.3 in
(2,014 mm)
Transom height
(when transom angle
is 12°)
20.0 in
(508 mm)
25.0 in
(635 mm)
30.0 in
(762 mm)
Dry mass [weight]* 613 lbs
(278 kg)
626 lbs
(284 kg)
635 lbs
(288 kg)
Rated power 186.4 kW (250 HP)
Full throttle range 5,300 – 6,300 rpm
Engine type 4 stroke OHC VTEC 6-cylinder (V6)
Displacement 218.6 cu-in (3,583 cm3)
Spark plug gap 0.039 – 0.043 in (1.0 – 1.1 mm)
Starter system Electric starter
Ignition system Fully transistorized, battery ignition
Lubrication system Trochoid pump pressure lubrication
Specified oil Engine: API standard (SG, SH or SJ oil)
SAE/FC-W 10W-30
Gear case: API standard (GL-4) SAE 90
Hypoid gear oil
Oil capacity Engine: 8.0 US qt (7.6 L)
without oil filter change
8.2 US qt (7.8 L)
with oil filter change
Gear case: 1.55 US qt (1.47 L)
CARB star label ULTRA · LOW EMISSION
D.C. output 12 V – 60 A
Cooling system Water cooling with thermostat
Exhaust system Water exhaust
Spark plugs ZFR6K-11E (NGK)
Fuel pump Low pressure side: mechanical type
High pressure side: electrical type
Fuel Unleaded gasoline
(86 pump octane or higher)
Gear change Forward-Neutral-Reverse (dog type)
Steering angle 30° right and left
Tilt up angle
(when transom angle is
12°)
Stageless (68°)
Trim angle
(when transom angle is
12°)
– 4° to 16°
* Without battery cable, with propeller
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
Specifications
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112
TECHNICAL INFORMATION
BF250A Tune up
Spark plug gap 0.039 – 0.043 in (1.0 – 1.1 mm) See page 69
Idle speed 650 ± 50 rpm See shop manual
Valve clearance (cold) Intake: 0.22 ± 0.02 mm
Exhaust: 0.30 ± 0.02 mm
See shop manual
Other specifications No other adjustments needed
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113
CONSUMER INFORMATION
Honda Publications
(United States, Puerto Rico, U.S.
Virgin Islands, and Canada)
These publications will give you
additional information for
maintaining and repairing your
outboard motor.
Shop Manual
This manual covers complete
maintenance and overhaul
procedures.
It is intended to be used by a skilled
technician.
Available through your Honda
Marine dealer or visit http://
marine.honda.com/owners/manuals/
shop-manuals.
For Canada:
Please contact your Honda Marine
dealer to obtain a copy of the Shop
Manual.
Parts Catalog
This manual provides complete,
illustrated parts lists.
The catalog is available through your
Honda Marine dealer.
Accessory Catalog
Your authorized Honda Marine dealer
offers a wide selection of accessories
(optional equipment, oils, and
lubricants) to enhance your boating
experience.
Visit http://marine.honda.com and
click on PARTS & ACCESSORIES
to see the entire catalog of
accessories.
For Canada:
Check with your dealer or visit
www.honda.ca and select the Parts
and Accessories tab under the Honda
Marine segment to view the range of
accessories available.
Customer Service Information
Contacting Honda
Your Owners Manual was written to
cover most of the questions you
might ask about your Honda. Any
questions not answered in the
Owners Manual can be answered by
your Honda dealer. If your dealer
doesn’t have an immediate answer,
they should be able to get it for you.
If you have a difference of opinion
with your dealer, please remember
that each dealership is independently
owned and operated. That’s why it’s
important to work to resolve any
differences at the dealership level. If
the service personnel are unable to
assist you, please discuss your
concerns with the dealer management
such as the Service Manager or the
dealership’s owner.
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114
CONSUMER INFORMATION
If you need to contact Honda
regarding your experiences with your
Honda product or with your dealer,
please contact the Honda office in
your region:
American Honda Motor Co., Inc.
Marine Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Telephone (770) 497–6400
M-F 8:30 am-7:00 pm (Eastern Time
Zone)
Honda Canada Inc.
