Honda Bf8 Baaj 1800001 9999999 Owners Manual

2014-11-13

: Honda Honda-Bf8-Baaj-1800001-9999999-Owners-Manual-107995 honda-bf8-baaj-1800001-9999999-owners-manual-107995 honda pdf

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Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’s
Manual is considered a permanent part of the outboard motor and should remain with
the outboard motor if resold.
© 2013 Honda Motor Co., Ltd. – All Rights Reserved
The information and specifications included in this publication were in effect at the
time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to
discontinue or change specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be reproduced
without written permission.
The engine exhaust from this
product contains chemicals
known to the State of California to
cause cancer, birth defects, or
other reproductive harm.
31ZY06330.book 0 ページ ２０１３年９月３０日　月曜日　午後３時４７分
1
INTRODUCTION
Congratulations on your selection of
a Honda outboard motor. We are
certain you will be pleased with your
purchase of one of the finest outboard
motors on the market.
We want to help you get the best
results from your new outboard motor
and to operate it safely. This manual
contains information on how to do
that; please read it carefully.
As you read this manual you will find
information preceded by a
symbol. That information
is intended to help you avoid damage
to your outboard motor, other
property, or the environment.
We suggest you read the warranty
policy to fully understand its
coverage and your responsibilities of
ownership.
When your outboard motor needs
scheduled maintenance, keep in mind
that your Honda Marine dealer is
specially trained in servicing Honda
outboard motors. Your Honda Marine
dealer is dedicated to your
satisfaction and will be pleased to
answer your questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
31ZY06330.book 1 ページ ２０１３年９月３０日　月曜日　午後３時４７分
2
INTRODUCTION
A FEW WORDS ABOUT
SAFETY
Your safety and the safety of others
are very important. And using this
outboard motor safely is an important
responsibility.
To help you make informed decisions
about safety, we have provided
operating procedures and other
information on labels and in this
manual. This information alerts you
to potential hazards that could hurt
you or others.
Of course, it is not practical or
possible to warn you about all the
hazards associated with operating or
maintaining an outboard motor. You
must use your own good judgment.
You will find important safety information in a variety of forms, including:
•Safety Labels – on the outboard motor.
• Safety Messages – preceded by a safety alert symbol and one of three
signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
•Safety Headings – such as IMPORTANT SAFETY INFORMATION.
• Safety Section – such as OUTBOARD MOTOR SAFETY.
• Instructions – how to use this outboard motor correctly and safely.
This entire book is filled with important safety information – please read it
carefully.
31ZY06330.book 2 ページ ２０１３年９月３０日　月曜日　午後３時４７分
CONTENTS
3
OUTBOARD MOTOR SAFETY ................................... 7
IMPORTANT SAFETY INFORMATION .............. 7
SAFETY LABEL LOCATIONS .............................. 9
CONTROLS AND FEATURES ................................... 13
CONTROL AND FEATURE
IDENTIFICATION CODES ............................... 13
COMPONENT AND CONTROL LOCATIONS ... 17
CONTROLS ............................................................ 22
H Type (tiller handle)
Emergency Stop Switch Clip and Emergency
Stop Switch ..................................................... 22
Choke Knob (manual choke type) ....................... 22
Throttle Grip ........................................................ 23
Throttle Friction Adjuster ................................... 23
Gearshift Lever .................................................... 23
Starter Grip .......................................................... 24
Electric Starter Button
(types equipped with electric starter) .............. 24
Steering Friction Lever ....................................... 24
Power Tilt Switch (T type) .................................. 25
R Type (remote control)
Ignition Switch .................................................... 26
Emergency Stop Switch Clip and Emergency
Stop Switch ..................................................... 26
Fast Idle Lever ..................................................... 27
Gearshift/Throttle Control Lever .........................28
Power Tilt Switch (T type) ..................................29
Manual Relief Valve (T type) ..............................29
Tilt Lock Lever (G and T types) ..........................30
Common Controls
Engine Cover Latch .............................................30
Transom Angle Adjusting Rod ............................30
Tilt Lever (manual tilt type) ................................31
INSTRUMENTS .....................................................32
Fuel Gauge ...........................................................32
Tachometer [optional equipment (R Type)] ........32
INDICATORS .........................................................33
Oil Pressure Indicator (R type) (H type) .............33
Overheat Indicator ...............................................33
R type ...............................................................33
H type ..............................................................34
Cooling System Indicator ....................................34
OTHER FEATURES ...............................................35
Rev Limiter ..........................................................35
Automatic Choke
(types equipped with electric starter) ..............35
Anodes .................................................................35
Portable Fuel Tank ...............................................36
Fuel Filler Cap Vent Knob ..................................36
Fuel Priming Bulb ...............................................36
31ZY06330.book 3 ページ ２０１３年９月３０日　月曜日　午後３時４７分
CONTENTS
4
INSTALLATION .......................................................... 37
POWER REQUIREMENTS ................................... 37
BOAT TRANSOM REQUIREMENTS .................. 37
INSTALLATION POSITION ................................. 37
ATTACHMENT ..................................................... 38
TRANSOM ANGLE ADJUSTMENT .................... 39
BATTERY CONNECTIONS ................................. 40
BEFORE OPERATION ................................................ 43
ARE YOU READY TO GET UNDERWAY? ....... 43
IS YOUR OUTBOARD MOTOR
READY TO GO? ................................................ 43
OPERATION ................................................................ 45
SAFE OPERATING PRECAUTIONS ................... 45
BREAK-IN PROCEDURE ..................................... 45
TRANSOM ANGLE ADJUSTMENT .................... 46
PORTABLE FUEL TANK ..................................... 47
FUEL HOSE CONNECTIONS .............................. 48
FUEL PRIMING ..................................................... 48
INFREQUENT OR OCCASIONAL USE .............. 49
STARTING THE ENGINE .................................... 49
H Type (tiller handle) .......................................... 49
R Type (remote control) ...................................... 52
EMERGENCY STARTING ................................... 54
STOPPING THE ENGINE ......................................57
Emergency Engine Stopping ...............................57
Normal Engine Stopping .....................................57
GEARSHIFT AND
THROTTLE OPERATION .............................59
H Type (tiller handle) ..........................................59
R Type (remote control) ......................................60
STEERING ..............................................................61
H Type (tiller handle) ..........................................61
R Type (remote control) ......................................61
CRUISING ..............................................................62
SHALLOW WATER OPERATION .......................64
MOORING, BEACHING, LAUNCHING ..............67
SERVICING YOUR OUTBOARD MOTOR ...............69
THE IMPORTANCE OF MAINTENANCE ..........69
MAINTENANCE SAFETY ....................................70
TOOL KIT AND EMERGENCY STARTER
ROPE ...................................................................71
MAINTENANCE SCHEDULE ..............................72
MANUAL RELIEF VALVE (T type) .....................74
ENGINE COVER REMOVAL AND
INSTALLATION ................................................74
Engine Oil Level Check ...........................................75
Engine Oil Change ...................................................76
Oil Filter Change .....................................................78
31ZY06330.book 4 ページ ２０１３年９月３０日　月曜日　午後３時４７分
CONTENTS
5
Engine Oil Recommendations ................................. 79
Gear Case Oil Level Check ..................................... 79
Gear Case Oil Change ............................................. 80
Lubrication Points ................................................... 82
Spark Plug Service .................................................. 83
REFUELING ........................................................... 84
FUEL RECOMMENDATIONS ............................. 86
Fuel Filter Inspection and Replacement .................. 87
Portable Fuel Tank and Tank Filter Cleaning ......... 89
Recoil Starter Rope Inspection ................................ 90
Anode Replacement ................................................ 90
Choke Knob Friction (manual choke type) ............. 91
Propeller Replacement ............................................ 91
CLEANING AND FLUSHING .................................... 93
Cleaning and Flushing ............................................. 93
STORAGE ..................................................................... 95
Fuel ...................................................................... 95
Engine Oil ........................................................... 97
STORAGE PRECAUTIONS .................................. 97
REMOVAL FROM STORAGE ............................. 98
TRANSPORTING .........................................................99
WITH OUTBOARD MOTOR INSTALLED
ON BOAT ............................................................99
WITH OUTBOARD MOTOR REMOVED
FROM BOAT ......................................................99
TAKING CARE OF UNEXPECTED PROBLEMS ...100
ELECTRIC STARTER WILL NOT OPERATE ..100
ENGINE WILL NOT START ...............................101
HARD STARTING OR STALLS AFTER
STARTING .......................................................103
ENGINE OVERHEATS ........................................104
BATTERY WILL NOT CHARGE AND
ELECTRIC STARTER WILL NOT
OPERATE ......................................................105
Fuse Replacement ..............................................105
OIL PRESSURE INDICATOR GOES OFF AND
ENGINE SPEED IS LIMITED .........................106
OVERHEAT AND ENGINE SPEED IS
LIMITED ...........................................................107
SUBMERGED OUTBOARD MOTOR ................109
31ZY06330.book 5 ページ ２０１３年９月３０日　月曜日　午後３時４７分
CONTENTS
6
TECHNICAL INFORMATION ................................. 111
Serial Number Locations ....................................... 111
Carburetor Modification for High Altitude
Operation ........................................................... 112
Emission Control System Information .................. 113
Star Label .............................................................. 115
Specifications ........................................................ 117
CONSUMER INFORMATION .................................. 125
Honda Publications ............................................... 125
Customer Service Information .............................. 125
Warranty Statements ............................................. 128
Distributor’s Limited Warranty ............................. 128
Emission Control System Warranty ...................... 133
Distributor’s Warranty .......................................... 137
INDEX ......................................................................... 140
This Owner’s Manual uses the following Type names
when describing an operation unique to a particular Type:
Tiller handle type: H type
Remote control type: R type
Power tilt type: T type
Gas assist tilt type: G type
Check the type of your outboard motor and read this
Owner’s Manual thoroughly before operation.
Text with no Type indication refers to information/
procedures common to all Types.
31ZY06330.book 6 ページ ２０１３年９月３０日　月曜日　午後３時４７分
7
OUTBOARD MOTOR SAFETY
IMPORTANT SAFETY
INFORMATION
The Honda BF8D/BFP8D/BF9.9D/
BFP9.9D/BF15D/BFP15D and
BF20D outboard motors are designed
for use with boats that have a suitable
manufacturer’s power
recommendation. Other uses can
result in injury to the operator or
damage to the outboard motor and
other property.
Most injuries or property damage can
be prevented if you follow all
instructions in this manual and on the
outboard motor. The most common
hazards are discussed in this chapter,
along with the best way to protect
yourself and others.
Operator Responsibility
• It is the operator’s responsibility to
provide the necessary safeguards to
protect people and property.
Know how to stop the engine
quickly in case of emergency.
Understand the use of all controls.
• Stop the engine immediately if
anyone falls overboard, and do not
run the engine while the boat is
near anyone in the water.
• Always stop the engine if you must
leave the controls for any reason.
• Attach the emergency stop switch
lanyard securely to the operator.
• Always wear a PFD (Personal
Flotation Device) while on the
boat.
• Familiarize yourself with all laws
and regulations relating to boating
and the use of outboard motors.
• Be sure that anyone who operates
the outboard motor receives proper
instruction.
• Be sure the outboard motor is
properly mounted on the boat.
• Do not remove the engine cover
while the engine is running.
31ZY06330.book 7 ページ ２０１３年９月３０日　月曜日　午後３時４７分
8
OUTBOARD MOTOR SAFETY
Refuel With Care
• Gasoline is extremely flammable,
and gasoline vapor can explode.
Refuel outdoors, in a
well-ventilated area, with the
engine stopped. Never smoke near
gasoline, and keep other flames and
sparks away.
• Remove any portable fuel tank
from the boat for refueling. Keep
the portable fuel tank away from
the battery or other potential spark
sources.
• Refuel carefully to avoid spilling
fuel. Avoid overfilling the fuel
tank.
• After refueling, tighten the filler
cap securely. If any fuel is spilled,
make sure the area is dry before
starting the engine.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon
monoxide, a colorless, odorless gas.
Breathing carbon monoxide can
cause loss of consciousness and may
lead to death.
If you run the engine in an area that is
confined, or even partly enclosed, the
air you breathe could contain a
dangerous amount of exhaust gas.
Never run your outboard inside a
garage or other enclosure.
31ZY06330.book 8 ページ ２０１３年９月３０日　月曜日　午後３時４７分
9
OUTBOARD MOTOR SAFETY
SAFETY LABEL LOCATIONS
The labels shown here contain important safety information. Please read them carefully. These labels are considered
permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
GASOLINE FLAMMABLE DANGER
GASOLINE FLAMMABLE DANGER
CAUTION
KEEP TOTALLY CLOSED WHEN
NOT IN USE. KEEP AWAY FROM
HEAT, SPARKS, AND OPEN FLAME.
SECURE ABOVE DECK IN WELL
VENTILATED AREA. DO NOT USE
FOR LONG TERM FUEL STORAGE.
DANGER
HARMFUL OR FATAL IF SWALLOWED.
KEEP OUT OF REACH OF CHILDREN.
IF SWALLOWED, DO NOT INDUCE
VOMITING. CALL A PHYSICIAN
IMMEDIATELY.
US, Puerto Rico, and US Virgin Islands Types
31ZY06330.book 9 ページ ２０１３年９月３０日　月曜日　午後３時４７分
10
OUTBOARD MOTOR SAFETY
Canadian Types
[Equipped type]
The labels shown here contain important safety information. Please read them carefully. These labels are considered
permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda
Marine dealer for a replacement.
READ OWNER’S
MANUAL READ OWNER’S
MANUAL READ OWNER’S MANUAL
EMERGENCY ENGINE STARTING
31ZY06330.book 10 ページ ２０１３年９月３０日　月曜日　午後３時４７分
11
OUTBOARD MOTOR SAFETY
GASOLINE FLAMMABLE DANGER
GAZOLINE INFLAMMABLE DANGEREUX
GASOLINA PELIGRO FLAMABLE
GASOLINE FLAMMABLE DANGER
GAZOLINE INFLAMMABLE DANGEREUX
CAUTION
KEEP TOTALLY CLOSED WHEN
NOT IN USE. KEEP AWAY FROM
HEAT, SPARKS, AND OPEN FLAME.
SECURE ABOVE DECK IN WELL
VENTILATED AREA. DO NOT USE
FOR LONG TERM FUEL STORAGE.
DANGER
HARMFUL OR FATAL IF SWALLOWED.
KEEP OUT OF REACH OF CHILDREN.
IF SWALLOWED, DO NOT INDUCE
VOMITING. CALL A PHYSICIAN
IMMEDIATELY.
AT CAUTION
[G type]
FUEL CAUTION
31ZY06330.book 11 ページ ２０１３年９月３０日　月曜日　午後３時４７分
12
OUTBOARD MOTOR SAFETY
Canadian Types
• Honda outboard motor is
designed to give safe and
dependable service if
operated according to
instructions.
Read and understand the
Owner’s Manual before
operating the outboard motor.
Failure to do so could result in
personal injury or equipment
damage.
• Gasoline is harmful or fatal
if swallowed. Keep the fuel
tank out of reach of
children.
• Gasoline is extremely
flammable and is explosive
under certain conditions.
Refuel in a well-ventilated
area with the engine
stopped.
• Do not smoke or allow
flames or sparks where the
engine is refueled or where
gasoline is stored.
• Do not overfill the fuel tank.
After refueling make sure
that the fuel filler cap is
closed properly and
securely.
• Be careful not to spill any
fuel while refueling. Spilled
fuel or fuel vapor may
ignite. If any fuel is spilled,
make sure that the area is
dry before starting the
engine.
31ZY06330.book 12 ページ ２０１３年９月３０日　月曜日　午後３時４７分
13
CONTROLS AND FEATURES
BF8D/BFP8D are provided with the
following types according to the shaft
length, control system, tilt system, and start
system.
• Shaft Length
S: Short Shaft
L: Long Shaft
X: Extra Long Shaft
• Control System
H: Tiller Handle Control
R: Remote Control
• Tilt system
T : Power Tilt (with hydraulic assist
function)
Model BF8D BFP8D
Type SHA
SHC
LHA
LHC
LHSA XHSA LHTA LRTA
Shaft Length S ●
L●● ●●
X●
Tiller Handle ●●●●●
Remote Control ●
Electric Starter ●●●●
Power Tilt ●●
Power Thrust Propeller ●●●
Battery Charging DC
Receptacle
●●
Tachometer *
LHSA
(Example)
Destination
A=American
C=Canadian
S=Electric Starter
T=Power Tilt
None=Manual Tilt
R=Remote Control
H=Tiller Handle
S=Short Shaft
L=Long Shaft
X=Extra Long Shaft
CONTROL AND FEATURE IDENTIFICATION CODES
* : Optional equipment
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
31ZY06330.book 13 ページ ２０１３年９月３０日　月曜日　午後３時４７分
14
BF9.9D/BFP9.9D are provided with the
following types according to the shaft
length, control system, tilt system, and start
system.
• Shaft Length
S: Short Shaft
L: Long Shaft
X: Extra Long Shaft
• Control System
H: Tiller Handle Control
R: Remote Control
• Tilt system
T : Power Tilt (with hydraulic assist
function)
Model BF9.9D BFP9.9D
Type SHA
SHC
LHA
LHC
SHSA
SHSC
LHSA LRA LRTC XHA XHSA
XHSC
LHSC LHTA XHTA LRTA XRTA
Shaft Length
S●●
L●●●● ●●●
X●● ● ●
Tiller Handle ●●●● ●●●●●
Remote Control ●● ●●
Electric Starter ●●●● ●●●●●●
Power Tilt ●●●●●
Power Thrust Propeller ●●●●●●●
Battery Charging DC
Receptacle
●● ●
Tachometer * * * *
LHSA
(Example)
Destination
A=American
C=Canadian
S=Electric Starter
T=Power Tilt
None=Manual Tilt
R=Remote Control
H=Tiller Handle
S=Short Shaft
L=Long Shaft
X=Extra Long Shaft
CONTROLS AND FEATURES
* : Optional equipment
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
31ZY06330.book 14 ページ ２０１３年９月３０日　月曜日　午後３時４７分
15
CONTROLS AND FEATURES
BF15D/BFP15D are provided with the
following types according to the shaft
length, control system, tilt system, and start
system.
• Shaft Length
S: Short Shaft
L: Long Shaft
X: Extra Long Shaft
• Control System
H: Tiller Handle Control
R: Remote Control
• Tilt system
G : Gas Assist Tilt (with gas damper
assist function)
T : Power Tilt (with hydraulic assist
function)
Model BF15D BFP15D
Type SHA
SHC LHA
LHC
SHSA
SHSC
LHSA SHTA LHGC LHTA LRTA XHTA XRTA
Shaft Length S ●●●
L● ● ●●●
X●●
Tiller Handle ●●●●●●● ●
Remote Control ●●
Electric Starter ●●●●●●●●
Gas Assist Tilt ●
Power Tilt ●●●●●
Power Thrust Propeller ●●
Battery Charging DC
Receptacle
●●
Tachometer **
LHSA
(Example)
Destination
A=American, C=Canadian
S=Electric Starter
G=Gas Assist Tilt
T=Power Tilt
None=Manual Tilt
R=Remote Control
H=Tiller Handle
S=Short Shaft
L=Long Shaft
X=Extra Long Shaft
* : Optional equipment
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
31ZY06330.book 15 ページ ２０１３年９月３０日　月曜日　午後３時４７分
16
CONTROLS AND FEATURES
BF20D are provided with the following
types according to the shaft length, control
system, tilt system, and start system.
