Honda G300 Electric Starter Owners Manual

2014-11-13

: Honda Honda-G300-Electric-Starter-Owners-Manual-107259 honda-g300-electric-starter-owners-manual-107259 honda pdf

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FOR SAFE OPERATION
WARNING:
To preventfirehazards
and t o provide adequateventilation,keepthe
engine atleast 3 ft away from
buildings and other equipment, during operation.
Do not place flammable objects, such as, gasoline, matches, etc., close to the engine while it is running.
Refuel in a well ventilated area with the engine stopped. Gasoline is flammable and explosive under certain
conditions.
Do not smok'e or allow flames or sparks where the engine is refueled or where gasoline is stored.
Do not overfill the tank. There should be no fuel in the filler neck. Make sure that the filler cap is closed
securely.
If any fuel is spilled, make sure the area i s dry before starting.
Operate the engine on a level surface t o prevent fuel spillage.
This engine is notequippedwith
a spark
arrester, and operation may be illegal in some
areas. Check local laws and regulations before
operation.

*
*
*

*
*
*

*

*

WARNING:
Exhaust contains poisonous carbon monoxide gas.
Avoid inhalation of exhaust gases. Never run
engine in a closed garage or confined area.

*

Fuel tiller a n

Check cleaner for dirt
or obstruction of elcments.

~

j
i

i

Check
cleaner
tor rut
or obstruction of ele.
ment.

Check oil level and condition.

,
Fuel valve

--I

f
Check battery condition

sure the nuid level of each d l is
between upper and lower levcl marks.
+Add distilled water if necessary.
+Check battery @ 2nd Q terminals for
proper connection.

+Be

Air cleaner

Throttle lever
\

Check reduction gear oil level Fill with "SE"
rated SAE 1OW-40engine oil, if nccossary.

Engine
plug
Spark
switch

< l/2 >

..,
.
''

.

.. ..

Fill sump %
t
h "SE" rated
S A E 1OW-40 engine oil.

\ '
\

First 20
Every
Hrs. operating
CHANGE
ENGINE
OIL
AND
REDUCTION

i

50 Hrs. operating

GEAR
OIL

Clean morefrequently
area.

CLEAN
AIR
CLEANER
ELEMENT
dusty
a in
ing

:I
4

*
ing solvent. After drying, soak in
oil and squeeze outthe excess.

After hand tightening oil filler cap, tighten
with a lever

THROTTLE
CONTROL

j

’

if operat-

Wash “B” and “C” in
cleaning
solvent.Afterdrying,refillwith
cleanengine
oil up to oillevel
mark.

*

A throttle control cable (optional) may be used in
any one of the four pull directionsshown. Use
either a solid core wire, or a flexible core wire with
a return springand wire end.

Tap “D” and “E” lightly or blow
clean by applying compressed air
fromtheinsideoftheelements.

~-

,
CHANGE
CLEAN
ENGINE
FUEL
OIL

I WARNING

Every 100 Hrs. operating
STRAINER
CLEAN
SPARKPLUG
ANDCHECK

GAP

1

dealer.

’

CDI rype
0.9 - 1.0 mm
LO35 - ,039 in)
Use NGK BPJHS-IO or
BPR-4HS-iO

ADJUST VALVE CLEARANCE

Adjustcontactbreakerpoints
so thatthey
start
just
to when
open,
“F”whenengine
mark
on
flywheel aligns with the markoncrankcase.
* IGNITION TIMING: 2O”BTDC.

*
*

ADJUST CARBURETOR SCREWS

Measure at TDC on comprcsslon
stroke
* Starttheenglneandadjust
idle speedby
is turning
cold.
throttle
the
stop screw.
STANDARD:
IN 0.05 - 0.1 1 mrn (.0020 - ,0043 in)
EX 0.09 - 0.15 mm (.0035 - .0059 in)
If the clearance is less thanthestandard
limit, grind valve stem or replace valve.
.
CYLINDER
HEAD
GASKET
N VALVE

i

!,
CONTACT
BREAKER ASSY

The CDI type does not require adjustment.