Customer Relations Office
180 Honda Boulevard
Markham, Ontario L6C 0H9
Tel: 1-888-946-6329 (Toll free)
Fax: 1-877-939-0909 (Toll free)
E-mail: honda_cr@ch.honda.com
Please include the following
information in your communication:
Your name, address and telephone
number (complete with area code)
Model and complete serial number
Date of purchase
Name and location of selling dealer
Name and location of servicing
dealer (if different)
A detailed description of your
concerns
Warranty Coverage
Your new Honda is covered by the
following warranties:
Distributors Limited Warranty
Emission Control System Warranty
Please read the warranty statements
contained in this manual. There are
responsibilities, restrictions, and
exclusions that apply to these
warranties.
To obtain warranty service you must
take your Honda outboard motor,
together with proof of original retail
purchase date, at your expense, to a
Honda engine dealer or distributor
authorized to sell that product in the
United States, Puerto Rico, the U.S.
Virgin Islands or Canada.
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115
CONSUMER INFORMATION
It is important to realize that your
warranty applies to defects in
material or workmanship of your
Honda. Your warranty coverage does
not apply to normal wear or
deterioration associated with using
your Honda outboard motor.
Your warranty coverage will not be
voided if you choose to perform your
own maintenance. However, you
should have the proper tools and
service information and be
mechanically qualified. Failures that
occur due to modifications, improper
maintenance, or service are not
covered.
Warranty Service
Please remember that recommended
maintenance interval servicing is not
included in your warranty coverage.
Additionally, your warranty does not
apply to the normal wear of items
(such as spark plug(s), water pump,
etc.).
As the owner of a Honda product,
your servicing dealer may ask you to
authorize an inspection. If the
problem is covered under warranty,
your dealer will perform any
warranty repairs for you at no cost.
However, you may be responsible for
additional non-warranty charges.
If you have questions about warranty
coverage or the nature of the repair, it
is best to talk to the service manager
of your Honda dealer.
Sometimes, in spite of the best
intentions of all concerned, a
misunderstanding may occur. If you
aren’t satisfied with your dealers
handling of the situation, we suggest
you discuss your problem with the
appropriate member of the
dealership’s management team. If the
problem has already been reviewed
with the appropriate manager of the
Service, Parts, or Sales department,
contact the owner of the dealership or
their designated representative.
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116
CONSUMER INFORMATION
Warranty Statements
The American Honda Distributors Limited Warranty applies to outboards purchased in the United States, Puerto Rico,
or the U.S. Virgin Islands. The Honda Canada Distributors Warranty applies to outboards purchased in Canada.
The product warranty is only valid in the country where the product was purchased.
United states, Puerto Rico and Virgin Islands
Distributor’s Limited Warranty
This warranty is limited to Honda Outboard Motors and related original equipment distributed by American Honda
Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
(1) Models purchased prior to July 1, 2008 (unless previously purchased with True-5 warranty from a participating dealer).
(2) 35, 65, & 105 Jet models: Jet pump assembly is a dealer installed option. Jet pump warranty is provided by Specialty Manufacturing Co. (Outboard Jets).
Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)
NONCOMMERCIAL/
NONRENTAL
COMMERCIAL/RENTAL
STATE/LOCAL/FEDERAL
GOVERNMENT
All models purchased before July 1, 2008(1) (2) 36 months 12 months 24 months
All Models purchased on or after July 1, 2008(2) 60 months 12 months 24 months
Related original equipment items:
BF2 through BF30 models: Portable fuel tank and
original propeller.
All models: Primer bulb/fuel line assembly and
tiller handle.
The same duration as the outboard with which they were purchased.
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117
CONSUMER INFORMATION
To Qualify for This Warranty:
The Honda Outboard Motor must be purchased from
American Honda or a dealer authorized by American
Honda to sell Honda Outboard Motors in the United
States, Puerto Rico, or the U.S. Virgin Islands. This
limited warranty applies to the first retail purchaser and
each subsequent owner during the applicable warranty
time period.