• Shaft Length
S: Short Shaft
L: Long Shaft
• Control System
H: Tiller Handle Control
R: Remote Control
• Tilt system
G : Gas Assist Tilt (with gas damper
assist function)
T : Power Tilt (with hydraulic assist
function)
Model BF20D
Type SHA
SHC
LHA
LHC
SHSC SHTA LHTA
LHTC
LHGC SRTA LRTA
LRTC
Shaft Length S ●●● ●
L●●●●
Tiller Handle ●●●●●●
Remote Control ●●
Electric Starter ●●●●●●
Gas Assist Tilt ●
Power Tilt ●● ●●
Power Thrust Propeller
Battery Charging DC
Receptacle
●●
Tachometer * *
LHSA
(Example)
Destination
A=American
C=Canadian
S=Electric Starter
G=Gas Assist Tilt
T=Power Tilt
None=Manual Tilt
R=Remote Control
H=Tiller Handle
S=Short Shaft
L=Long Shaft
* : Optional equipment
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
31ZY06330.book 16 ページ ２０１３年９月３０日　月曜日　午後３時４７分
17
CONTROLS AND FEATURES
COMPONENT AND CONTROL LOCATIONS
H Type (tiller handle)
OIL FILLER CAP
OIL LEVEL
DIPSTICK
COOLING SYSTEM
INDICATOR
ENGINE OIL
DRAIN SCREW
ANODES
(each side)
MANUAL
RELIEF VALVE
(T type)
TILT LEVER
(manual tilt type)
TILLER HANDLE
GEARSHIFT LEVER
STARTER GRIP
STERN BRACKET
CLAMP SCREW
TRANSOM ANGLE
ADJUSTING ROD
GEAR OIL
LEVEL SCREW
COOLING WATER
INTAKE PORT
(each side)
GEAR OIL DRAIN/FILL SCREW PROPELLER
EXHAUST PORT
ANTIVENTILATION
PLATE
FLUSH PORT HOLE
(inside engine cover)
ENGINE COVER
31ZY06330.book 17 ページ ２０１３年９月３０日　月曜日　午後３時４７分
18
CONTROLS AND FEATURES
OIL PRESSURE
INDICATOR
CHOKE KNOB
(manual choke type)
FUEL HOSE
CONNECTOR
STEERING FRICTION
LEVER POWER TILT SWITCH
(T type)
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH LANYARD
SPARE EMERGENCY STOP SWITCH CLIP
ELECTRIC STARTER BUTTON
(electric start type)
THROTTLE GRIP
THROTTLE
FRICTION
ADJUSTER
EMERGENCY STOP
SWITCH CLIP
Store the spare emergency stop switch
clip in the tool bag.
31ZY06330.book 18 ページ ２０１３年９月３０日　月曜日　午後３時４７分
19
CONTROLS AND FEATURES
R Type (remote control)
STARTER GRIP
OIL FILLER CAP
OIL LEVEL
DIPSTICK
COOLING SYSTEM
INDICATOR
ENGINE OIL
DRAIN SCREW
MANUAL
RELIEF VALVE
(T type)
TILT LEVER
(manual tilt type)
FLUSH PORT HOLE (inside engine cover)
ENGINE COVER
STERN BRACKET
CLAMP SCREW
(applicable types)
TRANSOM ANGLE
ADJUSTING ROD
GEAR OIL
LEVEL SCREW
COOLING WATER
INTAKE PORT
(each side)
GEAR OIL DRAIN/FILL SCREW
PROPELLER
EXHAUST PORT
ANTIVENTILATION
PLATE
ANODES
(each side)
31ZY06330.book 19 ページ ２０１３年９月３０日　月曜日　午後３時４７分
20
CONTROLS AND FEATURES
Remote Control box (R Type)
[standard equipment (Canadian types)]
[optional equipment (American types)]
GEARSHIFT/THROTTLE CONTROL LEVER
POWER TILT SWITCH
(T type)
SPARE SWITCH CLIP
REMOTE CONTROL
FRICTION ADJUSTER
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP SWITCH
IGNITION SWITCH
BUZZER (inside box)
FAST IDLE LEVER
OVERHEAT INDICATOR
OIL PRESSURE INDICATOR
NEUTRAL RELEASE LEVER
31ZY06330.book 20 ページ ２０１３年９月３０日　月曜日　午後３時４７分
21
CONTROLS AND FEATURES
Portable Fuel Tank
TACHOMETER
VENT KNOB
FUEL FILLER CAP
PRIMING BULB FUEL HOSE CONNECTOR
(FEMALE)
FUEL HOSE
FUEL TANK
FUEL GAUGE
Tachometer
[optional equipment (R type)]
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22
CONTROLS AND FEATURES
CONTROLS
H Type (tiller handle)
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch has
controls for normal engine stopping
and emergency engine stopping.
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operator’s PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip is supplied with
the outboard motor.
Choke Knob
(manual choke type)
The choke knob opens and closes the
choke valve in the carburetor.
The ON position enriches the fuel
mixture for starting a cold engine.
The OFF position provides the
correct fuel mixture for operation
after starting, and for restarting a
warm engine.
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH CLIP
CHOKE KNOB
OFF
ON
31ZY06330.book 22 ページ ２０１３年９月３０日　月曜日　午後３時４７分
23
CONTROLS AND FEATURES
Throttle Grip
The throttle grip controls engine
speed.
An index mark on the tiller arm
shows throttle position and is helpful
for setting the throttle correctly when
starting (p. 50).
Throttle Friction Adjuster
The throttle friction adjuster adjusts
resistance to throttle grip rotation.
Turn the adjuster clockwise to
increase friction for holding a throttle
setting while cruising.
Turn the adjuster counterclockwise to
decrease friction for easy throttle grip
rotation.
Gearshift Lever
The gearshift lever is used to select F
(forward), N (neutral), or R (reverse)
gears.
The engine can be started with the
gearshift lever in the N (neutral)
position only.
If the gearshift lever is in the F
(forward) or R (reverse) position, the
recoil starter will not operate, and the
electric starter button (applicable
models) will not operate the starter
motor.
THROTTLE INDEX
MARK
THROTTLE GRIP
FIX THROTTLE
FRICTION
ADJUSTER
RELEASE
THROTTLE GRIP
R (reverse) N (neutral)
F (forward)
GEARSHIFT
LEVER
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24
CONTROLS AND FEATURES
Starter Grip
Pulling the starter grip operates the
recoil starter to crank the engine for
starting.
The engine will not start unless the
gearshift lever is in the N (neutral)
position (p. 50) and the emergency
stop switch clip is in the emergency
stop switch.
Electric Starter Button (types
equipped with electric starter)
Press the starter button to operate the
electric starter for starting the engine.
The electric starter button can be used
to start the engine only when the
gearshift lever is in the N (neutral)
position (p. 50), and the emergency
stop switch clip is in the emergency
stop switch.
Steering Friction Lever
The steering friction lever adjusts
steering resistance.
Less friction allows the outboard
motor to turn more easily. More
friction helps to hold a steady course
while cruising or to prevent the
outboard motor from swinging while
trailering the boat.
STARTER GRIP
EMERGENCY STOP
SWITCH CLIP
ELECTRIC STARTER
BUTTON
LOCK FREE
STEERING FRICTION LEVER
31ZY06330.book 24 ページ ２０１３年９月３０日　月曜日　午後３時４７分
25
CONTROLS AND FEATURES
Power Tilt Switch (T type)
The rocker type power tilt switch has
UP and DN (down) positions for
changing the angle of the outboard
motor.
Power tilt is a convenience for
tilting the outboard motor, shallow
water operation, and trailering
only. It is not designed to be used as
a trim function to adjust the trim
angle of the boat.
During shallow water operation,
beaching, launching, or mooring,
proceed at low speed with a small
throttle opening and tilt the outboard
motor up as necessary (p. 65).
Press UP to tilt
the outboard
motor up.
Press DN to tilt
the outboard
motor down.
POWER TILT SWITCH
31ZY06330.book 25 ページ ２０１３年９月３０日　月曜日　午後３時４７分
26
CONTROLS AND FEATURES
R Type (remote control)
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
For panel-mount or top-mount remote
control information, refer to the
instructions provided with the remote
control equipment.
Ignition Switch
The ignition switch controls the
ignition system and the starter motor.
Turning the ignition switch key to the
START position operates the starter
motor. The key automatically returns
to the ON position when released
from the START position.
The ignition switch can be used to
start the engine only when the
gearshift/throttle control lever is in
the N (neutral) position (p. 52), and
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
Emergency Stop Switch Clip and
Emergency Stop Switch
EMERGENCY STOP
SWITCH
EMERGENCY STOP
SWITCH CLIP
OFF ON START
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
IGNITION
SWITCH
31ZY06330.book 26 ページ ２０１３年９月３０日　月曜日　午後３時４７分
27
CONTROLS AND FEATURES
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operator’s PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip is stored in a slot
in the control housing.
The fast idle lever is used to set idle
speed during warm-up.
The lever will not move unless the
gearshift/throttle control lever is in
the N (neutral) position. The fast idle
lever must be in its lowest position
for you to move the gearshift/throttle
control lever out of neutral.
Leave the fast idle lever in the lowest
position to provide a rich fuel mixture
for starting a cold engine.
Lift the fast idle lever to accelerate
the warm up of a cold engine after
starting and to start a warm engine.
SPARE SWITCH CLIP
Fast Idle Lever
MAXIMUM FAST IDLE
LOWEST POSITION
FAST IDLE LEVER
31ZY06330.book 27 ページ ２０１３年９月３０日　月曜日　午後３時４７分
28
CONTROLS AND FEATURES
Gearshift/Throttle Control Lever
The control lever automatically locks
itself in the N (neutral) position. To
move the lever out of the N (neutral)
position, you must squeeze the
neutral release lever on the underside
of the lever handle.
The gearshift/throttle control lever
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
Moving the control lever 30° from N
(neutral) selects the gear, and further
movement increases engine speed.
A friction adjuster near the base of
the control lever adjusts the operating
resistance of the control lever (p. 60).
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
GEARSHIFT/THROTTLE
CONTROL LEVER
NEUTRAL RELEASE LEVER
GEARSHIFT/THROTTLE
CONTROL LEVER N (neutral)
30° 30°
F (forward) R (reverse)
ENGINE
SPEED
ENGINE
SPEED
HIGH
HIGH
31ZY06330.book 28 ページ ２０１３年９月３０日　月曜日　午後３時４７分
29
CONTROLS AND FEATURES
Power Tilt Switch (T type)
The rocker type power tilt switch is
located on the control lever and has
UP and DN (down) positions for
changing the angle of the outboard
motor.
Power tilt is a convenience for
tilting the outboard motor, shallow
water operation, and trailering
only. It is not designed to be used as
a trim function to adjust the trim
angle of the boat.
During shallow water operation,
beaching, launching, or mooring,
proceed at low speed with a small
throttle opening and tilt the outboard
motor up as necessary (p. 65).
Manual Relief Valve (T type)
: Do not turn this screw. If this
screw is turned hydraulic oil will
bleed out of the power tilt
system. Should this happen it
will be necessary to consult your
authorized Honda Marine dealer
and have the system refilled.
The outboard motor can be tilted
manually after opening the manual
relief valve. This allows the outboard
motor to be tilted up or down when
no battery is connected.
Press DN to tilt
the outboard
motor down.
POWER TILT SWITCH
RIGHT STERN BRACKET
POWER
(Valve closed
to fix)
MANUAL
(Valve open
to release)
MANUAL RELIEF VALVE
CONTROL LEVER
Press UP to tilt
the outboard
motor up.
31ZY06330.book 29 ページ ２０１３年９月３０日　月曜日　午後３時４７分
30
CONTROLS AND FEATURES
Tilt Lock Lever
(G and T types)
The tilt lock lever is used to support
the outboard motor in the fully-raised
position.
When the boat is to be moored for a
long time, tilt the outboard motor up
as far as it will go. Then move the tilt
lock lever to the LOCK position, and
gently lower the outboard motor until
the lever contacts the stern bracket.
Common Controls
Engine Cover Latch
The engine cover latch fastens the
engine cover to the outboard motor.
Transom Angle Adjusting Rod
The transom angle adjusting rod
limits the tilt angle of the outboard
motor when fully lowered.
(manual tilt/SH and LH types)
FREE
TILT LOCK
LEVER
LOCK
ENGINE COVER LATCH
ADJUSTING ROD
31ZY06330.book 30 ページ ２０１３年９月３０日　月曜日　午後３時４７分
31
CONTROLS AND FEATURES
(manual tilt/XH and R types) (G and T types)
There are four transom angle
adjustment positions. Three are
controlled by the adjusting rod and
the fourth is controlled by the stern
bracket. In order to use the fourth
position, remove the adjusting rod
and store it in the storage location;
then lower the outboard motor down
to the stern bracket stop position.
Tilt Lever
(manual tilt type)
ADJUSTING ROD
ADJUSTING ROD
(storage location)
TILT LEVER
TILT
RUN
(LOCK)
(G type)
TILT
RUN
(LOCK) TILT LEVER
31ZY06330.book 31 ページ ２０１３年９月３０日　月曜日　午後３時４７分
32
CONTROLS AND FEATURES
The tilt lever enables the outboard
motor to be raised for shallow water
operation, beaching, launching, or
mooring.
To tilt, move the lever to the TILT
position, then raise the outboard
motor until the tilt mechanism
engages at 22°, 37°, 63° or 64°
(G type: 64°) on P. 64.
BF8D/BFP8D/BF9.9D/BFP9.9D
63° : Tiller handle S and L type.
64° : Tiller handle X type and
Remote control type.
BF15D/BFP15D/BF20D
63° : Tiller handle S type.
64° : Tiller handle G, L, X type and
Remote control type.
INSTRUMENTS
Fuel Gauge
A fuel gauge is built into the fuel tank
connector of the portable fuel tank.
Tachometer
[optional equipment (R Type)]
The tachometer shows engine speed
in revolutions per minute.
A tachometer will help to select the
correct propeller.
FUEL GAUGE
TACHOMETER
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33
CONTROLS AND FEATURES
INDICATORS
Oil Pressure Indicator
(R type)
When the green light is lit, oil
pressure is OK.
If oil pressure becomes low, the green
light will go off, and the engine
protection system will limit engine
speed. Refer to TAKING CARE OF
UNEXPECTED PROBLEMS, p. 106.
Remote controls are also equipped
with a buzzer that sounds
continuously when the green light
goes off.
The buzzer sound stops below an
engine speed of 1,400 rpm.
Low oil pressure indicates that the
engine oil level is low or that there is
a problem with the engine lubrication
system.
Overheat Indicator
(R type)
(R type)
When the overheat protection system
is activated, the red overheat light
will come on, a buzzer will sound
continuously and the engine speed
will be reduced to 1,800 rpm. If the
condition persists for another 20
seconds, the engine will shut off.
Refer to TAKING CARE OF
UNEXPECTED PROBLEMS, p. 107.
(GREEN)
(H type)
OIL PRESSURE INDICATOR
(RED)
31ZY06330.book 33 ページ ２０１３年９月３０日　月曜日　午後３時４７分
34
CONTROLS AND FEATURES
(H type)
When the overheat protection system
is activated, the engine speed will be
reduced to 1,800 rpm. If the condition
persists for another 20 seconds, the
engine will shut off.
Refer to TAKING CARE OF
UNEXPECTED PROBLEMS, p. 107.
Engine overheating may be the result
of clogged water intakes.
Cooling System Indicator
Water should flow from the cooling
system indicator while the engine is
running. This shows that water is
circulating through the cooling
system.
If water stops flowing while the
engine is running, it indicates a
cooling system problem, such as
clogged water intakes, which will
cause engine overheating. Refer to
TAKING CARE OF UNEXPECTED
PROBLEMS, on p. 107.
The cooling system indicator port can
also become plugged.
COOLING SYSTEM INDICATOR
31ZY06330.book 34 ページ ２０１３年９月３０日　月曜日　午後３時４７分
35
OTHER FEATURES
Rev Limiter
The engine is equipped with a rev
limiter to prevent the possibility of
mechanical damage from excessive
engine speed.
The rev limiter may be activated
during operation, limiting engine
speed, if the outboard motor is tilted
excessively, or when propeller
ventilation occurs during a sharp turn.
If the rev limiter is activated, check
the tilt angle of the outboard motor.
Check to see if the correct propeller is
installed.
Automatic Choke (types equipped
with electric starter)
The engine is equipped with an
automatic choke so that the choke
system operation is not needed when
starting the engine.
Anodes
The anodes are made of a sacrificial
material that helps to protect the
outboard motor from corrosion.
There are two anodes on the gear
case, one on the stern bracket.
ANODE
(G and T types)
ANODES (each side)
CONTROLS AND FEATURES
31ZY06330.book 35 ページ ２０１３年９月３０日　月曜日　午後３時４７分
36
CONTROLS AND FEATURES
Portable Fuel Tank
The portable fuel tank has a capacity
of 3.2 US gal (12L) and has a fuel
gauge built into the fuel tank
connector.
Fuel Filler Cap Vent Knob
The fuel filler cap is provided with a
vent knob to seal the portable fuel
tank for carrying it to and from the
boat. Open the vent by turning the
vent knob counterclockwise all the
way before starting the engine.
Fuel Priming Bulb
A priming bulb is built into the fuel
hose that connects the fuel tank to the
outboard motor.
Before starting the engine, squeeze
the priming bulb until it feels firm.
This will ensure that fuel is supplied
to the engine.
VENT KNOB
OPEN
CLOSE
FUEL FILLER CAP
OUTLET END
(OUTBOARD
MOTOR)
PRIMING BULB
INLET END
(TANK)
31ZY06330.book 36 ページ ２０１３年９月３０日　月曜日　午後３時４７分
37
INSTALLATION
Correct and secure installation is
essential for safe boating and good
performance. Follow the installation
instructions provided in this manual.
POWER REQUIREMENTS
Before installation, check to be sure
that the outboard motor does not
exceed the recommended maximum
horsepower for the boat on which it is
to be installed. Refer to the boat’s
certification plate for recommended
maximum horsepower. If the
certification plate information is not
available, contact the boat dealer or
manufacturer.
For most applications, the outboard
motor should have a horsepower
rating which provides 80% of the
maximum recommended horsepower
for the boat.
BOAT TRANSOM
REQUIREMENTS
Honda BF8D/BFP8D/BF9.9D/
BFP9.9D/BF15D/BFP15D and
BF20D outboard motors can be
installed on a boat transom having a
thickness range of 1.3 – 2.2 inches
(35 – 57 mm).
INSTALLATION POSITION
Install the outboard motor on the
center of the boat transom.
The antiventilation plate of the
outboard motor should be 0 – 2 in
(0 – 50 mm) below the bottom of the
boat. When the outboard motor is
mounted on a sailboat, the
antiventilation plate should be
4 in (100 mm) or more below the
surface of the water. For unusual
situations, see your Honda Marine
dealer for advice.
The correct dimensions differ
according to the type of boat and the
configuration of the bottom of the
boat. Follow the manufacturer’s
recommended installation height.
CENTER LINE
Type: Outboard Motor
Transom Height
S: 17.0 in (433 mm)
L: 22.2 in (563 mm)
X: 27.7 in (703 mm)
IDLE
PORT
BOAT
TRANSOM
HEIGHT
OUTBOARD
MOTOR
TRANSOM
HEIGHT
0 – 2 in
(0 – 50 mm)
4 in
(100 mm)
WATER SURFACE
ANTIVENTILATION PLATE
31ZY06330.book 37 ページ ２０１３年９月３０日　月曜日　午後３時４７分
38
INSTALLATION
When the outboard motor is installed
extremely low, the idle port may be
immersed and the engine may
become hard to start or may run
poorly. Check that the idle port is
high enough from the water level
when the engine is stopped with the
boat fully loaded.
If the outboard motor is installed too
low, the boat will squat and be hard to
plane, and the outboard motor will
spray water that may enter the boat. It
will tend to porpoise, and high-speed
stability will be reduced.
If the outboard motor is installed too
high, that will cause propeller
ventilation.
Optimum installation height varies
with boat type and bottom shape.
Contact the boat manufacturer for any
special recommendations that are
unique to a specific model of boat.
If the transom needs to be modified
to accommodate the outboard motor,
contact the boat manufacturer and
follow their recommendations for
corrective action.
ATTACHMENT
(types with clamp screws)
ROPE CLAMP SCREW
LOCK NUT
BOLT
WASHER
BOLT
MOUNTING HOLE TRANSOM
BOARD
LOCK NUT
WASHER
31ZY06330.book 38 ページ ２０１３年９月３０日　月曜日　午後３時４７分
39
INSTALLATION
Attach the stern bracket to the
transom and tighten the clamp screws.
Push the carrying handle into the
storage position.
Attach a rope from the boat to the
hole in the stern bracket. This will
help to prevent accidental loss of the
outboard motor.
You may further secure the outboard
motor by bolting the stern bracket to
the boat transom. Use the optional
mounting bolt and nut kit or other
good quality stainless steel bolts,
nuts, and washers. Apply silicone
sealant to the bolt holes.
(types without clamp screws)
Attach the stern bracket to the boat
transom with good quality stainless
steel bolts, nuts, and washers. Apply
silicone sealant to the bolts holes.
TRANSOM ANGLE
ADJUSTMENT
Use the transom angle adjustment rod
(p. 46) to adjust the angle of the
outboard motor so the propeller is
perpendicular to the surface of the
water.
CARRYING
HANDLE
(Storage position)
WASHER
BOLTS
WASHER
TRANSOM
BOARD
LOCK NUT
WASHER
LOCK NUT
MOUNTING
HOLE
31ZY06330.book 39 ページ ２０１３年９月３０日　月曜日　午後３時４７分
40
INSTALLATION
BATTERY CONNECTIONS Honda BF8D/BFP8D/BF9.9D/
BFP9.9D/BF15D/BFP15D and
BF20D outboard motors produce a
12-volt, 6 or 12-ampere
battery-charging current and are
equipped for connection to a 12-volt
battery. The battery-charging circuit
is protected by a 20-ampere fuse
located in the engine compartment.
