Honda Bf40 Bbdj 1000001 1099999 Owners Manual

00X31ZZ46100 Honda Marine – 4-Stroke Outboard Motors, Parts, Accessories, Financing | Official Site

2014-11-13

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PANTONE 288 CVC
DIC F101 BLACK BF40D50D_AH-OM表紙31ZZ4610BF40D50D_AH-OM表紙31ZZ4610BF40D50D_AH-OM表紙31ZZ4610背幅7mm背幅7mm背幅7mm
Includes US and Canadian Models
英N HCAH
EM3
31ZZ4610
00X31-ZZ4-6100
300.2009.07
Printed in Japan
−
The engine exhaust from this
product contains chemicals
known to the State of California to
cause cancer, birth defects, or
other reproductive harm.
Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’s
Manual is considered a permanent part of the outboard motor and should remain with
the outboard motor if resold.
The information and specifications included in this publication were in effect at the
time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to
discontinue or change specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be reproduced
without written permission.
2009 Honda Motor Co., Ltd. All Rights Reserved
09/06/22 21:21:59 31ZZ4610_001
1
INTRODUCTION
Congratulations on your selection of
a Honda outboard motor. We are
certain you will be pleased with your
purchase of one of the finest
outboard motors on the market.
We want to help you get the best
results from your new outboard
motor and to operate it safely. This
manual contains information on how
to do that; please read it carefully.
As you read this manual you will
find information preceded by a
symbol. That information
is intended to help you avoid damage
to your outboard motor, other
property, or the environment.
We suggest you read the warranty
policy to fully understand its
coverage and your responsibilities of
ownership.
When your outboard motor needs
scheduled maintenance, keep in mind
that your Honda Marine dealer is
specially trained in servicing Honda
outboard motors. Your Honda
Marine dealer is dedicated to your
satisfaction and will be pleased to
answer your questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
09/06/22 21:22:05 31ZZ4610_002
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2
A FEW WORDS ABOUT
SAFETY
INTRODUCTION
Safety Messages
Safety Headings
Safety Labels
Safety Section
Instructions
IMPORTANT SAFETY INFORMATION.
OUTBOARD MOTOR SAFETY.
Your safety and the safety of others
are very important. And using this
outboard motor safely is an important
responsibility.
To help you make informed
decisions about safety, we have
provided operating procedures and
other information on labels and in
this manual. This information alerts
you to potential hazards that could
hurt you or others.
Of course, it is not practical or
possible to warn you about all the
hazards associated with operating or
maintaining an outboard motor. You
must use your own good judgment.
You will find important safety information in a variety of forms, including:
This entire book is filled with important safety information please read it
carefully.
preceded by a safety alert symbol and one of
three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
such as
on the outboard motor.
such as
how to use this outboard motor correctly and safely.
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
09/06/22 21:22:18 31ZZ4610_003
3
CONTENTS
...................................OUTBOARD MOTOR SAFETY . 7
................IMPORTANT SAFETY INFORMATION . 7
................................SAFETY LABEL LOCATIONS . 9
..................................CONTROLS AND FEATURES . 13
CONTROL AND FEATURE
................................IDENTIFICATION CODES . 13
....COMPONENT AND CONTROL LOCATIONS . 14
..............................................................CONTROLS . 20
LH and LHT Types (tiller handle)
......................................................Ignition Switch . 20
Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 20
..........................................................Throttle Grip . 21
.....................................Throttle Friction Adjuster . 22
.....................................................Gearshift Lever . 22
.....................................Steering Friction Adjuster . 22
.............................Transom Angle Adjusting Rod . 23
...............................................................Tilt Lever . 23
LRT and XRT Types (remote control/
side-mount control type)
[standard equipment (LRTC type)], [optional
..............equipment (LRTA and XRTA types)] . 24
......................................................Ignition Switch . 24
Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 25
..........................Gearshift/Throttle Control Lever . 26
.......................................................Fast Idle Lever . 27
LHT, LRT and XRT Types (power trim/tilt)
........................................Power Trim/Tilt Switch . 28
............................Power Tilt Switch (engine pan) . 28
.............................................Manual Relief Valve . 29
.....................................................Common Controls . 30
.....................................................Tilt Lock Lever . 30
...........................................Engine Cover Latches . 30
................................................................Trim Tab . 30
.......................................................INSTRUMENTS . 31
Trim Meter [standard equipment (Canadian
types)], [optional equipment (LRTA
.........................................and XRTA types)] . 31
Tachometer [standard equipment (Canadian
types)], [optional equipment (LRTA
.........................................and XRTA types)] . 31
Digital Tachometer [optional equipment (LRT
................................................and XRT types)] . 31
Digital Speedometer [optional equipment (LRT
................................................and XRT types)] . 32
Fuel Gauge [standard equipment (Canadian
types)], [optional equipment
.........................................(American types)] . 32
09/06/22 21:22:23 31ZZ4610_004
4
CONTENTS
...........................................................INDICATORS . 33
...................................Alternator (ACG) Indicator . 33
...........................................Malfunction Indicator . 33
............................................Oil Pressure Indicator . 34
.................................................Overheat Indicator . 35
.....................................Cooling System Indicator . 35
................................................OTHER FEATURES . 36
.....................................................Overrev Limiter . 36
Portable Fuel Tank [standard equipment
(Canadian type)], [optional equipment
.........................................(American types)] . 36
....................................Fuel Filler Cap Vent Knob . 37
.................................................Fuel Priming Bulb . 37
......................................NMEA Interface Coupler . 37
...................................................................Anodes . 38
................................................BEFORE OPERATION . 39
........ARE YOU READY TO GET UNDER WAY? . 39
IS YOUR OUTBOARD MOTOR
..............................................READY TO GO? . 39
Tiller Handle Height/Angle Adjustment
........................................(LH and LHT Types) . 41
................................................................OPERATION . 42
....................SAFE OPERATING PRECAUTIONS . 42
.......................................BREAK-IN PROCEDURE . 42
...TRANSOM ANGLE ADJUSTMENT (LH Type) . 43
PORTABLE FUEL TANK [standard equipment
(Canadian types)], [optional equipment
..............................................(American types)] . 44
................................FUEL HOSE CONNECTIONS . 44
.......................................................FUEL PRIMING . 45
......................................STARTING THE ENGINE . 46
........................LH and LHT Types (tiller handle) . 46
LRT and XRT Types (remote control)
.................................Side-Mount Control Type . 49
.....................................EMERGENCY STARTING . 52
.......................................STOPPING THE ENGINE . 55
................................Emergency Engine Stopping . 55
.......................................Normal Engine Stopping . 56
GEARSHIFT AND
..............................THROTTLE OPERATION . 58
........................LH and LHT Types (tiller handle) . 58
.................LRT and XRT Types (remote control) . 59
...............................................................STEERING . 60
........................LH and LHT Types (tiller handle) . 60
.....................................Steering Friction Adjuster . 60
.................LRT and XRT Types (remote control) . 60
09/06/22 21:22:27 31ZZ4610_005
5
CONTENTS
................................................................CRUISING . 61
................................................................TRIM TAB . 63
........................SHALLOW WATER OPERATION . 63
...............MOORING, BEACHING, LAUNCHING . 65
..............SERVICING YOUR OUTBOARD MOTOR . 67
...........THE IMPORTANCE OF MAINTENANCE . 67
.....................................MAINTENANCE SAFETY . 68
SPARE SWITCH CLIP AND EMERGENCY
..................................................STARTER ROPE . 69
...................TOOL KIT and OWNER’S MANUAL . 69
...............................MAINTENANCE SCHEDULE . 70
....................................TRIM TAB ADJUSTMENT . 72
....................................MANUAL RELIEF VALVE . 73
ENGINE COVER REMOVAL AND
.............................................INSTALLATION . 73
........................................Engine Oil Level Check . 74
................................................Engine Oil Change . 75
..............................Engine Oil Recommendations . 77
................................................Spark Plug Service . 77
.................................................Lubrication Points . 79
.............................................................REFUELING . 80
...............................FUEL RECOMMENDATIONS . 81
Fuel Filter/Water Separator Inspection and
...............................................................Service . 82
Portable Fuel Tank and Tank Filter Cleaning
[standard equipment (Canadian types)],
........[optional equipment (American types)] . 85
..............................................Anode Replacement . 86
..........................................Propeller Replacement . 87
....................................................................STORAGE . 89
...................................STORAGE PREPARATION . 89
..........................................Cleaning and Flushing . 89
........................................................................Fuel . 92
.............................................................Engine Oil . 95
................HOISTING THE OUTBOARD MOTOR . 95
...................................STORAGE PRECAUTIONS . 95
...............................REMOVAL FROM STORAGE . 96
........................................................TRANSPORTING . 97
WITH OUTBOARD MOTOR INSTALLED
.............................................................ON BOAT . 97
WITH OUTBOARD MOTOR REMOVED
.......................................................FROM BOAT . 97
09/06/22 21:22:31 31ZZ4610_006
6
CONTENTS
TAKING CARE OF UNEXPECTED
..........................................................PROBLEMS . 98
..................................ENGINE WILL NOT START . 98
HARD STARTING OR STALLS AFTER
.........................................................STARTING . 101
.........................................ENGINE OVERHEATS . 102
.....................................................................FUSES . 103
........................Electric Starter Will Not Operate . 103
.....................................Battery Will Not Charge . 103
.................................................Fuse Replacment . 104
OIL PRESSURE INDICATOR GOES OFF AND
..........................ENGINE SPEED IS LIMITED . 105
OVERHEAT INDICATOR COMES ON AND
..........................ENGINE SPEED IS LIMITED . 106
........................................SUBMERGED MOTOR . 108
TECHNICAL AND CONSUMER
.................................................INFORMATION . 110
.............................TECHNICAL INFORMATION . 110
....................................Serial Number Locations . 110
.................................................................Battery . 111
...............Emission Control System Information . 111
............................................................Star Label . 114
......................................................Specifications . 116
.............................CONSUMER INFORMATION . 119
.............................................Honda publications . 119
............................Customer Service Information . 119
...........................................Warranty Statements . 122
..........................Distributor’s Limited Warranty . 122
...................Emission Control System Warranty . 126
........................................Distributor’s Warranty . 130
.........................................................................INDEX . 133
09/06/22 21:22:35 31ZZ4610_007
7
IMPORTANT SAFETY
INFORMATION
Operator Responsibility
OUTBOARD MOTOR SAFETY
It is the operator’s responsibility to
provide the necessary safeguards
to protect people and property.
Know how to stop the engine
quickly in case of emergency.
Understand the use of all controls.
Attach the emergency stop switch
lanyard securely to the operator.
Stop the engine immediately if
anyone falls overboard, and do not
run the engine while the boat is
near anyone in the water.
Always stop the engine if you
must leave the controls for any
reason.
Always wear a PFD (Personal
Flotation Device) while on the
boat.
Familiarize yourself with all laws
and regulations relating to boating
and the use of outboard motors.
Be sure that anyone who operates
the outboard motor receives proper
instruction.
Be sure the outboard motor is
properly mounted on the boat.
Do not remove the engine cover
while the engine is running.
The Honda BF40D/BF50D outboard
motors are designed for use with
boats that have a suitable
manufacturer’s power
recommendation. Other uses can
result in injury to the operator or
damage to the outboard motor and
other property.
Most injuries or property damage can
be prevented if you follow all
instructions in this manual and on the
outboard motor. The most common
hazards are discussed in this chapter,
along with the best way to protect
yourself and others.
09/06/22 21:22:47 31ZZ4610_008
8
Carbon Monoxide HazardRefuel With Care
OUTBOARD MOTOR SAFETY
Gasoline is extremely flammable,
and gasoline vapor can explode.
Refuel outdoors, in a well-
ventilated area, with the engine
stopped. Never smoke near
gasoline, and keep other flames
and sparks away.
Refuel carefully to avoid spilling
fuel. Avoid overfilling the fuel
tank.
After refueling, tighten the filler
cap securely. If any fuel is spilled,
make sure the area is dry before
starting the engine.
Exhaust contains poisonous carbon
monoxide, a colorless, odorless gas.
Breathing carbon monoxide can
cause loss of consciousness and may
lead to death.
If you run the engine in an area that
is confined, or even partly enclosed,
the air you breathe could contain a
dangerous amount of exhaust gas.
Never run your outboard inside a
garage or other enclosure.
09/06/22 21:22:56 31ZZ4610_009
＊
9
SAFETY LABEL LOCATIONS
US, Puerto Rico, and US Virgin Islands Types
OUTBOARD MOTOR SAFETY
These labels come with the outboard motor.
READ OWNER’S MANUAL
EMERGENCY ENGINE STARTING
(LHA type)
The label shown here contains important safety information. Please read it carefully. This label is considered a
permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
09/06/22 21:23:10 31ZZ4610_010
＊
10
SAFETY LABEL LOCATIONS
Canadian Types
OUTBOARD MOTOR SAFETY
READ OWNER’S MANUAL
EMERGENCY ENGINE STARTING
These labels come with the outboard motor.
READ OWNER’S MANUAL
The label shown here contains important safety information. Please read it carefully. This label is considered a
permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
09/06/22 21:23:27 31ZZ4610_011
11
OUTBOARD MOTOR SAFETY
FUEL CAUTION
PORTABLE FUEL TANK
[standard equipment (Canadian types)]
[optional equipment (American types)]
09/06/22 21:23:35 31ZZ4610_012
Gasoline is harmful or fatal
if swallowed. Keep the fuel
tank out of reach of
children.
Gasoline is extremely
flammable and is explosive
under certain conditions.
Refuel in a well-ventilated
area with the engine
stopped.
Do not smoke or allow
flames or sparks where the
engine is refueled or where
gasolineisstored.
Do not overfill the fuel tank.
After refueling make sure
that the fuel tank cap is
closed properly and
securely.
Be careful not to spill any
fuel while refueling. Spilled
fuel or fuel vapor may
ignite. If any fuel is spilled,
make sure that the area is
dry before starting the
engine.Honda outboard motor is
designed to give safe and
dependable service if
operated according to
instructions.
Read and understand the
Owner’s Manual before
operating the outboard
motor. Failure to do so
could result in personal
injury or equipment
damage.
12
OUTBOARD MOTOR SAFETY
Canadian Types
09/06/22 21:23:44 31ZZ4610_013
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13
CONTROL AND FEATURE IDENTIFICATION CODES
CONTROLS AND FEATURES
Remote Control
Model
Type
Power Trim/Tilt
Shaft Length
Gas Assist Tilt
Tiller Handle
Tachometer
Trim Meter
Optional equipment
LRTC
BF40D BF50D
LHA LHTC LRTA LRTC LHTC LRTA XRTA
L
X
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
:
LRTA
TYPE CODE (Example)
None=Gas Assist Tilt
H=Tiller Handle
L=20.5 in (521 mm) (Long Shaft)
X=24.5 in (622 mm) (Extra Long Shaft)
T=Power Trim/Tilt
R=Remote Control
Destination: A=American, C=Canadian
09/06/22 21:24:02 31ZZ4610_014
14
COMPONENT AND CONTROL LOCATIONS
CONTROLS AND FEATURES
LH and LHT Types
(tiller handle)
ENGINE COVER
LATCH (front)
TILLER
HANDLE
FUEL LINE
CONNECTOR
STERN BRACKET
TRANSOM ANGLE
ADJUSTING ROD
ANODE METAL
GEAR OIL CHECK
SCREW
WASH SCREW
GEAR OIL DRAIN/FILL
SCREW
EXHAUST PORT/
WATER OUTLET
PORT
TRIM TAB
ANODE
METAL
(each side)
IDLE PORT
ENGINE COVER
LATCH (rear)
ENGINE COVER
SPARK PLUG
(inside the cover)
ENGINE OIL
FILLER CAP
OIL LEVEL
DIPSTICK
COOLING
SYSTEM
INDICATOR
ENGINE OIL
DRAIN BOLT
COVER
ANTIVENTILATION
PLATE
TILT LOCK
LEVER
POWER TILT
SWITCH
(LHT type only)
MANUAL RELIEF
VALVE
(LHT type only)
TILT LEVER
(LH type only)
POWER TRIM/
TILT SWITCH
(LHT type only)
PROPELLER
[standard equipment (Canadian types)]
[optional equipment (American types)]
COOLING WATER
INTAKE PORT
09/06/22 21:24:10 31ZZ4610_015
15
CONTROLS AND FEATURES
GEARSHIFT LEVER
IGNITION SWITCH KEY
IGNITION SWITCH
EMERGENCY STOP
SWITCH LANYARD THROTTLE
GRIP
THROTTLE FRICTION
ADJUSTER
EMERGENCY STOP SWITCH
STEERING FRICTION
ADJUSTER
EMERGENCY STOP
SWITCH CLIP
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
POWER TRIM/TILT SWITCH
(LHT type only)
09/06/22 21:24:15 31ZZ4610_016
16
CONTROLS AND FEATURES
LRT and XRT Types (remote control)
TILT LOCK
LEVER
ENGINE COVER
LATCH (front)
FUEL LINE
CONNECTOR
STERN BRACKET
GEAR OIL CHECK
SCREW
WASH SCREW
GEAR OIL DRAIN/FILL
SCREW
SPARK PLUG
(inside the cover)
ENGINE COVER
ENGINE COVER
LATCH (rear)
POWER
TILT
SWITCH
IDLE PORT
TRIM TAB
EXHAUST PORT/
WATER OUTLET
PORT
ENGINE OIL
FILLER CAP
OIL LEVEL
DIPSTICK
COOLING
SYSTEM
INDICATOR
ENGINE OIL
DRAIN BOLT
COVER
ANTIVENTILATION
PLATE
COOLING WATER
INTAKE PORT
ANODE
METAL
(each side)
ANODE METAL
MANUAL RELIEF
VALVE
PROPELLER
[standard equipment (Canadian types)]
[optional equipment (American types)]
09/06/22 21:24:23 31ZZ4610_017
17
Remote Control Box
Side-Mount Control Type
[standard equipment (LRTC type)] [optional equipment (LRTA and XRTA types)]
,
CONTROLS AND FEATURES
GEARSHIFT/THROTTLE
CONTROL LEVER
POWER TRIM/TILT
SWITCH
SPARE EMERGENCY
STOP SWITCH CLIP
BUZZER
(inside)
CONTROL LEVER
FRICTION ADJUSTER
EMERGENCY STOP
SWITCH LANYARD EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH
IGNITION SWITCH
KEY
IGNITION SWITCH
FAST IDLE LEVER
INDICATORS
(Oil pressure, Overheat,
Alternator, Malfunction)
NEUTRAL RELEASE LEVER
09/06/22 21:24:30 31ZZ4610_018
18
Portable Fuel Tank
[standard equipment (Canadian types)]
[optional equipment (American types)]
CONTROLS AND FEATURES
FUEL HOSE CONNECTOR
(female)
FUEL GAUGE VENT KNOB
PRIMING BULB
FUEL FILLER CAP
FUEL HOSE
(standard equipment)
PORTABLE FUEL TANK
09/06/22 21:24:36 31ZZ4610_019
19
Trim Meter Tachometer Digital Speedometer
[standard equipment (Canadian
types)]
[optional equipment (LRTA and
XRTA types)]
[standard equipment (Canadian
types)]
[optional equipment (LRTA and
XRTA types)]
[optional equipment (LRT and
XRT types)]
Digital Tachometer
[optional equipment (LRT and
XRT types)]
CONTROLS AND FEATURES
09/06/22 21:24:48 31ZZ4610_020
20
CONTROLS
LH and LHT Types
(tiller handle)
CONTROLS AND FEATURES
OOFFFF
OONNSTART
IGNITION
SWITCH
KEY
IGNITION SWITCH
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
Emergency Stop Switch Clip and
Emergency Stop Switch
Ignition Switch
Turning the ignition switch key to the
START position operates the starter
motor. The key automatically returns
to the ON position when released
from the START position.
