Honda Hrc216Hxa Maka 1084174 Through 9999999 Owners Manual

2014-11-13

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OWNER’S MANUAL
HRC216HXA
HRC216HXA

HRC216HXA
LAWN MOWER
Click to Save As
Before operating the mower for the first time, please read this
Owner’s Manual. Even if you have operated other mowers,
take time to become familiar with how this mower works and
practice in a safe area until you build up your skills.

QUICK FIND
Air Filter
Add Fuel
Blade Inspection

13
7
12

Check the Oil Level
Cleaning
Dealer Locator Information

7
16
21

Maintenance Schedule
Operating the Controls
Oil Change
Spark Plug

11
9
13
14

CONTENTS
FOR YOUR SAFETY
PARTS AND CONTROLS
INITIAL MOWER SETUP
Adjust the Handlebar
Add Engine Oil
Assemble the Grass Bag
BEFORE EACH OPERATION
Check Your Mower
Check Your Mowing Area
Mulching Plug
Cutting Height Adjustment
Check the Oil Level
Add Fuel
OPERATION
Safe Mowing Practices
Operating the Controls
Starting the Engine
Stopping the Engine

2
3
3
4
5
5
6
6
6
6
7
7
7
8
8
9
10
10

SERVICING YOUR MOWER
10
Maintenance Safety
10
Maintenance Schedule
11
Blade Inspection
12
Blade Mounting Bolt Inspection 12
Blade Replacement
12
Oil Change
13
Air Filter
13
Spark Plug
14
Blade Control Lever Adjustment 14
Transmission Fluid Level Check 15
TRANSPORTING
16
STORAGE
16
Fuel
16
Oil
16
Cleaning
16
Storage Location
16
Removing From Storage
16

TROUBLESHOOTING
17
Engine Will Not Start
17
Loss of Power
17
Vibration
17
Mowing and Bagging Problems
17
TECHNICAL INFORMATION
18
Serial Number Locations
18
High Altitude Operation
18
Emission Control System
18
Air Index
19
Specifications
19
AVOIDING FUEL-RELATED PROBLEMS 20
CUSTOMER INFORMATION
21
Parts, Accessories, and Service Items 21
Dealer Locator Information
21
How to Contact Honda
21
21
Honda Publications
DISTRIBUTOR’S LIMITED WARRANTY 22
EMISSION SYSTEM WARRANTY
23

QUESTIONS?
Contact your Honda dealer.
There is a dealer locater at
powerequipment.honda.com
00X31VK6 7290

© 2014 American Honda Motor Co., Inc. All Rights Reserved

Important Message to Parents

WELCOME
Congratulations on your selection of a Honda lawn mower! We are
certain you will be pleased with your purchase of one of the finest
lawn mowers on the market. We want to help you get the best results
from your new mower and to operate it safely. This manual contains
information on how to do that; please read it carefully.
When your mower needs scheduled maintenance, keep in mind that
Honda Power Equipment servicing dealership personnel are specially
trained in servicing Honda mowers and are supported by the parts
and service divisions of American Honda.
Please read the “DISTRIBUTOR’S LIMITED WARRANTY” on
page 22 and the “EMISSION SYSTEM WARRANTY” on page 23 to
fully understand what is covered by warranty and your responsibilities
of ownership.

FOR YOUR SAFETY
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the mower.
This information alerts you to potential hazards that could hurt you or
others. Please read these messages carefully.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a lawn mower. You
must use your own good judgment.

The safety of your children is very important to Honda. Lawn mowers
are tools, not toys. As with any equipment, bad judgments can result
in serious injuries. Your child must be big enough, strong enough, and
have the coordination necessary to comfortably reach and operate the
controls. Anyone who takes unnecessary risks and doesn’t obey rules
should not operate this lawn mower.

Important Message to Employers
As an employer, you have special responsibilities to the people who
work for you.
Before you ask anyone to operate this mower, you need to determine
whether the person is old enough, large enough, and strong enough
to safely handle and control the mower.
If you decide they are, make sure the employee reads and
understands all instructions and warnings in this manual and on the
labels before operating the mower.
Allow adequate time for hands-on training by a qualified instructor,
and personally supervise practice sessions until you feel sure the
employee is ready to operate the machine.
Also be sure employees wear proper clothing and have eye protection
and any other gear that may be required by local ordinances or your
insurance company.
Remember, too, that you are responsible for keeping the mower
properly maintained and in safe operating condition.

Safety Instructions

Your commitment to safety on the job can help prevent injuries and
result in longer and more productive years of service.

You will find important safety information in a variety of forms:

Safety Label Locations

• Safety Labels – on the lawn mower

These labels warn you of potential hazards that can cause serious
injury. Read them carefully. If a label comes off or becomes hard to
read, contact an authorized Honda servicing dealer for a replacement.

• Instructions – how to use this mower correctly and safely
• Safety Messages – preceded by a safety alert  symbol and one
of three signal words: DANGER, WARNING, or CAUTION.
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
These signal words mean:



DANGER

You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.



WARNING

You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.



CAUTION

You CAN be HURT if you don’t follow
instructions.

• Damage Prevention Messages – you will also see other
important messages that are preceded by the word NOTICE. This
word means:
NOTICE



Your engine or other property can be
damaged if you don’t follow instructions.

WARNING



The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
California Proposition 65
This product contains or emits
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
2

INITIAL MOWER SETUP

PARTS AND CONTROLS

List of Parts
With help from an assistant, carefully remove the mower and loose
parts from the carton and compare the loose parts against the
following list. Contact the authorized Honda dealer from whom you
purchased the mower if any of the loose parts shown are not included
with your mower.

BLADE CONTROL
LEVER (P. 9)

HANDLEBAR

Description

SHIFT LEVER (P. 15)

Qty.

Handle support plate

2

Handle support hanger

2

Flange bolt (8 x 16 mm)

2

Flange bolt (8 x 40 mm)

2

Self-locking nut (8 mm)

6

THROTTLE LEVER (P. 15)
DISCHARGE GUARD

DRIVE
CLUTCH
LEVER

FUEL TANK
CAP

(P. 15)

SPARK PLUG
CAP (P. 14)
DA

HON

GRASS BAG

(P. 6)
OIL FILLER
CAP (P. 7)

MUFFLER

REAR CUTTING HEIGHT
ADJUSTMENT LEVER (2) (P. 7)

Grass bag lid

1

Grass bag frame

1

Grass bag fabric

1

Grass bag joint

1

Push nuts

2

Owner’s manual

1

RECOIL
STARTER
GRIP

CARBURETOR
HON

DA

FUEL VALVE

FRONT CUTTING
HEIGHT ADJUSTMENT
LEVERS (2) (P. 7)

AIR CLEANER (P. 13)

3

Adjust the Handlebar
1. Pry open the right side handle support hanger, and place it over
the right handle above the starter rope guide. Squeeze the ends
together. Make sure the ribs are facing out, as shown.

7. Pry open the right side handle support hanger, and place it over
the right handle above the starter rope guide. Squeeze the ends
together. Make sure the ribs are facing out, as shown.

STARTER ROPE
GUIDE
RIBS
OUT

2. Slip the left handle support hanger over the end of the handlebar
and slide past both bolt holes. Make sure the ribs are facing out.
RIBS OUT

STUD
HANDLE
SUPPORT
PLATE

8. Insert the stud on one end of the other handle support plate into
the lower hole in the left side of the housing.
9. Tilt the mower on its right side (fuel tank cap up).
10.Install an 8 mm self-locking nut on both studs on the inside of the
mower deck. Do not fully tighten the nuts at this point.

3. Position the handlebar onto the handle stay, and loosely install the
two 8 x 16 mm flange bolts through the handlebar lower bolt holes.
8 mm
SELF-LOCKING
NUT (2)

HANDLE STAY

8 x 16 mm
FLANGE BOLT (2)

11. Tip the mower back onto its wheels.
12.From the grass bag side of the handle, insert the stud on the end
of each handle support plate through the handle support hanger.
Make sure the stud goes through both holes in the handle support
hanger.

4. Insert the two 8 x 40 mm flange bolts through the handlebar upper
bolt holes. Align with one of the holes on the handle stay at the
desired handle height. Install an 8 mm self-locking nut on the
inside of each handlebar bolt.
8 mm LOCK
NUT (2)

LEFT HANDLE

STUD
HANDLE
SUPPORT
HANGER

HANDLE
SUPPORT
PLATE
LEFT HANDLE

5. Tighten the four handlebar bolts.
6. Be sure the rear height adjusters are in the lowest position (see
page 7).

RIGHT HANDLE
HANDLE SUPPORT
HANGER (2)

HANDLE
SUPPORT
PLATE (2)

8 mm LOCK NUT (2)

4

13.Install an 8 mm self-locking nut on each stud.
14.Tighten the lock nuts on the studs at each end of both handle
support plates.

2. Insert the frame into
the bag, as shown.

15.Position cable ties at the locations shown.
CABLE TIES

10 in (250 mm)

BAG

3 in (75 mm)

FRAME

3. Clip the plastic
edges of the bag to the
frame.

12 in (300 mm)

Add Engine Oil
The mower is shipped WITHOUT OIL in the engine.
Remove the oil filler cap/dipstick
and add enough SAE 10W-30 API
service category SJ or later oil.
(see page 13)

BAG
JOINT

Bring the oil level between the
upper and lower limit marks on the
dipstick—without screwing the
dipstick in.

4. Clip the upper plastic edges
around the bag joint.

All Honda engines are run at the
factory prior to packaging. Most of
the oil is removed prior to
shipment; however, some oil
remains in the engine. The amount
of oil left in the engine varies.

FILLER CAP/DIPSTICK
(do not screw in dipstick
when checking oil level)

Do not overfill the engine with
oil. If the engine is overfilled, the
excess oil may get transferred to
the air cleaner housing and air
filter. An indication of overfilling is
white or blue smoke coming from
the muffler when the engine is
running.