The outboard motor’s 12-volt output
is designed to charge a ‘‘starting or
cranking’’ battery only. It is not
intended to charge a ‘‘deep-cycle’’
type battery. Lights and electrical
accessories for the boat should be
connected to the battery.
The battery should be kept in a
corrosion-resistant battery box that is
securely mounted in a location away
from the fuel tank and protected from
water and direct sunlight.
Types With Electric Starter
These types are equipped with battery
cables. The positive (+) cable has a
red band at the battery connector. The
negative (-) cable has a black band at
the battery connector.
For electric starter operation, use a
12-volt battery with an ampere-hour
rating of at least 35 Ah (CCA 270).
Types With Manual Start
These types are equipped with a
12-volt DC battery-charging
receptacle which can be wired to a
12-volt battery to power lights and
electrical accessories for the boat.
– TO ACCESSORIES
BATTERY
31ZY06330.book 40 ページ ２０１３年９月３０日　月曜日　午後３時４７分
41
INSTALLATION
To prepare the outboard motor for
connection to a battery, pull the cover
off the DC receptacle, connect the
battery charging wires to the plug.
Attach the plug to the receptacle on
the outboard motor.
The receptacle is provided with a
cover, which should be attached when
the plug is removed, in order to keep
the receptacle clean and dry.
Battery
For complete information, refer to the
battery manufacturer’s instructions.
Minimum Requirements
12V-35Ah (CCA 270)
Plug and Receptacle
(types without electric starter)
BATTERY – TO ACCESSORIES
COVER
DC RECEPTACLE
– TO BATTERY
31ZY06330.book 41 ページ ２０１３年９月３０日　月曜日　午後３時４７分
42
INSTALLATION
Battery Terminals
Connect the positive (+) battery cable
to the positive (+) battery terminal,
then connect the negative (-) battery
cable to the negative (-) battery
terminal.
The negative (-) battery cable should
always be removed from the battery
before connecting or disconnecting
the positive (+) battery cable, so tools
cannot cause a short circuit if they
touch a grounded part while being
used on the positive (+) battery
terminal fitting.
• Be caref ul to avoid connecting the
battery in reverse polarity, as this
will damage the battery-charging
system in the outboard motor.
• Do not disconnect the battery
cables while the engine is running.
Disconnecting the cables while the
engine is running will damage the
outboard motor’s electrical system.
WARNING: Battery posts,
terminals, and related accessories
contain lead and lead compounds.
Wash your hands after handling.
(+) TERMINAL
(–) TERMINAL
RED
BLACK or GREEN
31ZY06330.book 42 ページ ２０１３年９月３０日　月曜日　午後３時４７分
43
BEFORE OPERATION
ARE YOU READY TO GET
UNDERWAY?
Your safety is your responsibility. A
little time spent in preparation will
significantly reduce your risk of
injury.
Knowledge
Read and understand this manual.
Know what the controls do and how
to operate them.
Familiarize yourself with the
outboard motor and its operation
before you get underway. Know what
to do in case of an emergency.
Familiarize yourself with all laws and
regulations relating to boating and the
use of outboard motors.
Safety
Always wear a PFD (Personal
Flotation Device) while on the boat.
Attach the emergency stop switch
lanyard securely to the operator or to
the operator’s PFD.
IS YOUR OUTBOARD
MOTOR READY TO GO?
For your safety, and to maximize the
service life of your equipment, it is
very important to take a few moments
before you operate the outboard
motor to check its condition.
Be sure to take care of any problem
you find, or have your authorized
Honda Marine dealer correct it,
before you operate the outboard
motor.
Before beginning your pre-operation
checks, be sure the switch clip is
removed or the ignition switch is in
the OFF position.
Improperly maintaining this
outboard motor or failing to
correct a problem before
operation can cause a
malfunction in which you could
be seriously hurt or killed.
Always perform a pre-operation
inspection before each operation,
and correct any problem.
31ZY06330.book 43 ページ ２０１３年９月３０日　月曜日　午後３時４７分
44
BEFORE OPERATION
Safety Inspection
• Before each use, look around and
underneath the engine for signs of
oil or gasoline leaks.
• If you are using the portable fuel
tank, make sure it is in good
condition and properly secured in
the boat (p. 48).
• Check that the fuel hose is
undamaged and properly connected
(p. 48).
• Wipe up any spills before starting
the engine.
• Check the stern bracket to be sure
the outboard motor is securely
installed.
• Check that all controls are
operating properly.
• Replace any damaged parts.
• Check that all fasteners are in place
and securely tightened.
• Check the emergency stop switch
for proper operation (p. 22, 26).
Start the engine. Make sure the
engine stops by pulling the
emergency stop switch clip from
the emergency stop switch (p. 57).
Maintenance Inspection
• Check the engine oil level (p. 75).
Running the engine with a low oil
level can cause engine damage.
• Check to be sure the propeller is
undamaged and the castle nut is
secured with the cotter pin (p. 92).
• Check that the anodes are securely
attached to the gear case (p. 90) and
are not excessively worn. The
anodes help to protect the outboard
motor from corrosion.
• Make sure the tool kit and
emergency starter rope are onboard
(p. 71). Replace any missing items.
• Check the fuel level in the fuel tank
(p. 84).
• Check that the battery fluid is
between the upper and lower
levels, and the battery leads are
connected securely (electric starter
type).
31ZY06330.book 44 ページ ２０１３年９月３０日　月曜日　午後３時４７分
45
OPERATION
SAFE OPERATING
PRECAUTIONS
To safely realize the full potential of
this outboard motor, you need a
complete understanding of its
operation and a certain amount of
practice with its controls.
Before operating the outboard motor
for the first time, please review the
IMPORTANT SAFETY
INFORMATION on page 7 and the
chapter titled BEFORE OPERATION.
For your safety, do not start or run the
engine in a confined or partly
enclosed area. Your engine’s exhaust
contains poisonous carbon monoxide,
a colorless, odorless gas that can
collect rapidly. Breathing carbon
monoxide can cause loss of
consciousness and may lead to death.
BREAK-IN PROCEDURE
Break-in period: 10 hours
Proper break-in operation allows the
moving parts to wear in smoothly for
best performance and long service
life. Avoid continuous operation at a
steady speed.
First 15 minutes:
Run the engine at trolling speed. Use
the minimum throttle opening
necessary to operate the boat at a safe
trolling speed.
Next 45 minutes:
Run the engine up to a maximum of
2,000 to 3,000 rpm, which is about
10% to 30% of maximum throttle
opening. Operating at maximum
2,000 ~ 3,000 rpm should be limited
to 50% of the 45 minutes.
Next 60 minutes:
Run the engine up to a maximum of
4,000 to 5,000 rpm, which is about
50% to 80% of maximum throttle
opening. Operating at maximum
4,000 ~ 5,000 rpm should be limited
to 50% of the 60 minutes.
30-second full-throttle bursts are OK,
but do not operate the engine
continuously at full throttle.
For boats that plane easily, bring the
boat up on plane, and then reduce the
throttle opening to the recommended
rpm range.
Next 8 hours:
Do not run the engine at full throttle
for more than 5 minutes at a time.
31ZY06330.book 45 ページ ２０１３年９月３０日　月曜日　午後３時４７分
46
OPERATION
TRANSOM ANGLE
ADJUSTMENT (G and T types) The transom angle adjusting rod
limits the tilt angle of the outboard
motor when fully lowered.
Proper adjustment prevents the
outboard motor from being tilted too
low (p. 62).
To adjust, first tilt the outboard motor
so it is not resting on the rod.
(manual tilt/SH and LH types)
Pinch the end of the rod.
Remove the rod and reinsert it in the
desired position.
Push the rod in and hook the end of
the rod. Then release the rod.
(XH, R, G and T types)
Push the rod in and turn the end of the
rod up, so the latch will fall into line
with the rod.
Push the rod in and turn the end of the
rod down, so the latch will fall to the
locked position. Then release the rod.
(manual tilt/SH and LH types)
ADJUSTING ROD
LOCKED POSITION PINCH
(manual tilt/XH and R types)
TURN UP
PUSH
ADJUSTING ROD
TURN UP
PUSH
ADJUSTING ROD
(XH, R, G and T types)
UNLOCKED
POSITION TO CHANGE
ADJUSTING ROD
LOCKED POSITION TO LOCK
31ZY06330.book 46 ページ ２０１３年９月３０日　月曜日　午後３時４７分
47
OPERATION
Do not allow water to enter the idle
exhaust port or the engine can be
damaged.
PORTABLE FUEL TANK
Place the portable fuel tank in a
well-ventilated location, away from
direct sunlight, to reduce the
possibility of a gasoline vapor
explosion.
To ensure that the outboard motor
will be able to draw fuel from the
tank, place the tank within 6 feet
(2 m) of the outboard motor and not
more than 3 feet (1 m) below the fuel
connector on the outboard motor.
Secure the portable fuel tank in the
boat so that it won’t move around and
become damaged.
IDLE EXHAUST PORT
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
• Stop the engine and keep heat,
sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
31ZY06330.book 47 ページ ２０１３年９月３０日　月曜日　午後３時４７分
48
OPERATION
FUEL HOSE CONNECTIONS
Turn the portable fuel tank vent knob
counterclockwise to the open
position.
Connect the fuel hose to the tank and
the outboard motor, as shown. Be
sure both connectors snap securely
into place. Always disconnect the
fuel hose when storing or transporting
the outboard motor.
FUEL PRIMING
If you are using a portable fuel tank,
turn the portable fuel tank vent knob
counterclockwise to the open
position.
Hold the fuel priming bulb with the
outlet end higher than the inlet end.
Squeeze the priming bulb several
times, until it feels firm, indicating
that fuel has reached the carburetor.
Check to be sure there are no fuel
leaks before starting the engine.
Do not touch the priming bulb with
the engine running or when tilting up
the outboard motor. The carburetor
could overflow.
FUEL HOSE CONNECTOR
(FUEL TANK SIDE)
FUEL HOSE CONNECTOR
(OUTBOARD MOTOR SIDE)
OUTLET END
(OUTBOARD MOTOR)
PRIMING BULB
INLET END (TANK)
31ZY06330.book 48 ページ ２０１３年９月３０日　月曜日　午後３時４７分
49
OPERATION
INFREQUENT OR
OCCASIONAL USE
If your outboard motor will be used
on an infrequent or intermittent basis,
please refer to the fuel section of the
STORAGE chapter (p. 95) for
additional information regarding fuel
deterioration.
STARTING THE ENGINE
H Type (tiller handle)
1.Put the emergency stop switch clip
in the emergency stop switch, and
attach the emergency stop switch
lanyard securely to the operator or
to the operator’s PFD (Personal
Flotation Device).
The engine will not start or run,
unless the emergency stop switch
clip is in the emergency stop
switch.
The emergency stop switch clip
and emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away
from the controls while operating
the boat.
Always attach the emergency stop
switch lanyard securely to the
operator or to the operator’s PFD
before starting the engine.
EMERGENCY STOP
SWITCH CLIP EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH LANYARD
31ZY06330.book 49 ページ ２０１３年９月３０日　月曜日　午後３時４７分
50
OPERATION
2. Check the position of the gearshift
lever. It must be in the N (neutral)
position for starting.
The engine will not start if the
gearshift lever is in the F (forward)
or R (reverse) position.
3. (Manual choke type)
To start a cold engine, pull the
choke knob to the ON position. To
restart a warm engine, leave the
choke knob in the OFF position.
4. Turn the throttle grip to align the
pointer with the START position to
start the engine.
N (neutral)
GEARSHIFT LEVER CHOKE KNOB
ON
START POSITION
POINTER
THROTTLE GRIP
31ZY06330.book 50 ページ ２０１３年９月３０日　月曜日　午後３時４７分
51
OPERATION
5. Recoil starter
Pull the starter grip lightly until
you feel resistance, then pull
briskly in the direction of the arrow
as shown above.
Return the starter grip gently.
Electric starter
(electric start type)
Press the electric starter button and
hold it there until the engine starts.
When the engine starts, release the
button.
If the engine fails to start within 5
seconds, release the button, and
wait at least 10 seconds before
operating the starter again.
• Using the electric starter for more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
• Pushing the electric starter button
while the engine is running can
damage the starter motor and
flywheel.
6. (Manual choke type)
If the choke knob was pulled to the
ON position to start the engine,
gradually push it to the OFF
position as the engine warms up.
Also, as the engine warms up, the
throttle grip can be turned to the
SLOW position without stalling.
7. Before getting underway, allow the
engine to warm-up sufficiently to
ensure good performance.
During the warm-up period, check
the oil pressure indicator (p. 33)
and cooling system indicator
(p. 34).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
TAKING CARE OF
UNEXPECTED PROBLEMS,
p. 106.
Direction to pull
STARTER GRIP
ELECTRIC STARTER
BUTTON
31ZY06330.book 51 ページ ２０１３年９月３０日　月曜日　午後３時４７分
52
OPERATION
R Type (remote control)
[standard equipment (Canadian
types)]
[optional equipment (American
types)]
For panel-mount or top-mount remote
control information, refer to the
instructions provided with the remote
control equipment.
1.Put the emergency stop switch clip
in the emergency stop switch, and
attach the emergency stop switch
lanyard securely to the operator or
to the operator’s PFD (Personal
Flotation Device).
The engine will not start or run,
unless the emergency stop switch
clip is in the emergency stop
switch.
The emergency stop switch clip
and emergency stop switch lanyard
system is a safety device that will
stop the engine if you fall away
from the controls while operating
the boat.
Always attach the emergency stop
switch lanyard securely to the
operator or to the operator’s PFD
before starting the engine.
2. Set the control lever in the N
(neutral) position.
The engine will not start if the
F (forward) or R (reverse) gears are
engaged.
EMERGENCY STOP
SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
N (neutral)
CONTROL
LEVER
31ZY06330.book 52 ページ ２０１３年９月３０日　月曜日　午後３時４７分
53
OPERATION
3. To start a cold engine, leave the fast
idle lever in the OFF (fully
lowered) position.
To restart a warm engine, raise the
fast idle lever.
The fast idle lever cannot be raised
unless the control lever is in the N
(neutral) position.
The control lever cannot be moved
away from the N (neutral) position
unless the fast idle lever is lowered.
4. Turn the ignition switch key to the
START position and hold it there
until the engine starts.
When the engine starts, release the
key, allowing it to return to the ON
position.
If the engine fails to start within 5
seconds, release the key and wait at
least 10 seconds before operating
the starter again.
• Using the electric starter for more
than 5 seconds at a time will
overheat the starter motor and can
damage it.
• Turning the ignition switch key to
the START position while the
engine is running can damage the
starter motor and flywheel.
FAST IDLE
FAST IDLE
RANGE
LOWEST
POSITION
FAST IDLE LEVER
OFF ON START
IGNITION SWITCH KEY
31ZY06330.book 53 ページ ２０１３年９月３０日　月曜日　午後３時４７分
54
OPERATION
5. If the fast idle lever was used to
start the engine, gradually lower
the lever as the engine warms up.
When the fast idle lever is fully
lowered, the control lever can be
moved away from the N (neutral)
position.
6. Before getting underway, allow the
engine to warm-up sufficiently to
ensure good performance.
Above 41°F (5°C), warm-up the
engine for 2 or 3 minutes.
Below 41°F (5°C), warm up the
engine for at least 10 minutes at
2,000 rpm.
During the warm-up period, check
the oil pressure indicator (p. 33),
overheat indicator (p. 33), and
cooling system indicator (p. 34).
If the indicators show any
abnormal condition, immediately
stop the engine and determine the
cause of the problem. Refer to
TAKING CARE OF
UNEXPECTED PROBLEMS,
p. 106.
EMERGENCY STARTING
If the battery is discharged, or the
starter motor and the recoil starter are
inoperative, you can start the engine
manually using the emergency starter
rope that came with your outboard
motor.
1.Unlatch and remove the engine
cover (p. 74).
FAST IDLE LEVER
LOWEST
POSITION
UNLATCH
ENGINE COVER LATCH
31ZY06330.book 54 ページ ２０１３年９月３０日　月曜日　午後３時４７分
55
OPERATION
2. Move the shift lever to the F
(forward) position. Loosen the
neutral start cable lock nut and
disconnect the neutral start cable.
3. Unscrew the three flange bolts and
remove the recoil starter assembly.
4. Set the controls the same as for
normal starting (see pages 49 – 54).
Use the choke and fast idle controls
if needed.
Electric start type:
Turn the ignition switch key to the
ON position.
5. Set the knotted end of the
emergency starter rope in the notch
in the flywheel pulley. Wind the
rope clockwise around the flywheel
pulley, as shown.
6.Pull the emergency starter rope
slowly until resistance is felt, then
pull briskly.
Keep away from moving parts
while pulling the rope.
If necessary, rewind the rope and
pull again. If the engine does not
start after several attempts, refer to
TAKING CARE OF
UNEXPECTED PROBLEMS,
p. 100.
NEUTRAL START CABLE
RECOIL STARTER
ASSEMBLY
FLANGE BOLT RECOIL STARTER
ASSEMBLY
FLYWHEEL PULLEY
(STARTER PULLEY)
KNOT
STARTER ROPE
Exposed moving parts can cause
injury.
• Do not operate the outboard
motor without the engine
cover.
• Use extreme care when
installing the engine cover.
31ZY06330.book 55 ページ ２０１３年９月３０日　月曜日　午後３時４７分
56
OPERATION
7. If the choke and fast idle control(s)
were used to start the engine, return
the control(s) to the normal
operating position as the engine
warms up.
During the warm-up period, check
the oil pressure indicator (p. 33),
overheat indicator (p. 33), and
cooling system indicator (p. 34).
8. Leave the recoil starter assembly
off, but install the engine cover
(p. 74), and lock it in place by
latching the engine cover latch.
9. If it was necessary to remove the
emergency stop switch lanyard
from you to perform the emergency
starting procedure, be sure the
lanyard is attached securely to
operator before operating the
outboard motor.
10. Have your closest authorized
Honda Marine dealer check your
electrical system and correct the
problem so that you can use the
electric starter.
The recoil starter assembly
(p. 55) should be reinstalled after
the electric starter is working
again. Install the recoil starter
assembly with the engine
stopped.
31ZY06330.book 56 ページ ２０１３年９月３０日　月曜日　午後３時４７分
57
OPERATION
STOPPING THE ENGINE
Emergency Engine Stopping
To stop the engine in an emergency,
pull the emergency stop switch clip
out of the engine or emergency stop
switch by pulling the emergency stop
switch lanyard.
We suggest that you stop the engine
this way occasionally to verify that
the engine and emergency stop switch
are operating properly.
Turn the ignition switch key to the
OFF position (electric start type) after
verifying the engine or emergency
stop switch operation.
Normal Engine Stopping
1. Move the throttle grip to the
slowest position and the gearshift
lever or the remote control lever to
the N (neutral) position.
EMERGENCY STOP
SWITCH LANYARD
PULL
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
EMERGENCY STOP
SWITCH CLIP
PULL SLOW
THROTTLE GRIP
N (neutral)
GEARSHIFT LEVER
N (neutral)
CONTROL
LEVER
31ZY06330.book 57 ページ ２０１３年９月３０日　月曜日　午後３時４７分
58
OPERATION
After cruising at full throttle, cool
down the engine by idling for a few
minutes before stopping the engine.
2. Turn the ignition switch key to the
OFF position or press the
emergency stop switch until the
engine stops.
3.When the boat is not in use, remove
and store the ignition switch key
and the emergency stop switch clip
and lanyard. If you are using a
portable fuel tank, disconnect the
fuel hose if you will be storing or
transporting the outboard motor.
EMERGENCY STOP SWITCH
IGNITION SWITCH KEY
31ZY06330.book 58 ページ ２０１３年９月３０日　月曜日　午後３時４７分
59
OPERATION
GEARSHIFT AND
THROTTLE OPERATION
H Type (tiller handle)
To shift gears, turn the throttle grip to
the SLOW position; then move the
gearshift lever to select the F
(forward), N (neutral), or R (reverse)
gears.
The engine can be started with the
gearshift lever in the N (neutral)
position only.
The throttle grip can be turned to the
FAST position only when the
gearshift lever is in the F (forward)
position. Use the throttle friction adjuster to
help hold a constant throttle setting
while cruising.
Turn the adjuster clockwise to
increase throttle grip friction for
holding a constant speed.
Turn the adjuster counterclockwise to
decrease friction for easy grip
rotation.
SLOW
THROTTLE GRIP
R (reverse) N (neutral)
F (forward)
GEARSHIFT
LEVER
FIX THROTTLE
FRICTION
ADJUSTER
RELEASE
THROTTLE GRIP
31ZY06330.book 59 ページ ２０１３年９月３０日　月曜日　午後３時４７分
60
OPERATION
R Type
(remote control) To shift gears, move the control lever
to select the F (forward), N (neutral),
or R (reverse) gear.