Turning the ignition switch to the
OFF position stops the engine.
The engine will not start unless the
gearshift lever is in the N (neutral)
position (p. ) and the emergency
stop switch clip is in the emergency
stop switch.
The ignition switch controls the
ignition system and the starter motor.
46
09/06/22 21:24:59 31ZZ4610_021
21
CONTROLS AND FEATURES
THROTTLE GRIP
INCREASE
THROTTLE INDEX MARK
Throttle Grip The throttle grip controls engine
speed.
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operator’s PFD
(Personal Flotation Device).
When used as described, the
emergencystopswitchand
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip is provided in the
tool bag (p. ).
The throttle index mark shows
throttle position and is helpful for
setting the throttle correctly when
starting (p. ).
69
47
09/06/22 21:25:07 31ZZ4610_022
22
CONTROLS AND FEATURES
THROTTLE GRIP
RELEASE
FIX
THROTTLE FRICTION
ADJUSTER R (reverse)
GEARSHIFT LEVER
N (neutral)
F
(forward)
TTOOIINNCCRREEAASSEE
FFRRIICCTTIIOONN
((LLOOCCKK))
STEERING FRICTION ADJUSTER
TTOODDEECCRREEAASSEE
FFRRIICCTTIIOONN
((FFRREEEE))
Gearshif t LeverThrottle Friction Adjuster Steering Friction Adjuster
The gearshift lever is used to select F
(forward), N (neutral), or R (reverse)
gears.
The engine can be started with the
gearshift lever in the N (neutral)
position only.
The throttle friction adjuster adjusts
resistance to throttle grip rotation.
Turn the adjuster clockwise to
increase friction for holding a throttle
setting while cruising.
Turn the adjuster counterclockwise to
decrease friction for easy throttle grip
rotation.
Less friction allows the outboard
motor to turn more easily. More
friction helps to hold a steady course
while cruising or to prevent the
outboard motor from swinging while
trailering the boat.
The steering friction adjuster adjusts
steering resistance.
09/06/22 21:25:18 31ZZ4610_023
23
CONTROLS AND FEATURES
TILT LEVER
LLOOCCKK((RRUUNN))
FFRREEEE
((TTIILLTT))
STERN BRACKET
TO LOCK
PPUUSSHH
TO CHANGE
LOCKED POSITION
UNLOCKED POSITION
TTUURRNNUUPP
TRANSOM ANGLE ADJUSTING ROD
(storage position)
TRANSOM ANGLE ADJUSTING ROD
Tilt Lever (LH type)Transom Angle Adjusting Rod
(LH type)
The transom angle adjusting rod
limits the tilt angle of the outboard
motor when fully lowered.
Proper adjustment prevents the
outboard motor from being trimmed
too low (p. ).
There are five transom angle
adjustment positions. Four are
controlled by the adjusting rod and
the fifth is controlled by the stern
bracket. In order to use the fifth
position, remove the adjusting rod
and store it in the storage location,
then lower the motor down to the
stern bracket stop position.
Moving the tilt lever to the FREE
(TILT) position allows the motor to
be tilted and moving the tilt lever to
the LOCK (RUN) position locks the
motor in the desired position. Use the
tilt lever to temporarily tilt the motor
when the boat is operating in shallow
water, or mooring in shallow water.
The tilt lever must be in the LOCK
(RUN) position before operating the
motor or the motor could tilt up when
operatinginreverse.
61
09/06/22 21:25:28 31ZZ4610_024
24
LRT and XRT Types
(remote control/side-mount
control type)
[standard equipment (LRTC
type)]
[optional equipment (LRTA and
XRTA types)]
CONTROLS AND FEATURES
EMERGENCY STOP
SWITCH
OOFFFF
IGNITION
SWITCH
SWITCH CLIP
ON START
Ignition Switch Turning the ignition switch key to the
START position operates the starter
motor. The key automatically returns
to the ON position when released
from the START position.
The ignition switch can be used to
start the engine only when the control
lever is in the N (neutral) position (p.
) and the emergency stop switch
clip is in the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
For panel-mount or top-mount
remote control information, refer to
the instructions provided with the
remote control equipment.
The ignition switch controls the
ignition system and the starter motor.
49
09/06/22 21:25:37 31ZZ4610_025
25
CONTROLS AND FEATURES
EMERGENCY STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP
SWITCH
LANYARD
EMERGENCY
STOP SWITCH
LANYARD
SPARE SWITCH CLIP
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached to the
operator’s PFD (Personal Flotation
Device) or to the operator securely.
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip is stored in a slot
in the control housing.
09/06/22 21:25:46 31ZZ4610_026
26
CONTROLS AND FEATURES
NEUTRAL
RELEASE LEVER
GEARSHIFT/THROTTLE
CONTROL LEVER
N (NEUTRAL)
30° 30°
F (FORWARD) R (REVERSE)
SHIFT SHIFT
MMIINNIIMMUUMMMMIINNIIMMUUMM
TTHHRROOTTTTLLEEOOPPEENNIINNGG
MAXIMUM
GEARSHIFT/THROTTLE
CONTROL LEVER
TTHHRROOTTTTLLEEOOPPEENNIINNGG
MAXIMUM
Gearshift/Throttle Control
Lever
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
Moving the control lever 30° from N
(neutral) selects the gear, and further
movement increases engine speed.
The control lever automatically locks
itself in the N (neutral) position. To
move the lever out of the N (neutral)
position, you must squeeze the
neutral release lever on the underside
of the lever handle.
The gearshift/throttle control lever
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
A friction adjuster near the base of
the control lever adjusts the operating
resistance of the control lever. Refer
to p. .59
09/06/22 21:25:56 31ZZ4610_027
27
CONTROLS AND FEATURES
FAST IDLE LEVER
N (neutral)
MAXIMUM FAST IDLE
START
(LOWEST
POSITION)
Fast Idle Lever
Use the fast idle lever to accelerate
engine warm-up after starting the
engine. Do not use the fast idle lever
when starting the engine.
See page for engine warm-up
instructions.
The fast idle lever allows you to
increase the idle speed only when the
control lever is in the N (neutral)
position. Place the fast idle lever in
its START (fully lowered) position
to cancel the fast idle and return the
control lever to normal operation.
51
09/06/22 21:26:03 31ZZ4610_028
28
LHT, LRT and XRT Types
(power trim/tilt)
CONTROLS AND FEATURES
POWER TILT SWITCH
TILLER HANDLE
PPrreessssDDNNttoottrriimmoorr
ttiilltttthheemmoottoorrddoowwnn..
PPrreessssUUPPttoottrriimmoorr
ttiilltttthheemmoottoorruupp..
CONTROL LEVER
Press UP to trim
or tilt the motor
up.
Press DN to trim
or tilt the motor
down.
POWER TRIM/TILT SWITCH
POWER TRIM/TILT SWITCH
Power Tilt Switch (engine pan)
Power Trim/Tilt Switch
LHT Type
LRTandXRTTypes
The power trim/tilt switch is located
on the control lever. It is a rocker
switch with UP and DN (down)
positions for changing the angle of
the outboard motor.
The power tilt switch is located on
the engine pan. It is a rocker switch
with UP and DN (down) positions
for changing the angle of the
outboard motor.
The power tilt switch will operate
without turning the ignition switch
ON.
This switch is used with the engine
stopped to raise the outboard motor
for mooring, trailering, or
maintenance.
You can use the power trim/tilt
switch anytime whether the boat is
underway, stopped, or the ignition
switch is in the OFF position. It is
necessary for the ignition switch to
be in the ON position for the trim
meter to indicate the motor angle.
Trim the outboard motor to obtain
the best performance and stability
(p. ).
Tilt the outboard motor for shallow
water operation, beaching, launching,
or mooring.
61
09/06/22 21:26:15 31ZZ4610_029
29
CONTROLS AND FEATURES
MANUAL
(To release)
POWER
(To fix)
RIGHT STERN BRACKET
MANUAL RELIEF VALVE
Manual Relief Valve The outboard motor can be tilted
manually after opening the manual
relief valve. This allows the outboard
motor to be tilted up or down when
no battery is connected.
Check that nobody is under the
outboard motor before opening the
manual relief valve. If the manual
relief valve is loosened (turned
counterclockwise) when the outboard
motor is tilted up, the outboard motor
will suddenly tilt down.
09/06/22 21:26:22 31ZZ4610_030
30
Common Controls
CONTROLS AND FEATURES
FFRREEEE
UNLATCH
(front)
(rear)
TRIM TAB BOLT
TRIM TAB
PROPELLER
TTIILLTTLLOOCCKKLLEEVVEERR
LLOOCCKK
ENGINE
COVER
LATCH
UNLATCH FIX
ENGINE
COVER
LATCH
FIX
Tilt Lock Lever
Engine Cover Latches Trim Tab
The tilt lock lever is used to support
the outboard motor in the fully-raised
position.
When the boat is to be moored for a
long time, tilt the outboard motor up
as far as it will go. Then move the tilt
lock lever to the LOCK position, and
gently lower the outboard motor until
the lever contacts the stern bracket.
The trim tab compensates for
‘‘torque steer,’’ which is a reaction of
the outboard motor to propeller
rotation.
If uncompensated, torque steer would
make the outboard motor tend to turn
to one side.
When the trim tab is correctly
adjusted (p. ), steering effort is
equal in either direction.
The engine cover latches fasten the
engine cover to the outboard motor.
72
09/06/22 21:26:35 31ZZ4610_031
31
Digital TachometerTachometerINSTRUMENTS
Trim Meter
[optional equipment (LRT and
XRT types)]
[standard equipment (Canadian
types)]
[optional equipment (LRTA and
XRTA types)]
[standard equipment (Canadian
types)]
[optional equipment (LRTA and
XRTA types)]
CONTROLS AND FEATURES
Digital Tachometer includes the
following functions.
Tachometer
Hour Meter
Trim Meter
Oil Pressure Indicator
Overheat Indicator
ACG Indicator
Refer to the Operation Guide
included with the Digital Tachometer
for operation information.
The trim meter indicates the relative
trim angle of the outboard motor.
Refer to the trim meter when using
the power trim/tilt switch to achieve
the best performance from the boat. Malfunction Indicator
Refer to the tachometer when using
the throttle and power trim/tilt
controls to achieve the best
performance from the boat.
The tachometer shows engine speed
in revolutions per minute.
09/06/22 21:26:53 31ZZ4610_032
32
Digital Speedometer Fuel Gauge
[optional equipment (LRT and
XRT types)]
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
CONTROLS AND FEATURES
FUEL GAUGE
Digital Speedometer includes the
following functions.
Speedometer
Fuel Level Meter
Voltmeter
Tripmeter
Fuel Integration Meter
Fuel Economy Meter
Fuel Flow Meter
Refer to the Operation Guide
included with the Digital
Speedometer for operation
information.
A fuel gauge is built into the cap of
the portable fuel tank.
09/06/22 21:27:06 31ZZ4610_033
33
INDICATORS Alternator (ACG) Indicator Malfunction Indicator
CONTROLS AND FEATURES
BUZZER
(RED)
(side-mount control)
(RED)
ACG INDICATOR
(internal buzzer)
(side-mount control)
BUZZER
(RED)
(RED)
MALFUNCTION
INDICATOR
MALFUNCTION
INDICATOR
ACG INDICATOR
(internal buzzer)
LH and LHT Types
LRTandXRTTypes
LH and LHT Types
LRTandXRTTypes
The ACG indicator turns on and the
buzzer sounds in one-second
intervals when the charging system is
faulty.
The indicator lights come on and the
buzzer sounds when you turn the
ignition switch ON, allowing you to
see that they are working. If an
indicator does not light during this
test, it cannot alert you if that system
develops a problem. Have your
Honda Marine dealer check for
burned-out bulbs or other problems.
Under normal conditions, the
following occur when the ignition
switch is turned ON:
The ACG, Malfunction, Oil
Pressure, and Overheat indicators
light.
The buzzer will beep twice.
The Malfunction, Oil Pressure,
and Overheat indicators will go out
after the second beep.
The ACG indicator will go out
after the engine starts.
The Oil Pressure indicator will
light again after the engine starts
and will stay lit to indicate the oil
pressure is normal.
1.
2.
3.
4.
5.
09/06/22 21:27:22 31ZZ4610_034
34
Oil Pressure Indicator
CONTROLS AND FEATURES
BUZZER
(GREEN)
OIL PRESSURE
INDICATOR
(internal buzzer)
(side-mount control)
OIL PRESSURE
INDICATOR
(GREEN)
LRTandXRTTypes
LH and LHT Types
TAKING CARE OF
UNEXPECTED PROBLEMS,
When the oil pressure indicator is lit,
oil pressure is OK.
If oil pressure becomes low, the
indicator will go off, and the engine
protection system will limit engine
speed. Refer to
on p. .
All models are equipped with a
buzzer that sounds continuously
when the oil pressure indicator goes
off.
Low oil pressure indicates that the
engine oil level is low or that there is
a problem with the engine lubrication
system.
When the engine control system
detects an engine control system
malfunction, the malfunction
indicator turns on and the buzzer
sounds at one-second intervals.
105
09/06/22 21:27:33 31ZZ4610_035
35
Overheat Indicator Cooling System Indicator
CONTROLS AND FEATURES
(RED)
OVERHEAT
INDICATOR
(internal buzzer)
OVERHEAT
INDICATOR
(side-mount control)
COOLING SYSTEM INDICATOR
BUZZER
(RED)
LRTandXRTTypes
LH and LHT Types
TAKING CARE OF
UNEXPECTED PROBLEMS
TAKING CARE OF UNEXPECTED
PROBLEMS
When the alert triggers, the overheat
indicator comes on and the buzzer
sounds a steady tone as the engine
speed is reduced to 1,800 rpm. If the
condition persists for another 20
seconds, the engine shuts off. Refer
to
,on
p. .
All models are equipped with a
buzzer that sounds continuously
when the red light comes on.
Engine overheating may be the result
of clogged water intakes.
Water should flow from the cooling
system indicator while the engine is
running. This shows that water is
circulating through the cooling
system.
If water stops flowing while the
engine is running, it indicates a
cooling system problem, such as
clogged water intakes, which will
cause engine overheating. Refer to
,onp. .107
106
09/06/22 21:27:45 31ZZ4610_036
36
Portable Fuel Tank
Overrev Limiter
OTHER FEATURES
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
CONTROLS AND FEATURES
The overrev limiter may be activated
during operation, limiting engine
speed, if the outboard motor is
trimmed or tilted up excessively, or
when propeller ventilation occurs
during a sharp turn.
The engine is equipped with an
overrev limiter to prevent the
possibility of mechanical damage
from excessive engine speed.
The cooling system indicator
discharge port can also become
plugged.
If the overrev limiter is activated,
check the trim angle of the outboard
motor.
Check to see if the correct propeller
is installed.
The portable fuel tank has a capacity
of US gal ( L) and has a fuel
gauge built into the cap.
6.6 25
09/06/22 21:27:56 31ZZ4610_037
37
Fuel Priming Bulb NMEA Interface Coupler
CONTROLS AND FEATURES
PRIMING BULB
UP
VENT KNOB
CCLLOOSSEE
OOPPEENN
FUEL FILLER CAP
NMEA INTERFACE COUPLER
INLET END
(fuel tank side)
OUTLET END
(outboard motor
side)
Fuel Filler Cap Vent Knob
A priming bulb is built into the fuel
hose that connects the fuel tank to the
outboard motor.
Before starting the engine, hold the
priming bulb up in the direction of
the arrow; then squeeze the priming
bulb until it feels firm. This will
ensure that fuel is supplied to the
engine (p. ).
Contact your dealer for more
information.
The fuel filler cap is provided with a
vent knob to seal the portable fuel
tank for carrying it to and from the
boat. Open the vent knob 2 or 3 turns
before starting the engine.
NMEA2000 based information on
engine speed, fuel consumption, and
various warnings can be read by
connecting to the motor with the
interface cable (optional equipment).
45
09/06/22 21:28:07 31ZZ4610_038
38
Anodes
CONTROLS AND FEATURES
ANODE
(stern bracket) ANODE
(each side)
The anodes are made of a sacrificial
material that helps to protect the
outboard motor from corrosion.
There are two anodes on the gear
case, one on the stern bracket and
two small anodes in the water
passages of the engine block.
09/06/22 21:28:13 31ZZ4610_039
Improperly maintaining
this outboard motor or
failing to correct a problem
before operation can cause
a malfunction in which you
could be seriously hurt or
killed.
Always perform a pre-
operation inspection before
each operation, and correct
any problem.
39
ARE YOU READY TO GET
UNDERWAY?
Safety
Knowledge
IS YOUR OUTBOARD
MOTOR READY TO GO?
BEFORE OPERATION
Your safety is your responsibility. A
little time spent in preparation will
significantly reduce your risk of
injury.
Read and understand this manual.
Know what the controls do and how
to operate them.
Familiarize yourself with the
outboard motor and its operation
before you get underway. Know
what to do in case of an emergency.
Familiarize yourself with all laws
and regulations relating to boating
and the use of outboard motors.
Always wear a PFD (Personal
Flotation Device) while on the boat.
Before beginning your pre-operation
checks, be sure the ignition switch is
in the OFF position.
Attach the emergency stop switch
clip securely to the operator or to the
operator’s PFD (Personal Flotation
Device).
For your safety, and to maximize the
service life of your equipment, it is
very important to take a few
moments before you operate the
outboard motor to check its condition.
Be sure to take care of any problem
you find, or have your authorized
Honda Marine dealer correct it,
before you operate the outboard
motor.
09/06/22 21:28:25 31ZZ4610_040
40
Safety Inspection
Maintenance Inspection
BEFORE OPERATION
Look around the outboard motor
for signs of oil or gasoline leaks.
Check that all fasteners are in
place and securely tightened.
Check that the fuel hose is
undamaged and properly
connected.
Wipe up any spills before starting
the engine.
Check the stern bracket to be sure
the outboard motor is securely
installed.
Check that all controls are
operating properly.
Replace any damaged parts.
Check that the battery fluid is
between the upper and lower levels,
and the battery leads are connected
securely.
Make sure a tool kit and the
emergency starter rope are
onboard (p. ). Replace any
missing items.