PLASTIC
EDGE

BAG
JOINT

UPPER
LIMIT
LOWER

LIMIT
After filling the engine with oil,
screw the filler/cap dipstick in and
remove the hang tag near the recoil starter grip that says “The engine
has no oil.”

Assemble the Grass Bag
1. Insert the grass bag joint
through the lid and grass
bag frame. Secure with a
push nut on each end of
the grass bag joint.

PLASTIC
EDGE

Please Register Your Mower
Please take a few minutes and register your purchase with Honda.
You can register by completing and mailing the registration card
received from your dealer or going on-line to
powerequipment.honda.com and clicking on Product Registration.

Before Using Your Lawn Mower
LID
PUSH NUT (2)

All Mower operators must read the following sections:
• FOR YOUR SAFETY (page 2)
• BEFORE EACH OPERATION (page 6)
• OPERATION (page 8)
• MAINTENANCE SCHEDULE (page 11)

GRASS
BAG
JOINT

5

BEFORE EACH OPERATION
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.

Rear Shield
During normal use the rear shield is subject to deterioration and wear.
Remove the grass bag and raise the discharge guard to check the
rear shield for cracks or tears. If the rear shield is excessively worn,
have it replaced by your authorized Honda servicing dealer.

Read and understand this manual. Know what the controls do and
how to operate them.
Familiarize yourself with the lawn mower and its operation before you
begin using it. Know how to quickly shut off the lawn mower in case of
an emergency.

DISCHARGE GUARD

Check Your Mower
For your safety, and to maximize the service life of your lawn mower, it
is very important to take a few moments before you operate the lawn
mower to check its condition. Be sure to take care of any problem you
find, or have your servicing dealer correct it, before you operate the
lawn mower.



WARNING

Improperly maintaining this lawn mower, or failing to
correct a problem before operation, could cause a
malfunction in which you could be seriously injured.
Always perform a pre-operation inspection before each
operation, and correct any problem.

REAR SHIELD

Mulching Plug
To mulch the grass clippings rather than bag them, install the
mulching plug.
DISCHARGE
CHUTE

SLOT
TAB

• Make sure the lawn mower is on a level surface
• Look around and underneath the lawn mower for signs of oil or
gasoline leaks
• Look for signs of damage
• Check each control for proper operation
• Check the blades for wear. Replace as necessary (page 12)
• Check that the blade bolts are tight (page 12)
• Check that all nuts, bolts, and screws are tightened
• Check the air filter (page 13) and oil level (page 7)
• Check the fuel level (page 7). Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.

Make sure the tab at the bottom rear of the mulching plug fits snugly
into the slot at the back of the discharge chute.

Grass Bag

For your safety and the safety of others, always inspect the area
before operating the lawn mower.

A lawn mower works like a vacuum cleaner; it blows air through the
bag fabric, which traps the grass clippings. Always empty the grass
bag before it becomes filled to the limit of its capacity. Bagging
performance will diminish after the bag becomes about 90% filled.
Also, the bag is easier to empty when it is not packed full.

Anything that can be picked up by the blades and thrown is a potential
hazard to you and others. Look for things like stones, sticks, nails, and
wire, and remove them from the lawn area.

To minimize dust and fine particles from passing through the grass
bag fabric, it is best to mow grass in the morning when the grass is
slightly damp but not too wet.

People and animals near the lawn area can move into your lawn
mower’s path or into a position where they could be struck by thrown
objects. Clear the area of pets and people, especially children. Their
safety is your responsibility.

Inspection

Check Your Mowing Area

Check the condition of the grass. Adjust your lawn mower ground
speed and mowing swath accordingly.

During use, the grass bag material is subject to normal wear and tear.



CAUTION

An excessively worn grass bag may allow objects to be
thrown toward the operator.
Replace a worn grass bag to prevent possible injury.
Grass bag replacement is explained on page 16.

6

Check the Oil Level

Installation
GRASS
BAG
LID

1. Raise the discharge
guard and hook the
grass bag onto the
mower deck as shown.

DISCHARGE
GUARD

1. Unscrew and remove the filler
cap/dipstick and wipe it clean.
2. Insert and remove the dipstick
without screwing it into the
filler neck. Check the oil level
shown on the dipstick.

Clean any grass
clippings from the hook
channel.

3. If the oil level is low, add oil to
reach the upper limit mark on
the dipstick.

2. Release the discharge
guard to secure the
grass bag.

Do not overfill. If the engine
is overfilled, the excess oil
may get transferred to the air
cleaner housing and air filter.
An indication of overfilling is
white or blue smoke coming
from the muffler when the
engine is running.

Removal
1. Raise the discharge
guard, grasp the grass
bag handle, and remove the grass bag.
2. Release the discharge guard.
3. When the grass bag is clear of the discharge guard, you can lift it
through the handlebar opening or remove it to the rear of the
mower below the handlebar.

Cutting Height Adjustment
To adjust the cutting height, pull each adjustment lever toward the
wheel and move the lever into another notch. Move all four
adjustment levers to the same height setting.
To set the mower to its maximum height, move the two rear wheel
adjusters all the way to the back, and move the front wheel adjusters
all the way to the front.
To set the mower to its lowest height, move the two rear wheel
adjusters all the way to the front, and move the front wheel adjusters
all the way to the back.
If you are not sure what cutting height to select, start with a high
setting and check the appearance of the lawn after mowing a small
area. Readjust the cutting height if necessary.
APPROXIMATE CUTTING HEIGHTS

4 in (100 mm)
3-1/2 in (89 mm)
3 in (76 mm)
2-1/2 in (63 mm)
2 in (51 mm)
1-1/2 in (39 mm)
1 in (25 mm)
3/4 in (19 mm)

Use 10W-30 API Service
category SJ oil for normal
conditions. For additional oil
recommendations, see
page 13.

CUTTING
HEIGHT
ADJUSTMENT
LEVER (4)

UPPER
LIMIT
LOWER
LIMIT

NOTICE
Running the engine with a low oil level can cause engine
damage.
4. Screw in the filler cap/dipstick securely.

Add Fuel
This engine is certified to operate on regular gasoline with a pump
octane rating of 86 or higher.
Never use stale or contaminated gasoline or an oil/gasoline mixture.
Avoid getting dirt or water in the fuel tank.
You may use regular unleaded gasoline containing no more than 10%
ethanol (E10) or 5% methanol by volume. In addition, methanol must
contain cosolvents and corrosion inhibitors.
Use of fuels with content of ethanol or methanol greater than shown
above may cause starting and/or performance problems. It may also
damage metal, rubber, and plastic parts of the fuel system.
Engine damage or performance problems that result form using a fuel
with percentages of ethanol or methanol greater than shown above
are not covered under warranty.


REAR WHEEL

FILLER CAP/DIPSTICK
(do not screw in dipstick
when checking oil level)

WARNING

FRONT WHEEL

Gasoline is highly flammable and explosive, and you can
be burned or seriously injured when refueling.
• Stop the engine and let it cool before refueling
• Keep heat, sparks, and flame away

If you are not sure what cutting height to select, start with a high
setting and check the appearance of the lawn after mowing a small
area. Then readjust the cutting height if necessary.

• Refuel only outdoors
• Wipe up spills immediately
If your equipment will be used on an infrequent or intermittent basis,
(more than 4 weeks before next use), refer to “AVOIDING
FUEL-RELATED PROBLEMS” on page 20 for information regarding
fuel deterioration.

7

1. Remove the fuel tank cap.



2. Add fuel to the bottom
of the red fuel level
gauge in the neck of the
fuel tank. Do not overfill.
Wipe up spilled fuel
before
starting
the
engine.

The blades are sharp and spin at high speed. A spinning
blade can cut you severely and can amputate fingers and
toes.
• Wear protective footwear
• Keep you hands and feet away from the mower deck
while the engine is running
• Stop the engine before performing any adjustment,
inspection, or maintenance

3. Tighten the fuel tank
cap until it clicks.
Move the mower at
least 10 feet (3 meters)
away from the fueling
source and site before
starting the engine.

WARNING

Clear Mowing Area
FUEL UPPER
LEVEL INDICATOR

FUEL FILLER
NECK

Mower blades can throw rocks and other objects with enough force to
cause serious injury. Before mowing, carefully inspect the area and
remove all sticks, stones, pieces of wire, and other loose objects.
Never operate the blades over gravel.

NOTICE
NOTICE

Fuel can damage paint and
plastic. Be careful not to
spill fuel when filling your
fuel tank. Damage caused
by spilled fuel is not
covered
by
the
(“DISTRIBUTOR’S
LIMITED WARRANTY” on
page 22).

Striking objects with the spinning blades can cause severe engine
damage, which is not covered by the “DISTRIBUTOR’S LIMITED
WARRANTY” on page 22).

Keep Shields in Place
Guards and shields are designed to protect you from being hit by
thrown objects and from hot engine parts and moving components.
For your safety and the safety of others, keep all shields in place
when the engine is running.

OPERATION

Refuel With Care

For your safety, avoid starting or operating the engine in an enclosed
area, such as a garage. Your mower’s exhaust contains poisonous
carbon monoxide gas, which can collect rapidly in an enclosed area
and cause illness or death.



WARNING

Exhaust contains poisonous carbon monoxide gas that
can build up to dangerous levels in closed areas.
Breathing carbon monoxide can cause unconsciousness
or death.
Never run the lawn mower in a closed, or even partially
closed area where people may be present.
You may hear a clicking noise as you push the lawn mower forward
with the engine OFF. This is normal and will not damage the mower.

Safe Mowing Practices
Most injuries and property damage with walk-behind mowers can be
prevented if you follow all instructions in this manual and on the
mower. The most common hazards are discussed below, along with
the best way to protect yourself and others.