What American Honda Will Repair or Replace Under
Warranty:
American Honda will repair or replace, at its option, any
part that is proven to be defective in material or
workmanship under normal use during the applicable
warranty time period. Warranty repairs and replacements
will be made without charge for parts or labor. Anything
replaced under warranty becomes the property of
American Honda Motor Company, Inc.
All parts replaced under warranty will be considered as
part of the original product and any warranty on those
parts will expire coincidentally with the original product
warranty.
To Obtain Warranty Service:
You must, at your expense, take your Honda Outboard
Motor and proof of the original purchase date to any
dealer who is authorized to service Honda Outboard
Motors in the United States, Puerto Rico, or the U.S.
Virgin Islands, during the dealers normal business hours.
If you are unable to obtain warranty service, or are
dissatisfied with the warranty service you receive, take the
following steps: First, contact the owner of the dealership
involved; normally this should resolve the problem.
However, if you should require further assistance, write or
call the Honda Marine Customer Relations. Please see
Contacting Honda page 113.
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118
CONSUMER INFORMATION
Exclusions:
This warranty does not extend to the following:
Conditions caused by lack of routine maintenance or
improper storage (as outlined in the Owners Manual)
Conditions caused by the use of propeller (s) that do not
allow the outboard motor to run in its recommended full
throttle rpm range
Operation inconsistent with the recommended
operation/duty cycle (as outlined in the Owner’s
Manual)
Parts affected or damaged by an abuse, submersion
and/or collision
Normal wear and tear
Fuel contamination and water entering engine through
the fuel intake, air intake or exhaust system
Operation with fuels, oils, additives and lubricants
which are not suitable for use in the product
Use in an application for which the outboard motor was
not designed, such as racing or competitive use or any
other misuse or neglect
Incorporation of unsuitable attachments or parts
The unauthorized alteration, improper installation and/
or rigging, or any causes other than defects in material
or workmanship
Corrosion to steering system or electrical components,
corrosion due to electrolysis, water born foreign
chemicals, improper service or corrosion caused by
damage or abuse
Reimbursement for towing charges, in and out of water
charges, or technician travel time
Growth of marine organisms on outboard motor
surfaces, external or internal
Any product that has ever been declared a total loss or
sold for salvage by a financial institution or insurer, or
that has been issued a ‘‘salvage’’ or similar title under
any state’s law.
Disclaimer of consequential damage and limitation of
implied warranties:
American Honda disclaims any responsibility for loss of
time or use of the outboard, revenue, or the equipment in
which the outboard is installed, transportation,
commercial loss, or any other incidental or consequential
damage. Any implied warranties are limited to the
duration of this written limited warranty.
Some states do not allow limitations on how long an
implied warranty lasts and/or do not allow the exclusion
or limitation of incidental or consequential damages, so
the above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
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119
CONSUMER INFORMATION
To Qualify for This Warranty:
1. The accessories or replacement parts must be purchased
from American Honda or a dealer, distributor, or
distributors dealer authorized by American Honda to
sell those products in the United States, Puerto Rico,
and the U.S. Virgin Islands. Parts and Accessories must
be purchased for installation on original Honda
equipment or engines to be eligible for warranty
coverage. Installing parts and accessories on non-Honda
products or engines voids this warranty.
2. You must be the first retail purchaser. This warranty is
not transferable to subsequent owners.
What American Honda Will Repair or Replace Under
Warranty:
American Honda will repair or replace, at its option, any
marine product accessories or replacement parts that are
proven to be defective in material or workmanship under
normal use during the applicable warranty time period.
Anything replaced under warranty becomes the property
of American Honda Motor Company, Inc. All parts
replaced under warranty will be considered as part of the
original product and any warranty on those parts will
expire coincidentally with the original product warranty.
Accessories and replacement parts, installed by a dealer
who is authorized by American Honda to sell them, will
be repaired or replaced under warranty without charge for
parts or labor. If installed by anyone else, accessories and
replacement parts will be repaired or replaced under
warranty without charge for parts, but any labor charges
will be the responsibility of the purchaser.
