Honda Hrr216Pda Mzcg 7200001 Through 7699999 Owners Manual

2014-11-13

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INTRODUCTION
Congratulations on your selection of a Honda lawn mower! We are
certain you will be pleased with your purchase of one of the finest
lawn mowers on the market.
We want to help you get the best results from your new mower and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.

OWNER’S MANUAL
HRS216PDA • HRS216SDA
HRR216PDA • HRR216TDA

We suggest you read the Distributor’s Limited Warranty (page 19) and
Emission Control System Warranty (page 21) to fully understand
coverage and your responsibilities of ownership.
When your mower needs scheduled maintenance, keep in mind that
an authorized Honda servicing dealer is specially trained in servicing
Honda mowers and is supported by the parts and service divisions of
American Honda. Your Honda dealer is dedicated to your satisfaction
and will be pleased to answer your questions and concerns.
Keep this owner’s manual handy, so you can refer to it at any time.
This owner’s manual is considered a permanent part of the lawn
mower and should remain with the lawn mower if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. American Honda Motor Co.,
Inc. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be
reproduced without written permission.

SAFETY MESSAGES



Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
mower. This information alerts you to potential hazards that could hurt
you or others. Please read these messages carefully.

WARNING:



IPC
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.

Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a lawn mower. You
must use your own good judgment.

CONTENTS

You will find important safety information in a variety of forms:

SAFETY MESSAGES........................1 STORAGE ....................................... 13

• Safety Labels – on the lawn mower.

LAWN MOWER SAFETY ..................2 TAKING CARE OF UNEXPECTED
PROBLEMS..................................... 15
IMPORTANT MESSAGE TO
PARENTS.....................................2 TECHNICAL INFORMATION .......... 16
SAFETY LABEL LOCATIONS ......2
SERIAL NUMBER LOCATIONS. 16
CARBURETOR
SETTING UP YOUR NEW MOWER .3
MODIFICATION FOR HIGH
CONTROL LOCATIONS ...................4
ALTITUDE OPERATION ............ 16
BEFORE OPERATION......................4
EMISSION CONTROL SYSTEM 16
IS YOUR LAWN MOWER
AIR INDEX.................................. 17
READY TO GO?...........................4
SPECIFICATIONS...................... 17
CHECK YOUR MOWING AREA ..4
GET THE MOWER READY..........5 CONSUMER INFORMATION ......... 18
REPLACEMENT PARTS,
OPERATION......................................6
OPTIONAL EQUIPMENT, AND
MOWING PRECAUTIONS ...........6
SERVICE ITEMS ........................ 18
STARTING THE ENGINE.............6
DEALER LOCATOR
OPERATING THE CONTROLS
INFORMATION........................... 19
FOR MOWING..............................6
CUSTOMER SERVICE
STOPPING THE ENGINE ............7
INFORMATION........................... 19
SAFE MOWING PRACTICES ......8
DISTRIBUTOR'S LIMITED
SERVICING YOUR LAWN MOWER .8
WARRANTY ............................... 19
MAINTENANCE SAFETY.............8
ACCESSORIES,
MAINTENANCE SCHEDULE .......9
REPLACEMENT PARTS, AND
BLADE(S) .....................................9
APPAREL WARRANTY.............. 20
EMISSION CONTROL SYSTEM
GRASS BAG CLEANING AND
WARRANTY ............................... 21
REPLACEMENT (HRR)..............10
ENGINE MAINTENANCE ...........11 For more information regarding how to mow
FUEL SYSTEM ...........................13 your lawn, see FAQs at

• Instructions – how to use this mower correctly and safely.
• Safety Messages – preceded by a safety alert  symbol and one
of three signal words: DANGER, WARNING, or CAUTION. These
signal words mean:

DANGER

You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.

WARNING

You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.

CAUTION

You CAN be HURT if you don't follow
instructions.

Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
• Damage Prevention Messages – You will also see other
important messages that are preceded by the word NOTICE. This
word means:
NOTICE

Your engine or other property can be
damaged if you don’t follow instructions.

© 2005–2006 American Honda Motor Co., Inc.—All Rights Reserved

31VL0U10
00X31-VL0-U100

HRS216PDA
K2
HRS216SDA
HRR216PDA
HRR216TDA K3

K3
K4

EM4 EM5
POM52774-I
IPC 21000.2006.09
PRINTED IN U.S.A.

INTRODUCTION ...............................1 TRANSPORTING ............................ 13

www.hondapowerequipment.com/faq.htm

1

LAWN MOWER SAFETY
Most accidents with walk-behind mowers can be prevented if you
follow all instructions in this manual and on the mower. The most
common hazards, according to accident statistics, are discussed
below, along with the best way to protect yourself and others.

Avoid Rotating Blades
Rotating blades can cause serious cuts and even amputate fingers,
hands, toes, or feet. Keep away from the mower deck whenever the
engine is running. If you need to adjust the cutting height, or work
around the deck for any other reason, always shut off the engine.
Wear heavy gloves and disconnect the spark plug cap when you need
to clean the mower deck or handle the blades.

Clear Mowing Area
Mower blades can throw rocks and other objects with enough force to
cause serious injury. Before mowing, carefully inspect the area and
remove all sticks, stones, pieces of wire, and other loose objects.
Never operate the blades over gravel.

If you decide that your son or daughter can handle the mower safely,
CAREFULLY READ THE OWNER’S MANUAL with your child. Make
sure you both understand all instructions and safety information. Also,
be sure your child wears sturdy shoes and other protective clothing
when operating or handling the mower.
SUPERVISION is also very important. Walk with your child during the
first few minutes of mowing. Even after he or she has become
confident with the mower, do not let him or her use the mower without
good adult supervision. An adult should also be present during
refueling and maintenance. In fact, it’s up to the adult owner to make
sure that the mower is properly maintained and kept in safe operating
condition.
By always placing safety first, your child will acquire useful skills and a
sense of accomplishment. And you’ll both get the best results from
your lawn mower.

SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully. If a label comes off or becomes hard to
read, contact an authorized Honda servicing dealer for a replacement.

Keep Shields in Place
Guards and shields are designed to protect you from being hit by
thrown objects and from hot engine parts and moving components.
For your safety and the safety of others, keep all shields in place
when the engine is running.

WARNING
AVOID SERIOUS INJURY OR DEATH.
Follow all instructions in Owner's Manual.
Go across slopes, not up and down.
Do not mow when children or others are
around.
Look down and behind, before and
while moving backwards.
Keep safety devices (guards, shields,
switches, etc.) in place and working.

WARNING
OBJECTS THROWN BY BLADE
CAN CAUSE SERIOUS INJURY.
Inspect area and remove
debris before mowing.
Keep children and others away.
Wear eye protection.
Do not operate unless bag or
chute are installed or guard is
in place.

Refuel with Care
Gasoline is extremely flammable and gasoline vapor can explode.
Refuel only outdoors, in a well-ventilated area, with the engine OFF.
Never smoke near gasoline, and keep other flames and sparks away.
Always store gasoline in an approved container.

Wear Protective Clothing
Wearing protective clothing will reduce your risk of injury. Long pants
and eye protection reduce the risk of injuries from thrown objects.
Sturdy shoes with aggressive soles will help protect your feet and give
you better traction on slopes or uneven ground.

Turn Engine Off When Not Mowing

DANGER

KEEP HANDS and FEET AWAY

If you need to leave the mower for any reason, even just to inspect the
lawn ahead, always turn the engine OFF.

IMPORTANT MESSAGE TO PARENTS
YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda.
That’s why we urge you to read this message before letting your child
operate this lawn mower. Lawn mowers are tools, not toys. As with
any equipment, bad judgments can result in serious injuries. You can
help prevent accidents by making good decisions about if, when, and
how your child operates this equipment.
The first question you’ll need to ask is whether your child is capable of
operating this mower safely. Remember, young people vary widely,
and AGE IS NOT THE ONLY FACTOR.
Physically, a child must be LARGE ENOUGH AND STRONG
ENOUGH to easily start the mower and control its direction. The child
also needs enough size, strength, and coordination to comfortably
reach and operate the controls.
Another, tougher question you need to ask is if your child has enough
MATURITY AND RESPONSIBILITY to safely operate this mower.
Does the young person think through problems and come to logical
solutions? Be honest! Anyone who takes unnecessary risks and
doesn’t obey rules should not operate this lawn mower.

2

 WARNING
TO PREVENT INJURY:
Do not operate unless bag or chute
are installed or guard is in place.

CAUTION
HOT MUFFLER CAN BURN YOU.
Stay away if engine has been running.

SETTING UP YOUR NEW
MOWER

Engine Oil

Unpacking

A bottle of oil is included
in the box with your
mower. Add the entire
contents of the oil bottle
into the oil filler opening.

The mower is shipped
WITHOUT OIL in the
engine.

Remove all the cardboard from around the handlebar.