’

’, *

Every 300 Hrs. operating
Checkfueltubeforcracksor
leaks. Replace, if necessary.

Wire end

e

Flexible wire
core, mounting

The following adjustments should be performed by your Honda general purpose
encine

ADJUST IGNITION TIMING

*

I

,

0.6 - 0.7 mrn
(.024 - ,027
conditions.
tainin)
Use NGK B 4 H or BR4HS

wash removedparts
m solvent, dry them
thoroughlyand
installsecurely.
Turn
the fuel valve “ON”
and check for leaks.

not
, Do
use gasoline or low flash
point solvents for cleaning. Theyare
ilammableandexplosiveunder
cer-

BATTERY

*

Carburetor with pilot screw
“IeW
it
Tighten the
tightly, then back it off the number of turns
shown below:
G300 l/E turns
G400 2 turns
2) Adjust idle speed as outlined left.

Recommended battery is
12V-32AH.
*Use
only
automobile
type vinylcoveredwire
(for low voltagejwhose
effective
diameter
is
than
more
4.4 mrn
(0.172which
and
in)
utilizes press fit terminals
between the battery and
the engine.Lengthmust
be within l m (3 Ft).
+Protect
the
terminals
with
grease
and
completely cover the positive
terminalwith
a rubber
cap.
When
connecting
terminals, ensure posltive
and negative
leads
are
correctly connected.
t

’)

,fL,,/
a

&

-j

~

PILOT SCREW
,/

7

*With electric starter

Cycle, valve arrangement
Displacement cc
(cu in)
Max.hp/rpm
output
Max. torque kg-m
(ft-lb)
Fuel consumptiong/hp-h (lb/hp-h)
Starting system
PTO shaft rotation
Dry weight
kg

1
I

I

1

I
1

G300
G400
4 cycle, side valve
272 (16.6)
406 (24.8)
7/3,600
1.5 (10.8)
285(0.62)

1

I

10/3,600
2.3 116.6)
. ,
270 (0.59)

D.C. starter motor
Counterclockwise

(Ib)

25 (55.1)

1

33 (72.7)

c

/

ALL
INFORMATION,
ILLUSTRATIONS,
DIRECTIONS AND SPECIFICATIONSINCLUDED IN THIS
PUBLICATION ARE BASED ON THE LATEST
PRODUCT
INFORMATION
AVAILABLE
AT THE
TIME OF APPROVAL FOR
PRINTING.
HONDA
MOTOR CO., LTD. RESERVES
THE
RIGHT
TO
MAKE CHANGES AT ANY TIME WITHOUT NOTICE
AND WITHOUT INCURRING ANY OBLIGATION
WHATEVER.
NO PART OF THISPUBLICA4TION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION.

HONDA
HONDA MOTOR CO., LTD. TOKYO. JAPAN

Current customer service contact information:
Servicing dealership personnel are trained professionals. They should be able to answer any question you may
have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the
dealership's management. The Service Manager, General Manager, or Owner can help. Almost all problems
are solved in this way.

United States, Puerto Rico, and U.S. Virgin Islands:
If you are dissatisfied with the decision made by the dealership's management, contact the Honda Regional
Engine Distributor for your area (www.honda-engines.com/dea.htm).
If you are still dissatisfied after speaking with the Regional Engine Distributor, you may contact the Honda
Office as shown.
American Honda Motor Co., Inc.
Power Equipment Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm EST
When you write or call, please provide the following information:
•

Equipment manufacturer's name and model number that the engine is mounted on

•

Engine model, serial number, and type

•

Name of the dealer who sold the engine to you

•

Name, address, and contact person of the dealer who services your engine

•

Date of purchase

•

Your name, address, and telephone number

•

A detailed description of the problem



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