Check the fuel level in the fuel
tank (p. ).
Check that the anodes are securely
attached to the stern bracket and
the gear case (p. ) and are not
excessively worn. The anodes help
protect the outboard motor from
corrosion.
Check to be sure the propeller is
undamaged and the castle nut is
secured with the cotter pin
(p. ).
Check the engine oil level (p. ).
Running the engine with a low oil
level can cause engine damage.
Check the fuel filter for water
contamination (p. ).
Check the emergency stop switch
for proper operation (p. , ).
Start the engine. Make sure the
engine stops by pulling the
emergency stop switch clip from
the emergency stop switch (p.
).
If you are using the portable fuel
tank (standard or optional
equipment), make sure it is in good
condition and properly secured in
the boat (p. ).
2520
74
87
86
69
80
82
55
44
09/06/22 21:28:40 31ZZ4610_041
×
×
×
41
Tiller Handle Height/Angle
Adjustment (LH and LHT
types)
BEFORE OPERATION
HANDLE ANGLE: 13°
Reference point
HEIGHT
HEIGHT ADJUSTMENT
BLOCK
HANDLE ANGLE: 13°
HANDLE ANGLE: 21°
HANDLE ANGLE: 7°
Install the height adjustment block
so that the selected angle of the
tiller handle is in this position.
HANDLE ANGLE: 7°
HANDLE ANGLE:
21°
828mm
FLANGE BOLT
10.8 in
(275 mm)
13.2 in
(336 mm)
15.7 in
(399 mm)
Pull down the tiller handle.
Determine the height adjustment
block installation direction and
secure the block with the 8 28
mm flange bolt.
Raise the tiller handle and remove
the 8 28 mm flange bolt and the
height adjustment block.
The tiller handle height and angle can
be adjusted to three positions by
changing the installation direction of
the height adjustment block. Select a
suitable height and angle for the
operator and secure the block.
2.
1.
09/06/22 21:28:50 31ZZ4610_042
42
SAFE OPERATING
PRECAUTIONS
BREAK-IN PROCEDURE
Break-in period: 10 hours
First 15 minutes:
Next 45 minutes:
Next 60 minutes:
Next 8 hours:
OPERATION
IMPORTANT SAFETY
INFORMATION
BEFORE OPERATION.
To safely realize the full potential of
this outboard motor, you need a
complete understanding of its
operation and a certain amount of
practice with its controls.
Before operating the outboard motor
for the first time, please review the
on page and the
chapter titled
Proper break-in operation allows the
moving parts to wear in smoothly for
best performance and long service
life.
Run the engine at trolling speed. Use
the minimum throttle opening
necessary to operate the boat at a safe
trolling speed.
Run the engine up to a maximum of
2,000 to 3,000 rpm, which is about
10% to 30% of maximum throttle
opening.
Run the engine up to a maximum of
4,000 to 5,000 rpm, which is about
50% to 80% of maximum throttle
opening.
Short full-throttle bursts are OK, but
do not operate the engine
continuously at full throttle.
For boats that plane easily, bring the
boat up on plane, and then reduce the
throttle opening to the recommended
rpm range.
Do not run the engine at full throttle
for more than 5 minutes at a time.
For your safety, do not start or run
the engine in a confined or partly
enclosed area. Your engine’s exhaust
contains poisonous carbon monoxide,
a colorless, odorless gas that can
collect rapidly. Breathing carbon
monoxide can cause loss of
consciousness and may lead to death.
7
09/06/22 21:29:04 31ZZ4610_043
43
TRANSOM ANGLE
ADJUSTMENT (LH Type)
OPERATION
TO LOCK LOCKED POSITION
TRANSOM ANGLE ADJUSTING ROD
TRANSOM ANGLE ADJUSTING ROD
TO CHANGE
STERN BRACKET
UNLOCKED
POSITION IDLE EXHAUST PORT
TTUURRNNUUPP
PPUUSSHH
Do not allow water to enter the idle
exhaust port or the engine can be
damaged.
The transom angle adjusting rod
limits the tilt angle of the outboard
motor when fully lowered.
To adjust, first tilt the outboard
motor so it is not resting on the rod.
Proper adjustment prevents the
outboard motor from being trimmed
too low (p. ).
Push the rod in and turn the end of
the rod up, so the latch will fall into
line with the rod.
Remove the rod and reinsert it in the
desired position.
Push the rod in and turn the end of
the rod down, so the latch will fall to
the locked position. Then release the
rod.
61
09/06/22 21:29:15 31ZZ4610_044
Gasoline is highly
flammable and explosive.
You can be burned or
seriously injured when
handling fuel.
Stop the engine and keep
heat, sparks, and flame
away.
Handle fuel only
outdoors.
Wipe up spills
immediately.
44
PORTABLE FUEL TANK FUEL HOSE CONNECTIONS
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
OPERATION
(fuel tank side)
(outboard motor side)
FUEL
HOSE
FUEL HOSE CONNECTOR
FUEL HOSE CONNECTOR
PORTABLE FUEL TANK
Secure the portable fuel tank in the
boat so that it won’t move around
and become damaged.
Before use, open the fuel tank vent
by turning the vent knob at least 2 or
3 turns counterclockwise.
Connect the fuel hose to the tank and
the outboard motor, as shown. Be
sure both connectors snap securely
into place.
Place the portable fuel tank in a well-
ventilated location, away from direct
sunlight, to reduce the possibility of a
gasoline vapor explosion.
To ensure that the outboard motor
will be able to draw fuel from the
tank, place the tank within 6 feet
(2 m) of the outboard motor and not
more than 3 feet (1 m) below the fuel
connector on the outboard motor.
09/06/22 21:29:30 31ZZ4610_045
Gasoline is highly
flammable and explosive.
You can be burned or
seriously injured when
handling fuel.
Stop the engine and keep
heat, sparks, and flame
away.
Handle fuel only
outdoors.
Wipe up spills
immediately.
45
FUEL PRIMING
OPERATION
INLET END
(fuel tank side)
OUTLET END
(outboard motor side)
UP
PRIMING BULB
Hold the priming bulb up in the
direction of the arrow; then squeeze
the priming bulb several times until it
feels firm, indicating that fuel has
reached the engine.
Check to be sure there are no fuel
leaks before starting the engine.
Do not touch the priming bulb with
the engine running or when tilting up
the outboard motor. The vapor
separator could overflow.
09/06/22 21:29:39 31ZZ4610_046
46
STARTING THE ENGINE
OPERATION
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
GEARSHIFT
LEVER
N (neutral)
LH and LHT Types
(tiller handle)
Check the position of the gearshift
lever. It must be in the N (neutral)
position for starting.
The engine will not start if the
gearshift lever is in the F (forward)
or R (reverse) position.
Control Page
..........Side-Mount Control Type . 49
Always attach the emergency stop
switch lanyard securely to the
operator or to the operator’s PFD
before starting the engine.
The emergency stop switch clip
and emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away
from the controls while operating
the boat.
The engine will not start or run
unless the emergency stop switch
clip is in the emergency stop
switch.
Put the emergency stop switch clip
in the emergency stop switch, and
attach the emergency stop switch
lanyard securely to the operator or
to the operator’s PFD (Personal
Flotation Device).
1.
2.
09/06/22 21:29:50 31ZZ4610_047
47
OPERATION
START
POSITION
POINTER
THROTTLE GRIP
OOFFFF
OONNSSTTAARRTT
IGNITION SWITCH KEY
Using the electric starter f or more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
Turning the ignition switch key to
the START position while the
engine is running can damage the
starter motor and f lywheel.Align the engine start symbol
‘‘ ’’ on the tiller handle with the
pointer ‘‘ ’’ on the throttle grip.
When the engine starts, release the
key, allowing it to return to the ON
position.
Turn the ignition switch key to the
START position and hold it there
until the engine starts.
Turn the ignition switch key to the
ON position; the buzzer will sound
twice.
If the engine fails to start within 5
seconds, release the key and wait
at least 10 seconds before
operating the starter again.
Also, as the engine warms up, the
throttle grip can be turned to the
SLOW position without stalling.
3. 4.
5.
09/06/22 21:30:03 31ZZ4610_048
−
48
OPERATION
TAKING CARE OF
UNEXPECTED PROBLEMS
If the engine is not properly
warmed up bef ore raising the
engine speed, the buzzer and
overheat indicator may activate
and the engine speed will be
automatically reduced.
The cooling system may f reeze in
areas where the temperature
reaches 32°F (0°C) or below.
Cruising at high speed without
warming the engine up may cause
engine damage.
During the warm-up period, check
the oil pressure indicator (p. ),
overheat indicator (p. ), and
cooling system indicator (p. ).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
on
p. .
Before getting underway, allow
the engine to warm-up sufficiently
to ensure good performance.
Above 41°F (5°C), warm-up the
engine for at least 3 minutes.
Below 41°F (5°C), warm-up the
engine for at least 5 minutes at
2,000 rpm.
6.
34
35
35
107105
09/06/22 21:30:11 31ZZ4610_049
49
Side-Mount Control Type
[standard equipment (LRTC
type)]
[optional equipment (LRTA and
XRTA types)]
OPERATION
EMERGENCY STOP
SWITCH
EMERGENCY STOP
SWITCH CLIP EMERGENCY STOP
SWITCH LANYARD
N(neutral)
CONTROL LEVER
LRTandXRTTypes
(remote control)
The engine will not start or run
unless the emergency stop switch
clip is in the emergency stop
switch.
Set the control lever in the N
(neutral) position.
The engine will not start if the F
(forward) or R (reverse) gears are
engaged.
The emergency stop switch clip
and emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away
from the controls while operating
the boat.
Always attach the emergency stop
switch lanyard securely to the
operator or to the operator’s PFD
before starting the engine.
Put the emergency stop switch clip
in the emergency stop switch, and
securely to the operator or to the
operator’s PFD (Personal Flotation
Device).
1.
2.
09/06/22 21:30:22 31ZZ4610_050
50
OPERATION
OOFFFF
ON
START
IGNITION SWITCH KEY
FAST IDLE
RANGE
START
(fully lowered)
FAST IDLE LEVER
Using the electric starter f or more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
Turning the ignition switch key to
the START position while the
engine is running can damage the
starter motor and f lywheel.
The fast idle lever cannot be raised
unless the control lever is in the N
(neutral) position.
The control lever cannot be moved
away from the N (neutral) position
unless the fast idle lever is lowered.
Leave the fast idle lever in the
START (fully lowered) position.
If the engine fails to start within 5
seconds, release the key and wait
at least 10 seconds before
operating the starter again.
Turn the ignition switch key to the
ON position; the buzzer will sound
twice.
Turn the ignition switch key to the
START position and hold it there
until the engine starts.
When the engine starts, release the
key, allowing it to return to the ON
position.
3. 4.
5.
09/06/22 21:30:32 31ZZ4610_051
−
51
OPERATION
FAST IDLE
RANGE
MAXIMUM FAST IDLE
TAKING CARE OF
UNEXPECTED PROBLEMS
If the engine is not properly
warmed up bef ore raising the
engine speed, the buzzer and
overheat indicator may activate
and the engine speed will be
automatically reduced.
The cooling system may f reeze in
areas where the temperature
reaches 32°F (0°C) or below.
Cruising at high speed without
warming the engine up may cause
engine damage.
Before getting underway, allow
the engine to warm-up sufficiently
to ensure good performance.
Above 41°F (5°C), warm-up the
engine for at least 3 minutes.
Below 41°F (5°C), warm-up the
engine for at least 5 minutes at
2,000 rpm. Raise the fast idle lever
to achieve approximately 2,000
rpm.
If the fast idle lever was used to
warm-up the engine, gradually
lower the lever as the engine
warms up.
When the fast idle lever is fully
lowered, the control lever can be
moved away from the N (neutral)
position.
During the warm-up period, check
the oil pressure indicator (p. ),
overheat indicator (p. ), and
cooling system indicator (p. ).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
on
p. .
6.
7.
35
35
34
105 107
09/06/22 21:30:42 31ZZ4610_052
×
×
×
52
EMERGENCY STARTING
OPERATION
NOTE:
Release
the harness.
Remove
the band
clamp.
UNLOCK
ENGINE COVER
LATCH
ENGINE COVER
LATCH
UNLOCK
6 25 mm BOLTS
CLAMP
BRACKET
ALTERNATOR COVER
(front)
(rear)
If the battery is discharged or the
starter motor is inoperative, you can
start the engine manually using the
emergency starter rope supplied with
the motor.
Remove the four 6 25 mm bolts
and clamp bracket, release the
harness from the clamper, then
remove the alternator cover.
Install the clamp bracket with the 6
25 mm bolt.
Take care not to lose the bolts.
Turn the ignition switch key to the
OFF position (p. ).
Unlatch the engine cover latches
and remove the engine cover.
1.
2.
3.
4.57
09/06/22 21:30:54 31ZZ4610_053
−
−
−
53
OPERATION
KNOT
EMERGENCY
STARTER ROPE
ALTERNATOR
PULLEY
EMERGENCY STARTER ROPE
Direction to pull
TAKING CARE OF
UNEXPECTED PROBLEMS
Turn the ignition switch key to the
ON position.
Pull the emergency starter rope
slowly until resistance is felt, then
pull briskly.
Keep away from moving parts
while pulling the rope.
Set the alternator pulley so the
cutouts are on the right and left
sides of the alternator pulley as
shown. Hook the knot at the end of
the starter rope (accessory) against
a cutout in the alternator pulley,
and wind the starter rope one and
half turns counterclockwise along
the groove in the alternator pulley.
Set the controls the same as for
normal starting (p. ,
).
If necessary, rewind the rope and
pull again. If the engine does not
start after several attempts, refer to
on p.
.
5.
7.6.
46 47
49 50
98 100
09/06/22 21:31:03 31ZZ4610_054
Exposed moving parts can
cause injury.
Do not operate the
outboard motor without
the engine cover.
Use extreme care when
installing the engine
cover.
54
OPERATION
If the fast idle control(s) was used
to start the engine, return the
control(s) to the normal operating
position as the engine warms up.
During the warm-up period, check
the oil pressure indicator (p. ),
overheat indicator (p. ), and
cooling system indicator (p. ).
If it was necessary to remove the
emergency stop switch lanyard
from you to perform the
emergency starting procedure, be
sure the lanyard is attached
securely to operator before
operating the outboard motor.
Have your closest authorized
Honda Marine dealer check your
electrical system and correct the
problem so that you can use the
electric starter.
Leave the alternator cover off, but
install the engine cover (p. )
and lock it in place by latching the
engine cover latches.
8.
9.
10.
11.
34
35
35
73
09/06/22 21:31:11 31ZZ4610_055
55
STOPPING THE ENGINE
Emergency Engine Stopping
OPERATION
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP SWITCH
PPUULLLL
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP SWITCH
PULL
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
LRTandXRTTypes
(remote control)
LH and LHT Types
(tiller handle)
To stop the engine in an emergency,
pull the emergency stop switch clip
out of the emergency stop switch by
pulling the emergency stop switch
lanyard.
Turn the ignition switch key to the
OFF position after verifying the
emergency stop switch operation.
We suggest that you stop the engine
this way occasionally to verify that
the emergency stop switch is
operating properly.
09/06/22 21:31:20 31ZZ4610_056
56
Normal Engine Stopping
Side-Mount Control Type
OPERATION
SLOW
THROTTLE GRIP
N (neutral)
GEARSHIFT
LEVER
N (neutral)
CONTROL
LEVER
LRTandXRTTypes
(remote control)
LH and LHT Types
(tiller handle)
Move the throttle grip to the
slowest speed and the gearshift
lever or control lever to the N
(neutral) position.
After cruising at full throttle, cool
down the engine by idling for a few
minutes before stopping the engine.
1.
09/06/22 21:31:29 31ZZ4610_057
57
OPERATION
OOFFFF
IGNITION SWITCH KEY
OOFFFF
IGNITION
SWITCH KEY
LH and LHT Types
(tiller handle)
LRTandXRTTypes
(remote control)
Turn the ignition switch key to the
OFF position to stop the engine.
In the event that the engine does
not stop when the ignition switch
key is turned to the OFF position,
pull the emergency stop switch
clip out of the emergency stop
switch by pulling the emergency
stop switch lanyard (p. ).
When the boat is not in use,
remove and store the ignition
switch key and the emergency stop
switch clip and lanyard.
2.
3.
55
09/06/22 21:31:37 31ZZ4610_058
58
GEARSHIFT AND
THROTTLE OPERATION
OPERATION
POINTER
THROTTLE
GRIP
SLOW
FAST
GEARSHIFT
LEVER
F
(forward)
N
(neutral)
R
(reverse)
THROTTLE FRICTION ADJUSTER
THROTTLE
GRIP
FIX
RELEASE
LH and LHT Types
(tiller handle)
To shift gears, turn the throttle grip to
the SLOW position; then move the
gearshift lever to select the F
(forward), N (neutral), or R (reverse)
gears.
Use the throttle friction adjuster to
help hold a constant throttle setting
while cruising.
Turn the adjuster clockwise to
increase throttle grip friction for
holding a constant speed.
Turn the adjuster counterclockwise to
decrease friction for easy grip
rotation.
The engine can be started with the
gearshift lever in the N (neutral)
position only.
The throttle grip can be turned to the
FAST position only when the
gearshift lever is in the F (forward)
position.
09/06/22 21:31:48 31ZZ4610_059
59
OPERATION
TO INCREASE
FRICTION
TO DECREASE
FRICTION
CONTROL LEVER
N (neutral)
F(forward)
R (reverse)
CONTROL
LEVER
FRICTION
ADJUSTER
NEUTRAL
RELEASE
LEVER
LRTandXRTTypes
(remote control)
To shift gears, move the control lever
to select the F (forward), N (neutral),
or R (reverse) gear.
The control lever cannot be moved
from the N (neutral) position unless
the neutral release lever is squeezed.
Moving the control lever beyond the
gear selection range increases engine
speed.
Adjust the control lever friction
adjuster so the control lever will hold
a constant throttle setting while
cruising.
09/06/22 21:31:57 31ZZ4610_060
60
STEERING
OPERATION
RIGHT TURN LEFT TURN
Move the tiller
handle to the left.
Move the tiller
handle to the right.
STEERING FRICTION
ADJUSTER FRICTION
PLATE
TTOOIINNCCRREEAASSEE
FFRRIICCTTIIOONN
((LLOOCCKK))
TO DECREASE
FRICTION
(FREE)
LRTandXRTTypes
(remote control)
Steering Friction Adjuster
LH and LHT Types
(tiller handle)
Do not apply grease or oil on the
f riction plate. Grease or oil will
reduce the f riction of the adjuster.
Steer the boat in the same manner as
an automobile.
Move the adjuster to the LOCK
direction to increase steering friction
for holding a steady course.
Move the adjuster to the FREE
direction to decrease friction for easy
turning.
Steer by moving the tiller handle
opposite the direction you want the
boat to turn.
Use the steering friction adjuster to
help hold a steady course while
cruising.