Handlebar Setup
Loosen the two knobs
on the lower handlebar
enough to raise the
handlebar into the
mowing position.
Depress the flywheel
brake lever while
raising the handlebar.
Select a desired
handlebar height and
tighten the locking
knobs securely.

LOCKING
KNOB (2)
FLYWHEEL BRAKE LEVER

Grass Bag Assembly
(HRR)
Slide the grass bag frame into the grass bag and attach the clips as
shown.
GRASS BAG

All Honda engines are
run at the factory prior to
packaging. Most of the
oil is removed prior to
shipment; however,
some oil remains in the
engine. The amount of
oil left in the engine
varies.
If not using the supplied
oil, add enough SAE
10W-30 API service
category SJ or later oil to
bring the oil level
between the upper and
lower limit marks on the
dipstick as shown.

FILLER CAP/DIPSTICK
(do not screw in the
dipstick when checking
the oil level)

UPPER LIMIT
LOWER LIMIT

Do not overfill engine with oil. If the engine is overfilled, the excess oil
may get transferred to the air cleaner housing and air cleaner.

BAG
FRAME

After filling the engine with oil, remove the hang tag near the recoil
starter grip that says “The engine has no oil. A container of oil is in the
shipping box.”

Fuel
Refer to page 13.
PLASTIC CLIP

Before Operation

BAG FRAME

Lift the rear
discharge guard,
remove the mulching
plug, and install the
grass bag.

Before using the lawn mower, all mower operators must read the
following sections:
• LAWN MOWER SAFETY (page 2)
GRASS BAG
HANDLE

REAR DISCHARGE
GUARD

• CONTROL LOCATIONS (page 4)
• BEFORE OPERATION (page 4)
• OPERATION (page 6)
• MAINTENANCE SCHEDULE (page 9)
You can also find additional information on the Honda power
equipment web site. Visit www. hondapowerequipment.com/faq.htm

3

CONTROL LOCATIONS
DRIVE CLUTCH LEVER
(SDA & TDA) (P. 7)

BEFORE OPERATION
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.

FLYWHEEL BRAKE
LEVER (P. 6)

Read and understand this manual. Know what the controls do and
how to operate them.
Familiarize yourself with the lawn mower and its operation before you
begin using it. Know how to quickly shut off the lawn mower in case of
an emergency.

THROTTLE LEVER (P. 6)

IS YOUR LAWN MOWER READY TO GO?
FUEL TANK CAP (P. 14)

For your safety, and to maximize the service life of your lawn mower,
it is very important to take a few moments before you operate the lawn
mower to check its condition. Be sure to take care of any problem you
find, or have your servicing dealer correct it, before you operate the
lawn mower.

 WARNING

RECOIL
STARTER
GRIP (P. 6)

Improperly maintaining this lawn mower, or failing to correct a
problem before operation, could cause a malfunction in which
you could be seriously injured.

HANDLEBAR
LOCKING
KNOB (2)

Always perform a pre-operation inspection before each
operation, and correct any problem.

OIL FILLER CAP
(P. 3)
SIDE DISCHARGE

MUFFLER

GUARD (HRS)(P. 5)

Before beginning your pre-operation checks, be sure the lawn mower
is on a level surface.

Check the General Condition of the Lawn Mower:
To easily identify your model,
refer to the chart on PAGE 17

• Look around and underneath the lawn mower for signs of oil or
gasoline leaks.
• Look for signs of damage.
• Check each control for proper operation.

MULCHING PLUG
(HRR) (P. 5)

• Check the blade(s) for wear. Replace as necessary (page 9).
• Check that the blade bolts are tight (page 10).

SHIFT
LEVER
(TDA) (P. 7)

• Check that all nuts, bolts, screws are tightened.

Check the Engine:
• Check the air cleaner (page 11) and oil level (page 11).
• Check the fuel level (page 13). Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.

REAR
DISCHARGE
GUARD (HRR)

GRASS
BAG
(HRR)
(P. 5)

SPARK PLUG
CAP
CUTTING HEIGHT
ADJUSTMENT
LEVER (2) (P. 5)

FUEL VALVE (P. 6)
AIR CLEANER (P. 11)
CUTTING HEIGHT
ADJUSTMENT
LEVERS (P. 5)

4

CARBURETOR

CHECK YOUR MOWING AREA
For your safety and the safety of others, always inspect the area
before operating the lawn mower.

Objects
Anything that can be picked up by the blades and thrown is a potential
hazard to you and others. Look for things like stones, sticks, nails, and
wire, and remove them from the lawn area.

People and Pets
People and animals near the lawn area can move into your lawn
mower’s path or into a position where they could be struck by thrown
objects. Clear the area of pets and people, especially children. Their
safety is your responsibility.

Lawn Conditions
Check the condition of the grass. Adjust your lawn mower ground
speed and mowing swath accordingly.

GET THE MOWER READY
Mulching Plug
(HRR)

Removal
REAR
DISCHARGE
GUARD

The mulching plug helps to
curve the inside of the
mower deck for more
efficient mulching.

REAR DISCHARGE GUARD

1. Raise the rear
discharge guard,
grasp the grass bag
handle and remove
the grass bag.

GRASS BAG
HANDLE

BAG

2. Release the rear
discharge guard.

Install and remove the
mulching plug by raising
the rear discharge guard
as shown. The mulching
plug only fits one way.
Remove the mulching plug
when using a grass bag.

3. When the grass bag
is clear of the rear
discharge guard, you
can lift it through the
handlebar opening,
or you can remove it
to the rear of the
mower below the
handlebar.
MULCHING
PLUG

Cutting Height Adjustment
Side Discharge Chute
(HRS)

The cutting height figures are approximate. The actual height of cut
grass will vary with lawn and soil conditions.

To discharge clippings to
SIDE
the side, install the side
discharge chute as shown. DISCHARGE

To adjust the cutting height, pull each adjustment lever toward the
wheel, and move it into another notch.

GUARD

Remove the side discharge
chute when mulching.

If you are not sure what cutting height to select, start with a high
setting and check the appearance of the lawn after mowing a small
area. Then readjust cutting height if necessary.
The mower deck can be set to any of the six approximate settings.
Each wheel should be adjusted to the same position.

SIDE DISCHARGE CHUTE

Grass Bag
(HRR)
A lawn mower works like a vacuum cleaner; it blows air through the
bag, which traps the grass clippings. Always empty the grass bag
before it becomes filled to the limit of its capacity. Bagging
performance will diminish after the bag becomes about 90% filled.
Also, the bag is easier to empty when it is not packed full.

Inspection

Lower deck
Raise deck

REAR
ADJUSTMENT
LEVER

Move both the front and rear adjusters backward.
Move both the front and rear adjusters forward.

HRR
3/4" (19 mm)
1-1/4 " (29 mm)
1-3/4" (41.5 mm)
2-1/4" (54 mm)
2-3/4" (67 mm)
3-1/4" (79 mm)

HRS

FRONT
ADJUSTMENT
LEVER

1" (25 mm)
1-1/2 " (37 mm)
2" (50 mm)
2-1/2" (66 mm)
3" (75 mm)
3-1/2" (87 mm)

During normal use, the grass bag material is subject to deterioration
and wear.
NOTICE
Frequently inspect the grass bag for tears, holes, and excessive wear.
Check for necessary replacement. Make sure the new bag meets the
original specifications.
Grass bag replacement is explained on page 3.

Installation

RIGHT SIDE SHOWN
FORWARD

1. Raise the discharge guard and hook the grass bag onto the mower
deck as shown.
2. Release the discharge guard to secure the grass bag.

5

OPERATION

4. Pull back on the
flywheel brake lever and
hold it against the
handlebar.

MOWING PRECAUTIONS
Before operating the mower for the first time, please review LAWN
MOWER SAFETY (page 2). Even if you have operated other mowers,
take time to become familiar with how this mower works and practice
in a safe area until you build up your skills. For your safety, avoid
starting or operating the engine in an enclosed area, such as a
garage. Your mower’s exhaust contains poisonous carbon monoxide
gas, which can collect rapidly in an enclosed area and cause illness or
death.

STARTING THE ENGINE
The blade(s) turn when you pull the starter grip. It is easiest to start
the engine in a clear or mowed area where the blade(s) can turn
freely.
FUEL VALVE

5. Pull the starter grip
lightly until you feel
resistance, then pull
briskly. Return the
starter grip gently.

FLYWHEEL
BRAKE LEVER

STARTER
GRIP

Keep your hands and
feet away from the
mower deck at all time
when starting and
running the engine.
Continue to hold the
flywheel brake lever against the handlebar; the engine will stop if
you release the lever.
6. If the CHOKE position was used during starting, move the throttle
lever away from the CHOKE position as soon as the engine warms
up enough to run smoothly without using the choke. Set the throttle
lever at FAST to mow or at SLOW to idle.