Gasoline is extremely flammable and gasoline vapor can explode.
Refuel only outdoors, in a well-ventilated area, with the engine OFF.
Never smoke near gasoline, and keep other flames and sparks away.
Always store gasoline in an approved container.

Wear Protective Clothing
Wearing protective clothing will reduce your risk of injury. Long pants
and eye protection reduce the risk of injuries from thrown objects.
Sturdy shoes with aggressive soles will help protect your feet and give
you better traction on slopes or uneven ground.

Stop the Engine When Not Mowing
If you need to leave the mower for any reason, even just to inspect the
lawn ahead, stop the engine by releasing the blade control lever.

Avoid Slopes
Avoid steep slopes of more than
20°.

Avoid Rotating Blades

Mow across slopes, not up and
down. Be careful when changing
direction. Mowing on a slope
when the grass is damp or wet
could cause you to slip, fall, and
lose control of the mower.

Rotating blades can cause serious cuts and even amputate fingers,
hands, toes, or feet. Keep away from the mower deck whenever the
engine is running. If you need to adjust the cutting height or work
around the deck for any other reason, always shut off the engine.
Wear heavy gloves and disconnect the spark plug cap when you need
to clean the mower deck or handle the blades.

Mowing on steep slopes can
starve the engine of oil, causing
engine damage that is not covered by the “DISTRIBUTOR’S LIMITED
WARRANTY” on page 22.

NOTICE

Keep all four wheels on the ground, and be careful to avoid losing
your footing and your control of the mower. Keep a firm grip on the
handlebar, and walk, never run, with the mower. Be very careful when
mowing uneven or rough ground.
If stuck, do not kick or shove the mower with your foot. Use the
handlebar to control the mower.
8

Avoid Obstacles
Gravel, loose stones, and landscaping material can be picked up by
the mower and thrown many feet with enough force to cause serious
personal injury and/or property damage. The best way to prevent
potential injury from thrown objects is to release the blade control
lever to stop the blades before reaching areas with gravel, loose
stones, or landscaping material.
Be careful when mowing over obstacles that stick up above the
surface of the lawn such as sprinkler heads, paving, edging, raised
tree roots, etc.
If the blade hits something, or if the mower starts to vibrate, stop the
engine immediately, disconnect the spark plug cap, and check for
damage (page 12). Striking objects may damage the blades, bend the
crankshaft, and/or break the mower deck or other components.
Vibration usually indicates serious trouble.



WARNING

A worn, cracked, or damaged blade can break, and
pieces of the damaged blade can become dangerous
projectiles.
Thrown objects can cause serious injury.
Inspect the blades regularly (see page 12), and do not
operate the mower with a worn or damaged blade.
NOTICE
The “DISTRIBUTOR’S LIMITED WARRANTY” on page 22 does not
cover parts damaged by accidental impact collision.

Operating the Controls

With the engine running, push
the drive clutch lever forward
to propel the mower forward.
Release the drive clutch lever
to stop the mower’s forward
movement.
You can control self-propelled
speed with the drive clutch
lever. The mower will move
gradually faster as you push
DRIVE CLUTCH
the drive clutch lever forward.
LEVER
If you push the lever all the
way forward to the handlebar,
the mower will move at the speed determined by the shift lever
setting.
When moving and using the drive clutch lever to change
self-propelled speed, continue to fully hold the blade control lever
against the handlebar. This will help prevent damage to the blade
control mechanism. Use the shift lever to change the maximum speed
so you can hold the drive clutch lever comfortably against the
handlebar.
For self-propelled mowing, press the button on top of the blade control
lever, push the blade control lever forward, then push the drive clutch
lever forward. The drive clutch lever can be used to hold the blade
control lever against the handlebar.

Shift Lever
FAST

TT
LE

RO

 BLADE CONTROL LEVER

SLOW
TH

The position of the shift lever
determines the maximum
ground speed when the drive
clutch lever is fully engaged.

Blade Control Lever
To start blade rotation, make
sure the throttle lever is in the
FAST position and the engine
has been allowed to warm up
for 30 seconds or more.

Use the shift lever to select
the forward speed at which
you wish to mow.
Do not use the throttle lever
to adjust your forward speed.
The throttle lever must remain
in the FAST position for good
mowing performance.
Otherwise, cut quality suffers.

Do not try to increase the preset
engine speed; the blades could
fracture and come apart. The
additional vibration may result in
other damage that is not covered
by the Distributor's Limited Warranty.

FAST
SHIFT LEVER

If you wish to momentarily slow the mower during operation, partially
release the drive clutch lever, then resume your normal speed by
pushing the drive clutch lever forward again. It is not necessary to
move the shift lever for momentary speed reduction.
For maximum mowing performance, use the lower speed range for
mowing and the higher speed range for transporting.

Press the button  on top of
the blade control lever.
1. Push the blade control
lever  forward quickly
and hold it against the
handlebar.

Drive Clutch Lever

Always release the drive clutch lever before starting the engine. If the
drive clutch is engaged, the mower will move forward when you
operate the starter.

Throttle Lever
For best cut quality, always mow
with the throttle lever in the FAST
position. When the blades rotate
at the preset fast speed, it
creates a strong fan action that
lifts and cuts grass more
efficiently.

Always release the blade control lever before starting the engine to
prevent the blades from turning.

BUTTON

Continue to hold the blade
control lever against the
handlebar to maintain blade rotation.
Operate the blade control lever with a quick and complete motion, so
the blade control is always either fully engaged or stopped. This will
help prevent stalling the engine, and it will also extend the service life
of the blade control mechanism.
9

Starting the Engine

SERVICING YOUR MOWER

1. Turn the fuel valve to the ON
position.

FUEL VALVE

Proper maintenance is essential for safe, economical, and
trouble-free operation. It also helps reduce air pollution.



WARNING

ON

Improper maintenance, or failure to correct a problem
before operation, can cause a malfunction in which you
can be seriously hurt or killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s manual.

2. Move the throttle lever to the
proper starting position.

WARM ENGINE:
Move the throttle lever to the
FAST position.

ttle

FAST

Thro

COLD ENGINE:
Move the throttle lever to the
CHOKE position.

CHOKE

3. Pull the starter grip lightly until
you feel resistance, and then
pull briskly. Return the starter grip gently.
If the CHOKE position was used during starting, move the throttle
lever away from the CHOKE position as soon as the engine warms
up enough to run smoothly without use of the choke. Set the
throttle lever at FAST to mow or at SLOW to idle.

Stopping the Engine
1. Release the drive clutch and
blade control lever.

BLADE CONTROL LEVER

2. Move the throttle lever to the
STOP position to stop the
engine.

The maintenance schedule applies to normal operating conditions. If
you operate your mower under severe conditions, such as sustained
high load, high temperature, or unusually wet or dusty conditions,
consult your servicing dealer for recommendations applicable to your
individual needs and use.
Remember that an authorized Honda servicing dealer knows your
mower best and is fully equipped to maintain and repair it. To ensure
the best quality and reliability, use only new, Honda Genuine parts or
their equivalents for repair and replacement.
Maintenance, replacement, or repair of the emission control
devices and systems may be performed by any engine repair
establishment or individual, using parts that are “certified” to
EPA standards.

Maintenance Safety
Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.

3. When the mower is not in use,
turn the fuel valve to the OFF
position.
4. Clean your mower after each
mowing; refer to “Cleaning” on
page 16.

To help you properly care for your mower, the following pages include
a maintenance schedule, routine inspection procedures, and simple
maintenance procedures using basic hand tools. Other service tasks
that are more difficult or require special tools are best handled by
professionals and are normally performed by a Honda technician or
other qualified mechanic.



DRIVE CLUTCH
LEVER

WARNING

Failure to properly follow maintenance instructions and
precautions can cause you to be seriously hurt or killed.
Always follow the procedures and precautions in this
manual.

Safety Precautions
• Make sure the engine is off before you begin any maintenance or
repairs. This will eliminate several potential hazards:
– Carbon monoxide poisoning from engine exhaust.
Be sure there is adequate ventilation whenever you operate
the engine.
– Burns from hot parts.
Let the engine and exhaust system cool before touching.
– Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instructions before you begin, and make sure you have
the tools and skills required.
• To reduce the possibility of fire or explosion, be careful when
working around gasoline. Use only a nonflammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.

10

Maintenance Schedule
Item (1)

Action

Before each
use

Rear shield

Check

Blades

Inspect

Blade mounting bolts

Inspect

Engine oil

Check

O
O
O
O

Check

Every 50
hours of use

Every 100
hours of use

Blade control

Check
operation

7

O (2)

13

O (2)
O
O
O

6

O

Check

O

9

O
O

14

Clean

Idle speed

Adjust

Throttle cable

Check

O

Adjust cable

Valve clearance

Checkadjust

Wheel ratchets

Inspectgrease

Fuel system

Clean tank
and filter

Transmission fluid

Check level

Check line

14

O (3)

—

O

Adjust
Drive clutch

14

O

Replace
Spark arrester
(optional part)

13

O

Adjust cable
Spark plug

See
page

12

Replace
Check

Every 1000
hours of use

12

Clean

Grass bag

Every 200
hours of use

6

O (2)

Change
Air filter

First 20
hours of use

O

15

O (3)
O

—
15

O (3)

—

O (3)

—

O (3)

—

Check every 2 years and replace if necessary (3)

—

O

15

Change

O (3)

—

(1) For commercial use, log hours of operation to determine the proper maintenance intervals.
(2) Service more frequently when used in dusty areas.
(3) These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient.
Refer to the Honda shop manual for service procedures. See “Honda Publications” on page 21 for ordering information
(4) See FAQ section at powerequipment.honda.com for more information
Failure to follow this Maintenance Schedule could result in non-warrantable failures.

11

Blade Inspection

Blade Replacement

1. Turn the fuel valve OFF (page 3).

1. Remove the two blade bolts with a 14 mm (6 point) socket wrench.
Use a wooden block to prevent the blades from turning when
removing the bolts. Remove the blades.