09/06/22 21:32:07 31ZZ4610_061
61
CRUISING
Engine Speed
Trim
OPERATION
LH Type
LHT, LRT and XRT Types
If, for example, the outboard motor
is tilted excessively or propeller
ventilation occurs during a sharp turn,
the engine may overrev, activating
the overrev limiter.
The engine is equipped with an
overrev limiter to prevent the
possibility of mechanical damage
from excessive engine speed.
For rough water conditions or large
waves, slow down to prevent the
propeller from rising out of the water.
If engine speed becomes unstable at
high speed due to activation of the
overrev limiter, reduce speed and
check the trim angle of the outboard
motor.
Use the power trim/tilt switch to trim
the outboard motor for the best
performance and stability.
You can use the power trim/tilt
switch at any time, whether the boat
is underway or stopped.
Press the UP or DN (down) side of
the switch to adjust the angle of the
outboard motor.
Refer to the trim meter (p. ) for an
indication of whether the motor is
trimmed high or low.
Install the outboard motor at the best
trim angle for stable cruising and
maximum power.
Trim angle too large: Incorrect
causes boat to ‘‘squat.’’
Trim angle too small: Incorrect
causes boat to ‘‘bow steer.’’
It is necessary to trim the angle of the
outboard motor to compensate for
changes in boat load, weight
distribution, water conditions, or
propeller selection.
Under normal conditions, the boat
will perform best when the
antiventilation plate is level with the
water surface.
When cruising into a high wind, trim
the outboard motor down slightly to
level the boat and improve stability.
With a tail wind, trim the outboard
motor up slightly.
For best fuel economy, limit the
throttle opening to 80%. Use the
throttle friction control (p. , )
to help you hold a steady speed.
58
31
59
09/06/22 21:32:25 31ZZ4610_062
62
OPERATION
POWER TRIM/TILT SWITCH
POWER TRIM/TILT SWITCH
Press UP to trim or
tilt the motor up.
Press DN to trim or
tilt the motor down.
CONTROL LEVER
MOTOR
TRIMMED TOO
LOW
MOTOR
TRIMMED TOO
HIGH
MOTOR TRIMMED
CORRECTLY
LOAD IN THE FRONT
MOTOR TRIMMED TOO LOW
BOW TOO LOW DUE TO
1.
2.
LOAD IN THE REAR
MOTOR TRIMMED TOO HIGH
1.
2.
BOW TOO HIGH DUE TO
PPrreessssUUPPttoottrriimmoorr
ttiilltttthheemmoottoorruupp..
PPrreessssDDNNttoottrriimmoorr
ttiilltttthheemmoottoorrddoowwnn..
LHT Type
LRTandXRTTypes
Excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage
is not covered by the
(p. ).122
It is necessary to trim the angle of the
outboard motor to compensate for
changes in boat load, weight
distribution, water conditions, or
propeller selection.
Under normal conditions, the boat
will perform best when the
antiventilation plate is level with the
water surface.
Distributor’s
Limited Warranty
When cruising into a high wind, trim
the outboard motor down slightly to
level the boat and improve stability.
With a tail wind, trim the outboard
motor up slightly.
09/06/22 21:32:39 31ZZ4610_063
−
63
TRIM TAB
SHALLOW WATER
OPERATION
OPERATION
TRIM TAB BOLT
TRIM TAB
PROPELLER
12°
4°
TRIM ANGLE
0°
(VERTICAL LINE)
TILT ANGLE
16°
63°
(when transom angle is 12°)
LHT, LRT and XRT Types
LH Type
TRIM TAB ADJUSTMENT
An excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage
is not covered by the
(p. ).122
When operating in shallow water, tilt
the outboard motor, using the tilt
lever, so the propeller and gear case
won’t hit the bottom.
When the trim tab is correctly
adjusted, steering effort will be equal
in both directions.
If steering effort is not equal in both
directions, adjust the trim tab to
compensate for ‘‘torque steer,’’
which is the reaction of the outboard
motor to propeller rotation.
Proceed at low speed, and monitor
water flow from the cooling system
indicator (p. ) to be sure the
outboard motor is not tilted so high
that the water intakes are out of the
water.
When operating in shallow water, use
the power trim/tilt switch (p. ) to
tilt the outboard motor so that the
propeller and gear case won’t hit the
bottom.
Refer to
on p. .
Adjust the trim tab with the engine
stopped. Loosen the trim tab bolt
above the trim tab, turn the trim tab,
and then tighten the bolt securely.
Distributor’s
Limited Warranty
72
62
35
09/06/22 21:32:51 31ZZ4610_064
64
OPERATION
ENGINE COVER GRIP
LLOOCCKK
((RRUUNN))
FFRREEEE
((TTIILLTT))
TILT LEVER
Do not use the tiller handle as a
lever to raise the outboard motor.
Applying excessive f orce to the tiller
handle can damage it.
An excessive tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage
is not covered by the
(p. ).122
Monitor water flow from the cooling
system indicator (p. ) to be sure
the outboard motor is not tilted so
high that the water intake is out of
the water.
While the outboard motor is tilted,
proceed at a low speed, and do not
operate the outboard motor in reverse.
The outboard motor will rise
suddenly if operated in reverse.
Distributor’s
Limited Warranty
To return the outboard motor to the
normal operating position, move the
tilt lever to the LOCK (RUN)
position. You may need to raise the
outboard motor slightly to disengage
the tilt mechanism, then slowly lower
the outboard motor.
To tilt the outboard motor, move the
tilt lever to the FREE (TILT) position,
then raise the outboard motor to the
desired position by pulling on the
engine cover grip.
35
09/06/22 21:32:59 31ZZ4610_065
65
MOORING, BEACHING,
LAUNCHING
OPERATION
POWER TILT SWITCH
(LHT, LRT and XRT Types)
TILT LOCK LEVER
(lock position)
FFRREEEE
LLOOCCKK
STERN BRACKET
LH Type
LHT, LRT and XRT Types
Do not attempt to use the power tilt
switch to tilt the outboard motor
down while the tilt lock lever is in the
LOCK position. Damage to the
power tilt system may occur.
To lower the outboard motor, tilt up,
move the tilt lock lever to the FREE
position, and then lower the outboard
motor to the desired position.
If more clearance is needed to swing
the tilt lock lever into the LOCK
position, rock the outboard motor
forward slightly by pulling on the
engine cover grip.
Before tilting up, leave the outboard
motor in the running position for one
minute after stopping the engine to
drain the water from inside the
engine.
Use the tilt lever to raise and lower
the outboard motor as described on
p. .
To raise the outboard motor out of
the water while the engine is stopped
and the boat is moored, or for
maximum clearance when beaching
or launching, use the power tilt
switch on the engine pan to tilt the
outboard motor up as far as it will go.
Move the tilt lock lever to the LOCK
position, and then gently lower the
outboard motor until the lever
contacts the stern bracket.
64
09/06/22 21:33:09 31ZZ4610_066
66
OPERATION
RIGHT STERN
BRACKET
MANUAL RELIEF
VALVE
POWER
(To fix)
MANUAL
(To release)
For manual tilting, use a flat blade
screwdriver to turn the valve
counterclockwise 2 and a half turns.
Close the valve firmly after
positioning the engine.
The outboard motor can also be tilted
manually after opening the manual
relief valve. This feature enables the
outboard motor to be tilted up or
down when no battery is connected.
Be sure the valve is closed before
operating the outboard motor. If the
valve is not closed, the outboard
motor will tilt up when operated in
reverse.
Check that nobody is under the
outboard motor before opening the
manual relief valve. If the manual
relief valve is loosened (turned
counterclockwise) when the outboard
motor is tilted up, the outboard motor
will suddenly tilt down.
09/06/22 21:33:16 31ZZ4610_067
Improperly maintaining
this outboard motor or
failure to correct a problem
before operation can cause
a malfunction in which you
could be seriously hurt or
killed.
Always follow the
inspection and
maintenance
recommendations and
schedules in this Owner’s
Manual.
67
THE IMPORTANCE OF
MAINTENANCE
Maintenance, replacement, or
repair of the emission control
devices and systems may be
performed by any marine engine
repair establishment or individual,
using parts that are ‘‘certified’’ to
EPA standards.
SERVICING YOUR OUTBOARD MOTOR
Proper maintenance is essential for
safe, economical, and trouble-free
operation. It will also help reduce air
pollution.
To help you properly care for your
outboard motor, the following pages
include a maintenance schedule,
routine inspection procedures, and
simple maintenance procedures using
basic hand tools. Other service tasks
that are more difficult or require
special tools are best handled by
professionals and are normally
performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to
normal operating conditions. If you
operate your outboard motor under
unusual conditions, consult an
authorized Honda Marine dealer for
recommendations applicable to your
individual needs and use.
Remember that your authorized
Honda Marine dealer knows your
outboard motor best and is fully
equipped to maintain and repair it.
To ensure the best quality and
reliability, use only new, Honda
Genuine parts or their equivalents for
repair and replacement.
09/06/22 21:33:26 31ZZ4610_068
−
−
−
Failure to properly follow
maintenance instructions
and precautions can cause
you to be seriously hurt or
killed.
Always follow the
procedures and
precautions in the Owner’s
Manual.
68
MAINTENANCE SAFETY Safety Precautions
Burns from hot parts.
Injury from moving parts.
Carbon monoxide poisoning
from engine exhaust.
SERVICING YOUR OUTBOARD MOTOR
Some of the most important safety
precautions follow. However, we
cannot warn you of every
conceivable hazard that can arise in
performing maintenance. Only you
can decide whether or not you should
perform a given task.
Make sure the engine is off before
you begin any maintenance or
repairs. This will eliminate several
potential hazards:
Read the instructions before you
begin, and make sure you have the
tools and skills required.
To reduce the possibility of fire or
explosion, be careful when
working around gasoline. Use only
a nonflammable solvent, not
gasoline, to clean parts. Keep
cigarettes, sparks, and flames away
from all fuel-related parts.
Wear gloves when handling the
propeller to protect your hands
from sharp edges.Let the engine and exhaust
system cool before touching.
Do not run the engine unless
instructed to do so.
Do not start or run the engine in
a confined or partly enclosed
area.
09/06/22 21:33:38 31ZZ4610_069
×
×
69
TOOL KIT and OWNER’S MANUALSPARE SWITCH CLIP (LH
and LHT Types) AND
EMERGENCY STARTER
ROPE
SERVICING YOUR OUTBOARD MOTOR
SPARE SWITCH CLIP
(LH and LHT Types)
EMERGENCY STARTER ROPE
8 mm WRENCH
10 12 mm WRENCH
OIL CHECK SCREWDRIVER
PHILLIPS/FLAT
SCREWDRIVER
SCREWDRIVER HANDLE
PLIERS
18 19 mm SOCKET WRENCH
FUSE PULLER
TOOL BAG OWNER’S MANUAL
If your tool kit needs replacement, it is not available as a kit and each item
must be ordered individually.
Always carry the spare switch clip
and the emergency starter rope
onboard. The spare clip may either be
stored in the tool bag or in an easily
accessible location on the boat along
with the emergency starter rope.
The owner’s manual and tool kit can be used to perform simple maintenance
procedures and emergency repairs. Keep these items on the boat so that they
will always be available if you need them.
09/06/22 21:33:48 31ZZ4610_070
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−
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○
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70
MAINTENANCE SCHEDULE
SERVICING YOUR OUTBOARD MOTOR
Distributor’s Limited Warranty
Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim for
warranty coverage will not be denied simply because the maintenance schedule for your outboard was not followed.
However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance, would
not be covered under the .
ITEM
Perform at every indicated month or operating
hour interval, whichever comes first.
REGULAR SERVICE PERIOD
After use
Check level
Change
Change
Replace
Check-adjust
Check-adjust
Check-adjust
Check-adjust
Check-adjust
Replace
Check
Check
Check
Grease
Clean
Check
Each use
First month
or
20 hrs.
(2)
(2)
(2)
(1)
Every 6
months or
100 hrs.
(2)
(2)
(2)
(1)
Engine oil
Gear case oil
Engine oil filter
Timing belt
Throttle linkage
Idle speed
Valve clearance
Spark plug
Propeller and cotter pin
Anode metal (Outside engine)
Anode metal (Inside engine)
Lubrication
Fuel tank and tank filter
Thermostat
Refer
to page
74
75
77 78
87
86
79
85
Every year
or
200 hrs.
(2)
(2)
(2)
(2)
Every 2 years
or
400 hrs.
(2)
(3)
For professional commercial use, log hours of operation to determine proper maintenance intervals.
These items should be serviced by an authorized Honda Marine dealer, unless you have the proper tools and are mechanically proficient.
Refer to the Honda shop manual for service procedures.
Lubricate more frequently when used in salt water.(1)
(2)
(3)
09/06/24 18:00:51 31ZZ4610_071
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−
71
SERVICING YOUR OUTBOARD MOTOR
REGULAR SERVICE PERIOD
Perform at every indicated month or operating
hour interval, whichever comes first.
ITEM
Every 2 years
or
400 hrs.
(2)
Fuel filter
(Low pressure side)
Fuel filter
(High pressure side)
Fuel line
Battery and cable
connection
Bolts and nuts
Crankcase breather tube
Cooling water passages
Water pump
Emergency stop switch
Engine oil leak
Each operation part
Engine condition (6)
Power Trim/Tilt
Check
Replace
Check
Replace
Check
Replace
Check level-tightness
Check-tightness
Check
Clean
Check
Check
Check
Check
Check
Check
Every 2 years (If necessary) (2)
Each use
(5)
After use
(4)
Every 6
months or
100 hrs.
(2)
(2)
(2)
Every year
or
200 hrs.
(2)
(2)
First month
or
20 hrs.
(2)
Refer
to page
82 85
40
(3)
Lubricate more frequently when used in salt water.
These items should be serviced by an authorized Honda Marine dealer, unless you have the proper tools and are mechanically proficient.
Refer to the Honda shop manual for service procedures.
For professional commercial use, log hours of operation to determine proper maintenance intervals.
When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.
Check for water and/or contamination.
Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.
(1)
(2)
(3)
(4)
(5)
(6)
09/06/22 21:34:16 31ZZ4610_072
72
TRIM TAB ADJUSTMENT
SERVICING YOUR OUTBOARD MOTOR
TRIM TAB BOLT
LEFT
RIGHT
TRIM TAB
LLEEFFTT
TRIM TAB BOLT
TRIM TAB
RRIIGGHHTT
The trim tab compensates for
‘‘torque steer,’’ which is a reaction of
the outboard motor to propeller
rotation.
If uncompensated, torque steer would
make the outboard motor tend to turn
to one side.
When the trim tab is correctly
adjusted, steering effort is equal in
either direction.
If steering effort is unequal, loosen
the trim tab bolt and adjust the angle
of the trim tab. Retighten the trim tab
bolt securely. If less effort is required to make left
turns, move the back of the trim tab
left.
Adjust the trim tab in small
increments, and retest steering effort
with the boat evenly loaded and
running at cruising speed.
If less effort is required to make right
turns, move the back of the trim tab
right.
09/06/22 21:34:27 31ZZ4610_073
73
MANUAL RELIEF VALVE
ENGINE COVER REMOVAL
AND INSTALLATION
SERVICING YOUR OUTBOARD MOTOR
RIGHT STERN
BRACKET
MANUAL
RELIEF VALVE
MANUAL
(To release)
POWER
(To fix)
(front)
ENGINE COVER
LATCH
UNLATCH FIX
(rear)
ENGINE COVER
LATCH
UNLATCH
FIX
LHT, LRT and XRT Types
Check that nobody is under the
outboard motor before opening the
manual relief valve. If the manual
relief valve is loosened (turned
counterclockwise) when the outboard
motor is tilted up, the outboard motor
will suddenly tilt down.
Be sure the valve is closed before
operating the outboard motor. If the
valve is not closed, the outboard
motor will tilt up when operated in
reverse.
The engine cover latches fasten the
engine cover to the outboard motor.
To remove the engine cover, unlatch
both front and rear latches, then lift
the engine cover off the outboard
motor.
To install the engine cover, place the
cover on the outboard motor, then
latch both front and rear latches
securely.
The outboard motor can be tilted
manually after opening the manual
relief valve. This feature enables the
outboard motor to be tilted up or
down when no battery is connected.
For manual tilting, use a flat blade
screwdriver to turn the valve
counterclockwise 2 and a half turns.
Close the valve firmly after
positioning the engine.
09/06/22 21:34:41 31ZZ4610_074
74
Engine Oil Level Check
SERVICING YOUR OUTBOARD MOTOR
OIL LEVEL DIPSTICK
UPPER
LIMIT
LOWER
LIMIT
OIL FILLER CAP
Running the engine with a low oil
level can cause engine damage.
Check the engine oil level with the
engine stopped and the outboard
motor in the vertical position.
Insert the dipstick all the way in,
then remove it and check the oil
level shown on the dipstick.
If the oil level is low, remove the
oil filler cap, and add oil to reach
the upper limit mark shown on the
dipstick. Use the oil recommended
on p. .
Install the oil filler cap and tighten
it securely.
Install and lock the engine cover.
Unlatch and remove the engine
cover (p. ).
Remove the oil level dipstick and
wipe it clean.
1.
2.
3.
4.
5.
6.
73
77
09/06/22 21:34:53 31ZZ4610_075
75
Engine Oil Change
SERVICING YOUR OUTBOARD MOTOR
DRAIN BOLT
COVER
DRAIN BOLT COVER
(oil drain guide)
DRAIN BOLT
COVER SCREW
An engine oil evacuation device may
be used to remove the engine oil.
Drain the used oil while the engine is
warm. Warm oil drains quickly and
completely.
Loosen the drain bolt cover screw
using a flat blade screwdriver and
remove the drain bolt cover.
Place the drain bolt cover as
shown to use it as an oil drain
guide. Place a suitable container
under the guide.
Unlatch and remove the engine
cover (p. ). Remove the oil
filler cap (p. ).
1.
2. 3.
73
74
09/06/22 21:35:01 31ZZ4610_076
2.1 US qt (2.0 L)
2.2 US qt (2.1 L)
76
SERVICING YOUR OUTBOARD MOTOR
SEALING
WASHER
ENGINE OIL
DRAIN BOLT
Improper disposal of engine oil can
be harmf ul to the environment. If
you change your own oil, please
dispose of the used oil properly. Put
it in a sealed container, and take it to
a recycling center. Do not discard it
in a trash bin, dump it on the ground,
or pour it down a drain.
With the outboard motor in a
vertical position, fill to the upper
limit mark on the dipstick (p. )
with the recommended oil.
Engine oil refill capacity:
Without oil filter change:
With oil filter change:
Install the oil filler cap and tighten
it securely.
Install and lock the engine cover.
Reinstall the drain bolt cover.
Remove the engine oil drain bolt
and sealing washer.
Allow the used oil to drain
completely, then install a new
sealing washer on the engine oil
drain bolt, and tighten it securely.
4.
5.
6.
7.
8.
9.