OPERATING THE CONTROLS FOR MOWING
Throttle Lever
ON

THROTTLE LEVER
FAST

1. Turn the fuel valve to the ON position.
2. Move the throttle lever to the proper starting position.

WARM ENGINE:

For best cut quality, always mow with the throttle lever in the FAST
position. When the blade(s) rotate at the preset fast speed, it creates
a strong fan action that lifts and cuts grass more efficiently. Do not try
to increase the preset engine speed; the blade(s) could fracture and
come apart.

Move the throttle lever to the FAST position.

Flywheel Brake Lever

COLD ENGINE:
Move the throttle lever to the CHOKE position.

FAST

CHOKE

3. SDA, TDA: Release the
drive clutch lever to prevent
the mower from moving
forward when you operate
the starter.

6

DRIVE CLUTCH LEVER
(SDA, TDA)

The lever must be pulled back
FLYWHEEL BRAKE LEVER
against the handlebar to start
and run the engine. The blade(s)
start to rotate when the lever is
pulled back against the
handlebar and the recoil starter
grip is pulled.
Continue to hold the lever
against the handlebar to keep
the engine running and the
blade(s) rotating.
Release the lever to stop the
engine and stop blade rotation.

Drive Clutch Lever
(SDA, TDA)
Push the drive clutch lever
forward and hold it against
the handlebar to propel
the mower forward.

3. Release the flywheel
brake lever.
DRIVE CLUTCH LEVER (SDA, TDA)

Release the drive clutch
lever to stop the mower’s
forward movement.
Always release the drive
clutch lever before starting
the engine. If the drive
clutch is engaged, the mower will move forward when you operate the
starter.
Operate the drive clutch lever with a quick and complete motion, so
the drive clutch is either fully engaged or fully released. Hold the drive
clutch lever against the handlebar during self-propelled mowing. This
will help to extend the service life of the clutch mechanism.

FLYWHEEL
BRAKE
LEVER

4. When the mower is not
in use, turn the fuel
valve to OFF.
OFF

FUEL
VALVE

Shift Lever
(TDA)
Use the shift lever to adjust
the forward speed of the
mower. Do not use the
throttle lever; the throttle
lever must be kept in the
FAST position for the best
mowing performance.

1st
GEAR
2nd
GEAR

D

EE

SP
3
2
1

You may move the shift
lever anytime; however, if
the mower is pulling hard,
release the drive clutch
lever between shifts for
smooth operation.

3rd
GEAR

1st and 2nd gears are recommended for maximum mowing
performance. 3rd gear should be used to transport the mower.

STOPPING THE ENGINE
1. Move the throttle lever
to the SLOW position.

2. Release the drive clutch
lever (SDA, TDA).

SLOW

DRIVE CLUTCH
LEVER (SDA, TDA)

7

SAFE MOWING PRACTICES
For your safety, keep all four wheels on the ground, and be careful to
avoid losing your footing and your control of the mower. Keep a firm
grip on the handlebar, and walk, never run, with the mower. Be very
careful when mowing uneven or rough ground.
If stuck, do not kick or shove the mower with your foot. Use the
handlebar to control the mower.

 WARNING
The blade(s) are sharp and spin at high speed.
A spinning blade can cut you severely and can
amputate fingers and toes.
• Wear protective footwear.
• Keep your hands and feet away from the mower deck
while the engine is running.
• Stop the engine before performing any adjustment,
inspection, or maintenance.

Slopes
Mow across slopes, not up and
down. Avoid steep slopes (more
than 20°), and be careful when
changing direction. Mowing on a
slope when the grass is damp or
wet could cause you to slip, fall,
and lose control of the mower.

Obstacles
Use the side of the mower to cut
close to large obstacles, such as fences or walls.
Release the drive clutch lever to disengage the drive when mowing
around trees and other obstacles. Push the mower around obstacles
for better directional control. Be careful when mowing over obstacles
embedded in the lawn, such as sprinkler heads, paving, edging,
raised tree roots, etc. Avoid anything that sticks up above the surface
of the lawn.
If the blade hits something, or if the mower starts to vibrate, stop the
engine immediately, disconnect the spark plug cap, and check for
damage (page 12). Striking objects may damage the blade(s), bend
the crankshaft, and/or break the mower deck or other components.
Vibration usually indicates serious trouble.
The Distributor’s Limited Warranty (page 19) does not cover parts
damaged by accident or collision.

SERVICING YOUR LAWN
MOWER
Proper maintenance is essential for safe, economical, and
trouble-free operation. It will also help reduce air pollution.

 WARNING
Improper maintenance, or failure to correct a problem
before operation, can cause a malfunction in which you
can be seriously hurt or killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s manual.
To help you properly care for your mower, the following pages include
a maintenance schedule, routine inspection procedures, and simple
maintenance procedures using basic hand tools. Other service tasks
that are more difficult, or require special tools, are best handled by
professionals and are normally performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to normal operating conditions. If
you operate your mower under severe conditions, such as sustained
high-load or high-temperature operation, or use in unusually wet or
dusty conditions, consult your servicing dealer for recommendations
applicable to your individual needs and use.
Maintenance, replacement, or repair of the emission control
devices and systems may be performed by any engine repair
establishment or individual, using parts that are “certified” to
EPA standards.

MAINTENANCE SAFETY
Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.

 WARNING
Failure to properly follow maintenance instructions and
precautions can cause you to be seriously hurt or killed.
Always follow the procedures and precautions in this
owner’s manual.

Gravel and Loose Objects

Safety Precautions

Gravel, loose stones, and landscaping material can be picked up by
the mower and thrown many feet with enough force to cause serious
personal injury and/or property damage. The best way to prevent
potential injury from thrown objects is to release the blade control
lever to stop the blade(s) before reaching areas with gravel, loose
stones, or landscaping material.

• Make sure the engine is off before you begin any maintenance or
repairs. This will eliminate several potential hazards:

 WARNING
A worn, cracked, or damaged blade can break, and pieces
of the damaged blade can become dangerous projectiles.
Thrown objects can cause serious injury.
Inspect the blade(s) regularly, and do not operate the mower
with a worn or damaged blade.
8

– Carbon monoxide poisoning from engine exhaust.
Be sure there is adequate ventilation whenever you operate
the engine.
– Burns from hot parts.
Let the engine and exhaust system cool before touching.
– Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instructions before you begin, and make sure you have
the tools and skills required.
• To reduce the possibility of fire or explosion, be careful when
working around gasoline. Use only a nonflammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.

Remember that an authorized Honda servicing dealer knows your
mower best and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new, genuine
Honda parts or their equivalents for repair and replacement.

MAINTENANCE SCHEDULE
Interval

Before each use

Item
Inspect the blade(s) (page 9)
Check the blade torque (page 10)
Check the grass bag (HRR) (page 10)
Check the engine oil level (page 11)
Check the air cleaner (page 11)

BLADE(S)
Inspection
1. Turn the fuel valve to
OFF. Disconnect the
spark plug cap from the
spark plug (page 12).
2. Tilt the mower to the
right, so the air cleaner
side is up. This will help
to prevent fuel leakage
and hard starting.

BLADE(S)

3. Inspect the blade(s) for
wear and damage.

BLADE BOLTS

First month or
5 hours

Change the engine oil (page 11)

Every year or
25 hours

Clean the air cleaner filter 1 (page 11)

A worn, cracked, or damaged blade can break, and pieces
of the damaged blade can become dangerous projectiles.

Every 50 hours

Change the engine oil 1 (page 11)

Thrown objects can cause serious injury.

Every 100 hours

Inspect-adjust the spark plug (page 12)
Clean-check the spark arrester (page 12)
Adjust the throttle cable 2
Check operation of the flywheel brake (page 12)
Check the flywheel brake pad 2
Grease the pinion gears 2

Every 150 hours

Replace the air cleaner filter 1 (page 11)
Replace the spark plug (page 12)
Adjust the valve clearance 2
Adjust the idle speed 2
Clean the fuel tank and filter 2

After every 250
hours

Clean the combustion chamber 2

Every 2 years

Check the fuel line and replace if necessary 2

1. Service more frequently when used in dusty areas.

 WARNING

Inspect the blade(s) regularly, and do not operate the
mower with worn or damaged blade(s).
A dull blade can be sharpened, but a blade that is excessively
worn, bent, cracked, or otherwise damaged must be replaced. A
worn or damaged blade can break, causing blade pieces to be
thrown from the mower.
If the blade(s) are bent, take the lawn mower to an authorized
Honda servicing dealer for inspection.
4. A torque wrench must always be used when installing the blade(s).
Check that the blade bolts are tight.

Removal and Installation
If you remove the blade(s) for sharpening or replacement, you will
need a torque wrench for installation. Wear heavy gloves to protect
your hands.
BLADE SHARPENING: To avoid weakening the blade(s) or causing
imbalance or poor cutting, the blade(s) should be sharpened by
trained staff at an authorized Honda servicing dealer.