2. Disconnect the spark plug cap from the spark plug (page 14).
3. Tilt the mower to the right side so that the fuel cap side is up. This
will help to prevent fuel leakage and hard starting due to carburetor
flooding.
4. Inspect the blades for damage, cracks, and excessive rust or
corrosion.

UPPER
BLADE

BLADE
BOLT (2)

SPECIAL
WASHER (2)

LOWER
BLADE

2. Clean dirt and grass from around the blade mounting area.

BLADE BOLTS



3. Install the sharpened or replacement
blades using the two blade bolts and
special washers as shown below.

BLADES

BLADE HOLDER
BOSSES

Make sure the upper blade bolt holes
align properly with the bosses on the
blade holder.

WARNING

A worn, cracked, or damaged blade can break, and
pieces of the damaged blade can become dangerous
projectiles.



Thrown objects can cause serious injury.
Inspect the blades regularly, and do not operate the
mower with worn or damaged blades.
A dull blade can be sharpened, but a blade that is excessively worn,
bent, cracked, or otherwise damaged must be replaced.

WARNING

Operating the mower with only one blade and no upper
blade spacer plate will result in an improperly seated
blade that can be thrown from the mower and seriously
hurt or kill someone.
Always install both blades as a set or use the accessory
upper blade spacer plate in place of the upper blade.

NORMAL
TRAILING EDGE

The blade bolts and washers are specially designed for this
application. When replacing bolts and washers, use only Honda
Genuine replacement parts.

UPPER BLADE
EXCESSIVELY WORN
TRAILING EDGE
NORMAL

WORN

BENT

LOWER BLADE

CRACKED

If a blade is bent, take the lawn mower to an authorized Honda
servicing dealer for inspection.

Blade Mounting Bolt Inspection
Inspect the blade bolts for any signs of damage
or looseness. If they are damaged, they must
be replaced.
If they appear loose, a torque wrench must be
used to accurately tighten the blade bolts to the
required torque. If you do not have a torque
wrench, take your lawn mower to an authorized
dealer to have the bolts replaced or tightened.
Use only Honda Genuine blade bolts and
special washers, since they are specifically
designed for this purpose. Replacement part
numbers are on page 21.
12

INSPECT WASHERS
AND BOLT HEADS
FOR LOOSENESS
AND DAMAGE

SPECIAL WASHER
DIRECTION

BLADE BOLT [2]
AND WASHER [2]

4. Tighten the blade bolts with a torque wrench to the specified
torque. Use a wooden block to prevent the blades from turning
when tightening the bolts, as shown on page 13.
Blade bolt torque: 36 ~ 43 ft-lb (49 ~ 59 N·m)
If you do not have a torque wrench, have an authorized Honda
servicing dealer tighten the blade bolts.
The upper blade or an optional accessory spacer plate must be
installed along with the lower blade. Never simply remove the
upper blade.

Engine Oil Recommendations


WARNING

If the blade bolts are not torqued properly, the blades
could loosen and be thrown from the mower and seriously
hurt or kill someone.
Ensure the blade bolts are torqued properly.

Oil is a major factor affecting performance and service life. Always
change the oil in accordance with the Maintenance Schedule
(page 11).
Recommended oil for general use: SAE 10W-30
Other viscosities shown in the chart may be used when the average
temperature in your area is within the recommended range.
30
5W-30 • 10W-30

TORQUE
WRENCH
TORQUE:

0
WOODEN BLOCK

20

-20 -10

36 ~ 43 ft-lb
(49 ~ 59 N•m)

40
0

60
10

20

80 100°F
30

40°C

The SAE oil viscosity and service category are in the API label on the
oil container. Honda recommends API service category SJ or later oil.

Air Filter
Clean the air filter after the first 20 hours of use. Thereafter, clean the
filter every 50 hours of use. Clean the filter more often when used in
dusty areas. Replace the filter every 200 hours of use.

Oil Change
Change the oil after the first 20 hours of use. Thereafter, change the
oil every 100 hours of use. Change the oil more frequently when used
under heavy load or high outdoor temperatures. See “Engine Oil
Recommendations” on this page for recommended oil properties.
Drain the used oil while the engine is warm. Warm oil drains quickly
and completely.
To reduce the chance of scratching the side of the mower deck or
wheels when tipping, place a piece of cardboard or drop cloth on the
ground. The use of a commercially available siphon pump will save
time and make the oil change easier.
1. Turn the fuel valve OFF (page 3). This will reduce the possibility of
fuel leakage
2. Wipe the oil filler area clean, and then remove the oil filler
cap/dipstick.
3. Place a suitable container
next to the mower to catch
the used oil, and then tilt the
mower on its right side.
The used oil will drain
through the filler neck. Allow
the oil to drain completely.
After draining, take the oil to
your local recycling center or
service station. Do not throw
it in the trash, pour it on the
ground, or pour it down a
drain.
4. Fill with the recommended oil. Do not overfill. Allow a couple of
minutes for the oil to settle in the engine, and then measure the oil
level (page 7).
NOTICE
Using non detergent oil can shorten the engine’s service life, and
using 2-stroke oil can damage the engine.

A properly maintained air filter will help prevent dirt from entering your
engine. Dirt entering the carburetor can be drawn into small passages
in the carburetor and cause premature engine wear. These small
passages can become blocked, causing starting or running problems.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or
with an improperly installed air filter cover will allow dirt to enter the
engine, causing rapid engine wear. This type of damage is not
covered by the “DISTRIBUTOR’S LIMITED WARRANTY” on page 22.
We recommend the use of a Honda Genuine air filter to ensure it
seals and performs as designed. Using a non-Honda air filter can
result in dirt bypassing the filter, causing damage to the engine or fuel
system.
1. Remove the wing nuts from the air cleaner cover.
2. Remove the air filter and separate the filter elements.
3. Inspect the elements for holes,
tears, or other damage, and
replace them if they are
damaged.
4. Clean the elements:
Paper: Tap the element several
times on a hard surface to
remove dirt, or blow compressed
air not exceeding 30 psi [207
kPa] through the filter from the
inside. Never try to brush off dirt;
brushing will force dirt into the
fibers.
Foam: Clean in warm soapy
water and rinse or clean in
non-flammable solvent and allow
to dry. Apply oil to the clean filter
and squeeze out all excess oil.

WING NUTS
COVER

PAPER
FILTER
ELEMENT
FOAM
FILTER
ELEMENT

5. Use a moist rag to wipe dirt from
the inside of the air cleaner
housing and cover. Be careful to
prevent dirt from entering the air
duct that leads to the carburetor.
AIR CLEANER HOUSING

13

approved spark arrester is available from an authorized Honda
servicing dealer. See page 21 for part numbers.

NOTICE
Excess oil will restrict air flow through the foam element and may
transfer to the paper element, soaking and clogging it.

1. Allow the engine to cool and disconnect the spark plug cap.

6. Place the foam air filter element over the paper element and
reinstall the assembled air filter.

2. Remove the two self-lock nuts and the muffler protector. Remove
the muffler and the spark arrester from the muffler.

7. Install the air cleaner cover and tighten the cover wing nuts
securely.

3. Check for carbon deposits on the spark arrester and the exhaust
port. Use a brush to remove any carbon deposits from the screen.
Replace the screen if it is torn or damaged.

Spark Plug

4. Installation is the reverse of removal. Tighten all hardware
securely.

Replace the spark plug every 200 hours of use.
Recommended Spark Plug: NGK - BPR5ES
NOTICE

MUFFLER

An incorrect spark plug can cause engine damage.
For good performance, the
spark plug must be properly
gapped and free of deposits.

MUFFLER
PROTECTOR

SPARK PLUG
CAP
SPARK PLUG
WRENCH

1. Allow the engine to cool,
disconnect the spark plug
cap, and remove any dirt
from around the spark plug
area.

GASKET

SPARK ARRESTER

2. Remove the spark plug
with a 13/16 in (21 mm)
spark plug wrench.

IDENTIFICATION
PLATE

4. Measure the spark plug
electrode gap with a suitable
gauge.

HEAT SHIELD

Blade Control Lever Adjustment
Measure the free play at the top of the lever.
0.028 ~ 0.031 in
(0.7 ~ 0.8 mm)

Free play: 3/4 ~ 1 in
(20 ~ 25 mm).

Gap: 0.028 ~ 0.031 in
(0.7 ~ 0.8 mm).
Correct the gap, if necessary,
by carefully bending the side
electrode.

SCREEN

SELF-LOCK NUT (2)

3. Inspect the spark plug.
Replace it if the electrodes
are worn, or if the insulator
is cracked or chipped.

3/4 ~ 1 in
(20 ~ 25 mm)

SEALING
WASHER

5. Install
the
spark
plug
carefully, by hand, to avoid
cross-threading.
6. After the spark plug seats,
tighten with a 13/16 in
(21 mm) spark plug wrench to
compress the washer
If reinstalling the old spark plug, tighten 1/8 to 1/4 turn after the
spark plug seats.
If installing a new spark plug, tighten 1/2 turn after the spark plug
seats.
Spark plug torque: 14 ft-lb (20 N·m)
NOTICE
A loose spark plug can overheat and damage the engine.
Overtightening the spark plug can damage the threads in the
cylinder head.
7. Install the spark plug cap on the spark plug.

Spark Arrester (optional part)
The spark arrester must be serviced every 100 hours to keep it
functioning as designed.
Your lawn mower engine is not factory-equipped with a spark arrester.
In some areas, it is illegal to operate an engine without a spark
arrester. Check local laws and regulations. An optional USDA
14

BLADE CONTROL
LEVER

If adjustment is necessary:
1. Loosen the lock nuts with a
10 mm wrench, and move
the adjuster up or down as
required.
2. Tighten the lock nuts and
recheck the free play.
3. Start the engine outdoors.
Move the throttle to FAST.
Operate the blade control
lever. The blades should
engage when you push the
lever forward, and the blades
should stop quickly when the
lever is released.