The control lever cannot be moved
from the N (neutral) position unless
the neutral release lever is squeezed.
Moving the control lever beyond the
gear selection range increases engine
speed.
Adjust the remote control friction
adjuster so the control lever will hold
a constant throttle setting while
cruising.
CONTROL
LEVER
NEUTRAL
RELEASE LEVER
TO INCREASE
FRICTION
TO DECREASE
FRICTION
REMOTE CONTROL
FRICTION ADJUSTER
31ZY06330.book 60 ページ ２０１３年９月３０日　月曜日　午後３時４７分
61
OPERATION
STEERING
H Type (tiller handle)
Steer by moving the tiller handle
opposite the direction you want the
boat to turn.
Use the steering friction lever to help
hold a steady course while cruising.
Move the lever to the LOCK
direction to increase steering friction
for holding a steady course and for
trailering.
Move the lever to the FREE direction
to decrease friction for easy turning.
R Type
(remote control)
Steer the boat in the same manner as
an automobile.
STEERING FRICTION LEVER
LOCK FREE
31ZY06330.book 61 ページ ２０１３年９月３０日　月曜日　午後３時４７分
62
OPERATION
CRUISING
Engine Speed
For best fuel economy, limit the
throttle opening to 80%. Use the
throttle friction control (p. 59 or
p. 60) to help you hold a steady
speed.
For rough water conditions or large
waves, slow down to prevent the
propeller from rising out of the water.
Transom Angle
Install the outboard motor at the best
transom angle for stable cruising and
maximum power. See page 46 for
adjustment procedure.
Transom angle too large: Causes boat
to ‘‘squat.’’
Transom angle too small: Causes boat
to ‘‘bow steer’’ (sprayed water may
enter the boat).
It is necessary to adjust the transom
angle of the outboard motor to
compensate for changes in boat load,
weight distribution, water conditions,
or propeller selection.
Under normal running conditions, the
boat will perform best when the
antiventilation plate is level with the
water surface.
When cruising into a high wind,
adjust the outboard motor down
slightly to level the boat and improve
stability. With a tail wind, adjust the
outboard motor up slightly (p. 46).
Excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage is
not covered by the Distributor’s
Limited Warranty (p. 128).
OUTBOARD
MOTOR ANGLE
ADJUSTED TOO
LOW
OUTBOARD
MOTOR ANGLE
ADJUSTED TOO
HIGH
OUTBOARD
MOTOR ANGLE
ADJUSTED
CORRECTLY
ROUGH
WAVES
31ZY06330.book 62 ページ ２０１３年９月３０日　月曜日　午後３時４７分
63
OPERATION
BOW TOO LOW DUE TO
1. LOAD IN THE FRONT
2. OUTBOARD MOTOR ANGLE
ADJUSTED TOO LOW
BOW TOO HIGH DUE TO
1. LOAD IN THE REAR
2. OUTBOARD MOTOR ANGLE
ADJUSTED TOO HIGH
Outboard Motor Angle (Cruising)
CORRECT
GIVES MAXIMUM PERFORMANCE
O.K.
31ZY06330.book 63 ページ ２０１３年９月３０日　月曜日　午後３時４７分
64
OPERATION
SHALLOW WATER
OPERATION
Manual tilt Type
When operating in shallow water, tilt
the outboard motor, using the tilt
lever, so the propeller and gear case
won’t hit the bottom.
To tilt the outboard motor, move the
tilt lever to the TILT position, then
raise the outboard motor to the 22° or
37° position by pulling on the engine
cover grip.
Do not use the tiller handle as a lever
to raise the outboard motor.
Applying excessive force to the tiller
handle can damage it.
While the outboard motor is tilted,
proceed at a low speed, and do not
operate the outboard motor in
reverse.
The outboard motor will rise
suddenly if operated in reverse.
Monitor water flow from the cooling
system indicator (p. 34) to be sure the
outboard motor is not tilted so high
that the water intakes are out of the
water.
An excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage is
not covered by the Distributor’s
Limited Warranty (p. 128).
ENGINE
COVER
GRIP
22°
37°
31ZY06330.book 64 ページ ２０１３年９月３０日　月曜日　午後３時４７分
65
OPERATION
To return the outboard motor to the
normal operating position, move the
tilt lever to the LOCK (RUN)
position. You may need to raise the
outboard motor slightly to disengage
the tilt mechanism, and then slowly
lower the outboard motor.
T Type
When operating in shallow water, use
the power tilt switch to tilt the
outboard motor, so the propeller and
gear case won’t hit the bottom.
Proceed at low speed, and monitor
water flow from the cooling system
indicator (p. 34) to be sure the
outboard motor is not tilted so high
that the water intakes are out of the
water.
An excessive trim/tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage is
not covered by the Distributor’s
Limited Warranty (p. 128).
G Type
When operating in shallow water, tilt
the outboard motor, using the tilt
lever, so the propeller and gear case
won’t hit the bottom.
To tilt the outboard motor, move the
tilt lever to the TILT position, then
raise the outboard motor to the
desired position by pulling on the
engine cover grip.
ENGINE COVER GRIP
TILT LEVER
TILT
RUN
(LOCK)
ENGINE COVER GRIP
TILT LEVER
TILT
RUN
(LOCK)
31ZY06330.book 65 ページ ２０１３年９月３０日　月曜日　午後３時４７分
66
OPERATION
Do not use the tiller handle as a lever
to raise the outboard motor.
Applying excessive force to the tiller
handle can damage it.
While the outboard motor is tilted,
proceed at a low speed, and do not
operate the outboard motor in
reverse.
The outboard motor will rise
suddenly if operated in reverse.
Monitor water flow from the cooling
system indicator (p. 34) to be sure the
outboard motor is not tilted so high
that the water intake is out of the
water.
An excessive tilt angle during
operation can cause propeller
ventilation, overheating, and water
pump damage. This type of damage is
not covered by the Distributor’s
Limited Warranty (p. 128).
To return the outboard motor to the
normal operating position, move the
tilt lever to the RUN (LOCK)
position. You may need to raise the
outboard motor slightly to disengage
the tilt mechanism, then slowly lower
the outboard motor.
31ZY06330.book 66 ページ ２０１３年９月３０日　月曜日　午後３時４７分
67
OPERATION
MOORING, BEACHING,
LAUNCHING
Before tilting up, leave the outboard
motor in the running position for one
minute after stopping the engine to
drain the water from inside the
engine.
Stop the engine and disconnect the
fuel hose from the outboard motor
before tilting the outboard motor.
Manual tilt Type
To raise the outboard motor out of the
water while the boat is moored, or for
maximum clearance when beaching
or launching, tilt the outboard motor
to the 63° or 64° position.
Stop the engine before tilting the
outboard motor. The 63° or 64°
position is not an operating position.
Raise and lower the outboard motor
as described on p. 64.
G Type
Use the tilt lever to raise and lower
the outboard motor as described on
p. 65.
G and T Types
To raise the outboard motor out of the
water while the engine is stopped and
the boat is moored, or for maximum
clearance when beaching or
launching, use the power tilt switch
(T type) to tilt the outboard motor as
far as it will go, move the tilt lock
lever to the LOCK position, then
gently lower the outboard motor until
the lever contacts the stern bracket.
If more clearance is needed to swing
the tilt lock lever into the LOCK
position, rock the outboard motor
forward slightly by pulling on the
engine cover grip.
63° or 64° (when mooring)
31ZY06330.book 67 ページ ２０１３年９月３０日　月曜日　午後３時４７分
68
OPERATION
To lower the outboard motor, tilt up,
move the tilt lock lever to the FREE
position, and then lower the outboard
motor to the desired position.
Do not attempt to use the power tilt
switch to tilt the outboard motor
down while the tilt lock lever is in the
LOCK position. Damage to the power
tilt system may occur.
T Type
: Do not turn this screw. If this
screw is turned hydraulic oil will
bleed out of the power tilt
system. Should this happen it
will be necessary to consult your
authorized Honda Marine dealer
and have the system refilled.
The outboard motor can also be tilted
manually after opening the manual
relief valve. This feature enables the
outboard motor to be tilted when no
battery is connected.
For manual tilting, use a flat blade
screwdriver to turn the valve
counterclockwise 2 and a half turns.
Close the valve firmly after
positioning the engine.
Be sure the valve is closed before
operating the outboard motor. If the
valve is not closed, the outboard
motor will tilt up when operated in
reverse.
OFF
LOCK
TILT LOCK
LEVER
(lock position)
POWER
(Valve closed
to fix)
MANUAL
(Valve open
to release)
MANUAL RELIEF VALVE
RIGHT STERN BRACKET
31ZY06330.book 68 ページ ２０１３年９月３０日　月曜日　午後３時４７分
69
SERVICING YOUR OUTBOARD MOTOR
THE IMPORTANCE OF
MAINTENANCE
Proper maintenance is essential for
safe, economical, and trouble-free
operation. It will also help reduce air
pollution.
To help you properly care for your
outboard motor, the following pages
include a maintenance schedule,
routine inspection procedures, and
simple maintenance procedures using
basic hand tools. Other service tasks
that are more difficult or require
special tools are best handled by
professionals and are normally
performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to
normal operating conditions. If you
operate your outboard motor under
unusual conditions, consult an
authorized Honda Marine dealer for
recommendations applicable to your
individual needs and use.
Honda will not deny a claim for
warranty coverage simply because
you did not maintain your outboard.
However, any part that fails due to
lack of maintenance, or improper
maintenance will not be covered
under your product warranty.
Remember that your authorized
Honda Marine dealer knows your
outboard motor best and is fully
equipped to maintain and repair it.
To ensure the best quality and
reliability, use only new, Honda
Genuine parts or their equivalents for
repair and replacement.
Maintenance, replacement, or
repair of the emission control
devices and systems may be
performed by any marine engine
repair establishment or individual,
using parts that are ‘‘certified’’ to
EPA standards.
Improperly maintaining this
outboard motor or failure to
correct a problem before
operation can cause a
malfunction in which you could
be seriously hurt or killed.
Always follow the inspection and
maintenance recommendations
and schedules in this Owner’s
Manual.
31ZY06330.book 69 ページ ２０１３年９月３０日　月曜日　午後３時４７分
70
SERVICING YOUR OUTBOARD MOTOR
MAINTENANCE SAFETY
Some of the most important safety
precautions follow. However, we
cannot warn you of every conceivable
hazard that can arise in performing
maintenance. Only you can decide
whether or not you should perform a
given task.
Safety Precautions
• Make sure the engine is off before
you begin any maintenance or
repairs. This will eliminate several
potential hazards:
─Carbon monoxide poisoning
from engine exhaust.
Do not start or run the engine in
a confined or partly enclosed
area.
─Burns from hot parts.
Let the engine and exhaust
system cool before touching.
─Injury from moving parts.
Do not run the engine unless
instructed to do so.
• Read the instructions before you
begin, and make sure you have the
tools and skills required.
• To reduce the possibility of fire or
explosion, be careful when
working around gasoline. Use only
a nonflammable solvent, not
gasoline, to clean parts. Keep
cigarettes, sparks, and flames away
from all fuel-related parts.
• Wear gloves when handling the
propeller to protect your hands
from sharp edges.
Failure to properly follow
maintenance instructions and
precautions can cause you to be
seriously hurt or killed.
Always follow the procedures
and precautions in the Owner’s
Manual.
31ZY06330.book 70 ページ ２０１３年９月３０日　月曜日　午後３時４７分
71
SERVICING YOUR OUTBOARD MOTOR
TOOL KIT AND
EMERGENCY STARTER
ROPE
The following tools are supplied with
the outboard motor for simple
maintenance procedures and
emergency repairs. An emergency
starter rope is also supplied. Keep
these items on the boat so that they
will always be available if you need
them.
If your tool kit needs replacement, it
is not available as a kit and each item
must be ordered individually.
EMERGENCY STARTER ROPE
TOOL KIT and OWNER’S MANUAL
OWNER'S MANUAL
FLAT SCREWDRIVER
4 mm HEX. WRENCH
GRIP
10 mm SOCKET
WRENCH
SPARK PLUG WRENCH
TOOL BAG
31ZY06330.book 71 ページ ２０１３年９月３０日　月曜日　午後３時４７分
72
SERVICING YOUR OUTBOARD MOTOR
MAINTENANCE SCHEDULE
Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim for
warranty coverage will not be denied simply because the maintenance schedule for your outboard motor was not
followed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance,
would not be covered under the Distributor’s Limited Warranty.
(1) Lubricate more frequently when used in salt water.
(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the
Honda shop manual for service procedures.
(3) For professional commercial use, log hours of operation to determine proper maintenance intervals.
(4) When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.
(5) Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.
(6) Replace the anodes when they have been reduced to about two-thirds of their original size, or if they are crumbling.
Each use After use
First month
or
20 hrs.
Every 6 months
or
100 hrs.
Every year
or
200 hrs.
Every 2year
or
400 hrs.
Engine oil Check level o
Change o o
Gear case oil Change o o
Timing belt Check o (2)
Engine oil filter Replace o (2)
Starter rope Check o
Carburetor linkage Check-adjust o (2) o (2)
Idling speed Check-adjust o (2) o (2)
Valve clearance Check-adjust o (2)
Spark plug Check-adjust/Replace o
Propeller and cotter pin Check o
Anode metal (Outside engine) Check o
Anode metal (Inside engine) Check o (2) (6)
Lubrication Grease o (1) o (1)
Fuel tank and tank filter Clean o
REGULAR SERVICE PERIOD (3)
Perform at every indicated month or
operating hour interval, whichever
comes first.
ITEM
31ZY06330.book 72 ページ ２０１３年９月３０日　月曜日　午後３時４７分
73
SERVICING YOUR OUTBOARD MOTOR
(1) Lubricate more frequently when used in salt water.
(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the
Honda shop manual for service procedures.
(3) For professional commercial use, log hours of operation to determine proper maintenance intervals.
(4) When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.
(5) Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.
(6) Replace the anodes when they have been reduced to about one third their original size, or if they are crumbling.
(7) Check the fuel line for leaks, cracks or damage. If it is leaking, cracked or damaged, take it to your servicing dealer for replacement before
using your outboard.
(8) Check the fuel line for leaks, cracks, or damage. Replace the fuel line if there are signs of leaks, cracks or damage.
Each use After use
First month
or
20 hrs.
Every 6 months
or
100 hrs.
Every year
or
200 hrs.
Every 2year
or
400 hrs.
Fuel filter Check o
Replace o
Thermostat Check o (2)
Fuel line Check o (7)
Replace Every 2 years (if necessary) (2) (8)
Battery and cable connection Check level-tightness o
Bolts and nuts Check-tightness o (2) o (2)
Crankcase breather tube Check o (2)
Cooling water passages Clean o (4)
Water pump Check o (2)
Emergency stop switch Check o
Engine oil leak Check o
Each operation part Check o
Engine condition (5) Check o
Power Trim/Tilt Check o (2)
Shift Cable Check-adjust o (2)
REGULAR SERVICE PERIOD (3)
Perform at every indicated month or
operating hour interval, whichever
comes first.
ITEM
31ZY06330.book 73 ページ ２０１３年９月３０日　月曜日　午後３時４７分
74
SERVICING YOUR OUTBOARD MOTOR
MANUAL RELIEF VALVE
(T type)
The outboard motor can be tilted
manually after opening the manual
relief valve. This feature enables the
outboard motor to be tilted when no
battery is connected.
For manual tilting, use a flat blade
screwdriver to turn the valve
counterclockwise 2 and a half turns.
Close the valve firmly after
positioning the engine.
Be sure the valve is closed before
operating the outboard motor. If the
valve is not closed, the outboard
motor will tilt up when operated in
reverse.
ENGINE COVER REMOVAL
AND INSTALLATION
RIGHT STERN BRACKET
MANUAL RELIEF VALVE
POWER
(Valve closed
to fix)
MANUAL
(Valve open
to release)
: Do not turn this screw. If this
screw is turned hydraulic oil will
bleed out of the power tilt
system. Should this happen it
will be necessary to consult your
authorized Honda Marine dealer
and have the system refilled.
ENGINE COVER LATCH
(REAR)
(FRONT)
31ZY06330.book 74 ページ ２０１３年９月３０日　月曜日　午後３時４７分
75
SERVICING YOUR OUTBOARD MOTOR
The engine cover latch fastens the
engine cover to the outboard motor.
To remove the engine cover, unlatch
the engine cover latch, then lift the
engine cover off the outboard motor.
To install the engine cover, place the
cover on the outboard motor, then
latch the engine cover latch securely.
Engine Oil Level Check
Check the engine oil level with the
engine stopped and the outboard
motor in the vertical position.
1.Unlatch and remove the engine
cover.
2. Remove the dipstick and wipe it
clean.
3. Insert the dipstick all the way in,
then remove it and check the oil
level shown on the dipstick.
4. If the oil level is low, remove the
oil filler cap, and add oil to reach
the upper limit mark shown on the
dipstick. Use the oil recommended
on p. 79.
Running the engine with a low oil
level can cause engine damage.
5. Install the oil filler cap and tighten
it securely.
6.Install and lock the engine cover.
(INSTALLATION)
OIL LEVEL DIPSTICK
UPPER
LIMIT
LOWER
LIMIT
OIL FILLER CAP
31ZY06330.book 75 ページ ２０１３年９月３０日　月曜日　午後３時４７分
76
SERVICING YOUR OUTBOARD MOTOR
When you check the oil level with the dipstick, you might notice the engine oil
appears milky or the oil level has increased. If you notice either condition,
change the engine oil. See the following table for an explanation of these
conditions.
Operating Method Result Effect
Running the engine below
3,000 rpm for more than
30% of the time so the
engine does not warm up.
• Water condenses in the
engine and mixes with the
oil, resulting in a milky
appearance.
The engine oil deteriorates,
becomes less efficient as a
lubricant, and causes an
engine malfunction.
Frequent starting and stop-
ping without allowing the
engine to warm up.
• Unburned fuel mixes with
the oil, increasing the vol-
ume of oil.
Engine Oil Change
An engine oil evacuation device may
be used to remove the engine oil.
Drain the used oil while the engine is
warm. Warm oil drains quickly and
completely.
1.Unlatch and remove the engine
cover (p. 74).
31ZY06330.book 76 ページ ２０１３年９月３０日　月曜日　午後３時４７分
77
SERVICING YOUR OUTBOARD MOTOR
2. Remove the oil filler cap, and place
a suitable container below the drain
screw hole to catch the used oil,
then remove the engine oil drain
screw.
3. Allow the used oil to drain
completely, then reinstall the
engine oil drain screw, and tighten
it securely.
Inspect the sealing O-ring and
replace if damaged or torn.
Improper disposal of engine oil can
be harmful to the environment. If
you change your own oil, please
dispose of the used oil properly. Put
it in a sealed container, and take it
to a recycling center. Do not
discard it in a trash bin, dump it on
the ground, or pour it down a
drain.
4. With the outboard motor in a
vertical position, fill to the upper
limit mark on the dipstick (p. 75)
with the recommended oil.
Engine oil refill capacity:
Without oil filter change:
1.1 US qt (1.0 L)
With oil filter change:
1.2 US qt (1.1 L)
5. Install the oil filler cap and tighten
it securely.
6.Install and lock the engine cover.
ENGINE OIL DRAIN SCREW
31ZY06330.book 77 ページ ２０１３年９月３０日　月曜日　午後３時４７分
78
SERVICING YOUR OUTBOARD MOTOR
Oil Filter Change
1.Drain the engine oil, and reinstall
the drain screw (see Engine Oil
Change on p. 76).
2. Unscrew the six bolts and remove
the R. engine under cover.
3. Use a suitable tool to remove the
oil filter, and thoroughly drain the
filter into the used oil container.
4. Clean the oil filter mounting base,
and coat the rubber seal of the new
oil filter with clean engine oil.
Use only a Honda Genuine oil
filter or a filter of equivalent
quality specified for your model.
Using the wrong filter, or a
non-Honda filter which is not of
equivalent quality, may cause
engine damage.
5.Screw on the new filter by hand
until it contacts the engine, then use
a suitable tool to tighten the filter
an additional 7/8 turn.
OIL FILTER TIGHTENING
TORQUE:
9 lbf·ft (12 N·m, 1.2 kgf·m)
6. Fill the crankcase with the
specified amount (p. 76) of the
recommended oil.
7. Start the engine and check for
leaks.
Running the engine without water
can cause serious engine damage.
If you are changing the oil filter
while the outboard motor is out of
the water, place the unit in water or
supply adequate water to the water
intakes before running the engine.
Do not run the engine with the
flush attachment on the power
head.
8. Stop the engine, and check the oil
level as described on page 75. If
necessary, add oil to bring the oil
level to the upper limit mark on the
dipstick.