2. These items should be serviced by an authorized Honda servicing
dealer, unless you have the proper tools and are mechanically
proficient. Refer to the Honda shop manual for service procedures.

BLADE REPLACEMENT: Use genuine Honda replacement blade(s)
or their equivalent (page 18).

Failure to follow this maintenance schedule could result in
non-warrantable failures.

1. Turn the fuel valve OFF. Disconnect the spark plug cap, then tilt the
mower to the right side, so the air cleaner side is up. This will help
to prevent fuel leakage and hard starting due to carburetor
flooding.

Removal

2. Remove the two blade bolts with a 14 mm (6 point) socket wrench.
Use a wooden block to prevent the blade(s) from turning when
removing the bolts. Remove the blade(s).

9

BLADE HOLDER

HRS

GRASS BAG CLEANING AND REPLACEMENT
(HRR)

SINGLE BLADE

Cleaning
Wash the bag with a garden hose, and allow it to dry completely
before use; a wet bag will clog quickly.
SPECIAL
WASHER (2)

BLADE BOLT (2)

Replace a worn or damaged bag with a Honda replacement bag or its
equivalent (page 18).

Bag Removal
BLADE HOLDER

HRR

Replacement

UPPER BLADE

2. Remove the frame from
the bag.

LOWER
BLADE
SPECIAL
WASHER (2)
BLADE BOLT (2)

Always use an upper and lower blade on the HRR models.

BAG

1. Unclip the plastic edges of
the bag from the frame.

PLASTIC EDGE

Bag Installation
1. Insert the frame into the
bag, as shown.
2. Clip the plastic edges of
the bag onto the frame, as
shown.

Installation
1. Clean dirt and grass from around the blade mounting area.
2. Install the blade(s) using the two blade bolts and special washers
as shown. Be sure to install the special washers with the concave
side toward the blade(s) and the convex side toward the bolts.
The blade bolts and washers are specially designed for this
application. When replacing bolts and washers, use only genuine
Honda replacement parts.
3. Tighten the blade bolts with a torque wrench. Use a wooden block
to prevent the blade(s) from turning when tightening the bolts.
Blade bolt torque: 36 ~ 43 ft-lb (49 ~ 59 N·m)
If you do not have a torque wrench, have an authorized Honda
servicing dealer tighten the blade bolts before you use the mower.
If the blade bolts are overtightened, they could break. If the blade
bolts are not tightened enough, they could loosen or come out. In
either case, it would be possible for the blade(s) to fly off while you
are operating the mower.

10

PLASTIC
EDGE

FRAME

ENGINE MAINTENANCE
Engine Oil Level Check
1. Unscrew and remove the filler cap/dipstick and wipe it clean.
2. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
3. If the oil level is low, add
oil to reach the upper limit
mark on the dipstick. Do
not overfill. If the engine
is overfilled, the excess
oil may get transferred to
the air cleaner housing
and air cleaner filter.

4. Fill with the
recommended oil. Do
not overfill. Allow a
couple of minutes for
the oil to settle in the
engine, then
measure the oil level.
NOTICE

NOTICE
Running the engine with
a low oil level can cause
engine damage.

Please dispose of used motor oil and the containers in a manner
that is compatible with the environment. We suggest you take it in
a sealed container to your local recycling center or service station
for reclamation. Do not throw it in the trash, pour it on the ground,
or pour it down a drain.

FILLER
CAP/DIPSTICK

Using nondetergent
oil can shorten the engine’s service life, and using 2-stroke oil can
damage the engine.

Air Cleaner Service

4. Screw in the filler
cap/dipstick securely.

UPPER
LIMIT
LOWER
LIMIT

Engine Oil
Recommendations
Oil is a major factor affecting
performance and service life.
Use 4-stroke automotive
detergent oil, either
conventional or synthetic.

A dirty air cleaner will restrict air flow to the carburetor, reducing
engine performance. If you operate the mower in very dusty areas,
clean the air cleaner more often than specified in the MAINTENANCE
SCHEDULE (page 9).
NOTICE
Operating the engine without an air cleaner, or with a damaged air
cleaner, will allow dirt to enter the engine, causing rapid engine wear.
This type of damage is not covered by the Distributor’s Limited
Warranty (page 19).
FILTER
AIR CLEANER
HOUSING
COVER TABS

Always change the oil in
accordance with the maintenance schedule (page 9).
SAE 10W-30 is recommended for general use. Other viscosities
shown in the chart may be used when the average temperature in
your area is within the recommended range.
The SAE oil viscosity and service classification are in the API label on
the oil container. Honda recommends API SERVICE category SJ or
later oil with the ILSAC “starburst” certification mark.

COVER

Engine Oil Change

1. Press down on the cover tabs and remove the cover.

Drain the used oil while the engine is warm. Warm oil drains quickly
and completely.

2. Remove the filter from the air cleaner housing.

1. Turn the fuel valve OFF. This will reduce the possibility of fuel
leakage.
2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick.
3. Place a suitable
container next to the
mower to catch the
used oil, then tilt the
mower on its right
side.

3. Inspect the filter, and replace it if damaged.
4. Clean the filter by tapping it several times on a hard surface to
remove dirt, or blow compressed air (not exceeding 30 psi
[207 kPa]) through the air filter from the inside. Never try to brush
off dirt; brushing will force dirt into the fibers.
5. Wipe dirt from the inside of the air cleaner housing and cover,
using a moist rag. Be careful to prevent dirt from entering the air
duct that leads to the carburetor.
6. Reinstall the filter and cover.

The used oil will drain
through the filler neck.
Allow the oil to drain
completely.

11

Spark Plug Service

Spark Arrester Service (optional equipment)

Recommended Spark Plug: NGK - BPR6ES

Your lawn mower engine is not factory-equipped with a spark arrester.
In some areas, it is illegal to operate an engine without a spark
arrester. Check local laws and regulations. An optional USDA
approved spark arrester is available from an authorized Honda
servicing dealer. See page 18 for part numbers.

NOTICE
Incorrect spark plugs can cause engine damage.
For good performance, the spark plug must be properly gapped and
free of deposits.
1. Disconnect the spark plug
cap and remove any dirt
from around the spark plug
area.

The spark arrester must be serviced every 100 hours to keep it
functioning as designed.
1. Allow the engine to cool and disconnect the spark plug cap to
prevent accidental starting.

SPARK PLUG

2. Remove the three flange bolts and the heat shield. Remove the
two set screws and the spark arrester from the muffler.
3. Check for carbon deposits on the spark arrester and the exhaust
port. Use a brush to remove any carbon deposits from the screen.
Replace the screen if it is torn or damaged.

SPARK
PLUG
CAP

2. Remove the spark plug
with a 13/16 in (21 mm)
spark plug wrench.

4. Installation is the reverse of removal. Tighten all hardware
securely. Reconnect the spark plug cap.
SPARK PLUG
WRENCH

3. Inspect the spark plug.
Replace it if the electrodes
are worn, or if the insulator
is cracked or chipped.

SET SCREW (2)

BOLT (3)

4. Measure the spark plug
electrode gap with a
suitable gauge. The gap
should be 0.028 ~ 0.031 in
(0.7 ~ 0.8 mm). Correct the
gap, if necessary, by
carefully bending the side
electrode.

0.028 ~ 0.031 in
(0.7 ~ 0.8 mm)

SPARK ARRESTER

Flywheel Brake
SEALING
WASHER

5. Install the spark plug
carefully, by hand, to avoid
cross-threading.
6. After the spark plug seats, tighten with a 13/16 in (21 mm) spark
plug wrench to compress the washer.
If reinstalling the old spark plug, tighten 1/8 to 1/4 turn after the
spark plug seats.
If installing a new spark plug, tighten 1/2 turn after the spark plug
seats to compress the sealing washer.
NOTICE
A loose spark plug can overheat and damage the engine.
Overtightening the spark plug can damage the threads in the
cylinder head.
7. Install the spark plug cap on the spark plug.

12

MUFFLER
HEAT SHIELD

MUFFLER

Start the engine outdoors and move the throttle to FAST. Release the
flywheel brake lever; the engine should stop quickly. If it does not,
take your mower to an authorized Honda servicing dealer for repair.

TRANSPORTING

FUEL SYSTEM
Refueling
Use unleaded gasoline with a pump octane rating of 86 or higher.

If the engine has been running, allow it to cool for at least 15 minutes
before loading the mower on the transport vehicle. A hot engine and
exhaust system can burn you and can ignite some materials.

This engine is certified to operate on regular unleaded gasoline with a
pump octane rating of 86 or higher.

1. Turn the fuel valve to the OFF position. This will prevent carburetor
flooding and reduce the possibility of fuel leakage.

Refuel in a well-ventilated area with the engine stopped. If the engine
has been running, allow it to cool first. Never refuel the engine inside a
building where gasoline fumes may reach flames or sparks.

