Honda G150 Owners Manual

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c40007707

3 I OOJ”” PRINTED IN JAPAN

[ FOR SAFE OPERATION j

* Keep the engine at least 3 ft. away from building or other equipment during operation.

* Do not place’ flammable objects, such as, gasoline, matches, etc., close to the engine

while it is running.

WARNING: * Gasoline is flammable and explosive under certain conditions.

*

*

* Always stop the engine and do not smoke or allow open flames or sparks

near the engine when refueling.

* Do not overfill the tank. There should be no fuel in the filler neck.

* If fuel is spilled, wipe it off completely before starting.

* Make sure that the filler cap is closed securely.

Operate the engine only on a level surface, otherwise fuel may spill from the fuel tank

and engine lubrication may not be sufficient.

This engine is not equipped with a

spark arrestor.

Operation on forest, brush, or grass

covered land may be illegal in some

states.

Check local laws and regulatior

before operation.

I

WARNING: * Exhaust contains poisonous

carbon monoxide gas.

* Avoid inhalation of exhaust

gases.

* Never run engine in a closed

garage or confined area.

Fill fuel tank.

Semi dry type

-+-A I

Check cleaner for dirt

or obstruction of element,

Check oil’lever and

condition.

f

Check reduction gear oil level.

Fuel cock lever

-Recoil stal-ter

Throttle lever Starter grip

E”gine switc\ (ym->Spark plug

Muffler

- ,

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Fill sump with SAE 10-30

or low.40 engine oil.

Oil dragplug Dipstick/Fil& plug

Turn fuel cock “ON”.

Turn fuel cock “OFF”.

Set throttle by tightening thumb

screw at desired speed.

.

As engine warms up, open

choke lever gradually.

Move throttle lever

down fully.

Turn engine switch “OFF”.

Turn engine switch “ON”.

Raise throttle lever slightly.

Close choke lever.

Pull starter grip briskly, and return it slowly.

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First 20 Hrs. operating [-- Every 50 Hrs. operating

CHANGE ENGINE OIL AND REDUCTION GEAR OIL CLEAN AIRCLEANER ELEMENT

l

Clean more frequently if operating

After hand tightening oil filler cap, tighten

with a lever.

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Wash part “A” (element) in cleaning

solvent, after drying, soak in oil and

squeeze out the excess.

Every, 100 Hrs. operating

d “C” in cleaning solvent,

after drvina. refill with clean engine

I.

oil up to oil level mark.

CHANGE ENGINE OIL CLEAN FUEL STRAINER CLEAN SPARK PLUG AND CHECK GAP

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Wash removed parts

in solvent, dry them

thoroughly and

install securely.

0.6

-

0.7

mm

LO24 -.027 in.)

CDI type

0.9 - 1.0 mm

LO35 -.040 in.)

Use NGK B-4H or BR.4HS

CDI type

Use NGK BP4HS or BPR-

4HS

ADJUST IGNiTION TIMING ADJUST TAPPET CLEARANCE ADJUST CARBURETOR SCREWS

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Adjust contact breaker points so that they just start * Measure at TDC on compression stroke when engine *Start engine and adjust idling speed by turning

to open, when “F” mark on flywheel aligns with the is cold. throttle stop screw.

mark on crankcase.

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IGNITION TIMING: 20’6TDC.

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STANDARD:0.04-O.l2mm(.Dr)l6-.0047in.J

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If the clearance is less than the stanuard limit, grind

valve stem or reolace valve.

FLOAT VALVE hrottle Stop Screv~

CYLINDER HEAD GASKET

CONTACT BREAKER ASS

THROTTLE CONTROL

The throttle control can mount from either direction shown when a

solid wire throttle cable is used.

Make sure the throttle operates smoothly through its entire range,

Throttle Control Lever

Return Spring and Wire End for flexible core cable (Optional part).

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Attach pulley to shaft as shown.

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Do not hammer when removing.

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Pull the recoil starter rope until it is hard to turn and

then,align mark “A” with the mark “6”.

* Drain gasoline from fuel tank and carburetor.

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Cover engine with plastic sheet.

.,: ._ ,‘,’ .:

.;,i.. .. ,I ..j, .

Cycle,valve arrangement

G150 G200

4 cycle, side valve

Displacement CC (cu. in.) ) 144 (8.8) ) 197 (12.0)

Max. output hp/rpm 1 3.5/3.600 1 5.0/3.600

Max. torque kg-m (Ibs-ft) 1 0.72 (5.2) 1 1.06 (7.7)

Fuel consumption g/hp-h (Ibs/hp-h) 1 310 (0.64) 1 210 (0.626)

PTO shaft rotation 1 Counterclockwise

Dry weight kg (lb4 1 13.5 (29.8) 1 15.0(33.1)

ALL INFORMATION, ILLUSTRATIONS, DIREC-

TIONS AND SPECIFICATIONS INCLUDED IN THIS

PUBLICATION ARE BASED ON THE LATEST

PRODUCT INFORMATION AVAILABLE AT THE

TIME OF APPROVAL FOR PRINTING. HONDA

MOTOR CO.; LTD. RESERVES THE RIGHT TO

MAKE CHANGES AT ANY TIME WITHOUT NOTICE’

AND WITHOUT INCURRING ANY OBLIGATION

WHATEVER.

NO PART OF THIS PUBLICATION MAY BE RE-

PRODUCED WITHOUT WRITTEN PERMISSION.

HONDA

HOKDA MOTOR

CO., LTD. TOKYO. JAPAN

3188300

.!jz? @

c40007707

PRINTED IN JAPAN

Current customer service contact information:

Servicing dealership personnel are trained professionals. They should be able to answer any question you may

have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the

dealership's management. The Service Manager, General Manager, or Owner can help. Almost all problems

are solved in this way.

United States, Puerto Rico, and U.S. Virgin Islands:

If you are dissatisfied with the decision made by the dealership's management, contact the Honda Regional

Engine Distributor for your area (www.honda-engines.com/dea.htm).

If you are still dissatisfied after speaking with the Regional Engine Distributor, you may contact the Honda

Office as shown.

American Honda Motor Co., Inc.

Power Equipment Division

Customer Relations Office

4900 Marconi Drive

Alpharetta, GA 30005-8847

Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm EST

When you write or call, please provide the following information:

• Equipment manufacturer's name and model number that the engine is mounted on

• Engine model, serial number, and type

• Name of the dealer who sold the engine to you

• Name, address, and contact person of the dealer who services your engine

• Date of purchase

• Your name, address, and telephone number

• A detailed description of the problem