74
09/06/22 21:35:11 31ZZ4610_077
X22ESR-UB (DENSO)
DR7EB (NGK)
77
Engine Oil Recommendations Spark Plug Service
SERVICING YOUR OUTBOARD MOTOR
SPARK PLUG CAPS
SPARK PLUG WRENCH
Incorrect spark plugs can cause
engine damage.
Oil is a major factor affecting
performance and service life. Use
4-stroke detergent oil.
SAE 5W-30 is recommended for
general use.
RECOMMENDED SPARK PLUGS:
Unlatch and remove the engine
cover (p. ).
Disconnect the spark plug caps
from the spark plugs.
Honda recommends that you use API
service category SG, SH or SJ oil.
The SAE oil viscosity and service
category are in the API label on the
oil container.
Remove the spark plugs with a
sparkplugwrench.
2.
3.
2.
73
09/06/22 21:35:23 31ZZ4610_078
−
−
−
−
−
0.024 0.028 in
(0.6 0.7 mm)
78
SERVICING YOUR OUTBOARD MOTOR
SIDE ELECTRODE
SEALING WASHER
INSULATOR
SPARK PULG
0.024 0.028 in
(0.6 0.7 mm)
Loose spark plugs can overheat
and damage the engine.
Overtightening the spark plugs
can damage the threads in the
cylinder head.
If reinstalling used spark plugs,
tighten 1/8 1/4 turn after the
spark plugs seat.
If installing new spark plugs,
tighten 1/2 turn after the spark
plugs seat.
Attach the spark plug caps.
Install and lock the engine cover.
Install the spark plugs carefully,
by hand, to avoid cross-threading.
Inspect the spark plugs. Replace
them if the electrodes are worn, or
if the insulators are cracked or
chipped.
The gap should be:
Measure the spark plug electrode
gap with a wire-type feeler gauge.
Correct the gap, if necessary, by
carefully bending the side
electrode.
After each spark plug seats, tighten
with a spark plug wrench to
compress the sealing washer.
5.
6.
7.
8.
9.
4.
09/06/22 21:35:36 31ZZ4610_079
79
Lubrication Points
SERVICING YOUR OUTBOARD MOTOR
TILLER HANDLE
(LH and LHT types)
TILT SHAFT
UPPER SWIVEL CASE/
MOUNT FRAME
PROPELLER SHAFT LOWER SWIVEL
CASE
To prevent corrosion, apply anticorrosion oil to pivot
surf aces where grease cannot penetrate.
Apply Honda Marine Corrosion Inhibitor (or equivalent) to all areas under the engine cover and any exposed metal
surfaces except the belts.
Apply Honda Marine waterproof grease to the parts
shown below:
After the first 20 hours or 1 month, then every 100 hours
or 6 months (refer to the maintenance schedule on page
).
Lubrication interval:
70
09/06/22 21:35:48 31ZZ4610_080
6.6 US gal (25 L)
80
REFUELING
Portable Fuel Tank
Using the fuel tank mounted in
the boat.
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
SERVICING YOUR OUTBOARD MOTOR
VENT KNOB
CCLLOOSSEE
OOPPEENN
FUEL FILLER CAP
FUEL GAUGE
SAFE FILL LEVEL Fuel can damage paint and plastic.
Be caref ul not to spill f uel when
f illing your f uel tank. Damage
caused by spilled f uel is not covered
under warranty.
After refueling, install the cap and
tighten it securely. Turn the vent
knob clockwise to the CLOSED
position, and return the fuel tank to
the boat.
Refuel in a well-ventilated area. Fill
the tank to the SAFE FILL LEVEL
line.
To refuel, turn the vent knob
counterclockwise to the OPEN
position, and unscrew the fuel filler
cap.
Check the fuel level and refill if
necessary. Do not fill the fuel tank
above the UPPER LIMIT. Refer to
the boat manufacturer’s instructions.
FUEL TANK CAPACITY:
Check the fuel gauge and refill the
tank when necessary.
Remove the fuel tank from the boat
for refueling.
09/06/22 21:36:01 31ZZ4610_081
Gasoline is highly
flammable and explosive.
You can be burned or
seriously injured when
handling fuel.
Stop the engine and keep
heat, sparks, and flame
away.
Handle fuel only
outdoors.
Wipe up spills
immediately.
81
FUEL RECOMMENDATIONS
Use unleaded gasoline with a pump
octane rating of 86 or higher.
SERVICING YOUR OUTBOARD MOTOR
Never refill the fuel tank inside a
building where gasoline fumes may
reach flames or sparks. Keep
gasoline away from appliance pilot
lights, barbecues, electric appliances,
power tools, etc.
Spilled fuel is not only a fire hazard,
it causes environmental damage.
Wipe up spills immediately.
Your outboard motor is certified to
operate on unleaded gasoline.
Unleaded gasoline produces fewer
engine and spark plug deposits and
extends exhaust system life.
Never use stale or contaminated
gasoline or an oil/gasoline mixture.
Avoid getting dirt or water in the fuel
tank.
You may use unleaded gasoline
containing no more than 10% ethanol
(E10) or 5% methanol by volume. In
addition, methanol must contain
cosolvents and corrosion inhibitors.
Use of fuels with content of ethanol
or methanol greater than shown
above may cause starting and/or
performance problems. It may also
damage metal, rubber, and plastic
parts of the fuel system.
Engine damage or performance
problems that result from using a fuel
with percentages of ethanol or
methanol greater than shown above
are not covered under warranty.
If your outboard will be used on an
infrequent or intermittent basis,
please refer to the fuel section of the
STORAGE chapter (p. ) for
additional information regarding fuel
deterioration.
92
09/06/22 21:36:13 31ZZ4610_082
Gasoline is highly
flammable and explosive.
You can be burned or
seriously injured when
handling fuel.
Stop the engine and keep
heat, sparks, and flame
away.
Handle fuel only
outdoors.
Wipe up spills
immediately.
82
Fuel Filter/Water Separator
Inspection and Service
SERVICING YOUR OUTBOARD MOTOR
PPUULLLL
PPUUSSHH
FUEL HOSE CONNECTOR
Water or sediment accumulation in
the filter can cause loss of power or
hard starting. To prevent engine
malfunction, inspect the filter and
replace when necessary.
Remove the engine cover (p. )
and disconnect the fuel hose
connector from the outboard motor.
The fuel filter is located under the
engine cover between the fuel
coupling and the fuel pump.
A red ring float is located inside the
strainer cup. It floats on top of the
water and indicates how much water
has accumulated in the strainer cup.
1. 73
09/06/22 21:36:24 31ZZ4610_083
83
SERVICING YOUR OUTBOARD MOTOR
FUEL FILTER
(inside strainer cup)
FUEL FILTER BRACKET
FUEL
HOSES FUEL FILTER
(inside strainer cup)
SUSPENSION STRAP HOSE CLIPS
(commercially available)
FUEL HOSES
FUEL FILTER
ASSEMBLY CLAMP
Inspect the filter for water and/or
sediment accumulation.
If water and/or sediment are
present, clean the strainer cup and
filter or replace the filter as
described in the following steps.
Always replace the filter at the
scheduled replacement interval (p.
).
Remove the suspension strap from
the fuel filter bracket, and then
remove the strap from the fuel
filter assembly.
Place commercially available hose
clips on the fuel hoses on each side
of the filter to prevent fuel leakage
when the fuel hoses are
disconnected.
Disconnect the fuel tubes from the
fuel filter assembly.
2. 3.
4.
5.
71
09/06/22 21:36:33 31ZZ4610_084
2.2 lbf·ft (3 N·m, 0.3 kgf·m)
84
SERVICING YOUR OUTBOARD MOTOR
FILTER BODY
O-RING
FUEL FILTER
STRAINER CUP
Alinethecenterofthe
filter body and the
arrow of the suspensin
strap rib.
FLOAT
(red ring) SUSPENSION
STRAP
Unscrew the strainer cup from the
filter body.
Thoroughly clean the strainer cup
and fuel filter.
Install the fuel filter, float, O-rings
and strainer cup.
If the fuel filter is contaminated,
replace it with a new one.
Install the suspension strap to the
fuel filter assembly as shown
above.
Reinstall the fuel filter assembly
and suspension strap in the reverse
order of removal.
6.
7.
8. 9.
10.
TIGHTENING TORQUE:
09/06/22 21:36:41 31ZZ4610_085
Wipe up spills
immediately.
Handle fuel only
outdoors.
Stop the engine and keep
heat, sparks, and flame
away.
You can be burned or
seriously injured when
handling fuel.
Gasoline is highly
flammable and explosive.
85
Portable Fuel Tank and Tank
Filter Cleaning
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
SERVICING YOUR OUTBOARD MOTOR
FUEL HOSE
Fuel Tank
Empty the portable fuel tank into an
approved gasoline container. Use a
funnel to avoid spilling fuel. Rinse
the fuel tank with nonflammable
solvent to remove any accumulated
sediment.
Connect the fuel hoses to the fuel
filter securely with the hose
clamps. Remove the fuel hose
clips used to close the fuel hoses.
Install and lock the engine cover.
If loss of power or hard starting are
found to be caused by excessive
water or sediment accumulation in
the fuel filter, inspect the fuel tank.
Clean the fuel tank and tank filter if
necessary. It may be necessary to
drain the fuel tank completely and
refill with fresh gasoline.
Securely connect the fuel hose
connector to the outboard motor
(refer to page ).
Prime the engine using the priming
bulb (p. ). Check for fuel leaks.
Repair any fuel leaks if necessary.
11.
12.
13.
14.
44
45
09/06/22 21:36:54 31ZZ4610_086
86
Anode Replacement
SERVICING YOUR OUTBOARD MOTOR
TANK FILTER JOINT
(Fuel Hose Connector)
FUEL TANK
FILLER ANODE
(stern bracket)
ANODE
(each side)
CONNECTOR
O-RING
Fuel Tank Filter
Painting or coating the anodes will
def eat their purpose and will lead to
rust and corrosion damage to the
outboard motor. The anodes must be
exposed to the water in order to
protect the outboard motor.
Clean the filter in nonflammable
solvent. Inspect the fuel tank filter
and the connector O-ring. Replace
them if damaged.
Reinstall the filter and hose
connector in the fuel tank. Tighten
the hose connector securely.
Unscrew the fuel hose connector
by turning it counterclockwise;
then remove the fuel hose
connector and fuel tank filter from
the tank.
The anodes are located on each side
of the gear case and on the stern
bracket. They are made of a
sacrificial material that helps to
protect the outboard motor from
corrosion.
Replace the anodes when they have
been reduced to about half their
original size, or if they are crumbling.
1.
2.
3.
09/06/22 21:37:05 31ZZ4610_087
87
Propeller Replacement
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
SERVICING YOUR OUTBOARD MOTOR
THRUST WASHER CASTLE NUT
COTTER PIN
PLAIN WASHER
SPECIAL SPLINE
WASHER
MARINE GREASE
COTTER PIN
(stainless)
PROPELLER
Installation
Removal
Apply marine grade grease to the
propeller shaft.
Install the thrust washer with the
grooved side toward the gear case.
Inspect the propeller shaft for any
fishing line or debris.
Remove the cotter pin, unscrew
the castle nut, remove the washer,
and then remove the propeller and
thrust washer.
Operating the outboard motor at
higher altitudes will reduce
available power. This may require
decreasing the propeller pitch to
maintain correct engine RPM.
The propeller blades may have sharp
edges, so wear heavy gloves to
protect your hands.
Before replacing the propeller,
remove the emergency stop switch
clip from the emergency stop switch
to prevent any possibility of the
engine being started while you are
working with the propeller.
1.
2.
1.
2.
09/06/22 21:37:20 31ZZ4610_088
0.7 lbf·ft (1 N·m, 0.1 kgf·m)
25 lbf·ft (35 N·m, 3.5 kgf·m)
88
SERVICING YOUR OUTBOARD MOTOR
Do not tighten the castle nut above
the TIGHTENING TORQUE LIMIT,
or the propeller and shaf t may be
damaged.
TIGHTENING TORQUE LIMIT:
Be sure to replace the cotter pin
with a new one.
Use a Honda Genuine stainless
steel cotter pin or equivalent
cotter pin and bend the pin ends
as shown.
Note that these wrenches are not
included with the tool set that comes
with the outboard motor. Contact
your authorized Honda Marine dealer
for additional tool information.
Install the propeller, the special
spline washer and the plain washer.
Lightly tighten the castle nut by
hand or wrench until the propeller
has no free play.
Then, using a torque wrench,
tighten the castle nut until the first
available groove in the castle nut
aligns with the cotter pin hole. Do
not tighten past the first alignment
of the castle nut groove and the
cotter pin hole.
Tighten the castle nut using a
torque wrench.
5.
6.
CASTLE NUT
TIGHTENING TORQUE:
7.3.
4.
09/06/22 21:37:29 31ZZ4610_089
89
STORAGE PREPARATION
Cleaning and Flushing
STORAGE
WASH SCREW
(flush screw)
Cleaning Flushing With a Garden Hose
Garden Hose Adapter (optional
equipment)
Do not apply water or corrosion
inhibitor directly to the electrical
components under the engine cover,
such as the HO2 sensor and timing
belt. If water or corrosion inhibitor
penetrates these components, they
may be damaged. Bef ore applying a
corrosion inhibitor, cover the HO2
sensor and timing belt with a
protective material to prevent
damage.
Proper storage preparation is
essential for keeping your outboard
motor trouble-free and looking good.
The following steps will help to keep
rust and corrosion from impairing
your outboard motor’s function and
appearance, and will make the engine
easier to start when you use the
outboard motor again.
Thoroughly clean and flush the
outboard motor with fresh water after
operation in dirty water or salt water.
Touch up any damaged paint, and
coat areas that may rust with Honda
Corrosion Inhibitor, or equivalent.
Lubricate controls with a silicone
spray lubricant.
Wash the outside of the outboard
motor with clean, fresh water, and
flush the cooling system as follows.
Remove the wash screw and
sealing washer from the WASH
screw hole in the gear case. Be
sure not to remove the oil level
screw from the OIL LEVEL screw
hole in the gear case.
It is necessary to run the engine
during the flushing procedure. For
safety, remove the propeller from the
outboard motor (p. ).
1.
87
09/06/22 21:37:39 31ZZ4610_090
90
If the fresh water supply is
insufficient it may be necessary
to temporarily cover the three
water intakes with duct tape as
shown on the following page.
STORAGE
COOLING SYSTEM INDICATOR
GARDEN HOSE ADAPTER
(FLUSH KIT COUPLER)
Running the engine without good
water circulation can cause
overheating and water pump damage.
Distributor’s Limited Warranty
Damage caused by running the
outboard motor without sufficient
cooling water is not covered by the
(p. ).
Remove the sealing washer from
the wash screw and install the
sealing washer on the flush kit
coupler.
Install the flush kit coupler into the
WASH screw hole and connect a
fresh water hose to the garden
hose adapter.
Move the gearshift lever or control
lever to the N (neutral) position.
Flush the outboard motor in the
neutral position only.
Turn on the fresh water supply to
the flush kit coupler.
Start the engine. Monitor the
cooling system indicator. Stop the
engine if water does not come out
of the cooling system indicator and
check the fresh water supply.
4.
5.
6.2.
3.
122
09/06/22 21:37:49 31ZZ4610_091
91
STORAGE
WATER INTAKES
WATER INTAKE
Remove the sealing washer from
the garden hose adapter and install
the sealing washer on the wash
screw.
If tape was used to cover the three
water intakes in step 6, remove the
tape now.
Install the wash screw into the gear
case securely.
Allow the engine to run at idle for
at least 5 minutes to clean the
inside of the motor.
Stop the motor and remove the
garden hose adapter.
7.
8.
9.
10.
09/06/22 21:37:57 31ZZ4610_092
92
Fuel
STORAGE
Adding a Fuel Stabilizer
Distributor’s Limited Warranty
Gasoline will oxidize and deteriorate
in storage. Old gasoline will cause
hard starting, and it leaves gum
deposits that clog the fuel system. If
the gasoline in your fuel tank and
vapor separator deteriorates during
storage, you may need to have the
vapor separator and other fuel system
components serviced or replaced.
The length of time that gasoline can
be left in your fuel tank and vapor
separator without causing functional
problems will vary with such factors
as gasoline blend, your storage
temperatures, and whether the fuel
tank is partially or completely filled.
The air in a partially filled fuel tank
promotes fuel deterioration. Very
warm storage temperatures accelerate
fuel deterioration. Fuel deterioration
problems may occur within a few
months, or even less if the gasoline
was not fresh when you filled the
fuel tank.
You can extend fuel storage life by
adding a gasoline stabilizer that is
formulated for that purpose, or you
can avoid fuel deterioration problems
by draining all the fuel from the fuel
tank and vapor separator.
The
does not cover fuel system damage
or engine performance problems
resulting from neglected storage
preparation.
When adding a fuel stabilizer, fill the
fuel tank with fresh gasoline. If only
partially filled, air in the tank will
promote fuel deterioration during
storage. If you keep an additional
container of gasoline for refueling,
be sure that it contains only fresh
gasoline.
Drain the vapor separator before
adding fuel stabilizer.
Add fuel stabilizer following the
manufacturer’s instructions.
After adding a fuel stabilizer, run
the engine in water for 10 minutes
to be sure that the treated gasoline
has replaced the untreated gasoline
in the vapor separator.
Turn the engine OFF.
1.
2.
3.
4.
09/06/22 21:38:06 31ZZ4610_093
Gasoline is highly
flammable and explosive.
You can be burned or
seriously injured when
handling fuel.
Stop the engine and keep
heat, sparks, and flame
away.
Handle fuel only
outdoors.
Wipe up spills
immediately.
93
STORAGE
DRAIN TUBE
VAPOR
SEPARATOR
TUBE CLAMPER
DRAIN SCREW
Draining the Fuel System
You can avoid fuel deterioration
problems by draining the fuel tank
and vapor separator. Before draining
and checking the fuel system, check
the fuel filter for contamination and/
or water accumulation. The fuel filter
must be free of any contamination
before proceeding (p. ). Draining
the vapor separator will not drain the
fuel filter bowl.
Disconnect the fuel hose connector
from the outboard motor (p. ).
Release the drain tube from its
clamp along the high pressure fuel
hose and set the end of the tube
toward the outside of the engine
undercase. Place an approved
gasoline container below the end
of the tube, and use a funnel to
avoid spilling gasoline.
Remove the engine cover (p. ).
Loosen the vapor separator drain
screw.
2.
1.
3.
4.
82
82
73
09/06/22 21:38:18 31ZZ4610_094
94
STORAGE
Tilt the outboard motor up until
gasoline flows out of the drain
tube.
Leave it in that position until the
gasoline stops flowing.
After thoroughly draining, tighten
the drain screw securely.
Check the drained gasoline for the
presence of water or
contamination. If either is present,
you will have to reassemble and
run the outboard to refill the vapor
separator with gasoline and then
drain it again. Repeat the
following procedure until no water
or contamination is present in the
removed gasoline.
Make sure the gasoline supply is
not contaminated.
Reassemble the outboard and
reconnect the fuel line
connector.