USE A SUITABLE TOOL
OIL FILTER
RUBBER SEAL
31ZY06330.book 78 ページ ２０１３年９月３０日　月曜日　午後３時４７分
79
SERVICING YOUR OUTBOARD MOTOR
Engine Oil Recommendations
Oil is a major factor affecting
performance and service life. Use
4-stroke detergent oil.
Honda 10W-30 FC-W® outboard
motor oil is recommended for general
use.
FC-W® is a registered trademark of
the National Marine Manufacturers
Association.
If Honda 10W-30 FC-W oil is not
available, Honda recommends that
you use API service category SG, SH
or SJ oil. The SAE oil viscosity and
service category are in the API label
on the oil container.
Gear Case Oil Level Check
Check the gear case oil level with the
engine stopped and the outboard
motor in the vertical position.
Remove the oil level screw and see
whether oil flows from the oil level
hole.
If oil flows from the oil level hole, the
oil level is OK. Reinstall the screw
and tighten it securely.
OIL LEVEL SCREW TORQUE:
4.8 lbf·ft (6.5 N·m, 0.66 kgf·m)
AMBIENT TEMPERATURE
DRAIN SCREW
LEVEL SCREW
31ZY06330.book 79 ページ ２０１３年９月３０日　月曜日　午後３時４７分
80
SERVICING YOUR OUTBOARD MOTOR
If no oil flows from the oil level hole,
add the recommended oil (p. 81)
following the procedure described in
Gear Case Oil Change.
Gear Case Oil Change
Change the gear case oil with the
engine stopped and the outboard
motor in the vertical position.
1. Place a suitable container below the
oil drain hole to catch the used oil,
then remove the oil level screw and
oil drain screw.
2. Allow the used oil to drain
completely, then install an oil pump
adapter in the oil drain hole.
If water or contaminated
(milky-colored) oil flows out the
drain hole when the screw is
removed, have the outboard motor
checked by an authorized Honda
Marine dealer.
31ZY06330.book 80 ページ ２０１３年９月３０日　月曜日　午後３時４７分
81
SERVICING YOUR OUTBOARD MOTOR
3. Add oil through the oil drain hole
until it flows out the oil level hole,
then install the oil level screw and
the oil drain screw.
GEAR CASE OIL CAPACITY:
0.31 US qt (0.29 L)
Outboard motor SAE 90 hypoid
gear oil API Service category
(GL- 4)
OIL LEVEL SCREW TORQUE:
4.8 lbf·ft (6.5 N·m, 0.66 kgf·m)
Avoid losing more than 1 fl oz
(30 cm3) while reinstalling the
drain screw.
OIL DRAIN SCREW TORQUE:
4.8 lbf·ft (6.5 N·m, 0.66 kgf·m)
GEAR OIL BOTTLE
31ZY06330.book 81 ページ ２０１３年９月３０日　月曜日　午後３時４７分
82
SERVICING YOUR OUTBOARD MOTOR
Apply Honda Marine Corrosion Inhibitor (or equivalent) to all areas under the engine cover and any exposed metal
surfaces except the belts.
Lubrication Points
Apply Honda Marine waterproof grease to the parts
shown below:
Lubrication interval:
20 operating hours or one month after the date of
p
urchase or the initial use, then every 100 hours or 6
months (refer to the maintenance schedule on page 72).
To prevent corrosion, apply anticorrosion oil to pivot
s
urfaces where grease cannot penetrate.
TILT SHAFT
ADJUSTING ROD/
TILT STOPPER
CLAMP SCREWS
TILLER HANDLE THROTTLE REEL MOUNT FRAME
SWIVEL CASE
PROPELLER SHAFT
31ZY06330.book 82 ページ ２０１３年９月３０日　月曜日　午後３時４７分
83
SERVICING YOUR OUTBOARD MOTOR
Spark Plug Service
RECOMMENDED SPARK PLUGS:
CR5EH-9 (NGK)
U16FER9 (DENSO)
Incorrect spark plugs can cause
engine damage.
1.Unlatch and remove the engine
cover (p. 74).
2. Disconnect the spark plug caps
from the spark plugs.
3. Remove the spark plugs with a
spark plug wrench.
4. Inspect the spark plugs. Replace
them if the electrodes are worn, or
if the insulators are cracked or
chipped.
5. Measure the spark plug electrode
gap with a wire-type feeler gauge.
Correct the gap, if necessary, by
carefully bending the side
electrode.
The gap should be:
0.031 – 0.035 in (0.8 – 0.9 mm)
SPARK PLUG
WRENCH SPARK PLUG CAP
New plug Plug needing
replacement
SIDE ELECTRODE
0.031 – 0.035 in
(0.8 – 0.9 mm)
SEALING
WASHER
INSULATOR
31ZY06330.book 83 ページ ２０１３年９月３０日　月曜日　午後３時４７分
84
SERVICING YOUR OUTBOARD MOTOR
6. Install the spark plugs carefully, by
hand, to avoid cross-threading.
7. After each spark plug seats, tighten
with the spark plug wrench to
compress the sealing washer.
If reinstalling the used spark plug,
tighten 1/8 – 1/4 turn after the
spark plug seats.
If installing new spark plugs,
tighten 1/2 turn after the spark plug
seats.
Loose spark plugs can overheat
and damage the engine.
Overtightening the spark plugs can
damage the threads in the cylinder
head.
8.Attach the spark plug caps.
9.Install and lock the engine cover.
REFUELING
If you do not anticipate cycling
through at least one complete tank of
fuel within a 30 day period, we
recommend adding Honda Marine
Fuel Stabilizer each time you refuel.
Portable Fuel Tank
FUEL TANK CAPACITY:
3.2 US gal (12 L)
Check the fuel gauge and refill the
tank when necessary.
Remove the fuel tank from the boat
for refueling.
FUEL GAUGE
31ZY06330.book 84 ページ ２０１３年９月３０日　月曜日　午後３時４７分
85
SERVICING YOUR OUTBOARD MOTOR
1.Turn the vent knob
counterclockwise all the way to
open the vent.
2. Turn the fuel filler cap
counterclockwise so that it touches
the pressure relief tab.
3. Press down the pressure relief tab,
and then turn the fuel filler cap 1/4
counterclockwise. Release the
pressure relief tab. Wait to relieve
pressure.
4. The fuel filler cap will lock again.
Press down the pressure relief tab,
and turn counterclockwise to
remove the fuel filler cap.
Refuel in a well-ventilated area. Fill
the tank to the SAFE FILL LEVEL
line.
After refueling, install the cap and
tighten it until you hear it click. Close
the vent by turning the vent knob
clockwise all the way, and return the
fuel tank to the boat.
VENT KNOB
OPEN
FUEL FILLER CAP
PRESSURE
RELIEF TAB
FUEL FILLER CAP
PRESSURE RELIEF TAB
PRESS
SAFE FILL LEVEL
FUEL FILLER CAP VENT KNOB
CLOSE
31ZY06330.book 85 ページ ２０１３年９月３０日　月曜日　午後３時４７分
86
SERVICING YOUR OUTBOARD MOTOR
Never refill the fuel tank inside a
building where gasoline fumes may
reach flames or sparks. Keep gasoline
away from appliance pilot lights,
barbecues, electric appliances, power
tools, etc.
Spilled fuel is not only a fire hazard,
it causes environmental damage.
Wipe up spills immediately.
FUEL RECOMMENDATIONS
Use unleaded gasoline with a pump
octane rating of 86 or higher.
Your outboard motor is certified to
operate on unleaded gasoline.
Unleaded gasoline produces fewer
engine and spark plug deposits and
extends exhaust system life.
Never use stale or contaminated
gasoline or an oil/gasoline mixture.
Avoid getting dirt or water in the fuel
tank.
You may use unleaded gasoline
containing no more than 10% ethanol
(E10) or 5% methanol by volume. In
addition, methanol must contain
cosolvents and corrosion inhibitors.
Use of fuels with content of ethanol
or methanol greater than shown
above may cause starting and/or
performance problems. It may also
damage metal, rubber, and plastic
parts of the fuel system.
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
• Stop the engine and keep heat,
sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
31ZY06330.book 86 ページ ２０１３年９月３０日　月曜日　午後３時４７分
87
SERVICING YOUR OUTBOARD MOTOR
Engine damage or performance
problems that result from using a fuel
with percentages of ethanol or
methanol greater than shown above
are not covered under warranty.
If your outboard motor will be used
on an infrequent or intermittent basis,
please refer to the fuel section of the
STORAGE chapter (p. 95) for
additional information regarding fuel
deterioration.
Fuel Filter Inspection and
Replacement
The fuel filter is located under the
engine cover, on the right side of the
engine.
Water or sediment accumulation in
the filter can cause loss of power or
hard starting. To prevent engine
malfunction, inspect the filter and
replace when necessary.
1.Unlatch and remove the engine
cover for access to the fuel filter.
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
• Stop the engine and keep heat,
sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
ENGINE COVER LATCH
UNLATCH
FUEL FILTER
31ZY06330.book 87 ページ ２０１３年９月３０日　月曜日　午後３時４７分
88
SERVICING YOUR OUTBOARD MOTOR
2. Inspect the filter for water and/or
sediment accumulation.
If the filter is OK, reinstall it. If
water and/or sediment are present,
replace the filter as described in the
following steps. Always replace the
filter at the scheduled replacement
interval (p. 73).
3. Disconnect the fuel hose connector
from the outboard motor, and place
commercially available hose clips
on the fuel hoses on each side of
the filter to prevent fuel leakage
when the fuel hoses are
disconnected.
4. Remove the fuel hoses from the
used filter, and discard the filter.
To ease hose removal, release the
hose clamps by squeezing the
clamp ends together with pliers
while pulling off the hoses.
5. Install the new filter on the fuel
hoses, with the fuel flow arrow
pointing toward the fuel pump as
shown. Fuel flow will be impeded
if the filter is installed backward.
6. Remove the fuel hose clips used to
close the fuel hoses, and connect
the fuel hose connector to the
outboard motor.
FUEL FILTER
HOSE CLIPS
(commercially available)
HOSE CLIPS
FUEL HOSES
HOSE CLAMPS
FUEL FILTER FUEL HOSE
CONNECTOR
ARROW
(Fuel Flow Direction)
31ZY06330.book 88 ページ ２０１３年９月３０日　月曜日　午後３時４７分
89
SERVICING YOUR OUTBOARD MOTOR
7. Prime the engine using the priming
bulb (p. 36). Check for fuel leaks.
Repair any fuel leaks if necessary.
8.Install and lock the engine cover.
Portable Fuel Tank and Tank
Filter Cleaning Fuel Tank
Empty the portable fuel tank into an
approved gasoline container. Use a
funnel to avoid spilling fuel. Rinse
the fuel tank with nonflammable
solvent to remove any accumulated
sediment.
Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
• Stop the engine and keep heat,
sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
31ZY06330.book 89 ページ ２０１３年９月３０日　月曜日　午後３時４７分
90
SERVICING YOUR OUTBOARD MOTOR
Fuel Tank Filter
1. Remove the four 5 mm screws
using a flat screwdriver, then
remove the fuel hose connector and
fuel tank filter from the tank.
2. Clean the filter in nonflammable
solvent. Inspect the fuel tank filter
and the connector gasket. Replace
them if damaged.
3. Reinstall the filter and hose
connector in the fuel tank. Tighten
the four 5 mm screws securely.
Recoil Starter Rope Inspection
Inspect the recoil starter rope, and
replace it if it becomes frayed.
Always keep the emergency starter
rope on the boat in case the recoil
starter rope fails.
Anode Replacement
The anodes are located on each side
of the gear case and the stern bracket
(G and T types). They are made of a
sacrificial material that helps to
protect the outboard motor from
corrosion.
Replace the anodes when they have
been reduced to about half their
original size, or if they are crumbling.
5 mm SCREWS (4)
FUEL TANK FILTER JOINT
(Fuel Hose Connector)
CONNECTOR
GASKET
FUEL TANK
FILTER
RECOIL STARTER ROPE
ANODES
ANODE
(G and T types)
31ZY06330.book 90 ページ ２０１３年９月３０日　月曜日　午後３時４７分
91
SERVICING YOUR OUTBOARD MOTOR
Painting or coating the anodes will
def eat their purpose and will lead to
rust and corrosion damage to the
outboard motor. The anodes must be
exposed to the water in order to
protect the outboard motor.
Choke Knob Friction
(manual choke type)
If the choke knob returns to the OFF
position by itself, you can adjust the
friction that holds the knob in the ON
position.
To adjust the friction, squeeze the
rubber cover to grip the adjusting nut
and turn it clockwise to increase the
friction. Do not force the adjusting
nut. If it is too hard to turn by hand,
contact your Honda Marine dealer for
assistance.
Propeller Replacement
Before replacing the propeller,
remove the emergency stop switch
clip from the emergency stop switch
to prevent any possibility of the
engine being started while you are
working with the propeller.
The propeller blades may have sharp
edges, so wear heavy gloves to
protect your hands.
Operating the outboard motor at
higher altitudes will reduce available
power. This may require decreasing
the propeller pitch to maintain correct
engine RPM.
Removal
CHOKE KNOB
ON
OFF
FRICTION ADJUSTING NUT
INCREASE
FRICTION
RUBBER COVER
COTTER PIN
31ZY06330.book 91 ページ ２０１３年９月３０日　月曜日　午後３時４７分
92
SERVICING YOUR OUTBOARD MOTOR
Remove the cotter pin, unscrew the
castle nut, remove the washer, and
then remove the propeller and thrust
washer.
Installation
1. Apply marine grade grease to the
propeller shaft.
2. Install the thrust washer with the
grooved side toward the gear case.
3. Install the propeller and the plain
washer.
4. Lightly tighten the castle nut by
hand or wrench until the propeller
has no free play.
5. Tighten the castle nut using a
torque wrench.
CASTLE NUT TIGHTENING
TORQUE:
2.89 lbf·ft (4 N·m)
6.Then, using a torque wrench,
tighten the castle nut until the first
available groove in the castle nut
aligns with the cotter pin hole. Do
not tighten past the first alignment
of the castle nut groove and the
cotter pin hole.
TIGHTENING TORQUE LIMIT:
12 lbf·ft (17 N·m)
Do not tighten the castle nut above
the TIGHTENING TORQUE LIMIT,
or the propeller and shaf t may be
damaged.
7. Be sure to replace the cotter pin
with a new one.
• Use a Honda Genuine stainless
steel cotter pin or equivalent
cotter pin and bend the pin ends
as shown.
Note that these wrenches are not
included with the tool set that
comes with the outboard motor.
Contact your authorized Honda
Marine dealer for additional tool
information.
MARINE GREASE
PROPELLER
PLAIN
WASHER
CASTLE
NUT
COTTER PIN
THRUST WASHER
TOWARD
GEAR CASE
COTTER PIN
31ZY06330.book 92 ページ ２０１３年９月３０日　月曜日　午後３時４７分
93
CLEANING AND FLUSHING
Cleaning and Flushing
After each use in salt water or dirty
water, thoroughly clean and flush the
outboard motor with fresh water.
Touch up any damaged paint, and
coat areas that may rust with Honda
Corrosion Inhibitor, or equivalent.
Lubricate controls with a silicone
spray lubricant.
Do not apply water or corrosion
inhibitor directly to the timing belt
under the engine cover. If water or
corrosion inhibitor penetrates the
timing belt, it may be damaged.
Before applying a corrosion inhibitor,
cover the timing belt with a protective
material to prevent damage.
Cleaning
Wash the outside of the outboard
motor with clean, fresh water to
remove mud, salt, seaweed, etc.
Disengage the emergency stop switch
clip from the emergency stop switch,
and pull the starter grip several times
to expel any water remaining in the
water pump.
Flushing With the Honda
Garden Hose Adapter (optional
equipment)
1. Disconnect the fuel hose from the
outboard motor.
2. Tilt down the outboard motor.
3.Unlatch the engine cover latch and
remove the engine cover (p. 74),
and install the garden hose adapter.
4.Attach a garden hose from a fresh
water faucet to the garden hose
adapter.
5. Turn on the fresh water supply, and
verify that there is good water
pressure at the outboard motor.
6. Flush the engine with fresh water
for at least 10 minutes.
Do not run the engine.
7.After flushing, remove the garden
hose adapter, reinstall the engine
cover.
8.Tilt up the outboard motor and
move the tilt lock lever to the
LOCK position.
GARDEN HOSE
ADAPTER
31ZY06330.book 93 ページ ２０１３年９月３０日　月曜日　午後３時４７分
94
CLEANING AND FLUSHING
Flushing Without the Honda
Garden Hose Adapter
It is necessary to run the engine
during the flushing procedure. For
safety, remove the propeller from the
outboard motor (p. 91).
1. Tilt down the outboard motor.
2. Place a container under the
outboard motor, and fill it with
clean, fresh water. The water level
must be at least 2 inches (5 cm)
above the antiventilation plate.
Running the engine without good
water circulation can cause
overheating and water pump
damage.
Damage caused by running the
outboard motor without sufficient
cooling water is not covered by the
Distributor’s Limited Warranty
(p. 128).
3. Start the engine and run in the N
(neutral) position at low speed for
at least 10 minutes.
4. After flushing, stop the engine, and
disconnect the fuel hose from the
outboard motor. Remove the water
container, and reinstall the
propeller (p. 92).
5.Tilt up the outboard motor and
move the tilt lock lever to the
LOCK position.
ANTIVENTILATION PLATE
31ZY06330.book 94 ページ ２０１３年９月３０日　月曜日　午後３時４７分
95
STORAGE
Fuel
Depending on the region where you
operate your outboard, fuel
formulations may deteriorate and
oxidize rapidly. Fuel deterioration
and oxidation can occur in as little as
15 days and may cause damage to the
carburetors and fuel system. Please
check with your servicing dealer for
local storage recommendations.
Gasoline will oxidize and deteriorate
in storage. Deteriorated gasoline will
cause hard starting, and it leaves gum
deposits that clog the fuel system. If
the gasoline in your fuel tank and
carburetor deteriorates during storage,
you may need to have the carburetor
and other fuel system components
serviced or replaced.
The length of time that gasoline can
be left in your fuel tank and
carburetor without causing functional
problems will vary with such factors
as gasoline blend, your storage
temperatures, and whether the fuel
tank is partially or completely filled.
The air in a partially filled fuel tank
promotes fuel deterioration. Very
warm storage temperatures accelerate
fuel deterioration. Fuel deterioration
problems may occur in less than 15
days, if the gasoline was not fresh
when you filled the fuel tank.
The Distributor’s Limited Warranty
(p. 128) does not cover fuel system
damage or engine performance
problems resulting from neglected
storage preparation.
You can extend fuel storage life by
adding a gasoline stabilizer that is
formulated for that purpose, or you
can avoid fuel deterioration problems
by draining all the fuel from the fuel
tank and carburetor.
Adding a Fuel Stabilizer
When adding a fuel stabilizer, fill the
fuel tank with fresh gasoline. If only
partially filled, air in the tank will
promote fuel deterioration during
storage. If you keep an additional
container of gasoline for refueling, be
sure that it contains only fresh
gasoline.
1. Add Honda Marine fuel stabilizer
following the instructions on the
label.
2. After adding a fuel stabilizer, run
the engine in water for 10 minutes
to be sure that the treated gasoline
has replaced the untreated gasoline
in the carburetor.
3. Turn the engine OFF.
31ZY06330.book 95 ページ ２０１３年９月３０日　月曜日　午後３時４７分
96
STORAGE
Draining the Fuel System
You can avoid fuel deterioration
problems by draining the fuel tank
and carburetor.
1. Disconnect the fuel hose from the
outboard motor.
2. With the outboard motor in a
vertical position, place an approved
gasoline container below the fuel
drain outlet, and use a funnel to
avoid spilling fuel. Loosen the
drain screw to drain fuel from the
carburetor.
3. After the fuel has drained from the
carburetor, tighten the drain screw
securely.
4. Drain the fuel tank into an
approved gasoline container, or if
you need to store fuel in the fuel
tank, you can extend fuel storage
life by filling the fuel tank with
fresh gasoline and adding Honda
Marine fuel stabilizer following the
directions on the container. Close
the fuel cap vent.
If using the portable fuel tank,
close the fuel filler cap vent knob.
Store the portable fuel tank in a
cool dry place out of direct
sunlight.
DRAIN SCREW Gasoline is highly flammable and
explosive.
You can be burned or seriously
injured when handling fuel.
• Stop the engine and keep heat,
sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
31ZY06330.book 96 ページ ２０１３年９月３０日　月曜日　午後３時４７分
97
STORAGE
Engine Oil
1. Change the engine oil and the oil
filter (p. 76 – 78).
2. Remove the spark plugs (p. 83),
and remove the emergency stop
switch clip from the emergency
stop switch.
3.Pour 1 – 2 teaspoons (5 – 10 cm3)
of clean engine oil into each
cylinder.