LOCK NUTS

ADJUSTER
If the blades do not start or
stop as they should with the
correct cable adjustment,
take the mower to an
authorized Honda servicing dealer for repair.

Drive Clutch Cable Adjustment

Throttle Lever Cable Inspection
Throttle cable adjustment is necessary if the throttle lever does not
operate the choke properly.

1. Remove the grass
bag and raise the
discharge guard.
2. Remove
from the
cover
remove
plate.

You can inspect choke operation by observing the movement of the
choke arm, which is located on top of the carburetor.

the screw
transmission
plate
and
the cover

3. Set the rear cutting
height adjusters in the
highest cutting height
position.

TRANSMISSION
COVER PLATE

4. Move the shift lever to the slowest position.

1. Move the throttle lever to the
CHOKE position. The choke
arm
should
move
counterclockwise until it
contacts the stop post on
the carburetor.
Push the choke arm with
your finger to verify that it
has moved as far as it will
go.

STOP

FAST
CHOKE

THROTTLE LEVER
2. Move the throttle lever to the
FAST position. The choke
arm should move clockwise
until it contacts the stop post on the carburetor.

5. Push the drive clutch
lever all the way
forward and hold it
against the handlebar.

Push the choke arm with your finger to verify that it has moved as
far as it will go.

DRIVE CLUTCH
LEVER

If the choke arm does not move all the way to its stop in either
direction, take the mower to an authorized Honda servicing dealer.
Throttle cable adjustment involves related control plate
adjustments.

Transmission Fluid Level Check
The transmission does not consume fluid during normal use.

6. While holding the
drive clutch lever all
the way forward, look
through the cover
plate hole and check
the position of the
control arm.
The center of the
notch on the control
arm should align with
the index mark on the
transmission case.

INDEX
MARK

CONTROL ARM
NOTCH

7. If
adjustment
is
necessary, loosen the
drive clutch cable lock
nuts with a 10 mm
wrench and move the
adjuster up or down
as required.

FILLER CAP/
DIPSTICK

UPPER
LEVEL
LOWER
LEVEL

TRANSMISSION
COVER PLATE

NOTICE

8. Tighten the lock nuts.
Operate the clutch
lever several times and recheck control arm alignment.

Do not allow dust, dirt, grass clippings, or other foreign materials
to enter the hydrostatic transmission. Clean area around the filler
cap/dipstick before removing the cap.
2. Thoroughly clean the area around the filler cap/dipstick.

9. After the control arm
is precisely aligned,
re-install
the
transmission
cover
plate.
10.Start the engine and
operate the drive
clutch lever. Check to
be sure the drive
clutch lever operates
properly.

1. Place the mower on a flat level surface. Remove the grass bag,
raise the discharge guard, and remove the transmission cover
plate.

3. Remove the filler cap/dipstick and wipe it dry. Screw the filler
cap/dipstick all the way back in. Remove it again, and inspect the
fluid level.

LOCK NUTS

ADJUSTER

4. If necessary, add enough fluid to bring the level up to the upper
level mark. Do not overfill. Use only Honda Genuine Hydrostatic
Transmission fluid. Use of transmission fluid other than Honda
Genuine Hydrostatic Transmission fluid may cause transmission
damage (see page 21).
5. Screw the filler cap/dipstick in and install the transmission cover
plate.

If the drive clutch lever does not operate properly after the cable is
correctly adjusted, take the mower to an authorized Honda
servicing dealer for repair.

15

Cleaning

TRANSPORTING

Mower Deck

If the engine has been running, allow it to cool before loading the
mower on the transport vehicle. A hot engine and exhaust system can
burn you and can ignite some materials.
Turn the fuel valve to the OFF position. This will prevent carburetor
flooding and reduce the possibility of fuel leakage.

Before washing the underside of the mower deck, stop the engine and
turn the fuel valve to the OFF position. Rest the mower on its right
side, so the fuel cap side is up. This will help to prevent fuel leakage
and hard starting due to carburetor flooding. Wear heavy gloves to
protect your hands from the blades.
Be careful to avoid getting water into controls and cables.

If installed, remove the grass bag.

Engine

If a suitable loading ramp is not available, two people should lift the
mower on and off the transport vehicle while holding the mower level.

Wash the engine by hand, and be careful to prevent water from
entering the air cleaner and exhaust opening.

Position the mower so all four wheels are on the bed of the transport
vehicle. Tie the mower down with rope or straps, and block the
wheels. Keep the tie-down rope or straps away from the controls,
adjustment levers, cables, and the carburetor.

STORAGE

NOTICE
Using a garden hose or pressure washing equipment can force water
into the air filter. Water in the air cleaner will soak the paper element
and can enter the carburetor or engine cylinder, causing damage.
Water contacting a hot engine can cause damage. If the engine has
been running, allow it to cool before washing.

Grass Bag
Proper storage preparation is essential for keeping your lawn mower
trouble free and looking good. To help keep rust and corrosion from
impairing your lawn mower’s function and appearance, and to make
the engine easier to start after storage, follow the instructions
described in this section to:
•
•
•
•

Drain or treat the fuel
Change the oil and coat the engine cylinder
Clean the mower, engine, and grass bag
Choose a storage location

The “DISTRIBUTOR’S LIMITED WARRANTY” on page 22 does not
cover fuel system damage or engine performance problems resulting
from neglected storage preparation.

Oil
Change the engine oil (see page 13).
Add oil in the engine cylinder to prevent rust.

After the lawn mower is clean and dry, touch up any damaged paint,
and coat other areas that may rust with a light film of oil.

Storage Location
If your mower will be stored with gasoline in the fuel tank and
carburetor, it is important to reduce the hazard of gasoline vapor
ignition. Select a well-ventilated dry storage area away from any
appliance that operates with a flame, such as a furnace, water heater,
or clothes dryer. Also avoid any area with a spark-producing electric
motor, or where power tools are operated.
Make sure the fuel valve is in the OFF position to reduce the
possibility of fuel leakage.

1. Remove the spark plug (page 14).
OIL

Place the mower with its wheels on a level surface. Tilting can cause
fuel or oil leakage.
With the engine and exhaust system cool, cover the mower to keep
out dust. A hot engine and exhaust system can ignite or melt some
materials. Do not use sheet plastic as a dust cover. A nonporous
cover will trap moisture around the mower, promoting rust and
corrosion.

3. Pull the starter rope several
times to distribute the oil in the
cylinder.
4. Reinstall the spark plug.

16

After washing the lawn mower, wipe dry all accessible surfaces.

Stop the engine and allow it to cool.

See “AVOIDING FUEL-RELATED PROBLEMS” on page 20 for a list
of recommended procedures to avoid fuel related problems.

5. Pull the starter rope slowly until
resistance is felt, and then
return the starter grip gently.
This will close the valves so
moisture cannot enter the
engine cylinder.

Drying
Place the mower with its wheels on a level surface. Start the engine
outdoors and let it run until it reaches normal operating temperature to
evaporate any water remaining on the engine.

Fuel

2. Pour a teaspoon (5 cc) of clean
engine oil into the cylinder to
keep it from rusting.

Remove the bag from the mower, and wash it with a garden hose or
pressure washer. Allow the bag to dry completely before storage.

SPARK
PLUG
HOLE

Removing From Storage
Check your mower as described in “BEFORE EACH OPERATION” on
page 6.
If the cylinder was coated with oil during storage preparation, the
engine may smoke briefly at startup.

TROUBLESHOOTING

Vibration
Possible Cause

Engine Will Not Start

Grass and debris lodged under the
mower deck

Clean out the mower deck
(page 16).

Blades loose

Tighten loose blade bolts
(page 12).

Blades improperly mounted

Upper blade must be aligned
with mounting bosses. (if the
upper blade is removed, an
accessory spacer plate must
be installed). (page 12)
Take the mower to an
authorized Honda servicing
dealer for repair.

Possible Cause

Correction

Fuel valve OFF

Turn the fuel valve ON
(page 3).

Out of fuel

Refuel (page 7).

Throttle lever in the wrong position

Move the throttle lever to the
CHOKE position, unless the
engine is warm (page 9).

Bad fuel; mower stored without
treating gasoline, or refueled with
bad gasoline

Refuel with fresh gasoline
(page 7).

Blades bent, damaged, or
unbalanced by improper
sharpening

Spark plug faulty, fouled, or
improperly gapped

Gap or replace the spark plug
(page 14).

Mechanical damage, such as a
bent crankshaft

Spark plug wet with fuel (flooded
engine)

Dry and reinstall the spark
plug.

Engine speed too fast

Fuel filter clogged, carburetor
malfunction, ignition malfunction,
valves stuck, etc.

Take the mower to an
authorized Honda servicing
dealer for repair.

Loss of Power
Possible Cause

Correction

Throttle not set to FAST

Move the throttle lever to
FAST (page 9).

Grass is too tall

Raise the cutting height
(page 7), cut a narrower
swath, use a slower ground
speed, or cut more frequently.
Instead of mulching, try rear
discharging or bagging.

Mower deck is clogged

Clean out the mower deck
(page 16).

Air filter is clogged

Clean or replace the air filter
(page 13).

Bad fuel; mower stored without
treating gasoline, or refueled with
bad gasoline

Refuel with fresh gasoline
(page 7).

Fuel filter clogged, carburetor
malfunction, ignition malfunction,
valves stuck, etc.

Take the mower to an
authorized Honda servicing
dealer for repair.

Correction

Mowing and Bagging Problems
Possible Cause

Correction

Mower is moving too fast for lawn
conditions

Shift to a slower speed.

Throttle lever not in the FAST
position

Set throttle lever to FAST

Cutting height adjustment levers
set at different positions

Set all levers at the same
cutting height position
(page 7).