Place the outboard in water. Use
the priming bulb to refill the
fuel system and run the
outboard at idle for 3 minutes.
Stop the outboard and follow
the procedure beginning with
step 1 above.
Secure the drain tube to the clamp
along the high pressure fuel hose.
Install the engine cover.
Drain the fuel tank into an
approved gasoline container, or if
you need to store fuel in the fuel
tank, you can extend fuel storage
life by filling the fuel tank with
fresh gasoline and adding a fuel
stabilizer that is formulated for
that purpose.
5.
6.
7.
8.
a.
b.
c.
d.
9.
10.
11.
09/06/22 21:38:28 31ZZ4610_095
−−
95
STORAGE PRECAUTIONS
HOISTING THE OUTBOARD
MOTOR
Engine Oil
STORAGE
LIFTING
EYE
HOIST
HOOK
After the outboard motor is placed
in storage and disconnected from
the hoist, install the engine cover.
Select a well-ventilated storage area.
If possible, avoid storage areas with
high humidity.
Disconnect the outboard motor
from the boat, hoist the outboard
motor, and move it to the storage
area.
Remove the spark plugs (p. ),
and remove the emergency stop
switch clip from the emergency
stop switch.
Unlatch and remove the engine
cover (p. ).
Attach the hoist hook to the lifting
eye.
Change the engine oil (p. ).
Pour 1 2 teaspoons (5 10 cm )
(p. ) of clean engine oil into
each cylinder.
If storing a container of gasoline,
such as the portable fuel tank
(standard or optional equipment),
store it away from any appliance that
operates with a flame, such as a
furnace, water heater, or clothes
dryer. Also avoid any area with a
spark producing electric motor, or
where power tools are operated.
Using the emergency starter rope
(p. ), rotate the flywheel a few
revolutions to distribute the oil in
the cylinders.
Reinstall the spark plugs (p. ).
2.
3.
4.
1.
2.
3.
1.
4.
5.
75
77
109
53
7378
3
09/06/22 21:38:43 31ZZ4610_096
96
REMOVAL FROM STORAGE
STORAGE
OUTBOARD MOTOR STAND
(commercially available)
CASE PROTECTOR
CUSHION (protective material) BEFORE
OPERATION
Any other horizontal storage position
may cause damage to the outboard
motor or oil leakage.
If the outboard motor will be
removed from the boat for storage,
we recommend storing it vertically
by mounting it on a commercially
available stand.
If the cylinders were coated with oil
during storage preparation, the
engine may smoke briefly at startup.
This is normal.
Check your outboard motor as
described in the
chapter of this manual.
Cover the outboard motor to keep out
dust. Do not use plastic sheet as a
dust cover. A nonporous cover will
trap moisture, promoting rust and
corrosion.
If it is necessary to store the outboard
motor horizontally as shown, drain
the vapor separator (p. ), and
drain the engine oil (p. ), before
removing the outboard motor from
the boat.
Position the outboard motor with its
case protector side down, and rest the
motor on a cushion of protective
material.
93
75
09/06/22 21:38:54 31ZZ4610_097
97
WITH OUTBOARD MOTOR
INSTALLED ON BOAT
WITH OUTBOARD MOTOR
REMOVED FROM BOAT
TRANSPORTING
MOTOR SUPPORT BAR
(commercially available)
STEERING FRICTION ADJUSTER
TTOOIINNCCRREEAASSEE
FFRRIICCTTIIOONN
((LLOOCCKK))
TO DECREASE
FRICTION
(FREE)
LH and LHT Types
(tiller handle)
LRT and XRT Types (remote
control)
All Types
When trailering a boat with the
outboard motor attached, leave the
engine in the normal running position,
if possible.
Use a motor support bar to prevent
the outboard motor from moving
while trailering the boat. Refer to the
manufacturer’s instructions for using
a motor support bar.
If there is insufficient road clearance
in the normal running position, then
tilt the outboard motor and use a
motor support bar, or remove the
outboard motor from the boat. Refer
to the manufacturer’s instructions for
using a motor support bar.
Secure the outboard motor in either
the vertical or horizontal position
shownonp. .
Tighten the steering friction adjuster
to prevent the outboard motor from
moving while trailering the boat.
96
09/06/22 21:39:05 31ZZ4610_098
98
TAKING CARE OF UNEXPECTED PROBLEMS
Check emergency stop switch
clip.
Clip not inserted in emergency
stop switch.
Insert clip in emergency stop
switch.
Possible CauseENGINE WILL NOT START Correction
Check control positions. Gearshift lever or control lever not
in neutral position.
Throttle grip not in START
position (tiller handle type).
Leave fast idle lever in the START
position (p. ).
Fast idle lever raised (remote
control/side-mount type).
Shift to neutral (p. or ).
Turn throttle lever or grip to
START position (p. ).
1.
2.
47
50
4946
09/06/22 21:39:16 31ZZ4610_099
99
TAKING CARE OF UNEXPECTED PROBLEMS
CorrectionPossible CauseENGINE WILL NOT START
(continued)
Check fuel. Out of fuel.
Fuel hose not primed.
Bad fuel; boat stored without
treating or draining gasoline, or
refueled with bad gasoline.
Refuel (p. ).
Squeeze priming bulb (p. ).
Replace fuel filters (p. ).
Open fuel filler cap vent (p. ).
Fuel filter or fuel tank filter
clogged.
Drain fuel tank and vapor
separator (p. ). Refill with
fresh gasoline (p. ).
Fuel vent closed (portable fuel
tank).
3. 80
44
45
82 and 86
93
80
09/06/22 21:39:28 31ZZ4610_100
100
TAKING CARE OF UNEXPECTED PROBLEMS
CorrectionPossible CauseENGINE WILL NOT START
(continued)
Check battery. Battery connections loose or
corroded.
Battery discharged.
Clean and tighten battery
connections.
Recharge battery.
Check fuses. Replace fuse(s) (p. ).
Remove and inspect spark plugs. Spark plugs faulty, fouled, or
improperly gapped.
Spark plugs wet with fuel (flooded
engine).
Dry and reinstall spark plugs. Start
engine with the throttle open.
Fuel system malfunction, fuel
pump failure, ignition malfunction,
stuck valves, starter malfunction,
switch malfunction, or electrical
problem in the starting circuit, etc.
Replace or repair faulty
components as necessary.
Fuse(s) blown.
Gap or replace spark plugs (p. ).
Use starting procedure (p. ,
); if engine still will not start,
then take outboard motor to an
authorized Honda Marine dealer,
or refer to the shop manual.
4.
5.
6.
7. 46
49
103
77
09/06/22 21:39:43 31ZZ4610_101
101
TAKING CARE OF UNEXPECTED PROBLEMS
CorrectionPossible CauseHARD STARTING OR STALLS
AFTER STARTING
Check control positions. Turn throttle grip to START
position (p. ).
Check fuel.
Fast idle lever raised (remote
control/side-mount type).
Open fuel filler cap vent (p. ).
Fuel hose not primed.
Fuel filter or fuel tank filter
clogged.
Bad fuel; boat stored without
treating or draining gasoline, or
refueled with bad fuel.
Squeeze priming bulb (p. ).
Replace fuel filters (p. and ).
Throttle grip not in START
position (tiller handle type).
Leave fast idle lever in the START
position (p. ).
Drain fuel tank and vapor
separator (p. ). Refill with
fresh gasoline (p. ).
Fuel vent closed (portable fuel
tank).
1.
2.
47
50
45
8682
93
80
44
09/06/22 21:39:55 31ZZ4610_102
102
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS
AFTER STARTING
(continued)
Take outboard motor to an
authorized Honda Marine dealer,
or refer to the shop manual.
Faulty thermostat or water pump. Replace or repair faulty
components as necessary.
Check water intake screens. Water intake screens clogged. Clean water intake screens.
ENGINE OVERHEATS Possible Cause Correction
Replace or repair faulty
components as necessary.
Take outboard motor to an
authorized Honda Marine dealer,
or refer to the shop manual.
Spark plugs faulty, fouled, or
improperly gapped.
Remove and inspect spark plugs.
Possible Cause Correction
Fuel system malfunction, fuel
pump failure, ignition malfunction,
etc.
Gap or replace spark plugs (p. ).
2.
3.
4.
1.
77
09/06/22 21:40:09 31ZZ4610_103
103
Electric Starter Will Not
Operate
FUSES
Battery Will Not Charge
TAKING CARE OF UNEXPECTED PROBLEMS
FUSE CASE LID
FUSES
(10A,15A,30A)
SPARE FUSES
(10A,15A,30A)
The 10A, 15A, and 30A fuses protect
the electric starter relay and related
circuits.
The 10A fuse protects the ignition
switch and related circuits. If this
fuse blows, the engine will not start
or run, and the power trim/tilt switch
will not activate the trim/tilt
mechanism.
A 30A alternator fuse protects the
alternator circuit. If the alternator
fuse blows, the engine will not
charge the battery.
Fuse
No.
1
2
3
4
5
6
7
Rating
30 A
10 A
10 A
15 A
10 A
15 A
30 A
Connected Components
Gathered fuse (No. 2, 4, 5, 6 Fuses)
Fuel pump (high pressure side)
Power trim/tilt relay, Main relay, Warning buzzer,
Indicator, Starter solenoid switch, each meters
Ignition coils
Data link connector, H O2 sensor, Trim angle sensor
PGM-FI ECM, Fuel injectors, CKP sensor 1, 2
Alternator (regulator rectifier-battery charging)
09/06/22 21:40:19 31ZZ4610_104
−
10 A, 15 A, 30 A
104
Fuse Replacement
TAKING CARE OF UNEXPECTED PROBLEMS
BLOWN FUSE
FUSE PULLER
(supplied in the tool bag)
Main Fuse
Never use a f use with a rating
greater than specif ied. Serious
damage to the electrical system could
result.
Disconnect the battery cable at the
battery negative ( ) terminal bef ore
replacing the f use.
Failure to do so may cause a short
circuit.
Reconnect the battery.
If a blown fuse is found, try to
determine and correct the electrical
problem that caused the blown fuse.
An uncorrected electrical problem
may cause the fuse to blow again.
If fuses continue to blow, take the
outboard motor to an authorized
Honda Marine dealer for inspection
and service, or refer to the shop
manual.
Use the fuse puller from the tool
kit to remove the fuses. If a fuse is
blown, install a replacement fuse
of the same specified rating. The
outboard motor is supplied with
spare fuses in the fuse holder.
MAIN FUSE RATINGS:
Stop the engine and disconnect the
battery cable.
Remove the fuse case lid.
Reinstall the fuse case lid, and the
engine cover.
Remove the engine cover.
1.
2.
3.
4.
5.
6.
09/06/22 21:40:31 31ZZ4610_105
105
Digital TachometerOIL PRESSURE INDICATOR
GOES OFF AND ENGINE
SPEED IS LIMITED
TAKING CARE OF UNEXPECTED PROBLEMS
(GREEN)
(internal buzzer)
(GREEN)
BUZZER
Normal
Abnormal
LRTandXRTTypes
(remote control)
LH and LHT Types
(tiller handle)
If oil pressure becomes low, the oil
pressure indicator will go off, and the
engine protection system limits
engine speed. If you are at cruising
speed, engine speed will decrease
automatically.
The oil pressure indicator is also
equipped with a buzzer that sounds
when the oil pressure indicator goes
off.
Low oil pressure may be the result of
a low engine oil level, or there may
be a problem with the engine
lubrication system.
09/06/22 21:40:43 31ZZ4610_106
106
OVERHEAT INDICATOR
COMES ON AND ENGINE
SPEED IS LIMITED
TAKING CARE OF UNEXPECTED PROBLEMS
(RED)
(internal buzzer)
BUZZER
(RED)
LRTandXRTTypes
(remote control)
LH and LHT Types
(tiller handle)
If the throttle is closed suddenly after
full throttle operation, engine speed
may drop below the specified idle
rpm, and that could activate the
engine protection system
momentarily.
If low oil pressure activates the
engine protection system, stop the
engine, check the engine oil level
(p. ), and add oil if needed.
With the engine oil at the
recommended level, restart the
engine. If the lubrication system is
OK, the oil pressure indicator should
come on within 30 seconds, and the
engine will respond normally to
throttle control lever operation.
If the engine protection system
remains activated after 30 seconds,
return to the nearest boat landing, and
have the outboard motor inspected by
an authorized Honda Marine dealer.
74
09/06/22 21:40:52 31ZZ4610_107
107
Digital Tachometer
TAKING CARE OF UNEXPECTED PROBLEMS
COOLING SYSTEM INDICATOR
Normal
Abnormal
If the engine overheats, the overheat
indicator will come on, and the
engine will stop in 20 seconds after
the engine protection system limits
engine speed. If you are at cruising
speed, engine speed will decrease
automatically.
All types are equipped with a buzzer
that sounds when the overheat
indicator comes on.
Engine overheating may be the result
of restricted water intake screens, or
there may be a problem with the
cooling system thermostat or water
pump.
If the engine is stopped after running
at full throttle, and then restarted
soon afterward, that could activate
the engine protection system
momentarily.
If overheating activates the engine
protection system, idle the engine in
neutral, and check the cooling system
indicator.
If water is flowing from the cooling
system indicator, continue idling for
30 seconds. If the cooling system is
OK, the overheat indicator should go
off within 30 seconds, and the engine
will respond normally to throttle
control lever operation.
If there is no water flowing from the
cooling system indicator, stop the
engine, and tilt the outboard motor to
inspect the water intake screens. If
restricted, clean the water intake
screens, return the outboard motor to
the running position, restart the
engine, and check the cooling system
indicator again.
If there is still no water flowing from
the cooling system indicator, or if the
engine protection system remains
activated after 30 seconds, return to
the nearest boat landing, and have the
outboard motor inspected by an
authorized Honda Marine dealer.
09/06/22 21:41:06 31ZZ4610_108
−
108
SUBMERGED MOTOR
TAKING CARE OF UNEXPECTED PROBLEMS
EMERGENCY STARTER ROPE
When cranking the engine with an
open ignition circuit (spark plugs
removed f rom the ignition circuit),
remove the clip f rom the
emergency stop switch to prevent
possible damage to the ignition
system.
A submerged outboard motor must
be serviced immediately after it is
recovered from the water in order to
minimize corrosion.
If there is a Honda Marine dealership
nearby, take the motor to the dealer
immediately. If you are far from a
dealer, proceed as follows:
Remove the engine cover, and
rinse the outboard motor with
fresh water to remove salt water,
sand, mud, etc.
Drain the vapor separator as
described on p. .
Change the engine oil as described
on p. . If there was water
in the engine crankcase, or if the
used engine oil showed signs of
water contamination, then a second
engine oil change should be
performed after running the engine
for half an hour.
Remove the spark plugs (p. ),
and remove the emergency stop
switch clip from the emergency
stop switch. Pull the emergency
starter rope, rotate the flywheel a
few revolutions to completely
expel any water from the engine’s
cylinders.
If the engine was running when it
submerged, there may be
mechanical damage, such as bent
connecting rods. If the engine
binds when cranked, do not
attempt to run the engine until it
has been repaired.
Remove the alternator cover (p.
).
3.
4.
5.
1.
2.
93
75 77
52
77
09/06/22 21:41:17 31ZZ4610_109
−−
109
TAKING CARE OF UNEXPECTED PROBLEMS
Running the outboard motor without
suf f icient cooling water will damage
the water pump and overheat the
engine.
As soon as possible, take the
outboard motor to an authorized
Honda Marine dealer for
inspection and service.
Reinstall the spark plugs and
alternator cover, and put the
emergency stop switch clip into
the emergency stop switch.
Pour 1 2 teaspoons (5 10 cm )
of engine oil into each spark plug
hole, then pull the emergency
starter rope several times to
lubricate the inside of the cylinders.
If the engine starts, and no
mechanical damage is evident,
continue to run the engine for a
half hour or longer. Be sure the
water level is at least 2 inches (5
cm) above the antiventilation plate
to avoid overheating and water
pump damage.
If the engine fails to start, remove
the spark plugs and dry them, then
reinstall the spark plugs and
attempt to start the engine again.
Attempt to start the engine. Be
sure the water level is at least 2
inches (5 cm) above the
antiventilation plate.
7.
6.
8. 9.
3
09/06/22 21:41:26 31ZZ4610_110
110
TECHNICAL INFORMATION
Serial Number Locations
TECHNICAL AND CONSUMER INFORMATION
LEFT
STERN
BRACKET
PRODUCT IDENTIFICATION
NUMBER
ENGINE SERIAL NUMBER
STARTER MOTOR
Engine serial number:Product identification number:
Date of purchase:
Record the product identification
number, the engine serial number,
and the date of purchase in the space
provided on this page. You will need
these numbers when ordering parts,
and when making technical or
warranty inquiries (p. ).
The product identification number is
stamped on a plate attached on the
left stern bracket.
The engine serial number is stamped
on the cylinder block under the
starter motor which is located in the
front of the engine.
119
09/06/22 21:41:36 31ZZ4610_111
−12V 52Ah/5HR (65Ah/20HR)
(CCA420A)
111
Battery
Minimum Requirements
Emission Control System
Information
WARNING:
Wash your
hands after handling.
TECHNICAL AND CONSUMER INFORMATION
Source of Emissions
Ignition Timing Control System
Be caref ul to avoid connecting the
battery in reverse polarity, as this
will damage the battery-charging
system in the outboard motor.
Do not disconnect the battery
cables while the engine is running.
Disconnecting the cables while the
engine is running will damage the
outboard motor’s electrical system.
Battery cable extension: Extending
the original battery cable will
cause the battery voltage to drop
due to the increased length of the
cable and number of connections.
This voltage drop may cause the
buzzer to sound momentarily when
engaging the starter motor and
may prevent the outboard f rom
starting. If the outboard starts and
the buzzer sounds momentarily,
there may be barely suf ficient
voltage reaching the engine.
For complete information, refer to
the battery manufacturer’s
instructions.
Battery posts, terminals,
and related accessories contain lead
and lead compounds.
The combustion process produces
carbon monoxide, oxides of nitrogen,
and hydrocarbons. Control of
hydrocarbons and oxides of nitrogen
is very important because, under
certain conditions, they react to form
photochemical smog when subjected
to sunlight. Carbon monoxide does
not react in the same way, but it is
toxic.
Honda utilizes appropriate air/fuel
ratios and other emissions control
systems to reduce the emissions of
carbon monoxide, oxides of nitrogen,
and hydrocarbons.
The system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
09/06/22 21:41:48 31ZZ4610_112
112
TECHNICAL AND CONSUMER INFORMATION
Tampering and AlteringPGM-FI System The U.S. and Calif ornia Clean
Air Acts
Tampering with or altering the
emission control system may increase
emissions beyond the legal limit.
Among those acts that constitute
tampering are:
Removal or alteration of any part
of the intake, fuel, or exhaust
systems.
Alterations that would cause the
engine to operate outside its design
parameters.
EPA and California regulations
require all manufacturers to furnish
written instructions describing the
operation and maintenance of
emission control systems.