4. Pull the starter grip several times to
distribute the oil in the cylinder.
5. Reinstall the spark plugs (p. 84).
STORAGE PRECAUTIONS
Select a well-ventilated storage area.
If possible, avoid storage areas with
high humidity.
To carry the outboard motor, hold it
by the carrying handle, or hold by the
carrying handle and the lug beneath
the engine cover latch, as shown.
Lifting the outboard motor by the
engine cover, or using the installed
outboard motor as a handle or lever
to move the boat, can damage the
outboard motor.
If your portable fuel tank contains
gasoline, store it away from any
appliance that operates with a flame,
such as a furnace, water heater, or
clothes dryer. Also avoid any area
with a spark-producing electric
motor, or where power tools are
operated.
CARRYING HANDLE
LUG
31ZY06330.book 97 ページ ２０１３年９月３０日　月曜日　午後３時４７分
98
STORAGE
Store the outboard motor either
vertically or horizontally with the
tiller handle side up.
If it is necessary to store the outboard
horizontally, drain the carburetor
(p. 96) and drain the engine oil
(p. 76), before removing the outboard
motor from the boat.
Fold the tiller handle, and rest the
outboard motor on its case protectors.
Be sure all water has drained from the
outboard motor before placing it on
its side, so no residual water can enter
the engine exhaust port.
Any other horizontal storage position
may cause damage to the outboard
motor or oil leakage.
Cover the outboard motor to keep out
dust. Do not use plastic sheet as a
dust cover. A nonporous cover will
trap moisture, promoting rust and
corrosion.
REMOVAL FROM STORAGE
Check your outboard motor as
described in the BEFORE
OPERATION chapter of this manual.
If the cylinders were coated with oil
during storage preparation, the engine
may smoke briefly at startup. This is
normal.
PROTECTOR CASE PROTECTOR
31ZY06330.book 98 ページ ２０１３年９月３０日　月曜日　午後３時４７分
99
TRANSPORTING
WITH OUTBOARD MOTOR
INSTALLED ON BOAT
When trailering a boat with the
outboard motor attached, always
disconnect the fuel line from the
portable fuel tank and tighten the
friction lever securely (p. 61).
The preferred method is to leave the
engine in the normal running
position, but if there is insufficient
road clearance, you can tilt the
outboard motor using a commercially
available outboard motor support bar
available through your dealer. Refer
to the manufacturer’s instructions for
using an outboard motor support bar.
WITH OUTBOARD MOTOR
REMOVED FROM BOAT
Secure the outboard motor in either
the vertical or horizontal position
shown on p. 98.
To carry, hold the outboard motor by
the carrying handle, or hold by the
carrying handle and the lug beneath
the engine cover lock latch, as shown.
Lifting the outboard motor by the
engine cover, or using the installed
outboard motor as a handle or lever
to move the boat, can damage the
outboard motor.
OUTBOARD MOTOR SUPPORT BAR
(commercially available)
CARRYING HANDLE
LUG
31ZY06330.book 99 ページ ２０１３年９月３０日　月曜日　午後３時４７分
100
TAKING CARE OF UNEXPECTED PROBLEMS
ELECTRIC STARTER WILL NOT OPERATE
Possible Cause Correction
Battery connections loose or corroded. Clean and tighten battery connections.
Battery discharged. Recharge battery.
Fuse burnt out. Replace fuse (p. 105).
Starter malfunction, switch malfunction, or electrical
problem in the starting circuit. Use emergency starting procedure (p. 54), then take
outboard motor to an authorized Honda Marine dealer,
or refer to the shop manual.
31ZY06330.book 100 ページ ２０１３年９月３０日　月曜日　午後３時４７分
101
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Clip not inserted in emergency stop switch. Insert clip in emergency stop switch.
Gearshift lever or control lever not in neutral position. Shift to neutral (p. 50 or 52).
Choke OFF (tiller handle and manual choke type). Pull choke knob to ON position, unless engine is warm
(p. 50).
Throttle grip not in START position
(tiller handle type). Turn throttle grip to START position (p. 50).
Fast idle lever raised (remote control/side-mount type). Leave fast idle lever OFF, if the engine is warm (p. 53).
31ZY06330.book 101 ページ ２０１３年９月３０日　月曜日　午後３時４７分
102
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Out of fuel. Refuel (p. 84).
Fuel vent closed (portable fuel tank). Open fuel filler cap vent (p. 85).
Fuel hose not primed. Squeeze priming bulb (p. 48).
Fuel filter or fuel tank filter restricted. Replace restricted filters (p. 87 or 90).
Bad fuel; outboard motor stored without treating or
draining gasoline, or refueled with bad gasoline. Drain fuel tank and carburetors (p. 96). Refill with fresh
gasoline (p. 84).
Spark plugs faulty, fouled, or improperly gapped. Gap or replace spark plugs (p. 83).
Spark plugs wet with fuel (flooded engine). Dry and reinstall spark plugs. Start engine with choke and
throttle open.
Carburetor malfunction, fuel pump failure, ignition
malfunction, stuck valves, etc. Take outboard motor to an authorized Honda Marine
dealer, or refer to the shop manual.
31ZY06330.book 102 ページ ２０１３年９月３０日　月曜日　午後３時４７分
103
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS AFTER STARTING
Possible Cause Correction
Choke OFF (tiller handle and manual choke type). Pull choke knob to ON position, unless engine is warm
(p. 50).
Throttle grip not in START position (tiller handle type). Turn throttle grip to START position (p. 50).
Fast idle lever raised (remote control/side-mount type). Leave fast idle lever OFF, unless engine is warm
(p. 53).
Fuel vent closed (portable fuel tank). Open fuel filler cap vent (p. 85).
Fuel hose not primed. Squeeze priming bulb (p. 49).
Fuel filter or fuel tank filter restricted. Replace restricted filters (p. 87 or 90).
Bad fuel; outboard motor stored without treating or
draining gasoline, or refueled with bad fuel. Drain fuel tank and carburetors (p. 96). Refill with
fresh gasoline (p. 84).
31ZY06330.book 103 ページ ２０１３年９月３０日　月曜日　午後３時４７分
104
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS AFTER STARTING
ENGINE OVERHEATS
Possible Cause Correction
Spark plugs faulty, fouled, or improperly gapped. Gap or replace spark plugs (p. 83).
Carburetor malfunction, fuel pump failure, ignition
malfunction, etc. Take outboard motor to an authorized Honda Marine
dealer, or refer to the shop manual.
Possible Cause Correction
Water intake screens clogged. Clean water intake screens.
Faulty thermostat or water pump. Take outboard motor to an authorized Honda Marine
dealer, or refer to the shop manual.
31ZY06330.book 104 ページ ２０１３年９月３０日　月曜日　午後３時４７分
105
TAKING CARE OF UNEXPECTED PROBLEMS
BATTERY WILL NOT
CHARGE AND ELECTRIC
STARTER WILL NOT
OPERATE
The battery-charging circuit and the
electric starter relay circuit are
protected by the 20-ampere fuse. If
the fuse burns out, the engine will not
charge the battery, and the electric
starter will not operate. The engine
can be started using the recoil starter
or the emergency starter rope.
The ignition switch is protected by
the 20-ampere fuse. If the fuse burns
out, the engine will not start or run,
and the power tilt switch will not
operate.
Fuse Replacement
1.With the engine stopped, remove
the engine cover.
2. Remove the fuse case lid.
3. Remove and inspect the fuse. If
burnt out, install a replacement fuse
of the specified rating. The
outboard motor only comes with
one spare fuse in the fuse holder.
DESIGNATED FUSE RATING:
20A
Never use a fuse with a rating
greater than specif ied. Serious
damage to the electrical system
could result.
4. Reinstall the fuse case lid and the
engine cover.
Before further operation, try to
determine and correct the electrical
problem that caused the fuse to burn
out. An uncorrected electrical
problem may cause the fuse to burn
out again.
BLOWN FUSE
20A FUSE
SPARE 20A FUSE
FUSE CASE LID
31ZY06330.book 105 ページ ２０１３年９月３０日　月曜日　午後３時４７分
106
TAKING CARE OF UNEXPECTED PROBLEMS
OIL PRESSURE INDICATOR
GOES OFF AND ENGINE
SPEED IS LIMITED
If oil pressure becomes low, the green
indicator will go off, and the engine
protection system will limit engine
speed. If you are at cruising speed,
engine speed will decrease
automatically.
When normal oil pressure is restored,
the engine speed will gradually rise to
normal engine speed.
Remote control types are equipped
with a buzzer that sounds
continuously when the green
indicator goes off.
The buzzer sound stops below an
engine speed of 1,400 rpm.
Low oil pressure may be the result of
a low engine oil level, or there may
be a problem with the engine
lubrication system.
If the throttle is closed suddenly after
full throttle operation, engine speed
may drop below the specified idle
rpm, and that could activate the
engine protection system
momentarily.
If low oil pressure activates the
engine protection system, stop the
engine, check the engine oil level
(p. 75), and add oil if needed.
With the engine oil at the
recommended level, restart the
engine. If the lubrication system is
OK, the green indicator should come
on within 30 seconds, and the engine
will respond normally to throttle grip
or control lever operation.
If the engine protection system
remains activated after 30 seconds,
return to the nearest boat landing, and
have the outboard motor inspected by
an authorized Honda Marine dealer.
(GREEN)
(GREEN)
(tiller handle type)
(remote control type)
31ZY06330.book 106 ページ ２０１３年９月３０日　月曜日　午後３時４７分
107
TAKING CARE OF UNEXPECTED PROBLEMS
OVERHEAT AND ENGINE
SPEED IS LIMITED
(R type)
If the engine overheats, the red
indicator will come on and the buzzer
will sound a continuous tone as the
engine speed is reduced to 1,800 rpm.
If the condition persists for another
20 seconds, the engine will shut off.
(H type)
If the engine overheats, the engine
speed will be reduced to 1,800 rpm. If
the condition persists for another 20
seconds, the engine will shut off.
(all types)
If you are at cruising speed when the
overheat protection system is
activated, the engine speed will
decrease automatically. When normal
engine temperature is restored, the
engine speed will gradually rise to
normal engine speed.
Engine overheating may be the result
of restricted water intake screens, or
there may be a problem with the
cooling system thermostat or water
pump.
If the engine is stopped after running
at full throttle, and then restarted soon
afterward, that could activate the
engine protection system
momentarily.
If overheating activates the engine
protection system, idle the engine in
neutral, and check the cooling system
indicator.
(RED)
COOLING SYSTEM INDICATOR
31ZY06330.book 107 ページ ２０１３年９月３０日　月曜日　午後３時４７分
108
TAKING CARE OF UNEXPECTED PROBLEMS
If water is flowing from the cooling
system indicator, continue idling for
30 seconds. If the cooling system is
OK, the red indicator should go off
within 30 seconds (R types), and the
engine will respond normally to
throttle grip or control lever
operation.
If there is no water flowing from the
cooling system indicator, stop the
engine, and tilt the outboard motor to
inspect the water intake screens. If
clogged, clean the water intake
screens, return the outboard motor to
the running position, restart the
engine, and check the cooling system
indicator again.
If there is still no water flowing from
the cooling system indicator, or if the
engine protection system remains
activated after 30 seconds, return to
the nearest boat landing, and have the
outboard motor inspected by an
authorized Honda Marine dealer.
31ZY06330.book 108 ページ ２０１３年９月３０日　月曜日　午後３時４７分
109
TAKING CARE OF UNEXPECTED PROBLEMS
SUBMERGED OUTBOARD
MOTOR
A submerged outboard motor must be
serviced immediately after it is
recovered from the water in order to
minimize corrosion.
If there is a Honda Marine dealership
nearby, take the outboard motor to the
dealer immediately. If you are far
from a dealer, proceed as follows:
1. Remove the engine cover, and rinse
the outboard motor with fresh
water to remove salt water, sand,
mud, etc.
2. Drain the carburetor as described
on p. 96.
3. Change the engine oil and oil filter
as described on p. 76 – 78 . If there
was water in the engine crankcase,
or if the used engine oil showed
signs of water contamination, then
a second engine oil change should
be performed after running the
engine for half an hour.
4. Remove the spark plugs (p. 83),
and remove the clip from the
emergency stop switch or engine
stop switch. Pull the starter grip,
rotate the flywheel a few
revolutions to completely expel any
water from the cylinders.
If the engine was running when it
submerged, there may be
mechanical damage, such as bent
connecting rods. If the engine binds
when cranked, do not attempt to
run the engine until it has been
repaired.
STARTER GRIP
31ZY06330.book 109 ページ ２０１３年９月３０日　月曜日　午後３時４７分
110
TAKING CARE OF UNEXPECTED PROBLEMS
When cranking the engine with an
open ignition circuit (spark plugs
removed from the ignition circuit),
remove the clip from the emergency
stop switch to prevent possible
damage to the ignition system.
5. Pour a teaspoon of engine oil into
the spark plug hole, and then pull
the starter grip several times to
lubricate the inside of the cylinder.
6.Reinstall the spark plugs, and put
the emergency stop switch clip into
the emergency stop switch.
7. Attempt to start the engine.
If the engine fails to start, remove
the spark plugs, dry them, then
reinstall the spark plugs and
attempt to start the engine again.
If the engine starts, and no
mechanical damage is evident,
continue to run the engine for a half
hour or longer. Be sure the water
level is at least 2 inches (5 cm)
above the antiventilation plate to
avoid overheating and water pump
damage.
8. As soon as possible, take the
outboard motor to an authorized
Honda Marine dealer for inspection
and service.
31ZY06330.book 110 ページ ２０１３年９月３０日　月曜日　午後３時４７分
111
TECHNICAL INFORMATION
Serial Number Locations
Record the product identification
number, the engine serial number,
and the date of purchase in the space
provided on this page. You will need
these numbers when ordering parts,
and when making technical or
warranty inquiries (p. 125).
The product identification number is
stamped on a plate attached on the
left side of the stern bracket.
Product identification number:
Date of purchase:
The engine serial number is stamped
on the right front of the engine.
Engine serial number:
PRODUCT
IDENTIFICATION
NUMBER
ENGINE SERIAL NUMBER
31ZY06330.book 111 ページ ２０１３年９月３０日　月曜日　午後３時４７分
112
TECHNICAL INFORMATION
Carburetor Modification for
High Altitude Operation
At altitudes above 3,000 feet
(900 meters), the standard carburetor
air-fuel mixture will be too rich.
Performance will decrease, and fuel
consumption will increase. A very
rich mixture will also foul the spark
plug and cause hard starting.
Operation at an altitude that differs
from that at which this engine was
certified, for extended periods of
time, may increase emissions.
High altitude operation can be
improved by specific modifications to
the carburetor. If you usually operate
your outboard motor at 3,000 feet
(900 meters) or above, consult with
your authorized Honda Marine dealer.
Your dealer can determine the
appropriate carburetor settings for the
altitude at which you operate your
outboard motor.
Even with carburetor modification,
engine horsepower will decrease
about 3.5% for each 1,000-foot
(300-meter) increase in altitude. The
effect of altitude on horsepower will
be greater than this if no carburetor
modification is made.
When the carburetor has been
modified for operation at one of the
higher altitude ranges, the air-fuel
mixture will be too lean for operation
at a lower altitude. Operation at
altitudes below the range for which
the carburetor is set may cause the
engine to overheat and result in
serious engine damage. For use at
lower altitudes, have an authorized
Honda Marine dealer modify the
carburetor for the correct altitude
range.
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113
TECHNICAL INFORMATION
Emission Control System
Information
Source of Emissions
The combustion process produces
carbon monoxide, oxides of nitrogen,
and hydrocarbons. Control of
hydrocarbons and oxides of nitrogen
is very important because, under
certain conditions, they react to form
photochemical smog when subjected
to sunlight. Carbon monoxide does
not react in the same way, but it is
toxic.
Honda utilizes appropriate air/fuel
ratios and other emissions control
systems to reduce the emissions of
carbon monoxide, oxides of nitrogen,
and hydrocarbons.
The U.S., California Clean Air
Acts, and Environment Canada
EPA, California, and Canadian
regulations require all manufacturers
to furnish written instructions
describing the operation and
maintenance of emission control
systems.
The following instructions and
procedures must be followed in order
to keep the emissions from your
Honda engine within the emission
standards.
Tampering and Altering
Tampering is a violation of Federal
and California law.
Tampering with or altering the
emission control system may increase
emissions beyond the legal limit.
Among those acts that constitute
tampering are:
• Removal or alteration of any part
of the intake, fuel, or exhaust
systems.
• Alterations that would cause the
engine to operate outside its design
parameters.
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114
TECHNICAL INFORMATION
Problems That May Affect
Emissions
If you are aware of any of the
following symptoms, have your
engine inspected and repaired by your
servicing dealer.
• Hard starting or stalling after
starting.
• Rough idle.
• Misfiring or backfiring under load.
• Afterburning (backfiring).
• Black exhaust smoke or high fuel
consumption.
Replacement Parts
The emission control systems on your
Honda engine were designed, built,
and certified to conform with EPA
and California emission regulations.
We recommend the use of Honda
Genuine parts whenever you have
maintenance done. These
original-design replacement parts are
manufactured to the same standards
as the original parts, so you can be
confident of their performance. The
use of replacement parts that are not
of the original design and quality may
impair the effectiveness of your
emission control system.
A manufacturer of an aftermarket part
assumes the responsibility that the
part will not adversely affect
emission performance. The
manufacturer or rebuilder of the part
must certify that use of the part will
not result in a failure of the engine to
comply with emission regulations.
Maintenance
Follow the maintenance schedule on
(p.72 and 73). Remember that this
schedule is based on the assumption
that your machine will be used for its
designed purpose. Sustained
high-load operation, or use in unusual
conditions, will require more frequent
service.
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115
TECHNICAL INFORMATION
Star Label
US, Puerto Rico, and US Virgin
Islands
A Star label was applied to this
outboard motor in accordance with
the requirements of the California Air
Resources Board.
The Star Label means Cleaner Marine Engine
The Symbol for Cleaner Marine Engines:
Cleaner Air and Water - for healthier lifestyle and environment.
Better Fuel Economy - burns up to 30 - 40 percent less gas and oil than
conventional carbureted two-stroke engines, saving money and resources.
Longer Emission Warranty - protects consumer for worry-free operation.
This engine has been certified as a:
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116
TECHNICAL INFORMATION
One Star
Low
Emission
Two Stars
Very Low
Emission
Three Stars
Ultra Low
Emission
Four Stars
Super Ultra
Low Emission
The one-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2001 exhaust emission
standards. Engines meeting these standards have 75% lower emissions than
conventional carbureted two-stroke engines. These engines are equivalent to
the U.S. EPA’s 2006 standards for marine engines.
The two-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2004 exhaust emission
standards. Engines meeting these standards have 20% lower emissions than
One Star-Low Emission engines.
The three-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2008 exhaust emission
standards or the Sterndrive and Inboard marine engine 2003-2008 exhaust
emission standards. Engines meeting these standards have 65% lower
emissions than One Star-Low Emission engines.
The four-star label identifies engines that meet the Air Resources Board’s
Sterndrive and Inboard marine engine 2009 exhaust emission standards.
Personal Watercraft and Outboard marine engines may also comply with
these standards. Engines meeting these standards have 90% lower
emissions than One Star-Low Emission engines.
Cleaner Watercraft - Get the Facts
1-800-END-SMOG
www.arb.ca.gov
31ZY06330.book 116 ページ ２０１３年９月３０日　月曜日　午後３時４７分
117
TECHNICAL INFORMATION
Specifications
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
MODEL BF8D/BFP8D
Description code BAAJ
Type H HS HT RT
Overall length 24.0 in (610 mm) 23.6 in (600 mm)
Overall width 13.6 in (345 mm)
Overall height S 43.5 in (1,105 mm)
L 48.6 in (1,235 mm)
X 54.1 in (1,375 mm)
Transom height
(when transom
angle at 12°)
S 17.0 in (433 mm)
L 22.2 in (563 mm)
X 27.7 in (703 mm)
Dry mass
[weight]
S 92.6 lbs
(42.0 kg) –––
L 98.1 lbs
(44.5 kg)
105.8 lbs
(48.0 kg)
123.5 lbs
(56.0 kg)
121.3 lbs
(55.0 kg)
X–114.6 lbs
(52.0 kg) ––
Rated power 6.0 kW (8 HP)
Full throttle range 4,500 – 5,500 rpm
Engine type 4 stroke OHC in-line 2 cylinder, water-cooled
Displacement 13.5 cu-in (222 cm3 )
Starter system Recoil starter Recoil starter, Electric starter
Ignition system Digital ICM (Ignition Control Module)
Lubrication system Trochoid pump pressure lubrication
Specified oil Engine: API Service classification (SG, SH, SJ) SAE/FC-W 10W-30
Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil
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118
TECHNICAL INFORMATION
Tuneup
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
Oil capacity Engine: 1.1 US qt (1.0 L) without oil filter change
1.2 US qt (1.1 L) with oil filter change
Gear case: 0.31 US qt (0.29 L)
CARB star label ULTRA · LOW EMISSION
D.C. output 12V – 6A 12V – 12A 12V – 12A
Cooling system Water cooling with thermostat
Exhaust system Under water exhaust/thru hub
Spark plugs CR5EH-9 (NGK), U16FER9 (DENSO)
Fuel pump Diaphragm type fuel pump
Fuel Unleaded gasoline
(86 pump octane, or higher)
Tank capacity 3.2 US gal (12 L)
Gear change Forward-Neutral-Reverse (dog type)
Steering angle 45° right and left
Transom angle (Manual tilt type): 5 stages (4°, 8°, 12°, 16°, 20°)
(T type): 4 stages (8°, 12°, 16°, 20°)
Tilt angle (Manual tilt S and L handle type): 3 stages adjustment (22°, 37° and 63°/transom angle at 12°)
(Manual tilt X handle type, and R type): 3 stages adjustment (22°, 37° and 64°/transom angle at 12°)
(T type): Stageless (64°/transom angle at 12°)
Remote control
steering system – Outboard motor-mounted
Spark plug gap 0.031 – 0.035 in (0.8 – 0.9 mm) Refer to page 83.