Accessories and Replacement Parts
This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor
Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)
Non Commercial Commercial/Rental Local/State/Federal
Government
Accessories other than noted below 12 months 3 months 3 months
Emission related accessories:
Portable fuel tanks, fuel line assemblies, and
water/fuel separators
24 months 24 months 24 months
Replacement Parts 6 months 3 months 3 months
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120
CONSUMER INFORMATION
To Obtain Warranty Service:
You must, at your expense, take the Honda Outboard
Motor product accessory or replacement part or the
outboard motor or boat on which the accessory or
replacement part is installed, and proof of purchase to any
Honda Marine authorized service facility or dealer in the
United States, Puerto Rico, or the U.S. Virgin Islands,
during normal business hours.
Exclusions:
This warranty does not extend to accessories or parts
affected or damaged by collision, normal wear, use in an
application for which the product was not designed or any
other misuse, neglect, incorporation or use of unsuitable
attachments or parts, unauthorized alteration, improper
installation, or any causes other than defects in material or
workmanship of the product.
Installing parts and accessories on non-Honda products or
engines voids this warranty.
Disclaimer of consequential damage and limitation of
implied warranties:
American Honda disclaims any responsibility for loss of
time or use of the outboard motor, or the boat on which the
product is installed, transportation, commercial loss, or
any other incidental or consequential damage. Any
implied warranties are limited to the duration of this
written warranty. Some states do not allow limitations on
how long an implied warranty lasts and/or do not allow
the exclusion or limitation of incidental or consequential
damages, so the above exclusions and limitations may not
apply to you. This warranty gives you specific legal rights,
and you may also have other rights which vary from state
to state.
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121
CONSUMER INFORMATION
Emission Control System Warranty
Your new Honda outboard engine complies with both the
U.S. EPA and State of California emission regulations.
American Honda provides the same emission warranty
coverage for outboard engines sold in all 50 states. In all
areas of the United States your outboard engine must be
designed, built, and equipped to meet the U.S. EPA and
California Air Resources Board emission standard for
spark ignited marine engines.
CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND
OBLIGATIONS
The California Air Resources Board (CARB) and
American Honda Motor Co., Inc. are pleased to explain
the emission control system warranty on your 2013-2014
Honda outboard engine. In California, new outboard
engines must be designed, built, and equipped to meet the
state’s stringent anti-smog standards.
American Honda Motor Co., Inc. must warrant the
emission control system on your outboard engine for the
periods of time listed below provided there has been no
abuse, neglect, or improper maintenance of your outboard
engine.
Your emission control system may include parts such as
the carburetor or fuel injection system, the ignition
system, and catalytic converter. Also included may be
hoses, belts, connectors, and other emission-related
assemblies.
Where a warrantable condition exists, American Honda
Motor Co., Inc. will repair your outboard engine at no cost
to you including diagnosis, parts, and labor.
MANUFACTURER’S WARRANTY
COVERAGE:
Select emission control parts from model year 2010 and
later outboard engines are warranted for five years or 250
hours of use, whichever first occurs; or the length of the
Honda Marine Distributors Limited Warranty, whichever
is longer. However, warranty coverage based on the
hourly period is only permitted for engines equipped with
hour meters as defined in § 2441 (a)(13)* or their
equivalent. If any emission-related part on your engine is
defective under warranty, the part will be repaired or
replaced by American Honda Motor Co., Inc.
* California Code of Regulations.
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122
CONSUMER INFORMATION
OWNER’S WARRANTY RESPONSIBILITIES:
As the outboard engine owner, you are responsible for the
performance of the required maintenance listed in your
owners manual. American Honda Motor Co., Inc.
recommends that you retain all receipts covering
maintenance on your outboard engine, but American
Honda Motor Co., Inc. cannot deny warranty solely for the
lack of receipts or your failure to ensure the performance
of all scheduled maintenance.
As the outboard engine owner, you should, however, be
aware that American Honda Motor Co., Inc. may deny
you warranty coverage if your outboard engine or a part
has failed due to abuse, neglect, improper maintenance, or
unapproved modifications.
You are responsible for presenting your outboard engine
to a Honda Marine dealer as soon as a problem exists. The
warranty repairs will be completed in a reasonable amount
of time, not to exceed 30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact American Honda
Motor Co., Inc., Marine Division Customer Relations
Office. Please see Contacting Honda page 113.