The following instructions and
procedures must be followed in order
to keep the emissions from your
Honda engine within the emission
standards.
The PGM-FI system uses sequential
multiport fuel injection. It has two
subsystems: Engine Control, and
Fuel Control. The Engine Control
Module (ECM) uses various sensors
to determine how much air is going
into the engine. It then controls how
much fuel to inject under all
operating conditions.
09/06/22 21:41:56 31ZZ4610_113
113
TECHNICAL AND CONSUMER INFORMATION
Replacement PartsProblems That May Af f ect
Emissions
Maintenance
If you are aware of any of the
following symptoms, have your
engine inspected and repaired by
your servicing dealer.
Hard starting or stalling after
starting.
Rough idle.
Misfiring or backfiring under load.
Afterburning (backfiring).
Black exhaust smoke or high fuel
consumption.
The emission control systems on
your Honda engine were designed,
built, and certified to conform with
EPA and California emission
regulations. We recommend the use
of Honda Genuine parts whenever
you have maintenance done. These
original-design replacement parts are
manufactured to the same standards
as the original parts, so you can be
confident of their performance. The
use of replacement parts that are not
of the original design and quality
may impair the effectiveness of your
emission control system.
A manufacturer of an aftermarket
part assumes the responsibility that
the part will not adversely affect
emission performance. The
manufacturer or rebuilder of the part
must certify that use of the part will
not result in a failure of the engine to
comply with emission regulations.
Follow the maintenance schedule on
p. . Remember that this schedule
is based on the assumption that your
machine will be used for its designed
purpose. Sustained high-load
operation, or use in unusual
conditions, will require more
frequent service.
70
09/06/22 21:42:08 31ZZ4610_114
114
Star Label
US, Puerto Rico, and US
Virgin Islands
The Symbol for Cleaner Marine Engines:
Cleaner Air and Water -
Better Fuel Economy -
Longer Emission Warranty -
TECHNICAL AND CONSUMER INFORMATION
The Star Label means Cleaner Marine Engine
for healthier lifestyle and environment.
burns up to 30 - 40 percent less gas and oil than
conventional carbureted two-stroke engines, saving money and resources.
protects consumer for worry-free operation.
This engine has been certified as a:
A Star label was applied to this
outboard motor in accordance with
the requirements of the California
Air Resources Board.
09/06/22 21:42:21 31ZZ4610_115
115
One Star
Low
Emission
Two Stars
Very Low
Emission
Three Stars
Ultra Low
Emission
Four Stars
Super Ultra
Low Emission
TECHNICAL AND CONSUMER INFORMATION
The one-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2001 exhaust emission
standards. Engines meeting these standards have 75% lower emissions than
conventional carbureted two-stroke engines. These engines are equivalent
to the U.S. EPA’s 2006 standards for marine engines.
The two-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2004 exhaust emission
standards. Engines meeting these standards have 20% lower emissions than
One Star-Low Emission engines.
The three-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2008 exhaust emission
standards or the Sterndrive and Inboard marine engine 2003-2008 exhaust
emission standards. Engines meeting these standards have 65% lower
emissions than One Star-Low Emission engines.
The four-star label identifies engines that meet the Air Resources Board’s
Sterndrive and Inboard marine engine 2009 exhaust emission standards.
Personal Watercraft and Outboard marine engines may also comply with
these standards. Engines meeting these standards have 90% lower
emissions than One Star-Low Emission engines.
Cleaner Watercraft - Get the Facts
1-800-END-SMOG
www.arb.ca.gov
09/06/22 21:42:33 31ZZ4610_116
−
−
−−
−
＊
＊
BBDJ
BF40D
8°, 12°, 16°, 20°, 24°
4° to 12° (when Transom angle is 12°)
35° right and left
Dog type (Forward-Neutral-Reverse)
mechanical type
Water exhaust
Water cooling with thermostat
12V 17A
ULTRA · LOW EMISSION
API standard (GL-4) SAE 90
outboard motor gear oilLRT
27.3 in (694 mm)31.3 in (794 mm)
216 lbs (98 kg)
electrical type
53.7 in (1,364 mm)
20.5 in (521 mm)
LH, LHT
14.6 in (372 mm)
API standard (SG, SH, SJ)
SAE 5W-30
DR7EB (NGK) X22ESR-UB (DENSO)
Unleaded gasoline
(86 pump octane or higher)
63° (when Transom angle is 12°)
Trochoid pump pressure lubrication
Full transistor battery
Electric starter
Motor-mounted,
remote control
0.024 0.028 in (0.6 0.7 mm)
49.3 cu-in (808 cm )
4strokeOHCin-line3cylinder
5,000 6,000 rpm
29.8 kW (40 HP)/5,500 rpm
220 lbs (100 kg)
225 lbs (102 kg)
2.1 US qt (2.0 L)
2.2 US qt (2.1 L)
0.43 US qt (0.41 L)
Tiller handle
Gear case:
Engine:
Engine:
Gear case:
without oil filter change
with oil filter change
Low pressure side:
High pressure side:
,
LH:
LHT:
116
Specifications
TECHNICAL AND CONSUMER INFORMATION
MODEL
Type
Description
code
Overall length
Overall width
Overall height
Transom angle
Steering angle
Gear change
Fuel
Fuel pump
Spark plugs
Exhaust system
Cooling system
D.C. output
CARB star label
Oil capacity
Specified oil
Transom height
(when transom
angle is 12°)
Trim angle
Tilt up angle
Lubrication
system
Ignition system
Starter system
Steering
control
system
Displacement
Engine type
Full throttle
range
Rated power
Dry mass
[weight]
Sparkpluggap
Honda outboards are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
With propeller
09/06/22 21:43:11 31ZZ4610_117
−
−
−−
−
＊
＊
Water cooling with thermostat
ULTRA · LOW EMISSION
BF50D
BBEJ
LHT LRT, XRT
14.6 in (372 mm)
API standard (GL-4) SAE 90
outboard motor gear oil
12V 17A
Water exhaust
mechanical type
electrical type
Unleaded gasoline
(86 pump octane or higher)
Dog type (Forward-Neutral-Reverse)
35° right and left
4° to 12° (when Transom angle is 12°)
8°, 12°, 16°, 20°, 24°
API standard (SG, SH, SJ)
SAE 5W-30
DR7EB (NGK) X22ESR-UB (DENSO)
63° (when Transom angle is 12°)
Trochoid pump pressure lubrication
Full transistor battery
Electric starter
0.024 0.028 in (0.6 0.7 mm)
49.3 cu-in (808 cm )
4strokeOHCin-line3cylinder
5,500 6,000 rpm
37.3 kW (50 HP)/5,750 rpm
225 lbs (102 kg)
57.7 in (1,465 mm)
31.3 in (794 mm) 27.3 in (694 mm)
53.7 in (1,364 mm)
225 lbs (102 kg) 216 lbs (98 kg)
Motor-mounted,
remote control
53.7 in (1,364 mm)
2.1 US qt (2.0 L)
2.2 US qt (2.1 L)
0.43 US qt (0.41 L)20.5 in (521 mm) 24.5 in (622 mm)
Tiller handle
Gear case:
Engine:
Engine:
Gear case:
without oil filter change
with oil filter change
Low pressure side:
High pressure side:
,
LRT:
XRT:
LRT:
XRT:
117
Specifications
TECHNICAL AND CONSUMER INFORMATION
MODEL
Type
Description
code
Overall length
Overall width
Overall height
Transom angle
Steering angle
Gear change
Fuel
Fuel pump
Spark plugs
Exhaust system
Cooling system
D.C. output
CARB star label
Oil capacity
Specified oil
Trim angle
Tilt up angle
Lubrication
system
Ignition system
Starter system
Steering
control
system
Displacement
Engine type
Full throttle
range
Rated power
Dry mass
[weight]
Transom height
(when transom
angle is 12°)
Sparkpluggap
Honda outboards are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
With propeller
09/06/22 21:43:49 31ZZ4610_118
±
±
−−
±
No other adjustment is needed
0.15 0.02 mm
0.23 0.02 mm
0.024 0.028 in (0.6 0.7 mm)
850 50 rpm
Seepage78
See shop manual
See shop manual
Exhaust:
Intake:
118
TECHNICAL AND CONSUMER INFORMATION
BF40D/BF50D Tune up
Sparkpluggap
Idle speed
Other specifications
Valve clearance
(do not adjust)
09/06/22 21:43:57 31ZZ4610_119
−
119
CONSUMER INFORMATION
Honda Publications
Customer Service Information
American Honda Motor Co., Inc.
Honda Canada Inc.
(United States, Puerto Rico, and
U.S. Virgin Islands)
TECHNICAL AND CONSUMER INFORMATION
Accessory Catalog
Parts Catalog
Shop Manual
Contacting Honda
This manual provides complete,
illustrated parts lists.
The catalog is available through your
Honda Marine dealer.
Available through your Honda
Marine dealer or through Helm Inc.
at
1 888-292-5395 or
visit www.Honda-marine.com
andclickonOWNERS.
This manual covers complete
maintenance and overhaul procedures.
It is intended to be used by a skilled
technician.
These publications will give you
additional information for
maintaining and repairing your
outboard motor.
Your authorized Honda Marine
dealer offers a wide selection of
accessories (optional equipment, oils,
and lubricants) to enhance your
boating experience.
Visit www.honda-marine.com and
click on accessories to see the entire
catalog of accessories.
Your Owner’s Manual was written to
cover most of the questions you
might ask about your Honda. Any
questions not answered in the Owner’s
Manual can be answered by your
Honda dealer. If your dealer doesn’t
have an immediate answer, they
should be able to get it for you.
If you have a difference of opinion
with your dealer, please remember
that each dealership is independently
owned and operated. That’s why it’s
important to work to resolve any
differences at the dealership level. If
the service personnel are unable to
assist you, please discuss your
concerns with the dealer management
such as the Service Manager or the
dealership’s owner.
If you need to contact American
Honda regarding your experiences
with your Honda product or with
your dealer, please send your
comments to the following address:
Marine Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Telephone (770) 497 6400
M-F 8:30 am-7:00 pm (Eastern Time
Zone)
Customer Relations Office
Visit www.honda.ca for contact
information
Tel: 1-888-946-6329 (Toll free)
Fax: 1-877-939-0909 (Toll free)
09/06/22 21:44:12 31ZZ4610_120
120
TECHNICAL AND CONSUMER INFORMATION
Warranty Coverage
Please include the following
information in your communication:
Model and complete serial number
Date of purchase
Name and location of selling
dealer
Name and location of servicing
dealer (if different)
A detailed description of your
concerns
Your new Honda is covered by the
following warranties:
Distributor’s Limited Warranty
Emission Control System
Warranty
Your name, address and telephone
number (complete with area code)
To obtain warranty service you must
take your Honda outboard engine,
together with proof of original retail
purchase date, at your expense, to a
Honda engine dealer or distributor
authorized to sell that product in the
United States, Puerto Rico, the U.S.
Virgin Islands or Canada.
Please read the warranty statements
contained in this manual. There are
responsibilities, restrictions, and
exclusions that apply to these
warranties.
It is important to realize that your
warranty applies to defects in
material or workmanship of your
Honda. Your warranty coverage does
not apply to normal wear or
deterioration associated with using
your Honda outboard.
Your warranty coverage will not be
voided if you choose to perform your
own maintenance. However, you
should have the proper tools and
service information and be
mechanically qualified. Failures that
occur due to modifications, improper
maintenance, or service are not
covered.
09/06/22 21:44:25 31ZZ4610_121
121
TECHNICAL AND CONSUMER INFORMATION
Warranty Service
As the owner of a Honda product,
your servicing dealer may ask you to
authorize an inspection. If the
problem is covered under warranty,
your dealer will perform any
warranty repairs for you at no cost.
However, you may be responsible for
additional non-warranty charges.
If you have questions about warranty
coverage or the nature of the repair, it
is best to talk to the service manager
of your Honda dealer.
Sometimes, in spite of the best
intentions of all concerned, a
misunderstanding may occur. If you
aren’t satisfied with your dealer’s
handling of the situation, we suggest
you discuss your problem with the
appropriate member of the
dealership’s management team. If the
problem has already been reviewed
with the appropriate manager of the
Service, Parts, or Sales department,
contact the owner of the dealership or
their designated representative.
Please remember that recommended
maintenance interval servicing is not
included in your warranty coverage.
Additionally, your warranty does not
apply to the normal wear of items
(such as spark plug(s), water pump,
etc.).
09/06/22 21:44:31 31ZZ4610_122
＊
＊
＊
＊
−
122
Warranty Statements
Distributor’s Limited Warranty
United states, Puerto Rico and Virgin Islands
What American Honda Will Repair or Replace Under
Warranty:
To Qualify for This Warranty:
TECHNICAL AND CONSUMER INFORMATION
The Honda Outboard Motor must be purchased from
American Honda or a dealer authorized by American
Honda to sell Honda Outboard Motors in the United
States, Puerto Rico, or the U.S. Virgin Islands. This
limited warranty applies to the first retail purchaser and
each subsequent owner during the applicable warranty
time period.
American Honda will repair or replace, at its option, any
part that is proven to be defective in material or
workmanship under normal use during the applicable
warranty time period. Warranty repairs and replacements
will be made without charge for parts or labor. Anything
replaced under warranty becomes the property of
American Honda Motor Company, Inc.
This warranty is limited to Honda Outboard Motors distributed by American Honda Motor Co., Inc., Power Equipment
Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico,
or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada.
The product warranty is only valid in the country where the product was purchased.
Products Covered by Warranty:
NONCOMMERCIAL/
NONRENTAL
COMMERCIAL/RENTAL STATE/LOCAL/FEDERAL
GOVERNMENT
Length of Warranty: (from date of original retail purchase)
36 months
36 months
24 months
60 months
12 months
12 months
12 months
12 months
24 months
24 months
24 months
24 months
All Models: Model Year 2000 and Newer
Models BF115/BF130: All Model Years
Models BF2 BF90: Model Year 1999
and Earlier
All Models purchased after July 1, 2008
Models purchased prior to July 1, 2008 (unless previously purchased with True-5 warranty from a participating dealer).
09/06/22 21:44:42 31ZZ4610_123
‘‘ ’’
’
123
To Obtain Warranty Service:
Exclusions:
TECHNICAL AND CONSUMER INFORMATION
Contacting Honda
All parts replaced under warranty will be considered as
part of the original product and any warranty on those
parts will expire coincidentally with the original product
warranty.
This warranty does not extend to the following:
Conditions caused by lack of routine maintenance (as
outlined in the Owner’s Manual)
Conditions caused by the use of propeller (s) that do
not allow the outboard motor to run in its
recommended full throttle rpm range
Operation inconsistent with the recommended
operation/duty cycle (as outlined in the Owner’s
Manual)
Parts affected or damaged by an accident, submersion
and/or collision
Normal wear and tear
Fuel contamination and water entering engine through
the fuel intake, air intake or exhaust system
Operation with fuels, oils, additives and lubricants
which are not suitable for use in the product
Use in an application for which the outboard motor
was not designed, such as racing or competitive use or
any other misuse or neglect
Incorporation of unsuitable attachments or parts
The unauthorized alteration, improper installation and/
or rigging, or any causes other than defects in material
or workmanship
Corrosion to steering system or electrical components,
corrosion due to electrolysis, water born foreign
chemicals, improper service or corrosion caused by
damage or abuse
Reimbursement for towing charges, in and out of
water charges, or technician travel time
Growth of marine organisms on motor surfaces,
external or internal
Any product that has ever been declared a total loss or
sold for salvage by a financial institution or insurer, or
that has been issued a salvage or similar title under
any state s law.
You must take your Honda Outboard Motor and proof of
the original purchase date, at your expense, to any dealer
who is authorized to service Honda Outboard Motors in
the United States, Puerto Rico, or the U.S. Virgin Islands,
during the dealer’s normal business hours.
If you are unable to obtain warranty service, or are
dissatisfied with the warranty service you receive, take
the following steps: First, contact the owner of the
dealership involved; normally this should resolve the
problem. However, if you should require further
assistance, write or call the Honda Marine Customer
Relations. Please see page 119 .
09/06/22 21:44:58 31ZZ4610_124
124
To Qualify for This Warranty:
Accessories and Replacement Parts
What American Honda Will Repair or Replace Under
Warranty:
TECHNICAL AND CONSUMER INFORMATION
You must be the first retail purchaser. This warranty is
not transferable to subsequent owners.
This warranty is limited to Honda Power Equipment parts,accessories and apparel when distributed by American Honda
Motor Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
American Honda will repair or replace, at its option, any
marine product accessories or replacement parts that are
proven to be defective in material or workmanship under
normal use during the applicable warranty time period.
Anything replaced under warranty becomes the property
of American Honda Motor Company, Inc. All parts
replaced under warranty will be considered as part of the
original product and any warranty on those parts will
expire coincidentally with the original product warranty.
Accessories and replacement parts, installed by a dealer
who is authorized by American Honda to sell them, will
be repaired or replaced under warranty without charge for
parts or labor. If installed by anyone else, accessories and
replacement parts will be repaired or replaced under
warranty without charge for parts, but any labor charges
will be the responsibility of the purchaser.
The accessories or replacement parts must be
purchased from American Honda, or a dealer,
distributor or distributor’s dealer authorized by
American Honda to sell those products in the United
States, Puerto Rico, and the U.S. Virgin Islands.
Installing parts and accessories on non-Honda products
or engines voids this warranty.
1.
2.
Products Covered by Warranty:
Accessories
Replacement Parts
Length of Warranty: (from date of original retail purchase)
Non Commercial Commercial/Rental Local/State/Federal
Government
12 months
6 months
3 months
3 months
3 months
3 months
09/06/22 21:45:08 31ZZ4610_125
125
To Obtain Warranty Service:
Exclusions:
Disclaimer of consequential damage and limitation of
implied warranties:
TECHNICAL AND CONSUMER INFORMATION
This warranty does not extend to accessories or parts
affected or damaged by collision, normal wear, use in an
application for which the product was not designed or
any other misuse, neglect, incorporation or use of
unsuitable attachments or parts, unauthorized alteration,
improper installation, or any causes other than defects in
material or workmanship of the product.
Installing parts and accessories on non-Honda products or
engines voids this warranty.
You must take the Honda Outboard Motor product
accessory or replacement part or the outboard motor or
boat on which the accessory or replacement part is
installed, and proof of purchase, at your expense, to any
Honda Marine authorized service facility or dealer in the
United States, Puerto Rico, or the U.S. Virgin Islands,
during normal business hours.
American Honda disclaims any responsibility for loss of
time or use of the outboard motor, or the boat on which
the product is installed, transportation, commercial loss,
or any other incidental or consequential damage. Any
implied warranties are limited to the duration of this
written warranty. Some states do not allow limitations on
how long an implied warranty lasts and/or do not allow
the exclusion or limitation of incidental or consequential
damages, so the above exclusions and limitations may not
apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary
from state to state.