Idle speed 900 ± 50 rpm See shop manual
Valve clearance
(cold)
IN: 0.17 ± 0.02 mm
EX: 0.23 ± 0.02 mm
See shop manual
Other specifications No other adjustments needed.
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119
TECHNICAL INFORMATION
Specifications
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
MODEL BF9.9D/BFP9.9D
Description code BABJ
Type H HS HT R RT
Overall length 24.0 in (610 mm) 23.6 in (600 mm)
Overall width 13.6 in (345 mm)
Overall height S 43.5 in (1,105 mm)
L 48.6 in (1,235 mm)
X 54.1 in (1,375 mm)
Transom height
(when transom
angle at 12°)
S 17.0 in (433 mm)
L 22.2 in (563 mm)
X 27.7 in (703 mm)
Dry mass
[weight]
S 92.6 lbs
(42.0 kg)
100.3 lbs
(45.5 kg) –––
L 98.1 lbs
(44.5 kg)
105.8 lbs
(48.0 kg)
123.5 lbs
(56.0 kg)
106.9 lbs
(48.5 kg)
121.3 lbs
(55.0 kg)
X 106.9 lbs
(48.5 kg)
114.6 lbs
(52.0 kg)
129.0 lbs
(58.5 kg) –126.8 lbs
(57.5 kg)
Rated power 7.4 kW (9.9 HP)
Full throttle range 5,000 – 6,000 rpm
Engine type 4 stroke OHC in-line 2 cylinder, water-cooled
Displacement 13.5 cu-in (222 cm3 )
Starter system Recoil starter Recoil starter, Electric starter
Ignition system Digital ICM (Ignition Control Module)
Lubrication system Trochoid pump pressure lubrication
Specified oil Engine: API Service classification (SG, SH, SJ) SAE/FC-W 10W-30
Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil
31ZY06330.book 119 ページ ２０１３年９月３０日　月曜日　午後３時４７分
120
TECHNICAL INFORMATION
Tuneup
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
Oil capacity Engine: 1.1 US qt (1.0 L) without oil filter change
1.2 US qt (1.1 L) with oil filter change
Gear case: 0.31 US qt (0.29 L)
CARB star label ULTRA · LOW EMISSION
D.C. output 12V – 6A 12V – 12A 12V – 12A
Cooling system Water cooling with thermostat
Exhaust system Under water exhaust/thru hub
Spark plugs CR5EH-9 (NGK), U16FER9 (DENSO)
Fuel pump Diaphragm type fuel pump
Fuel Unleaded gasoline
(86 pump octane, or higher)
Tank capacity 3.2 US gal (12 L)
Gear change Forward-Neutral-Reverse (dog type)
Steering angle 45° right and left
Transom angle (Manual tilt type): 5 stages (4°, 8°, 12°, 16°, 20°)
(T type): 4 stages (8°, 12°, 16°, 20°)
Tilt angle (Manual tilt S and L handle type): 3 stages adjustment (22°, 37° and 63°/transom angle at 12°)
(Manual tilt X handle type, and R type): 3 stages adjustment (22°, 37° and 64°/transom angle at 12°)
(T type): Stageless (64°/transom angle at 12°)
Remote control
steering system – Outboard motor-mounted
Spark plug gap 0.031 – 0.035 in (0.8 – 0.9 mm) Refer to page 83.
Idle speed 900 ± 50 rpm See shop manual
Valve clearance
(cold)
IN: 0.17 ± 0.02 mm
EX: 0.23 ± 0.02 mm
See shop manual
Other specifications No other adjustments needed.
31ZY06330.book 120 ページ ２０１３年９月３０日　月曜日　午後３時４７分
121
TECHNICAL INFORMATION
Specifications
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
MODEL BF15D/BFP15D
Description code BALJ
Type H HG HS HT RT
Overall length 25.6 in (650 mm) 25.2 in (640 mm)
Overall width 13.8 in (350 mm)
Overall height S 43.7 in (1,110 mm)
L 48.8 in (1,240 mm)
X 54.3 in (1,380 mm)
Transom height
(when transom
angle at 12°)
S 17.0 in (433 mm)
L 22.2 in (563 mm)
X 27.7 in (703 mm)
Dry mass
[weight]
S 102.5 lbs
(46.5 kg) –108.0 lbs
(49.0 kg)
126.8 lbs
(57.5 kg) –
L 109.1 lbs
(49.5 kg)
126.8 lbs
(57.5 kg)
114.6 lbs
(52.0 kg)
131.2 lbs
(59.5 kg)
129.0 lbs
(58.5 kg)
X–––
136.7 lbs
(62.0 kg)
134.5 lbs
(61.0 kg)
Rated power 11.2 kW (15 HP)
Full throttle range 4,500 – 5,500 rpm
Engine type 4 stroke OHC in-line 2 cylinder, water-cooled
Displacement 21.4 cu-in (350 cm3 )
Starter system Recoil starter Recoil starter, Electric starter
Ignition system Digital ICM (Ignition Control Module)
Lubrication system Trochoid pump pressure lubrication
Specified oil Engine: API Service classification (SG, SH, SJ) SAE/FC-W 10W-30
Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil
31ZY06330.book 121 ページ ２０１３年９月３０日　月曜日　午後３時４７分
122
TECHNICAL INFORMATION
Tuneup
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
Oil capacity Engine: 1.1 US qt (1.0 L) without oil filter change
1.2 US qt (1.1 L) with oil filter change
Gear case: 0.31 US qt (0.29 L)
CARB star label ULTRA · LOW EMISSION
D.C. output 12V – 6A 12V – 12A
Cooling system Water cooling with thermostat
Exhaust system Under water exhaust/thru hub
Spark plugs CR5EH-9 (NGK), U16FER9 (DENSO)
Fuel pump Diaphragm type fuel pump
Fuel Unleaded gasoline
(86 pump octane, or higher)
Tank capacity 3.2 US gal (12 L)
Gear change Forward-Neutral-Reverse (dog type)
Steering angle 45° right and left
Transom angle (Manual tilt type): 5 stages (4°, 8°, 12°, 16°, 20°)
(G and T types): 4 stages (8°, 12°, 16°, 20°)
Tilt angle (Manual tilt S handle type): 3 stages adjustment (22°, 37° and 63°/transom angle at 12°)
(Manual tilt L and X handle types, and R types): 3 stages adjustment (22°, 37° and 64°/transom angle at 12°)
(G and T types): Stageless (64°/transom angle at 12°)
Remote control
steering system – Outboard motor-mounted
Spark plug gap 0.031 – 0.035 in (0.8 – 0.9 mm) Refer to page 83.
Idle speed 900 ± 50 rpm See shop manual
Valve clearance
(cold)
IN: 0.17 ± 0.02 mm
EX: 0.23 ± 0.02 mm
See shop manual
Other specifications No other adjustments needed.
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123
TECHNICAL INFORMATION
Specifications
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
MODEL BF20D
Description code BAMJ
Type H HG HS HT R RT
Overall length 25.6 in (650 mm) 25.2 in (640 mm)
Overall width 13.8 in (350 mm)
Overall height S 43.7 in (1,110 mm)
L 48.8 in (1,240 mm)
Transom height
(when transom
angle at 12°)
S 17.0 in (433 mm)
L 22.2 in (563 mm)
Dry mass
[weight]
S 102.5 lbs
(46.5 kg) –108.0 lbs
(49.0 kg)
126.8 lbs
(57.5 kg)
109.1 lbs
(49.5 kg)
125.7 lbs
(57.0 kg)
L 109.1 lbs
(49.5 kg)
126.8 lbs
(57.5 kg) –131.2 lbs
(59.5 kg) –129.0 lbs
(58.5 kg)
Rated power 14.9 kW (20 HP)
Full throttle range 5,000 – 6,000 rpm
Engine type 4 stroke OHC in-line 2 cylinder, water-cooled
Displacement 21.4 cu-in (350 cm3 )
Starter system Recoil starter Recoil starter, Electric starter
Ignition system Digital ICM (Ignition Control Module)
Lubrication system Trochoid pump pressure lubrication
Specified oil Engine: API Service classification (SG, SH, SJ) SAE/FC-W 10W-30
Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil
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124
TECHNICAL INFORMATION
Tuneup
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
Oil capacity Engine: 1.1 US qt (1.0 L) without oil filter change
1.2 US qt (1.1 L) with oil filter change
Gear case: 0.31 US qt (0.29 L)
CARB star label ULTRA · LOW EMISSION
D.C. output 12V – 6A 12V – 12A
Cooling system Water cooling with thermostat
Exhaust system Under water exhaust/thru hub
Spark plugs CR5EH-9 (NGK), U16FER9 (DENSO)
Fuel pump Diaphragm type fuel pump
Fuel Unleaded gasoline
(86 pump octane, or higher)
Tank capacity 3.2 US gal (12 L)
Gear change Forward-Neutral-Reverse (dog type)
Steering angle 45° right and left
Transom angle (Manual tilt type): 5 stages (4°, 8°, 12°, 16°, 20°)
(G and T types): 4 stages (8°, 12°, 16°, 20°)
Tilt angle (Manual tilt S handle type): 3 stages adjustment (22°, 37° and 63°/transom angle at 12°)
(Manual tilt L handle type, and R types): 3 stages adjustment (22°, 37° and 64°/transom angle at 12°)
(G and T types): Stageless (64°/transom angle at 12°)
Remote control
steering system – Outboard motor-mounted
Spark plug gap 0.031 – 0.035 in (0.8 – 0.9 mm) Refer to page 83.
Idle speed 900 ± 50 rpm See shop manual
Valve clearance
(cold)
IN: 0.17 ± 0.02 mm
EX: 0.23 ± 0.02 mm
See shop manual
Other specifications No other adjustments needed.
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125
CONSUMER INFORMATION
Honda Publications
(United States, Puerto Rico, and
U.S. Virgin Islands)
These publications will give you
additional information for
maintaining and repairing your
outboard motor.
Shop Manual
This manual covers complete
m
aintenance and overhaul
procedures.
It is intended to be used by a skilled
technician.
Available through your Honda
Marine dealer or visit http://
marine.honda.com/owners/manuals/
shop-manuals.
Parts Catalog
This manual provides complete,
illustrated parts lists.
The catalog is available through your
Honda Marine dealer.
Accessory Catalog
Your authorized Honda Marine dealer
offers a wide selection of accessories
(optional equipment, oils, and
lubricants) to enhance your boating
experience.
Visit http://marine.honda.com and
click on PARTS & ACCESSORIES
to see the entire catalog of
accessories.
Customer Service Information
Contacting Honda
Your Owner’s Manual was written to
cover most of the questions you
might ask about your Honda. Any
questions not answered in the
Owner’s Manual can be answered by
your Honda dealer. If your dealer
doesn’t have an immediate answer,
they should be able to get it for you.
If you have a difference of opinion
with your dealer, please remember
that each dealership is independently
owned and operated. That’s why it’s
important to work to resolve any
differences at the dealership level. If
the service personnel are unable to
assist you, please discuss your
concerns with the dealer management
such as the Service Manager or the
dealership’s owner.
If you need to contact Honda
regarding your experiences with your
Honda product or with your dealer,
please contact the Honda office in
your region:
American Honda Motor Co., Inc.
Marine Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Telephone (770) 497 – 6400
M-F 8:30 am-7:00 pm (Eastern Time
Zone)
Honda Canada Inc.
Customer Relations Office
180 Honda Boulevard
Markham, Ontario L6C 0H9
Tel: 1-888-946-6329 (Toll free)
Fax: 1-877-939-0909 (Toll free)
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126
CONSUMER INFORMATION
Please include the following
information in your communication:
• Your name, address and telephone
number (complete with area code)
• Model and complete serial number
• Date of purchase
• Name and location of selling
dealer
• Name and location of servicing
dealer (if different)
• A detailed description of your
concerns
Warranty Coverage
Your new Honda is covered by the
following warranties:
• Distributor’s Limited Warranty
• Emission Control System
Warranty
Please read the warranty statements
contained in this manual. There are
responsibilities, restrictions, and
exclusions that apply to these
warranties.
To obtain warranty service you must
take your Honda outboard motor,
together with proof of original retail
purchase date, at your expense, to a
Honda engine dealer or distributor
authorized to sell that product in the
United States, Puerto Rico, the U.S.
Virgin Islands or Canada.
It is important to realize that your
warranty applies to defects in
material or workmanship of your
Honda. Your warranty coverage does
not apply to normal wear or
deterioration associated with using
your Honda outboard motor.
Your warranty coverage will not be
voided if you choose to perform your
own maintenance. However, you
should have the proper tools and
service information and be
mechanically qualified. Failures that
occur due to modifications, improper
maintenance, or service are not
covered.
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127
CONSUMER INFORMATION
Warranty Service
Please remember that recommended
maintenance interval servicing is not
included in your warranty coverage.
Additionally, your warranty does not
apply to the normal wear of items
(such as spark plug(s), water pump,
etc.).
As the owner of a Honda product,
your servicing dealer may ask you to
authorize an inspection. If the
problem is covered under warranty,
your dealer will perform any
warranty repairs for you at no cost.
However, you may be responsible for
additional non-warranty charges.
If you have questions about warranty
coverage or the nature of the repair, it
is best to talk to the service manager
of your Honda dealer.
Sometimes, in spite of the best
intentions of all concerned, a
misunderstanding may occur. If you
aren’t satisfied with your dealer’s
handling of the situation, we suggest
you discuss your problem with the
appropriate member of the
dealership’s management team. If the
problem has already been reviewed
with the appropriate manager of the
Service, Parts, or Sales department,
contact the owner of the dealership or
their designated representative.
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128
CONSUMER INFORMATION
Warranty Statements
The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico,
or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada.
The product warranty is only valid in the country where the product was purchased.
United states, Puerto Rico and Virgin Islands
Distributor’s Limited Warranty
This warranty is limited to Honda Outboard Motors and related original equipment distributed by American Honda
Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
(1) Models purchased prior to July 1, 2008 (unless previously purchased with True-5 warranty from a participating dealer).
(2) 35, 65, & 105 Jet models: Jet pump assembly is a dealer installed option. Jet pump warranty is provided by Specialty Manufacturing Co. (Outboard Jets).
Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)
NONCOMMERCIAL/
NONRENTAL COMMERCIAL/RENTAL
STATE/LOCAL/FEDERAL
GOVERNMENT
All models purchased before July 1, 2008(1)(2) 36 months 12 months 24 months
All Models purchased on or after July 1, 2008(2) 60 months 12 months 24 months
Related original equipment items:
BF2 through BF30 models: Portable fuel tank
and original propeller.
All models: Primer bulb/fuel line assembly and
tiller handle.
The same duration as the outboard with which they were purchased.
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129
CONSUMER INFORMATION
To Qualify for This Warranty:
The Honda Outboard Motor must be purchased from
American Honda or a dealer authorized by American
Honda to sell Honda Outboard Motors in the United
States, Puerto Rico, or the U.S. Virgin Islands. This
limited warranty applies to the first retail purchaser and
each subsequent owner during the applicable warranty
time period.
What American Honda Will Repair or Replace Under
Warranty:
American Honda will repair or replace, at its option, any
part that is proven to be defective in material or
workmanship under normal use during the applicable
warranty time period. Warranty repairs and replacements
will be made without charge for parts or labor. Anything
replaced under warranty becomes the property of
American Honda Motor Company, Inc.
All parts replaced under warranty will be considered as
part of the original product and any warranty on those
parts will expire coincidentally with the original product
warranty.
To Obtain Warranty Service:
You must, at your expense, take your Honda Outboard
Motor and proof of the original purchase date to any
dealer who is authorized to service Honda Outboard
Motors in the United States, Puerto Rico, or the U.S.
Virgin Islands, during the dealer’s normal business hours.
If you are unable to obtain warranty service, or are
dissatisfied with the warranty service you receive, take the
following steps: First, contact the owner of the dealership
involved; normally this should resolve the problem.
However, if you should require further assistance, write or
call the Honda Marine Customer Relations. Please see
Contacting Honda page 125.
31ZY06330.book 129 ページ ２０１３年９月３０日　月曜日　午後３時４７分
130
CONSUMER INFORMATION
Exclusions:
This warranty does not extend to the following:
• Conditions caused by lack of routine maintenance or
improper storage (as outlined in the Owner’s Manual)
• Conditions caused by the use of propeller (s) that do
not allow the outboard motor to run in its
recommended full throttle rpm range
• Operation inconsistent with the recommended
operation/duty cycle (as outlined in the Owner’s
Manual)
• Parts affected or damaged by an abuse, submersion
and/or collision
• Normal wear and tear
• Fuel contamination and water entering engine through
the fuel intake, air intake or exhaust system
• Operation with fuels, oils, additives and lubricants
which are not suitable for use in the product
• Use in an application for which the outboard motor was
not designed, such as racing or competitive use or any
other misuse or neglect
• Incorporation of unsuitable attachments or parts
• The unauthorized alteration, improper installation and/
or rigging, or any causes other than defects in material
or workmanship
• Corrosion to steering system or electrical components,
corrosion due to electrolysis, water born foreign
chemicals, improper service or corrosion caused by
damage or abuse
• Reimbursement for towing charges, in and out of water
charges, or technician travel time
• Growth of marine organisms on outboard motor
surfaces, external or internal
• Any product that has ever been declared a total loss or
sold for salvage by a financial institution or insurer, or
that has been issued a ‘‘salvage’’ or similar title under
any state’s law.
Disclaimer of consequential damage and limitation of
implied warranties:
American Honda disclaims any responsibility for loss of
time or use of the outboard, revenue, or the equipment in
which the outboard is installed, transportation,
commercial loss, or any other incidental or consequential
damage. Any implied warranties are limited to the
duration of this written limited warranty.
Some states do not allow limitations on how long an
implied warranty lasts and/or do not allow the exclusion
or limitation of incidental or consequential damages, so
the above exclusions and limitations may not apply to
you. This warranty gives you specific legal rights, and
you may also have other rights which vary from state to
state.
31ZY06330.book 130 ページ ２０１３年９月３０日　月曜日　午後３時４７分
131
CONSUMER INFORMATION
To Qualify for This Warranty:
1. The accessories or replacement parts must be
purchased from American Honda or a dealer,
distributor, or distributor’s dealer authorized by
American Honda to sell those products in the United
States, Puerto Rico, and the U.S. Virgin Islands. Parts
and Accessories must be purchased for installation on
original Honda equipment or engines to be eligible for
warranty coverage. Installing parts and accessories on
non-Honda products or engines voids this warranty.
2. You must be the first retail purchaser. This warranty is
not transferable to subsequent owners.
What American Honda Will Repair or Replace Under
Warranty:
American Honda will repair or replace, at its option, any
marine product accessories or replacement parts that are
proven to be defective in material or workmanship under
normal use during the applicable warranty time period.
Anything replaced under warranty becomes the property
of American Honda Motor Company, Inc. All parts
replaced under warranty will be considered as part of the
original product and any warranty on those parts will
expire coincidentally with the original product warranty.
Accessories and replacement parts, installed by a dealer
who is authorized by American Honda to sell them, will
be repaired or replaced under warranty without charge for
parts or labor. If installed by anyone else, accessories and
replacement parts will be repaired or replaced under
warranty without charge for parts, but any labor charges
will be the responsibility of the purchaser.