WARRANTY COVERAGE:
Honda outboard engines certified to the CARB and EPA
2010 and later regulation are covered by this warranty to
be free from defects for a minimum of five years or 250
hours of operation, whichever comes first; or the length of
the Honda Marine Distributors Limited Warranty,
whichever is longer, from the date of delivery to the retail
purchaser. This warranty is transferred to each subsequent
purchaser for the duration of the warranty period.
Warranty repairs will be made without charge for
diagnosis, parts, and labor. All defective parts replaced
under this warranty become the property of American
Honda Motor Co., Inc. A list of warranty parts is on page
124. Normal maintenance items, such as spark plugs and
filters, that are on the warranted parts list are warranted up
to their required replacement interval only.
American Honda Motor Co., Inc. is also liable for
damages to other engine components caused by a failure
of any warranted part during the warranty period.
Only Honda approved replacement parts will be used in
the performance of any warranty repairs, and they will be
provided without charge to the owner. You may use any
replacement part as defined in § 1900 (b)(20)* in the
performance of any maintenance or repairs. If a
replacement part is used in the repair or maintenance of
your engine, and an authorized Honda Marine dealer
determines it causes the failure of a warranted part, your
warranty claim may be denied. If the part in question is
not related to the reason that your engine requires repair,
your claim will not be denied.
* California Code of Regulations.
31ZX26030.book 122 ページ 2013年9月17日 火曜日 午後4時58分
123
CONSUMER INFORMATION
TO OBTAIN WARRANTY SERVICE:
You must take your Honda outboard engine, along with
your sales registration card or other proof of original
purchase date, at your expense, to any Honda Marine
dealer that is authorized by American Honda Motor Co.,
Inc. to sell and service that Honda marine product during
its normal business hours. Claims for repair or adjustment
found to be caused solely by defects in material or
workmanship will not be denied because the engine was
not properly maintained and used.
If you are unable to obtain warranty service, or are
dissatisfied with the warranty service you received,
contact the owner of the dealership involved. Normally
this should resolve your problem. However, if you require
further assistance, write or call the Honda Marine
Customer Relations Office of American Honda Motor
Co., Inc.
EXCLUSIONS:
Failures other than those resulting from defects in material
or workmanship are not covered by this warranty. This
warranty does not extend to emission control systems or
parts which are affected or damaged by owner abuse,
neglect, improper maintenance, misuse, misfueling,
improper storage, and/or collision, the incorporation of, or
use of, unsuitable attachments, or the unauthorized
alteration of any part.
This warranty does not cover replacement of expendable
maintenance items made in connection with required
maintenance service after the items first scheduled
replacement as listed in the maintenance section of the
product owners manual, such as: spark plugs and filters.
DISCLAIMER OF CONSEQUENTIAL DAMAGE
AND LIMITATION OF IMPLIED WARRANTIES:
American Honda Motor Co., Inc. disclaims any
responsibility for incidental or consequential damages
such as loss of time or the use of outboard engine, or any
commercial loss due to the failure of the equipment; and
any implied warranties are limited to the duration of this
written warranty. This warranty is applicable only where
the California or U.S. EPA emission control system
warranty regulation is in effect.
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124
CONSUMER INFORMATION
EMISSION CONTROL SYSTEM WARRANTY PARTS:
SYSTEMS COVERED
BY THIS WARRANTY:
PARTS DESCRIPTION:
Fuel Metering Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure regulator, Throttle position
sensor, Intake air temperature sensor, Engine temperature sensor, Manifold absolute pressure sensor, Idle air
control valve, Barometric pressure sensor, Fuel line solenoid valve, Intake manifold, Intake valves, and
Oxygen sensor or Air fuel ratio sensor
Evaporative Portable fuel tank, Fuel cap, Fuel hoses, Primer bulb, Fuel hose joint
Air Induction Air intake duct, Vapor separator, Intake manifold tuning valve (Intake air bypass control valve)
Ignition Flywheel magneto, Ignition pulse generator, Ignition coil assembly, Ignition control module, Engine control
module, Crankshaft position sensor, Spark plug cap, Spark plug*, Knock sensor, and Camshaft position
sensor
Lubrication System Oil pump and internal parts
Crankcase Emission Control Crankcase breather tube, Positive crankcase ventilation valve, Oil filler cap
Exhaust Exhaust manifold and Exhaust valves
Valve Control System Rocker arm oil control valve
Miscellaneous Parts Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.