09/06/22 21:45:16 31ZZ4610_126
126
Emission Control System Warranty
YOUR WARRANTY RIGHTS AND OBLIGATION
California
All States
MANUFACTURER’S EMISSION CONTROL
SYSTEM WARRANTY COVERAGE:
TECHNICAL AND CONSUMER INFORMATION
Your new Honda outboard engine complies with both the
U.S. EPA and State of California emission regulations.
American Honda provides the same emission warranty
coverage for outboard engines sold in all 50 states.
The California Air Resources Board and American
Honda Motor Co., Inc. are pleased to explain the
emission control system warranty on your 2001 and later
Honda outboard engine. In California, new outboard
engines must be designed, built, and equipped to meet
California’s stringent anti-smog emission standards in
addition to the U.S. EPA emissions standards.
Your emission control system may include such parts as
the carburetor or fuel injection system and catalytic
converter. Also included may be hoses, connectors and
other emission-related assemblies.
In all areas of the United States your outboard engine
must be designed, built, and equipped to meet the U.S.
EPA Emission Standard for spark ignited marine engines.
American Honda Motor Co., Inc. must warranty the
emission control system on your outboard engine for the
period of time listed below provided there has been no
abuse, neglect, or improper maintenance of your
outboard engine. Where a warranty condition exists,
American Honda Motor Co., Inc. will repair your
outboard engine at no cost to you including diagnosis,
parts and labor.
Your 2010 and later outboard engine is warranted for a
minimum of five years or 250 hours of operation,
whichever comes first, or the length of Honda Marine
Distributor’s Limited warranty, whichever is longer.
However, warranty coverage based on the hourly period
is only permitted for outboard engines equipped with
appropriate hour meters. If any emission-related part on
your outboard engine is defective under warranty, the
part will be repaired or replaced by American Honda
Motor Co., Inc.
09/06/22 21:45:25 31ZZ4610_127
127
OWNER’S WARRANTY RESPONSIBILITY: WARRANTY COVERAGE:
TECHNICAL AND CONSUMER INFORMATION
Contacting Honda
As the outboard engine owner, you are responsible for
the performance of the required maintenance listed in
your owner’s manual. American Honda Motor Co., Inc.
recommends that you retain all receipts covering
maintenance on your outboard engine, but American
Honda Motor Co., Inc. cannot deny warranty solely for
the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
As the outboard engine owner, you should, however, be
aware that American Honda Motor Co., Inc. may deny
you warranty coverage if your outboard engine or a part
has failed due to abuse, neglect, improper maintenance,
or unapproved modifications.
You are responsible for presenting your outboard engine
to a Honda Marine dealer as soon as a problem exists.
The warranty repair should be completed in a reasonable
amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact American Honda
Motor Co., Inc., Marine Division Customer Relations
Office. Please see page 119 .
Honda outboard engines certified to the CARB and EPA
2010 regulations are covered by this warranty for a
minimum of five years or 250 hours of operation,
whichever comes first, or the length of the Honda Marine
Distributor’s Limited warranty, whichever is longer from
the date of delivery to the retail purchaser. This warranty
is transferred to each subsequent purchaser for the
duration of the warranty period.
Warranty repairs will be made without charge for
diagnosis, parts and labor. All defective parts replaced
under this warranty become the property of American
Honda Motor Co., Inc. A list of warranty parts is on page
129 . Normal maintenance items, such as spark plugs and
filters, that are on the warranted parts list are warranted
up to their required replacement interval only.
American Honda Motor Co., Inc. is also liable for
damages to other engine components caused by a failure
of any warranted part during the warranty period.
Only Honda approved replacement parts will be used in
the performance of any warranty repairs and they will be
provided without charge to the owner. The use of
replacement parts not equivalent to the original parts may
impair the effectiveness of your engine’s emission
control system. If such a replacement part is used in the
repair or maintenance of your engine, and an authorized
Honda Marine dealer determines it is defective or causes
a failure of a warranted part, your claim for your engine
09/06/22 21:45:31 31ZZ4610_128
128
TO OBTAIN WARRANTY SERVICE:
EXCLUSIONS:
DISCLAIMER OF CONSEQUENTIAL DAMAGE
AND LIMITATION OF IMPLIED WARRANTIES:
TECHNICAL AND CONSUMER INFORMATION
may be denied. If the part in question is not related to the
reason that your engine requires repair, your claim will
not be denied.
You must take your Honda outboard engine, along with
your sales registration card or other proof of original
purchase date, at your expense, to any Honda Marine
dealer who is authorized by American Honda Motor Co.,
Inc. to sell and service that Honda Marine product during
his normal business hours. Claims for repair or
adjustment found to be caused solely by defects in
material or workmanship will not be denied because the
engine was not properly maintained and used.
If you are unable to obtain warranty service, or are
dissatisfied with the warranty service you received,
contact the owner of the dealership involved. Normally
this should resolve your problem. However, if you
require further assistance, write or call the Honda Marine
Customer Relations Office of American Honda Motor
Co., Inc.
Failures other than those resulting from defects in
material or workmanship are not covered by this warranty.
This warranty does not extend to emission control
systems or parts which are affected or damaged by owner
abuse, neglect, improper maintenance, misuse, misfueling,
improper storage, and/or collision, the incorporation of,
or use of, unsuitable attachments, or the unauthorized
alteration of any part.
This warranty does not cover replacement of expendable
maintenance items made in connection with required
maintenance service after the item’s first scheduled
replacement as listed in the maintenance section of the
product owner’s manual, such as: spark plugs and filters.
American Honda Motor Co., Inc. disclaims any
responsibility for incidental or consequential damages
such as loss of time or the use of outboard engine, or any
commercial loss due to the failure of the equipment; and
any implied warranties are limited to the duration of this
written warranty. This warranty is applicable only where
the California or U.S. EPA emission control system
warrantyregulationisineffect.
09/06/22 21:45:38 31ZZ4610_129
＊
＊
129
EMISSION CONTROL SYSTEM WARRANTY PARTS:
TECHNICAL AND CONSUMER INFORMATION
SYSTEMS COVERED BY THIS
WARRANTY:
Fuel Metering
Evaporative
Air Induction
Ignition
Lubrication system
Crankcase Emission Control
Exhaust
Valve Control System
Miscellaneous Parts
PARTS DESCRIPTION
Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure
regulator, Throttle position sensor, Intake air temperature sensor, Engine temperature
sensor, Manifold absolute pressure sensor, Idle air control valve, Barometric pressure
sensor, Fuel line solenoid valve, Intake manifold, Intake valves, and Oxygen sensor
or Air fuel ratio sensor
Portable fuel tank, Fuel cap, Fuel hoses, Primer bulb, Fuel hose joint
Flywheel magneto, Ignition pulse generator, Ignition coil assembly, Ignition control
module, Engine control module, Crankshaft position sensor, Spark plug cap,
Spark plug , Knock sensor, and Camshaft position sensor
Oil pump and internal parts
Exhaust manifold and Exhaust valves
Rocker arm oil control valve
Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.
Air intake duct, Vapor separator, Intake manifold tuning valve (Intake air bypass
control valve)
Crankcase breather tube, Positive crankcase ventilation valve, Oil filler cap
Covered up to the first required replacement only. See the Maintenance Schedule on pages 70 and 71.
09/06/22 21:45:49 31ZZ4610_130
130
WARRANTY PERIOD RETAILED ON OR
AFTER APRIL 1, 2005:
THIS WARRANTY COVERS
Distributor’s Warranty
Canada
TECHNICAL AND CONSUMER INFORMATION
HONDA CANADA INC., for and on behalf of Honda
Motor Co. Ltd., Tokyo, Japan, gives the following
written warranty on each new marine product
manufactured by Honda Motor Co. Ltd., Japan,
distributed in Canada by Honda Canada Inc. and sold by
authorized Honda Marine dealers.
Whenever used herein, the word ‘‘Honda’’ refers to
Honda Canada Inc. and/or Honda Motor Co. Ltd., as
appropriate from the context.
HONDA WARRANTS THAT each new Honda marine
product will be free, under normal use and maintenance,
from any defects in material or workmanship for the
relevant warranty period set forth below. If any defects
should be found in a Honda marine product within the
relevant warranty period, necessary repairs and
replacements with a new part or the Honda equivalent
shall be made at no cost to the consumer for parts and
labour, when Honda acknowledges that such defects are
attributable to faulty material or workmanship at the time
of manufacture.
Any marine product on which required maintenance
services have been performed as prescribed in the
Owner’s Manual.
Any factory installed part (except normal maintenance
parts referred to in ‘‘THIS WARRANTY DOES NOT
COVER’’); and
Any Honda marine product purchased in Canada from
an authorized Honda dealer which has been registered
at the time of purchase on a form provided by Honda,
which has had set-up and pre-delivery service
performed by an authorized Honda dealer and which is
normally operated in Canada;
a)
b)
c)
Non-commercial
use
Commercial
use
All Honda Outboard
Models 36 Months 12 Months
09/06/22 21:45:59 31ZZ4610_131
131
THIS WARRANTY DOES NOT COVER THE OWNER’S OBLIGATION
TO OBTAIN WARRANTY SERVICE
TECHNICAL AND CONSUMER INFORMATION
Any repairs required as a result of collision, accident,
striking any object, misuse or lack of required
maintenance;
Any repairs required as a result of any attachments,
parts or devices installed by or repairs done by a party
other than an authorized Honda dealer;
Any outboard that has been operated out of water,
(Run Dry) damaging the water pump and or engine
components due to insufficient cooling water.
Any marine products modified, altered, disassembled
or remodelled;
Normal maintenance services, including tightening of
nuts, bolts and fittings and engine tune-up and the
replacement of parts made in connection with normal
maintenance services including filters, spark plugs and
wires, fuses, belts, lubricants and other expendables
susceptible to natural wear;
Outboard propeller or shear pin.
All accessories or attachments.
In order to maintain the validity of this DISTRIBUTORS
WARRANTY, the required maintenance services as set
forth in the Owner’s Manual must be performed at the
proper intervals and detailed receipts and records retained
as proof.
You must take your Honda marine product, at your
expense, during normal service hours, to any authorized
Honda Marine dealership. If you are unable to obtain or
are dissatisfied with the warranty service you receive,
first contact the owner of the dealership involved; this
should resolve the problem. If you require further
assistance, contact Honda Canada’s Customer Relations
Department at:
HONDA CANADA INC.
Visit www.honda.ca for address/contact information.
TELEPHONE: 1-888-946-6329 TOLL FREE
FAX : 1-877-939-0909 TOLL FREE
a)
b)
c)
d)
e)
f)
g)
09/06/22 21:46:11 31ZZ4610_132
132
REPLACEMENT PARTS AND ACCESSORY
WARRANTY
ENTIRE WRITTEN WARRANTY
DISCLAIMER
NOTICE TO CONSUMER
TECHNICAL AND CONSUMER INFORMATION
New genuine Honda replacement parts or accessories
sold to a consumer or installed by an authorized Honda
Marine dealer which are not covered by the
DISTRIBUTORS WARRANTY are warranted for a
period of one year from date of purchase, provided,
however, that this Replacement Parts and Accessory
Warranty does not apply to any replacement parts
modified, used with, or installed on a marine product for
which the replacement parts were not intended. Electrical
components that are not installed by the dealer (sold over
the counter) are not covered by warranty.
This DISTRIBUTORS WARRANTY and the
REPLACEMENT PARTS AND ACCESSORY
WARRANTY are the only and the entire written
warranties given by Honda for Marine engines. No dealer
or his agent or employee is authorized to extend or
enlarge on these warranties on behalf of Honda by any
written or verbal statement or advertisement.
To the extent the law permits, Honda disclaims any
responsibility for loss of time or use of the product,
transportation or towing costs or any other indirect,
incidental or consequential damage, inconvenience or
commercial loss.
The provisions contained in these written warranties are
not intended to limit, modify, take away from, disclaim
or exclude any warranties set forth in or the operation of
The Consumer Products Warranties Act, 1977
(Saskatchewan), The Consumer Product Warranty and
Liability Act (New Brunswick), The Consumer
Protection Act (Quebec), or any other similar provincial
or federal legislation.
09/06/22 21:46:19 31ZZ4610_133
133
INDEX
...........................................Alternator (ACG) Indicator . 33
...........................................................................Anodes . 38
..............................................................Replacement . 86
.............ARE YOU READY TO GET UNDERWAY? . 39
.........................................................................Battery . 111
......................................................Will Not Charge . 103
................................................BEFORE OPERATION . 39
...........................................BREAK-IN PROCEDURE . 42
.........................................................Common Controls . 30
........COMPONENT AND CONTROL LOCATIONS . 14
.................................CONSUMER INFORMATION . 119
CONTROL AND FEATURE IDENTIFICATION
......................................................................CODES . 13
..................................................................CONTROLS . 20
..................................CONTROLS AND FEATURES . 13
..............................................Cooling System Indicator . 35
....................................................................CRUISING . 61
....................................Customer Service Information . 119
Digital Speedometer
............[optional equipment (LRT and XRT types)] . 32
Digital Tachometer
............[optional equipment (LRT and XRT types)] . 31
...................................Distributor’s Limited Warranty . 122
................................................Distributor’s Warranty . 130
................................Electric Starter Will Not Operate . 103
EMERGENCY
......................................................STARTER ROPE . 69
...............................................................STARTING . 52
Emergency Stop Switch Clip and Emergency Stop
Switch
...................................................LH and LHT Types . 20
.........................................Side-Mount Control Type . 25
.......................Emission Control System Information . 111
............................Emission Control System Warranty . 126
Engine
Cover
...............................................Latches (front/rear) . 30
...................REMOVAL AND INSTALLATION . 73
Oil
...................................................................Change . 75
..........................................................Level Check . 74
.................................................Recommendations . 77
.........................................................OVERHEATS . 102
..................................................WILL NOT START . 98
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134
INDEX
..........................Gearshift Lever (LH and LHT Types) . 22
Gearshift/Throttle Control Lever
..............................................(LRT and XRT Types) . 26
.........GEARSHIFT AND THROTTLE OPERATION . 58
HARD STARTING OR STALLS AFTER
.............................................................STARTING . 101
....................HOISTING THE OUTBOARD MOTOR . 95
.....................................................Honda Publications . 119
Ignition Switch
...................................................LH and LHT Types . 20
.................................................LRT and XRT Types . 24
....................IMPORTANT SAFETY INFORMATION . 7
...............................................................INDICATORS . 33
...........................................................INSTRUMENTS . 31
IS YOUR OUTBOARD MOTOR
......................................................READY TO GO? . 39
.........................................................Lubrication Points . 79
.........................................MAINTENANCE SAFETY . 68
...................................MAINTENANCE SCHEDULE . 70
..................................MANUAL RELIEF VALVE . 29, 73
...................................................Malfunction Indicator . 33
...................MOORING, BEACHING, LAUNCHING . 65
................................NMEA INTERFACE COUPLER . 37
...............................................................Fast Idle Lever . 27
Fuel
Filler Cap Vent Knob
[standard equipment (Canadian types)],
............[optional equipment (American types)] . 37
.........Filter/Water Separator Inspection and Service . 82
Gauge
[standard equipment (Canadian types)],
............[optional equipment (American types)] . 32
...........................................HOSE CONNECTIONS . 44
..................................................................PRIMING . 45
.............................................................Priming Bulb . 37
..........................................RECOMMENDATIONS . 81
.......................................................Fuse Replacement . 104
.........................................................................FUSES . 103
09/06/22 21:46:33 31ZZ4610_135
135
INDEX
....................................................Oil Pressure Indicator . 34
OIL PRESSURE INDICATOR GOES OFF AND
..............................ENGINE SPEED IS LIMITED . 105
................................................................OPERATION . 42
....................................................OTHER FEATURES . 36
...................................OUTBOARD MOTOR SAFETY . 7
.........................................................Overheat Indicator . 35
OVERHEAT INDICATOR COMES ON AND
..............................ENGINE SPEED IS LIMITED . 106
.............................................................Overrev Limiter . 36
.................................................................REFUELING . 80
...................................REMOVAL FROM STORAGE . 96
........................SAFE OPERATING PRECAUTIONS . 42
....................................SAFETY LABEL LOCATIONS . 9
.............................................Serial Number Locations . 110
..............SERVICING YOUR OUTBOARD MOTOR . 67
............................SHALLOW WATER OPERATION . 63
........................................................Spark Plug Service . 77
..............................................................Specifications . 116
....................................................................Star Label . 114
..........................................STARTING THE ENGINE . 46
...................................................LH and LHT Types . 46
LRT and XRT Types
.....................................Side-Mount Control Type . 49
.........Steering Friction Adjuster (LH and LHT Types) . 22
....................................................................STEERING . 60
...........................................STOPPING THE ENGINE . 55
.....................................Emergency Engine Stopping . 55
...........................................Normal Engine Stopping . 56
....................................................................STORAGE . 89
........................................STORAGE PRECAUTIONS . 95
........................................STORAGE PREPARATION . 89
..............................................Cleaning and Flushing . 89
..................................................................Engine oil . 95
............................................................................Fuel . 92
............................................SUBMERGED MOTOR . 108
PORTABLE FUEL TANK
[standard equipment (Canadian types)],
......[optional equipment (American types)] . 36, 44
...........................................and Tank Filter Cleaning . 85
....................................Power Tilt Switch (engine pan) . 28
................................................Power Trim/Tilt Switch . 28
..................................................Propeller Replacement . 87
09/06/22 21:46:40 31ZZ4610_136
136
INDEX
Tachometer [standard equipment (Canadian types)],
......[optional equipment (LRTA and XRTA types)] . 31
....TAKING CARE OF UNEXPECTED PROBLEMS . 98
TECHNICAL AND CONSUMER
.....................................................INFORMATION . 110
.................................TECHNICAL INFORMATION . 110
...............THE IMPORTANCE OF MAINTENANCE . 67
Throttle
....................Friction Adjuster (LH and LHT Types) . 22
........................................Grip (LH and LHT Types) . 21
Tiller Handle Height/Angle Adjustment
................................................(LH and LHT Types) . 41
..............................................................Tilt Lock Lever . 30
........................TOOL KIT and OWNER’S MANUAL . 69
........................................................TRANSPORTING . 97
WITH OUTBOARD MOTOR INSTALLED
.............................................................ON BOAT . 97
WITH OUTBOARD MOTOR REMOVED
.......................................................FROM BOAT . 97
Trim Meter [standard equipment (Canadian types)],
......[optional equipment (LRTA and XRTA types)] . 31
........................................................................Trim Tab . 30
........................................TRIM TAB ADJUSTMENT . 72
...................................................Warranty Statements . 122
09/06/22 21:46:44 31ZZ4610_137
PANTONE 288 CVC
DIC F101 BLACK BF40D50D_AH-OM表紙31ZZ4610BF40D50D_AH-OM表紙31ZZ4610BF40D50D_AH-OM表紙31ZZ4610背幅7mm背幅7mm背幅7mm
Includes US and Canadian Models
英N HCAH
EM3
31ZZ4610
00X31-ZZ4-6100
300.2009.07
Printed in Japan

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