Accessories and Replacement Parts
This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor Co.,
Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)
Non Commercial Commercial/Rental Local/State/Federal
Government
Accessories other than noted below 12 months 3 months 3 months
Emission related accessories:
Portable fuel tanks, fuel line assemblies, and
water/fuel separators 24 months 24 months 24 months
Replacement Parts 6 months 3 months 3 months
31ZY06330.book 131 ページ ２０１３年９月３０日　月曜日　午後３時４７分
132
CONSUMER INFORMATION
To Obtain Warranty Service:
You must, at your expense, take the Honda Outboard
Motor product accessory or replacement part or the
outboard motor or boat on which the accessory or
replacement part is installed, and proof of purchase to
any Honda Marine authorized service facility or dealer in
the United States, Puerto Rico, or the U.S. Virgin Islands,
during normal business hours.
Exclusions:
This warranty does not extend to accessories or parts
affected or damaged by collision, normal wear, use in an
application for which the product was not designed or any
other misuse, neglect, incorporation or use of unsuitable
attachments or parts, unauthorized alteration, improper
installation, or any causes other than defects in material or
workmanship of the product.
Installing parts and accessories on non-Honda products or
engines voids this warranty.
Disclaimer of consequential damage and limitation of
implied warranties:
American Honda disclaims any responsibility for loss of
time or use of the outboard motor, or the boat on which the
product is installed, transportation, commercial loss, or
any other incidental or consequential damage. Any
implied warranties are limited to the duration of this
written warranty. Some states do not allow limitations on
how long an implied warranty lasts and/or do not allow
the exclusion or limitation of incidental or consequential
damages, so the above exclusions and limitations may not
apply to you. This warranty gives you specific legal rights,
and you may also have other rights which vary from state
to state.
31ZY06330.book 132 ページ ２０１３年９月３０日　月曜日　午後３時４７分
133
CONSUMER INFORMATION
Emission Control System Warranty
Your new Honda outboard engine complies with both the
U.S. EPA and State of California emission regulations.
American Honda provides the same emission warranty
coverage for outboard engines sold in all 50 states. In all
areas of the United States your outboard engine must be
designed, built, and equipped to meet the U.S. EPA and
California Air Resources Board emission standard for
spark ignited marine engines.
CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND
OBLIGATIONS
The California Air Resources Board (CARB) and
American Honda Motor Co., Inc. are pleased to explain
the emission control system warranty on your 2013-2014
Honda outboard engine. In California, new outboard
engines must be designed, built, and equipped to meet the
state’s stringent anti-smog standards.
American Honda Motor Co., Inc. must warrant the
emission control system on your outboard engine for the
periods of time listed below provided there has been no
abuse, neglect, or improper maintenance of your outboard
engine.
Your emission control system may include parts such as
the carburetor or fuel injection system, the ignition
system, and catalytic converter. Also included may be
hoses, belts, connectors, and other emission-related
assemblies.
Where a warrantable condition exists, American Honda
Motor Co., Inc. will repair your outboard engine at no cost
to you including diagnosis, parts, and labor.
MANUFACTURER’S WARRANTY
COVERAGE:
Select emission control parts from model year 2010 and
later outboard engines are warranted for five years or 250
hours of use, whichever first occurs; or the length of the
Honda Marine Distributor’s Limited Warranty, whichever
is longer. However, warranty coverage based on the
hourly period is only permitted for engines equipped with
hour meters as defined in § 2441 (a)(13)* or their
equivalent. If any emission-related part on your engine is
defective under warranty, the part will be repaired or
replaced by American Honda Motor Co., Inc.
* California Code of Regulations.
31ZY06330.book 133 ページ ２０１３年９月３０日　月曜日　午後３時４７分
134
CONSUMER INFORMATION
OWNER’S WARRANTY RESPONSIBILITIES:
As the outboard engine owner, you are responsible for the
performance of the required maintenance listed in your
owner’s manual. American Honda Motor Co., Inc.
recommends that you retain all receipts covering
maintenance on your outboard engine, but American
Honda Motor Co., Inc. cannot deny warranty solely for the
lack of receipts or your failure to ensure the performance
of all scheduled maintenance.
As the outboard engine owner, you should, however, be
aware that American Honda Motor Co., Inc. may deny
you warranty coverage if your outboard engine or a part
has failed due to abuse, neglect, improper maintenance, or
unapproved modifications.
You are responsible for presenting your outboard engine
to a Honda Marine dealer as soon as a problem exists. The
warranty repairs will be completed in a reasonable amount
of time, not to exceed 30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact American Honda
Motor Co., Inc., Marine Division Customer Relations
Office. Please see Contacting Honda page 125.
WARRANTY COVERAGE:
Honda outboard engines certified to the CARB and EPA
2010 and later regulation are covered by this warranty to
be free from defects for a minimum of five years or 250
hours of operation, whichever comes first; or the length of
the Honda Marine Distributor’s Limited Warranty,
whichever is longer, from the date of delivery to the retail
purchaser. This warranty is transferred to each subsequent
purchaser for the duration of the warranty period.
Warranty repairs will be made without charge for
diagnosis, parts, and labor. All defective parts replaced
under this warranty become the property of American
Honda Motor Co., Inc. A list of warranty parts is on page
136. Normal maintenance items, such as spark plugs and
filters, that are on the warranted parts list are warranted up
to their required replacement interval only.
American Honda Motor Co., Inc. is also liable for
damages to other engine components caused by a failure
of any warranted part during the warranty period.
Only Honda approved replacement parts will be used in
the performance of any warranty repairs, and they will be
provided without charge to the owner. You may use any
replacement part as defined in § 1900 (b)(20)* in the
performance of any maintenance or repairs. If a
replacement part is used in the repair or maintenance of
your engine, and an authorized Honda Marine dealer
determines it causes the failure of a warranted part, your
warranty claim may be denied. If the part in question is
not related to the reason that your engine requires repair,
your claim will not be denied.
* California Code of Regulations.
31ZY06330.book 134 ページ ２０１３年９月３０日　月曜日　午後３時４７分
135
CONSUMER INFORMATION
TO OBTAIN WARRANTY SERVICE:
You must take your Honda outboard engine, along with
your sales registration card or other proof of original
purchase date, at your expense, to any Honda Marine
dealer that is authorized by American Honda Motor Co.,
Inc. to sell and service that Honda marine product during
its normal business hours. Claims for repair or adjustment
found to be caused solely by defects in material or
workmanship will not be denied because the engine was
not properly maintained and used.
If you are unable to obtain warranty service, or are
dissatisfied with the warranty service you received,
contact the owner of the dealership involved. Normally
this should resolve your problem. However, if you require
further assistance, write or call the Honda Marine
Customer Relations Office of American Honda Motor
Co., Inc.
EXCLUSIONS:
Failures other than those resulting from defects in material
or workmanship are not covered by this warranty. This
warranty does not extend to emission control systems or
parts which are affected or damaged by owner abuse,
neglect, improper maintenance, misuse, misfueling,
improper storage, and/or collision, the incorporation of, or
use of, unsuitable attachments, or the unauthorized
alteration of any part.
This warranty does not cover replacement of expendable
maintenance items made in connection with required
maintenance service after the items first scheduled
replacement as listed in the maintenance section of the
product owner’s manual, such as: spark plugs and filters.
DISCLAIMER OF CONSEQUENTIAL DAMAGE
AND LIMITATION OF IMPLIED WARRANTIES:
American Honda Motor Co., Inc. disclaims any
responsibility for incidental or consequential damages
such as loss of time or the use of outboard engine, or any
commercial loss due to the failure of the equipment; and
any implied warranties are limited to the duration of this
written warranty. This warranty is applicable only where
the California or U.S. EPA emission control system
warranty regulation is in effect.
31ZY06330.book 135 ページ ２０１３年９月３０日　月曜日　午後３時４７分
136
CONSUMER INFORMATION
EMISSION CONTROL SYSTEM WARRANTY PARTS:
SYSTEMS COVERED
BY THIS WARRANTY: PARTS DESCRIPTION:
Fuel Metering Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure regulator, Throttle position
sensor, Intake air temperature sensor, Engine temperature sensor, Manifold absolute pressure sensor, Idle air
control valve, Barometric pressure sensor, Fuel line solenoid valve, Intake manifold, Intake valves, and
Oxygen sensor or Air fuel ratio sensor
Evaporative Portable fuel tank, Fuel cap, Fuel hoses, Primer bulb, Fuel hose joint
Air Induction Air intake duct, Vapor separator, Intake manifold tuning valve (Intake air bypass control valve)
Ignition Flywheel magneto, Ignition pulse generator, Ignition coil assembly, Ignition control module, Engine control
module, Crankshaft position sensor, Spark plug cap, Spark plug*, Knock sensor, and Camshaft position
sensor
Lubrication System Oil pump and internal parts
Crankcase Emission Control Crankcase breather tube, Positive crankcase ventilation valve, Oil filler cap
Exhaust Exhaust manifold and Exhaust valves
Valve Control System Rocker arm oil control valve
Miscellaneous Parts Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.
* Covered up to the first required replacement only. See the Maintenance Schedule on pages 72 and 73.
31ZY06330.book 136 ページ ２０１３年９月３０日　月曜日　午後３時４７分
137
CONSUMER INFORMATION
Canada
Distributor’s Warranty
HONDA CANADA INC., for and on behalf of Honda
Motor Co. Ltd., Tokyo, Japan, gives the following
written warranty on each new marine product
manufactured by Honda Motor Co. Ltd., Japan,
distributed in Canada by Honda Canada Inc. and sold by
authorized Honda Marine dealers.
Whenever used herein, the word ‘‘Honda’’ refers to
Honda Canada Inc. and/or Honda Motor Co. Ltd., as
appropriate from the context.
HONDA WARRANTS THAT each new Honda marine
product will be free, under normal use and maintenance,
from any defects in material or workmanship for the
relevant warranty period set forth below. If any defects
should be found in a Honda marine product within the
relevant warranty period, necessary repairs and
replacements with a new part or the Honda equivalent
shall be made at no cost to the consumer for parts and
labour, when Honda acknowledges that such defects are
attributable to faulty material or workmanship at the time
of manufacture.
WARRANTY PERIOD RETAILED ON OR
AFTER APRIL 1, 2005:
THIS WARRANTY COVERS
a)Any Honda marine product purchased in Canada from
an authorized Honda dealer which has been registered
at the time of purchase on a form provided by Honda,
which has had set-up and pre-delivery service
performed by an authorized Honda dealer and which is
normally operated in Canada;
b)Any factory installed part (except normal maintenance
parts referred to in ‘‘THIS WARRANTY DOES NOT
COVER’’); and
c)Any marine product on which required maintenance
services have been performed as prescribed in the
Owner’s Manual.
Non-commercial
use Commercial
use
All Honda Outboard
Models 36 Months 12 Months
31ZY06330.book 137 ページ ２０１３年９月３０日　月曜日　午後３時４７分
138
CONSUMER INFORMATION
THIS WARRANTY DOES NOT COVER
a)Any repairs required as a result of collision, accident,
striking any object, misuse or lack of required
maintenance;
b)Any repairs required as a result of any attachments,
parts or devices installed by or repairs done by a party
other than an authorized Honda dealer;
c)Any outboard that has been operated out of water,
(Run Dry) damaging the water pump and or engine
components due to insufficient cooling water.
d)Any marine products modified, altered, disassembled or
remodelled;
e)Normal maintenance services, including tightening of
nuts, bolts and fittings and engine tune-up and the
replacement of parts made in connection with normal
maintenance services including filters, spark plugs and
wires, fuses, belts, lubricants and other expendables
susceptible to natural wear;
f) Outboard propeller or shear pin.
g)All accessories or attachments.
THE OWNER’S OBLIGATION
In order to maintain the validity of this DISTRIBUTORS
WARRANTY, the required maintenance services as set
forth in the Owner’s Manual must be performed at the
proper intervals and detailed receipts and records retained
as proof.
TO OBTAIN WARRANTY SERVICE
You must take your Honda marine product, at your
expense, during normal service hours, to any authorized
Honda Marine dealership. If you are unable to obtain or
are dissatisfied with the warranty service you receive,
first contact the owner of the dealership involved; this
should resolve the problem. If you require further
assistance, contact Honda Canada’s Customer Relations
Department at:
HONDA CANADA INC.
Customer Relations Office
180 Honda Boulevard
Markham, Ontario L6 0H9
TELEPHONE: 1-888-946-6329 TOLL FREE
FAX : 1-877-939-0909 TOLL FREE
31ZY06330.book 138 ページ ２０１３年９月３０日　月曜日　午後３時４７分
139
CONSUMER INFORMATION
REPLACEMENT PARTS AND ACCESSORY
WARRANTY
New genuine Honda replacement parts or accessories
sold to a consumer or installed by an authorized Honda
Marine dealer which are not covered by the
DISTRIBUTORS WARRANTY are warranted for a
period of one year from date of purchase, provided,
however, that this Replacement Parts and Accessory
Warranty does not apply to any replacement parts
modified, used with, or installed on a marine product for
which the replacement parts were not intended. Electrical
components that are not installed by the dealer (sold over
the counter) are not covered by warranty.
ENTIRE WRITTEN WARRANTY
This DISTRIBUTORS WARRANTY and the
REPLACEMENT PARTS AND ACCESSORY
WARRANTY are the only and the entire written
warranties given by Honda for Marine engines. No dealer
or his agent or employee is authorized to extend or
enlarge on these warranties on behalf of Honda by any
written or verbal statement or advertisement.
DISCLAIMER
To the extent the law permits, Honda disclaims any
responsibility for loss of time or use of the product,
transportation or towing costs or any other indirect,
incidental or consequential damage, inconvenience or
commercial loss.
NOTICE TO CONSUMER
The provisions contained in these written warranties are
not intended to limit, modify, take away from, disclaim
or exclude any warranties set forth in or the operation of
The Consumer Products Warranties Act, 1977
(Saskatchewan), The Consumer Product Warranty and
Liability Act (New Brunswick), The Consumer
Protection Act (Quebec), or any other similar provincial
or federal legislation.
31ZY06330.book 139 ページ ２０１３年９月３０日　月曜日　午後３時４７分
140
INDEX
Anodes ...........................................................................35
Replacement ..............................................................90
ARE YOU READY TO GET UNDERWAY? ...............43
ATTACHMENT ............................................................38
Automatic Choke
(types equipped with electric starter) ........................35
BATTERY CONNECTIONS ........................................40
BATTERY WILL NOT CHARGE AND
ELECTRIC STARTER WILL NOT OPERATE .....105
BEFORE OPERATION .................................................43
BOAT TRANSOM REQUIREMENTS ........................37
BREAK-IN PROCEDURE ...........................................45
Carburetor Modification for High Altitude
Operation .................................................................112
Choke Knob (manual choke type) .................................22
Choke Knob Friction (manual choke type) ...................91
CLEANING AND FLUSHING ....................................93
COMPONENT AND CONTROL LOCATIONS .........17
CONSUMER INFORMATION ..................................125
CONTROL AND FEATURE IDENTIFICATION
CODES ......................................................................13
CONTROLS ..................................................................22
CONTROLS AND FEATURES ....................................13
Cooling System Indicator ..............................................34
CRUISING .................................................................... 62
Customer Service Information .................................... 125
Distributor’s Limited Warranty ................................... 128
Distributor’s Warranty ................................................ 137
Electric Starter Button
(types equipped with electric starter) ........................ 24
ELECTRIC STARTER WILL NOT OPERATE ........ 100
EMERGENCY STARTING ......................................... 54
Emergency Stop Switch Clip and Emergency
Stop Switch ........................................................... 26
H Type (tiller handle) ................................................ 22
R Type (remote control) ............................................ 26
Emission Control System Information ........................ 113
Engine
Cover
Latch ..................................................................... 30
REMOVAL AND INSTALLATION .................... 74
Oil
Change .................................................................. 76
Level Check .......................................................... 75
Recommendations ................................................. 79
ENGINE OVERHEATS ............................................. 104
ENGINE WILL NOT START .................................... 101
31ZY06330.book 140 ページ ２０１３年９月３０日　月曜日　午後３時４７分
141
INDEX
Fast Idle Lever ...............................................................27
Fuel
Filler Cap Vent Knob .................................................36
Filter Inspection and Replacement ............................87
Gauge (optional equipment) ......................................32
HOSE CONNECTIONS ...........................................48
PRIMING ..................................................................48
Priming Bulb .............................................................36
RECOMMENDATIONS ...........................................86
Fuse Replacement ........................................................105
Gear Case Oil
Change .......................................................................80
Level Check ...............................................................79
GEARSHIFT AND THROTTLE OPERATION ...........59
H Type (tiller handle) ................................................59
R Type (remote control) ............................................60
Gearshift Lever ..............................................................23
Gearshift/Throttle Control Lever ...................................28
HARD STARTING OR STALLS AFTER
STARTING ..............................................................103
Honda Publications ......................................................125
Ignition Switch ..............................................................26
IMPORTANT SAFETY INFORMATION ......................7
INDICATORS ...............................................................33
INFREQUENT OR OCCASIONAL USE .................... 49
INSTALLATION .......................................................... 37
INSTALLATION POSITION ....................................... 37
INSTRUMENTS ........................................................... 32
IS YOUR OUTBOARD MOTOR
READY TO GO? ...................................................... 43
Lubrication Points ......................................................... 82
MAINTENANCE SAFETY ......................................... 70
MAINTENANCE SCHEDULE ................................... 72
Manual Relief Valve (T type) ................................. 29, 74
MOORING, BEACHING, LAUNCHING .................... 67
Oil filter Change ........................................................... 78
Oil Pressure Indicator (R type) (H type) ....................... 33
OIL PRESSURE INDICATOR GOES OFF AND
ENGINE SPEED IS LIMITED .............................. 106
OPERATION ................................................................ 45
OTHER FEATURES .................................................... 35
OUTBOARD MOTOR SAFETY ................................... 7
OVERHEAT AND ENGINE SPEED IS LIMITED ... 107
Overheat Indicator (R type) .......................................... 33
31ZY06330.book 141 ページ ２０１３年９月３０日　月曜日　午後３時４７分
142
INDEX
PORTABLE FUEL TANK ......................................36, 47
Portable Fuel Tank and Tank Filter Cleaning ................89
POWER REQUIREMENTS .........................................37
Power Tilt Switch (T type)
H Type (tiller handle) ................................................25
R Type (remote control) ............................................29
Propeller Replacement ...................................................91
Recoil Starter Rope Inspection ......................................90
REFUELING .................................................................84
REMOVAL FROM STORAGE ....................................98
Rev Limiter ....................................................................35
SAFE OPERATING PRECAUTIONS ..........................45
SAFETY LABEL LOCATIONS .....................................9
Serial Number Locations .............................................111
SERVICING YOUR OUTBOARD MOTOR ...............69
SHALLOW WATER OPERATION ..............................64
Spark Plug Service ........................................................83
Specifications ..............................................................117
Star Label .....................................................................115
Starter Grip ....................................................................24
STARTING THE ENGINE ...........................................49
H Type (tiller handle) ................................................49
R Type (remote control) ............................................52
STEERING ................................................................... 61
H Type (tiller handle) ................................................ 61
R Type (remote control) ............................................ 61
Steering Friction Lever ................................................. 24
STOPPING THE ENGINE ........................................... 57
Emergency Engine Stopping ..................................... 57
Normal Engine Stopping .......................................... 57
STORAGE .................................................................... 95
Engine oil .................................................................. 97
Fuel ........................................................................... 95
STORAGE PRECAUTIONS ........................................ 97
SUBMERGED OUTBOARD MOTOR ..................... 109
31ZY06330.book 142 ページ ２０１３年９月３０日　月曜日　午後３時４７分
143
INDEX
Tachometer [optional equipment (R type)] ...................32
TAKING CARE OF UNEXPECTED PROBLEMS ...100
TECHNICAL INFORMATION ..................................111
THE IMPORTANCE OF MAINTENANCE ................69
Throttle Friction Adjuster ..............................................23
Throttle Grip ..................................................................23
Tilt
Lever (manual tilt type) .............................................31
Lock Lever (G and T types) ......................................30
TOOL KIT AND EMERGENCY STARTER ROPE ....71
Transom Angle Adjusting Rod ......................................30
TRANSOM ANGLE ADJUSTMENT ....................39, 46
TRANSPORTING .........................................................99
WITH OUTBOARD MOTOR INSTALLED
ON BOAT ..............................................................99
WITH OUTBOARD MOTOR REMOVED
FROM BOAT ........................................................99
Warranty Statements ....................................................128
31ZY06330.book 143 ページ ２０１３年９月３０日　月曜日　午後３時４７分
144
MEMO
31ZY06330.book 144 ページ ２０１３年９月３０日　月曜日　午後３時４７分
Includes US and Canadian Models
PANTONE 288 CVC DIC F101 BLACK
BF5A
00X31-ZV1-6610 BF5A Cover1-4
31ZY0633
00X31-ZY0-6330
K3
N2eY1500.2013.10
Printed in China
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