2. If installed, remove the grass bag.

Fuel tank capacity: 0.29 US gal (1.1 l)

You may use regular unleaded gasoline containing no more than 10%
Ethanol (E10) or 5% Methanol by volume. In addition, Methanol must
contain cosolvents and corrosion inhibitors. Use of fuels with content
of Ethanol or Methanol greater than shown above may cause starting
and/or performance problems. It may also damage metal, rubber, and
plastic parts of the fuel system. Engine damage or performance
problems that result from using a fuel with percentages of Ethanol or
Methanol greater than shown above are not covered by warranty.

 WARNING

If a suitable loading ramp is not available, two people should lift the
mower on and off the transport vehicle while holding the mower level.
Position the mower so all four wheels are on the bed of the transport
vehicle. Tie the mower down with rope or straps, and block the
wheels. Keep the tie-down rope or straps away from the controls,
adjustment levers, cables, and the carburetor.
The handlebar can be folded so the mower will take up less space
(page 14).

STORAGE
PREPARING FOR STORAGE

Gasoline is highly flammable and explosive.
You can be burned or seriously injured when handling fuel.
• Stop the engine and keep heat, sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.

Proper storage preparation is essential for keeping your lawn mower
trouble free and looking good. The following steps will help to keep
rust and corrosion from impairing your lawn mower’s function and
appearance, and will make the engine easier to start when you use
the lawn mower again.

Cleaning
Engine

Never use stale or contaminated
gasoline or an oil/gasoline
mixture. Avoid getting dirt or
water in the fuel tank.

Wash the engine by hand, and be careful to prevent water from
entering the air cleaner.
NOTICE

To refuel, remove the fuel tank
cap, and fill the tank with
gasoline to the bottom of the filler
neck. Refuel carefully to avoid
spilling fuel. Do not overfill. There
should be no fuel in the filler
neck.

Using a garden hose or pressure washing equipment can force water
into the air cleaner. Water in the air cleaner will soak the paper
element and can enter the carburetor or engine cylinder, causing
damage.
Water contacting a hot engine can cause damage. If the engine has
been running, allow it to cool for at least half an hour before washing.
MAXIMUM FUEL LEVEL

After refueling, tighten the fuel
tank cap.
1. Non-tether type:
Tighten the cap securely.

FUEL TANK
CAP

2. Tether type:
Tighten the cap until it clicks.
TETHER

Move the mower at least 10 feet
(3 meters) away from the fueling
source and site before starting the engine.
NOTICE
Fuel can damage paint and plastic. Be careful not to spill fuel when
filling your fuel tank. Damage caused by spilled fuel is not covered by
the Distributor’s Limited Warranty (page 19).

Mower Deck
Wash the lawn mower, including the underside of the mower deck.
If using a garden hose or pressure washing equipment to clean the
mower deck, be careful to avoid getting water into controls and
cables, or anywhere near the engine air cleaner or muffler opening.
Before washing the underside of the mower deck, be sure the fuel
valve is in the OFF position. Disconnect the spark plug cap. Rest the
mower on its right side, so the carburetor side is up. This will help to
prevent fuel leakage and hard starting due to carburetor flooding.
Wear heavy gloves to protect your hands from the blade(s).

Grass Bag
(HRR)
Remove the bag from the mower, and wash it with a garden hose or
pressure washing equipment. Allow the bag to dry completely before
storage.

13

Drying

Draining the Carburetor and Fuel Tank

1. After washing the lawn mower, wipe dry all accessible surfaces.

1. Make sure the fuel valve is OFF. Remove the carburetor drain bolt
with a 10 mm wrench, and drain the fuel from the carburetor bowl
into an approved container.

2. With the mower in an upright position, start the engine outdoors,
engage the blade control lever, and let the engine run until it
reaches normal operating temperature to evaporate any water
remaining on the engine.

 WARNING

3. Stop the engine and allow it to cool.
4. After the lawn mower is clean and dry, touch up any damaged
paint, and coat other areas that may rust with a light film of oil.

Fuel
Gasoline will oxidize and deteriorate in storage. Old gasoline will
cause hard starting, and it leaves gum deposits that clog the fuel
system. If the gasoline in your mower deteriorates during storage, you
may need to have the carburetor and other fuel system components,
serviced or replaced.
The length of time that gasoline can be left in your fuel tank and
carburetor without causing functional problems will vary with such
factors as gasoline blend, your storage temperatures, and whether
the fuel tank is partially or completely filled. The air in a partially filled
fuel tank promotes fuel deterioration. Very warm storage
temperatures accelerate fuel deterioration. Fuel deterioration
problems may occur within a few months, or even less if the gasoline
was not fresh when you filled the fuel tank.
The Distributor’s Limited Warranty (page 19) does not cover fuel
system damage or engine performance problems resulting from
neglected storage preparation.
You can extend fuel storage life by adding a gasoline stabilizer that is
formulated for that purpose, or you can avoid fuel deterioration
problems by draining all the fuel from the fuel tank and carburetor.

Adding a Fuel Stabilizer
When adding a fuel stabilizer (page 18), fill the fuel tank with fresh
gasoline. If only partially filled, air in the tank will promote fuel
deterioration during storage. If you keep a container of gasoline for
refueling, be sure that it contains only fresh gasoline.
1. Add fuel stabilizer following the manufacturer’s instructions.
2. After adding a fuel stabilizer, run the engine outdoors for
10 minutes to be sure that the treated gasoline has replaced the
untreated gasoline in the carburetor.
3. Turn the engine OFF and turn the fuel valve to the OFF position.

Gasoline is highly flammable and explosive.
You can be burned or seriously injured when handling
fuel.
• Stop engine and keep heat, sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
If you only need to drain the carburetor, skip to step 3.
2. To drain the fuel tank, turn
the fuel valve ON (page 6).
This will allow fuel in the
fuel tank to drain out
through the carburetor
bowl.
3. After the fuel is completely
drained, reinstall the drain
bolt.

Engine Oil

DRAIN BOLT

Change the engine oil
(page 11).

Engine Cylinder
1. Remove the spark plug (page 12).
2. Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder
to keep it from rusting.
3. Pull the starter rope several times to distribute the oil in the
cylinder.
4. Reinstall the spark plug.
5. Pull the starter rope slowly until resistance is felt, then return the
starter grip gently. This will close the valves so moisture cannot
enter the engine cylinder.

Handlebar Folding
The handlebar can be folded for storage or transport by loosening the
handlebar locking knobs.
1. Remove the grass bag
(HRR) if installed. You
can place it on top of the
engine, with the bag
opening to the front.
Loosen the handlebar
locking knobs. Press each
side of the lower
handlebar outward, then
swing the handlebar
upward. Prevent the
cables from getting
pinched or kinked.

LOCKING KNOB (2)

When unfolding the handlebar, be sure to tighten the locking knobs
to secure the handlebar in the mowing position.
14

PLACING IN STORAGE

Loss of Power

If your mower will be stored with gasoline in the fuel tank and
carburetor, it is important to reduce the hazard of gasoline vapor
ignition. Select a well-ventilated storage area away from any
appliance that operates with a flame, such as a furnace, water heater,
or clothes dryer. Also avoid any area with a spark-producing electric
motor, or where power tools are operated.
If possible, avoid storage areas with high humidity, because that
promotes rust and corrosion.
Make sure the fuel valve is in the OFF position to reduce the
possibility of fuel leakage.
The handlebar can be folded for compact storage.
With the engine and exhaust system cool, cover the mower to keep
out dust. A hot engine and exhaust system can ignite or melt some
materials. Do not use sheet plastic as a dust cover. A nonporous
cover will trap moisture around the mower, promoting rust and
corrosion.

Possible Cause

Correction

Throttle not set to FAST

Move the throttle to FAST (page 6).

Grass is too tall to cut

Raise the cutting height (page 5), cut a
narrower swath, use a slower ground
speed, or cut more frequently.

Mower deck is clogged

Clean out the mower deck (page 13).

Air filter is clogged

Clean or replace the air filter
(page 11).

Bad fuel; mower stored without
treating or draining gasoline, or
refueled with bad gasoline

Drain the fuel tank and carburetor
(page 14).
Refuel with fresh gasoline (page 13).

Fuel filter clogged, carburetor
malfunction, ignition malfunction,
valves stuck, etc.

Take the mower to an authorized
Honda servicing dealer for repair.

Vibration

REMOVING FROM STORAGE
Check your mower as described in BEFORE OPERATION (page 4).
If the fuel was drained during storage preparation, fill the tank with
fresh gasoline. If you keep a container of gasoline for refueling, be
sure that it contains only fresh gasoline. Gasoline oxidizes and
deteriorates over time, causing hard starting.
If the cylinder was coated with oil during storage preparation, the
engine will smoke briefly at startup. This is normal.