* Covered up to the first required replacement only. See the Maintenance Schedule on page 58.
31ZX26030.book 124 ページ 2013年9月17日 火曜日 午後4時58分
125
CONSUMER INFORMATION
Canada
Distributor’s Warranty
HONDA CANADA INC., for and on behalf of Honda
Motor Co. Ltd., Tokyo, Japan, gives the following written
warranty on each new marine product manufactured by
Honda Motor Co. Ltd., Japan, distributed in Canada by
Honda Canada Inc. and sold by authorized Honda Marine
dealers.
Whenever used herein, the word‘Honda’’ refers to Honda
Canada Inc. and/or Honda Motor Co. Ltd., as appropriate
from the context.
HONDA WARRANTS THAT each new Honda marine
product will be free, under normal use and maintenance,
from any defects in material or workmanship for the
relevant warranty period set forth below. If any defects
should be found in a Honda marine product within the
relevant warranty period, necessary repairs and
replacements with a new part or the Honda equivalent
shall be made at no cost to the consumer for parts and
labour, when Honda acknowledges that such defects are
attributable to faulty material or workmanship at the time
of manufacture.
WARRANTY PERIOD RETAILED ON OR
AFTER APRIL 1, 2005:
THIS WARRANTY COVERS
a) Any Honda marine product purchased in Canada from
an authorized Honda dealer which has been registered
at the time of purchase on a form provided by Honda,
which has had set-up and pre-delivery service
performed by an authorized Honda dealer and which is
normally operated in Canada;
b) Any factory installed part (except normal maintenance
parts referred to in ‘THIS WARRANTY DOES NOT
COVER’’); and
c) Any marine product on which required maintenance
services have been performed as prescribed in the
Owners Manual.
Non-commercial
use
Commercial
use
All Honda Outboard
Models 36 Months 12 Months
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126
CONSUMER INFORMATION
THIS WARRANTY DOES NOT COVER
a) Any repairs required as a result of collision, accident,
striking any object, misuse or lack of required
maintenance;
b) Any repairs required as a result of any attachments,
parts or devices installed by or repairs done by a party
other than an authorized Honda dealer;
c) Any outboard that has been operated out of water, (Run
Dry) damaging the water pump and or engine
components due to insufficient cooling water.
d) Any marine products modified, altered, disassembled or
remodelled;
e) Normal maintenance services, including tightening of
nuts, bolts and fittings and engine tune-up and the
replacement of parts made in connection with normal
maintenance services including filters, spark plugs and
wires, fuses, belts, lubricants and other expendables
susceptible to natural wear;
f) Outboard propeller or shear pin.
g) All accessories or attachments.
THE OWNER’S OBLIGATION
In order to maintain the validity of this DISTRIBUTORS
WARRANTY, the required maintenance services as set
forth in the Owners Manual must be performed at the
proper intervals and detailed receipts and records retained
as proof.
TO OBTAIN WARRANTY SERVICE
You must take your Honda marine product, at your
expense, during normal service hours, to any authorized
Honda Marine dealership. If you are unable to obtain or
are dissatisfied with the warranty service you receive, first
contact the owner of the dealership involved; this should
resolve the problem. If you require further assistance,
contact Honda Canada’s Customer Relations Department
at:
HONDA CANADA INC.