Grass bag clogged

Wash the grass bag
(page 16).

Mower deck is clogged

Clean out the mower deck
(page 16).

Blades dull, worn, or damaged

Sharpen or replace the
blades if necessary
(page 12).

Wrong blades installed

Install correct blades
(page 12).

17

Emission Control System

TECHNICAL INFORMATION

Source of Emissions
The combustion process produces carbon monoxide, oxides of
nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of
nitrogen is very important because, under certain conditions, they
react to form photochemical smog when subjected to sunlight. Carbon
monoxide does not react in the same way, but it is toxic.

Serial Number Locations

ENGINE SERIAL NUMBER
MEETS CPSC BLADE SAFETY
REQUIREMENTS.
CONFORMS TO ANSI B71.1 SAFETY STANDARD

HRC2163HXA
MAKA –– XXXXXXX

XX

American Honda Motor Co., Inc.
Alpharetta, GA 30005-8847

Honda utilizes appropriate air/fuel ratios and other emissions control
systems to reduce the emissions of carbon monoxide, oxides of
nitrogen, and hydrocarbons. Additionally, Honda fuel systems utilize
components and control technologies to reduce evaporative
emissions.

U.S. and California Clean Air Acts, and Canadian
Environment Protection Act
U.S. EPA, California, and Canadian regulations require all
manufacturers to furnish written instructions describing the operation
and maintenance of emissions control systems.
The following instructions and procedures must be followed in order to
keep the emissions from your Honda engine within the emissions
standards.

MODEL NAME AND
FRAME SERIAL NUMBER

Tampering and Altering
NOTICE
Tampering is a violation of Federal and California law.

There are two serial numbers, one for the engine and one for the
mower frame. Record the engine and frame serial numbers in the
space below. You will need these serial numbers when ordering parts
and when making technical or warranty inquiries.
Engine serial number: _________________________________
Frame serial number: __________________________________
Date of purchase: _____________________________________

High Altitude Operation
At high altitudes, the standard carburetor air-fuel mixture will be too
rich. Performance will decrease, and fuel consumption will increase. A
very rich mixture will also foul the spark plug and cause hard starting.
Operation at an Altitude that differs from that at which this engine was
certified, for extended periods of time, may increase emissions.
High Altitude performance can be improved by specific modifications
to the carburetor. If you always operate your lawn mower at Altitudes
above 5,000 feet (1,500 meters), have your servicing dealer perform
this carburetor modification. This engine, when operated at high
Altitude with the carburetor modifications for high Altitude use, will
meet each emission standard throughout its useful life.
Even with carburetor modification, engine horsepower will decrease
about 3.5% for each 1,000-foot (300-meter) increase in Altitude. The
effect of Altitude on horsepower will be greater than this if no
carburetor modification is made.
NOTICE
When the carburetor has been modified for high Altitude operation,
the air-fuel mixture will be too lean for low Altitude use. Operation at
Altitudes below 5,000 feet (1,500 meters) with a modified carburetor
may cause the engine to overheat and result in serious engine
damage. For use at low Altitudes, have your servicing dealer return
the carburetor to original factory specifications.

18

Tampering with or altering the emissions control system may increase
emissions beyond the legal limit. Among those acts that constitute
tampering are:
• Removal or alteration of any part of the intake, fuel, or exhaust
systems
• Altering or defeating the speed-adjusting mechanism to cause the
engine to operate outside its design parameters

Problems That May Affect Emissions
If you are aware of any of the following symptoms, have your engine
inspected and repaired by your servicing dealer.
•
•
•
•

Hard starting or stalling after starting
Rough idle
Misfiring, backfiring under load, or afterburning
Black exhaust smoke or high fuel consumption

Replacement Parts
The emissions control systems on your new Honda engine were
designed, built, and certified to conform with EPA, California, and
Canadian emissions regulations. We recommend the use of Honda
Genuine parts whenever you have maintenance done. These
original-design replacement parts are manufactured to the same
standards as the original parts, so you can be confident of their
performance. The use of replacement parts that are not of the original
design and quality may impair the effectiveness of your emissions
control system.
A manufacturer of an aftermarket part assumes the responsibility that
the part will not adversely affect emissions performance. The
manufacturer or rebuilder of the part must certify that use of the part
will not result in a failure of the engine to comply with emissions
regulations.

Maintenance
Follow the Maintenance Schedule on page 11. Remember this
schedule is based on the assumption that your machine will be used
for its designed purpose. Sustained high-load or high-temperature
operation, or use in unusually wet or dusty conditions, will require
more frequent service.

Air Index

Transmission Design and Performance

An Air Index Information hang tag/label is applied to engines certified
to an emission durability time period in accordance with the
requirements of the California Air Resources Board.
The bar graph is intended to provide you, our customer, the ability to
compare the emissions performance of available engines. The lower
the Air Index, the less pollution.
The durability description is intended to provide you with information
relating the engine’s emission durability period. The descriptive term
indicates the useful life period for the engine’s emission control
system. See your “EMISSION SYSTEM WARRANTY” on page 23 for
additional information.
Descriptive Term

Transmission Type

Hydrostatic, fluid drive, infinitely
variable speeds

Maximum Mower Ground
Speed (engine at 3.100 rpm)

1.78 m/s (3.98 mph)

Maintenance
Fuel

Applicable to Emissions
Durability Period

Unleaded gasoline with a pump
octane rating of 86 or higher containing
no more than 10% ethanol by volume
Capacity: 0.37 gal (1.4 L)
See “AVOIDING FUEL-RELATED
PROBLEMS” on page 20

page 7

Moderate

50 hours (0 ~ 80 cc)
125 hours (greater than 80 cc)

Blade Bolt
Torque

36 ~ 43 ft-lb (49 ~ 59 N•m)

page 12

Intermediate

125 hours (0 ~ 80 cc)
250 hours (greater than 80 cc)

Engine Oil

SAE 10W-30, API SJ or later
Capacity: 0.69 qt (0.65 L)*

page 13

Extended

300 hours (0 ~ 80 cc)
500 hours (greater than 80 cc)
1000 hours (225 cc and greater)

Spark Plug

Type: NGK - BPR5ES
Gap: 0.028 ~ 0.031 in (0.7 ~ 0.8 mm)

page 14

Maximum
Governed
Speed

2,950 ~ 3,150 rpm **

Shop
manual

Valve
clearance
(cold)

Intake: 0.15 ± 0.02 mm
Exhaust: 0.20 ± 0.02 mm

Shop
manual

Specifications
Mower Features
HRC2163HXA

Hydrostatic transmission, blade brake
clutch, recoil starting, Microcut® twin
blades,
9 inch wheels

Dimensions and Weights
Length

65.4 in (1660 mm)

Overall Height

39.8 in (1010 mm)

Dry Weight

123 lb (55.8 kg)

Wheelbase

25.6 in (650 mm)

Cutting Width

21.3 in (541 mm)

Cutting Height
(8 adjustable
positions)

3/4 ~ 4 in (19 ~ 101 mm)

* Actual amount will vary due to residual oil in the engine. Always
use the dipstick to confirm the actual level (page 7).
**Do not try to increase the engine speed above the maximum
governed speed; the blades could fracture and come apart and/or
other damage may occur.

Engine Design and Performance
Model

GXV160

Type

4-stroke, single-cylinder, overhead-valve,
forced air-cooled

Displacement
Bore and stroke
Compression ratio
Ignition system

9.9 cu in (163 cc)
2.7 x 1.8 in (68 x 45 mm)
8:1
Transistorized magneto

19

AVOIDING FUEL-RELATED PROBLEMS
When properly maintained, your Honda powered product should provide years of trouble-free operation. This includes the fuel system.
However, gasoline can quickly deteriorate (in as little as 30 days) causing starting or running problems and, in some cases, damage to the fuel
system. Most fuel-related problems can be avoided by following the precautions listed below. Fuel system damage and engine performance
problems resulting from deteriorated gasoline are not covered by the “DISTRIBUTOR’S LIMITED WARRANTY” on page 22.

Follow These Precautions to Prevent Most Fuel-Related Problems
During the Normal Mowing Season

Reason

Do not use gasoline containing more than 10% ethanol (E10). Not
all automotive gasoline is safe to use in your power product.

Higher levels of ethanol in gasoline attract water, and can corrode or
damage the fuel system and cause performance problems.

Store gasoline in a clean, plastic, sealed container approved for fuel
storage.
Store your fuel supply container away from direct sunlight; if the
container has a vent, keep it closed.

A plastic container eliminates the risk of rust and metallic
contaminants from a metal container entering the fuel system.
Gasoline will deteriorate faster when exposed to air and sunlight.

Purchase only enough gasoline to last for 1 to 2 months (about 30 to
60 days).
If you purchase enough gasoline to last for more than 60 days, add
a fuel stabilizer to your storage container when you fill it.

Gasoline deteriorates with age so try to avoid storing it for long
periods, especially in summer heat.
Fuel stabilizer will extend the shelf life of gasoline, but it will not
reconstitute stale fuel.

Keep your product’s fuel tank full of fresh fuel when not in use. Turn
the fuel valve OFF.

If the fuel tank is only partially filled, air in the tank will promote fuel
deterioration.

Keep the air filter clean and properly serviced. Check it before each
use.

A properly maintained air filter will help prevent dirt from entering the
carburetor. The small passages inside the carburetor can become
blocked.

3 to 4 Weeks Before Next Use

Reason

Keep your product’s fuel tank full of fresh fuel when not in use. Turn
the fuel valve OFF.

If the fuel tank is only partially filled, air in the tank will promote fuel
deterioration.

Turn the fuel valve to the OFF position, start the engine and let it run
approximately 3 minutes until the carburetor is empty and the
engine stops.

The small amount of gasoline in your engine’s carburetor will
deteriorate faster than the fuel in the fuel tank due to its small
volume and heat from the engine.