TAKING CARE OF
UNEXPECTED PROBLEMS

Possible Cause

Correction

Grass and debris lodged under
the mower deck

Clean out the mower deck (page 13).

Blade(s) loose, bent, damaged,
or unbalanced by improper
sharpening

Tighten loose blade bolts (page 10).
If blade(s) are found to be bent or
damaged, take the lawn mower to an
authorized Honda servicing dealer for
inspection.

Mechanical damage, such as a
bent crankshaft

Take the mower to an authorized
Honda servicing dealer for repair.

Mowing and Bagging Problems
Engine Will Not Start
Possible Cause

Possible Cause

Correction

Correction

Fuel valve OFF

Turn the fuel valve ON (page 6).

Engine speed is too slow to cut
well

Move the throttle lever to the FAST
position (page 6).

Throttle lever in the wrong
position

Move the throttle lever to the CHOKE
position, unless the engine is warm
(page 6).

Mower is moving too fast for lawn
conditions

Out of fuel

Refuel (page 13).

Walk slower (PDA). Release the drive
clutch lever and push slower (SDA,
PDA). Shift to a lower gear (TDA).
(page 7).

Bad fuel; mower stored without
treating or draining gasoline, or
refueled with bad gasoline

Drain the fuel tank and carburetor
(page 14). Refuel with fresh gasoline
(page 13).

Cutting height adjustment levers
set at different positions

Set all levers at the same cutting height
position (page 5).

Spark plug faulty, fouled, or
improperly gapped

Gap or replace the spark plug
(page 12).

Grass bag overfilled or clogged
(HRR)

Empty the grass bag. Wash the grass
bag if it is clogged with dirt (page 5).

Spark plug wet with fuel (flooded
engine)

Dry and reinstall the spark plug.

Mower deck is clogged

Clean out the mower deck (page 13).

Blade(s) dull, worn, or damaged

Fuel filter clogged, carburetor
malfunction, ignition malfunction,
valves stuck, etc.

Take the mower to an authorized
Honda servicing dealer for repair.

Sharpen or replace the blade(s) if
necessary (page 9).

Wrong blade(s) installed

Install correct blade(s) (page 18).

15

TECHNICAL INFORMATION

EMISSION CONTROL SYSTEM
Source of Emissions

SERIAL NUMBER LOCATIONS

The combustion process produces carbon monoxide, oxides of
nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of
nitrogen is very important because, under certain conditions, they
react to form photochemical smog when subjected to sunlight. Carbon
monoxide does not react in the same way, but it is toxic.
Honda utilizes lean carburetor settings and other systems to reduce
the emissions of carbon monoxide, oxides of nitrogen, and
hydrocarbons.

The U.S., California Clean Air Act and Environment
Canada

ENGINE
SERIAL
NUMBER

EPA, California and Canadian regulations require all manufacturers to
furnish written instructions describing the operation and maintenance
of emissions control systems.
MODEL NAME
AND FRAME
SERIAL NUMBER

The following instructions and procedures must be followed in order to
keep the emissions from your Honda engine within the emissions
standards.

Tampering and Altering
HR_216_ _ A
M_ _ _ –– _XXXXXX

AG

AMERICAN HONDA MOTOR CO., INC.
ALPHARETTA, GA 30005-8847

There are two serial numbers, one for the engine and one for the
mower frame. Record the engine and frame serial numbers in the
space below. You will need these serial numbers when ordering parts
and when making technical or warranty inquiries.
Engine serial number:_____________________________________

Tampering with or altering the emissions control system may increase
emissions beyond the legal limit. Among those acts that constitute
tampering are:
• Removal or alteration of any part of the intake, fuel, or exhaust
systems.
• Altering or defeating the speed-adjusting mechanism to cause the
engine to operate outside its design parameters.

Problems That May Affect Emissions

Frame serial number: _____________________________________

If you are aware of any of the following symptoms, have your engine
inspected and repaired by your servicing dealer.

Date of purchase: ________________________________________

• Hard starting or stalling after starting

CARBURETOR MODIFICATION FOR HIGH
ALTITUDE OPERATION

• Rough idle

At high altitude, the standard carburetor air-fuel mixture will be too
rich. Performance will decrease, and fuel consumption will increase. A
very rich mixture will also foul the spark plug and cause hard starting.
Operation at an altitude that differs from that at which this engine was
certified, for extended periods of time, may increase emissions.

• Afterburning (backfiring)

High altitude performance can be improved by specific modifications
to the carburetor. If you always operate your lawn mower at altitudes
above 5,000 feet (1,500 meters), have your servicing dealer perform
this carburetor modification. This engine, when operated at high
altitude with the carburetor modifications for high altitude use, will
meet each emission standard throughout its useful life.
Even with carburetor modification, engine horsepower will decrease
about 3.5% for each 1,000-foot (300-meter) increase in altitude. The
effect of altitude on horsepower will be greater than this if no
carburetor modification is made.
NOTICE
When the carburetor has been modified for high altitude operation,
the air-fuel mixture will be too lean for low altitude use. Operation at
altitudes below 5,000 feet (1,500 meters) with a modified carburetor
may cause the engine to overheat and result in serious engine
damage. For use at low altitudes, have your servicing dealer return
the carburetor to original factory specifications.

16

• Misfiring or backfiring under load
• Black exhaust smoke or high fuel consumption

Replacement Parts
The emissions control systems on your new Honda engine were
designed, built, and certified to conform with EPA, California and
Canadian emissions regulations. We recommend the use of genuine
Honda parts whenever you have maintenance done. These
original-design replacement parts are manufactured to the same
standards as the original parts, so you can be confident of their
performance. The use of replacement parts that are not of the original
design and quality may impair the effectiveness of your emissions
control system.
A manufacturer of an aftermarket part assumes the responsibility that
the part will not adversely affect emissions performance. The
manufacturer or rebuilder of the part must certify that use of the part
will not result in a failure of the engine to comply with emissions
regulations.

Maintenance
Follow the MAINTENANCE SCHEDULE on page 9. Remember this
schedule is based on the assumption that your machine will be used
for its designed purpose. Sustained high-load or high-temperature
operation, or use in unusually wet or dusty conditions, will require
more frequent service.

AIR INDEX
An Air Index Information hang tag/label is applied to engines certified
to an emission durability time period in accordance with the
requirements of the California Air Resources Board.
The bar graph is intended to provide you, our customer, the ability to
compare the emissions performance of available engines. The lower
the Air Index, the less pollution.
The durability description is intended to provide you with information
relating the engine’s emission durability period. The descriptive term
indicates the useful life period for the engine’s emission control
system. See your Emission Control System Warranty (page 21) for
additional information.
Descriptive Term
Moderate
Intermediate
Extended

Applicable to Emissions
Durability Period

FRAME
Model
Type

SDA

PDA

Width

23.0 in
(585 mm)

Overall height
Dry weight

37-3/8 in
(948 mm)
62.2 lb
(28.2 kg)

38 1/4 in
(970 mm)

69.4 lb
(31.5 kg)

75.0 lb
(34.0 kg)

Cutting heights

125 hours (0–65 cc)
250 hours (greater than 65 cc)

Fuel tank capacity

0.29 US gal
(1.1)

300 hours (0–65 cc)
500 hours (greater than 65 cc)

Engine oil capacity

0.58 US qt
(0.55)

SPECIFICATIONS

Engine type

FEATURES

Displacement

z

HRR216
PDA
TDA

z
z

Self-propelled, 3-speed
Single blade

z

z

Twin blades
Grass bag







Mulching plug
Side-discharge guard &
chute

z

z

z
z
z

Compression ratio
Ignition system

z

Self-propelled, 1-speed

Bore and stroke

z
z
z

Maximum
horsepower*

83.1 lb
(37.7 kg)

21.0 in
(530 mm)

Cutting width

50 hours (0–65 cc)
125 hours (greater than 65 cc)

HRS216
PDA
SDA

TDA

Length

ENGINE
Model

Push

PDA

HRR216

61 1/8 in 63 7/8 in 61 5/8 in 64 1/2 in
(1554 mm) (1621 mm) (1566 mm) (1637 mm)

The Air Index Information hang tag/label must remain on the lawn
mower until it is sold. Remove the hang tag before operating the lawn
mower.

Model
Type

HRS216

1 ~ 3 ½ in
(25 ~ 87 mm)

3/4 ~ 3 ¼ in
(19 ~ 79 mm)

GCV160
4-stroke, overhead-cam, single-cylinder,
air-cooled
9.8 cu in (160 cc)
2.52 x 1.97 in (64 x 50 mm)
8.5:1
Transistorized magneto
5.5 bhp (4.1 kW) @ 3,600 rpm

Maximum torque
8.4 ft-lb (11.4 N•m) @ 2,500 rpm
* Horsepower rating (shown as maximum power output at 3,600 rpm)
is in accordance with SAE J1995. Actual engine power will be lower.
Engine power depends on accessories, operating speeds, operating
conditions, and other variables.

z = standard equipment  = optional accessory; see your Honda
lawn mower dealer.