Customer Relations Office
180 Honda Boulevard
Markham, Ontario L6C 0H9
TELEPHONE: 1-888-946-6329 TOLL FREE
FAX : 1-877-939-0909 TOLL FREE
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127
CONSUMER INFORMATION
REPLACEMENT PARTS AND ACCESSORY
WARRANTY
New genuine Honda replacement parts or accessories sold
to a consumer or installed by an authorized Honda Marine
dealer which are not covered by the DISTRIBUTORS
WARRANTY are warranted for a period of one year from
date of purchase, provided, however, that this
Replacement Parts and Accessory Warranty does not
apply to any replacement parts modified, used with, or
installed on a marine product for which the replacement
parts were not intended. Electrical components that are not
installed by the dealer (sold over the counter) are not
covered by warranty.
ENTIRE WRITTEN WARRANTY
This DISTRIBUTORS WARRANTY and the
REPLACEMENT PARTS AND ACCESSORY
WARRANTY are the only and the entire written
warranties given by Honda for Marine engines. No dealer
or his agent or employee is authorized to extend or enlarge
on these warranties on behalf of Honda by any written or
verbal statement or advertisement.
DISCLAIMER
To the extent the law permits, Honda disclaims any
responsibility for loss of time or use of the product,
transportation or towing costs or any other indirect,
incidental or consequential damage, inconvenience or
commercial loss.
NOTICE TO CONSUMER
The provisions contained in these written warranties are
not intended to limit, modify, take away from, disclaim or
exclude any warranties set forth in or the operation of The
Consumer Products Warranties Act, 1977 (Saskatchewan),
The Consumer Product Warranty and Liability Act (New
Brunswick), The Consumer Protection Act (Quebec), or
any other similar provincial or federal legislation.
31ZX26030.book 127 ページ 2013年9月17日 火曜日 午後4時58分
128
INDEX
Alternator (ACG) Indicator ............................................30
Anodes............................................................................33
Replacement ...............................................................80
ARE YOU READY TO GET UNDERWAY?................34
Battery ..........................................................................105
Will Not Charge..........................................................96
BEFORE OPERATION..................................................34
BREAK-IN PROCEDURE ............................................36
CLEANING AND FLUSHING .....................................83
Common Controls ..........................................................26
COMPONENT AND CONTROL LOCATIONS ..........11
CONSUMER INFORMATION ...................................113
CONTROL AND FEATURE IDENTIFICATION
CODES.......................................................................10
CONTROLS ...................................................................16
CONTROLS AND FEATURES.....................................10
Cooling System Indicator ...............................................32
CRUISING .....................................................................50
Customer Service Information .....................................113
Distributors Limited Warranty ....................................116
Distributors Warranty ..................................................125
Electric Starter Will Not Operate................................... 96
Emergency Stop Switch Clip and Emergency
Stop Switch
Panel-Mount Type...................................................... 20
Side-Mount Type ....................................................... 17
Top-Mount Type ........................................................ 23
Emission Control System Information......................... 106
Emission Control System Warranty............................. 121
Engine
Cover
Latch ...................................................................... 28
REMOVAL AND INSTALLATION ..................... 61
Oil
Change ................................................................... 64
Filter Change ......................................................... 65
Level Check ........................................................... 62
Recommendations.................................................. 66
ENGINE OVERHEATS ................................................ 95
ENGINE WILL NOT START ....................................... 91
31ZX26030.book 128 ページ 2013年9月17日 火曜日 午後4時58分
129
INDEX
Fast Idle Button
Panel-Mount Type ......................................................22
Top-Mount Type.........................................................25
Fast Idle Lever................................................................19
Fuel
Filter Inspection and Replacement .............................73
PRIMING ...................................................................37
Priming Bulb ..............................................................33
RECOMMENDATIONS............................................73
FUSES ............................................................................96
Replacement ...............................................................96
Gearshift/Throttle Control Lever
Panel-Mount Type ......................................................21
Side-Mount Type ........................................................17
Top-Mount Type.........................................................24
GEARSHIFT AND THROTTLE OPERATION............48
Panel-Mount Type ......................................................48
Side-Mount Type ........................................................48