1 to 3 Months Before Next Use

Reason

If you did not add fuel stabilizer to your fuel storage container when
you filled it up, fill your product’s fuel tank with fresh gasoline.

If the fuel tank is only partially filled, air in the tank will promote fuel
deterioration.

Add fuel stabilizer to the product’s fuel tank according to the
stabilizer manufacturer’s instructions.

Fuel stabilizer will extend the life of gasoline, but it will not
reconstitute stale gasoline.

Run the engine outdoors for 10 minutes.

This makes sure treated gasoline has replaced untreated gasoline
throughout the fuel system.

Turn the fuel valve to the OFF position, start the engine, and let it
run approximately 3 minutes until the carburetor is empty and the
engine stops.

The small amount of gasoline in your engine’s carburetor will
deteriorate faster than the fuel in the fuel tank due to its small
volume and heat from the engine.

More Than 3 Months Before Next Use
Start the engine and let it run long enough to empty all the gasoline
from the entire fuel system, including the fuel tank.
Do not allow gasoline to remain in your product’s fuel tank for more
than 3 months (about 90 days) of inactivity.

Reason
All fuel stabilizers have a shelf life. It is good practice to empty the
fuel system for long term inactivity.

If you have fuel left in your storage container at the end of the operating season, recycle the fuel into your car’s fuel tank or dispose of it
properly.

20

Dealer Locator Information

CUSTOMER INFORMATION

To find an Authorized Honda Servicing Dealer anywhere in the United
States:

Parts, Accessories, and Service Items

Visit powerequipment.honda.com and click on Find a Dealer.

Contact an authorized Honda servicing dealer to purchase any of
these (or other) Honda Genuine items for your lawn mower.

How to Contact Honda

Replacement Parts

Honda Power Equipment dealership personnel are trained
professionals. They should be able to answer any question you may
have. If you encounter a problem that your dealer does not solve to
your satisfaction, please discuss it with the dealership's management.
The Service Manager or General Manager can help. Almost all
problems are solved in this way.

Item

Part Number

Notes

Spark plug

98079-55846

NGK (brand) BPR5ES

Spark arrester

06180-888-505

Kit

Air cleaner

17210-Z1V-003

Assembly

Lower blade

72511-VK6-000

Upper blade

72531-VK6-010

Install both the upper
and lower blade as a
set or use the optional
accessory spacer plate
to replace the upper
blade

Blade bolt

90105-960-710

2 required

When you write or call, please give us this information.

Blade bolt
spring washer

90502-VG3-000

2 required

Grass bag

81320-VK6-610

Fabric bag only, no
frame

•
•
•
•
•
•

Accessories
Item
Lawn mower
cover
Blade spacer
plate

08P59-VE2-000AH

06725-VK6-000

Notes
Custom fitted,
waterproof, and
breathable
Install in place of the
upper blade to allow
single blade mowing.

Part Number

Notes

SAE 10W-30
engine oil

08207-10W30

1 quart

Hydrostatic
transmission
fluid

08208-HST02

Do not use hydraulic or
automatic transmission
fluid

NO-SPILL®
gas cans

06176-1415-C6

1-1/4 gallon

06176-1405-C6

2-1/2 gallon

Fuel stabilizer

Matte black
touch-up paint

American Honda Motor Co., Inc.
Power Equipment Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Or telephone: (770) 497-6400

M-F, 8:30 a.m. - 7:00 p.m. ET

Model and serial numbers (page 18)
Name of the dealer who sold the lawn mower to you
Name and address of the dealer who services your lawn mower
Date of purchase
Your name, address, and telephone number
A detailed description of the problem

Honda Publications
Part Number

Service Items
Item

If you are dissatisfied with the decision made by the dealership's
management, contact the Honda Power Equipment Customer
Relations Office. You can write:

08732-0800

08707-NH105

8 ounces
For short and
long term storage
For handlebar only
(aerosol can)

These publications will give you information for maintaining and
repairing your lawn mower.

Owner’s Manual
Keep this owner’s manual handy so you can refer to it at any time.
Consider this owner’s manual a permanent part of the lawn mower;
please give it to the new owner if you resell the lawn mower.
The information and specifications included in this publication were in
effect at the time of approval for printing. American Honda Motor Co.,
Inc. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be
reproduced without written permission.

Shop Manual
This manual covers complete maintenance and overhaul procedures.
It is intended to be used by a skilled technician. Available through
your Honda dealer or visit
powerequipment.honda.com and click on Product Support;
then click on Shop Manuals.

Parts Catalog
This manual provides complete, illustrated parts lists, and is available
through your Honda dealer.

Frequently Asked Questions
The Honda Power Equipment web site provides
additional information for users of Honda power
equipment. Visit powerequipment.honda.com and
click on FAQs or scan the QR code shown.

® NO-SPILL is a registered trademark of NoSpill LLC.

21

DISTRIBUTOR’S LIMITED WARRANTY
Honda Power Equipment
This warranty is limited to the following Honda Power Equipment products when
distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900 Marconi
Drive, Alpharetta, Georgia 30005-8847, purchased at retail or placed in rental service on
or after January 1, 2010.

PRODUCTS COVERED
BY THIS WARRANTY

LENGTH OF WARRANTY
(from date of original retail purchase)
PRIVATE
RESIDENTIAL(1)

COMMERCIAL/RENTAL/
INSTITUTIONAL

HRC Mower

24 months

12 months

Engine

24 months

24 months

(1) Private residential: Used in maintaining owner’s primary and/or secondary residence.
Any other use, including but not limited to informal “for hire” use, is considered
commercial/rental/institutional use.

To Qualify for This Warranty:
The product must be purchased in the United States, Puerto Rico, or the U.S. Virgin
Islands from American Honda or a dealer authorized by American Honda to sell
those products. This warranty applies to first retail purchaser and each subsequent
owner during the applicable warranty time period, unless noted otherwise.

What American Honda Will Repair or Replace Under Warranty:
American Honda will repair or replace, at its option, any part that is proven to be
defective in material or workmanship under normal use during the applicable
warranty time period. Warranty repairs and replacements will be made without
charge for parts or labor. Anything replaced under warranty becomes the property of
American Honda Motor Company, Inc. All parts replaced under warranty will be
considered as part of the original product, and any warranty on those parts will
expire coincident with the original product warranty.

To Obtain Warranty Service:
You must, at your expense, take the Honda Power Equipment product, accessory,
replacement part, apparel, or the power equipment on which the
accessory or replacement part is installed, and proof of purchase to any Honda
Power Equipment dealer in the United States, Puerto Rico, or the
U.S. Virgin Islands who is authorized to sell and/or service that product, during the
dealer’s normal business hours. To locate a dealer near you, visit
our web site at http://PowerEquipment.Honda.com and click on Find a Dealer.
If you are unable to obtain warranty service or are dissatisfied with the warranty
service you receive, contact the owner of the dealership involved;
normally this will resolve the problem. However, if you should require further
assistance, write or call the Power Equipment Customer Relations Department of
American Honda Motor Co., Inc. See “How to Contact Honda” on page 21.

Exclusions:
1. Any damage or deterioration resulting from the following:

•
•
•
•
•
•
•
2.

3.
4.
5.

Neglect of the periodic maintenance as specified in this manual
Improper repair or maintenance
Operating methods other than those indicated in this manual
The use of non-genuine Honda parts, accessories, lubricants, and fluids other
than those approved by Honda
Exposure of the product to soot and smoke, chemical agents, bird droppings,
sea water, sea breeze, salt or other environmental phenomena
Collision, fuel contamination or deterioration, neglect, unauthorized alteration,
misuse, incorporation or use of unsuitable attachments or parts
Normal wear and tear (including, but not limited to, normal fading of painted or
plated surfaces, sheet peeling, and other natural deterioration)
Consumable parts: Honda does not warrant parts deterioration due to normal
wear and tear. The following parts are not covered by warranty (unless they are
needed as a part of another warranted repair): spark plug, fuel filter, air cleaner
element, clutch disc, tire, wheel bearing, recoil starter rope, cable, belt, cutter
blade, oil, and grease.
Cleaning, adjustment, and normal periodic maintenance work (carburetor
cleaning, engine oil draining, blade sharpening, belt and cable adjustments).
Any product that has ever been declared a total loss or sold for salvage by a
financial institution or insurer.
Auger and paddle assemblies of snow throwers, tiller tines of roto-tillers, mower
blades and mower deck housings, are specifically not warranted against impact
damage, including but not limited to, abrasive damage.

Disclaimer of Consequential Damage and Limitation of Implied
Warranties:
American Honda disclaims any responsibility for loss of time or use of the product,
transportation, commercial loss, or any other incidental or consequential damage.
Any implied warranties are limited to the duration of this written limited warranty.

22

Some states do not allow limitations on how long an implied warranty lasts and/or
do not allow the exclusion or limitation of incidental or consequential damages, so
the above exclusions and limitations may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights which vary from state to
state.

Honda Parts, Accessories, and Apparel
This warranty is limited to Honda Power Equipment parts, accessories, and apparel when
distributed by American Honda Motor Co., Inc., 4900 Marconi Drive, Alpharetta, Georgia
30005-8847.

PRODUCTS COVERED
BY THIS WARRANTY

LENGTH OF WARRANTY
(from date of original retail purchase)
PRIVATE
RESIDENTIAL

COMMERCIAL/RENTAL/
INSTITUTIONAL

Parts

6 months

3 months

Accessories

12 months

3 months

Apparel

6 months

3 months

To Qualify for This Warranty:
The parts, accessories, or apparel must be purchased from American Honda or a
dealer authorized by American Honda to sell those products in the United States,
Puerto Rico, and the U.S. Virgin Islands. Parts and Accessories must be purchased
for installation on original Honda equipment or engines to be eligible for warranty
coverage. Installing parts and accessories on non-Honda products or engines voids
this warranty.
You must be the first retail purchaser. This warranty is not transferable to
subsequent owners.