17

CONSUMER INFORMATION
MAINTENANCE

Engine oil
Spark plug type
Maximum governed
speed
Throttle cable

Blade bolt torque

Unleaded gasoline See page 13.
with a pump octane
rating of 86 or higher
SAE 10W-30

See page 11.

NGK - BPR6ES

See page 12.

2,950 ~ 3,100 rpm

Model Item

See page 10.
HRS

TRANSMISSION
Type

SDA

TDA

Transmission type

Single speed

3-speed

2.5 mph (4.0 km/h)

1st: 1.7 mph
(2.8 km/h)
2nd: 2.6 mph
(4.2 km/h)
3rd: 3.2 mph
(5.2 km/h)

Ground speeds

Contact an authorized Honda servicing dealer to purchase any of
these (or other) genuine, original Honda items for your lawn mower.

See shop manual.

See shop manual.
Adjust for proper
choke operation and
maximum governed
speed.
36 ~ 43 ft-lb
(49 ~ 59 N•m)

REPLACEMENT PARTS,
OPTIONAL EQUIPMENT, AND SERVICE ITEMS

HRR

TUNEUP
Spark plug gap

0.028 ~ 0.031 in
(0.7 ~ 0.8 mm)

See page 12.

Idle speed

1,700 ± 150 rpm

See shop manual.

Valve clearance
(cold)

Other specifications

Intake:
0.15 ± 0.02 mm
Exhaust:
0.20 ± 0.02 mm

All

Grass bag kit (Bag, frame, and blades)

06813-VG3-020

•

Grass bag (Fabric bag only)

81320-VG3-000

•

Lower mulching high-lift blade

72511-VE1-020

•

Upper mulching blade

72531-VE2-020

Low-lift blade *

72511-VG3-000

Side discharge chute

81211-VG3-010ZA •

Parts Catalog

14VG30E1P

Grass bag (Fabric bag only)

81320-VL0-B00

•

Upper mulching blade * *

72531-VE2-020

•

Lower mulching high-lift blade * *

72511-VE1-020

•

Side discharge chute kit

06814-VG4-010

Mulching plug

76266-VG4-000ZB •

Leaf shredder

81560-VG4-000

Spark plug (NGK: BPR6ES)

98079-56846

•

Air filter

17211-ZL8-003

No other adjustments needed.

•

•

•
•

•
•

18350-ZL8-000

•

18356-ZL8-000

•

90055-ZE1-000

•

08732-0001

•

10W-30 Engine Oil

08207-10W30

•

Fast funnel (Spill free)

08C25-FST-000

•

Spark arrester parts
See shop manual.

Part Number

Standard
Accessory

Fuel

Fuel stabilizer

ECO gas can, 1 gal (CARB)

06176-0010

•

Universal lawn mower cover

08P59-VE2-000AH

•

* HRS models come standard with a single low-lift blade. For
best mulching, remove the single blade and install an upper
mulching blade and a lower mulching high-lift blade.
** Always use an upper and lower blade on HRR models.

18

DEALER LOCATOR INFORMATION

DISTRIBUTOR'S LIMITED WARRANTY

To find an Authorized Honda Servicing Dealer anywhere in the United
States:

This warranty is limited to the following Honda Power Equipment products
when distributed by:
American Honda Motor Co., Inc., Power Equipment Division,
4900 Marconi Drive, Alpharetta, Georgia 30005-8847.

Visit our website:
www.hondapowerequipment.com

PRODUCTS COVERED BY
LENGTH OF WARRANTY
THIS WARRANTY
(from date of original retail purchase)
Noncommercial/
Nonrental

CUSTOMER SERVICE INFORMATION
Honda Power Equipment dealership personnel are trained
professionals. They should be able to answer any question you may
have. If you encounter a problem that your dealer does not solve to
your satisfaction, please discuss it with the dealership's management.
The Service Manager or General Manager can help. Almost all
problems are solved in this way.
If you are dissatisfied with the decision made by the dealership's
management, contact the Honda Power Equipment Customer
Relations Office. You can write:
American Honda Motor Co., Inc.
Power Equipment Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Or telephone: (770) 497-6400 M-F, 8:30 a.m. - 7:00 p.m. ET
When you write or call, please give us this information:
•
•
•
•
•
•

Model and serial numbers (page 16)
Name of the dealer who sold the lawn mower to you
Name and address of the dealer who services your lawn mower
Date of purchase
Your name, address, and telephone number
A detailed description of the problem

Honda Publications
These publications will give you additional information for maintaining
and repairing your lawn mower.

HRS - HRR Lawn Mowers

Frequently Asked Questions - The Honda Power Equipment web
site provides additional information for users of Honda equipment.
Visit www.hondapowerequipment.com

3 months

To Qualify For This Warranty:
The product must be purchased in the United States, Puerto Rico, or the U.S.
Virgin Islands from American Honda or a dealer authorized by American
Honda to sell those products. This warranty applies to first retail purchaser and
each subsequent owner during the applicable warranty time period.

What American Honda Will Repair Or Replace Under
Warranty:
American Honda will repair or replace, at its option, any part that is proven to
be defective in material or workmanship under normal use during the
applicable warranty time period. Warranty repairs and replacements will be
made without charge for parts or labor. Anything replaced under warranty
becomes the property of American Honda Motor Company, Inc. All parts
replaced under warranty will be considered as part of the original product and
any warranty on those parts will expire coincident with the original product
warranty.

To Obtain Warranty Service:
You must take the Honda Power Equipment product, accessory, replacement
part, apparel or the power equipment on which the accessory or replacement
part is installed, and proof of purchase, at your expense, to any Honda Power
Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands
who is authorized to sell that product, during the dealer’s normal business
hours. If you are unable to obtain warranty service, or are dissatisfied with the
warranty service you receive, take the following steps: First, contact the owner
of the dealership involved; normally this will resolve the problem. However, if
you should require further assistance, write or call the Power Equipment
Customer Relations Department of American Honda Motor Co., Inc.

Shop Manual - This manual covers complete maintenance and
overhaul procedures. It is intended to be used by a skilled technician.
Available through your Honda dealer or through
Helm Inc. at (888) 292-5395 or visit
www.hondapowerequipment.com
Parts Catalog - This manual provides complete, illustrated parts lists,
and is available through your Honda dealer.

24 months

Commercial/
Rental

American Honda Motor Co., Inc.
Power Equipment Customer Relations Dept.
4900 Marconi Drive
Alpharetta, GA 30005-8847
Telephone: (770) 497-6400

Exclusions:
This warranty does not extend to parts affected or damaged by accident and/or
collision, normal wear, fuel contamination or deterioration, use in an
application for which the product was not designed or any other misuse,
neglect, incorporation or use of unsuitable attachments or parts, unauthorized
alteration, or any causes other than defects in material or workmanship of the
product.
The mower blades and mower deck housings are specifically not warranted
against impact damage, including but not limited to, abrasive damage.

Disclaimer of Consequential Damage and Limitation of
Implied Warranties:
American Honda disclaims any responsibility for loss of time or use of the
product, transportation, commercial loss, or any other incidental or
consequential damage. Any implied warranties are limited to the duration of
this written limited warranty. Some states do not allow limitations on how long
an implied warranty lasts and/or do not allow the exclusion or limitation of
incidental or consequential damages, so the above exclusions and limitations
may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.

19

ACCESSORIES, REPLACEMENT PARTS, AND
APPAREL WARRANTY
This warranty is limited to Honda Power Equipment parts, accessories and
apparel when distributed by American Honda Motor Co., Inc.,
4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
PRODUCTS COVERED
BY THIS WARRANTY

LENGTH OF WARRANTY
(from date of original retail purchase)
Noncommercial/Nonrental

Commercial/Rental

Accessories

12 months

3 months

Replacement Parts

6 months

3 months

Apparel

6 months

3 months

To Qualify for this Warranty:
1. The accessories, replacement parts, or apparel must be purchased from
American Honda, or a dealer, distributor or distributor’s dealer authorized
by American Honda to sell those products in the United States, Puerto
Rico, and the U.S. Virgin Islands. Parts and Accessories must be
purchased for installation on original Honda equipment or engines to be
eligible for warranty coverage. Installing Parts and Accessories on
non-Honda products or engines voids this warranty.
2. You must be the first retail purchaser. This warranty is not transferable to
subsequent owners.