Top-Mount Type.........................................................48
HARD STARTING OR STALLS AFTER
STARTING.................................................................94
HOISTING THE OUTBOARD MOTOR......................88
Honda Publications.......................................................113
Ignition Switch
Panel-Mount Type...................................................... 19
Side-Mount Type ....................................................... 16
Top-Mount Type ........................................................ 23
IMPORTANT SAFETY INFORMATION ...................... 7
INDICATORS................................................................ 30
INFREQUENT OR OCCASIONAL USE..................... 37
Inspect After Operating.................................................. 82
INSTRUMENTS............................................................ 28
IS YOUR OUTBOARD MOTOR READY TO GO? ... 34
Lubrication Points.......................................................... 67
MAINTENANCE SAFETY .......................................... 56
MAINTENANCE SCHEDULE .................................... 58
Malfunction Indicator .................................................... 30
MANUAL RELIEF VALVE.................................... 27, 61
MOORING, BEACHING, LAUNCHING .................... 53
MULTIPLE OUTBOARD MOTORS ........................... 54
NMEA 2000® Interface Coupler ................................... 29
31ZX26030.book 129 ページ 2013年9月17日 火曜日 午後4時58分
130
INDEX
Oil Pressure Indicator .....................................................31
OIL PRESSURE INDICATOR GOES OFF AND
ENGINE SPEED IS LIMITED..................................99
OPERATION..................................................................36
OTHER FEATURES ......................................................32
OUTBOARD MOTOR SAFETY ....................................7
Overheat Indicator ..........................................................31
OVERHEAT INDICATOR COMES ON
AND ENGINE SPEED IS LIMITED ......................100
Power Tilt Switch ...........................................................27
Power Trim/Tilt Switch ..................................................26
Propeller Replacement....................................................81
REFUELING..................................................................72
REMOVAL FROM STORAGE .....................................89
Rev Limiter.....................................................................33
SAFE OPERATING PRECAUTIONS.......................... 36
SAFETY LABEL LOCATION........................................ 9
Serial Number Locations ............................................. 104
SERVICING YOUR OUTBOARD MOTOR................ 55
SHALLOW WATER OPERATION .............................. 52
SPARE EMERGENCY STOP SWITCH CLIP
(applicable types)....................................................... 57
Spark Plug Service......................................................... 68
Specifications................................................................111
Star Label ..................................................................... 109
STARTING THE ENGINE............................................ 38
Panel-Mount Type...................................................... 41
Side-Mount Type ....................................................... 38
Top-Mount Type ........................................................ 43
STEERING .................................................................... 50
STOPPING THE ENGINE............................................ 46
Emergency Engine Stopping...................................... 46
Normal Engine Stopping ........................................... 47
STORAGE ..................................................................... 85
Engine oil................................................................... 87
Fuel ............................................................................ 85
STORAGE PRECAUTIONS......................................... 88
SUBMERGED OUTBOARD MOTOR ...................... 102
31ZX26030.book 130 ページ 2013年9月17日 火曜日 午後4時58分
131
INDEX
Tachometer (optional equipment)...................................29
TAKING CARE OF UNEXPECTED PROBLEMS......91
TECHNICAL INFORMATION...................................104
THE IMPORTANCE OF MAINTENANCE .................55
Tilt Lock Lever ...............................................................27
TOOL KIT and OWNER’S MANUAL .........................57
TRANSPORTING..........................................................90
WITH OUTBOARD MOTOR INSTALLED
ON BOAT...............................................................90
WITH OUTBOARD MOTOR REMOVED
FROM BOAT .........................................................90
Trim Meter (optional equipment) ...................................28
Trim Tab .........................................................................28
TRIM TAB ADJUSTMENT ..........................................60
Warranty Statements.....................................................116
WATER SEPARATOR BUZZER SOUNDS................101
Water Separator Inspection and Service.........................77
31ZX26030.book 131 ページ 2013年9月17日 火曜日 午後4時58分
132
MEMO
31ZX26030.book 132 ページ 2013年9月17日 火曜日 午後4時58分
PANTONE 288 CVC
DIC F101 BLACK BF250A_AH-OM表紙_31ZX2601BF250A_AH-OM表紙_31ZX2601BF250A_AH-OM表紙_31ZX2601背幅4mm背幅4mm背幅4mm
BF250A
Includes US and Canadian Models
N HCAH
EM3
31ZX2603
00X31-ZX2-6030
100.2013.04
Printed in China

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