What American Honda Will Repair or Replace Under Warranty:
American Honda will repair or replace, at its option, any Honda Power Equipment
parts, accessories, replacement parts, or apparel that are proven to be defective in
material or workmanship under normal use during the applicable warranty time
period. Anything replaced under warranty becomes the property of American Honda
Motor Company, Inc. The warranty on all parts, accessories, and apparel replaced
under warranty will expire coincident with the original warranty on the replaced
parts, accessories, or apparel.
Parts and accessories installed by a dealer who is authorized by American Honda to
sell them will be repaired or replaced under warranty without charge for parts or
labor. If installed by anyone else, parts and accessories will be repaired or replaced
under warranty without charge for parts, but any labor charges will be the
responsibility of the purchaser.
Apparel will be repaired or replaced under warranty without any charge.

To Obtain Warranty Service:
You must, at your expense, take the Honda Power Equipment part, accessory,
apparel or the Honda Power Equipment on which the part or accessory is installed,
and proof of purchase to any Honda Power Equipment dealer in the United States,
Puerto Rico, or the U.S. Virgin Islands who is authorized to sell that product, during
the dealer's normal business hours. To locate a dealer near you, visit our web site at
http://PowerEquipment.Honda.com and click on Find a Dealer.
If you are unable to obtain warranty service or are dissatisfied with the warranty
service you receive, contact the owner of the dealership involved; normally this will
resolve the problem. However, if you should require further assistance, write or call
the Power Equipment Customer Relations Department of American Honda Motor
Co., Inc. See “How to Contact Honda” on page 21.

Exclusions:
This warranty does not extend to parts, accessories, or apparel affected or
damaged by collision, normal wear, use in an application for which the product was
not designed or any other misuse, neglect, incorporation or use of unsuitable
attachments or parts, unauthorized alteration, improper installation, or any causes
other than defects in material or workmanship of the product. Installing parts and
accessories on non-Honda products or engines voids this warranty.

Disclaimer of Consequential Damage and Limitation of Implied
Warranties:
American Honda disclaims any responsibility for loss of time or use of the product,
or the power equipment on which the product is installed, transportation,
commercial loss, or any other incidental or consequential damage. Any implied
warranties are limited to the duration of this written warranty. Some states do not
allow limitations on how long an implied warranty lasts and/or do not allow the
exclusion or limitation of incidental or consequential damages, so the above
exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
PWL50623-S

EMISSION SYSTEM WARRANTY
Your new Honda Power Equipment engine complies with the U.S. EPA, Environment
Canada, and State of California emission regulations (models certified for sale in
California only). American Honda Motor Co., Inc. provides the emission warranty
coverage for engines in the United States and its territories. Honda Canada Inc.
provides the emission warranty for engines in the 13 provinces and territories of
Canada. In the remainder of this Emission Control System Warranty, American
Honda Motor Company Inc. and Honda Canada Inc. will be referred to as Honda.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:
CALIFORNIA
The California Air Resources Board and Honda are pleased to explain the emission
control system warranty on your 2014 and later Honda Power Equipment engine. In
California, new spark-ignited small off-road equipment engines must be designed,
built, and equipped to meet the state's stringent anti-smog standards. Specific
Honda products that do not meet the California emissions regulations can be
identified by a “Not for sale in California” decal.

OTHER STATES, U.S. TERRITORIES, AND CANADA
In other areas of the United States and in Canada, your engine must be designed,
built, and equipped to meet the U.S. EPA and Environment Canada emission
standards for spark-ignited engines at or below 19 kilowatts.

ALL OF THE UNITED STATES AND CANADA
Honda must warrant the emission control system on your power equipment
engine for the period of time listed below, provided there has been no abuse,
neglect, or improper maintenance of your power equipment engine. Where a
warrantable condition exists, Honda will repair your power equipment engine at
no cost to you including diagnosis, parts, and labor.
Your emission control system may include such parts as the carburetor or fuel
injection system, the ignition system, and catalytic converter. Also included
may be hoses, connectors, and other emission-related assemblies (see page 2
for additional covered parts).

OWNER'S WARRANTY RESPONSIBILITY:
As the power equipment engine owner, you are responsible for completing all
required maintenance listed in your owner's manual. Honda recommends that
you retain all receipts covering maintenance on your power equipment engine,
but Honda cannot deny warranty coverage solely for the lack of receipts or for
your failure to ensure that all scheduled maintenance has been completed.
As the power equipment engine owner, you should however be aware Honda
may deny you warranty coverage if your power equipment engine or a part has
failed due to abuse, neglect, improper maintenance, or unapproved
modifications.
You are responsible for presenting your power equipment engine to a Honda
Power Equipment dealer as soon as a problem exists. The emission related
warranty repairs should be completed in a reasonable amount of time, not to
exceed 30 days.

warranted part during the warranty period.
The use of replacement parts not equivalent to the original parts may impair the
effectiveness of your engine emission control system. If such a replacement
part is used in the repair or maintenance of your engine, and an authorized
Honda dealer determines it is defective or causes a failure of a warranted part,
your claim for repair of your engine may be denied. If the part in question is not
related to the reason your engine requires repair, your claim will not be denied.

TO OBTAIN WARRANTY SERVICE:
You must, at your own expense, take your Honda Power Equipment engine or
the product on which it is installed, along with your sales registration card or
other proof of original purchase date, to any Honda Power Equipment dealer
who is authorized by Honda to sell and service that Honda product during their
normal business hours. Claims for repair or adjustment found to be caused
solely by defects in material or workmanship will not be denied because the
engine was not properly maintained and used.
If you are unable to obtain emission warranty service or are dissatisfied with the
warranty service you received, contact the owner of the dealership involved.
Normally this should resolve your problem. However, if you require further
assistance, contact the Honda office in your region. Refer to adjacent column
for contact information.

EXCLUSIONS:
Failures other than those resulting from defects in material or workmanship are
not covered by this warranty. This warranty does not extend to emission control
systems or parts that are affected or damaged by owner abuse, neglect,
improper maintenance, misuse, misfueling, improper storage, collision, the
incorporation of, or use of, unsuitable attachments, or the unauthorized
alteration of any part.
This warranty does not cover replacement of expendable maintenance items
made in connection with required maintenance service after the item’s first
scheduled replacement as listed in the maintenance section of the product
owner’s manual, such as: spark plugs and filters.

DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION
OF IMPLIED WARRANTIES:
American Honda Motor Co., Inc. and Honda Canada Inc. disclaim any
responsibility for incidental or consequential damages such as loss of time or the
use of the power equipment, or any commercial loss due to the failure of the
equipment; and any implied warranties are limited to the duration of this written
warranty. This warranty is applicable only where the California, U.S. EPA, or
Environment Canada emission control system warranty regulation is in effect.

SYSTEMS COVERED
BY THIS WARRANTY:
Fuel Metering

Carburetor assembly, (includes starting
enrichment system), Engine temperature sensor,
Engine control module, Fuel regulator, Intake
manifold

Evaporative

Fuel tank, Fuel cap, Fuel hoses, Vapor hoses,
Carbon canister, Canister mounting brackets,
Fuel strainer, Fuel cock, Fuel pump, Fuel hose
joint, Canister purge hose joint

Exhaust

Catalyst, Exhaust manifold

Air Induction

Air filter housing, Air filter element*

Ignition

Flywheel magneto, Ignition pulse generator,
Crankshaft position sensor, Power coil, Ignition
coil
assembly, Ignition control module, Spark plug
cap, Spark plug*

Crankcase Emission Control

Crankcase breather tube, Oil filler cap

Miscellaneous Parts

Tubing, fittings, seals, gaskets, and clamps
associated with these listed systems.

If you have any questions regarding your emission warranty rights and
responsibilities, you should contact the Honda office in your region.
American Honda Motor Co., Inc.
Power Equipment Customer
Relations
4900 Marconi Drive
Alpharetta, Georgia 30005-8847
Telephone: (888) 888-3139

or

Honda Canada Inc.
Power Equipment Customer
Relations
180 Honda Blvd.
Markham, ON, L6C 0H9
Telephone: (888) 946-6329

Email: powerequipmentemissions
@ahm.honda.com

WARRANTY COVERAGE:
Honda power equipment engines sold in the United States and Canada are
covered by this warranty for a period of two years from the date of delivery to the
original retail purchaser or the length of the Honda Distributor’s Limited
Warranty, whichever is longer. This warranty is transferable to each subsequent
purchaser for the duration of the warranty period.
If any emission-related part on your engine is defective, the part will be repaired
or replaced by Honda without charge for diagnosis, parts, or labor. All defective
parts replaced under this warranty become the property of Honda. Only Honda
approved replacement parts may be used in the performance of any warranty
repairs and must be provided without charge to the owner. A list of warranted
parts is on the reverse side of this warranty statement. Normal maintenance
items, such as spark plugs and filters, that are on the warranted parts list are
warranted up to their required replacement interval only.
Honda will also replace other engine components damaged by a failure of any

PARTS
DESCRIPTION:

Note: This list applies to parts supplied by Honda and does not cover parts
supplied by the equipment manufacturer. Please see the original
equipment manufacturer’s emissions warranty for non-Honda parts.

* Covered up to the first required replacement only. See the Maintenance
Schedule on page 11.
PWL50975-O

23

EM5

K3

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PRINTED IN U.S.A.



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Metadata Date                   : 2014:08:29 12:50:14-04:00
Producer                        : Acrobat Distiller 11.0 (Windows)
Document ID                     : uuid:320bd986-03ea-44af-a761-8c54a7aa1c8d
Instance ID                     : uuid:2d27b917-ca63-44ad-a735-bdc79c0bc71c
Page Mode                       : UseOutlines
Page Count                      : 24
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