What American Honda will Repair or Replace Under
Warranty:
American Honda will repair or replace, at its option, any power equipment
accessories, replacement parts, or apparel that are proven to be defective in
material or workmanship under normal use during the applicable warranty time
period. Anything replaced under warranty becomes the property of American
Honda Motor Company, Inc. All parts replaced under warranty will be
considered as part of the original product and any warranty on those parts will
expire coincident with the original product warranty.
Accessories and replacement parts, installed by a dealer who is authorized by
American Honda to sell them, will be repaired or replaced under warranty
without charge for parts or labor. If installed by anyone else, accessories and
replacement parts will be repaired or replaced under warranty without charge
for parts, but any labor charges will be the responsibility of the purchaser.
Apparel will be repaired or replaced under warranty without any charge.

To Obtain Warranty Service:
You must take the Honda Power Equipment accessory, replacement part,
apparel or the power equipment on which the accessory or replacement part is
installed, and proof of purchase, at your expense, to any Honda Power
Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands
who is authorized to service that product, during the dealer's normal business
hours. If you are unable to obtain warranty service, or are dissatisfied with the
warranty service you receive, take the following steps: First, contact the owner
of the dealership involved; normally this will resolve the problem. However, if
you should require further assistance, write or call the Power Equipment
Customer Relations Department of American Honda Motor Co., Inc. Refer to
page 19 for contact information.

Exclusions:
This warranty does not extend to accessories, parts, or apparel affected or
damaged by accident and/or collision, normal wear, use in an application for
which the product was not designed, or any other misuse, neglect,
incorporation or use of unsuitable attachments or parts, unauthorized
alteration, improper installation, or any causes other than defects in material or
workmanship of the product. Installing Parts and Accessories on non-Honda
products or engines voids this warranty.
Mower blades and mower deck housings, are specifically not warranted
against impact damage, including but not limited to, abrasive damage.

20

Disclaimer of Consequential Damage and Limitation of
Implied Warranties:
American Honda disclaims any responsibility for loss of time or use of the
product, or the power equipment on which the product is installed,
transportation, commercial loss, or any other incidental or consequential
damage. Any implied warranties are limited to the duration of this written
warranty. Some states do not allow limitations on how long an implied warranty
lasts and/or do not allow the exclusion or limitation of incidental or
consequential damages, so the above exclusions and limitations may not
apply to you. This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.

EMISSION CONTROL SYSTEM WARRANTY
Your new Honda Power Equipment engine complies with the U.S. EPA,
Environment Canada and State of California emission regulations. American
Honda Motor Co., Inc. provides the emission warranty coverage for engines in
the United States, and its territories. Honda Canada Inc. provides the emission
warranty for engines in the 13 provinces and territories of Canada. In the
remainder of this Emission Control System Warranty, American Honda Motor
Company Inc. and Honda Canada Inc. will be referred to as Honda.

Your Warranty Rights And Obligations:
California
The California Air Resources Board and Honda are pleased to explain the
emission control system warranty on your Honda Power Equipment engine. In
California, new utility and lawn and garden equipment engines must be
designed, built and equipped to meet the State's stringent anti-smog
standards.

Other States, U.S. territories and Canada
In other areas of the United States and in Canada, your engine must be
designed, built, and equipped to meet the U.S. EPA and Environment Canada
emission standards for spark-ignited engines at or below 19 kilowatts.

All of the United States and Canada
Honda must warrant the emission control system on your power equipment
engine for the period of time listed below provided there has been no abuse,
neglect or improper maintenance of your power equipment engine. Where a
warrantable condition exists, Honda will repair your power equipment engine at
no cost to you including diagnosis, parts and labor.
Your emission control system may include such parts as the carburetor or fuel
injection system, the ignition system, and catalytic converter. Also included
may be hoses, connectors and other emission-related assemblies.

Manufacturer's Warranty Coverage:
The 1995 and later power equipment engines are warranted for two years. If
any emission-related part on your engine is defective, the part will be repaired
or replaced by Honda.

Owner's Warranty Responsibility:
As the power equipment engine owner, you are responsible for the
performance of the required maintenance listed in your owner's manual.
Honda recommends that you retain all receipts covering maintenance on your
power equipment engine, but Honda cannot deny warranty coverage solely for
the lack of receipts or for your failure to ensure the performance of all
scheduled maintenance.
As the power equipment engine owner, you should however be aware that
Honda may deny you warranty coverage if your power equipment engine or a
part has failed due to abuse, neglect, improper maintenance, or unapproved
modifications.
You are responsible for presenting your power equipment engine to a Honda
Power Equipment dealer as soon as a problem exists. The warranty repairs
should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities,
you should write or call the Honda office in your region.
American Honda Motor Co., Inc.
Power Equipment Customer
Relations
4900 Marconi Drive
Alpharetta, Georgia 30005-8847
Telephone: (770) 497-6400

or

Honda Canada Inc.
Power Equipment Customer
Relations
715 Milner Avenue
Toronto, ON M1B 2K8
Telephone: (888) 946-6329

Warranty Coverage:
Honda power equipment engines manufactured after January 1, 1995 and sold
in the State of California, and U.S. EPA certified engines manufactured on or
after September 1, 1996 and sold in all of the United States, and Canadian
certified engines manufactured on or after January 1, 2005 are covered by this
warranty for a period of two years from the date of delivery to the original retail
purchaser. This warranty is transferable to each subsequent purchaser for the
duration of the warranty period.
Warranty repairs will be made without charge for diagnosis, parts or labor. All
defective parts replaced under this warranty become the property of Honda.
Warranted parts are listed under Emission Control System Warranty Parts.
Normal maintenance items, such as spark plugs and filters, that are on the
warranted parts list are warranted up to their required replacement interval
only.

Only Honda approved replacement parts may be used in the performance of
any warranty repairs and must be provided without charge to the owner. The
use of replacement parts not equivalent to the original parts may impair the
effectiveness of your engine emission control system. If such a replacement
part is used in the repair or maintenance of your engine, and an authorized
Honda dealer determines it is defective or causes a failure of a warranted part,
your claim for repair of your engine may be denied. If the part in question is not
related to the reason your engine requires repair, your claim will not be denied.

To Obtain Warranty Service:
You must take your Honda Power Equipment engine or the product on which it
is installed, along with your warranty registration card or other proof of original
purchase date, at your expense, to any Honda Power Equipment dealer who is
authorized by Honda to sell and service that Honda product during his normal
business hours. Claims for repair or adjustment found to be caused solely by
defects in material or workmanship will not be denied because the engine was
not properly maintained and used.
If you are unable to obtain warranty service, or are dissatisfied with the
warranty service you received, contact the owner of the dealership involved.
Normally this should resolve your problem. However, if you require further
assistance, write or call the Power Equipment Customer Relations Department
of American Honda Motor Co., Inc. Refer to page 19 for contact information.

Exclusions:
Failures other than those resulting from defects in material or workmanship are
not covered by this warranty. This warranty does not extend to emission
control systems or parts which are affected or damaged by owner abuse,
neglect, improper maintenance, misuse, misfueling, improper storage,
accident and/or collision, the incorporation of, or any use of, any add-on or
modified parts, unsuitable attachments, or the unauthorized alteration of any
part.
This warranty does not cover replacement of expendable maintenance items
made in connection with required maintenance services after the item's first
scheduled replacement as listed in the maintenance section of the product
owner's manual, such as: spark plugs and filters.

Disclaimer of Consequential Damage and Limitation of
Implied Warranties:
American Honda Motor Co., Inc. and Honda Canada Inc. disclaim any
responsibility for incidental or consequential damages such as loss of time or
the use of the power equipment, or any commercial loss due to the failure of
the equipment; and any implied warranties are limited to the duration of this
written warranty. This warranty is applicable only where the California, U.S.
EPA or Environment Canada Emission Control System Warranty regulation is
in effect.

Emission Control System Warranty Parts:
SYSTEMS COVERED
BY THIS WARRANTY:

PARTS
DESCRIPTION:

Fuel Metering

Carburetor assembly, (includes starting enrichment
system), Engine temperature sensor, Engine control
module, Fuel regulator, Intake manifold

Evaporative

Fuel tank, Fuel cap, Fuel hoses, Vapor hoses,
Carbon canister, Canister mounting brackets,
Fuel strainer, Fuel cock, Fuel pump, Fuel hose joint,
Seal cap, Canister purge hose joint

Exhaust
Air Induction
Ignition

Miscellaneous Parts

Catalyst, Exhaust manifold
Air filter housing, Air filter element*, Crankcase
breather tube
Flywheel magneto, Ignition pulse generator,
Crankshaft position sensor, Power coil, Ignition coil
assembly, Ignition control module, Spark plug cap,
Spark plug*
Tubing, fittings, seals, gaskets, and clamps
associated with these listed systems.

Note: This list applies to parts supplied by Honda and does not cover parts
supplied by the equipment manufacturer. Please see the original
equipment manufacturer’s emissions warranty for non-Honda parts.
* Covered up to the first required replacement only. See the Maintenance Schedule on
page 9.

Honda is also liable for damages to other engine components caused by a
failure of any warranted part during the warranty period.

21

NOTES

NOTES



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